/4

Document number/version:
ZXDU68 T601(V5.0R01M01) DC Power System SJ-20110104162043-001 / 2011-08-03 (R1.0)

Uninstalling/Installing the CSU and Rectifier (Hot-pluggable)

Before installing the equipment, refer to the ZXDU68 T601 (V5.0R01M01) DC Power System User Uninstalling the CSU Installing the CSU Uninstalling the Rectifier Installing the Rectifier
Guide to learn the system structure.
Never wear watches, hand chains, rings or other conductive objects during the operation. Wear 1 1 1
1
special gloves for protection.
Never install the equipment in the place where there is water vapors or liquid drops. Ensure that
no water drops, metal pieces or any other foreign object fall into the cabinet. Otherwise, short
circuits may occur and damage the equipment. Do not place heavy objects on top of the cabinet.
(1) Use batteries of the same type. Do not use old and new batteries together. (2) Battery packs Unfasten the bolts Unfasten the bolts
anticlockwise. Be careful of your hands! Be careful of your hands! Locked
are the energy-storing equipment. Never short-circuit them in any way during the operation. Locked anticlockwise.
Always use an insulating tool for electrical connections. Make sure that the connecting terminals 2 2
2 2
and unnecessarily exposed parts are properly insulated.
(1) The cross-sectional area of cables should match the load. (2) When using cables in non-
standard colors, choose those in black and mark them with heat-shrinkable tubes or insulating
tapes in the corresponding colors to avoid confusion. If the local regulations have different
requirements for the cable colors, follow the local regulations.
Fasten the bolts clockwise. Fasten the bolts clockwise.

Caution: While installing the rectifier or CSU, remove your figures under the handles
Installing the Cabinet to avoid them hurt.

Connecting PE and AC Input Single AC Input (Standard Configuration)

Dampproof Sunproof No stacking

Cables
N
AC INPUT
Installation hole Prerequisites: Do not operate the equipment when it is powered on.
OFF!
Remove the CSU and rectifier from the Connect the grounding cable to the nearest grounding terminal,
Nut
cabinet to the dry, clean and safe and the cable length cannot exceed 30 m. 2
positions.
Spring washer The external AC input breaker should have larger capacity than
the internal AC input breaker.
Flat washer 3 L1 L2 L3 1
Steps: Properly connect the live and neutral cables, and make sure the
Expansion bolt
1. According to the dimensions of the neutral cable connected in any case. Color Codes of AC Input Cables
cabinet bottom, install four expansion PE N Neutral cable (N): blue
bolts into the specified positions. Live cables (L1/L2/L3):
Steps: yellow/green/red
2. Place the cabinet in position and Protection earth cable (PE):
install the expansion bolts into the 1. Turn off the breakers to be connected to both ends of the AC Grounding busbar in the
yellow-green
installation holes at the cabinet input cables. The breakers include: equipment room
bottom. The internal AC input breaker
3. Fasten the expansion bolts. The external AC input breaker (in the AC distribution box of the Double AC Input
Color Codes of AC Input Cables
equipment room) Neutral cable (N): blue
Live cables (L1/L2/L3):
2. Lead the cables into the cabinet through sponge strips on top of (Non-Standard Configuration) yellow/green/red
the cabinet. Then connect them to the specified breakers or Protection earth cable (PE):
Space Requirement for the Cabinet terminals. The connection sequence should be: yellow-green
Placement Cabinet Bottom Dimensions Protection earth cable (PE)
Around the cabinet, reserve sufficient space (Unit: mm)
AC input neutral cable (N) AC SPD
for heat dissipation and equipment
AC input live cables (L1/L2/L3)
1
maintenance. PE
L1 4-14 3. Use ties to fix the cables to the cable binding holes inside the
AC INPUT 1 AC INPUT 2
installation hole Front cabinet.
400
276

N
Front Rear Left Right

L2 L3 Front Cable rack prepared in

Side L4 L4 the equipment room
462 Grounding busbar in the
600 equipment room
OFF!
Dust-proof cover plate: N N L1 L2 L3 L1 L2 L3
Cables are led through 3 Mains
Top space (L1) 600 mm Cabinet dimensions: sponge strips into the
2 4 Generator
Front space (L2) 1000 mm
1600 mm (Height) x 600 mm (Width) x 400 mm (Depth) cabinet.
Rear space (L3) 100 mm
When the system is configured with double AC input (AC INPUT 1 and AC INPUT 2),
Side space (L4) 100 mm The AC INPUT 1 connects to the mains, serving as the active power supply of the system.
The AC INPUT 2 connects to the generator, serving as the standby power supply of the system.

ZTE Corporation Address: No. 55, Hi-tech Road South, ShenZhen, P.R.China Postcode: 518057 Website: http://ensupport.zte.com.cn Email: 800@zte.com.cn
 ZXDU68 T601(V5.0R01M01) DC Power System http://www.zte.com.cn /4
Installing Batteries and Connecting Connecting Working Ground Connecting Signal Cables
On the BACK board are the various signal interfaces (as shown below).
Battery Cables Cables and Load Cables Connect signal cables to the corresponding interfaces according to the
Never perform operations during power-on, and monitoring and remote networking requirements.
Preparation:
unplug the battery fuses before cable connection. While using IP/SNMP networking, connect the network cable to the Ethernet
1. Use an extractor to unplug the DC output fuses in the cabinet.
Never reversely connect positive and negative cables. interface of the CSU.
During the cable connection, restore the loosened red 2. Turn off the DC output breakers. The X24, X25, X26 and X27 interfaces provide 8 output relays together. Each output
detection cables. Connecting cables: According to the connection relations below, connect the relay has two kinds of contacts, normally open (NO) and normally closed (NC). Pay
working ground (GND) and load cables. attention to their differentiation during the cable connection. The output relays (A1 to

3.1 Installing the Battery Packs

Install 24 battery cells (2 V/cell) onto the battery rack and connect plates between
For the load cables, refer to the following rules:
Connect primary loads to the BLVD branch.
A6) support alarm customization, which is described in section 12 Setting Output
Relays of Alarms.
two adjacent cells. Reserve one plate for later connection (connect this reserved Connect loads that need low temperature shutdown protection to the LLVD1 The X10 interface provides 4 input relays (default state: closed). Users can set the
plate after the battery cables are connected to the system). Use the same branch. The loads of the BLVD branch have no this protection. alarm grades of these input relays through the CSU, which is described in section 13
method to install the other battery pack. The load capacity connected to each DC output branch cannot exceed the breaker Setting Attributes of Input Relays.
Reserved capacity (or the fuse capacity). It is suggested to keep certain redundancy to prevent
Signal Interfaces on the BACK Board On the CSU
power supply interruption for the loads due to the breaker trip (or the fuse blow). For
1 3 4 5 7 9 11 Reserved for later example, if the capacity of a breaker is 32 A, it can connect a load with the peak Interface Nam e Description
connection capacity of 25 A or less. X10 Input relay 4 branches, supporting alarm
customization
Secondary Secondary Primary X11 CSU fault output relay Generating alarms for the CSU faults
load load load
_ _ _ X12 Door magnet detection Connecting to the door magnet
+ + +
24 22 20 18 16 14 X13 Flooding detection Connecting to the flooding sensor
Color Codes of Battery Cables X14 Humidity detection Connecting to the humidity sensor
GND Ethernet
Positive battery cables (BATT+): red (This image is for reference only. The GND X15 Battery temperature Connecting to the temperature sensor interface
Negative battery cables (BATT-): bue actual product may differ.)
sampling 1 of battery pack 1
Red detection X16 Battery temperature Connecting to the temperature sensor
cables sampling 2 of battery pack 2
3.2 Connecting the Battery Cables
Preparation: Grounding busbar in the
X17 Battery temperature
sampling 3
Connecting to the temperature sensor
of battery pack 3
Extractor equipment room
Use an extractor to unplug the battery fuses in the Fuse X18 Battery temperature Connecting to the temperature sensor
cabinet. sampling 4 of battery pack 4
X23 Environment Connecting to the environment
Connecting Cables: temperature sampling temperature sampling sensor
1. Connect cables of the two battery packs according Holders of DC output fuses OFF! X24 Output relay 1, 2 A1-A2, supporting alarm customization
to the image below. X25 Output relay 3, 4 A3-A4, supporting alarm customization
LLVD1 BLVD
2. Connect the reserved plate of each battery pack.
DC output breakers X26 Output relay 5, 6 A5-A6, supporting alarm customization
Batt2 cables X27 Output relay 7, 8 Output relay 7: generator control
Color Codes of DC Cables
Working ground cables(GND/+): black Output relay 8: emergency lighting
Batt1 cables Negative cables (-48V): blue
Connect the control
1 2
reserved plate OFF! X19 RS232 serial Cannot be used w ith X5
communication simultaneously
DC output breakers
(This image is for reference only.) X5 Multiplexed Cannot be used w ith X19
BATT +
RS485 communication simultaneously
DC Output Branch Configuration Load X20 Independent -
F101-F104 Fuses (less than 160 A) (1) Secondary loads RS485 communication
LLVD1 (2) Loads that need "low temperature
BATT1 (-48V)

BATT2 (-48V)

F10E Breakers (less than 63

A/1P) shutdow n protection" X19 RS232
(This image is for reference only. F001-F006 Breakers (less than 63 (1) Primary loads

+5V

+5V

+5V

+5V
A1

+5V
B1

TE
T4

T2

T1
T3
9 8 7 6
The actual product may differ.)
BLVD A/1P) (2) Loads that do not need "low temperature 5 4 3 2 1

2
1

2
1

2
1

2
1

2
1
2
1
Color Codes of Battery Cables shutdow n protection"
Positive battery cables (BATT+): red RS485 BATT ST 4 BATT ST 2 BATT ST 1

RXD
TEMP

TXD
BATT ST 3

GN
Negative battery cables (BATT-): blue

D
X5 X18 X17 X16 X15 X23
Connecting Battery Temperature X14 X12
HUM ALM Door ALM X24 X26
Sampling Cables X11

A0
B0
VCC Door CSU Status RLY Output RLY Output
1 1
HUM 48VP NO1 NO5
Connect a battery temperature sampling cable for each battery pack. 2 2 Normal
1 1 1

2
1
GND COM COM1 COM5
3 2 2
One end of the sampling cable is a dual-pin plug and the other end is a 2

4.1 Installing the Battery Temperature Sensors Remove the paper Paste the sensor onto the
temperature sensor.
RS485
X20 X13
Water ALM
S1
X10
RLY Input
Fault
3
NC1
NO2
COM2
3
4
5
NC5
NO6
COM6
3
4
5

4.2 Inserting the Dual-Pin Plugs to the

Temperature sensor VW 1 NC2 6 NC6 6
cover of the sensor. side of the battery firmly. 1 S2
+5V 2
2
Interfaces on the BACK Board AGND
3
48VP
3 X25
RLY Output
X27
RLY Output
S3
Referring to the table below, insert the dual-pin plugs WT 4 4 NO3 NO7
S4 1
5 COM7 1
Preparation: into the interfaces on the BACK board. 48VP 6 COM3
2 2
Clean the side of NC3 NC7
Battery Interface on BACK 3 3
NO4 NO8
the battery. Dual-pin plug 4 4
BATT 1 BACK-X15 X16 X15
Signal Interfaces on the BACK Board COM4 COM8
BACK board 5 5
BATT 2 BACK-X16 NC4 6 NC8
6

ZTE Corporation Address: No. 55, Hi-tech Road South, ShenZhen, P.R.China Postcode: 518057 Website: http://ensupport.zte.com.cn Email: 800@zte.com.cn
 ZXDU68 T601(V5.0R01M01) DC Power System http://www.zte.com.cn /4
System Commissioning: System Commissioning: System Commissioning:
Checking Electrical Connections Checking Rectifiers One by One Connecting Batteries to the
To avoid equipment damage caused by cable connection errors, check
electrical connections before system commissioning. System and Starting the CSU
7.1 Checking Short Circuit of DC Output Circuits Steps:

BATT 1

BATT 2
1. Install the unplugged CSU.
Steps:
Indicators and the QUY Button 2. Install the battery fuses (BATT 1, 2) using the extractor.
The short circuit test 1. Turn off all the rectifier breakers.
A GND 3. After the CSU completes startup, the LCD displays the
should be performed during 2. Install the rectifiers. Power main menu infterface.
power-off. Otherwise, the
3. Turn on the AC input breaker of the system. Running
multimeter will be damaged. Status Indication: After CSU self-detection and initialization,
4. Turn on the rectifier breaker 1 (SMR AC Alarm the LCD displays the main menu interface, which means the CSU
Turn the knob of a multimeter to Switch 1).
the buzzer scale. Fault is running properly. Because the load branches are not
A: working ground busbar OFF! 5. After the rectifier in the SMR 1 slot is connected, the CSU generates the DCBreaker Alm. alarm.
qualified for the check, turn off the rectifier QUY button This is normal.
(GND)
- 48V breaker 1.
B: - 48 V busbar
B 6. Repeat steps 4-5 to check the rectifiers in Maintenance Suggestion:
OFF! other slots.
1. If the power indicator is not lit (power-on failure), check whether Real Msg
the positive and negative battery cables are reversely connected.
Criteria: Maintenance Suggestion: 2. Verify that the battery cables are connected properly, and then
The power and running indicators are lit and reinstall the CSU. (see ZXDU68 T601 (V5.0R01M01) DC Power
(This image is for reference only. The actual product may differ.) If exceptions occur to the rectifier, refer to
1. Ensure that all fuses are unplugged from their holders. the alarm and fault indicators are off, which System User Guide for further details on status indication and
the ZXDU68 T601 (V5.0R01M01) DC Power troubleshooting).
indicates that the rectifier is working properly. System User Guide for troubleshooting.
2. Ensure that the external AC input breaker of the system and the breakers inside
The rectifier will limit its output power
the cabinet are all off.
according to the input voltage.
3. Referring to the image above, turn the knob of the multimeter to the buzzer scale to Main Menu Interface
check for short circuit.
Criteria: Maintenance Suggestion:
An alarm sound given by the Check for the short circuit carefully.
multimeter indicates that the detected Remove the foreign objects (if any) that System Commissioning:
circuit is shorted. cause the short circuit.
Starting Rectifiers One by One
7.2
7.3 Checking Terminal Voltage of Battery Packs
Checking AC Input Circuits
Steps:
Checking Short Circuit of AC Input Circuits ON
1. Turn the knob of the digital multimeter to the DC 1# battery 2# battery 1. Turn on the rectifier breaker 1 to start the rectifier in slot SMR1.
voltage scale. cable cable 2. Repeat step 1 to start the rectifiers in other slots one by one.
Turn the knob of the multimeter - + + -
to the buzzer scale. 2. According to the table below, measure the terminal 3. Set Device Addr. for each rectifier through the CSU.
Red
Example: Check the short circuit voltage of each battery pack. A probe
between L1 and N (L1-N).
B GND
A Setting the Device Addr. of a Rectifier:
A: fastening screw of cable L1
1. Press the QUY button of a rectifier continuously for 5 seconds. Rectifier breakers 1-11
B: fastening screw of cable N OFF!
2. According to the images below, set the Device Addr. of the rectifier.
N Caution: If the measured
L1 L2 L3 Setting Requirements for the Device Addr.:
value is negative, it indicates that
AC input cable PE the positive and negative battery (1) The default value is 1. When a rectifier is installed in the slot SMR 2, change its Device Addr.

BATT 1

BATT 2
cables are reversely connected.
B Black into 2, likewise the other rectifiers.
Re-connect the cables. probe
Turn the knob of the multimeter to the buzzer scale to check whether (2) When rectifiers are not installed according to the slot sequence, it is necessary to re-allocate
Turn the knob to the DC
short circuit exists between AC input cables. The above image shows addresses for these rectifiers.
voltage scale.
the terminals to be tested. The A-B terminal to be tested include L1-L2,
Example: Measure the voltage For example, when slots SMR 1 and SMR 3 are installed with rectifiers while the slot SMR 2 is not
L1-L3, L2-L3, L1-N, L2-N, L3-N, and N-PE.
of battery pack 1. because it is damaged, to avoid alarm errors, set the addresses of the rectifiers in slots SMR 1 and
Checking AC Input Voltage SMR 3 to 1 and 2.
1. Turn on the external AC input breaker of the system (in the AC distribution
box of the equipment room), and keep the internal AC input breaker OFF.
Item A-B Term inal Criteria
Voltage of Red probe (A): GND The voltage of each Address of the rectifier
2. Turn the knob of the multimeter to the AC voltage scale.
battery pack 1 Black probe (B): BATT 1 (-) battery pack should
3. Measure the AC input voltage with the multimeter according to the table be positive and not SMR-1# Edit
below. Voltage of Red probe (A): GND
low er than 43.2 V Real Msg Password: SMR Addr.-1#
Item Critera Maintenance Suggestion battery pack 2 Black probe (B): BATT 2 (-)
(this value is for Real Alm. Ent 0000 Ent 02 Ent
Phase v oltage: Each phase v oltage should range If the AC input phase v oltages are not within this range, the Para. Set
reference only).
L1-N, L2-N, L3-N f rom 80 V to 300 V, and the rectif iers do not work. Start the generator f or power supply .
Ctrl. Press MAX: 40 Save
three phases should be balanced
each other. twice MIN: 1
Neutral-to-ground 10 V If the neutral-to-ground v oltage is approximate to the phase
v oltage: v oltage, it indicates that the neutral and the liv e cables are Information interface of the Initial password:
rectifier (Press to select Press or to move the cursor.
N-PE rev ersely connected. Reconnect the cables. 0000
Check the neutral-to-ground v oltage of the equipment room and Para.Set.) Press or to modify the value.
the power network conditions. It is suggested that users should
improv e the grounding quality of the site.

ZTE Corporation Address: No. 55, Hi-tech Road South, ShenZhen, P.R.China Postcode: 518057 Website: http://ensupport.zte.com.cn Email: 800@zte.com.cn
 ZXDU68 T601(V5.0R01M01) DC Power System http://www.zte.com.cn /4

System Commissioning:
System Commissioning:
Setting Parameters Setting Output Relays of Alarms (Optional)
The table below describes setting requirements for the basic parameters. Set these
parameters correctly according to the actual use of the equipment. Wrong settings will Refer to the ZXDU58/ZXDU68 CSU500 (V1.0) Centralized Supervision Unit Alarm List to check
affect the CSU management of the system including the batteries and cause alarm errors. the default output relays of alarms and modify them based on the actual requirements.
The ZXDU68 T601 (V5.0R01M01) DC Power System User Guide provides more Record the used output relays and the corresponding alarms in the ZXDU58/ZXDU68 CSU500
parameters. Please inquire your engineering supervisor about the necessity to modify these (V1.0) Centralized Supervision Unit Alarm List and keep this record for the future tracing of
parameters. historical data during the CSU maintenance.
Record the modified parameter values in the ZXDU68 T601 (V5.0R01M01) DC Power
System User Guide and keep this record properly for the future tracing of historical
parameters during the CSU maintenance. Para.Set Alm.Attr. LVD1 Alm. Edit LVD1 Alm.
Press the keys on the CSU or use the U flash drive to set parameters. (For the operations Grade Relay Grade
System Para. Common Alm.
of U flash drive, refer to the ZXDU68 T601 (V5.0R01M01) DC Power System User Guide.) Critical No Critical
Batt.Para. Batt.Test Fail Esc
Ent
Ent Relay Ent A1 Ent Relay
SMR Para.
System Para. Default Requirem ent LVD1 Alm. A2 A2 A3
Alm.Attr.
Batt.Cap.1 (Ah) 300 Set this parameter according to the capacity of the installed In-Relay Attr. A3
Save Exit
SNMP Para. A4
batteries. For example, if the battery pack is composed of 24
Batt.Cap.2 (Ah) 300
battery cells (200 AH/cell), the parameter should be set to 200.
Batt.Cap.3 (Ah) 0 If battery pack 3 is not installed, this parameter must be 0. Select Alm.Attr. Select A3.
Select an alarm Select Relay.
(Not all alarms are given in
Batt.Cap.4 (Ah) 0 If battery pack 4 is not installed, this parameter must be 0. this image).
Step:
SMR Qty. 11 This parameter must be consistent w ith the quantity of the For example, perform the following steps to change the output relay of the LVD1 Alm. alarm Note: The software codes A1 to A6
installed rectifiers. For example, if three rectifiers are installed in from A2 to A3: correspond to the 6 output relays. If the
the cabinet, the parameter should be set to 3. output relay of an alarm is set to No, the
1. Enter the [Para.Set (Password) Alm.Attr.] interface, and select LVD1 Alm.
relay output of this alarm is disabled.
Battery Para. Default Requirem ent 2. Press Ent to enter the modification interface and adjust the parameter using the direction
keys.
Float Volt. (V) 53.5 Set it based on the charging characteristics of the battery.
3. Press Ent to save the modification (or press Esc to cancel it).
Equ Volt. (V) 56.4 Set it based on the charging characteristics of the battery.

Chg Curr. Coer. (C10) 0.15 Set it based on the charging characteristics of the battery.

Device Set Default Requirem ent

System Time - Reset this system time according to the local time of the area System Commissioning:
System Commissioning:
w here the equipment is installed, to ensure the coorectness of
the periodical management and time information of the system. Setting Attributes of Input Relays Connecting Loads to the
Steps:
For example, perform the following steps to set the parameter Batt.Cap.1 to change the
(Optional) System
capacity of battery pack 1 from 300 AH to 200 AH:
1. Enter the [Para.Set (Password) System Para.] interface, and select Batt.Cap.1. Steps:
The X10 interface on the BACK board provide 4 input relays that can be
2. Press Ent to enter the modification interface and adjust the value using the direction keys. customized. 1. Make sure that the power switches of the loads are off.
3. Press Ent to save the modification (or press Esc to cancel it). The default state of each input relay is Close, and the default alarm grade 2. Turn on DC output breakers (LLVD1/BLVD) that are connected to the loads,
is Mask (All alarms will be masked). Modify the attributes of the input relays or install corresponding DC load fuses.
based on the actual requirements.
Para.Set Para.Set 3. Use the multimeter to check the DC power supply for the loads. The
Password: System Para. terminals to be tested are as shown in the image below.
In-Relay Attr. 2
0000 Batt.Para. Para.Set In-Relay Attr. Criteria: The measured value should be positive, 42 VDC to 58 VDC.
Ent Ent
SMR Para. In-Relay Attr.1 State
System Para.
Close Maintenance Suggestion: If the measured value is negative, it indicates that
Alm.Attr. Batt.Para. In-Relay Attr.2
Ent Ent Grade the positive and negative cables of the corresponding load are reversely
In-Relay Attr. SMR Para. In-Relay Attr.3 Mask
SNMP Para. Alm.Attr. In-Relay Attr.4 connected. Re-correct the cables.
Name
In-Relay Attr.
In-Relay 2 4. Turn on the power switches of the loads.
SNMP Para.
Initial password: 0000 Select System Para.
Example: Measure the voltage of a
System Para. Edit System Para. DC load.
Select In-Relay Attr. Select an input relay. Select an attribute item. DC Load
Batt.Cap.1# Batt.Cap.1# A (Red probe): GND
Batt.Cap.1#
Ent 300AH Ent 0200AH B (Black probe): -48V connection DC INPUT
Ent 200AH Edit In-Relay Attr. 2 Return to the Red _
Batt.Cap.2# Batt.Cap.2# terminal
300AH State Esc
upper-level
probe +
300AH interface to select
Batt.Cap.3# MAX: 9900 Save
State Open
Batt.Cap.3# the other input Black
0AH MIN: 0 Ent Ent Grade
0AH Close relays.
probe
Mask
Open Name
Save
Follow-up In-Relay 2
Select Batt.Cap.1. Press or to move the cursor. Modify the other
Modify other attributes of the
Press or to modify the value. parameters input relay.
Select Open. The state of the input relay
Press or to move the cursor. has been modified.
Press Esc to return to the upper- Turn the knob to the DC
level interface. voltage scale.

ZTE Corporation Address: No. 55, Hi-tech Road South, ShenZhen, P.R.China Postcode: 518057 Website: http://ensupport.zte.com.cn Email: 800@zte.com.cn