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Caravan

SERVICE KIT
SK208-172

TITLE

AEROSONIC DRUM ALTIMETER INSTALLATION

EFFECTIVITY

For the airplanes that follow that are equipped with an altimeter in the right flight control panel and a KEA-130A
encoding altimeter in the left flight control panel:
Model Serial Numbers
208 20800001 and On
208B 208B0001 and On

DESCRIPTION

To install altimeters necessary for JAR OPS 1 operations.

APPROVAL

FAA approval has been obtained on technical data in this publication that affects airplane type design.

CHANGE IN WEIGHT AND BALANCE


Model .............................. 208/208B
Weight Increase ...................... 3.26 pounds

ARM ............................... 117.13 inches


Resultant Moment ..................... 381.8 inch-pounds
Moment/1000 ........................ 0.38 inch-pounds

January 17, 2008 Page 1 of 8


To obtain satisfactory results, procedures specified in this publication must be accomplished in accordance with accepted methods and
prevailing government regulations. Cessna Aircraft Company cannot be responsible for the quality of work performed in accomplishing the
requirements of this publication.

Cessna Aircraft Company, Product Support, P.O. Box 7706, Wichita, Kansas 67277, U.S.A. (316) 517-5800, Facsimile (316) 942-9006

COPYRIGHT 2008
SERVICE KIT
SK208-172
MATERIAL INFORMATION

The parts below cover installation for one airplane.

NEW P/N QUANTITY DESCRIPTION OLD P/N DISPOSITION


SK208-169 1 Kit, consisting of the
following parts:
MS3367-1-9 24 Tie Strap None None
MS33737-16 6 Nut
MS35214-32 6 Screw MS35214-26 Discard

S1232-505 1 Circuit Breaker None None


S1367-1-8 1 Terminal None None
S1829-1 2 Terminal None None
S2099-4 2 Socket
S2353-3 1 Pin
101435-111124 1 Encoding Drum Altimeter 066-03064- Discard
0005
10435-111125 1 Non-Encoding Altimeter 5934PAD3A132 Discard
or C661014-
0101
2613339-64 1 Placard
3927028-1 1 Cable Assembly
(Encoding Drum
Altimeter with Baro
Output)
3927029-1 1 Cable Assembly
(Right-Hand
Non-Encoding Drum
Altimeter)
1 Instructions

ACCOMPLISHMENT INSTRUCTIONS
1. Prepare the airplane for maintenance.

A. Make sure that all switches are in the OFF/NORM position.


B. Disconnect electrical power from the airplane.

(1) Disconnect the airplane battery.

(2) Disconnect external electrical power.

C. Attach maintenance warning tags to the battery and external power receptacle that have "DO NOT
CONNECT ELECTRICAL POWER - MAINTENANCE IN PROGRESS" written on them.

2. Remove and keep the screws that attach the left flight control panel and the right flight control panel.
(Refer to the Maintenance Manual, Chapter 31, Instrument and Control Panels - Maintenance Practices.)

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3. Remove the encoding altimeter from the left flight control panel and discard it and the attaching hardware.
Keep the PU44 Connector, PU45 Connector, 2606018-2 Faceplate Assembly, S2357-1 Clamp, and
AN840-4D Adapter. (Refer to the Maintenance Manual, Chapter 34, Encoding Altimeter (Type KEA-130A)
- Maintenance Practices.)
4. Remove the non-encoding altimeter from the right flight control panel and discard it and the attaching
hardware. Keep the 2606018-2 Faceplate Assembly, S2357-1 Clamp, and AN840-4D Adapter. (Refer to
the Maintenance Manual, Chapter 34, Altimeter - Maintenance Practices.)
5. (Refer to Figure 1, View A-A.) Install the 101435-111124 Encoding Drum Altimeter in the left flight control
panel with the kept faceplate, clamp, and fitting, and the three MS33737-16 Nuts and three MS35214-32
Screws. (Refer to the Maintenance Manual, Chapter 34, Altimeter - Maintenance Practices.)
6. (Refer to Figure 1, View B-B.) Install the 10435-111125 Non-Encoding Altimeter in the right flight control
panel with the kept faceplate, clamp, and fitting, and the three MS33737-16 Nuts and MS35214-32
Screws. (Refer to the Maintenance Manual, Chapter 34, Altimeter - Maintenance Practices.)
7. (Refer to Figure 1, Detail A.) Install the new S1232-505 Circuit Breaker as follows:
A. Find a location that is not in use on one of the electrical bus 2 rows on the avionics circuit-breaker
panel, and remove the plug.
NOTE: The electrical bus 2 rows are identified as BUS 2 PWR. They are on the avionics circuit
breaker panel beside the first circuit breaker on the left side of the circuit breaker row.
B. Remove and keep the screws that connect the avionics circuit-breaker panel to the left side of
the airplane.
C. Install the new S1232-505 Circuit Breaker on the electrical bus 2 bar in the open location (that you
found in Step 7A) on the avionics circuit-breaker panel. (Refer to the Maintenance Manual, Chapter
24, Electrical Distribution System - Maintenance Practices.)
8. (Refer to Figure 2.) Install the 3927028-1 Cable Assembly for the 101435-111124 Encoding Drum
Altimeter as follows:
A. Connect the 3927028-1 Cable Assembly to the 101435-111124 Encoding Drum Altimeter with the
MS31226F16-26S Connector (the label on the MS31226F16-26S Connector reads PU180) and the
MS3116F10-98S Connector (the label on the MS3116F10-98S Connector reads PU181).
B. Connect the JU44 Connector to the PU44 Connector and the JU45 Connector to the PU45
Connectors that were disconnected from the removed left encoding altimeter, and route the dimming
wire along the main wire harness.
C. Attach the dimming wire to the main wire harness with MS3367-1-9 Tie Straps.
D. Remove the lower left substrate panel forward of the left sidewall circuit-breaker panel to get access
to the terminal block assembly. Keep the screws.
E. Attach the S1829-1 Terminal to the TBA1-BPU181 Wire.
F. With the S1829-1 Terminal (that is connected to TBA1-BPU181 Wire), connect the dimming wire
to the pilot's-side dimming terminal on the S2567-10 Terminal Block Assembly, found adjacent
to the generator control unit (GCU).
9. (Refer to Figure 3.) Install the 3927029-1 Cable Assembly for the 10435-111125 Non-Encoding Altimeter
as follows:
A. Connect the 3927029-1 Cable Assembly to the 10435-111125 Non-Encoding Drum Altimeter with
the MS3116F10-98S Connector (the label on the MS3116F10-98S Connector reads PU181).
B. Do the routing of the 3927029-1 Cable Assembly along the existing wire bundles and cut the
3927029-1 Cable Assembly to the correct length.
C. Attach the S2353-3 Pin to the EPU182-YPZ09 Wire of the 3927029-1 Cable Assembly and install
the pin into the PZ09 Connector.
NOTE: The PZ09-JZ09 Connector is on the forward side of the avionics circuit breaker panel.

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D. Attach the S2099-4 Socket to the JZ09-2CB027 Wire and install the S2099-4 Socket into the JZ09
Connector.
NOTE: On some airplanes, the S2353-3 Pin and the S2099-4 Socket are already installed, and
you will not have to install them.
E. Connect the JZ09-2CB027 Wire to the new S1232-505 Circuit Breaker with the S1367-1-8 Terminal.
F. Do the routing of the BPU182-TBA1 Dimming Wire along the main wire harness to the S2567-10
Terminal Block Assembly.
G. Attach the S1829-1 Terminal to the BPU182-TBA1 Dimming Wire.
H. Connect the S1829-1 Terminal (that is attached to the BPU182-TBA1 Dimming Wire) to the copilot's
side dimming terminal on the S2567-10 Terminal Block Assembly adjacent to the GCU.
I. Attach the S2099-4 Socket to the DPU182-EEGA01 Wire.
NOTE: On some airplanes, the S2099-4 Socket is already installed, and you will not have to install it.
J. Connect the S2099-4 Socket (that is attached to BPU182-TBA1 Wire) to the avionics ground block
(GA01) at RBL 26.375 and WL 111.125.
K. Attach the 3927029-1 Cable Assembly to the existing wire harness with MS3367-1-9 Tie Straps as
necessary.
L. Install the substrate panel with the kept screws.
10. With the kept screws, install the avionics circuit-breaker panel to the left side of the airplane.
11. (Refer to Figure 1, Detail A.) Install a label above the new S1232-505 Circuit Breaker as follows:
A. Clean the area where you will install the 2613339-64 Placard.
NOTE: If there is an installed placard above the new S1232-505 Circuit Breaker, you will not remove
that placard. You will install the new placard on the installed placard.
B. Cut the part of the 2613339-64 Placard that has RH ALT written on it off of the placard.
C. On the avionics circuit-breaker panel above the new S1232-505 Circuit Breaker, install the part of
the 2613339-64 Placard that has RH ALT written on it.
12. Push the left flight control panel and the right flight control panel forward and attach them to the instrument
panel with the kept screws. (Refer to the Maintenance Manual, Chapter 31, Instrument and Control
Panels - Maintenance Practices.)
13. Do a check for control column clearance behind the instrument panel.
14. Do an electrical operational check of the new S1232-505 Circuit Breaker and the two new altimeters.
15. Do the Static Pressure System Inspection and Leak Test. (Refer to the Maintenance Manual, Chapter
34, Pitot/Static System - Maintenance Practices.)
16. (For airplanes with the KFC-225 autopilot) Do an altimeter calibration in accordance with Section
2.3.8.2.4, Procedure E, of the 006-10557-0006 Bendix King Manual, Revision 6 or later.
17. Remove maintenance warning tags and connect the airplane battery.
18. Make an entry in the airplane logbook stating this service kit has been installed.

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SK208-172

Figure 1. Aerosonic Drum Altimeter Installation (Sheet 1)

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Figure 1. Aerosonic Drum Altimeter Installation (Sheet 2)

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SERVICE KIT
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Figure 2. 3927028-1 Cable Assembly for the 101435-111124 Encoding Drum Altimeter (Sheet 1)

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Figure 3. 3927029-1 Cable Assembly for the 10435-111125 Non-Encoding Drum Altimeter (Sheet 1)

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