Professional Documents
Culture Documents
September 2009
Parts
Manual See General Information
for New Parts Manual
Features.
Powered By C7 Engine
This Parts Manual is also available in .PDF format on Compact Disc
(CD-ROM) - Caterpillar Form No. SERP4989
SAFETY.CAT.COM
Product and Dealer Information
Note: For product identification plate locations, see the section Product Identification Information in the Operation
and Maintenance Manual.
Delivery Date:
Product Information
Model:
Attachment Information:
Dealer Information
Name: Branch:
Address:
Sales:
Parts:
Service:
MEMORANDA
MEMORANDA SEBP4989
TABLE OF CONTENTS
Name Page Name Page
4. TABLE OF CONTENTS
A table of contents (TOC) is found at the beginning of the
manual. The TOC lists each section of the manual with
a complete list of all information elements organized as
Where: they appear in the manual. Page numbers are provided
for quick reference to detailed parts identification
1. Caterpillar's World Manufacturing Code (characters 1- illustrations and serviceable consist lists.
3)
2. Machine Descriptor (characters 4-8) 5. MAINTENANCE PARTS INDEX
3. Check Character (character 9) The Maintenance Parts Index, located near the
4. Machine Indicator Section (MIS) or Product Sequence beginning of the manual, references most frequently
Number (characters 10-17). These were previously used maintenance part numbers, providing description,
referred to as the Serial Number. quantity, usage and page number. This information is
organized alphabetically by part description.
Machines and generator sets produced before First
Quarter 2001 will maintain their 8 character PIN format.
Components such as engines, transmissions, axles, etc.
and work tools will continue to use an 8 character Serial
Number (S/N).
REMANUFACTURED COMPONENTS
As an option when making repairs consider Caterpillar Remanufactured Components. Components that are available
through the Caterpillar Remanufactured Program are identified three ways in the parts book:
with the letter R in the note field of the parts list
with an R* at the beginning of the first line of the caption
with an *R at the end of the first line of the caption
Typical components included in the Remanufacturing Program include:
ALTERNATORS
CONNECTING RODS
CRANKSHAFTS - UNDERSIZE
CRANKSHAFTS - UPGRADE TO NEW
CYLINDER HEADS
ELECTRONIC CONTROL MODULES (ECM)
ELECTRONIC SENSORS
FUEL INJECTORS
FUEL NOZZLES
FUEL PUMPS
GOVERNORS
OIL PUMPS
PISTONS
SHORT BLOCKS
STARTERS
TURBOCHARGERS - COMPLETE
TURBOCHARGER CARTRIDGES
WATER PUMPS
Caterpillar Remanufactured engines for many engine arrangements are also available.
CUSTOMER BENEFITS:
Protects against cavitation, foam, erosion, corrosion, and scale buildup in cooling systems.
Provides measured coolant conditioner.
DESCRIPTION:
Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) must
be added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-charged
antifreeze, like Caterpillar's DEAC, an initial charge of SCA must be added to the cooling system. The amount of SCA
added to the system is dependent on the capacity of the system.
The SCA for initial fill is provided as a liquid. SCA's for maintenance intervals are available in liquid form and as a
spin-on element. (No Spin-on available for 3600 Family of Engines)
NOTE:
The amount of SCA added at initial fill is not the same as the amount added at maintenance intervals.
The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTM
D4985 or ASTM D5345 Specifications.
NOTE:
For use with standard heavy duty coolant only, not for use with Extended Life Coolant.
PARTS NEEDED:
Cooling System Capacity Liquid SCA at Spin-on SCA
Liquid SCA at Initial Fill
Liters Gallons Maintenance* Maintenance Element*
* Normal maintenance period is 250 hrs. See your Operation and Maintenance Manual for complete coolant
maintenance instructions.
( ) Indicates quantity required.
BASIC ENGINE
BELT-SERPENTINE 198-3611 1 MOUNTING GP-ENGINE & XMSN 43
PLUG AS-DRAIN (MAGNETIC) 168-2288 1 PAN GP-OIL 46
(ENGINE OIL PAN)
PLUG-O-RING 9S-4185 1 PLUG GP-OIL PAN 52
SEAL-INTEGRAL 135-9819 1 AIR COMPRESSOR GP 11
SEAL-VALVE COVER 272-0388 1 COVER GP-VALVE MECHANISM 17
BRAKING SYSTEM
FUSE (10-AMPERE) 9W-1442 1 AIR DRYER GP 344
COOLING SYSTEM
CAP AS-COOLANT TANK 251-3227 1 TANK GP-COOLANT 85
GASKET (TEMPERATURE REGULATOR 222-5915 1 LINES GP-WATER 77
HOUSING)
REGULATOR-WATER TEMPERATURE 115-4223 2 LINES GP-WATER 77
(97-DEG C)
FUEL SYSTEM
CAP AS-FILLER (FUEL TANK) 7X-7700 1 TANK GP-FUEL 113
FILTER AS-WATER SEP & FUEL 326-1644 1 FILTER GP-WATER SEP & FUEL 102
(PRIMARY)
FILTER-FUEL 1R-0762 1 LINES GP-FUEL 106
(ADVANCED EFFICIENCY)
STRAINER-FUEL (TANK FILLER) 9P-7121 1 TANK GP-FUEL 113
HYDRAULIC SYSTEM
CAP-FILLER (HYDRAULIC TANK) 7H-1447 1 TANK & FILTER GP-HYDRAULIC 435
FILTER ELEMENT AS-OIL 1R-0774 1 TANK & FILTER GP-HYDRAULIC 435
(ADVANCED EFFICIENCY)
STRAINER (HYDRAULIC) 9J-3047 1 TANK & FILTER GP-HYDRAULIC 435
LUBRICATION SYSTEM
BREATHER AS (CRANKCASE) 164-0210 1 BREATHER GP 59
CAP-OIL FILLER (ENGINE) 068-4497 1 FILLER GP-ENGINE OIL 60
FILTER AS-ENGINE OIL 1R-1807 1 FILTER GP-ENGINE OIL 61
(ADVANCED EFFICIENCY)
OPERATOR STATION
BELT-SERPENTINE 185-5872 1 COMPRESSOR GP-REFRIGERANT 538
BLADE AS-WIPER (300-MM) 123-4355 2 WIPER GP-WINDOW 635
(FRONT, LOWER)
BLADE AS-WIPER (450-MM) 6V-5853 1 WIPER GP-WINDOW 638
BLADE AS-WIPER (450-MM) (FRONT) 6V-5853 1 WIPER GP-WINDOW 635
1 WIPER GP-WINDOW 637
FILTER ELEMENT AS-CAB AIR 231-4486 1 FILTER GP-CAB AIR 562
231-4487 2 FILTER GP-CAB AIR 562
232-1732 1 FILTER GP-CAB AIR 562
7T-7358 1 FILTER GP-CAB AIR 562
FUSE (10-AMPERE) 9W-1442 1 FAN GP-CIRCULATING 560
1 FAN GP-CIRCULATING 561
1 WIPER GP-WINDOW 638
INDICATOR (ENGINE RPM) 336-6609 1 MODULE GP-SPEEDOMETER & TACH 587
INDICATOR (SPEED) 336-6608 1 MODULE GP-SPEEDOMETER & TACH 587
KEY 113-5805 1 HOUSING GP-SEAT SUSPENSION 564
LAMP (12-VOLT) 8M-6176 2 MODULE GP-QUAD GAUGE 586
LAMP (24-VOLT) 107-1983 4 PANEL GP-INSTRUMENT 594
4 PANEL GP-INSTRUMENT 596
4 PANEL GP-INSTRUMENT 597
4 PANEL GP-INSTRUMENT 599
3E-8825 1 FAN GP-CIRCULATING 560
1 FAN GP-CIRCULATING 561
8D-1429 1 AIR CONDITIONER & HEATER GP 528
LAMP (24-VOLT, 3-WATT) 115-1748 11 PANEL GP-INSTRUMENT 594
10 PANEL GP-INSTRUMENT 596
11 PANEL GP-INSTRUMENT 597
11 PANEL GP-INSTRUMENT 599
SEAT BELT GP (ADJUSTABLE, 3-IN) 8Y-4030 1 SEAT GP 613
SEAT BELT GP (RETRACTABLE) 222-0345 1 SEAT GP 616
POWER TRAIN
BREATHER (POWER TRAIN OIL FILLER) 9G-5127 1 FILLER GP-POWER TRAIN OIL 267
BREATHER (TANDEM) 4H-6112 1 TANDEM & COVER GP 283
FILTER ELEMENT AS-OIL 328-3655 1 FILTER GP-OIL 268
(ADVANCED EFFICIENCY)
(TRANSMISSION)
FILTER-MAGNETIC (TRANSMISSION) 8S-9129 1 CASE & PARTS GP-PLANETARY 241
1 SCREEN GP-MAGNETIC 280
SCREEN-SUCTION (TRANSMISSION) 8S-9130 1 CASE & PARTS GP-PLANETARY 241
1 SCREEN GP-MAGNETIC 280
H I
HARNESS AS-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . .
523 INDICATOR (ENGINE RPM) . . . . . . . . . . . . . . . . . . . 587
HARNESS AS-CAB (FRONT) . . . . . . . . . . . . . . . . . . 200 INDICATOR (SPEED) . . . . . . . . . . . . . . . . . . . . . . . . . . 587
HARNESS AS-CAB (REAR) . . . . . . . . . . . . . . . . . . . . 200 INDICATOR AS-ARTICULATION . . . . . . . . . . . . . . . 586
HARNESS AS-CAB (SWITCH PANEL) . . . . . . . . . . 200 INDICATOR AS-COOLANT TEMP . . . . . . . . . . . . . . 586
HARNESS AS-CHASSIS . . . . . . . . . . . . . . . . . . . . . . . 217 INDICATOR AS-FUEL LEVEL . . . . . . . . . . . . . . . . . . 586
HARNESS AS-CONSOLE . . . . . . . . . . . . . . . . . . . . . . 203 INDICATOR GP-AIR FILTER CHANGE . . . . . . . . . . 89
234 INJECTOR GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 103
236 INSTALLATION AR-COMMUNICATION
HARNESS AS-CONTROL (PRODUCT LINK) . . . . 138 PRODUCT LINK 321SR . . . . . . . . . . . . . . . . . . . . . 138
HARNESS AS-ENGINE INSTALLATION AR-RADIO . . . . . . . . . . . . . . . . . . . . . 567
(ELECTRONIC CONTROL MODULE) . . . . . . . . 205 INSTALLATION GP-COMMUNICATION
HARNESS AS-ENGINE (FUEL INJECTION) . . . . . 205 PRODUCT LINK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
HARNESS AS-FRAME . . . . . . . . . . . . . . . . . . . . . . . . 217 INSTALLATION GP-RADIO . . . . . . . . . . . . . . . . . . . . 568
HARNESS AS-FRAME (RH) . . . . . . . . . . . . . . . . . . . 220 INSULATION GP-WEATHER . . . . . . . . . . . . . . . . . . . 569
HARNESS AS-FUEL TANK . . . . . . . . . . . . . . . . . . . . 197
HARNESS AS-HEATER & AIR COND . . . . . . . . . . . 196
528
K
HARNESS AS-LIGHTING . . . . . . . . . . . . . . . . . . . . . . 158 KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 564
HARNESS AS-LIGHTING (BAR) . . . . . . . . . . . . . . . . 158 KEY (BATTERY DISCONNECT) . . . . . . . . . . . . . . . . 191
HARNESS AS-PANEL . . . . . . . . . . . . . . . . . . . . . . . . . 213 KIT-AIR CONTROL VALVE . . . . . . . . . . . . . . . . . . . . . 628
594
596
597
L
599 LAMP (12-VOLT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 586
HARNESS AS-PLATFORM . . . . . . . . . . . . . . . . . . . . . 208 LAMP (24-VOLT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
212 203
HARNESS AS-RADIO (PRODUCT LINK) . . . . . . . . 138 234
HARNESS AS-REAR CHASSIS (LH) . . . . . . . . . . . . 226 236
HARNESS AS-REAR CHASSIS (RH) . . . . . . . . . . . 226 528
HARNESS AS-REAR LIGHTING . . . . . . . . . . . . . . . 155 560
232 561
HARNESS AS-SENSOR (ANGLE) . . . . . . . . . . . . . . 217 594
220 596
HARNESS AS-SENSOR (FUEL SYSTEM) . . . . . . 227 597
HARNESS AS-SENSOR (ROTATION) . . . . . . . . . . 217 599
220 LAMP (24-VOLT) (DOME) . . . . . . . . . . . . . . . . . . . . . . 142
HARNESS AS-SENSOR (SPEED) . . . . . . . . . . . . . . 241 LAMP (24-VOLT)
HARNESS AS-SENSOR (HEADLIGHTS, TAIL LIGHTS) . . . . . . . . . . . . . . . 158
(TRANSMISSION SPEED) . . . . . . . . . . . . . . . . . . 225 LAMP (24-VOLT, 0.2-AMPERE) . . . . . . . . . . . . . . . . . 203
HARNESS AS-SOLENOID . . . . . . . . . . . . . . . . . . . . . 156 LAMP (24-VOLT, 21-WATT) . . . . . . . . . . . . . . . . . . . . 141
197 146
147 404
LAMP (24-VOLT, 3-WATT) . . . . . . . . . . . . . . . . . . . . . 216 LINES GP-HYDRAULICRH . . . . . . . . . . . . . . . . . . . 400
594 LINES GP-HYDRAULICSCARIFIER . . . . . . . . . . . 394
596 LINES GP-INJECTOR HYD PUMP . . . . . . . . . . . . . . 108
597 LINES GP-LUBRICATION . . . . . . . . . . . . . . . . . . . . . . 336
599 LINES GP-PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409
LAMP (24-VOLT, 5-WATT) . . . . . . . . . . . . . . . . . . . . . 146 410
147 LINES GP-PUMPHIGH CAPACITY . . . . . . . . . . . . 413
148 LINES GP-RIPPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414
LAMP (24-VOLT, 75/70-WATT) . . . . . . . . . . . . . . . . . 146 LINES GP-STEERING . . . . . . . . . . . . . . . . . . . . . . . . . 416
147 LINES GP-TRANSMISSION OIL . . . . . . . . . . . . . . . . 272
LAMP GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 LINES GP-TURBOCHARGER OIL . . . . . . . . . . . . . . 68
LAMP GP-DOME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 LINES GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
LAMP GP-FLOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 79
144 LINK GP-LOWERRIPPER . . . . . . . . . . . . . . . . . . . . 520
145 LINK GP-STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . 337
LAMP GP-HEAD & SIGNAL . . . . . . . . . . . . . . . . . . . . 146 LINK GP-UPPERRIPPER . . . . . . . . . . . . . . . . . . . . . 521
147 LOCK GP-CENTERSHIFT . . . . . . . . . . . . . . . . . . . . . 418
LAMP GP-REGISTRATION PLATE . . . . . . . . . . . . . 148
LAMP GP-SIGNAL (24-VOLT, TURN) (LH) . . . . . . . 160
LAMP GP-SIGNAL (24-VOLT, TURN) (RH) . . . . . . 160 M
LAMP GP-SIGNALPARK, TURN . . . . . . . . . . . . . . . 150
MANIFOLD GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . 70
LAMP GP-SIGNALSTOP, TAIL . . . . . . . . . . . . . . . . 149
MANIFOLD GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . 94
LAMP GP-SIGNALTURN . . . . . . . . . . . . . . . . . . . . . 151
MANIFOLD GP-VALVELH . . . . . . . . . . . . . . . . . . . . 419
LAMP-HALOGEN (24-VOLT, 70-WATT) . . . . . . . . . 143
MANIFOLD GP-VALVERH . . . . . . . . . . . . . . . . . . . . 421
144
METER GP-SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . 234
LAMP-HALOGEN (24-VOLT, 70-WATT)
236
(FLOODLIGHT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
MIRROR GP-REAR VIEW . . . . . . . . . . . . . . . . . . . . . 585
LIFT GP-BLADE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 649
MIRROR GP-REAR VIEWDUAL INTERIOR . . . . 584
LIFTER GP-VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
MIRROR GP-REAR VIEWEXTERIOR . . . . . . . . . . 583
LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . 41
MIRROR GP-REAR VIEWINSIDE . . . . . . . . . . . . . 582
LIGHTING AR-ROADING . . . . . . . . . . . . . . . . . . . . . . 152
MODULE GP-INTERFACE . . . . . . . . . . . . . . . . . . . . . 587
LIGHTING GP-BACKUP . . . . . . . . . . . . . . . . . . . . . . . 153
MODULE GP-QUAD GAUGE . . . . . . . . . . . . . . . . . . . 586
LIGHTING GP-FLOODFRONT . . . . . . . . . . . . . . . . 156
MODULE GP-SPEEDOMETER & TACH . . . . . . . . . 587
LIGHTING GP-FLOODRIPPER . . . . . . . . . . . . . . . . 155
MOTOR GP-ELECTRICCIRCULATING FAN . . . . 161
LIGHTING GP-REGISTRATION PLATE . . . . . . . . . 157
MOTOR GP-GEROTOR . . . . . . . . . . . . . . . . . . . . . . . 422
LIGHTING GP-ROADING . . . . . . . . . . . . . . . . . . . . . . 158
MOTOR GP-WINDOW WIPER (24-VOLT)
LIGHTING GP-SIGNALTURN . . . . . . . . . . . . . . . . . 160
(FRONT UPPER) . . . . . . . . . . . . . . . . . . . . . . . . . . . 635
LINER GP-CABENCLOSED, HIGH PROFILE . . . 571
MOTOR GP-WINDOW WIPER (24-VOLT)
573
(REAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 638
LINES GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
MOTOR GP-WINDOW WIPER
LINES GP-AIR CONDITIONER
(24-VOLT, 2-SPEED) . . . . . . . . . . . . . . . . . . . . . . . . 635
AIR CONDITIONER . . . . . . . . . . . . . . . . . . . . . . . . . 578
637
LINES GP-CENTERSHIFT LOCK . . . . . . . . . . . . . . . 392
MOTOR GP-WINDOW WIPER
LINES GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . 65
(24-VOLT, 2-SPEED) (FRONT, LOWER) . . . . . . 635
66
MOTOR GP-WINDOW WIPER
LINES GP-ENGINE OIL DRAIN . . . . . . . . . . . . . . . . . 67
(24-VOLT, 2-SPEED) (REAR) . . . . . . . . . . . . . . . . 638
LINES GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
MOTOR GP-WINDOW WIPER (FRONT) . . . . . . . . 637
105
MOUNTING GP-CAB
LINES GP-HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . 580
NON-ROPS, ENCLOSED . . . . . . . . . . . . . . . . . . . 589
LINES GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . 408
MOUNTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 42
LINES GP-HYDRAULIC
MOUNTING GP-ENGINE & XMSN . . . . . . . . . . . . . . 43
BULLDOZER LIFT, PLOW, LH . . . . . . . . . . . . . . . 403
MOUNTING GP-GRADE CONTROL . . . . . . . . . . . . 162
LINES GP-HYDRAULICFRONT . . . . . . . . . . . . . . . 407
164
LINES GP-HYDRAULICLH . . . . . . . . . . . . . . . . . . . . 396
MOUNTING GP-GRADE CONTROLCIRCLE . . . 163
ROPS GPHIGH PROFILE, OPEN . . . . . . . . . . . . . 604 SENSOR GP-PRESSURE (ENGINE OIL) . . . . . . . 167
605 SENSOR GP-PRESSURE (FUEL FILTER) . . . . . . 105
ROTATING GP-PUMP . . . . . . . . . . . . . . . . . . . . . . . . . 429 SENSOR GP-PRESSURE (RAIL) . . . . . . . . . . . . . . . 167
430 SENSOR GP-SPEED . . . . . . . . . . . . . . . . . . . . . . . . . . 177
178
S SENSOR GP-SPEED (ENGINE TIMING) . . . . . . . . 167
179
212 97
SWITCH AS-PRESSURE 98
(REFRIGERANT, HIGH, LOW) . . . . . . . . . . . . . . . 578 99
SWITCH AS-PRESSURE
(REFRIGERANT, LOW SIDE) . . . . . . . . . . . . . . . . 578
SWITCH AS-PRESSURE (STOP LIGHT) . . . . . . . . 208 U
212 UNIVERSAL JOINT GP . . . . . . . . . . . . . . . . . . . . . . . . 286
SWITCH AS-ROCKER (24-VOLT) . . . . . . . . . . . . . . 156
234
560 V
561
VALVE & LINKAGE GP
SWITCH AS-ROCKER (24-VOLT)
4-BANK, RH; 3-BANK, LH . . . . . . . . . . . . . . . . . . . 438
(THROTTLE HOLD MODE) . . . . . . . . . . . . . . . . . . 203
VALVE & LINKAGE GP
SWITCH AS-ROCKER (CENTERSHIFT PIN) . . . . 203
4-BANK, RH; 5-BANK, LH . . . . . . . . . . . . . . . . . . . 440
SWITCH AS-ROCKER
446
(THROTTLE LOCK SET, RESET) . . . . . . . . . . . . 203
450
SWITCH AS-ROTARY . . . . . . . . . . . . . . . . . . . . . . . . . 158
VALVE & LINKAGE GP4-BANK, RH, LH . . . . . . . 444
SWITCH AS-ROTARY (FAN SPEED) . . . . . . . . . . . 528
455
SWITCH AS-ROTARY (HEADLIGHT DIMMER) . . . 236
VALVE & LINKAGE GP5-BANK, RH, LH . . . . . . . 442
SWITCH AS-ROTARY (WIPER, WASHER)
452
(FRONT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
VALVE & MTG GP-DIFF LOCK . . . . . . . . . . . . . . . . . 287
SWITCH AS-START (KEY) . . . . . . . . . . . . . . . . . . . . . 203
VALVE AS-RELIEF
SWITCH AS-TOGGLE
(GOVERNOR, AIR COMPRESSOR) . . . . . . . . . 11
(GROUND LEVEL SHUTDOWN) . . . . . . . . . . . . . 225
VALVE GP-AIR CONTROL . . . . . . . . . . . . . . . . . . . . . 628
SWITCH GP-BYPASS . . . . . . . . . . . . . . . . . . . . . . . . . 190
VALVE GP-BANK 3LH . . . . . . . . . . . . . . . . . . . . . . . . 457
SWITCH GP-DISCONNECTBATTERY . . . . . . . . . 191
VALVE GP-BANK 4LH . . . . . . . . . . . . . . . . . . . . . . . . 459
SWITCH GP-MAGNETIC . . . . . . . . . . . . . . . . . . . . . . 192
460
SWITCH GP-PRESSURE . . . . . . . . . . . . . . . . . . . . . . 193
VALVE GP-BANK 4RH . . . . . . . . . . . . . . . . . . . . . . . . 458
SWITCH GP-ROTARY
461
(TURN SIGNAL, HAZARD) . . . . . . . . . . . . . . . . . . 158
VALVE GP-BANK 5LH . . . . . . . . . . . . . . . . . . . . . . . . 463
236
464
SWITCH GP-WIPER (24-VOLT, INTERMITTENT)
465
(REAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 638
VALVE GP-BANK 5RH . . . . . . . . . . . . . . . . . . . . . . . . 462
SWITCH GP-WIPERINTERMITTENT . . . . . . . . . . 194
VALVE GP-CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468
SWITCH-ROCKER (HEADLIGHTS) . . . . . . . . . . . . . 236
470
SWITCH-ROCKER
472
(HEADLIGHTS, TAIL LIGHTS) . . . . . . . . . . . . . . . 158
474
SWITCH-ROCKER (WORK LIGHTS) . . . . . . . . . . . 156
476
SWIVEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433
480
482
T 486
VALVE GP-CHECK E . . . . . . . . . . . . . . . . . . . . . . . . . . 419
TANDEM & COVER GP . . . . . . . . . . . . . . . . . . . . . . . . 283 421
TANK & FILTER GP-HYDRAULIC . . . . . . . . . . . . . . . 435 VALVE GP-COMBINATION . . . . . . . . . . . . . . . . . . . . . 466
TANK & MTG GP-HYDRAULIC . . . . . . . . . . . . . . . . . 437 VALVE GP-CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . 419
TANK GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358 421
TANK GP-COOLANT . . . . . . . . . . . . . . . . . . . . . . . . . . 85 VALVE GP-CONTROL (AIR) . . . . . . . . . . . . . . . . . . . . 628
TANK GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 VALVE GP-CONTROLARTICULATION . . . . . . . . . 468
TIE ROD GP (LH THREAD, RH) . . . . . . . . . . . . . . . . 337 VALVE GP-CONTROLBLADE LIFT . . . . . . . . . . . . 474
TIE ROD GP (RH THREAD, LH) . . . . . . . . . . . . . . . . 337 488
TIE ROD GP (STEERING) . . . . . . . . . . . . . . . . . . . . . 372 490
TIMER AS-ON DELAY (24-VOLT) . . . . . . . . . . . . . . . 196 VALVE GP-CONTROLBLADE TIP . . . . . . . . . . . . . 476
TOOTH GP-RIPPER . . . . . . . . . . . . . . . . . . . . . . . . . . . 659 VALVE GP-CONTROLBULLDOZER . . . . . . . . . . . 482
TRANSMISSION AR . . . . . . . . . . . . . . . . . . . . . . . . . . . 285 VALVE GP-CONTROL
TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . . . . . . 96 BULLDOZER LIFT, PLOW . . . . . . . . . . . . . . . . . . . 492
6V-1970 1 LITERATURE GP
5P-8500 2 KEY
5P-7958 1 SLEEVE-CABLE SPLICE
Y-SEPARATE ILLUSTRATION
<END>
BF 1 4C-9612 SEALANT-SILICONE
B-USE AS REQUIRED
F-NOT SHOWN
M-METRIC PART
1 107-7604 SLEEVE-CYLINDER
(FOR SALVAGE OF CYLINDER BORE IN BLOCK.
QUANTITY TO BE DETERMINED BY USER.)
Y-SEPARATE ILLUSTRATION
BF 1U-8846 SEALANT-GASKET
B-USE AS REQUIRED
F-NOT SHOWN
M-METRIC PART
GRAPHIC #1 g01962048
GRAPHIC #1 g01708016
GRAPHIC #1 g01712254
GRAPHIC #1 g01925056
GRAPHIC #1 g01924179
GRAPHIC #1 g01931393
GRAPHIC #2 g01931413
GRAPHIC #1 g01772113
GRAPHIC #2 g01789333
GRAPHIC #1 g00108910
GRAPHIC #1 g01928504
252-0114 WHEEL AR
S/N: JAP1-UP
AN ATTACHMENT
SMCS-4208 i02781349
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 252-0106 6 WHEEL GP 304
Y-SEPARATE ILLUSTRATION
<END>
252-0108 WHEEL GP
S/N: JAP1-UP
PART OF 254-8053, 305-6155, 340-2615 WHEEL & TIRE GP
AN ATTACHMENT
SMCS-4006, 4201, 4208 i02781628
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 252-0102 1 WHEEL GP 302
2D-2565 1 SEAL-O-RING
110-4213 1 VALVE GP-TIRE (TIRE INFLATION)
7D-5252 1 SPUD AS
2D-2507 1 SPUD
2D-2508 1 GROMMET
2D-2509 1 LOCKNUT (11/16-16-THD)
110-4214 1 STEM AS
6F-3930 1 CORE-VALVE
9K-7951 1 CAP-VALVE (STEM)
Y-SEPARATE ILLUSTRATION
<END>
252-0112 WHEEL GP
S/N: JAP1-UP
PART OF 252-0730 WHEEL & TIRE GP, 252-0118 WHEEL AR
AN ATTACHMENT
SMCS-4006, 4201, 4208 i02781820
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 252-0104 1 WHEEL GP 303
4K-4879 1 SEAL-O-RING
2G-6595 1 VALVE GP-TIRE
6F-3930 1 CORE-VALVE
9K-7951 1 CAP-VALVE (STEM)
7D-5252 1 SPUD AS
2D-2507 1 SPUD
2D-2508 1 GROMMET
2D-2509 1 LOCKNUT (11/16-16-THD)
Y-SEPARATE ILLUSTRATION
<END>
GRAPHIC #1 g01119645
GRAPHIC #1 g01928479
GRAPHIC #1 g01930295
GRAPHIC #1 g01928233
GRAPHIC #1 g01426054
GRAPHIC #1 g01852953
GRAPHIC #1 g01845337
GRAPHIC #1 g01963777
AF 1 5T-4267 SEGMENT-CIRCLE
(4 TEETH) SERVICE REPAIR FOR WORN OR
DAMAGED TEETH
A-NOT PART OF THIS GROUP
F-NOT SHOWN
GRAPHIC #1 g01676295
GRAPHIC #1 g01071777
GRAPHIC #1 g01945182
GRAPHIC #2 g01945398
GRAPHIC #1 g01379845
GRAPHIC #1 g01930233
GRAPHIC #2 g01930253
0 1F-5339 . . . . . 309
311
1R-1807 . . . . .
1S-0994 . . . . .
61
67
2B-0941 . . . . . 394
396
0L-0478 . . . . . 431 318 85 400
0L-1026 . . . . . 282 1F-7567 . . . . . 63 397 404
0S-1571 . . . . . 431 106 401 2B-0947 . . . . . 263
0S-1579 . . . . . 286 1F-7958 . . . . . 389 404 2B-2673 . . . . . 514
0S-1585 . . . . . 389 1H-0337 . . . . . 466 414 516
0S-1587 . . . . . 261 1H-1023 . . . . . 352 1S-2342 . . . . . 208 2B-3147 . . . . . 283
270 1H-3244 . . . . . 115 212 2B-3148 . . . . . 283
0S-1592 . . . . . 306 234 1S-2563 . . . . . 49 2B-9373 . . . . . 277
373 236 63 2D-2507 . . . . . 304
0S-1595 . . . . . 350 1H-3338 . . . . . 548 1S-3184 . . . . . 261 305
0S-1604 . . . . . 281 551 270 2D-2508 . . . . . 304
0S-1756 . . . . . 261 1H-3937 . . . . . 425 1S-6420 . . . . . 256 305
270 1H-7339 . . . . . 389 392 2D-2509 . . . . . 304
0T-0244 . . . . . 616 1H-7724 . . . . . 354 411 305
0V-0375 . . . . . 306 1H-8306 . . . . . 113 1S-7251 . . . . . 119 2D-2511 . . . . . 304
1H-8720 . . . . . 411 186 2D-2565 . . . . . 304
1J-6762 . . . . . 217 1S-7252 . . . . . 119 2D-2654 . . . . . 302
1 222
640
120
123
2D-4202
2D-6006
.
.
.
.
.
.
.
.
.
.
435
628
1A-1415 . . . . . 389 1J-9671 . . . . . 82 186 2D-6235 . . . . . 557
1A-4350 . . . . . 609 466 1S-9593 . . . . . 294 558
1A-5822 . . . . . 424 1K-6870 . . . . . 217 295 564
1B-0676 . . . . . 100 222 507 2D-6642 . . . . . 40
354 1K-6872 . . . . . 339 1T-0738 . . . . . 258 261
545 371 296 263
1B-2713 . . . . . 557 1K-6985 . . . . . 646 1U-3202 . . . . . 659 2D-7325 . . . . . 354
558 1L-0509 . . . . . 272 1U-3998 . . . . . 383 2D-8009 . . . . . 277
1B-2886 . . . . . 263 1L-5072 . . . . . 435 385 2D-8154 . . . . . 389
1B-3057 . . . . . 11 1M-1230 . . . . . 557 1U-8846 . . . . . 15 2D-8652 . . . . . 379
1B-4038 . . . . . 389 558 38 2D-9454 . . . . . 261
1B-4046 . . . . . 389 1M-3780 . . . . . 277 39 270
1B-4367 . . . . . 337 1M-4095 . . . . . 282 91 2F-8057 . . . . . 337
1B-5174 . . . . . 242 1M-6119 . . . . . 119 92 372
389 123 241 2F-8509 . . . . . 427
1B-8704 . . . . . 100 1M-6120 . . . . . 119 1V-7368 . . . . . 133 2G-0478 . . . . . 389
545 123 135 2G-0585 . . . . . 1
1B-8705 . . . . . 13 1M-6718 . . . . . 506 1W-2431 . . . . . 95 246
19 1N-5999 . . . . . 26 1W-2715 . . . . . 28 2G-0617 . . . . . 158
1B-8737 . . . . . 424 383 1W-8407 . . . . . 21 212
1D-4627 . . . . . 306 385 1Y-7927 . . . . . 564 2G-0659 . . . . . 158
1D-4628 . . . . . 369 1P-0810 . . . . . 123 212
1D-4675 . . . . . 527 197 2G-0988 . . . . . 158
1D-4689
1D-5119
.
.
.
.
.
.
.
.
.
.
339
518
213
226
2 2G-1034 . . . . .
212
358
1D-5120 . . . . . 424 227 2A-1162 . . . . . 38 2G-1084 . . . . . 263
1F-0748 . . . . . 438 1P-2378 . . . . . 582 227 2G-3219 . . . . . 514
440 584 2A-3211 . . . . . 503 516
442 1P-2636 . . . . . 261 504 2G-3221 . . . . . 514
444 270 505 516
446 1P-2662 . . . . . 261 2A-3398 . . . . . 316 2G-3865 . . . . . 306
450 270 2A-4429 . . . . . 28 2G-3967 . . . . . 368
452 1P-3700 . . . . . 433 2A-6684 . . . . . 568 2G-3971 . . . . . 511
455 1P-4577 . . . . . 272 2A-6926 . . . . . 635 2G-4011 . . . . . 334
514 1P-4578 . . . . . 272 2A-6928 . . . . . 635 2G-4332 . . . . . 656
516 1P-6356 . . . . . 578 2A-6929 . . . . . 635 2G-5369 . . . . . 350
1F-0750 . . . . . 327 1P-6872 . . . . . 425 2A-6938 . . . . . 283 2G-5493 . . . . . 396
328 1P-7009 . . . . . 79 2A-6985 . . . . . 590 400
533 217 603 404
534 222 2A-7081 . . . . . 396 2G-5667 . . . . . 306
619 1P-7115 . . . . . 358 404 373
1F-1599 . . . . . 614 1P-7521 . . . . . 348 2A-7089 . . . . . 511 2G-5673 . . . . . 306
1F-4622 . . . . . 354 1R-0762 . . . . . 106 2A-7184 . . . . . 542 2G-6157 . . . . . 334
545 1R-0774 . . . . . 435 2B-0858 . . . . . 389 2G-6285 . . . . . 628
PRIMARY REFERENCE
SEBP4989 PART NUMBER INDEX B1
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
2G-6754 . . . . .
447
442
2H-1743
2H-3740
.
.
.
.
.
.
.
.
.
.
580
306
2L-8071 . . . . .
2L-8076 . . . . .
226
225
3
452 2H-3786 . . . . . 372 2L-8079 . . . . . 213 3B-4501 . . . . . 529
2G-6755 . . . . . 438 2H-3920 . . . . . 194 225 3B-4607 . . . . . 628
440 200 226 3B-4610 . . . . . 435
442 2H-3922 . . . . . 191 2M-4453 . . . . . 82 628
444 594 2M-5685 . . . . . 265 3B-4615 . . . . . 321
447 599 2M-6471 . . . . . 23 3B-4618 . . . . . 306
450 2H-3928 . . . . . 433 2M-7819 . . . . . 564 372
452 2H-3931 . . . . . 418 2M-9780 . . . . . 23 3B-4628 . . . . . 397
455 2H-3940 . . . . . 358 26 404
2G-6756 . . . . . 438 2H-5001 . . . . . 261 61 3B-4632 . . . . . 659
440 2H-6489 . . . . . 241 82 3B-4647 . . . . . 371
442 2H-6490 . . . . . 282 105 3B-4897 . . . . . 366
444 2H-9091 . . . . . 358 106 3B-5320 . . . . . 514
447 2H-9247 . . . . . 389 241 516
450 2J-0157 . . . . . 241 283 3B-5329 . . . . . 368
PRIMARY REFERENCE
B2 PART NUMBER INDEX SEBP4989
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP4989 PART NUMBER INDEX B3
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B4 PART NUMBER INDEX SEBP4989
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
4K-1388 . . . . .
605
466
4S-1962 . . . . . 217
222
5 321
608
4K-2039 . . . . . 288 227 5B-0577 . . . . . 656 5C-9583 . . . . . 148
291 392 5B-0841 . . . . . 263 5D-0269 . . . . . 594
4K-4879 . . . . . 305 408 270 596
4K-4881 . . . . . 303 578 5B-1585 . . . . . 346 597
4K-7463 . . . . . 334 4S-4455 . . . . . 227 5B-1866 . . . . . 57 599
4K-8302 . . . . . 217 355 5B-6172 . . . . . 524 5D-0353 . . . . . 265
222 416 611 267
4K-8603 . . . . . 241 4S-5719 . . . . . 79 5B-9318 . . . . . 388 306
4K-8659 . . . . . 334 197 468 5D-0768 . . . . . 628
4K-8864 . . . . . 158 4S-5780 . . . . . 117 470 5D-1026 . . . . . 79
208 4S-5838 . . . . . 348 472 85
213 4S-5879 . . . . . 258 474 113
217 4S-7606 . . . . . 352 476 272
222 358 478 532
227 4T-1700 . . . . . 501 480 580
345 4T-1860 . . . . . 466 482 5D-1911 . . . . . 435
411 506 484 5D-2645 . . . . . 396
578 4T-3010 . . . . . 643 486 400
4K-9097 . . . . . 321 4T-4509 . . . . . 501 488 404
4K-9429 . . . . . 592 4T-4935 . . . . . 466 490 5D-3636 . . . . . 628
4L-5966 . . . . . 528 497 492 5D-4822 . . . . . 564
4L-6454 . . . . . 158 4T-4942 . . . . . 497 5C-2890 . . . . . 89 5D-4988 . . . . . 400
203 4T-5074 . . . . . 501 153 5D-5206 . . . . . 516
208 4T-5613 . . . . . 376 158 5D-6644 . . . . . 514
213 377 160 5D-8159 . . . . . 656
401 380 203 5D-8161 . . . . . 656
416 387 232 5D-9629 . . . . . 309
526 4T-6780 . . . . . 379 234 311
533 4T-6907 . . . . . 374 236 341
534 375 355 5D-9844 . . . . . 261
578 381 358 270
629 382 529 5F-0149 . . . . . 649
4L-6459 . . . . . 442 646 556 5F-0304 . . . . . 38
452 4T-7571 . . . . . 497 629 5F-5434 . . . . . 358
4L-9822 . . . . . 265 4T-8050 . . . . . 317 632 5F-8000 . . . . . 280
4M-0061 . . . . . 558 318 5C-6565 . . . . . 329 5F-8933 . . . . . 640
4M-1751 . . . . . 288 4T-8054 . . . . . 377 5C-7261 . . . . . 15 5F-9144 . . . . . 102
291 387 137 288
4M-1831 . . . . . 187 418 157 291
4M-2381 . . . . . 291 646 217 292
4M-5281 . . . . . 569 4V-7875 . . . . . 564 222 5G-8760 . . . . . 654
4M-6107 . . . . . 252 4V-7877 . . . . . 564 635 5H-4778 . . . . . 352
254 4V-7884 . . . . . 626 637 355
4M-6108 . . . . . 241 4V-7890 . . . . . 524 638 5H-4909 . . . . . 389
4M-6425 . . . . . 355 4V-7891 . . . . . 524 5C-7423 . . . . . 252 5H-7826 . . . . . 336
601 4V-8256 . . . . . 527 254 5H-8848 . . . . . 409
PRIMARY REFERENCE
SEBP4989 PART NUMBER INDEX B5
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B6 PART NUMBER INDEX SEBP4989
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP4989 PART NUMBER INDEX B7
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B8 PART NUMBER INDEX SEBP4989
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP4989 PART NUMBER INDEX B9
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B10 PART NUMBER INDEX SEBP4989
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP4989 PART NUMBER INDEX B11
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B12 PART NUMBER INDEX SEBP4989
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP4989 PART NUMBER INDEX B13
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B14 PART NUMBER INDEX SEBP4989
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP4989 PART NUMBER INDEX B15
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
8X-2308 . . . . .
270
261
8X-4467 . . . . .
8X-4644 . . . . .
424
649
8X-8351
8X-8376
.
.
.
.
.
.
.
.
.
.
569
265
9
8X-2310 . . . . . 263 8X-4741 . . . . . 367 8X-8450 . . . . . 354 9B-0143 . . . . . 261
8X-2316 . . . . . 261 369 355 270
270 8X-4865 . . . . . 263 8X-8505 . . . . . 330 9B-7233 . . . . . 158
8X-2379 . . . . . 2 8X-4869 . . . . . 263 332 234
424 8X-4879 . . . . . 540 8X-8790 . . . . . 571 236
8X-2385 . . . . . 535 8X-4884 . . . . . 649 8X-8813 . . . . . 409 528
593 8X-5006 . . . . . 281 413 587
603 286 8X-8916 . . . . . 272 9B-7237 . . . . . 397
8X-2556 . . . . . 635 8X-5021 . . . . . 649 8X-9349 . . . . . 629 401
8X-2646 . . . . . 628 8X-5028 . . . . . 649 632 405
8X-2650 . . . . . 354 8X-5044 . . . . . 286 8X-9405 . . . . . 629 438
PRIMARY REFERENCE
B16 PART NUMBER INDEX SEBP4989
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP4989 PART NUMBER INDEX B17
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B18 PART NUMBER INDEX SEBP4989
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP4989 PART NUMBER INDEX B19
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B20 PART NUMBER INDEX SEBP4989
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP4989 PART NUMBER INDEX B21
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B22 PART NUMBER INDEX SEBP4989
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP4989 PART NUMBER INDEX B23
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B24 PART NUMBER INDEX SEBP4989
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP4989 PART NUMBER INDEX B25
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B26 PART NUMBER INDEX SEBP4989
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP4989 PART NUMBER INDEX B27
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B28 PART NUMBER INDEX SEBP4989
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP4989 PART NUMBER INDEX B29
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B30 PART NUMBER INDEX SEBP4989
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP4989 PART NUMBER INDEX B31
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B32 PART NUMBER INDEX SEBP4989
2009 CATERPILLAR CAT, CATERPILLAR, THEIR RESPECTIVE LOGOS, CATERPILLAR PRINTED IN
ALL RIGHTS YELLOW AND THE POWER EDGE TRADE DRESS, AS WELL AS CORPORATE U.S.A.
RESERVED AND PRODUCT IDENTITY USED HEREIN, ARE TRADEMARKS OF
CATERPILLAR AND MAY NOT BE USED WITHOUT PERMISSION.
SEBP4989 120K Motor Grader JAP1-Up