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CURRICULUM VITAE

CURRICULUM VITAE
Name:
First name: JALLALI
Salah
Birth date: 07/08/1982
Place: Tunisia.
Married
Civil situation :
Tunisian
Nationality:

Diplomas / Basic training Study level :


Industrial Engineer (E.N.I.T). (Graduation date: 2006).
- Grade: Very good with classification degree A.
- Graduation Project: industrial project with a Very good rate of
appreciation.
DESS: Quality production (E.S.S.T.T).

Vocational training & Academic training


courses Training in ANME (Tunisia):
Inspection of an air-conditioning installation
Training in METROCAL: Quality and project management.
Professional training
Training ASME VIII, ASME IX.
API 510 in-service vessel inspection Course completed by Southern
Inspection Services.
Metallographic replica-course completed by CETIM France.

Certifications NDE certification :


Certificates Level II(two) in the non-destructive testing discipline stated
below according to the rules required of the American society for non-
destructive testing ASNT-TC-1A:

Radiographic test (RT) level II (Valid)


Penetrate test (PT) level II (Valid)
Ultrasonic test (UT) level II (Valid)
Magnetic Particle Test (MT) level II (Valid)
Eddy current testing (ET) level II (Valid)

Welding certification:
Welding Inspector level II (Valid until 07 August 2011)

Painting certification :
CSWIP (Certification Sheme for welding and Inspection Personnel ).
Painting Inspector : grade II (Valid )

Pressure vessel inspection:


API 510 Pressure Vessel Inspector. Cert. 39434
CURRICULUM VITAE

WORK EXPERIENCE 10 years overall experience in diversified field consisting of Quality


Assurance / Quality Control, Plant Inspection, Welding Inspection,
Painting / Coating Inspection, Non Destructive Testing and Mechanical
Testing activities in major industries like BGT,ENI , Refineries, Facilities,
Off-Shore Steel structures.
- Storage Tanks, Subsea pipelines, Pressure Vessels, Piping work,
Thermal Power Plants and Turbines.
- Well conversant with International Codes & Standards like ASTM,
NACE, ASME Sec. I, IIA, B, C & D, V, VIII Div. I & II, IX, 31.1,
31.3, AWS D1.1, API 650, API 510, API 598, API 1104,
Standards/Specifications.
- Well conversant with welding process like SMAW, SAW, GTAW,
GMAW etc., Well conversant with Painting and coating systems
for Onshore piping, pipelines and Offshore installations, Offshore
pipelines/flow lines and fire proofs system.

Plant / Welding / Mechanical / NDT Inspection


- Witness / Review / Approve PQR, WPS and welder qualification.
- Monitor / Review NDT, PWHT operations, and assessment of
related NDT Reports. Interpretation on weld radiographs, weld
drawings and offshore structural members.
- Verify dimensional survey of offshore structural members.
- Inspection during all stages of fabrication, welding, and offshore
installations.
- Inspection of Pressure Vessels from plate rolling to final
dimensional inspection.
- Witnessing Hydrostatic testing and PWHT of Pressure vessels.
- Verify correct use of approved WPS and welders.
- Surveillance inspection during in-process welding and post
welding.
- Review and final certification of inspection reports.
- Ensuring compliance with QA standards and Procedures.
- Verify approved / correct welding consumables are used, as per
consumable handling procedure and verify preheating and inter-
pass temperatures as per WPS.
- Verify application of project specified codes and standards.
- Inspection of piping work at all stages of work till completion of
Hydrostatic testing.
- Sentencing weld defects on piping joints and structural members.
- Review of project specific ITP / Quality Plan / System Procedures.
- Verifying project materials, Equipment, and Consumables.
- Inspection during final hook-up work of Maamoura Jacket.
- Data collection from Project main documentation for Pressure
Vessels, Columns, Exchangers, Pressure Safety Valves, Lifting
Equipments and Gas bottles etc., and preparing the reports.
- Through visual internal & External inspection of Tank Shell,
bottom plates, Floating Roofs, Fixed
- Roof plates, floating roof seals, Nozzles, connected piping, dyke
walls, tank foundations etc.,
- Verifying previous history data of all Above ground Storage Tanks.

Inspection on following Painting / Coating systems


- Painting / Coating on Atmospheric Zone.
CURRICULUM VITAE
- Piping Not thermally insulated surfaces.
- Coating (Blat flake).
- Galvanized Steel surfaces, Copper/copper alloys, Stainless Steels.
- Pipeline coating 3 layers Polypropylene plus Concrete weight
coating / coal Tar
- Daily checks on weather conditions, Salt Contamination Test,
Surface Profile.

Offshore Integrity Assurance & Inspection Engineer


- process, plant, vessels, pipe work and structures to support
enhancement of the asset integrity
- Assurance programs.
- Provide scope for Dead legs inspection and Turnaround
preparation.
- Provide offshore performance management of Inspection
Contractors with ongoing review and periodic audit of personnel
competency and inspection activities undertaken for compliance
with procedures.
- To support Operations in preparation for acceptance of
Construction works offshore by witnessing of key inspections/tests
and review for completeness of plant inspection and certification
dossiers prior to commissioning and PSSR reviews.
- Periodic review of offshore painting and coating practices to ensure
compliance to the required specifications, standards and company
procedures.
- Periodic review during the installation of Clock spring / Snap wrap
/ Furmanite clamp.
2009-2011
Manager of the Commissioning & Construction Monitoring Department

Main missions:
- Ensure the creation and application of methods and technical
procedures
- Plan and supervise the execution of the work of commissioning and
monitoring of structures in accordance with inspection methods, and
time constraints imposed by our client and provider organizations.
- In accordance with customers requests, I provide the elements of
expense; expand techniques, by comparing and choosing means in order
to obtain quality level at an optimum price.
- Manage, supervise and evaluate the technical staff at the department;
- Ensure the coaching and training for new recruits, and ensure the
preparation of the integration program and training;
- Prepare, review , and approve the control and inspection methods,
- Ensure the realization of inspection work requested by customers and
the preparation of inspection reports.
- Ensure the implementation of QHSE requirements in the department.
- Monitoring of the department: Assigning tasks, monitoring progress
reports, etc.
- Technical Member of the project team for the accreditation of RSC-
Welding activities: Implementation of the ISO17020 standard.

2008 / 2009 Project engineer in T.I.C company


CURRICULUM VITAE
Planning the department activity :
- Welders qualifications (ASME IX, EN288, EN287-1, API1104, ).
- Approval of welding procedure specification (WPS).
- Qualification of procedure qualification record (PQR) according
with WPS and the standard will be used in the construction.
- Verification and approval of calculation note for the pressure vessels
according with ASME XIII, EUROCOD.
- Pressure vessel control.

From 11/ 2008 until QA/QC Engineer (BG Tunisia representative)


07/2009
CLIENT : BG Tunisia (BGT).
CONSTRACTOR: Bouchamaoui industry B.I
PROJECT: CONDENSATE PIPELINE UP GRADE (HANNIBAL TERMINAL).
SITE: HANNIBAL & TRAPSA SITE.
Responsible to follow up, check and review the fabrication and
painting/Coating work. The main job responsibilities are as the following:

- Supervision of both piping and mechanical, civil reports etc.


- Preparing Inspection Test Plan, work method statement, PQT and
WPS.
- Preparation and controlling of Test packages.
- Inspection of Rotating and Static Equipment Threaded parts NDE
activities.
- Inspection of Pre-commissioning and commissioning activities.
- Maintaining of Measuring and Calibrating Equipment.
- General control of construction activities (mechanical).
- Assisting piping engineer in pipe engineering activities.
- Checking system mechanical completion.
- Testing activities (hydro and pneumatic testing).
- Welding control activities.
- Post welds heat treatment (PWHT) monitoring.
- Supervision of NDT activities.
- Interpretation and control of P & IDs.
- Control of spool fabrication activities.
- Preparation of isometrics / weld maps.
- Checking punch list.
- Control of pipe coating activities.
- Supervision of piping activities.
- Ensure the periodic and final reporting activity.
- Preparation of Progress Reports.
- Ensure recording, updating and distribution of documents and
information, i.e. procedures, drawings, plans, reports and
certificates.
- Identify any deficiency, promote corrective actions and verify their
implementation.
From 10 / 2008 until Welding inspector with Saipem (on shore)
11/2008
CLIENT : ENI s.p.a
CONSTRACTOR: Saipem s.p.a
Data Project : Fabrication of Jacket EL MAAMOURA

- Monitor all welding steps in accordance with WPS used for the
CURRICULUM VITAE
welding operations and AWS D1.1
- Checking all equipments used during the welding operations.
- Check and control the quality report.
- Complete the welding summery report (WSR).
- Solve the difficulty during the welding operation.
From 09/2008 until - Welders qualification.
10/2008 QC Engineer (Third Party)

Customer: BG Tunisia.
Constructer: Saipem s.p.a.
Contractor: WETHERFORD company.
Company representative: T.I.C company.
Data Project: Pipeline 106.5Km (onshore) X60 18x 257 mm Project
HAZRUBAL.

Responsibilities:
- Review test package and release to hydro-test.
- Checking all equipments used during hydraulic test.
- Monitoring the hydraulic test.
09/ 2008 (four days) QC Inspector (Third Party)

CLIENT: BG Tunisia (BGT)


Manufactory: AMASCO- Dubai
Inspection Office: T.I.C company.
Data Project : Inspection of Water buffer tank
Construction Code : ASME VIII, SEC 1
Third Party for certification and monitoring all test steps in accordance with
client specification.
- Checking all documentations used for the construction of the tank (Note
calculation, NDT reports, base metal and filler metal certificates used in
the construction).
- Checking all equipments used during hydraulic test.
- Monitoring the hydraulic test.

From 03/ 2008 until 06/


TIC Inspector (Control and quality assurance of the Tubular material)
2008
CLIENT : ENI s.p.a
Contractor : Saipem s.p.a
Manufactory: TENARIS s.p.a Italy
Inspection Office: T.I.C company.
Data Project : Pipeline 80Km GRAD X60 23.9mm x 14.3mm
Construction Code: ISO 3183-3.
Inspection of the seamless pipe fabrication in according with ISO 3183-3.

- Monitoring non-destructive testing activities (NDE) (ultrasonic


testing, magnetic particle inspection).
- Monitor the mechanical testing activities accordance ISO 3183-3.
- Monitor hydrostatic testing in according with NT 109-01.
- Monitoring hydrostatic testing & drying activities.
From 07/ 2007 until 02/ QA/QC Engineer with SICILSALDO company
2008
CLIENT : Scogat
Constructer : SICILSALDO s.p.a
Contractor: Snammprojetti s.p.a.
Data Project : KORBA Transtunisie project
CURRICULUM VITAE
Association Snamprogetti & Scogat with ENI group, In Korba & Sbika
Project (Transtunisie),
Construction of CPF (station production gas), Evacuation pipelines, 48,
36 Gas pipeline (all X65 - API 5 L).
Pipeline & CPF Construction Engineer:
- Qualification of welding procedure & welders qualifications.
- Monitoring of the mechanical testing activities in accordance with
API, ASME, EN (bend test; nick break, tensile, macros, impact test
and hardness).
- Develop materials procurement and application specifications
- The development and qualification of the welding testing and
inspection procedures
- Develop acceptance criteria and flaw evaluation procedures
- Specify requirements for the instruction of the welding personnel,
welders, welding operators and NDT technicians.
- Welders qualification (ASME IX, EN288, EN287-1, API1104,)
- Hydraulic Testing for pressure vessels.
- Coating and painting inspection.
- Dimensional Inspection for new construction (tank).
- Inspection of storage tanks (Vacuum testing, Dimensional
Inspection, Leak testing for reinforcements with requirements
API650 &API653).
- Ensure construction in conformity with the applicable standards,
drawings, project procedures and client specifications.
- Supervise works, reports and studies made by specialized
companies.
- Establish technical follow-up and co-ordination between the
different partners (design office and constructor companies).
- Follow up of the non-conformances (NCRs), project deviations
(PDNs), site queries (SQs), punch list and field changes (FCNs).
- Analyse/manage the technical difficulties met during construction
as well the eventual claims with clients and try to bring the
appropriate solutions.
- Monitoring welding, NDE examinations, mechanical testing,
coating, civil work and hydro-testing activities.
- Supervision of pipe supports fabrication and installation.
- Achieve the Traceability of the isometric (sketch).
- Prepare the circuits of As-built file.
- Consistent and Mechanical control of the equipments.
- Preparing test package, punch listing and mark-up (as built /
isometric drawing), flushing and hydrostatic testing.

Inspection of Tank:
- Inspection of Tanks fabrication and erection such like as Cone
type, Heavy Slope, Hemi Spheroid,
- Spherical and Floating Roof Tanks as per API 650.
- Foundation and level check, Bottom plate's laying inspection and
material Traceability.
- Inspection of Shell plate's erection vertical and horizontal joints,
nozzles, stairs and plate form.
- Responsible for the inspection of Pre- and Post-welding.
- Preparation of weld maps (Bottom, Shell and Roof).
- Visual inspection of welding.
- Execute all NDT (RT, MT, PT, and UT) according to API 650.
CURRICULUM VITAE
- Vacuum Box Test (VBT) of Bottom welds.
- Oil Penetrate Test (OPT) of Bottom to Shell welding.
- Pneumatic Leak Test (PLT) of reinforcement pads.
- Peaking and banding inspection of Tank welds according to API
650.
- Plumpness of tanks.
- Responsible for the preparing of the QA/QC Format and Reports.
- Preparation of final book.
- Preparation of punch list pre-test and post-test.
- Hydro test and Pneumatic test of Roof.
- Verification of punch list after rectification.
- Tank Box up.
From 04/ 2007 until 06/
2007 QA/QC Engineer with SICILSALDO company
CLIENT: Scogat.
Constructer : SICILSALDO s.p.a
Contractor: Snammprojetti s.p.a and ENI group.
Data Project : SBIKHA Transtunisie Project
Construction Code: ASME IX, API 5L, API 650...
- Monitoring welding, piping operations and non-destructive (NDE)
testing activities (RT, UT, MP inspection).
- Responsible for the preparing of the QA/QC Format and Reports.
- Piping construction from isometrics & PIDs, filter separator, oily
water system, fire house, fire protection and all related Systems.
- Supervision of piping prefabrication yard from isometrics, spools,
adjustment of pups.
- Preparation of production and work progress reports.
- Supervision of bolting & torque checking for the inlet/outlet
process flanges.
- Monitoring of materials certificates for all the fittings and pipes in
accordance with the standards and project specifications.
- Supervision of coating, painting.
- Monitoring hydrostatic testing & drying activities.
- Supervision of the tie-in operations to the existing installation.
- Coordinating activities performed by various contractors and
subcontractors.
- Preparation and follow-up of final documentation packages to be
submitted for provisional project acceptance.
Summary More than 05 years of experience like QC manager/ QC engineer/
supervision and inspection:
Supervision of the welding work.
Checking of the calculation notes and establishment of the
certification file for pressure vessels.
Preparations of the control processes.
Full understanding of different NDT methods and their application
of equipment and piping monitoring and inspection.
Sound knowledge of international codes/standards as applicable to
inspection (ASTM, API, ASME, NACE, ANSI, etc). Anticipate
equipment and piping retirements and initiate appropriate steps of
renewal.
CURRICULUM VITAE
Special skills Computer skills:
- Excellent knowledge in using BASIC /MS-OFFICE in the NDT
activities, and Windows, Excel, Word and AUTOCAD.
- Made some programs to control and check of work according to various
modalities with BASIC and FORTRAN computer languages.

Languages Arabic (Mother-tongue).


French (very good).
English (very good).
Italian (very good).

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