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26.1 Introduction the waste of overdrying, since the moisture would be picked
up again during storage. Finally, many granulated foods
The measurement and control of the moisture content of must have a defined moisture content.
gases, liquids, and solids is an integral part of many indus- The purpose of this chapter is to introduce the reader to
tries. Numerous techniques exist, none being universally the major measurement techniques that are available. The
applicable, and the instrument technologist must be able three statesgas, liquid, and solidwill be treated sepa-
to choose the appropriate measurement technique for the rately. In addition, many commercial instruments measure
application. It is particularly important to measure moisture some parameter that changes reproducibly with moisture
because of its presence in the atmosphere, but it is awkward concentration, and these instruments must be regularly cali-
because it is a condensable vapor that will combine with brated by the user. The chapter therefore ends with a discus-
many substances by either physical adsorption or chemical sion of the major calibration techniques that the average user
reaction. Moisture measurement may be needed to ensure must be willing to employ when using such instruments.
that the level remains below a prescribed value or within a First, it is necessary to clarify a further aspect of mois-
specified band, and the range of concentrations involved can ture measurement that can confuse the newcomer, which is
be from less than one part per million to percentage values. to define the large number of units that are used, particularly
A few examples will illustrate the range of applications. for gases, and show how they are interrelated.
by the volume concentration multiplied by the molecular It shouldbe noted that below 0C the dewpoint and frost-
weight of water and divided by that of the carrier gas. Mete- point differ. It is possible for supercooled water to exist
orologists often call the weight concentration the mixing below 0C, which can give some ambiguity, but this is
ratio and express it in g/kg. unlikely very much below 0C (certainly not below -40C).
When the prime aim is to avoid condensation, the appropri- In addition, it can be seen that the saturated vapor pressure
ate unit is the dewpoint, which is the temperature at which the increases by an order of magnitude every 1520 degrees so
vapor pressure of the moisture would become saturated with that in the range -80C to 50C dewpoint, there is a vapor
respect to a plane surface. Similarly, the frostpoint refers to pressure change of five orders of magnitude. Table 26.1 lists
the formation of ice. The relationship among dewpoints, frost- the vapor pressure for dew- or frostpoint between -90C
points, and saturated vapor pressure is derived from thermo- and +50C.
dynamic and experimental work and is shown in Figure 26.1. Table 26.2 gives the interrelationships between these
various units for some typical values.
Table 26.1 The relationship between dew/frostpoint and vapor pressure (n bar, which is equivalent to vppm at
1 bar total pressure)
Frostpoint (C) Saturated vapor Frostpoint (C) Saturated vapor Dewpoint (C) Saturated vapor
pressure (n bar) pressure (n bar) pressure (n bar)
90 0.10 40 128 0 6,110
80 0.55 36 200 4 8,120
75 1.22 32 308 8 10,700
70 2.62 28 467 12 14,000
65 5.41 24 700 16 19,200
60 10.8 20 1,030 20 23,400
56 18.4 16 1,510 25 31,700
52 30.7 12 2,170 30 41,800
48 50.2 8 3,100 40 73,000
44 81.0 4 4,370 50 120,000
Chapter | 26 Chemical Analysis: Moisture Measurement 431
26.3.3Solids
The range of solids in which moisture must be measured
commercially is wide, and many techniques are limited to
specific materials and industries. In this book just some of
the major methods are discussed.
26.3.3.1 Equilibrium Relative Humidity Figure 26.8 Two techniques for electrical measurements of moisture
in solids: (a) pointed probes for insertion in wood, plaster, etc. to measure
The moisture level of the air immediately above a solid can resistance, (b) capacitance plates to measure moisture in flowing powder
be used to measure its moisture content. Electrical probes, or granules.
as discussed in Section 26.3.1.4, are generally used, and if
appropriate they can be placed above a moving conveyor.
If a material is being dried, its temperature is related to its
equilibrium relative humidity, and a temperature measure-
ment can be used to assess the extent of drying.
4. Water can be continuously injected into a gas stream Balances can be obtained with a built-in heater, which
using either an electrically driven syringe pump or a gives a direct reading of moisture content for a fixed initial
peristaltic pump. The injection point should be heated to sample weight. Other favored techniques include measuring
ensure rapid evaporation. The method can be used very the water vapor given off by absorbing it in a desiccant to
successfully, syringes in particular allowing a very wide avoid the effects of volatiles; the Karl Fischer method again;
range to be covered. or mixing the substance with calcium carbide in a closed
5. If a single humidity level can be generated, a range can bomb and measuring the pressure of acetylene produced.
be obtained using a flow mixing system, but to achieve The method must be carefully chosen to suit the substance
sufficient accuracy mass-flow meters will probably be and process technique being used. Finally, it is worth noting
necessary. that rather than an absolute calibration, calibration directly
in terms of the desired quality of the substance in the manu-
facturing process may be the most appropriate.
26.4.2 Liquids
The basic absolute method is that of the Karl Fischer titra-
tion, which was described in Section 26.3.2.1. References
Mitchell, J., and Smith, D., Aquametry. Part I, A Treatise on Methods for
the Determination of Water, Chemical Analysis Series No. 5, Wiley,
26.4.3Solids New York (1977).
Mitchell, J., and Smith, D., Aquametry. Part 2, The Karl Fischer Reagent,
There are several methods that allow the absolute moisture
Wiley, New York (1980).
level of a solid to be determined, but for all of them, samples
Verdin, A., Gas Analysis Instrumentation, Macmillan, London (1973).
of the specific substance being measured by the process tech- Wexler, A., Electric hygrometers, National Bureau of Standards Circular
niquemust be used. The most common technique is, of course, No 586 (1957).
to weigh a sample, dry it, and then weigh again. Drying temper Wexler, A. (ed.), Humidity and Moisture (3 volumes), papers presented at
ature and time depend on the material; if necessary, the temper- a conference, Reinhold, New York (1965).
ature must be limited to avoid decomposition, loss of volatile Wexler, A., Measurement of humidity in the free atmosphere near the sur-
components, or absorption of gases from the atmosphere. face of the Earth, Meteorological Monographs, 11, 262282 (1970).