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V. Thiruvengadam
Associate Professor, Department of Mechanical Engineering,
Vel Tech Dr. RR & Dr.SR Technical University, Chennai, India
J. Thamilarasan
Assistant Professor, Department of Mechanical Engineering,
Vel Tech Dr. RR & Dr.SR Technical University, Chennai, India
ABSTRACT
This paper deals with design and analysis of disc brake rotor using composite material. The
composite material used is Aluminum Metallic Medium Composite it is a the combination of
aluminum and silicon carbide length ways With a small percentage of other materials like
magnesium, aluminum oxide, graphite .These additional materials are added in accurate quantity
to increase the chemical, mechanical and thermal properties of material. The manufacturing
process is carried ready in organized location. Magnitude die casting process is used to
manufacture the disc brake using the composite material. In this paper the composite disc brake is
modeled in CATIA .The forces acting on the disc brake model are calculated using ADAMS
software.
Key words: Aluminum Metallic Medium Composite, Reinforcement, mixing casting, composite,
ansys, Disc brake.
Cite this Article: R. Ramesh Kumar and V. Thiruvengadam and J. Thamilarasan. Manufacturing
and Force Determination of Composite Disc Brake. International Journal of Mechanical
Engineering and Technology, 8(2), 2017, pp. 246255.
http://www.iaeme.com/ijmet/issues.asp?JType=IJMET&VType=8&IType=2
1. INTRODUCTION
Aluminum mixtures are used in innovative presentations because of tall strong point, little density,
durability, machinability, accessibility and rate is precise beautiful compared to challenging materials. The
aluminum metallic matrix composite resources is the grouping of two or more elements in which one is
medium and further is filler materials (Reinforcements).Aluminum metal matrix may be coated, threads or
Particulates use composites. Usually, Grey cast iron is recycled to manufacture brake disc rotor, then again
Aluminum Metallic Medium Composite Designated considering critical compensations of the AMMC
(Al6061-3%SiC-9% red mud) concluded cast iron material. Disc brake used for braking or stopping the
vehicle or to keep a endless velocity or to common the automobile. This requirement dictates the right
choice of rigidity, chemical composition, tensile power and additional stuffs required for the planned use.
Several competing cars and airplanes usage with carbon fiber circles and carbon
Fiber plugs to decrease weight. In formulating metal medium composites by mixing casting way
several of the factors that basic considerable consideration are as follows:
To attain even delivery of their reinforcement material
To accomplish wet ability among the two leading substances
To lessen porosity in the cast metal medium Composite
Figure 1 Construction
2.1.1. Stirrer
It is right significant limit in mixing casting method which is essential for vortex creation. The edge angle
and quantity of blades chooses the movement design of the fluid metal. The stirrer is engrossed till two
third deepness of molten metal. All these are compulsory for evens source of reinforcement in fluid metal,
unspoiled boundary connection and to elude gathering.
strengthening to relax down at container bottom. Mould is heated at 500C heat for one hour before hand
bucketing the molten slurry in the mould. This is essential to continue slurry in molten situation all over
the pouring. Mould is then permissible to cool and after freshening runner, risers are unconcerned from
disc. Final concluding is done using lathe machine to attain dimensional precision.
4. CONCLUSION
Following decision is drawn from directly above paper:
1. Gravity mixing casting is maximum economical method used for casting of AMMC.
2. Pre warming of mould decreases absorbency and improves mechanical things.
3. Pre heating system of strengthening outcomes inconstant delivery and improved mechanical properties.
4. Adding of Magnesium is significant to growth wet ability.
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