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Article history: The present research investigates sodium hypochlorite, hydrogen peroxide, sodium metabisulfite and
Received 14 July 2015 copper sulfate as activators to lessen the depressant effect of cyanide. The results indicate that the zinc
Revised 3 October 2015 recovery exceeded 93%, 90%, 85% and 95% at the dosages: sodium hypochlorite 1.5 ml/L, hydrogen perox-
Accepted 6 October 2015
ide 2 ml/L, sodium metabisulfite 1.67 103 mol/L and copper sulfate 2 103 mol/L, respectively.
Available online 24 October 2015
According to the results of FTIR spectrum and zeta potential, it is suggested that the studied marmatite
was depressed due to the adsorption of CN on the surfaces of marmatite by chemical bonds, and more-
Keywords:
over the afore enhanced activators can present ZnACBN bonds on the surfaces of depressed marmatite
Zinc
Cyanide tailings
by oxidation or ionic adsorption, respectively, and hence activate the depressed marmatite for flotation.
Flotation 2015 Elsevier Ltd. All rights reserved.
Activator
Activation mechanism
http://dx.doi.org/10.1016/j.mineng.2015.10.003
0892-6875/ 2015 Elsevier Ltd. All rights reserved.
X. Yang et al. / Minerals Engineering 84 (2015) 100105 101
All reagents used in this study were of analytical grade and 4000
locally procured. Pure marmatite was obtained from Zijin Mining
Intensity (cps)
Industry Co., Ltd. in Fujian Province, China. The chemical composi-
3000
tion of the marmatite is shown in Table 1, and the XRD spectrum is
shown in Fig. 1.
Marmatite depressed by free cyanide was made in the labora- 2000
tory by simulating the gold cyanide leaching process. Marmatite
and sodium cyanide 0.4% were added into sealed beaker and
stirred at the speed of 1000 r/min at a pH value of 12 for 36 h. After 1000
m1 x1
x% 100 1
m0 x0 was analyzed by inductively coupled plasma-atomic emission
spectroscopy.
where x is the recovery of zinc, m1 is the mass of froth product, x1 is
the fraction of zinc in the mineralized froths product, m0 is the orig-
inal mass of depressed marmatite, and x0 is the fraction of zinc in 3. Results and discussion
the original depressed marmatite.
Four activators, including sodium hypochlorite, hydrogen
2.3. Analysis peroxide, sodium metabisulfite and copper sulfate, were used to
activate depressed marmatite. These reagents were expected to
To examine the purity of the monomineral, the sample was ana- alter the chemical nature of depressed marmatite surfaces so that
lyzed using a Philips X-ray diffractometry with Cu Ka radiation they became hydrophobic due to the action of the collector.
generated at 40 kV and 150 mA, X-ray diffraction spectra were
obtained over a 590 2h range and the diffraction patterns 3.1. Effect of sodium hypochlorite on zinc recovery in the flotation
obtained were compared with the JCPDS archives in the PDXL soft- process
ware program. To determine the mechanism of depression, the
FTIR spectra of the samples were recorded in the range from 400 The effect of sodium hypochlorite on zinc recovery was tested
to 4000 cm1 with Thermo Electron Co. Chemical composition using sodium hydroxide as regulator to make the pH of pulp
102 X. Yang et al. / Minerals Engineering 84 (2015) 100105
80 SO2
4 8H 6e
S 4H2 O EH 0:3572 V 8
In addition, the oxidation of ferrous ions to ferric ions by
Zinc recovery (%)
Hydrogen peroxide sodium hypochlorite and dissolved oxygen takes place according
60 to Eq. (9). The ferric ions in re-activated surfaces can be reduced
to ferrous state by xanthate addition (Kocabag, 1983). Simultane-
ously, oxidation of xanthate ion (X) to dixanthogen (X2) takes
40 place according to Eqs. (10)(12) (Bulut and Atak, 2002;
Fuerstenau et al., 1968):
Sodium hypochlorite
20 Fe2 ClO H2 O
Fe3 Cl OH 9
2FeOH2 2X
2Fe2 X2 2OH 10
0 1 2 3 4 5 6 7 8
Dosage of sodium hypochlorite (ml/L)
2FeOH2 2X
2Fe2 X2 4OH 11
Fig. 3. Effect of sodium hypochlorite and hydrogen peroxide on zinc recovery
(sodium hydroxide as regulator, pH = 9.510, 5.32 105 mol/L butyl xanthate as 2FeOH3 OH 2X
2Fe2 X2 6H2 O 12
collector, 10 mg/L 2# oil as frother, activation time: 3 min).
Therefore, dixanthogen is responsible for the flotation of re-
activated marmatite with xanthate. Moreover, according to the
EhpH diagrams (Wang et al., 1989) and calculated concentra-
9.510, 5.32 105 mol/L butyl xanthate as collector and 10 mg/L
tionpH diagrams for FeXH2O system (Fornasiero and Ralston,
2# oil as frother. If not specifically mentioned, in the following
1992), ferric hydroxy xanthate complexes form successively on
experiments, the activation time was fixed to be 3 min. The results
the surfaces, so ferric hydroxy xanthate complexes is also respon-
in Fig. 3 indicate that the zinc recovery increases with the
sible for the flotation of re-activated marmatite with xanthate.
increased dosage of sodium hypochlorite up until a value of
1.5 ml/L. The zinc recovery at a 1.5 ml/L dosage of sodium
3.2. Effect of hydrogen peroxide on zinc recovery in the flotation
hypochlorite exceeded 93%.
process
This is attributed to the fact that sodium hypochlorite can inhibit
the cyanide adsorption on marmatite by the conversation of cya-
Fig. 3 shows the effect of hydrogen peroxide on zinc recovery
nide into cyanate (Valenzuela et al., 2013). The reaction is shown
using sodium hydroxide as a regulator to achieve a pulp pH of
in Eq. (2). The Gibbs free energy of the reaction was calculated from
9.510, 5.32 105 mol/L butyl xanthate as collector and 10 mg/
the Gibbs free energy of the species in the reaction and it was
L 2# oil as frother. The activation time was fixed at 3 min. It can
364.48 kJ/mol. The thermodynamic data were taken from Langes
be seen from Fig. 3 that the zinc recovery increases with an
handbook of chemistry (Speight, 2005).
increase in hydrogen peroxide dosage up to 2 ml/L. The zinc recov-
ClO CN Cl OCN DGH 364:48 kJ=mol 2 ery exceeded 90% at a hydrogen peroxide dosage of 2 ml/L.
Hydrogen peroxide, like sodium hypochlorite, is a strong oxi-
Until cyanide has been completely converted to cyanate, excess
dant. It can oxidize divalent sulfur ions on the surfaces of
sodium hypochlorite can continue to oxidize divalent sulfur ions
depressed marmatite to elemental sulfur, which makes the
on the surface of depressed marmatite into elemental sulfur or a
depressed marmatite surfaces hydrophobic. However, with an
hydrophilic higher valence state sulfur. The reactions and Gibbs
increase in hydrogen peroxide dosage, elemental sulfur is oxidized
free energies of reaction are 423.62 kJ/mol and 302.96 kJ/mol,
further to a high-valence state sulfur, which is hydrophilic. The
respectively.
results can also be explained from the thermodynamics and elec-
ClO S2 2H S Cl H2 O DGH 423:62 kJ=mol 3 trochemistry angle with reactions as follows:
Dosage of copper sulfate (10-3mol/L) Once the depressions effect of cyanide is removed and fresh sur-
0.0 0.5 1.0 1.5 2.0 faces appear, both dixanthogen and hydroxy xanthate complexes
100
are responsible for the flotation of re-activated marmatite with
copper sulfate
xanthate.
90
Sodium metabisulfite 3.4. Effect of copper sulfate on zinc recovery in the flotation process
Zinc recovery (%)
80
The effect of copper sulfate on zinc recovery was investigated
using sodium hydroxide as a regulator to achieve a pulp pH of
70 9.510, 5.32 105 mol/L butyl xanthate as collector and 10 mg/
L 2# oil as frother. The activation time was fixed at 3 min. The
60 results are shown in Fig. 4. In the range investigated, the zinc
recovery increased with an increase in copper sulfate dosage, and
the zinc recovery at a 2 103 mol/L copper sulfate dosage
50
exceeded 95%.
The stability constants of CuCN2 2
4 and ZnCN4 are 2.0 10
30
40
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5
and 5.01 1016, respectively (Yu and Lin, 2011), so copper ions in
-3 the copper sulfate solution can react preferentially with CN to
Dosage of Sodium metabisulfite (10 mol/L)
form a copper complex and the reactions are as follows:
Fig. 4. Effect of sodium metabisulfite and copper sulfate on zinc recovery (sodium Cu2
hydroxide as regulator, pH = 9.510, 5.32 105 mol/L butyl xanthate as collector, ZnCN2
4
Zn
2
4CN
Zn2 CuCN2
4 20
10 mg/L 2# oil as frother, activation time of sodium metabisulfite: 10 min,
activation time of copper sulfate: 3 min). The cyanide in the depressed marmatite surfaces is removed
and fresh surfaces appear. Due to the uptake of free copper ions
on fresh surfaces the surface copper sulfide species form and acti-
vate depressed marmatite (Chandra and Gerson, 2009).
decrease the zinc recovery. This explains why the optimum The activation effect of copper sulfate is best among these acti-
concentration of hydrogen peroxide is 2 ml/L compared with the vators. However, if the cyanide tailings contain chalcopyrite, it is
1.5 ml/L sodium hypochlorite concentration. difficult to separate chalcopyrite and marmatite.
H2 O2 H e OH H2 O EH 0:71 V 16
3.5. Activation mechanism analysis of depressed marmatite
3.3. Effect of sodium metabisulfite on zinc recovery in the flotation 3.5.1. Zeta potential measurements
process Mineral surfaces contain broken bonds, which can react with
polar water molecules to cause mineral ion dissolution and disso-
The effect of sodium metabisulfite on zinc recovery was ciation, and hydrogen or hydroxyl ion adsorption on the mineral
investigated using sodium hydroxide as a regulator to achieve a surfaces. Therefore, the mineral surfaces are charged. The surface
pulp pH of 9.510, 5.32 105 mol/L butyl xanthate as collector electrical behavior has a close relationship with floatability.
and 10 mg/L 2# oil as frother. The activation time was fixed at The ionic radii of S2, Zn2+ and Fe2+ are 0.174 nm, 0.087 nm and
10 min. The results are shown in Fig. 4. In the investigated range, 0.083 nm, respectively (Mo and Li, 2012), so the hydration energy
the zinc recovery increased with an increase in sodium metabisul- of S2 of marmatite in pure water is lower than that of Zn2+ and
fite dosage. When the 1.67 103 mol/L dosage of sodium Fe2+. Metal ions enter the water preferentially, which causes the
metabisulfite was exceeded, the zinc recovery hardly changed. Zinc mineral surfaces to become negatively charged. The effect of pH
recovery exceeded 85% at a sodium metabisulfite dosage of on zeta potential on the marmatite surface in pure water and
1.67 103 mol/L. sodium cyanide solution was investigated and the results are
In aqueous solutions, metabisulfite can form SO2
3 , and the
shown in Fig. 5. The red1 line in Fig. 5 represents the zeta potential
reaction is as follows: on the marmatite surfaces with pH in pure water. In pure water, the
isoelectric point is 4.4 without the presence of specific absorption. If
S2 O2 2
5 H2 O ! 2H 2SO3 17 the pH is less than 4.4, ions on the marmatite surface will include
mainly ZnOH+, FeOH+ and HS, and the zeta potential on the mar-
The SO23 ion can promote cyanide to cyanate oxidation, with
matite surfaces will be positive because of more positively charged
the reaction as follows:
ions. If the pH value were greater than 4.4, because of more negative
SO2
3 2CN 2H 2OCN S H2 O DGH 291:30 kJ=mol charges on the mineral surfaces, the hydration energy of Zn2+ would
be more than that of S2, and hence Zn2+ would dissolve preferen-
18
tially. The concentrations of ZnOH 3 and ZnOH4
2
increase with
The generated elemental sulfur covers the mineral surfaces. an increase in pH.
Moreover, the SO2 3 ion can oxidize divalent sulfur ions to elemen- The blue line in Fig. 5 represents the zeta potential on the mar-
tal sulfur, with the reason as shown in Eq. (19). However, it cannot matite surface with pH value after butyl xanthate addition. Butyl
promote elemental sulfur oxidation. This explains why there is no xanthate absorption on the marmatite surfaces changed the mar-
downward trend with increasing dosage of sodium metabisulfite in matite zeta potential. If the pH were below 10, the zeta potential
Fig. 4. Compared with the activation of sodium hypochlorite and would shift negatively, and if the pH value were above 10, butyl
hydrogen peroxide, sodium metabisulfite is activated more slowly, xanthate ions and OH would adsorb competitively on the mar-
which can be explained by an activation kinetics study in an article matite surface.
that will be published soon.
5
10
-10
-10
Marmatite
-15 -20 Marmatite+NaCN
Marmatite+NaCN+NaClO
Marmatite+sodium cyanide+butyl xanthate Marmatite+NaCN+H2O2
-20
Marmatite -30 Marmatite+NaCN+Na2S2O5
Marmatite+butyl xanthate Marmatite+NaCN+CuSO4
-25 Marmatite+sodium cyanide
-40
2 4 6 8 10 12 14
2 4 6 8 10 12 14
pH pH
Fig. 5. Effect of pH on the zeta potential (cyanide ion concentration: 0.0816 mol/L, Fig. 6. Effect of pH on the zeta potential (cyanide ion concentration: 0.0816 mol/L,
butyl xanthate concentration: 5.32 105 mol/L). sodium hypochlorite: 1.5 ml/L, hydrogen peroxide: 2 ml/L, copper sulfate:
2.08 103 mol/L, sodium metabisulfite: 3.33 103 mol/L).
2059.88
bonds.
The variation in zeta potential on the marmatite surfaces with 460.85
2215.92
pH after simultaneous sodium cyanide and butyl xanthate addition
is shown by a black line in Fig. 5. Compared with the zeta potential
when sodium cyanide only was added, if the pH was less than 8,
the zeta potential shifted negatively. Compared with the zeta Marmatite
potential when butyl xanthate only was added, the zeta potential
did not shift much. If the pH were above 8, the opposite resulted.
This indicates that the order of sodium cyanide and butyl xanthate
addition influenced the marmatite surface zeta potential signifi- 4000 3000 2000 1000
cantly. If sodium cyanide were added first, and if the pH were less Wavenumber (cm )
-1
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