LIST OF MANDATORY SPARES FOR CONTROL AND INSTRUMENTS

Project : 2 x 150 MW TPP

Customer : Meenakshi Energy
Consultant : Evonik

MEENAKSHI 2 x 135 MW - C&I Spares Prices from THERMAX - EVONIK Comments

PRICE in
Sr No Item Quantity Basic (in lakhs)
Rupees
1 DISTRIBUTED CONTROL SYSTEM (DCS)
1.1 Keyboards / Mouse
1.1.1 Keyboard 2 nos of each type 0.013 1,250.00
1.1.2 Mouse 2 nos of each type 0.010 1,000.00
2 nos of each model & size, 37,500.00
1.2 TFT 0.375
whiechever is more
1.3 Printers & their parts
1.3.1 Color inkjet printers 1 no. of each type 0.088 8,750.00
1.3.2 Color laser printer (A4) 1 no. of each type 0.313 31,250.00
1.3.3 Color laser printer (A3) 1 no. of each type 0.500 50,000.00
1.3.4 Dot matrix printer 1 no. of each type 0.288 28,750.00
1.3.5 Line printer 1 no. of each type NA
1.3.6 Ribbon guide rollers for dot matrix printer 20 nos of each type 0.088 8,750.00
Print head assemblies for dot matrix printer 10% or 5 nos of each type, 6,250.00
1.3.7 0.063
(if applicable) whichever is more
Hard disk drive unit of each type as offered 9,500.00
1.3.8 in main offer complete with disks & other 1 no. of each type 0.095
accessories
1.3.9 Floppy disk drive unit 1 no. NA
1.3.10 CD ROM drive unit 1 no. 0.038 3,750.00
1.3.11 CD writer 1 no. 0.019 1,875.00
1.3.12 CDs 50 nos 0.006 625.00
1.4 MMI devices
1.4.1 Server for unit LAN (if applicable) 1 no. 3.125 312,500.00
1.4.2 Server of station LAN 1 no. NA
Network components like switch / 75,000.00
1.4.3 1 no. of each type & model 0.750
repeaters / hubs etc.
1.5 Cables & connectors
Prefab interconnecting cables with
1.5.1 1 no. of each type & length NA
connectors
1.5.2 System bus cable with connectors 1 no. of each type & length NA
I/O bus cable with connectors for remote I/O
1.5.3 1 no. of each type & length NA
units
Power supply modules & power packs 10% or 2 nos of each type 75,000.00
1.6 for control system, master & slave clock model & rating, whichever is 0.750
system more
Electronic modules of each type &
model for control system, master &
slave clock system etc. (This shall
10% or 2 nos of each type
include all types of cards like I/O cards,
1.7 model & rating, whichever is Included in DCS
remote I/O cards, communication /
more
interface cards, controller cards, CPU
module or card, logic cards, network
switches etc.)
10% or 2 nos of each type
1.8 Bus coupler / interface hardware model & rating, whichever is
more
10% or 2 nos of each type 150,000.00
1.9 Relays model & rating, whichever is 1.500
more
1.10 PCs 1 no. of each type 0.750 75,000.00
10% or 2 nos of each type
Batteries used for battery backup of
1.11 model & rating, whichever is
RAMs
more
1.12 Fuses 200% of each type & rating Included in DCS
Expendable items including but not
limited to the following : 10% or 1 no. of each type &
1.13
Cooling fans for power supply & model, whichever is more
cabinets

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 LIST OF MANDATORY SPARES FOR CONTROL AND INSTRUMENTS
Project : 2 x 150 MW TPP
Customer : Meenakshi Energy
Consultant : Evonik

PRICE in
Sr No Item Quantity Basic (in lakhs)
Rupees
2 PLC
2.1 Cables & connectors
Prefab interconnecting cables with
2.1.1 1 no. of each type & length Included in PLC
connectors
2.1.2 System bus cable with connectors 1 no. of each type & length Included in PLC
Power supply modules & power packs 12,500.00
2.2 2 nos of each type model 0.125
for control system
I/O modules of each type & model for 10% or 2 nos of each type &
2.3
control system model, whichever is more
2.4 Bus coupler / interface hardware 2 nos of each type
10% or 2 nos of each type & 50000
2.5 Relays 0.500
model, whichever is more
Batteries used for battery backup of 10% or 2 nos of each type &
2.6
RAMs model, whichever is more
2.7 Fuses 200% of each type & rating
3 MEASURING INSTRUMENTS
3.1 Electronic transmitters
10% or 1 no. of each type & 500,000.00
Transmitters of all type, range & model no. model, whichever is more (To
3.1.1 (for the measurement of pressure, be divided into various ranges 5.000
differential pressure, flow, level etc.) in proportion to main
population)
3.2 Temperature elements
10% or 2 nos, whichever is 125,000.00
3.2.1 RTDs of each type & length 1.250
more
10% or 2 nos, whichever is 131,250.00
3.2.2 Thermocouples of each type & length 1.313
more
Thermowell of each type & length for flue 10% or 2 nos, whichever is 87,500.00
3.2.3 0.875
gas, furnace & coal-air applications more
3.3 Indicators / Recorders
3.3.1 Electrical metering instruments
Electrical meters including voltmeter 7,500.00
(analog), motor current ammeter, 5% or 1 no. of each model &
3.3.1.1 0.075
semaphore indicator, frequency meter type, whichever is more
(analog), synchroscope
3.3.2 Level transmitters (Displacer type)
10% or 2 nos, whichever is
3.3.2.1 Electronic cards / PCBs of level transmitters
more for each type & model
5% or 1 no. of each type, 93,750.00
3.3.2.2 Level transmitters displacer length & model, 0.938
whichever is more
3.4 Vibration monitoring system for all plant auxiliary equipments
3.4.1 Sensors of all types, make, range etc. 2 nos 0.375 37,500.00
3.4.2 Power supply module cards 2 nos 0.500 50,000.00
3.4.3 Driver / interface cards & all other electronic 2 nos 0.625 62,500.00
Indicators of all type including local as well 43,750.00
3.4.4 1 no. 0.438
as remote mounted
3.5 Analyzer instruments
1 no. each complete 375,000.00
3.5.1 Analyzer instruments for oxygen instrument of oxygen (make, 3.750
range, application)
3.5.2 Analyzer instruments for Nox cum Sox, CO etc.
10% or 1 no., whichever is 56,250.00
3.5.2.1 Electronic card assemblies of each type 0.563
more
3.5.2.2 Sets of gaskets / "O" rings 2 sets 0.150 15,000.00
20% or 2 nos, whichever is
3.5.2.3 Temperature sensor & heater assembly
more
3.5.2.4 Complete probe with shield assembly 2 nos 0.500 50,000.00
Consumables like filter elements, light 12,500.00
3.5.2.5 100% 0.125
sources etc.
3.5.2.6 Calibration gases of all types & ranges 1 year supply
3.6 Stack opacity monitors
10% or 1 no., whichever is 25,000.00
3.6.1 Electronic card assemblies of each type 0.250
more
3.6.2 Light source bulb 100% 0.063 6,250.00
10% or 2 nos, whichever is
3.6.3 Air blower & filter unit 0.400 40,000.00
more
10% or 2 nos, whichever is 6,250.00
3.6.4 Solenoid assembly for shutter mechanism 0.063
more
PROCESS CONNECTION PIPING (FOR IMPULSE PIPING / TUBING,
4
SAMPLING PIPING / TUBING & AIR SUPPLY PIPING AS APPLICABLE
10% or 1 no. of each type, 25,000.00
4.1 Valves of all types & models class, size & model whichever 0.250
is more
10% or 1 no. of each type, 31,250.00
4.2 2 way, 3 way, 5 way valve manifolds class, size & model whichever 0.313
is more
10% or 1 no. of each type, 56,250.00
4.3 Fittings class, size & model whichever 0.563
is more
4.4 Purge meters 5% of each model 0.100 10,000.00
4.5 Filter regulators 20% of each model 0.050 5,000.00
5 INSTRUMENTATION CABLE, INTERNAL WIRING
5.1 Pre fabricated cable of each type 10% of installed qty

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 LIST OF MANDATORY SPARES FOR CONTROL AND INSTRUMENTS
Project : 2 x 150 MW TPP
Customer : Meenakshi Energy
Consultant : Evonik

PRICE in
Sr No Item Quantity Basic (in lakhs)
Rupees
10% or 1 no. of each type &
5.2 Pre fabricated cable connector
model, whichever is more
5% of each type, pair & size
5.3 Other cables (including core cables)
of actual installed qty
6 CONTROL DESK & CONTROL PANEL
Replacement lamps / LEDs for each type of
6.1 100%
lamp / LED
6.2 MCBs 10% of each type & rating
6.3 Fuses 100% of each type & rating
7 STEAM & WATER ANALYSIS SYSTEM (SWAS)
10% or 2 nos of each type & 50,000.00
7.1 PCB assemblies including power supply cards 0.500
model, whichever is more
10% or 2 nos of each type, 18,750.00
7.2 Sampling pumps 0.188
whichever is more
Rubber tubes & capillary tubes of all types & 7,500.00
7.3 100% 0.075
sizes
20% or 2 nos of each type & 10,000.00
7.4 Valves 0.100
rating, whichever is more
7.5 Filter / filter elements of all types 10% of filters 0.050 5,000.00
5% or 2 nos for each type of
7.6 Power supply assemblies
analyzers, whichever is more
10% or 2 nos of each type, 30,000.00
7.7 Electrodes & cells 0.300
whichever is more
7.8 Lamps of all types, sizes & rating 200%
10% or 1 no. of each type,
7.9 Lamp holders with series resistor
whichever is more
Replacement cartridges for ion exchange 10% or 2 nos of each type, 10,000.00
7.10 0.100
columns whichever is more
20% or 1 no. of each type, 15,000.00
7.11 Rotameter glass tube indicators 0.150
whichever is more
10% or 1 no. of each type, 37,500.00
7.12 Primary & secondary cooler assemblies 0.375
whichever is more
10% or 1 set, whichever is
7.13 Flexible tygon tubing for grab sampling
more
Indicators of each type (pressure, 10% or 1 no., whichever is 6,000.00
7.14 0.060
temperature etc.) more
20% or 2 nos of each type & 10,000.00
7.15 Solenoid valve coils 0.100
rating, whichever is more
10% or 1 no. of each type &
7.16 Motors
size, whichever is more
Switches & gauges of each type 10% or 1 no., whichever is 6,000.00
7.17 0.060
(temperature / flow for chiller system) more

3 of 4
 LIST OF MANDATORY SPARES FOR CONTROL AND INSTRUMENTS
Project : 2 x 150 MW TPP
Customer : Meenakshi Energy
Consultant : Evonik

PRICE in
Sr No Item Quantity Basic (in lakhs)
Rupees
8 MAINTENANCE & CALIBRATION EQUIPMENTS
8.1 Walkie Talkies 0.875 87,500.00
20% or 2 nos, whichever is
8.1.1 Batteries
more
20% or 2 nos, whichever is
8.1.2 Walkie-talkie set
more
9 PUBLIC ADDRESS SYSTEM 6.250 625,000.00
20% or 2 nos of each type,
9.1 Handset with cord for indoors station
whichever is more
20% or 2 nos of each type,
9.2 Handset with cord for wall mounted station
whichever is more
20% or 2 nos of each type,
9.3 Indoor cone type loudspeaker
whichever is more
20% or 2 nos of each type,
9.4 Outdoor horn type loudspeaker
whichever is more
20% or 2 nos of each type,
9.5 Cradle switch
whichever is more
20% or 2 nos of each type,
9.6 Push buttons of all types & model
whichever is more
Amplifier PCB with all components mounted 20% or 2 nos of each type,
9.7
for wall mounted handset station whichever is more

Extension amplifier PCB with all components

20% or 2 nos of each type,
9.8 mounted for wall mounted handset station
whichever is more
(in case different from 9.7)

10% or 1 no. of each type,

9.9 JBs of handset
whichever is more
10% or 1 no. of each type,
9.10 JBs of loudspeaker
whichever is more
10% or 2 nos of each type &
9.11 Electronic modules of all types
model, whichever is more

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