IEE 474 HW7 Due: 11/10/2008

11-1

Phase 2 T 2 control charts with m = 50 preliminary samples, n = 25 sample size, p = 2

characteristics. Let = 0.001.

p (m + 1)(n 1)
UCL = F , p ,mn m p +1
mn m p + 1
2(50 + 1)(25 1)
= F0.001,2,1199
50(25) 50 2 + 1
= ( 2448 1199 ) (6.948) = 14.186

LCL = 0
Excel : workbook Chap10.xls : worksheet Ex10-1
Sample No. 1 2 3 4 5 6 7 8 9
xbar1 58 60 50 54 63 53 42 55 46
xbar2 32 33 27 31 38 30 20 31 25

diff1 3 5 -5 -1 8 -2 -13 0 -9
diff2 2 3 -3 1 8 0 -10 1 -5

matrix calc 0.0451 0.1268 0.1268 0.0817 0.5408 0.0676 0.9127 0.0282 0.4254
t2 = n * calc 1.1268 3.1690 3.1690 2.0423 13.5211 1.6901 22.8169 0.7042 10.6338

UCL = 14.1850 14.1850 14.1850 14.1850 14.1850 14.1850 14.1850 14.1850 14.1850
LCL = 0 0 0 0 0 0 0 0 0

OOC? In control In control In control In control In control In control Above UCL In control In control

T^2 Control Chart for Quality Characteristics

60.00

50.00

40.00
T^2

30.00

20.00

10.00

0.00
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Sample Number

Process is out of control at samples 7 and 14.

11-5

m = 30 preliminary samples, n = 3 sample size, p = 6 characteristics, = 0.005

(a)

Phase II limits:

p (m + 1)(n 1)
UCL = F , p ,mn m p +1
mn m p + 1
6(30 + 1)(3 1)
= F0.005,6,55
30(3) 30 6 + 1
372
= (3.531)
55
= 23.882

LCL = 0

(b)

chi-square limit: UCL = 2 , p = 0.005,6

2
= 18.548

The Phase II UCL is almost 30% larger than the chi-square limit.

(c)

Quality characteristics, p = 6. Samples size, n = 3. = 0.005. Find "m" such that exact
Phase II limit is within 1% of chi-square limit, 1.01(18.548) = 18.733.
Excel : workbook Chap10.xls : worksheet Ex10-5

m num denom F UCL

30 372 55 3.531 23.8820
40 492 75 3.407 22.3527
50 612 95 3.338 21.5042
60 732 115 3.294 20.9650
70 852 135 3.263 20.5920
80 972 155 3.240 20.3184
90 1092 175 3.223 20.1095
100 1212 195 3.209 19.9447

717 8616 1429 3.107 18.7337
718 8628 1431 3.107 18.7332
719 8640 1433 3.107 18.7331
720 8652 1435 3.107 18.7328
721 8664 1437 3.107 18.7325
722 8676 1439 3.107 18.7324

720 preliminary samples must be taken to ensure that the exact Phase II limit is within 1%
of the chi-square limit.

11-11
(a)

1 0.8 0.8
= 0.8 1 0.8
0.8 0.8 1

(b)

UCL = 2 , p = 0.05,3
2
= 7.815

(c)

T 2 = 11.154

( )
Yes. Since T 2 = 11.154 > ( UCL = 7.815 ) , an out-of-control signal is generated.

(e)

Since (T 2 = 6.538) > (UCL = 7.815) , an out-of-control signal is not generated.