PERHITUNGAN POMPA

Pompa (G201)
Fungsi : Mengalirkan CPO dari tangki ke mixer
Tipe : Centriugal pump
Bahan : Commercial steel pipe dan stailess steel
Gambar :

Data :
Kapasitas CPO di plant 3 = 1000 ton/hr
kg
- Laju alir massa, m : 43000 jam

- Densitas minyak CPO pada T= 450C, : 877.5 kg/m3 = 54.782325 lb/ft3

- Viskositas minyak CPO, : 28.68 cp = 0.0192721 lb/ft.s
- Tinggi pompa terhadap cairan masuk, Za : 21.2 m = 69.55296 ft
- Tinggi pompa terhadap cairan keluar, Zb : 4 m = 13.1232 ft
- Panjang pipa 10 inc hisap, La1 : 20 m = 65.616 ft
- Panjang pipa 6 inc hisap, la2 : 2 m = 6.5616 ft
- Panjang pipa buang, Lb : 100 m = 328.08 ft
- Faktor keamanan 10%

Laju alir massa, m

kg
m = (100%+10%) x 43000 jam

= 47300 kg/jam
= 104533 Ib/jam
= 29.03694 Ib/s

Laju alir Voumetrik

 m
Qv =

47300 kg / jam
= 877.5 kg/m 3

= 53.903134 m3/jam
= 1903.5029 ft3/jam
= 0.5287508 ft3/dt

Diameter optimum, Dopt

Asumsi aliran turbulen
Dopt = 3,9*Qv0,45*0,13 (Peter, Pers 14.15)

= 3,9*(0.5287508)0,45*(54.782325)0,13

= 4.93 in

Berdasarkan Tabel lapiran 6 Mc. Cabe, diperoleh pipa baja dengan ukuran sebagai berikut :

Suction 1 Suction 2 discharge

Ukuran pipa 10 sch 40 6 sch 40 4sch 40
OD 10.75 m = 0.89584 ft 6.625 m = 0.552083 ft 4.5 m = 0.375 ft
ID 10.020 m = 0.835 ft 6.065 m = 0.505417 ft 4.026 m = 0.3355 ft
s 0.5475 ft2 0.2006 ft2 0.0884 ft2

Kecepatan aliran, V
Qv Qv
V1 = s v2 = s

3 3
ft ft
1903.5029 1903.5029
= jam = jam
2 2
0.5475 ft 0.2006 ft

= 3476.718 ft/jam = 9489.048 ft/jam

= 0.965755 ft/s = 2.635847 ft/s
V rata2 = 1.800801 ft/s
Bilangan Reynolds, NRe
V D
N = pipa 10 inc

lb ft
54.782325 0.965755 x 0.835 ft
ft
3
dt
= lb = 2292.265031
0.0192721
ft . s

xVxD

NRe pipa 6 inc

lb ft
54.782325 2.635847 x 0.505417 ft
ft
3
dt
= lb = 3786.876202
0.0192721
ft . s

Rugi Gesek
- Pipa hisap (suction)
Pada pipa hisap, rugi gesek timbul akibat gesekan dengan kulit pipa, serta pengaruh
fitting,elbow dan valve.
Rugi gesek akibat kulit
Pipa 10 inc
L V2
hfsa = 4 x f (Mc Cabe, Pers 5.7)
D 2 gc

gc = 32.174 ft. Ib/ibf. S2

2
V ( 0.965755 )2
2 gc = 2 32,17 = 0.014496154 ft-lbf/lb

Material yang digunakan untuk konstruksi pipa adalah commercial steel pipe, dimana
Pipa 10 inc
k = 0,00015 ft (Mc Cabe, Fig. 5.9)
k 0,00015 ft
ID = 0.835 ft = 0.00017
 f = 0.009 (Mc Cabe, Fig. 5.9)
Maka,

hfsa = 4 x 0,009 ft

(0.965755 fts )2
0.835 ft 2 x 32.174 ft . Ib /ibf . S

= 0.041008943 ft-lbf/lb

Rugi gesek akibat fitting, elbow dan valve

Fitting = 2 buah
Elbow = 3 buah
Valve = 2 buah
V2
hffa = K f (Mc Cabe, Pers 5.67)
2 gc

Kf (elbow 90) = 0,9 (Mc Cabe, Tabel 5.1)

Kf (fitting) = 1.8
Kf (valve) = 10
Maka,
lb f
hffa = 0,9 0.014496154 ft . x3
lb

= 0.04 ft-lbf/lb
lb f
hffa = 1.8 x 0.014496154 ft . x2
lb

= 0.0521862 ft-lbf/lb
lb f
hffa = 10 x 0.014496154 ft . x2
lb

= 0.2899231 ft-lbf/lb
Rugi gesek akibat kontaraksi

V2
kc
hfc = 2 gc

Sb

kc = 0.4 x (1- Sa
 Sa = 5.58 in2 = 0.03875 ft2
Sb = 11.91 in2 = 0.08270833 ft2
Rugi gesek karena kontraksi dari pipa 10 inc ke pipa 6 inc
0.08270833 ft 2

kc = 0.4 x (1- 0.03875 ft 2 = 0.212594458

hfc = 0.212594458 x 0.014496154 ft-lbf/lb = 0.003081802 ft-lbf/lb

hff = 0.031895844 + 0.04 + 0.0521862 + 0.2899231 +0.003081802 = 0.425339594 ft-lbf/lb

Pipa 6 inc
k = 0,00015 ft (Mc Cabe, Fig. 5.9)
k 0,00015 ft
ID = 0.505417 ft = 0.0003

f = 0.009 (Mc Cabe, Fig. 5.9)

V2 ( 2.635847 )2
2 gc = 2 32,17 = 0.107984 ft-lbf/lb

Maka,
6.5616 ft
4 x 0,009
hfsa = 0.505417 ft 0.107984ft-lbf/lb

= 0.050468672 ft-lbf/lb

Rugi gesek akibat fitting, elbow dan valve

Fitting = 2 buah
Elbow = 4 buah
Valve = 4 buah
V2
hffa = K f (Mc Cabe, Pers 5.67)
2 gc

Kf (elbow 90) = 0,9 (Mc Cabe, Tabel 5.1)

Kf (fitting) = 1.8
Kf (valve) = 10
 Maka,
lb f
hffa = 0,9 0.107984 f t . x4
lb

= 0.3887422 ft-lbf/lb
lb f
hffa = 1.8 x 0.107984 ft . x2
lb

= 0.3887422 ft-lbf/lb
lb f
hffa = 10 x 0.107984 ft . x4
lb

= 4.3193577 ft-lbf/lb
Hff = 0.050468672 + 0.3887422 + 0.3887422 + 4.3193577
= 5.147310802 ft-lbf/lb
Total Hff suction = 0.425339594 + 5.42539594

` = 5.57265 ft-lbf/lb

- Pipa buang (discharge)

Pada pipa buang, rugi gesek timbul akibat gesekan dengan kulit pipa, serta pengaruh fitting
dan valve.
densitas cpo T,
1160C = 850.7 kg/m3 53.109201 Ib/ft3
viskosita cpo T, 0.00356009
1160C 5.298 cp 7 Ib/ft.s

perhitungan pipa di discharge(4 in sch 40)

Qv
Vb = s
3
ft
1903.5029
= jam = 21532.83856 ft/jam = 5.981344045 ft/s
0.0884 ft 2

Bilangan Reynolds, NRe

V D
N =

 lb ft
53.109201 5.981344045 x 0.3355 ft
ft
3
dt
= lb = 29936.3773
0.003560097
ft . s

Rugi gesek akibat kulit

L V2
hfsa = 4 x f (Mc Cabe, Pers 5.7)
D 2 gc

gc = 32.174 ft. Ib/ibf. S2

V2 ( 5.981344045 ft /s )2
2 gc = 2 32,17 = 0.556053413 ft-lbf/lb

Material yang digunakan untuk konstruksi pipa adalah stainless steel pipe, dimana
k = 0.00004925 ft (Mc Cabe, Fig. 5.9)
k 0.00004925 ft
ID = 0.3355 ft = 0.0001467958

f = 0.007 (Mc Cabe, Fig. 5.9)

Maka,
328.08 ft
4 x 0,007
hfsa = 0.3355 ft 0.556053413 ft-lbf/lb

= 13.06294251 ft-lbf/lb

Rugi gesek akibat fitting, elbow dan valve

Fitting = 5 buah
Elbow = 27 buah
Valve = 8 buah
V2
hffa = K f (Mc Cabe, Pers 5.67)
2 gc

Kf (elbow 90) = 0,9 (Mc Cabe, Tabel 5.1)

Kf (fitting) = 1.8
Kf (valve) = 10
Maka,
 lb f
hffa = 0,9 0.556053413 ft . x27
lb

= 13.01164986 ft-lbf/lb
lb f
hffa = 1.8 x 0.556053413 ft . x5
lb

= 5.004480715 ft-lbf/lb
lb f
hffa = 10 x 0.556053413 ft . lb x 8

= 44.48427303 ft-lbf/lb
Totah Hff dis = 76.0637942 ft-lbf/lb
Sehingga, total rugi gesek adalah
= 5.566619 ft-lbf/lb + 76.0637942 ft-lbf/lb = 81.636445 ft-lbf/lb

Daya pompa (BHP)

Daya pompa dapat dihitung dengan menggunakan Persamaan Bernoulli :
P a gZ a a V 2a Pb gZ b b V 2b
+ + + W p= + + +h f
gc 2 gc gc 2 gc

Atau
P b gZ b b V 2b Pa gZ a a V 2a
W p= ( +
gc
+
2 gc
)(
+
gc
+
2 gc
+h f )
= 85% (Peters, Fig. 14.37)
Sehingga persamaan di atas dapat disederhanakan menjadi

)( ( ) )
2 2
.=zb+ ( vb
2 x gc
za+
va
2 x gc
+ hf

va2
za+ ( )
2 x gc
+hf

vb2
zb + ( )
2 x gc
)/( )
=
 2
ft ft 2
13.1232+
( 5.981344045
s ) (69.55296+( ( 1.800801
s ) )+ 81.636445)
wp = 2 32,17 2 32,17

wp = 349.3511419 ft-lbf/lb
W p m
BHP = 550

ft . lb f lb
349.3511419 29.04
= lb dt
550

= 18.44 HP

Daya motor (MHP)

BHP
MPH =

= 75 %
18.44 HP
MPH = 0.75

= 24.6HP = 18.34 KW