Professional Documents
Culture Documents
Paper Deck
Paper Deck-Z1
Sep 12 2006
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair
of products. This manual covers all localities where the products are sold. For this reason, there may be information in this
manual that does not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When
changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need
arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition
of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
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The product names and company names used in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or
translated into another language, in whole or in part, without the written consent of Canon Inc.
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Introduction
Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol Description
Indicates an item requiring disconnection of the power plug from the electric outlet.
Indicates an item intended to provide notes assisting the understanding of the topic in question.
Memo
The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be com-
municated in the form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be
able to identify and isolate faults in the machine."
Contents
Contents
Chapter 1 Specifications
1.1 Product Specifications ................................................................................................................................1- 1
1.1.1 Specifications .......................................................................................................................................................... 1- 1
1.2 Names of Parts ...........................................................................................................................................1- 1
1.2.1 Names of Components............................................................................................................................................ 1- 1
Chapter 2 Functions
2.1 Basic Operation ..........................................................................................................................................2- 1
2.1.1 Pickup Operation ..................................................................................................................................................... 2- 1
2.1.2 Controlling the Deck Main Motor (M1D) .................................................................................................................. 2- 1
2.1.3 Controlling the Deck Lifter Motor (M2D) .................................................................................................................. 2- 2
2.2 Paper Detection ..........................................................................................................................................2- 3
2.2.1 Detecting the Presence/Absence of Paper.............................................................................................................. 2- 3
2.2.2 Switching the Deck Paper Size ............................................................................................................................... 2- 4
2.2.3 Detecting the Level of Paper ................................................................................................................................... 2- 4
2.3 Deck Lifter ..................................................................................................................................................2- 4
2.3.1 Detecting the Presence/Absence of Paper.............................................................................................................. 2- 4
2.4 Opening /Closing the Compartment ...........................................................................................................2- 5
2.4.1 Opening/Closing the Compartment ......................................................................................................................... 2- 5
2.5 Detecting Jams ...........................................................................................................................................2- 6
2.5.1 Overview.................................................................................................................................................................. 2- 6
2.6 Power Supply .............................................................................................................................................2- 8
2.6.1 Outline ..................................................................................................................................................................... 2- 8
2.6.2 Protection Function.................................................................................................................................................. 2- 8
Chapter 4 Maintenance
4.1 Maintenance and Inspection ...................................................................................................................... 4- 1
4.1.1 Periodically Replaced Parts .....................................................................................................................................4- 1
4.1.1.1 Periodically Replaced Parts ..................................................................................................................................................... 4- 1
4.1.2 Durables...................................................................................................................................................................4- 1
Contents
4.1.2.1 Durables................................................................................................................................................................................... 4- 1
4.2 Adjustment..................................................................................................................................................4- 2
4.2.1 Basic Adjustment..................................................................................................................................................... 4- 2
4.2.1.1 Checking the Image Rear/Front Position for Pickup from the Side Paper Deck ...................................................................... 4- 2
4.2.1.2 Adjusting the Rear/Front Registration for the Side Paper Deck............................................................................................... 4- 2
4.2.1.3 Adjusting the Pressure of the Deck Separation Roller............................................................................................................. 4- 2
4.2.1.4 Adjusting the Position of the Spacer ........................................................................................................................................ 4- 2
4.2.1.5 Adjusting the Height of the Side Spacer .................................................................................................................................. 4- 3
4.2.1.6 Swithcing the Paper Size of the Deck...................................................................................................................................... 4- 3
4.2.2 Adjustment at Time of Parts Replacement .............................................................................................................. 4- 4
4.2.2.1 Position of the Deck Pickup Roller Releasing Solenoid (SL1) ................................................................................................. 4- 4
4.2.2.2 Stringing the Lifter Cable ......................................................................................................................................................... 4- 5
4.2.2.3 Points to Note When Mounting the Deck Pickup Roller........................................................................................................... 4- 5
4.2.2.4 Points to Note When Mounting the Deck Pickup/Feed Roller.................................................................................................. 4- 5
4.2.2.5 Points to Note When Mounting the Front Cover ...................................................................................................................... 4- 5
4.3 Outline of Electrical Components ...............................................................................................................4- 7
4.3.1 Sensor-Motor-Clutch -Solenoid-PCB-Others........................................................................................................... 4- 7
Contents
1.1.1 Specifications
0014-4714
T-1-1
Item Specifications
Pickup Clawless (retard)
Paper accomodation front loading
Copy paper type Plain paper, recycled paper (64g/m2 to 105g/m2z)
Reproduction type A4, LTR
Paper stack 2700 sheets(80 g/m2)
Dimensions (W) 372mm X (D) 591mm X (H) 473mm
Weight 30kg
Power supply DC from the host machine
[8]
[7]
[9]
[1]
[6]
[2]
[3]
[5]
[4]
F-1-1
1-1
Chapter 2 Functions
Contents
Contents
The stack of paper deposited in the deck is raised by the lifter and held at a specific point for pickup. The deck pickup clutch (CL2D) goes on when the Start key
is pressed.
The deck main motor (M1D) goes on to rotate the pickup roller to pick up paper.
The pickup/feed rollers and the separation roller make sure that only a single sheet of paper is sent forward. The deck pickup sensor (PS1S) is used to detect paper.
The pickup roller leaves the stack of paper when the deck pickup roller release solenoid (SL1D) goes on. When paper is sent forward, the deck feed clutch (CL1D)
goes on to rotate the deck feed roller so that the paper is moved as far as the host machine's registration roller, where it is arched to remove any skew.
The registration roller is used to make sure that the leading edge of paper will match the image on the photosensitive drum.
DC controller PCB
(host machine)
(FEED_CL_ON )
(PULL_CL_ON )
(P_OUT_SENS)
(FEED_SENS)
(PICKUP_SL_ON )
PS1D CL1D
M1D
PS6D
CL2D
SL1D
F-2-1
Start key
ON
The following diagram shows the circuit used to drive the deck main motor:
The serial signal from the host machine is used to control the following signals to turn on/off the deck main motor and switch the speed of its rotation: FEE_M_A,
2-1
Chapter 2
FEED_M_A*
DC controller PCB
FEED_M_A
Motor rotation
control signal
FEED_M_B
M1D
FEED_M_B*
Deck main motor
F-2-3
2-2
Chapter 2
M2D
Deck lifter
Combination circuit
Deck lifter motor drive Deck lifter position upper limit sensor
signal (LIFT_UP_LIM) detection signal
(PAP_TOP_SENS)
DC controller PCB
PS4D
Deck lifter up signal Deck lifter
(DECK_UP) position sensor
Deck lifter lower limit
signal (LIFT_LOW_LMT)
Deck motor error drive
signal (LIFT_M_ERR)
Deck lifter lower limit
detecting switch (SW2D)
F-2-4
The deck paper absent sensor [1] (PS2D) is used to detect the presence/absence of paper.
The paper [3] deposited on the lifter [2] runs out.
The paper detecting lever [4] of the pickup roller assembly moves past the deck paper absent sensor.
The machine indicates a message to indicate the absence of paper (on the host machine's control panel).
[4] [1]
[3]
[2]
F-2-5
2-3
Chapter 2
[4] [1]
[2]
F-2-6
T-2-1
operation: moved up or down by switching the direction of rotation of the deck lifter motor (M2D).
drive: obtained from the deck lifter motor (M2D) through cable and reel.
2-4
Chapter 2
[2]
[5]
[8] [7]
[3] [1]
M1D [10]
[4] [11]
M2D
[12]
[9]
[13]
[6]
[14]
[15]
F-2-7
T-2-3
[1] Deck lifter upper limit sensor (PS3D) [9] Deck lifter motor (M2D)
[2] Deck lifter position sensor (PS4D) [10] Pickup roller
[3] Deck paper supply position sensor (PS8D) [11] Feed roller
[4] Deck paper level sensor (PS7D) [12] Separation roller
[5] Deck open detecting switch (SW1D) [13] Deck lifter cable
[6] Deck lifter lower limit detecting switch (SW2D) [14] Lifter
[7] Deck open switch (SW100D) [15] Paper
[8] Deck main motor (M1D)
2-5
Chapter 2
J20 J5A
-1 Deck open signal -4
SW100D
(DECK_OPEN_SW)
J20 J5A
-4 Deck open indictor LED ON signal -1
LED100D
(LEDSW_LEDON)
Open switch PCB
PS3D J5A
Deck lifter upper limit detection -9
(compartment) signal(LIFT_M_UPLMT)
PS9D J6
Deck open detection signal
DC controller PCB
(DECK_OPEN_SENS)
SW1D J7
Deck open detection signal -3
(DOPD*)
Deck lifter
F-2-8
2.5.1 Overview
0014-4726
2-6
Chapter 2
PS1D
PS6D
F-2-10
T-2-4
Jam check
Deck pickup sensor
(PS6D)
Deck feed sensor Normal Error
(PS1D)
Deck main motor
(M1D)
F-2-11
3. Deck Pickup/Vertical Path Stationery Jam
Jam check
Deck pickup sensor
(PS6D)
Deck feed sensor Normal Error
(PS1D)
Deck main motor
(M1D)
F-2-12
2-7
Chapter 2
2.6.1 Outline
0014-4727
The following is a diagram of the machine's power supply system. The side deck is supplied with power by its host machine (24 V). The 24 V power is converted
by the side deck driver PCB into for output to sensor and the side deck driver PCB.
The 5 V power is generated by side deck driver PCB based on 24V power and supplied for driving sensors and the side deck driver PCB.
5V
DC5V Power - sensors
F-2-13
The 24 V power supply is equipped with a fuse (FU01) designed to blow when an overcurrent flows.
2-8
Chapter 3 Parts Replacement Procedure
Contents
Contents
3.1 Removing from the Host Machine [3] inside of the rear cover [4].
1) To prevent deformation of the roll support plate [1], place a stack of paper
[3] (A; about 8 cm) on the floor to prepare for the placement of the deck
[2].
[2]
[3]
[1] [3]
F-3-1
1) Push the deck release grip [1] to free the deck form its host machine; then,
push down the latch plate [2] found at the left rear to open the
compartment.
F-3-4
F-3-2
1) Remove the 3 screws [1], and shift down the right cover [2]; then, detach [1]
it to the front. F-3-5
2) Remove the 2 screws from the left side, and detach the deck [2] from the
deck base [3].
[2]
[1]
F-3-3
Reference [3]
When mounting the right cover, fit the claw [1] on the top of the right cover F-3-6
in the slot [2] of the paper deck stay; then, fit the right edge of the right cover
3-1
Chapter 3
3) Hold the deck [1] with your hands at the locations indicated with circles,
and place it on the stack of paper you have previously prepared.
[1]
F-3-7
3.2.1 Deck Pickup Clutch 3.2.1.4 Removing the Front Cover (upper)
0014-4738
1) Remove the 3 screws [1], and disconnect the connector; then, detach the
3.2.1.1 Removing the Left Rear Cover front cover (upper) [3].
0014-4735
F-3-11
F-3-8
3.2.1.5 Removing the Upper Cover
3.2.1.2 Removing the Left Upper Cover 1) Remove the 2 screws [1], and detach the upper cover [2].
0014-4739
0014-4736
1) Remove the 2 screws [1], and detach the left upper cover.
F-3-9
F-3-12
3.2.1.3 Removing the Rear Cover
3.2.1.6 Removing the Deck Pickup Unit
0014-4737
1) Remove the 2 binding screws [1] and the 4 RS tightening screws [3]; then,
detach the rear cover [2]. 1) Detach the deck release grip [1] in upward direction.
0014-4740
3-2
Chapter 3
F-3-13
F-3-16
When mourning the deck pickup unit [1], tighten the 3 screws [2] first and
then the remaining 2 screws [3]. 3.2.2.2 Removing the Left Upper Cover
0014-4743
1) Remove the 2 screws [1], and detach the left upper cover.
F-3-14
1) Disconnect the connector [1], and remove the E-ring [2]; then, detach the
deck pickup clutch [3]. 3.2.2.3 Removing the Rear Cover
0014-4744
1) Remove the 2 binding screws [1] and the 4 RS tightening screws [3]; then,
detach the rear cover [2].
When mounting the deck pickup clutch, be sure that the clutch is fitted to the
stop [4]. Also, be sure that the harness is fitted to the U-groove [5] of the
guide.
[1]
[3]
[4] [2] [5]
F-3-15
2) Remove the 2 screws [1] and 2 self-tapping screws [3]; then, detach the 1) Remove the 3 screws [1], and disconnect the connector; then, detach the
left rear cover [3]. front cover (upper) [3].
When mounting the front cover (upper), be sure that the harness to the
open switch PCB is not trapped and all connectors are properly
connected.
3-3
Chapter 3
F-3-19
1) Remove the 2 screws [1], and detach the upper cover [2]. 3.2.3.2 Removing the Rear Cover
0014-4751
1) Remove the 2 binding screws [1] and the 4 RS tightening screws [3]; then,
detach the rear cover [2].
F-3-20
When mounting the deck feed clutch, be sure that the clutch is fitted in
the stop Disconnect the connector [1], and remove the 2 screws [2]; then, detach
the deck main motor [3].
[1] At this time, take care not to damage the gear found at the tip of the motor
[2] spindle.
[2] [3]
[2]
[5]
[3] [4]
F-3-21
[1]
3.2.3 Deck Main Motor F-3-24
3.2.3.1 Removing the Left Rear Cover 3.2.4 Deck Lifter Motor
0014-4750
1) Push the deck release grip [1] to free the deck form its host machine; then,
push down the latch plate [2] found at the left rear to open the
compartment.
3-4
Chapter 3
[2]
8 cm (approx.)
[3]
[1] [3]
F-3-28
F-3-25 2) Remove the 3 screws [1], and shift down the right cover [2], then, detach
it toward the front.
3.2.4.2 Positioning the Deck Lifter
0014-4754
[3]
[2]
A
[1]
F-3-26
F-3-29
3) Connect the power plug, and turn on the host machine.
Reference:
4) Push the sensor flag [2] of the paper supply position sensor found inside When mounting the right cover, be sure that the claw [1] on the top of the
the compartment [1] so that the deck lifter moves down. (The deck lifter
will stop as soon as you release the flag.) right cover is in the hole [2] of the paper deck stay and the right edge [3]
is inside the rear cover [4].
[2] [1]
F-3-27
5) Insert a hex wrench [3] into the hole of the lifter drive shaft [2] so that it
serves to keep the spindle from turning.
6) Disconnect the power plug.
1) To prevent deformation of the roll support plate [1], place a stack of paper
[3] (A: about 8 cm) on the floor for the placement of the deck [2].
F-3-30
3) Disconnect the connector [1] found at the rear of the compartment, and
remove the screw [2]; then, detach the harness unit [3].
3-5
Chapter 3
[2] [1]
[2]
[3]
[3] [2]
F-3-34
[1] 1) Push the deck release grip [1] to free the deck form its host machine; then,
F-3-31 push down the latch plate [2] found at the left rear to open the
compartment.
4) Remove the screw [1] and the stopper plate [2] found at the left rear of the
deck; then, slide the compartment [3] farther out to the front.
[2]
[1]
[3]
F-3-32 F-3-35
5) Remove the 3 screws [2] each from the left/right of the compartment rail
[1]; then, lift the compartment [3] about 1 cm, and detach it to the front. 3.2.5.2 Removing the Lifter Cable (deck front)
6) Place the compartment [3] on the stack of paper you have previously 0014-4758
[1]
F-3-33 [3]
[2]
3.2.4.4 Removing the Deck Lifter Motor (M2D) F-3-36
4) Loosen the 4 screws [1], and detach the front cover [2] to the front. Do not
0014-4756
1) Disconnect the connector [1], and remove the 5 screws [2]; then, detach
the deck lifter motor unit [3]. remove the screws.
3-6
Chapter 3
Be sure to adjust the position of the front cover using the 4 screws fitted F-3-40
to it so that the gap A between the front cover [1] and the front cover
(upper ) [2] is 3 +1, -1 mm. When mounting the pulley cover, be sure to mach the claw [A] against
the hole in the front side plate of the compartment.
[A]
F-3-38
F-3-41
5) Remove the 4 screws [1] and detach the roll support plate [2].
3.2.5.3 Routing the Lifter Cable
0014-4759
1) Check to be sure that the lifter driver shaft [1] and the lifter [2] are fixed
in place by the 2 hex screwdrivers [4] and a hex wrench [3] or the like.
2) Secure the 4 cable fixing plates [5] in place to the lifter using 2 screws
each.
3) Hook the lifter cable [6] on the 4 pulleys [7].
4) Hook the ball of the lifter cable on the 2 pulleys found at the front/rear of
the lifter drive shaft; then, wind the cable about 1.5 times along the groove
[1]
of the pulley.
[1] At this time, see to it that the lifter cable is taut just enough to lift the long
screwdrivers used to keep the lifter in place.
5) Secure the 2 pulleys [5] in place to the lifer drive shaft using a set screw
[9] (1 each).
6) After mounting all pulleys you have removed to the lifter drive shaft,
[2] measure the height A from the base plate of the compartment to the top
surface of the lifter at several points, thereby making sure that the lifter is
F-3-39 level.
6) Remove the E-ring [2], and detach the pulley cover [3].
7) Remove the 2 screws [4] and the cable fixing plate [5] found on the left
side; then, detach the lifter cable [6].
8) Remove the 2 screws [7] and the cable fixing plate [8] found on the right
side; then, detach the lifter cable [9].
9) Detach the inside lifter cable [9] from the inside pulley [1] by removing
the 2 set screws [12] and then the outside pulley [11].
3-7
Chapter 3
[1]
[7]
[6]
[8]
8 cm
[A] [9]
[A] [5]
[A]
[3]
[1] [3]
[5] F-3-45
[4] 4) Remove the 3 screws [1], and shift the right cover [2] down and then to
[8] the front to detach.
[9] [A]
[3]
[5]
F-3-42
1) Push the deck release grip [1] to free the deck form its host machine; then,
push down the latch plate [2] found at the left rear to open the
compartment.
F-3-46
Reference:
When mounting the right cover, fit the claw [1] found at the top of the right
cover into the hole [2] in the paper deck stay; then, fit the right edge [3]
under the cover.
F-3-43
[1] [2]
F-3-44
3) To prevent deformation of the roll support plate [1], place a stack of paper
[3] (A: about 8 cm) on the floor for placement of the deck [2].
F-3-47
5) Disconnect the connector [1] and the screw [2] found at the rear of the
compartment; then, detach the harness unit [3].
3-8
Chapter 3
[4]
[3]
[3]
[4]
F-3-51
[1]
F-3-48
There are 2 claws on the top of the sensor cover; be sure to take care not
to break them when removing the cover.
6) Remove the screw [1] and the stopper plate [2] from the left rear of the 3) Remove the 5 screws [3], and detach the plate [4].
deck; then, slide out the compartment [3] to the front.
[4]
[3]
[1]
[3] [2]
[3]
[2]
[1]
F-3-52
[3] 4) Insert a hex wrench [2] or the like into the hole of the lifter drive shaft [1]
F-3-49 to keep it from turning.
7) Remove the left and right screws [2] (3 pc. each) of the compartment rail
[1]; then, lift the compartment [3] about 1 cm, and detach it to the front. If you fail to perform this step, the lifter cable will become slack as soon
8) Place the compartment [3] on the stack of paper you prepared previously. as you remove the lifter motor unit.
(Be sure to place it on the stack of paper to avoid deformation of the roll
support.) [2]
[1]
F-3-53
5) Remove the 5 screws [1], and detach the lifter motor unit [2].
F-3-50
F-3-54
6) Remove the bearing [1], gear [2], parallel pin [3], E-ring [4], and detach
the pulley cover [5].
7) Remove the 2 screws [6], and detach the right cable fixing plate [7]; then,
detach the outside lifter cable [8].
8) Remove the 2 screws [9], and detach the left cable fixing plate [10]; then,
detach the inside lifter cable [11].
3-9
Chapter 3
9) Remove the 2 set screws and detach the outside pulley [13] to detach the 3.3 Document Feeding System
inside lifter cable [11] from the inside pulley [12].
[12]
[13]
[4]
[3]
F-3-57
1) Remove the 2 screws [1], and detach the left upper cover.
[1]
F-3-55
1) Check to be sure that the lifter driver shaft [1] and the lifter [2] are fixed
in place by the 2 hex screwdrivers [4] and a hex wrench [3] or the like.
2) Secure the 4 cable fixing plates [5] in place to the lifter using 2 screws
each.
3) Hook the lifter cable [6] on the 4 pulleys [7].
4) Hook the ball of the lifter cable on the 2 pulleys found at the front/rear of
the lifter drive shaft; then, wind the cable about 1.5 times along the groove
of the pulley.
At this time, see to it that the lifter cable is taut just enough to lift the long
screwdrivers used to keep the lifter in place.
5) Secure the 2 pulleys [5] in place to the lifer drive shaft using a set screw
[9] (1 each).
6) After mounting all pulleys you have removed to the lifter drive shaft,
measure the height A from the base plate of the compartment to the top
surface of the lifter at several points, thereby making sure that the lifter is
level.
F-3-58
[5] [7] 3.3.1.3 Removing the Rear Cover
0014-4766
[1] 1) Remove the 2 binding screws [1] and the 4 RS tightening screws [3]; then,
detach the rear cover [2].
[7]
[6]
[8]
[A] [9]
[A] [5]
[A]
[5]
[4]
[8]
[9] [A]
[3]
[5]
F-3-56
F-3-59
3-10
Chapter 3
1) Remove the 3 screws [1], and disconnect the connector; then, detach the
front cover (upper) [3].
When mounting the front cover (upper), be sure that the harness to the
open switch PCB is not trapped and all connectors are properly
connected.
F-3-63
1) Remove the 2 screws [1], and detach the upper cover [2].
F-3-64
1) Remove the 2 screws [1], and detach the left upper cover.
F-3-61
F-3-65
1) Remove the 2 binding screws [1] and the 4 RS tightening screws [3]; then,
detach the rear cover [2].
F-3-62
When mourning the deck pickup unit [1], tighten the 3 screws [2] first
and then the remaining 2 screws [3].
3-11
Chapter 3
F-3-69
When mourning the deck pickup unit [1], tighten the 3 screws [2] first
F-3-66 and then the remaining 2 screws [3].
3.3.2.4 Removing the Front Cover (upper)
0014-4774
1) Remove the 3 screws [1], and disconnect the connector; then, detach the
front cover (upper) [3].
When mounting the front cover (upper), be sure that the harness to the
open switch PCB is not trapped and all connectors are properly
connected.
F-3-70
1) Turn over the deck pickup unit; then, remove the resin ring [1] (1 each)
and 2 deck pickup rollers [2].
The pickup roller has its own orientation (direction of rotation),
requiring care when mounting it.
F-3-67
[1]
3.3.2.5 Removing the Upper Cover
0014-4775
1) Remove the 2 screws [1], and detach the upper cover [2].
[2]
F-3-71
3-12
Chapter 3
[1]
[4]
[5]
[2]
[3]
F-3-74
1) Remove the 2 binding screws [1] and the 4 RS tightening screws [3]; then,
detach the rear cover [2].
[5]
[4]
[1]
[2]
[3]
F-3-72
1) Remove the 3 screws [1], and disconnect the connector; then, detach the
front cover (upper) [3].
When mounting the front cover (upper), be sure that the harness to the
open switch PCB is not trapped and all connectors are properly
connected.
F-3-73
1) Remove the 2 screws [1], and detach the left upper cover.
3.3.3.5 Removing the Upper Cover
0014-4783
1) Remove the 2 screws [1], and detach the upper cover [2].
3-13
Chapter 3
[2] [3]
[1]
F-3-80
When mounting the deck pickup/feed roller [1], be sure that the belt pulley
[2] is toward the front of the machine. There is no specific orientation to ob-
F-3-77 serve when fitting the pickup/feed roller rubber to the pickup/feed roller
shaft.
3.3.3.6 Removing the Deck Pickup Unit
0014-4784
[2]
[1]
F-3-81
1) Free the deck from its host machine, and remove the 2 screws [1] and the
separation roller support plate [2].
F-3-78
When mourning the deck pickup unit [1], tighten the 3 screws [2] first
and then the remaining 2 screws [3].
F-3-82
2) Detach the pickup roller [1] from the holder [2].
[2]
F-3-79
1) Remove the resin ring [1], and detach the deck pickup/feed roller [2] and
the drive belt [3] to the front.
[1]
F-3-83
3) Detach the shaft [1] in the direction of the arrow.
3-14
Chapter 3
[1]
F-3-84
1) Push the deck release grip [1] to free the deck form its host machine; then,
2) Remove the 2 screws [1] and 2 self-tapping screws [3]; then, detach the push down the latch plate [2] found at the left rear to open the
left rear cover [3]. compartment.
F-3-85 F-3-88
3.4.1.2 Removing the Rear Cover 3.4.2.2 Removing the Front Cover (upper)
0014-4792
0014-4789
1) Remove the 2 binding screws [1] and the 4 RS tightening screws [3]; then, 1) Remove the 3 screws [1], and disconnect the connector; then, detach the
detach the rear cover [2]. front cover (upper) [3].
When mounting the front cover (upper), be sure that the harness to the
open switch PCB is not trapped and all connectors are properly
connected.
F-3-86
F-3-89
3.4.1.3 Removing the Deck Driver PCB
0014-4790 3.4.2.3 Removing the Open Switch PCB
1) Disconnect the 8 connectors [1], and remove the 4 screws [2]; then, detach 0014-4793
the deck driver PCB [3]. 1) Remove the 2 screws [2] from inside the front cover (upper) [1], and
detach the open switch PCB [3].
3-15
Chapter 3
[3] [2]
[1]
F-3-90
3-16
Chapter 4 Maintenance
Contents
Contents
The Side Paper Deck-Z1 does not have parts that require periodical replacement.
4.1.2 Durables
4.1.2.1 Durables
0014-4795
T-4-1
as of July 2006
Ref. Parts name Parts No. Q'ty Life (prints) Remarks
[1] Pickup roller (front) FF5-7829 1 250,000 actual number
[2] Pickup roller (rear) FF5-7830 1 250,000 actual number
[3] Feed roller FF5-7541 1 250,000 actual number
[4] Separation roller FB2-7777 1 250,000 actual number
4-1
Chapter 4
of paper, relocate the pressure spring [2] of the deck separation roller [1]:
- if pickup faults occur, move the spring in the direction of arrow A.
4.2 Adjustment - if double-feeding occurs, move the spring in the direction of arrow B.
Make a 100% copy, and check to make sure that the margin on the front of
the image is 2.0 -/+1.0 mm; if not, adjust the registration.
(-) (+)
2.01.5mm
A
0
2
4 B
6
[2]
8
F-4-4
10
F-4-1 4.2.1.4 Adjusting the Position of the Spacer
0014-4802
4.2.1.2 Adjusting the Rear/Front Registration for the Side If the compartment cannot be opened/closed smoothly and, thus, requires ad-
justment of the spacer mounted to the front of the deck, go through the fol-
Paper Deck lowing:
1) Push the deck releasing grip [1] to detach the deck from the host machine;
0014-4800
1) Push the deck releasing grip [1] to detach the deck from the host machine;
then, push down the latch plate [2] found at the left rear with a finger to then, push down the latch plate [2] found at the left rear with a finger to
open the compartment. open the compartment.
F-4-2 F-4-5
2) Adjust the latch plate [1] of the deck open solenoid (SL2) found at the left 2) Loosen the 4 screws [1], and detach the front cover [2] toward the front.
rear using the 2 screws [2]. Do not remove these screws.
2.01.5mm
0
2
4
6
8
10
F-4-3
[2]
At this time, use the indexes on the latch plate as a reference.
F-4-6
3) Close the compartment, and check to make sure that the gap of the front
cover is 3 -/+1 mm.
4) If not 3 -/+1 mm, adjust the front cover.
1. When attaching the front cover, be sure that the coupling [1] used to indi-
4.2.1.3 Adjusting the Pressure of the Deck Separation cate the paper level is correctly matched.
Roller
0014-4801
If pickup faults or double feeding occurs when the deck is used as the source
4-2
Chapter 4
[5]
[4] [4]
[3]
A
[1]
F-4-7
[1] [2]
F-4-10
2. Adjust the position of the front cover by using 4 screws on it so that gap
A between the front cover [1] and the front cover top [2] is 3 -/+1 mm.
3. If you moved the paper level indicator belt or the deck lifter, you must ad- At this time, use the index [5] on the front side plate as a reference.
just the paper level indicator.
[2]
[4]
[1]
F-4-11
F-4-9 At this time, refer to the indexes so that the left and right screws are at the
index.
6) Disconnect and then connect the machine from and to its host machine. If
Keep in mind that you can damage the drive mechanism of the paper level the movement is not heavy, attach the machine's right cover, put paper
indicator if you operate the deck without correcting the spatial relationship back in, and then end the work. If the movement is heavy, go to the next
between the paper level indicator and the deck lifter. step.
7) Check the index of the side spacer.
2) With the compartment set in the deck, turn the 4 mounting screws [4] of 8) Loosen the side spacer fixing screw.
the spacer support plate [3] so that the distance A between the spacer [1] 9) By referring to the index, move the side spacer up by 1 mm; then, tighten
and the floor [2] is about 5 mm. the fixing screw.
10) Attach the right, and put paper in the deck.
As needed to suit the user's needs, go through the following to change the
deck paper size:
1) Push the deck releasing grip [1] to detach the deck from the host machine;
then, push down the latch plate [2] found at the left rear with a finger to
open the compartment.
4-3
Chapter 4
[2]
[1]
F-4-15
[1]
F-4-12 [3]
2) Loosen the 4 screws [1], and detach the front cover [2] toward the front.
Do not remove these screws. [2]
[4]
[1]
F-4-16
Keep in mind that you can damage the drive mechanism of the paper level
indicator if you operate the deck without correcting the spatial relationship
between the paper level indicator and the deck lifter.
1. When attaching the front cover, be sure that the coupling [1] used to indi-
cate the paper level is correctly matched.
[4]
F-4-17
After Changing the Deck Paper Size
Execute 'machine specifications selection'in source mode to set p the new pa-
per size.
[1]
MEMO
F-4-14 COPIER>OPTION>ACC>DK-P
machine specifications selection
2. Adjust the position of the front cover by using 4 screws on it so that gap
A between the front cover [1] and the front cover top [2] is 3 -/+1 mm. 4.2.2 Adjustment at Time of Parts Replacement
3. If you moved the paper level indicator belt or the deck lifter, you must ad-
just the paper level indicator.
4.2.2.1 Position of the Deck Pickup Roller Releasing
Solenoid (SL1)
0014-4805
Before removing the deck pickup roller releasing solenoid [1] from the sup-
port plate, take mental note of the position of the 2 fixing screws [2] with ref-
erence to the index on the support plate. Or, mark the position of the solenoid
on the support with a scriber. When mounting the solenoid on its own, secure
it in place to its initial position.
4-4
Chapter 4
[2]
[5]
[8]
[6]
[7]
[1]
F-4-18
1) Check to make sure that the lifter drive shaft [1] and the lifter [2] are fixed
in place using a hex wrench [3] and 2 long screwdrivers [4], respectively.
2) Fix the 4 cable fixing plates [5] in place to the lifter using 2 screws each.
3) Hook the lifer cable [6] on the 4 pulleys [7] above.
4) Hook the ball of the lifter cable on the 2 front/rear pulleys [8] of the lifter
drive shaft; then, wind it about 1.5 times along the groove of the pulley.
At this time, be sure to keep the lifter cable taut so that the long drivers used
to keep the lifter are slightly lifted by the cable.
5) Fix the 2 pulleys [5] in place to the lifter drive shaft with a set screw [9]
(1 pc. each).
6) Fit all removed pulleys to the lifter shaft; then, measure the height A from
the base plate of the compartment to the top face of the lifter, thus making
sure that the lifter is level.
[7] [4]
[5]
[1]
[1]
[2]
[7]
[3]
F-4-20
[8]
4.2.2.4 Points to Note When Mounting the Deck Pickup/
Feed Roller
[6] 0014-4808
When mounting the deck pickup/feed roller [1], be sure so that the belt pulley
[9] [2] is to the front of the machine.
[5]
[5]
[9] [2]
[8] [4]
[3] [2]
[5] [1]
F-4-19 F-4-21
4.2.2.3 Points to Note When Mounting the Deck Pickup 4.2.2.5 Points to Note When Mounting the Front Cover
Roller
0014-4809
0014-4807
4-5
Chapter 4
[1]
F-4-22
Be sure to mount the front cover [1] so that the gap between the front
over [1] and the upper front cover [2] is 3 +/-1 mm.
[2]
[1]
F-4-23
If you inadvertently moved the paper level indicator belt [2] behind the
front cover [1] when removing the front cover, or moved the deck lifter,
move the deck lifter to its lower limit, and then move the arrow (shown in
the figure to the right) until it stops so that the area [3] of white increase; then,
mount the front cover.
(If the deck is operated without matching the paper level indicator and the
deck lifter position, the drive mechanisms of the paper level indicator can
suffer damage.)
[1]
[3]
[2]
F-4-24
4-6
Chapter 4
T-4-2
Deck
Ref. Name Parts number PART-CHK contoroller
PCB
CL1D Deck feeder clutch FH7-5826 CL>12 J736
CL2D Deck pickup clutch FH7-5826 CL>11 J736
SL1D Deck pickup roller release solenoid FK2-0126 SL>13 J736
SL2D Deck open solenoid FK2-0127 SL>14 J737
SW1D Deck open sensing switch WC4-5153 J734
SW2D Deck lifter lower limit sensing switch WC4-0153 J735
SW100D Deck open switch FM2-0856
LED100D Deck open indication FM2-0856
M1D Deck main motor FH6-1915 MTR>12 J733
M2D Deck lifter motor FK2-0262 MTR>13 J735
PS1D Deck feeder sensor FH7-7312 J736
PS2D Deck paper-out sensor FH7-7312 J736
PS3D Deck lifter upper limit sensor FH7-7312 J736
PS4D Deck lifter position sensor FH7-7312 J736
PS5D Deck set sensor FK2-0149 J737
PS6D Deck pickup sensor FH7-7312 J736
PS7D Deck paper level sensor FH7-7312 J735
PS8D Deck paper replenishing position sensor FH7-7312 J735
PS9D Deck open sensor FK2-0149 J737
[1] Deck contoroller PCB FG3-3213
4-7
Chapter 4
SL1D
M1D
CL1D
CL2D [1]
LED100D
SL2D
M2D
PS4D
PS2D
PS3D
PS9D
SW1D SW100D
PS7D
SW2D
PS8D
PS5D
PS1D
PS6D
F-4-25
4-8
Chapter 5 Service Mode
Contents
Contents
5.1 Outline............................................................................................................................................................................5-1
5.1.1 Alarm Code .................................................................................................................................................................................. 5-1
Chapter 5
5.1 Outline
The presence of the following will be indicated in service mode (COPIER>DISPLAY.ALARM2) in the form of an alarm code upon detection:
T-5-1
5-1
Chapter 6 Error Code
Contents
Contents
6.1 Overview
There is no error code that is unique to the paper deck. All codes used for the paper deck are in keeping with the error codes used for its host machine.
6-1
Sep 12 2006