816R-4C

TECHNICAL MANUAL
OPERATION AND MAINTENANCE INSTRUCTIONS

TYPE 816R-4C FM TRANSMITTER

27.5 kW, 88-108 MHz

(PIN 180297-2)

Serial No. 369 and Above

COPYRIGHT 2005 by
CONTINENTAL ELECTRONICS
4212 S. BUCKNER BLVD.
DALLAS, TEXAS 75227

(214) 381-7161 Web Address: www@contelec.com FAX: (214) 381-4949

ISSUED -19 AUGUST 1995

Change 3 - 30 June 2005
 816R-4C

PREFACE

This Operation and Maintenance manual gives the physical and functional description, installation, operation, theory of
operation, maintenance, parts lists, and diagrams for the identified equipment. Operator and service personnel should
become familiar with the manual contents before attempting to install, operate, or maintain the equipment. In addition to the
Safety Summary which follows the Table of Contents, specific WARNINGS, CAUTIONS and NOTES are located
throughout this manual where they apply. Continental Electronics (CE) manufactured this equipment to conform with I
current electrical, radiation, and safety codes of the United States to the extent that they apply. It is the user's responsibility
to comply with all local and national codes during installation and operation of the equipment.

CE reserves the right to make any changes, without notice, to this or any of CE's products to improve reliability, I
performance, function, or design.

CE does not assume any liability resulting from the application or use of any product or circuit described herein; nor does CEI
convey any license under its patent rights or the rights of others.

The information in this document has been carefully checked and is believed to be entirely reliable. While all reasonable
efforts to ensure accuracy have been taken in the preparation of this manual, CEC assumes no responsibility resulting from
omissions or errors in this manual, or from the use of information contained herein.

These instructions do not purport to cover all details or variations in equipment nor to provide for every possible contingency
that might be met during installation, operation, or maintenance. Should further information be desired or should particular
problems arise which are not covered sufficiently for the user's purpose, the matter should be referred to CEo I

All Rights Reserved

This document contains proprietary information of
Continental Electronics and shall not be duplicated, I
nor its contents used for any purpose, unless express
written permission is obtained from Continental
Electronics. I

CUSTOMER SERVICE

Continental Electronics customer service is available for assistance at any time, 24 hours a day, weekends and holidays I
included. Call anytime day or night:

Parts Services (214) 388-3737

Engineering Services (214) 388-5800
Main Offices (214) 381-7161 (8:00am-5:00pmCf)
Web Address www@worf.contelec.com

You may write to any of these services at 4212 S. Buckner Blvd., Dallas, Texas 75227-4299, or FAX (214) 381-4949.

Change 2 I
816R-4C
INSERT LATEST CHANGE PAGES. DESTROY SUPERSEDED PAGES

J LIST OF EFFECTIVE PAGES I NOTE: The portion of text affected by the changes is
indicated by a change number located in the footer of
each changed page.

Dates of original and change pages are:

OriginaL 0 29 June 1995

Change 1 19 June 1998
Change 2 08 March 2004
Change 3 30 June 2005

TOTAL NUMBER OF PAGES IN THIS PUBLICATION IS 220 CONSISTING OF THE FOLLOWING:

Page No. *Change Page No *Change Page No. *Change

Title . 3 4-6 - 4-7 . o 6-44 . I

Preface . 2 4-8 . I 6-45 - 6-49 . 2
A . 3 4-9 . o 6-50 . I
i - ii . 2 4-10 - 4-11 . 2 6-51 . 2
III - IV . I 4-12 . o 6-52 . I
V - VI . . . . . . . . . . . . . . . . . . . . 2 4-13 . 2 6-53 . 2
vii . I 4-14 . o 6-54 - 6-58 . I
viii Blank . I 4-15 - 4-20 . 2 6-59 Blank . I
ix - xiii . o 5-1 . 2 6-60 .. I
xiv Blank . o 5-2 . o 6-61 - 6-62 . 3
I-I - 1-2 . 2 5-3 . 2 6-63 Blank . o
1-3 - 1-4 . o 5-4 - 5-7 . o 6-64 - 6-68 . I
2-1 . 2 5-8-5-10 . 2 6-69 Blank . I
2-2 - 2-3 . o 5-11 - 5-20 . o 6-70 . I
2-4 Blank . o 5-21 - 5-22 . 2 6-71 . 3
2-5 - 2-6 . o 5-23 . o 6-72 -6-73 . 2
2-7 . o 5-24 Blank . o 6-74 - 6-76 . I
2-8 - 2-9 . 2 6-1 . 2 6-77 . 2
2-10-2-15 . o 6-2 . 3 6-78 - 6-80 . I
2-16 Blank . o 6-3 - 6-6 . 2 6-81 . 2
3-1 - 3-2 . 2 6-7 Blank . I 6-82 - 6-84 . I
3-3 - 3-7 . o 6-8 - 6-9 . 2 6-85 . 2
3-8 - 3-9 . 2 6-10 - 6-18 . I 6-86 - 6-87 . I
3-10 . o 6-19 . 2 6-88 - 6-89 . 3
3-11-3-12 . 2 6-20 . I 6-90 . I
3-13 - 3-14 . o 6-21 - 6-24 . 2 6-91 .. 2
3-15 . 2 6-25 Blank . I 6-92 . I
3-16-3-19 . o 6-26 . I 6-93 - 6-94 .. 2
3-20 Blank . o 6-27 - 6-29 . 2 6-95 Blank . I
4-1 .. 2 6-30 - 6-36 . I 6-96 - 6-99 .. I
4-2 . I 6-37 - 6-39 . 2 6-100 Blank . I
4-2.1 . 2 6-40 . I 7-1 . 3
4-2.2 Blank . I 6-41 . 2 7-2 Blank . I
4-3 . 2 ~42 . I 17 B-Size Drawings
4-4 . o 6-43 . 2 2 J-Size Drawings
4-5 . I

*Zero in this column indicates an original page.

A Change 3
816R-4C TABLE OF CONTENTS

Paragraph Title Page

SECTION 1 - GENERAL

1-1. Introduction . 1-1

1-2. Functional Description . 1-1
1-3. Physical Description . 1-1
1-4. Technical Characteristics . 1-1

SECTION 2 - INSTALLATION

2-1. Pre-Installation Infonnation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2-1.1 AC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-1.2 RF Output Power 2-1
2-1.3 Transmitter Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-1.3.1 Exhaust Fans. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-1.3.2 Positive Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2- 1.3.3 Transmitter Exhaust Duct. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-2. Unpacking and Inspecting 2-6
2-2.1 Domestic Shipments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-2.2 International Shipments 2-6
2-3. Assembly 2-7

SECTION 3 - OPERATION

3-1. General. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3-2. Controls and Indicators 3-1
3-3. Initial Tum-On Procedure 3-1
3-4. Remote Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
3-5. 2nd Power Level (Low Pwr) Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
3-6. Automatic Recycle Resetting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
3-7. Nonnal Tum-Off (Local) 3-15
3-8. Emergency Tum-Off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

SECTION 4 - THEORY OF OPERATION

4-1. General . 4-1

4-2. Functional Description . 4-1
4-3. RF Circuits . 4-1
4-3.1 Exciter, A4. . . 4-1
4-3.2
4-3.2.1
4-3.2.2
4-3.2.3
IPA, A3
Metering Assembly, A3A1
Status Assembly, A3A2
Amplifier Assembly, A3A3
.
.
.
.
4-1
4-1
4-1
4-1
I
4-3.2.3.1 RF Amplifier, Al . 4-2
4-3.2.3.2 Control Assembly, A2 . 4-2
4-3.3 RF Power Amplifier, A12 . 4-2
4-3.4 Low-Pass Filter, A7 , . 4-2.1

Change 2 i
 TABLE OF CONTENTS 816R-4C

Paragraph Title Page

SECTION 4 - THEORY OF OPERATION - Continued

4-3.5 Directional Coupler, DC1 . 4-2.1

4-4. Power Supplies and Power Control Circuits . 4-2.1
4-4.1 General . 4-2.1
14-4.2 24 V dc Power Supply, PIO AlO . 4-2.1
4-4.3 Power Amplifier Bias Power Supply, PIO AlO . 4-2.1
4-4.4 PA Plate Supply . 4-10
4-4.5 Power Control Unit, A9 . 4-10
4-4.6 Power Control Regulator, PIO A2A6. . . 4-10
4-4.7 PA Screen Power Supply : , . 4-10
4-4.8 Driver Power Supply, PIO A5 . 4-10
4-4.9 Filament Voltage Regulator, A2A4 . 4-10
4-4.10 Filament Voltage Distribution . 4-13
4-5. Primary Power Distribution Control and Overload Circuits . 4-13
4-5.1 Primary Power Distribution . 4-13
4-5.2 Transmitter Tum-On . 4-13
4-5.3 Exciter Power Control Override. . . 4-16
4-5.4 FWD/REFL Calibrate and Auto Power Control Unit, A2A6. . . 4-16
4-5.4.1 Functions . 4-16
4-5.4.2 Theory of Operation. . . 4-16
4-5.5 Overload Protection . 4-17
4-5.6 Overload and Recycle Board, A2A5 . 4-17
4-5.7 Power Failure Recycle Board, A8A1. . 4-18
4-5.8 Auto-Manual Power Control Latching Relay and Transmitter Status Indicators. . . 4-18
4-5.9 Power Control Relays, PIO A10A2 . 4-18
4-5.10 Remote Relays, PIO A10A2 . 4-18

SECTION 5 - MAINTENANCE

5-1. Routine Maintenance . 5-1

5-2. Cleaning . 5-1
5-2.1 General Cleaning Procedures. . . 5-1
5-2.2 Air Filter. . . 5-1
5-2.3 Tube Cleaning. . . 5-1
5-3. Inspection . 5-1
5-4. Lubrication . 5-1
5-5. Parts Replacement . 5-1
5-5.1 PA Tube, VI . 5-2
5-5.2 Fuse Replacement. . 5-2
5-6. Troubleshooting . 5-2
5-6.1 Access Panel Interlock Switch . 5-2
5-6.2 Test Equipment. . 5-2
5-6.3 Troubleshooting the Power Controller. . 5-2
5-7. Adjustments . 5-3
5-7.1 Switch Adjustments . 5-3
5-7.1.1 Air Interlock Switch, A12S1. . 5-3
5-7.1.2 Tuning Motor Limit Switches, A12S 11-S 14 . 5-3

ii Change 2
816R-4C TABLE OF CONTENTS

Paragraph Title Page

SECTION 5 - lVIAINTENANCE - Continued

5-7.2 Filament Voltage Adjustment. 5-3

5-7.3 DC Overload Adjustment. 5-6
5-7.3.1 PA Plate Overload Adjustment. ..................... 5-6
5-7.3.2 PA Screen Overload Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-7.4 PA Grid Current. 5-7
5-7.5 High Voltage Power Supply Static Check (no drive). 5-7
5-7.6 IPA Metering Board Calibration. ............................. 5-7
5-7.6.1 General Information. 5-7
5-7.6.2 Setup Procedures ". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5-7.6.3 Calibration Procedures. 5-8
5-7.7 FWDIREFL CAL and Power Control Card, A2A6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
5-7.7.1 Offset Nulls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
5-7.7.2 Forward Power Calibration. .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5-7.7.3 Reflected Power and VSWR Protection Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5-7.7.4 VSWR Foldback Adjustment. 5-10
5-7.8 Phase Monitor Adjustment. 5-11
5-8. Changing Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
5-9. Changing Frequency 5-11
5-9.1 Frequency Change Adjustments. 5-11
5-9.1.1 Shorting Plane 5-11
5-9.1.2 PA Neutralization. 5-12
5-9.1.3 PA Grid Tuning Slider. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5-9.1.4 PA Grid Swamping Capacitor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5-9.1.5 Cathode Return Capacitor. ................................................ 5-12
5-9.1.6 Efficiency Capacitor. 5-12
5-9.1.7 Coupling Capacitor. 5-12
5-9.1.8 PA Bias ".............. 5-12
5-9.1.9 IPA to PA Cable Length. 5-21
5-9.1.10 PA Grid Circuit. 5-21
5-9.2 PA Tuning and Loading. 5-22
5-9.3 PA Neutralization. 5-23

SECTION 6 - PARTS LISTS

6-1. Introduction . 6-1

6-2. Reference Designations (Ref Des) . 6-1
6-3. Description . 6-1
6-4. Part Number . 6-1
6-5. Illustrations . 6-1
6-6. Index of Parts Lists . 6-1

SECTION 7 - DIAGRAMS

7-1. Introduction 7-1

Change 1 iii
TABLE OF CONTENTS 816R-4C

LIST OF ILLUSTRATIONS

Figure Title Page

SECTION 1 - GENERAL

1-1. 816R-4C FM Transmitter. 1-2

SECTION 2 - INSTALLATION

2-1. FM Transmitter Outline and Installation Drawing . 2-3

2-2. FM Transmitter Nominal Heat Balance . 2-5
2-3. Remote Control Connections . 2-8
2-4. Transmitter Controller (377D-l or -2) Connections . 2-9
2-5. Remote Plate Current Sample Circuit . 2-10
2-6. Transformer Connection Schedule . 2-12
2-7. IPA Transformer (T3) Connection . 2-13
2-8. Secondary Tap Configuration, T2 . 2-15

SECTION 3 - OPERATION

3-1. Transmitter Control Panels. . . 3-2

3-2. Control Panel, AI, Controls (Sheet 1 of 2). . . 3-3
3-2. Control Panel, AI, Status Indicators (Sheet 2 of2) . 3-4
3-3. Card Cage Assembly, A2, Controls and Indicators . 3-8
3-4. IPA, A3, Controls and Indicators . 3-8
3-5. Circuit Breaker Panel, A6, Controls and Indicators . 3-10
3-6. PA Tuning and Loading . 3-14
3-7. Amplifier Efficiency vs. Frequency and Power . 3-18
3-8. Power to VSWR Conversion Graph . 3-19

SECTION 4 - THEORY OF OPERATION

4-1. FM Transmitter 816R-4C, Block Diagram. . . 4-3

4-2. RF Drive Path. . . 4-4
4-3. IPA Block Diagram, A3. . . 4-5
4-4. SCR Power Control, Simplified Diagram. . . 4-6
4-5. Power Amplifier DC Bias Circuitry Simplified Schematic . 4-7
4-6. PA Cavity, A12 . 4-8
4-7. PA Tuning Circuit, Simplified . 4-9
4-8. Power Control Circuits, Simplified Diagram . 4-11
4-9. Filament Voltage Distribution. . . 4-14
4-10. AC Power Distribution. . . 4-15

iv Change 1
816R-4C TABLE OF CONTENTS

LIST OF ILLUSTRATIONS - Continued

Figure Title Page

SECTION 4 - THEORY OF OPERATION - Continued

4-11. Latching Relay Simplified Schematic . 4-19

4-12. Power Control Relays Simplified Schematic. . . 4-20

SECTION 5 - MAINTENANCE

5-I. Primary AC Wiring, Power Control. . 5-4

5-2. PA Plate Tuning Cavity Slider, Coarse Adjustment. . 5-13
5-3. PA Neutralizing Adjustment. . 5-14
5-4. Graph for Coarse Setting of PA Grid Tuning Inductors. . . 5-15
5-5. Power Amplifier Tube Socket (Bottom View), A12A3 . 5-16
5-6. PA Grid Swamping Capacitor. . 5-17
5-7. PA Socket, Cathode Return Capacitors . 5-18
5-8. Adjustment of Cathode Return Capacitors. . . 5-19
5-9. Cathode Return Capacitor Position vs. Frequency . 5-20
5-10. IPA to PA Cable Length. . . 5-21

SECTION 6 - PARTS LISTS

6-I. 8l6R-4C FM Transmitter (Sheet 1 of2) . 6-3

6-I. 816R-4C FM Transmitter (Sheet 2 of 2) . 6-4
6-2. Control Panel, Al . 6-8
6-3. Control Panel Circuit Card Assembly, AlAI. . 6-10
6-4. Card Cage, A2 . 6-18
6-5. Filament Regulator Circuit Card Assembly, A2A4 . 6-20
6-6. Overload/Recycle Circuit Card Assembly, A2A5 . 6-26
6-7. Power Monitor/Control Circuit Card Assembly, A2A6. . . 6-30
6-8. Card Cage Component Circuit Card Assembly, A2A7 . 6-36
6-9. Backplane Circuit Card Assembly, A2A8 . 6-40
6-10. Power Control Assembly, A2A9 . 6-42
6-11. Intermediate Power Amplifier Assembly, A3 . 6-44
6-12. IPA Metering Circuit Card Assembly, A3Al. . 6-46
6-13. LED Assembly, A3A2. . . 6-49
6-14. Amplifier Assembly, A3A3 . 6-50
6-15. Amplifier Module A3A3Al-A2 . 6-52
6-16. RF Circuit Card Assembly, A3A3Al-A2Al . 6-54
6-17. Control Circuit Card Assembly, A3A3Al-A2A2 . 6-56
6-18. Component Shelf Assembly, A5. . . 6-60
6-19. IPA Metering Circuit Card Assembly, A5Al. . 6-64
6-20. Circuit Breaker Assembly, A6. . . 6-66
6-2 I. Low Pass Filter Assembly, A7 . 6-70
6-22. Component Panel Assembly, A8 . 6-72
6-23. Power Failure Recycle Circuit Card Assembly, A8Al. . 6-74
6-24. Variac Driver Assembly, A8A2 . 6-76

Change 2 v
TABLE OF CONTENTS 816R-4C

LIST OF ILLUSTRATIONS - Continued

Figure Title Page

SECTION 6 - PARTS LISTS - Continued

6-25. SCR Assembly, A9. . . 6-78

6-26. Power Supply Assembly, AlO . 6-80
6-27. Bias Component Circuit Card Assembly, AlOAl. . 6-82
6-28. Remote Control Circuit Card Assembly, AlOA2. . . 6-84
6-29. PA Cavity Assembly (Front View), A12. (Sheet 1 of2) . 6-86
6-29. PA Cavity Assembly (Rear View), A12. (Sheet 2 of2) . 6-87
6-30. Metering Multiplier Circuit Card Assembly, A12Al. . 6-90
6-3l. Metering Multiplier Circuit Card Assembly, A12A2. . . 6-92
6-32. PA Tube Socket Assembly, A12A3 . 6-96
6-33. Bleeder Resistor Assembly, A13 . 6-98

SECTION 7 - DIAGRAMS

7-l. Control Panel (Sheet 1 of 2). . . 7-3

7-l. Control Panel (Sheet 2 of 2). . . 7-5
7-2. Filament Regulator Schematic Diagram . 7-7
7-3. Overload/Recycle Schematic Diagram. . . 7-9
7-4. Power Monitor/Control Schematic Diagram . 7-11
7-5. Card Cage Components . 7-13
7-6. Backplane Schematic Diagram (Sheet 1 of 2) . 7-15
7-6. Backplane Schematic Diagram (Sheet 2 of 2) . 7-17
7-7. Intermediate Power Amplifier (IPA) 8l6R Schematic Diagram . 7-19
7-8. Driver Metering Schematic Diagram . 7-21
7-9. IPA Status Schematic Diagram. . . 7-23
7-10. Amplifier Module . 7-25
7-ll. RF CCA Schematic Diagram . 7-27
7-12. Control CCA Schematic Diagram . 7-29
7-13. IPA Metering CCA Schematic Diagram . 7-31
7-14. Bias Component . 7-33
7-15. Remote Control CCA Schematic Diagram . 7-35

vi Change 2
816R-4C TABLE OF CONTENTS

LIST OF TABLES

Table Title Page

SECTION 1 - GENERAL

1-1. Technical Characteristics 1-3

SECTION 2 - INSTALLATION

2-1. Screen Voltage Transformer Tap Schedule . 2-14

SECTION 3 - OPERATION

3-1. Control Panel, AI, Controls and Indicators . 3-5

3-2. Card Cage Assembly, A2, Controls and Indicators . 3-9
3-3. IPA, A3, Controls and Indicators . 3-9
3-4. Circuit Breaker Panel, A6, Controls and Indicators . 3-11
3-5. Nominal Operating Parameters vs. Power Levels . 3-16
3-6. Nominal Operating Parameters vs. Frequency . 3-17

SECTION 4 -THEORY OF OPERATION

(No Tables In This Section)

SECTION 5 -MAINTENANCE

5-1. Required Test Equipment . 5-2

SECTION 6 -PARTS LISTS

6-1. Index of Parts Lists . 6-1

SECTION 7 -DIAGRAMS

7-1. Index of Schematic Diagrams . 7-1

Change 1 vii
TABLE OF CONTENTS 816R-4C

(This Page Intentionally Left Blank)

viii Change 1
816R-4C SAFETY SUMMARY

SAFETY INFORMATION

I GENERAL
WARNING
This safety summary is intended for trained and qualified BITE HAZARD
personnel who are aware of the dangers inherent in handling
potentially hazardous electrical circuits. It is not intended as USE CAUTION WHEN PLACING
a complete or authoritative medical treatment course, but FINGERS IN VICTIMS MOUTH, MUSCLE
should serve as a reminded of accepted emergency SPASMS CAN CAUSE THE MOUTH TO
techniques. The equipment documentation must be reviewed CLOSE WITH FORCE SUFFICIENT TO
for familiarization with safety markings and instructions SEVER YOUR FINGERS. FAILURE TO
before operation or maintenance activities are attempted. COMPLY MAY RESULT IN LOSS OF
Know where and how to tum off main electrical power to FINGERS.
the equipment. User personnel should have training in first
aid and cardiopulmonary resuscitation (CPR) techniques.
Emergency medical, fire, and ambulance telephone numbers a. Airway - If victim is unconscious, open airway
should be posted in clear view adjacent to each telephone. by lifting up the neck while pushing back on the
Make a note if 911 service is available. victims forehead. Refer to Figure lAo Clear
mouth of obstructions and observe for breathing.

II ELECTRICAL SHOCK TREATMENT

In case of an electrical shock the A-B-Cs of basic life
support treatment may be used while medical assistance is
being summoned.
WARNING
HIGH VOLTAGE/RF HAZARD
WHEN A VICTIM IS IN CONTACT WITH
HIGH VOLTAGE OR RF, ENSURE SOURCE
POTENTIAL IS REMOVED AND CIRCUIT
GROUNDED BEFORE ATTEMPTING
ARTIFICIAL RESPIRATION. FAILURE TO
COMPLY MAY RESULT IN PERSONAL
INJURY OR DEATH.
1. If the victim is not responsive follow the A-B-Cs of
basic life support. Place victim face-up on a flat hard
surface. Three critical areas (Airway, Breathing, and
Circulation) need immediate attention:
WARNING
RESCUER KEEP CALM
EXCESSIVELY DEEP AND RAPID
BREATHING BY THE RESCUER MAY
RESULT IN RESCUER BECOMING
FAINT, TO TINGLE, AND EVEN LOSE
CONSCIOUSNESS. BREATHING SHOULD
BE NORMAL IN RATE WITH ONLY
MODERATE INCREASE IN VOLUME.
FAILURE TO COMPLY MAY RESULT IN
RESCUE BEING PREMATURELY
STOPPED DUE TO FATIGUE.
b. Breathing - If victim is not breathing begin
artificial br~athing. Tilt head, pinch nostrils,
make airtight seal with your mouth, and blow 4
quick full breaths into the victims lungs. Refer to
Figure IE.
c. Circulation - If victim does not have a pulse, see
Figure lC, begin artificial circulation. Depress
sternum 1\/2 to 2 inches then release. Refer to
Figures lD and IE. WITH ONE rescuer:
Perform 15 compressions and 2 quick breaths at
the rate of 80 per minute. WITH TWO rescuers:
Perform 5 compressions and 1 breath at the rate
of 60 per minute.

ix
SAFETY SUMMARY 816R-4C

.:: . ..

94G0309

Figure 1. Artificial Breathing and Circulation.

2. If the victim is responsive treat for shock in the 1. In case of extensive electrical bums and broken skin:
following way:
a. Cover area with clean sheet or cloth. (Cleanest
a. Keep victim warm. available cloth article.)

b. Keep victim as quite as possible. b. Do Not break blisters, remove tissue, remove
adhered particles of clothing, or apply any salve
c. Loosen victims clothing. or ointment.

d. Place victim in a reclining position if possible. c. Treat victim for shock as follows: Keep victim
warm, quite, reclined, and loosen clothing.

III FIRST-AID d. Arrange transportation to a hospital as quickly as

possible.
Users of this equipment are urged to become familiar with
first-aid theory and practices. The following information is
intended for reference only. It is important that all personnel
using this equipment be prepared to give adequate
Emergency First-Aid to fellow users.

x
816R-4C
III FIRST-AID - Continued
e. If arms or legs are affected keep them elevated.
NOTE
If medical help will not be available within an
hour and the victim is conscious and not
vomiting, give him a weak solution of salt and
soda: 1 level teaspoon of salt and 1/2 level
teaspoon of baking soda to each quart of
water (neither hot nor cold). Allow victim to
sip slowly about 4 ounces (a half glass) over a
period of 15 minutes. Discontinue fluid if
vomiting occurs. (Do Not give alcohol.)
2. In case ofless severe electrical burns (l st. or 2nd.
degree) with no broken skin:
a. Apply cool (not ice cold) compresses using the
cleanest available cloth article.
b. Do Not break blisters, remove tissue, remove
adhered particles of clothing, or apply any salve
or ointment.
c. Apply clean dry dressing if necessary.
d. Treat victim for shock as follows: Keep victim
warm, quite, reclined, and loosen clothing.
e. Arrange transportation to a hospital as quickly as
possible.
f. If arms or legs are affected keep them elevated.
IV SAFETY SYMBOLS
Safety symbols shown below are typical of those used in the
operation and maintenance manual:
WARNING
The WARNING sign as shown above, denotes a
personal hazard. It calls attention to a procedure,
practice, or the like, which, if not correctly
performed or adhered to, may result in personal
injury. Do not proceed beyond a WARNING
sign until the indicated conditions are fully
understood and met.
SAFETY SUMMARY
CAUTION
The CAUTION sign as shown above, denotes an
equipment hazard. It calls attention to an
operating procedure, practice, or the like, which,
if not correctly performed or adhered to, may
result in damage to or destruction of part or all of
the equipment. Do not proceed beyond a
CAUTION sign until the indicated conditions
are fully understood and met.
V SAFETY PRECAUTIONS
Follow the safety precautions listed below in addition to any
site safety precautions when servicing this equipment.
Failure to observe these safety precautions may result in
serious injury or death.
WARNING
DEATH OR SERIOUS INJURY MAY
RESULT IF PERSONNEL FAIL TO
OBSERVE THE FOLLOWING SAFETY
PRECAUTIONS.
1. Never work on electronic equipment unless there is
another person present who is familiar with the
operation and hazards of the equipment and who is
competent in administering first aid. When the
engineer or technician is aided by operators, he must
warn them about dangerous areas.
2. Do not contact high voltage or current connections
when power is applied to this equipment.
3. Whenever the nature of the procedure permits, keep
one hand away from the equipment to reduce the
hazard of current flowing through vital organs of the
body.
xi
SAFETY SUMMARY
v SAFETY PRECAUTIONS - Continued
4. Make sure that all rings, watches, necklaces, metallic
ear-rings, and other similar items are removed before
working with this equipment.
5. Whenever possible, the power supply to the equipment
must be turned-off and tagged or locked before
beginning work on the equipment.
6. Extremely high current, low voltage, dc is used in
portions of the equipment. Do not be misled by the
low voltage rating (5 to 30 V dc) of the current
sources. Severe injury to personnel and damage to the
equipment can occur if the voltage sources are shorted
(directly connected) to ground or ground returns by
tools or test equipment.
VI VOLTAGE, CURRENT, and LIGHTNING
HAZARDS
The voltage, current, and lightning hazards listed in 1
through 3 below exist for the equipment. For hazards
associated with vendor equipment, refer to appropriate
manuals furnished with the item.
1. The dc voltage hazards consist of potentials of 5 V dc
to 10 kV dc between power supply lines within the
equipment.
2. High voltage, high current, 50/60 Hz ac power is
supplied to the equipment.
3. Antenna systems acting as an attracting device
presents a lightning hazard to personnel performing
maintenance on the equipment. No maintenance
should be performed on the unit when thunderstorms
are imminent or in progress, while the antenna is
connected.
VII RF RADIAnON HAZARDS
The rf radiation hazards listed in 1 and 2 below exist for the
equipment. For hazards associated with vendor equipment,
refer to appropriate manuals furnished with the item.
1. RF radiation from the equipment could present a
potential hazard to personnel wearing cardiac
pacemakers.
2. The following rf radiation hazard precautions shall be
observed when operating or performing maintenance
on the equipment:
xii
816R-4C
a. Proper precautions shall be taken to protect
cardiac pacemaker users.
b. Ensure that radiation restrictions for nearby
equipment or other high power rf radiation
sources are observed before performing
maintenance on this equipment.
c. Prior to and during operation and maintenance,
observe all radiation restrictions in effect at the
site.
d. If personnel are suspected or known to have been
exposed to rf radiation in excess of rf radiation
protection guidelines, consult medical personnel
immediately.
VIII TOXIC MATERIAL/ENVIRONMENTAL
HAZARDS
The hazards listed in 1 and 2 below may exist when
performing maintenance of the equipment. For hazards
associated with vendor equipment, refer to appropriate
manuals furnished with the item.
1. Toxic or flammable solvents and corrosive chemicals
used in cleaning operations may involve the use of
caustic or acid solutions, skin irritants, and organic
solvents that are flammable and/or toxic. The
following precautions, as a minimum, must be
observed by personnel using such materials.
a. Work only in well ventilated areas.
b. Wear organic vapor respirators when using
organic solvents or corrosive chemicals.
c. Wear chemical safety goggles, gloves and aprons
when using corrosive chemicals.
d. Do not use flammable chemicals near or inside
the equipment while power is applied to the
system.
e. Maintain a fully stocked first aid cabinet nearby
for emergency treatment of scalds, bums, etc.
f. Flush away coolant or cleaning solvent
contamination from any part of the body.
2. Benzene, Carbon Tetrachloride, Freon, and
Trichloroethane based Solvents should only be used in
well ventilated areas. The fumes are toxic and may be
hazardous to your health or can cause death by
suffocation.
816R-4C
IX MAJOR EMPLACEMENT AND
MAINTENANCE HAZARDS
The precautions given in 1 and 2 below must be observed to
prevent injury or death to personnel:
1. Installation and assembly hazards associated with the
equipment are as follows:
a. After performing maintenance ensure the doors
and covers are installed prior to attempting to
return the equipment to service.
b. On all electrolytic capacitors, make sure terminal
polarity markings [positive (+) and negative (-)]
are observed when connecting capacitors to dc
buses.
2. While performing maintenance on the equipment,
observe the following precautions:
a. Maintenance of equipment shall not be
performed when thunderstorms and lightning are
imminent or in progress.
b. When performing maintenance on the equipment
make sure all ac power to the unit is removed.
X STATIC SENSITIVE DEVICES
There are some circuits throughout the equipment using
metal-oxide-semiconductor (MaS) and complementary
MaS (CMOS) integrated circuits. This requires stringent
attention to handling techniques due to the sensitivity to
static electricity. The following paragraphs outline the
procedures to use when handling MaS or CMOS devices.
1. Electrostatic discharge hazards in MaS/CMOS
devices are prevalent. Such damage can be produced
by Electrostatic Discharge (ESD) due to improper
handling or installation. All MaS/CMOS devices are
susceptible to damage by the discharge of electrostatic
energy between any two pins. This sensitivity to static
charge is due to the fact that gate input capacitance (5
picofarads typical) in parallel with an extremely high
input resistance (10 12 ohms typical) lends itself to a
high input impedance and hence readily builds up the
electrostatic charges.
SAFETY SUMMARY
2. Electrostatic handling of MaS devices is of prime
importance. Static electricity is always present in any
work environment. It is generated when ever two
different materials are rubbed together. A person
walking across the floor can generate a charge of
thousands of volts. A person working at a bench,
sliding around on a stool, or rubbing his arms on the
work bench can develop a high static potential. For
preventing damage to devices due to ESD, use the
following precautions:
a. Table tops or work areas should be covered with
grounded conductive tops. Test areas should
have conductive floor mats.
b. Tools and test equipment used in protected work
areas shall be properly grounded. Ensure that
soldering-iron tips are grounded. If plastic
handled tools must be used, they shall be treated
with a topical antistat.
c. Devices, or circuit cards with devices, should not
be inserted into or removed from circuits with
the power on because transient voltages may
cause permanent damage.
d. Use a conductive wrist strap when removing a
circuit card containing MaS/CMOS devices
from a card cage or when removing a device
from a circuit card.
e. The devices are to be stored or transported in
static shielding bags, anti-static rails, or
conductive foam.
3. ESD grounding is critical to safe handling of ESD
sensitive devices. Earth ground rods for ESD
protection shall be solid copper or copper jacketed
steel and shall be driven six to eight feet into the earth
beyond the work area floor slab with approximately
six inches exposed for making connection. Dry soil
conditions may require a copper sulfate drip. Electrical
grounds shall be isolated from static grounds.
Water pipes offer convenient grounds; however, they
may not be connected to earth ground. These
techniques are for minimizing the difference of
potential between separate grounds, and not for
reducing the ohmic resistance to earth.
xiii
SAFETY SUMMARY 816R-4C

(This Page Intentionally Left Blank)

xiv
 816R-4C
SECTION 1 - GENER<\L DESCRIPTION
WAR~ING
DISCONNECT PRIMARY POWER BEFORE
SERVICING THIS TRAt~SMITTER SHORT
ALL CAPACITORS AND POWER SUPPLIES
WITH GROUNDING STICK. VOLTAGES IN
THIS TRANSMITTER ARE DEADLY TO
HUlVIAN LIFE.
1-1. INTRODUCTION
The 816R-4C transmitter operates in the FM broadcast
range (88-108 MHz) with an RF output power of27.5 kW.
Reduced power is available by tap changes of the plate and
screen transformer to meet customer requirements. When
the exciter receives input from the optional stereo generator
and SCA generator, the transmitter provides continuous
monaural, stereophonic, and SCA (subsidiary
communication authorization) frequency-modulated
programs.
1-2. FUNCTIONAL DESCRIPTION
The transmitter consists of an exciter, a solid-state driver,
and a power amplifier. The output of the exciter is applied
I to the driver. The driver consists of two 400-Watt modules
combined. The input to the driver is amplified to
approximately 500 watts and applied to the power amplifier
that contains one
Change 2
GENERAL DESCRIPTION
4CX15,000A tube operated class C. The output of the
power amplifier is applied to a 50-ohm unbalanced load.
Power control circuits monitor the RF output power level.
When a change in output power is detected, these circuits
change the plate voltage to compensate. Other control
circuits within the transmitter monitor reflected power,
forward power, operating voltage, air pressure and exhaust
air temperature within the power amplifier section. They
protect the transmitter by removing power when excessive
currents, VSWR, loss of air pressure, or excessive air
exhaust temperature occur.
1-3. PHYSICAL DESCRIPTION
The transmitter is housed in a unistrut cabinet that contains
all transmitter components. Refer to Figure 1-1. The
transmitter contains three sections. The section on the left in
Figure 1-1 contains the power amplifier. The center section
houses the control panel, control circuits, exciter, and driver
circuits. The section on the right contains the power
supplies, the circuit breakers, and fuse panel.
1-4. TECHNICAL CHARACTERISTICS
Table 1-1 contains the mechanical, environmental, and
electrical specifications for the 816R-4C Transmitter.
1-1
GENERAL DESCRIPTION 816R-4C

~ .... OIIJ~
~I'I" "
.{}o''''
]

Figure 1-1. 816R-4C FM Transmitter.

1-2 Change 2
816R-4C GENERAL DESCRIPTION

Table 1-1. Technical Characteristics.

Function Characteristic

MECHANICAL

Weight 1,962 Ibs (890 kg)

Size - Transmitter Height: 73 in (188 cm) with directional coupler

Width: 70.7 in (180 cm)
Depth: 28 in (71 cm)

Finish: Front Panel: Grey

Cabinet: Black

ENVIRONMENTAL

Ventilation: Squirrel cage type blower mounted under the cavity. Axial fan in the right
section that provides positive air pressure within the entire cabinet

Ambient Temperature Range: -4 OF to + 122 OF operating

(-20C to +50 DC)

Relative Humidity Range: o to 95 % relative humidity

Altitude: Up to 7,500 ft (2,285 m) at 95 OF (+35 DC)
Up to 10,000 ft (3,046 m) at 104 OF (+40 0c) with optional high altitude
blower

Shock and Vibration: Normal handling & transportation

ELECTRICAL

Frequency Range: 88 to 108 MHz

Output Power: 10,000 watts to 27,500 watts

Output Impedance: 50 ohms, unbalanced

Standing Wave Ratio: 2: 1 Maximum (Refer to Figure 3-8)

Power Source: 200 to 250 volts, 60 Hz, 3-phase.

Available voltage taps on plate & screen transformers: 200, 210, 220, 230,
240, and 250. (50 Hz operation available on special order)

Power Line Variations: 5 % overall power line variations; in addition, the phase angle and voltage
unbalance shall be within 5 % of the average of all three phases

1-3
GENERAL DESCRIPTION 816R-4C

Table 1-1. Technical Characteristics. - Continued

Function Characteristic

ELECTRICAL - Continued

Harmonic & Spurious Any emission appearing on a frequency removed from the carrier by
Radiation: between 120 kHz and 240 kHz inclusive is attenuated at least 25 dB below
the level of the unmodulated carrier.

Any emission appearing on a frequency removed from the carrier by more

than 240 kHz and up to and including 600 kHz is attenuated at least 35 dB
below the level of the unmodulated carrier.

Any emission appearing on a frequency removed from the carrier by more

than 600 kHz is attenuated at least 80 dB below the level of the
unmodulated carrier.

Modulation Characteristics: Wideband direct FM

Input Power Requirements: 43.2 kW at 0.9 Power Factor

(at 27.5 kWoutput)

Excitation Source: Continental 802B Exciter

Output Impedance: 50 Ohms, unbalanced

Carrier Frequency Stability: Frequency will not vary more than 250 Hz for an ambient temperature
range of +32 OF to +131 OF (0 to +55 0C).

Modulation Input: Monaural- 600 Ohms, balanced, +10 dBm 2 dB, for 75 kHz deviation

Composite - 5,000 Ohms, switchable balanced or unbalanced, 1.25 Vrms,

for 75 kHz deviation

SCA: 3 adjustable, 15,000 Ohms, unbalanced, 1.25 Vrms, for 10 %

injection

Audio Frequency Response: Monaural - 0.5 dB; flat, 25, 50, 75 microsecond pre-emphasis, 20 Hz to 15
kHz.

Audio Frequency Distortion: Monaural- Not more than 0.08 %, 20 Hz to 15 kHz (Measured with
spectrum analyzer)

FM Noise Level: 75 dB below 100 % modulation (75 kHz)

AM Noise Level: Asynchronous - 55 dB below equivalent 100 % AM modulation

Synchronous - 50 dB below equivalent 100 % AM modulation

1-4
 816R-4C
SECTION 2 - INSTALLATION
2-1. PRE-INSTALLATION INFORMATION
The transmitter requires three phase 200 to 250 volts, 50 or
60 Hz, AC primary power of either Wye or closed Delta
configuration. Line-to-line balance must be within five
percent both for voltage and phase.
Refer to Figure 2-1 for location of air ports, wire ports, and
cabinet dimensions. The transmitter should be located to
allow access to front and rear.
2-1.1 AC Power.
Figure 2-1 shows the location of the openings in the top and
floor of the transmitter that can be used to bring the power
cables into the transmitter. Power cables may be brought
through either a two-inch (5 cm) knockout in the top of the
cabinet or through a two-inch round opening in the floor of
the transmitter. The size of the power wiring is determined
by local electrical code and good engineering practice. In no
case should the wiring be smaller than number #1/0 AWG
wire where the wire length is up to 100 feet (31 m). The
disconnect fuses should be 150 ampere slo-blow. The
transmitter has a 150 ampere primary power disconnect
breaker.
AC line transient suppressors are suggested for the primary
I lines. For recommendation of suppressors, call CE Field
Service.
2-1.2 RF Output Power.
The RF output power termination is a 3-1/8" EIA flange
located at the top of the directional coupler just above the
PA cavity.
2-1.3 Transmitter Cooling.
In many locations ventilating a building is preferred over air
conditioning. Air conditioning equipment is mechanical and
can break down, is initially expensive, and is expensive to
maintain and operate. The 816R-4C transmitter can operate
in a room environment where temperatures can be as low as
-4 OF to as high as 122 of. There are several different ways
to ventilate a room that will be discussed in following
paragraphs. Refer to Figure 2-2 for nominal heat balance
values.
Change 2
INSTALLATION
2-1.3.1 Exhaust Fans. There are times when exhaust fans
are the best means of ventilating a transmitter space. If the
room is large and it is not possible to locate the transmitter
near an outside wall, exhaust fans may be the only
reasonable way to ventilate a room. It is better in this
situation to vent the transmitter directly to the room or
through a short duct to the attic and use exhaust fans in the
room or the attic. It is important to arrange the transmitter
exhaust so that there is no chance of recirculation of exhaust
air back into the transmitter.
There are many good ways to make an installation utilizing
exhaust fans and one method will be described here. If the
room has a high ceiling (more than 10 feet), install a drop
ceiling about eight feet from the floor. Vent the transmitter
exhaust directly into the space above the drop ceiling. Let
the transmitter take air from the room. At the four comers of
the drop ceiling instaIl air registers that will allow air from
the room to escape into the area above the drop ceiling.
Install an exhaust fan that will evacuate the area above the
drop ceiling. This method will not have the exhaust fan
competing with the transmitter fan and blower, will prevent
recirculation (providing exhaust fan does not fail), and will
provide ventilation for the transmitter space. There are
variations of this scheme that will allow recirculation
(controlled by a thermostat) in the winter to heat the
transmitter space.
Although exhaust fans and blowers are the most common
method of ventilating transmitter spaces they are not the
best in some cases. The three cautions listed below are some
reasons for choosing another method when there is a choice.
1. An exhaust fan allows unfiltered air into the transmitter
by expelling air from the room or building and pulling
air into the room through any and all openings in the
room. The transmitter space should be as clean and dust
free as possible. It is not likely that the transmitter space
can be air tight except for the filtered air intake. The
unfiltered openings will allow dust and dirt into the
transmitter space.
2. An exhaust fan results in dead air spaces since it does
not "stir" the air in a room which makes "dead air
spaces" possible. There is usually only one intended air
inlet to a transmitter space and the air movement is from
that inlet directly to the exhaust fan.
2-1
INSTALLATION
2-1.3.1 Exhaust Fans. - Continued
3. In installations where the transmitter is ducted to the
outside and takes air from the room, the exhaust fan is
competing with the transmitter cabinet fan and cavity
blower for air through the same room air inlet. In this
situation, the greater capacity of the exhaust fan will
reduce the transmitter cooling if the room air inlet is not
large in size. Where exhaust fans or blowers are used,
the room air intake must be large enough so that the
room in not under negative pressure. Negative pressure
at the transmitter air inlet has the same detrimental
effect as back pressure of the same amount at the
transmitter air exhaust.
2-1.3.2 Positive Pressure. Positive pressure ventilation
forces air into the room and the air escapes through
openings in the room. The air may be forced into the room
with propeller type fans or with centrifugal blowers.
Propeller type fans move more air with smaller motors than
will centrifugal blowers. A 30 or 36 inch fan is quiet and
can move more than 3000 cfm of air into a room and use
only a 1/4HP motor. Some of the advantages of positive
pressure ventilation are:
1. All the air entering the room comes through one
opening which can be easily filtered. When doors or
windows are opened, air moves out through the
opening.
2. A fan blowing air into a room will"stir" the room air
reducing the risk of dead air space. Deflectors at the fan
can be used to direct air into areas that might not
otherwise have moving air.
3. All fans aid each other. The fan that is forcing air into a
room is aiding the transmitter fans in cooling the
transmitter. All the fans, the room fan, the transmitter
cabinet fan, and the power amplifier cavity blower are
moving the air in the same direction through the
transmitter.
4. Like the exhaust system, the pressure system will also
ventilate the room. The transmitter will exhaust about
500 cu-ft/min. of air to the outside. If the room fan is
capable of moving three or four thousand cu-ft/min. of
air into the room, another opening in the room must be
provided for room ventilation.
An example of positive room ventilation will be described
here. This is intended only as an example and can be
modified to meet your particular requirements.
Locate the left end or the rear of the transmitter near an
outside wall in order to keep the exhaust ductwork as short
as possible. Position the transmitter so that the exhaust duct
will not interfere with the coaxial RF output line.
2-2
816R-4C
If the total duct run is eight feet or less and there are no
more than two elbows, 16 inch round or the equivalent
square duct can be connected directly over the transmitter
exhaust output using sheet metal screws. (Use care when
drilling holes for sheet metal screws so as to avoid metal
shavings falling into the transmitter.) The duct will have to
be turned down at the outside to prevent rain and snow from
getting into it. A bell type transition should be used at the
end of the duct to reduce turbulence.
The duct above the transmitter will have two dampers and
an opening to the room. The dampers will be motor
controlled and mechanically linked together so that the
opening to the room will be closed off at the same time that
the air from the transmitter will be directed to the outside.
With the dampers in the 'second position, the air from the
transmitter will be directed to the room instead of outside.
The mechanical linkage is necessary to prevent the
possibility of both dampers being closed at the same time.
This arrangement will allow the transmitter to exhaust to the
outside in the summer and recirculate to the inside in the
winter.
A fan that has enough capacity to change the room air at
least once each minute is installed in the wall. This fan pulls
filtered air into the room through motor controlled louvers.
A 3000 cfm fan will change the air once a minute in a
15X20 foot room having a 10 foot ceiling.
An opening with motor controlled louvers is provided in the
same wall where the fan is mounted. The reason for intake
fan and room air outlet being on the same wall is to
minimize the effects of wind on the ventilation system. If
both inlet and outlet are on the same wall, the effects of
wind, regardless of direction, is neutralized since the wind
pressure is the same on both. The transmitter air exhaust
should be on this wall also. The transmitter exhaust should
not be positioned so that there is a risk of recirculation.
With motor control on inlet and outlet louvers and
transmitter duct dampers, it is possible to control the
operation of louvers, dampers, and the ventilation fan with
thermostats. Set the thermostats, based on environmental
conditions, to maintain the required equipment operating
temperature at all times. Three conditions are described
below that will give different results:
 816R-4C INSTALLATION
3- I /8 FlANGED OUTPUT TRANSMISSION UNE CONNECTION ~HOLES IN ROOF FOR POWER AND REMOTE WIRES

r~Dr:f' DIA TUBE EXHAUST r:EMOVE THIS PANEL FOR ACCESS TO REMOTE
/ NOTE: ~/~wg~ ~'t1J/~~C:E~i1~ / AND POWER TERMINIAL BOAAD CONNECTIONS
( ;

,---_-_-_-_-_-_..-cr..--_-_-_-_-_-~-~-o-j-/+-----;/;.-..,---------,---I----tj'----..-L--I--r-l/FlLTERED AIR INTAKE

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2.00 TYP

26.625
v 4.406
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fF= 27.031 1/4-20 GND HOLES.
6 Pu<CES

h=1========r::t=;1=====::.:::I========j::jj::;(j
++ ++
SLOT 'OR
GROUND STRAP

\ t"CONDUIT FITTING
FOR MAIN POWER

\
~
1---12.656-
f---14.031-
TOP VIEW OF TRANSMITIER FLOOR OF TRANSMITIER
SEE DETAIL A FOR DllAENSIONS

!
4.620
IT
o

EB/tl E~ (!) 8:: 4.312

VV 6.625

.812 DIA / V ~
LES./ "~ 2.375 DIA. 2 HOLES

68.875 23. !41

DETAIL A

159421

r- -----1 ~ CABINET AIR EXHAUST ON RAR PANEl.

I I
I I ,/
I
l JI'"
- ' - -_ _+-1 ' - - - - - - - - - - - - - - - ---l I
1--------------- 70.687 (WITH SIDE PANELS) - - - - - - - - - - - - - - -

FRONT VIEW OF TRANSMITIER Figure 2-1. FM Transmitter Outline and Installation Drawing.

2-3/(2-4 Blank)
816R-4C INSTALLATION

CFM

HEAT
\f.t RF
OUTPUT
POWER

TRANSMITTER
==:::'-----~ CABINET
-~~ HEAT
CABINET "---~ RADIATION
AIR (CHR)
LEAKAGE
(CAL)

~
AIR-IN INPUT
POWER

STRAY HEAT TO ROOM

~ (CAL) + (CHR)

Power and Cooling 816R-4C

Pwr Out Pwrln Input Stack Stack Stray Room
kW kW kVa Heat, BTU *Temp, of Heat, BTU

27.5 43.2 48.0 47437 81 6143

25.0 40.0 44.4 45730 77 5461
36.0 40.0 41635 71 4437
22.5
32.1 35.6 36857 66 4437
20.0
28.8 32.0 34468 64 4096
17.5
23.9 26.5 29690 55 4096
14.0
21.0 23.3 27301 50 3754
12.0
18.8 20.8 26280 49 3413
10.0

93G0280A-C
* Rise Above Ambient
Air Input at Cabinet Fan 815 cfm
Stack Air Output 5000 cfm
Optimum Ambient Temperature 72 F
Maximum Ambient Temperature 122 OF

Figure 2-2. FM Transmitter Nominal Heat Balance.

2-5
INSTALLATION
2-1.3.2 Positive Pressure. - Continued
1. A condition of maximum ventilation and cooling will
result during the hottest periods. The transmitter will be
ducted to the outside and the intake fan will be running.
The outlet wall louvers will also be opened to permit
room ventilation.
2. A condition of minimum ventilation will exist at times
when it is not necessary to run the room intake fan, but
the transmitter should be vented to the outside. Under
these conditions the transmitter exhaust dampers will
direct the transmitter exhaust to the outside, the outlet
wall louvers will be closed, the fan will be off, and the
inlet fan louvers will be open to allow fresh filtered air
into the room and transmitter.
3. A condition of recirculation for heating will exist during
cold periods. The transmitter exhaust dampers will be
positioned to allow transmitter exhaust air into the room
and all outside outlets and inlets will be closed.
The system described will require two heating type
thermostats and control relays. One will be set to
approximately 65 OF and the second will be set to
approximately 85 oF.
At temperatures above 85 OF, the first condition described
above will exist.
For temperatures between 65 OF and 85 OF the second
condition described above will exist.
For temperatures below 65 OF the third condition described
above will exist.
The thermostats should be mounted approximately seven
feet off the floor and in an area of the room where the
temperature is not influenced by heat radiated by the
transmitter or by direct air flow from the room intake fan.
The transmitter space should also be provided with a
thermostatically controlled heater that can be set to
approximately 50 OF. This will provide heat during
maintenance periods or during times that the transmitter is
off-the-air, if not a 24 hour operation.
2-1.3.3 Transmitter Exhaust Duct. Regardless which air
system is used, careful consideration must be given to
location of transmitter, air intake, and air outlet vent when
using outside air for cooling room and equipment. First,
consider where to place the transmitter. The transmitter
exhaust will be vented to the outside and transmitter will
take air from the room. Since the transmitter will exhaust to
2-6
816R-4C
the outside, the exhaust vent on the transmitter should be
placed as close as possible to an outside wall. Although it is
highly undesirable, it is possible to exhaust through the roof
but extreme care must be used to weatherproof and leak
proof the ductwork above the transmitter. Since water that
may leak at the ductwork will likely get into the transmitter,
it is absolutely necessary to check for leak proofing often. In
any case the ducts must be kept as short as possible to
minimize back pressure at the transmitter outlet. Remember
that elbows, vt:nt caps, and hoods all add extra resistance to
air flow through the transmitter. In most installations, the
transmitter can be placed so that no more than eight feet of
exhaust duct is needed. If this is possible, 16 inch round
duct or the equivalent rectangular duct will be acceptable.
Do not use more than two elbows. It is not a good practice
to connect more than one transmitter to the same exhaust
duct. Let each transmitter have its own individual exhaust
duct.
Where possible use large ductwork instead of duct fans.
Duct fans may be required if the duct run is long but duct
fans increase air resistance if they fail; therefore, some
method of monitoring and interlocking to the transmitter
must be used if there is no alternative to the use of duct fans.
2-2. UNPACKING AND INSPECTING
2-2.1 Domestic Shipments.
The uncrated transmitter cabinet is shipped on a shipping
skid. The transmitter is attached to the skid by shipping
bands. Inspect for loose screws and fasteners. Ensure all
controls operate freely. Examine the cabinet for dents or
scratches. Ensure cable and wiring connections are tight and
situated clear of obstructions.
If any item is freight damaged, the customer should accept
the equipment, note the damage on the shipping documents
and immediately file a freight claim. All boxes and packing
material should be retained for the freight inspector. Refusal
to accept delivery of damaged equipment removes the
evidence and makes freight damage reimbursement
complicated or impossible.
2-2.2 International Shipments.
The transmitter is shipped in a skid type crate with
unpacking instructions stenciled on the side. Heavy iron
components are crated separately, bolted down to a 2-inch
816R-4C
2-2.2 International Shipments. - Continued
(5 cm) solid base. Uncrate the transmitter carefully to avoid
damage. Inspect for loose screws and fasteners. Ensure that
all controls operate freely. Examine the cabinet for dents or
scratches. Ensure cable and wiring connections are tight,
and situated clear of obstructions.
File any damage claims properly with the transportation
company. Retain all packing material if a claim is filed.
2-3. ASSEMBLY
The transmitter has been tested and prepared for shipment at
the factory. Perform the following steps to reduce
installation time.
1. Plan the placement of the transmitter and its external
wiring carefully before beginning installation. Refer to
Figure 2-1. Six knockout holes are located on the top of
the transmitter section that contains the power supplies.
The holes accommodate cabling for 3-phase input
voltage and the remote control wiring. A 2-inch (5 cm)
conduit entry is also provided in the floor of the power
supply section.
WARl~ING
AL WAYS CONNECT THE TRANSMITTER
TO STATION GROUND PRIOR TO
CONNECTING AC VOLTAGE TO THE UNIT.
FAILURE TO COMPLY WITH THIS
WARNING MAY RESULT IN PERSONNEL
INJURY.
2. Connect the transmitter to the station ground system
using 4-inch copper strap. Holes are provided for this
purpose in the floor of the transmitter.
3. Connect the input power wiring from the customer
supplied fuse or circuit breaker panel with a 150 ampere
rating. Using a #1/0 AWG cable, (follow local
"Electrical Code" to determine wire size for a 150
ampere fused service) connect 3-phase power to
transmitter terminal board A8TB 1. Connect the power
AC GND to the GND terminal adjacent to A8TB 1. Do
not tum on power at this time.
INSTALLATION
4. Install the 802B Exciter by performing the following
steps:
a. If the 802B Exciter was not factory installed, mount
it in the area provided in the transmitter center
section. Connect an RF cable from the exciter output
to the driver input (A3ARl). Attach the MUTE
voltage leads to A4TBl-9. Connect the ac power
cable to the exciter. Refer to the 802B Exciter
instruction book for installation of audio input
cables.
b. If the 802B Exciter is to be mounted separately from
the transmitter, make sure the voltage source
matches the voltage on the voltage selector card at
the rear of the exciter. Refer to the 802B Exciter
manual for ac power installation. The exciter mute
voltage must also be connected to the 802B Exciter
TBI-9. The RF output from 13 of the 802B Exciter
will be connected to the Driver RF input (A3ARl)
using RG-223 cable or equivalent.
5. Transformers Tl and T2, filter inductors Ll and L2, and
filter capacitor Cl may have been removed to facilitate
shipping. Install these components if they were shipped
separately.
6. Install the PA tube using the procedure outlined in
paragraph 5-5.1
7. Ifremote control is used, run the external wiring from
the remote unit into the transmitter and connect it as
shown on Figures 2-3 and 2-4.
NOTE
The positive plate current sample, AIOTB2-9
must be connected to the ground side of the
remote metering circuits if one side of the remote
metering is grounded. The negative plate current
sample AIOTB2-8 will then be connected to the
remote metering input. The open circuit voltage
at AIOTB2-8, -9 will be approximately 7.2 V dc
when plate current is 3.0 amperes. An external
voltage divider may be required to obtain a
sample that is within allowable limits for the
remote control. Refer to Figure 2-5.
2-7
INSTALLATION 816R-4C

CUSTOMER CUSTOMER
FURNISHED FURNISHED
REMOTE CONTROL CABLE TRANSMITTER

THIS SWITCH MUST REMAIN

CLOSED TO MAINTAIN
.~
SECOND POWER LEVEL
A10TB2
.--
1 2nd PWR LVL

(D) I
f----
2
I--
FIL ON IND

3 FIL OFF IND

I [
I--
4
I--
RMT INTLK

~
5 RMT INTLK
REMOTE PANEL I--:-
CONNECTIONS 6 PLT ON IND
I--
FOR LAMP MAY
7 RMTCOM
BE RELAY I--
CIRCUITS 8 PA Ip (-)
1 I--
9 PA Ip(+)
I--
10 PA Ep (-)
RMT
(1 I--
11 PA Ep(+)
METERING ~ I--
12 REFL PWR
,......, I--
13 FWDPWR
l' - T
I--
14
I--
15
GND
GND
f--
16 +24
T f----
17 +24
'--

A10A2TB
-L -
~ - 21 PLTOFF

t--o--...L::: PLTON
~ ~
-3 FIL OFF

~
~
~
-4 FILON
-5 GND
-
6 +24
-7
~ -8 FAILSAFE

~ -9 MAN. PWRR

~-L.:: -10 MAN. PWR L

~ ~ AUTO PWR CONT
~
~ -11 MAN. PWR CONT
-
12 NOT USED
METER
-
CONTROL
CHANNEL FUNCTION
FUNCTION
FIL OFF/ON 93G0281A
2 PLATE OFF/ON PLATE VOLTS
3 MANUAUAUTO PLATE CURRENT
4 PWR RAISE/LOWER FWDPWR
5 REFL PWR

TYPICAL REMOTE CONTROL CHANNEL ASSIGNMENT

Figure 2-3. Remote Control Connections.

2-8 Change 2
816R-4C INSTALLATION

CUSTOMER
FURNISHED
CABLE
TRANSMITTER

r-- A

TB3* A10TB1

1, 11 1
} PLATE ON
2, 12 2
3, 13 3
4, 14 } EXTINTLK
4
3770-1 5, 15 5 PL ON TALLY
3770-2 6, 16 6 PL OFF TALLY
7,
8,
17
18
--=- 7
8
GNO
+24V
9, 19 9
10,20 } PL OFF
10

93G0239

* TERMINALS 1 - 10 ARE FOR TRANSMITTER NO.1

TERMINALS 11 -20 ARE FOR TRANSMITTER NO.2

Figure 2-4. Transmitter Controller (377D-l or -2) Connections.

Change 2 2-9
INSTALLATION 816R-4C

0.25 OHM
A10TB2 1.2K 10W
A5A1 R11 A5A1R9
*6.8K
1W
- 8

REMOTE 36K 40HM

CONTROL
METERING
*2.7K 1W
A5A1R12
100W
A5R7

9
+ 1.2K
1W
A5A1R13

10HM
*CUSTOMER SUPPLIED A5R5

93G0283

Figure 2-5. Remote Plate Current Sample Circuit.

2-10
816R-4C INSTALLATION

2-3. ASSEMBLY - Continued 9. The transmitter is shipped with all transformers on the
highest voltage taps unless specific instructions are
given regarding source line voltage. This is done to
CAUTION prevent damage where line voltage may be higher than
transformers are tapped for and power is applied
ENSURE THAT THE TRANSMISSION LINE without changing taps.
AND ANTENNA PRESENT A 50 OHM
IMPEDANCE AND A VSWR NOT GREATER The broad range of allowable voltage sources (200 to
THAN 2:1 TO THE TRANSMITTER AT THE 250 volts) is made possible by the availability of
OPERATING FREQUENCY. DAMAGE MAY different primary tap connections of power transformers
RESULT FROM AN IMPROPER IMPEDANCE TI, T2, T3, and A lOT 1. Figures 2-6 and 2-7, and Table
MATCH BETWEEN THE TRANSMITTER 2-1 show the details of the proper primary line
AND THE RF SWITCH, TEST LOAD, OR connections for various source line voltages. Figures 2-8
TRANSMISSION LINE. shows the proper T2 secondary line connections for
various input line voltages.
8. Connect the customer-supplied, 50-ohm transmission
line to the RF output connector mounted on top of the In addition to the primary taps, the screen transformer
transmitter cabinet. (T2) has three sets of secondary taps. These secondary
taps are identified as 100 %, 85 %, and 70 %. The dc
screen voltage will be 800 volts when the primary taps
match the source line voltage and the secondary leads
CAUTION are connected to the 100 % taps. For example if the
secondary leads are moved to the 70 % taps the dc
FOR 60 HZ OPERATION ONLY, THE screen voltage will be lowered to 560 volts.
TRANSFORMER PRIMARY TAPS MUST
NOT BE SET MORE THAN TWO TAPS
LOWER THAN THE HIGHEST LINE
VOLTAGE EXPECTED. FOR EXAMPLE, IF
LINE VOLTAGE IS 245 VOLTS, THE SCREEN
TRANSFORMER PRIMARY TAPS CAN BE
SET TO THE 230, 240, OR 250 VOLT TAPS. IF
LINE VOLTAGE IS 240 VOLTS, THE SCREEN
TRANSFORMER COULD BE SET TO THE 220
VOLT TAPS IF NECESSARY TO INCREASE
TRANSMITTER POWER. TRANSFORMER
TAPS SHALL NOT BE SET TO LOWER TAPS
THAN THE HIGHEST EXPECTED LINE
VOLTAGE WHERE 50 HZ PRIMARY POWER
SOURCE IS USED. FAILURE TO COMPLY
MAY RESULT IN DAMAGE TO EQUIPMENT.

2-11
INSTALLATION 816R-4C
A6
A8TB1
CB6
3
3 6 Pia
CB5 3

Pia
CB4
3
r- 7
P
H
A
S
E T2

P
R
I
M
A
R
y

P
0
W
E
R

"-
Pia
CB4

LINE T1 T2 A10T1 TERM.

VOLTAGE TERMINALS TERMINALS CONNECTION
200V 7&6,14&13,21&20 2&3,7&8,12&13 1 &2
210V 7&5,14&12,21&19 2&4,7&9, 12&14 1 &2
220V 7&4,14&11,21&18 2&5,7&9,12&15 1 &2
230V 7&3, 14&10,21&17 1&3,6&8,11&13 1 &3
240V 7&2,14& 9, 21&16 1&4,6&9,11&14 1 &3
250V 7&1,14&10,21&15 1&5,6&10, 11&1E 1 &3

T1 - PLATE TRANSFORMER

T2 - SCREEN TRANSFORMER

A 1OT1 - PA BIAS SUPPLY

95G0422

Figure 2-6. Transformer Connection Schedule.

2-12
816R-4C INSTALLATION

T3
,.., 250
,.., 240
~,.., 230
220
210
!
~ ,.., 200
9 ...
...
,.., 250
-O~O'------~
~ O:~:./
...
240
230
36 2:52' t '+;:: 220
10 ,.., 210
200
~

...
...
~ ~ j...- 250
- 0 : Ol-------O : O----O---~
~

240
2~5 3j6 3: t 4 230
A6CB6 A6CB3 220
11
210
AC LINE DRIVER
POWER
SUPPLY
IA5'K1 I 200
.)
.)
)

93G0285

Figure 2-7. Driver Transformer (T3) Connection.

2-13
INSTALLATION 816R-4C

Table 2-1. Screen Voltage Transformer Tap Schedule.

Primary Line Voltage

Configuration Taps 200 210 220 230 240 250

DC SCREEN VOLTAGE

100% WYE 200 800 840 880

210 762 800 838 876
220 727 764 800 836 873
230 696 730 765 800 835 870
240 667 700 733 767 800 833
250 640 672 704 736 768 800

85% WYE 200 680 714 748

210 648 680 712 745
220 618 649 680 711 742
230 591 621 650 680 710 739
240 567 595 623 652 680 708
250 544 571 598 625 653 680

70% WYE 200 560 588 616

210 533 560 587 613
220 509 535 560 585 611
230 487 511 536 560 584 609
240 467 490 513 537 560 583
250 448 470 493 515 538 560

100% DELTA 200 462 485 508

210 440 462 484 506
220 420 441 462 483 504
230 402 422 442 462 482 502
240 385 404 424 443 462 481
250 370 388 407 425 444 462

2-14
816R-4C INSTALLATION

TO SCREEN RECTIFIER

o
....
,0
"...
,
,, ," ".. , I,
" , "

,
" , I

...
. ...
,, , ,
, , I

. ...

, I
, ," ,
,, ,, ,, ,, ,, ,,
" , I

.
" I ,

,, , ,, , \
,,,' ,"

G00G 00@ 000

100% 85% 70% 100% 85% 70% 100% 85% 70%

JUMPER JUMPER

SCREEN SECONDARY WYE CONNECTION

TO SCREEN RECTIFIER

1_ _- - .

100% 85% 70% 100% 85% 70% 100% 85% 70%

0GV8
.. ... 41
~0qv 33 E!0~ 37

. . ,, .. . ,,,, ..
.... ,
,, ,
..... ,,, I ,
,'

...' ,
\ I "
''
'
..
\
I
t
'
,
,

'\\
'\
I

:.,'"
I ,
,

o 0'

SCREEN SECONDARY DELTA CONNECTION

95G0242

Figure 2-8. Secondary Tap Configuration, T2.

2-15
INSTALLATION 816R-4C

(This Page Intentionally Left Blank)

2-16
816R-4C
SECTION 3 - OPERATION
3-1. GENERAL
The transmitter may be operated from the local control
panel or by remote control. Once the transmitter has been
installed and properly tuned, it is only necessary to monitor
meter indications and to make periodic minor tuning and
loading adjustments. Instructions for the 802B Exciter are
found in the Exciter Instruction Manual.
3-2. CONTROLS AND INDICATORS
Refer to the following figures and tables for a general
description of the operating controls found on the front
panels of the transmitter. Figure 3-1 shows the location of
the control and indicator panels. Figures 3-2 through 3-5
show details of each panel. Tables 3-1 through 3-4
supplement Figures 3-2 through 3-5.
The PA grid tuning control is part of Power Amplifier
Cavity A12. The control shaft extends through a hole in a
structural panel. The control knob is shown in Figure 3-1.
This control allows adjustment of PA grid circuit resonance.
3-3. INITIAL TURN-ON PROCEDURE
WARt'lING
DISCONNECT PRIMARY POWER BEFORE
SERVICING THIS TRANSMITTER. SHORT
ALL CAPACITORS AND POWER SUPPLIES
WITH GROUNDING STICK. VOLTAGES IN
THIS TRANSMITTER ARE DEADLY.
1. Ensure transmitter has been assembled and connected
according to instructions in Paragraphs 2-1 through 2-3.
2. Remove access panel of Card Cage Assembly for access
to the control circuit cards. Check the circuit cards for
proper installation.
3. Install Card Cage access panel and ensure all doors and
panels are properly closed or installed.
4. Ensure all transmitter circuit breakers on A6 panel are
OFF.
5. Connect primary power to transmitter and set AC LINE
circuit breaker to ON.
Change 2
OPERATION
6. Set the 24 VDC POWER SUPPLY and BLOWERS I
circuit breakers to ON. Check the PHASE LOSS
indicator on the Al Control Panel (see Figure 3-2). If
this indicator is not on, set AC LINE circuit breaker to
OFF. Remove the right front bay access panel. Locate
A8K5 (the phase loss/phase rotation monitor) and tum
its control to minimum (full counterclockwise). Install
the access panel and restore primary power. If the
PHASE LOSS indicator is still not on, shut off primary
power and pisconnect power from power input lines.
Interchange any two primary input leads at A8TB 1
(Figure 6-15). Restore primary power and check
indicator.
7. Adjust the Phase Monitor ASK5 phase loss threshold.
WARNING
HIGH VOLTAGES ARE EXPOSED WHEN
CABINET DOORS OR ACCESS PANELS ARE
OPENED. DEATH ON CONTACT lVIAY
OCCUR. BE CAREFUL WHEN
PERFORMING THE FOLLOWING
PROCEDURES.
a. Set AC LINE circuit breaker to OFF and remove
the right front bay access panel.
b. Block the interlock grounding switch, on the right
front bay access panel, in the open position.
NOTE
The phase loss/phase rotation monitor will shut
the transmitter off when phase loss or incorrect
sequence is detected. A phase loss will be
detected if the line voltage drops below the
threshold voltage level which is set by turning
the control on K5. The threshold voltage range is
190-270V and it must be set below the lowest
expected line voltage. To accomplish this, the line
voltage should be at the lowest expected level
when performing the following adjustment.
Continued on Page 3-12.
3-1
OPERATION 816R-4C

CIRCUIT
CONTROL BREAKER
PANEL, A1 CARD CAGE, A2 PANEL, A6
FIG. 3-2 FIG. 3-3 FIG 3-5

~ ~ /
/ /
/
........
.............. C>~~~~C>
- - - -
/0 / 0

C>
~
::;
-
......
'dLJ LJl.} '-'_'-'

---05- :=:-:= := E.=

E- .f::=-if
i~ :~:LV
g-~
c
=0 - -- -~ 0
/
0
gag 0

~:~O 00
~:~':::;. ~Ic
- - -
JlES eaa eaa ass ~ 0

C>

0
0 0 0 0 0

I mrn~:lO!J I
n n, n
~
" " "
0 0
"
"
0 0 0
"
0
'"
0
n.
0

1 .-.- 1 ",~
~L
~

J I~
\
? \
I

I \
I \

I
PA GRID TUNING IPA, A3
\
EXCITER, A4
93G0286

PIO PA CAVITY, FIG. 3-4 (REF 802B)

A12C2

Figure 3-1. Transmitter Control Panels.

3-2 Change 2
816R-4C OPERATION

PLATE VOL;-AGE PLATE CURRENT

MULTIMET"R

..
o 28VSUPPl.Y
." D 0 REFLDFWD
-
fWSE LOWER
o PASCREENCURRENT
.... POYIERN:JJUST - POWER -

o .., ....
PAGRIOCuRRENT
0- UMJOO 0- UMrrO
o PASCREENVOLTAGE

o PABlAS DO DO
RAISE LOWER fWSE lCM'ER.
- TUNING - - LOADING -

22 17 16 15 14 13 12 23

10
5

11

21

9
18

19 20 8 7 9380287

Figure 3-2. Control Panel, AI, Controls (Sheet I of 2).

3-3
OPERATION 816R-4C

~~~~
~

~ 0

~~
!'\Al'I:Ya..,..- ~n~
~~

00 00 00
-- - -0-
0 __
-.-:.'

=-_
o ...
o .... =._
[ - ] 00
---- - --- ----~-
~ ~

0-...,-0 0-..-<)
0"',:,__ 0_
0_
D-
0_
0O
__- O-
0_ DD 00
=
0::-
--
-OO~
0_
0_
0_
0_
0_
0_
(0_
0_
0_
0_
0 )
0_

=-0
--- --- 0

STATUS
o PHASE LOSS o RMT PLT OFF INTLK o R REAR DOOR INTLK 0 PA SCRN OVLD

o CARD CAGE INTLK o PA GRID DOOR INTLK 0 C FRONT PNL INTLK 0 PA PLATE OVLD

o AIRINTLK o PA DOOR INTLK o R FRONT PNLINTLK OVSWR OVLD

o TEMP INTLK o o REMOTE INTLK

o READY
L REAR DOOR INTLK

o C REAR DOOR INTLK o FAILSAFE INTLK

( o LOCAL CONTROL o REMOTE CONTROL )
OVLD
STATUS
RESET
D
93G0288A

Figure 3-2. Control Panel, AI, Status Indicators (Sheet 2 of 2).

3-4
816R-4C OPERATION

Table 3-1. Control Panel, AI, Controls and Indicators.

Index Control or
No. Indicator Function

TEST METER A IM I Displays voltages and currents selected by meter select switches.

2 PLATE VOLTAGE AIM2 Displays power amplifier plate voltage.

3 PLATE CURRENT meter AIM3 Displays power amplifier plate current.

4 POWER OUTPUT meter AIM4 Displays power amplifier forward or reflected power as selected by
POWER switch.

5 POWER FWD-REFL Allows selection of power amplifier forward power at 120% full scale
switch AIAIS9 or reflected power at 12% full scale for display on POWER OUTPUT
meter.

6 LOADING LOWER LIMIT Lights when lower limit is reached with LOADING
indicator AIAIDS29 LOWER switch being held.

7 LOADING RAISE LIMIT Lights when upper limit is reached with LOADING RAISE
indicator AIAIDS28 switch being held.

8 LOADING RAISE Pushbutton momentary switch that allows the variable PA

switch AIAISI2 loading capacitance to be raised.

9 LOADING LOWER switch Pushbutton momentary switch that allows the variable PA
AIAISI3 loading capacitance to be lowered.

10 POWER ADJUST RAISE Pushbutton momentary switch that allows the power amplifier output
switch AIAIS7 to be raised.

II POWER ADJUST LOWER Pushbutton momentary switch that allows the power amplifier output
switch AIAIS8 to be lowered.

12 PLATE ON switch AIAIS6 Pushbutton switch-indicator for application of plate voltage to power
amplifier.

13 PLATE OFF switch AIAlS5 Pushbutton switch-indicator for removal of plate voltage from power
amplifier.

14 FILAMENT ON switch AIAIS4 Pushbutton switch-indicator for application of filament voltage to

power amplifier.

IS FILAMENT OFF switch AIA1S3 Pushbutton switch-indicator for removal of filament voltage from power
amplifier.

16 POWER CONTROL MAN Pushbutton switch-indicator that allows selection of manual

switch AIAIS2 power amplifier output control.

3-5
OPERATION 816R-4C

Table 3-1. Control Panel, AI, Controls and Indicators. - Continued

Index Control or
No. Indicator Function

17 POWER CONTROL AUTO Pushbutton switch-indicator that allows selection of automatic

switch AIAISI power amplifier output control.

18 TUNING RAISE Pushbutton momentary switch that allows the variable PA

switch AlAISlO tuning capacitance to be raised.

19 TUNING LOWER Pushbutton momentary switch that allows the variable PA

switch AlAlSll tuning capacitance to be lowered. .

20 TUNING LOWER LIMIT Lights when lower limit is reached with TUNING LOWER
indicator A 1A lDS27 switch being held.

21 TUNING UPPER LIMIT Lights when upper limit is reached with TUNING RAISE
indicator AlAlDS26 switch being held.

22 METER SELECT Allows selection of voltages and ~urrents to be displayed on TEST

switches AlAlS14 & S15 METER. Value listed below each selection is full scale value.

23 RESET switch AlAIS16 Pushbutton momentary switch that resets fault indicators.

STATUS Indicators: (See Figure 3-2, Sheet 2 for close-up of status section of panel)

NOTE: During normal operating conditions "OVLD" indicators

are OFF. READY, PHASE LOSS, and all INTLK
indicators are ON.

PHASE LOSS. AIAlDS6 Lights when all phases, phase sequence, and phase balance is correct.

CARD CAGE INTLK, AIAlDS7 Lights when interlock circuit is normal.

AIRINTLK,AIAIDS8 Lights when there is adequate air pressure.

TEMP INTLK, AIAlDS9 Goes out when exhaust temperature is too hot.

READY, AIAlDSlO Lights to indicate completion of PA filament warmup time delay.

RMT PLT OFF INTLK, Remote plate off relay indicator.

AIAlDSll

PA GRID DOOR INTLK, PA grid door interlock indicator.

AIAlDSl2

PA DOOR INTLK, AIAlDSl3 PA door interlock indicator.

L REAR DOOR INTLK, Left rear door interlock indicator.

AlAlDSl4

3-6
816R-4C OPERATION

Table 3-1. Control Panel, AI, Controls and Indicators. - Continued

Index Control or
No. Indicator Function

C REAR DOOR INTLK, Center rear door interlock indicator.

AlAlDSl5

R REAR DOOR INTLK, Right rear door interlock indicator.

AlAlDSl7

C FRONT PNL INTLK, Center front panel interlock indicator.

AlAlDSl8

R FRONT PNL INTLK, Right front panel interlock indicator.

AIAlDSl9

REMOTE INTLK, AlDS20 Remote interlock indicator.

FAILSAFE INTLK, AlAlDS2l Remote failsafe relay interlock indicator.

PA SCRN OVLD, AlAlDS23 PA screen fault indicator.

PA PLATE OVLD, AlAlDS24 PA plate fault indicator.

VSWR OVLD, AlAlDS25 VSWR fault indicator.

LOCAL CONTROL, AlAlDSl6 A2S2 local control position indicator.

MANUAL PWR CONTROL A2S 1 Remote control position indicator.

AlAlDS22

3-7
OPERATION 816R-4C

1 2 5

o FIL
OA-B
OB-C
METER LOCAL REMOTE
OC-A
SELECT
AC VOLTMETER FILAMENT HOURS

o o

93G0288

Figure 3-3. Card Cage Assembly, A2, Controls and Indicators.

1 2 3 4 5 6 7

93G0289A

Figure 3-4. IPA, A3, Controls and Indicators.

3-8 Change 2
816R-4C OPERATION

Table 3-2. Card Cage Assembly, A2, Controls and Indicators.

Index Control or
No. Indicator Function

AC VOLTS meter A2M 1 Display voltage selected by AC VOLTMETER switch.

2 AC volt meter switch A2A7S3 Selects line voltage or filament voltage displayed on AC volt meter.

3 LOCAL switch A2A7S2 Allows selection of local control of power amplifier operations.

4 REMOTE switchA2A7S1 Allows selection of remote control of power amplifier operation.

5 HOURS meter A2M2 Transmitter operation elapse time recorder.

6 Door Interlock Switch Indicates the card cage door is open and prevents application of
A2S2 filament voltage to the tube stage.

Table 3-3. IPA, A3, Controls and Indicators.

Index Control or
No. Indicator Function

VSWR indicator A3A2DS2 Lights to show high reflected power on IP A.

2 POWER indicator A3A2DSl Lights to show that IPA is on.

3 Meter function selector switch Pushbutton switch allows selection of IPA collector voltage
plo A3A1Sl to be displayed on panel meter A3M 1.

4 Meter function selector switch Pushbutton switch allows selection ofIPA collector current
plo A3A1Sl to be displayed on panel meter A3Ml.

5 Meter function selector switch Pushbutton switch allows selection of IPA FWD power
plo A3A1SI to be displayed on panel meter A3M 1.

6 Meter function selector switch Pushbutton switch allows selection ofIPA REFL power
plo A3A1Sl to be displayed on panel meter A3Ml.

7 Multiple display meter Displays voltage, current, or power selected at panel's selector
A3Ml switch.

Change 2 3-9
OPERATION 816R-4C

20

3 a a

2
a

5
PA PLATE
POWER SUPPLY
PASCREEN
POWER SUPPLY El (9
e e

a
888
a

PABIAS PABIAS
FAN POWER SUPPLY POWER SUPPLY

<D> ~
F1
7

19

18 17 16 15 14 13 12 11 10 9 8

Figure 3-5. Circuit Breaker Panel, A6, Controls and Indicators.

3-10
816R-4C OPERATION

Table 3-4. Circuit Breaker Panel, A6, Controls and Indicators.

Index Control or Function

No. Indicator

28VDCPOWERSUPPLY ON/OFF control and protection for 24 Vde power supply. I

circuit breaker A6CB1

2 BLOWER circuit breaker ON/OFF control and protection for transmitter cavity blower
A6CB2 and cabinet fan.

3 DRIVER POWER SUPPLY ON/OFF control and protection for driver (IPA) power supply.
circuit breaker A6CB3

4 PA SCREEN POWER SUPPLY ON/OFF control and protection for power amplifier screen power
circuit breaker A6CB4 supply.

5 PA PLATE POWER SUPPLY ON/OFF control and protection for power amplifier plate power
circuit breaker A6CB5 supply.

6 FILAMENTS fuse A6F1 Power amplifier filament circuit protector.

7 CONTROLS fuse A6F14 Control motors circuit protector.

8 FILAMENTS fuse A6F3 Power amplifier filament circuit protector.

9 FILAMENT METER fuse A6F13 Power amplifier filament current metering circuit protector.

10 PA BIAS POWER SUPPLY Power amplifier grid bias power supply circuit protector.
fuse A6F5

11 EXCITER fuse A6F2 Exciter power circuit protector.

12 EXCITER fuse A6F11 Exciter power circuit protector.

13 PA BIAS POWER SUPPLY Power amplifier grid bias power supply circuit protector.
fuse A6F4

14 POWER CONTROL Protection for primary circuit of A2T1, T2, and T3.
AMPLIFIER fuse A6F10

15 FAN fuse A6F12 Protection for cabinet fan AC power circuit.

16 POWER CONTROL Protection for primary circuit of A2T1, T2, and T3.
AMPLIFIER fuse A6F6

17 FAN fuse A6F9 Protection for cabinet fan AC power circuit.

18 POWER CONTROL Protection for primary circuit of A2T1, T2, and D.

AMPLIFIER fuse A6F8

19 FAN fuse A6F7 Protection for cabinet fan AC power circuit.

20 AC LINE circuit breaker A6CB6 ON/OFF control for AC input power to transmitter.

Change 2 3-11
OPERATION
3-3. INITIAL TURN-ON PROCEDURE - Continued
from Page 3-1
c. Restore primary power.
d. Increase the phase loss threshold voltage by
turning the control on A8K5 clockwise until the
LED on K5 goes out. Tum the control
counterclockwise slightly past the point where the
LED comes back on.
NOTE
To avoid nuisance phase loss relay activations:
(a.) On 208 Vac sites adjust K5 completely ccw
to its limit. (b.) On 240 Vac sites adjust K5
approximately half way between the lamp turn
on and the ccw limit.
e. Remove primary power.
f. Remove block from interlock grounding switch.
g. Install access panel.
WARNING
HIGH VOLTAGES ARE EXPOSED WHEN
CABINET DOORS ARE OPENED OR
ACCESS PANELS ARE REMOVED. DEATH
ON CONTACT MAY OCCUR. BE CAREFUL
WHEN PERFORMING THE FOLLOWING
PROCEDURES.
8. Loosen the two retaining bolts at the bottom of the left
cabinet side panel. Grip the panel securely and lift it
off.
9. Apply primary power and press FILAMENT ON
switch on PA Power Control Panel.
10. Remove primary power and observe direction of
rotation of the PA cavity blower and the cabinet fan as
they come to a stop. Cabinet fan rotation may be
observed by lifting the foam filter from the top right
side of the cabinet. PA cavity blower rotation should be
counterclockwise when viewed from the shaft end.
Cabinet fan rotation should be counterclockwise when
viewed from the top. Install cabinet side panel.
CAUTION
DO NOT PERFORM THE REMAINDER OF
THIS PROCEDURE IF THE TRANS-MITTER
IS NOT CONNECTED TO AN ANTENNA
3-12
816R-4C
WITH A SO-OHM IMPEDANCE OR A DUMMY
LOAD CAPABLE OF DISSIPATING AT LEAST
THE RATED RF OUTPUT OF THE
TRANSMITTER.
II. Set all circuit breakers to ON and apply primary power.
Press FILAMENT ON switch.
12. Set the METER SELECT switches, AIAIS14 & SIS,
to 24V SUPPLY (40V SCALE). The test meter will
indicate 24 2.0 Vdc. I
13. Set the METER SELECT switch, A2A7S3, to FIL. The
test meter should indicate 6.0 0.1 volts. Adjust
filament voltage if it is not correct. Use procedure in
Paragraph 5-7.2. These adjustments are required to be
made at customer's normal line voltage.
NOTE
Refer to 802B Exciter Instruction Manual for
exciter details.
14. Verify that the exciter is on.
NOTE
The transmitter is adjusted and pre-tuned at
the factory for specific customer power output
and frequency requirements. In normal
applications, the fine-tuning and adjustment
procedures provided in Steps 14 through 27 are
adequate to ensure proper transmitter
operation. However, if the transmitter is to be
operated at a frequency or power output
different from the frequency or power output
designated in the factory test data supplied with
the transmitter, perform the complete RF
tuning and power adjustment procedures listed
in Paragraphs 5-8 and 5-9.
15. Press the POWER CONTROL switch MANUAL for
manual power control operation.
16. Press the POWER switch to FORWARD.
17. Press the LOCAL switch, A2A7S2. The LOCAL
CONTROL LED will light.
18. Press the PLATE ON switch. The PLATE ON switch
lamp wi11light.
19. Adjust PA GRID TUNING for minimum IPA reflected
power.
Change 2
816R-4C
3-3. INITIAL TURN-ON PROCEDURE - Continued
20. Slightly adjust the PA LOADING and PA TUNING
controls until maximum power output is displayed on
the POWER OUTPUT meter.
21. As the transmitter warms up, the IPA reflected power
will rise. Re-tune the PA GRID TUNING as needed to
keep the reflected power below 75 watts (final value is
less than 20 watts). Once the IPA reflected power
appears stabilized, repeat Steps 19 and 20. The final
setting should be established after the transmitter has
been on for at least 30 minutes. Do not re-tune the grid
after the final setting has been established.
NOTE
Operating parameters will become stable within
15-20 minutes. All fine tuning and recording of
operating parameters should be performed only
after the transmitter has stabilized.
22. RAISE or LOWER the POWER ADJUST control until
the POWER OUTPUT meter displays the station's
authorized power level. If specified by the customer,
the meter was calibrated at the factory to indicate 100%
at this power.
23. Compare meter readings with those listed in the factory
test data located at the back of this manual. If additional
tuning or transformer tap adjustment is required, refer
to the adjustment procedures listed in Paragraph 5-7.
24. Set POWER CONTROL switch to AUTOMATIC.
Adjust the power monitor/control card A2A6R8,
located in the card cage, for 100% output power if
necessary.
25. PA TUNING AND LOADING (For best efficiency).
There is not likely to be a plate current dip within the
normal range of tuning control. There are, however,
three indicators to be observed for proper PA TUNE.
Power output and screen current will be maximum. PA
plate current will change as the tuning is changed. Plate
current will increase when the tuning control is held in
the raise position. When the shorting plane is
positioned correctly, the PA screen current and power
output will go through a peak. Refer to Figure 3-6 for
an indication of what to expect as the tuning control is
run through its total mechanical range, from one limit
to the other. Notice that power output is the same at
point A and point B, but that plate current is greater at
point B. The proper tuning point is at point A which
results in maximum output and also the least amount of
plate current (not plate current dip). The loading control
OPERATION
is adjusted for maximum RF output. PA screen current
decreases when loading is raised and increases when
loading is lowered. Normally, screen current is between
300 - 600 mAo The screen current is dependent upon
loading, power output requirements, plate and screen
voltage, and individual tube characteristics. When the
PA tube is replaced, screen voltage may have to be
changed in order to obtain the desired power output.
26. MAXIMUM POWER OUTPUT ADJUSTMENT.
NOTE
This procedure is intended to maintain
authorized station maximum power output with
line voltage variations.
a. Press the RAISE switch of the POWER ADJUST
control until maximum power output is displayed
on the POWER OUTPUT METER.
b. If the maximum power output is not more than 5%
above the authorized station maximum output, skip
to Step h. If the maximum power output is more
than 5% above the authorized station maximum
output, proceed to Step C.
c. Press the PLATE OFF and FILAMENT OFF
switches on control panel AI.
d. Tum off primary power to the transmitter.
e. Refer to Figure 2-5 and Table 2-1, and change
wires to the screen transformer terminals to
decrease screen voltage.
f. Reapply primary power and press the FILAMENT
ON and PLATE ON switches on control panel AI.
g. Repeat Steps c through f until the maximum
transmitter output is approximately 5% above the
authorized station maximum output.
h. Compare the PLATE VOLTAGE reading with the
plate voltage listed in Tables 3-5 and 3-6 for the
authorized station maximum power output. (Linear
interpolation of tabulated values may be
necessary.) If the compared voltages differ by
more than 10%, proceed to Step i. If the compared
voltages differ by less than 10%, skip to Step n.
3-13
OPERATION 816R-4C

A B
I-
~
0...
I-
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cr:
w
S
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LOWER PA TUNING RAISE

I-
z A B
w
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LOWER PA TUNING RAISE

I-
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cr:
cr:

~ I__--.;A--JB:....-----~
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LOWER PA TUNING RAISE

93G0291

Figure 3-6. PA Tuning and Loading.

3-14
816R-4C
3-3. INITIAL TURt'l"-ON PROCEDURE - Continued
i. Press the PLATE OFF and FILAMENT OFF
switches on control panel AI.
J. Tum off primary power to the transmitter.
k. Refer to Figure 2-5. If the transmitter plate voltage
exceeds the tabulated voltage, change wires on
transformer Tl to the terminals listed for the next
higher line voltage. If the tabulated voltage
exceeds the transmitter plate voltage, change wires
on transformer Tl to the terminals listed for the
next lower line voltage.
1. Repeat Steps h through k until the transmitter and
the tabulated plate voltages differ by less than
10%.
m. Repeat Step a.
n. Adjust the POWER ADJUST controls until the
POWER OUTPUT meter displays the authorized
station maximum power output.
NOTE
Use curves and equations in Figure 3-7 for
indirect power output determination.
27. ANTENNA SYSTEM VSWR CHECK. The POWER
OUTPUT meter and the graph in Figure 3-8 can be
used for this purpose if other means are not available.
Typically, VSWR is less than 1.1: 1 and it must not
exceed 2:1.
3-4. REMOTE OPERATION
Press the REMOTE switch of A2 to begin remote operation.
The REMOTE CONTROL LED on Al will light. When
operating at the transmitter, the LOCAL switch on A2 must
be pressed.
3-5. 2nd POWER LEVEL (low pwr) ADJUSTMENT
NOTE
Perform this step only if using a second power
level.
Change 2
OPERATION
1. Switch transmitter to AUTO POWER CONTROL
mode.
2. Apply 24 Vdc to AIOTB2-1, Remote Control, to
activate relay A2A6Kl.
I
3. Adjust Power Monitor (Control Card) A2A6R7 for the
desired power level.
3-6. AUTOMATIC RECYCLE RESETTING
Automatic transmitter shutdown occurs when PA Screen,
PA Plate, or VSWR is overloaded. An overload indicator,
AIAlDS23 through AIAlDS25, illuminates on Control
Panel AI. The automatic recycling circuits, when enabled,
restart the transmitter. The indicator lamp remains on until
the transmitter operator presses the FAULT RESET switch
on the main control panel. The fault indicator lamp cannot
be RESET from Remote Control location.
The fault recycling circuits may be tested by using switch
A2A5S 1 or disabled by switching the AUTO RECYCLE
switch A2A5S2 to OFF.
3-7. NORMAL TURN-OFF (Local)
1. Press the PLATE OFF pushbutton and allow a few
seconds for the voltage to decrease.
2. Press the FILAMENT OFF pushbutton.
3-8. EMERGENCY TURN-OFF
In the event of an emergency, remove power in any of the
following ways:
1. Press the FILAMENT OFF pushbutton.
2. Tum 28V POWER SUPPLY circuit breaker CBI OFF.
3. Tum AC LINE circuit breaker A6CB6 OFF.
4. Open the Primary Disconnect switch.
3-15
OPERATION 816R-4C

Table 3-5. Nominal Operating Parameters vs. Power Levels.

(99.7 MHz)

Operating Parameters RF Operating Power - kW

10 15 20 25 27.5

Plate Voltage (kV) 7.82 8.40 8.50 8.48 8.85

Plate Current (Amps) 1.60 2.21 2.92 3.76 3.97
Screen Voltage (V) 375 500 610 710 720
Screen Current (rnA) 190 298 400 510 520
Grid Bias Voltage (V) -608 -607 -585 -566 -590
Grid Current (rnA) 106 107 100 118 105
Forward Power (%) 40.0 60.0 80.0 90.9 100.0
Reflected Power (%) <0.2 <0.2 <0.2 <0.2 <0.2
Filament Voltage (VRMS) 6.0 6.0 6.0 6.0 6.0
PA Efficiency Factor F (%) 78.9 79.4 79.3 78.5 78.3

IPA

IPA Voltage (Volts) 44 44 44 44 44

IPA Current (Amps) 17 17 17 17 17
FWD Power (watts) 500 500 500 500 500
RFL Power (watts) <10 <10 <10 <10 <10

AC LINE VOLTAGE

Phase A-B (VRMS) 210 207 206 205 207

Phase B-C (VRMS) 204 203 202 200 203
Phase C-A (VRMS) 208 206 205 204 206

3-16
816R-4C OPERATION

Table 3-6. Nominal Operating Parameters vs. Frequency.

Operating Parameters Frequency (MHz)

88.1 92.1 96.1 99.7 104.1 107.9

Plate Voltage (kV) 8.85 8.90 8.90 8.85 8.90 8.90

Plate Current (Amps) 3.91 3.87 3.87 3.91 3.90 3.94
Screen Voltage (V) 710 740 730 710 700 700
Screen Current (rnA) 450 482 510 510 450 490
Grid Bias Voltage (V) -515 -556 -574 -566 -488 -535
Grid Current (rnA) 110 115 115 118 95 103
Forward Power (0/0) 100 100 100 100 100 100
Reflected Power (0/0) <0.2 <0.2 <0.2 <0.2 <0.2 <0.2
Filament Voltage (VRMS) 6.0 6.0 6.0 . 6.0 6.0 6.0

Power Output (KW) 27.5 27.5 27.5 27.5 27.5 27.5

PA Efficiency Factor uF" (0/0) 79.5 79.8 79.8 79.5 79.2 78.5

IPA

IPA Voltage (V) 44 44 44 44 44 44

IPA Current (A) 17 17 17 17 17 17
FWD Power (W) 500 500 500 500 500 500
RFL Power (W) <10 <10 <10 <10 <10 <10

3-17
OPERATION 816R-4C

i:L. 0.82
0:
0
I- 0.80
0 !"""'""

LL
>-
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z
0.78 -
w
0 DATA DATE
u::: 0.76 ~ DECEMBER 1993
LL
w
W
I-

I I
-J
Q..
88 90 92 94 96 98 100 102 104 106 108

FREQUENCY- MHz (27.5 kW)

POWER OUTPUT = Ip Ep "F"

WHERE Ip = PLATE CURRENT IN AMPS
Ep = PA PLATE VOLTAGE IN VOLTS
"K" = EFFICIENCY FACTOR FROM CHART

i:L.
0: 0.82
0
I-
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0.80

----
LL
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0.76 DATA DATE
w DECEMBER 1993
w
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Q..
I I I
8 10 12 14 16 18 20 22 24 26 28
POWER OUTPUT - KW (99.7 MHz) 95G0423

Figure 3-7. Amplifier Efficiency vs. Frequency and Power.

3-18
816R-4C OPERATION

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Figure 3-8. Power to VSWR Conversion Graph.

3-19
OPERATION 816R-4C

(This Page Intentionally Left Blank)

3-20
 816R-4C
SECTION 4 - THEORY OF OPERATION
4-1. GENERAL
The FM Transmitter, 8l6R-4C, operates in the 88 to 108
MHz range at a maximum rated RF output of27.5 kW. A
CEC 802B solid state, wideband, FM Exciter provides
excitation. The transmitter is equipped with circuits that
maintain constant power output and protect the transmitter
from overload conditions. A control panel provides
complete transmitter metering and tuning controls. Refer to
the overall schematic diagrams for detailed circuit
information.
4-2. FUNCTIONAL DESCRIPTION
Refer to Figure 4-1, an input signal (monaural, stereo
composite, or SCA) is supplied to the exciter. The exciter's
RF output drives a two stage power amplifier. The first
stage, the intermediate power amplifier (IPA), raises the
output to a level of 500 Watts. The last stage, the RF power
amplifier, raises the output to the transmitter's rated power
output. The power amplifier is followed by a low pass filter
and a directional coupler which is connected to the station's
antenna system. A dc sample of the forward power from the
directional coupler (DCl) is monitored by the auto power
control circuit. If a change in output power is detected, a
signal is sent to the power control board that increases or
decreases the plate and screen power supply input voltage to
compensate. A sample of the reflected power is also
monitored by the power control circuits. If an excessive
amount of reflected power is detected, the control circuits
I remove the transmitter plate voltage. The 24 Vdc power
supply provides power for the control circuits.
4-3. RF CIRCUITS
Refer to Figure 4-2 for a simplified diagram of the RF drive
path. The drive path consists of the exciter A4, intermediate
power amplifier (IPA) A3ARI with its directional coupler
A3DCl, coupling capacitor A12CI, and power amplifier
(PA) VI with its grid tuning components A12C3, AI2L1-
L3, and AI2C2. IPA metering and 3-phase power supply
control circuits are also shown in Figures 4-2 and 4-4.
4-3.1 Exciter, A4.
Refer to the 802B Exciter instruction manual, principles of
operation.
Change 2
THEORY OF OPERATION
4-3.2 IPA, A3.
The IPA consists of a Metering Assembly, Status Assembly,
and Amplifier Assembly as described in the following
paragraphs. Refer to Figure 4-3 and Schematic 195125. I
4-3.2.1 Metering Assembly, A3Al. The IPA Metering Card
permits measurement and calibration of IPA supply voltage,
current, forward RF power, and reflected RF power. The
metering circuitry card is powered from the 50 Vdc IPA
supply through VRl providing 12 Vdc. Switch Sl-A, -B,-
C and -D selects which signal the external meter is
monitoring. Resistors R31 and R32 adjust the voltage
sample. Op-amp U2-B and resistor R27 control the current
sample. Op-amp UI-B and resistor R23 control the forward
power sample. Op-amp U2-A and resistor RI4 control the
reflected power sample. Comparator Ul-A and R22 set the
VSWR trip level. Transistors Ql drives the VSWR LED
while Q2 provides an excess-VSWR status output. Refer to
Block Diagram Figure 4-3 and Schematic 195080 Figure 7-
8.
4-3.2.2 Status Assembly, A3A2. The status assembly, I
mounted to the front panel, has two LEDs which indicate
power ON and high VSWR.
4-3.2.3 Amplifier Assembly, A3A3. The amplifier I
assembly consists of an RF splitter, two RF amplifiers, an
RF combiner, and a 50 Vdc power supply. The splitter
consists of two quarter wave lengths 75 ohm line and a 100
ohm balancing resistor. The input to the splitter, from the
exciter, is equally divided and impedance transformed to the
input of each of the two RF amplifiers. Each amplifier has a
power gain of approximately 16 dB and the outputs of both
amplifiers are summed together by the combiner to provide
an output of 500-600 watts. The combiner is the reverse of
the splitter and consists of the same parts, only with greater
power handling capability. The IPA is followed by
directional coupler A3DC 1. The coupler drives the IPA RF
power meter and a VSWR warning indicator. The IPA
receives its dc power from a 50 Vdc supply, part of which is
on the AS assembly. The Amplifier Modules, A3AI and
A3A2, consist of two circuit card assemblies mounted on a
common heat sink, refer to Schematic 189397. The two
circuit card assemblies are RF Amplifier and Control
Assembly.
4-1
THEORY OF OPERATION
4-3.2.3.1 RF Amplifier. The RF Amplifiers use a system of
lumped coaxial lines to match the drain-to-drain impedance
of 12.5 Ohms, balanced, to 50 Ohms, balanced. See
Schematic 189214. Transmission lines TLlOI and TLl02,
which have a characteristic impedance of25 Ohms, are
seriesed at their output connection to TLl03 (for 50 Ohms)
and are paralleled at their input connection to the amplifier
transistor, Ql, to present a 12.5 Ohm impedance. The
balanced 50 Ohm output impedance at the junction of
TLI0l and 102 must be converted to a unbalanced output
signal for coaxial transmission. This is accomplished by
TLl 03. The length of this line is just long enough to present
a large impedance to the unbalance current in its shield.
This type of current balun results is excellent balance to the
transistor drains.
The amplifier module is untuned. The operation of the
transformers and the balun serve to limit the operating range
to 80-120 MHz. The input of the amplifier is similarly
broadband. Capacitor C101 is adjusted to insure that
variations in such things as the gate capacity of the
amplifier FET transistor and the leakage reactance of the
input transformer are balanced out to provide a good input
match to drive the Splitter over the operating range.
The output transistors of the PA Modules operate in
saturated push-pull, Class BC, with an operating angle of
approximately 150 degrees and a drive level, at full output,
of up to 20 Watts. This results in a conversion efficiency in
excess of 75%. The bias adjustment for the RF transistor,
R220, is adjusted to give an operating bias of + 1.5 to 3.5
Vdc. This bias adjustment also serves as a gain control.
During fmal testing, slight adjustment of the bias control is
made to insure that the gain of both RF amplifiers are equal.
There is an optimum drive level for the PA Modules. As the
amplifiers are under-driven, they go into a linear mode and
conversion efficiency drops. Over driving the amplifiers
results in excessive harmonic content at the amplifier drains
which also causes a drop in conversion efficiency. Drive
level is adjusted by varying the exciter output to obtain the
desired drive power to the fmal amplifier tube.
4-3.2.3.2 Control Assembly. The Amplifier Module
Control Assembly is an on-board protection system to
protect the module from over-current and over-temperature.
The Schematic Diagram, 189211, shows that the operating
voltage for the protection circuitry, +15 Vdc, can be derived
from either the +24 Vdc Control Power Supply of the
transmitter or from the +50 Vdc supply through the
isolation diodes, CR20 I and CR202. Voltage for the RF
4-2
816R-4C
transistor flows through the over-current shunt, R209, and
the ON/OFF switch, Q203. Switching transistor Q203 is
either ON or OFF in this circuit. The voltage on either side
of the over-current shunt, R209, is reduced to +8 Vdc by the
bridge circuit. As the current flow, the over-current shunt
causes a voltage drop, 0.5 Vdc when the current is 10
amperes. The voltage differential is amplified by a buffer
amplifier so that the output of buffer, U201A is 6.4 Vdc,
when the current through the amplifier is 10 amperes. This
voltage appears on Jl-2 and is used to monitor the current in
each module. This current-related voltage is also buffered
and divided and feeds the non-inverting input ofU20lB. A
preset reference voltage of +4 Vdc is applied to the
inverting input ofU20 lB. When the current through the
amplifier exceeds 12.5 amperes, the output ofU201 goes
high and fires the SCR, Q202. This, in tum, pulls the base
of the switch driver, Q20110w. This turns Q201 ON which
causes the gate voltage of Q203 to rise to input voltage
value. Unless the gate of Q20 1 is low, the switch turns OFF
and removes voltage from the amplifier. Each RF Module is
also protected with a 12 ampere fast-acting fuse.
Over-temperature operation is detected by the thennal
switch, S1, on the amplifier assembly. This switch is
mounted in contact with heat sink close to the attachment
point of the amplifier transistor. Closure of the switch due to
over-temperature (80 degrees C.) causes current to flow in
the opto-isolator U202. This causes the voltage across the
opto-isolator output transistor to fall to zero. Again, the
switch, Q203 opens and removes voltage from the
amplifier. Operation of the thennal switch is through
resistor R223.
4-3.3 RF Power Amplifier, A12.
The RF power amplifier is driven by the IP A through a
matching network consisting of the COUPLING control
(Cl), the PA GRID TUNE control (C2), and Ll, 2, 3 (See
Figure 4-2). Capacitor C3 and resistor Rl swamps the
power amplifier grid circuit and provide a more uniform
impedance to the IP A under varying drive conditions.
Inductor Ll4 and the distributed capacity of resistor R75
couple R75 to the cavity, forming a suppressor that
dampens the higher order cavity resonances that can occur
near the third hannonic of the output frequency. Cathode
tuning (or peaking) capacitor C39 improves the bypass
action at the operating frequency. Inductor L5 is the power
amplifier grid bias feed choke.
The power amplifier is a plate tuned 4CX15,000A tube that
is operated as Class C. The tube screen is grounded and the
cathode is placed 750 Volts (nominal) below ground to
Change 1
816R-4C
provide screen voltage, as shown in Figure 4-5. A fixed bias
from the power amplifier bias power supply is applied to the
control grid through terminal A5E12, resistor A5R13, and
terminal A5E13. When an input signal is present, grid
current flows and develops grid leak bias across resistors
R35 and R36. The increased negative potential on the grid
causes the diode in the power amplifier bias supply to
reverse bias, preventing grid current flow through the
supply. Hall effect probe A5Zl monitors the amount of grid
current for control panel metering.
The power amplifier plate circuit is coarse-tuned from 88 to
108 MHz by resonating adjustable coaxial resonators,
Figure 4-6. The resonators are in the area between the tube
shelf and the sliding shorting plane. Two motor-driven
capacitors permit more precise tuning (capacitor C5l) and
loading (capacitor C50). RAISE or LOWER switches S10
or Sll (PA TUNING) and S12 or S13 (PA LOADING) on
control panel AlAI, control the capacitor drive motors. The
dc blocking capacitor C2 is located between the top of
power amplifier tube and input to the air chimney. Figure
4-7 shows the electrical equivalence of the plate tuning
circuit.
4-3.4 Low-Pass Filter, A7.
Low Pass filter A7 (Figures 6-1, sheet 2) consists of two
coaxial filters in tandem. The first fIlter has a cutoff
frequency of 130 MHz, while the second has a cutoff
frequency of 300 MHz.
4-3.5 Directional Coupler, DC I.
The directional coupler provides a proportional dc voltage
to both the forward and reflected circuits of A2A6. The
output of each is then routed to, and can be displayed on,
the Forward! Reflected Meter (AlM4).
Change 2
THEORY OF OPERATION
4-4. POWER SUPPLIES AND POWER CONTROL
CmCUITS
4-4.1 General.
Refer to transmitter schematic 189632 for the following
discussion. There are five separate power supplies in the
transmitter. Three of the five, the plate, screen and power
amplifier bias power supplies provide voltages to the power
amplifier. The Driver supply, furnishes voltage to the IPA
stage. The 24 Vdc power supply provides power to the I
control circuits.
4-4.2 24 Vdc Power Supply, Pia AlO. I
The 24 Vdc supply is a fully self-contained power supply. I
4-4.3 Power Amplifier Bias Power Supply, Pia AlO.
The power amplifier bias power supply provides the power
amplifier with fixed grid bias that holds the tube near cutoff
when no signal is present on the grid. Single-phase primary
power is applied through contactor A8KI and step-up
transformer Tl to a bridge rectifier network. An L-section
fIlter is formed by inductor L1 and capacitor C2.
The power supply output is applied to the grid of the power
amplifier through diode CR5. Diode CR5 blocks grid
current flow through the supply when the grid leak bias
exceeds the fixed bias. A sample of the bias voltage is
applied through resistor R3 to front panel meter AIMI for
monitoring.
4-2.1
THEORY OF OPERATION 816R-4C

(This Page Intentionally Left Blank)

4-2.2 Change 1
816R-4C THEORY OF OPERATION

25 kW
88 TO 108 MHz .
..........................................

MONAURAL,
STEREO
COMPOSITE
FM EXCITER
4
8028
rH IPA DIRECTIONAL
COUPLER
I:-:+1
:
RF POWER
AMPLIFIER
A12
LOW PASS
FILTER
A7
DIRECTIONAL
COUPLER
DC1
~.
SCA
i I
:A3
...... ....................................

'j IPA

~I
SUPPLY
AS I
FORWARD RE FLECTED
POWER POWER
.1 FILAMENT
SUPPLY SAMPLE SAMPLE

o PA81AS
SUPPLY
I
3
PHASE
A
POWER
CONTROL
4 PLATE
SUPPLY

LINE B UNIT
VOLTAGE A9
~ SCREEN
SUPPLY
C VSWR
CONTROL VOLTAGE CALIBRATE
t AND
AUTO POWER
24V DC CONTROL
CONTROL CIRCUITS
SUPPLY A2A6
A10PS1

95G0196A
* INPUT TO PLATE AND SCREEN
POWER SUPPLIES IS 3-PHASE
CONTROLLED VOLTAGE.

Figure 4-1. FM Transmitter 816R-4C, Block Diagram.

Change 2 4-3
THEORY OF OPERATION 816R-4C

V1

EXCITER
A4
A12C2

PA

r
GRID
TUNE
A12A3
IPA C4-12
METERING

A3

A3R4

A3R1

A3R3
:~ TO
3 PH I--------{) ~ DRIVER
POWER SUPPLY
I - - - - - - - { ) : Q--------+ CIRCUIT
SUPPLY
1 - - - - - - - 0 : Q--------+ BREAKER
A5

ct: 5K1 TO
PLATE-ON
CIRCUITRY

93G0294

Figure 4-2. RF Drive Path.

4-4
816R-4C THEORY OF OPERATION

A3
.....................................................
AMPLIFIER ASSEMBLY

DC1
RF INPUT RF OUTPUT
FROM SPLITIER DIRECTIONAL TO
EXCITER COUPLER 1 - - < FINAL
AMPLIFIER

o >
~ w
u.. a:

...................................................
A1 A2
IPA IPA
METERING STATUS
ASSEMBLY ASSEMBLY

9880092

Figure 4-3. IPA Block Diagram, A3.

Change 1 4-5
THEORY OF OPERATION 816R-4C

~
FULL
POWER
ACVOLTAGE
APPLIED TO

~
PLATE AND REDUCED
SCREEN POWER
TRANSFORMERS

~
GREATLY
REDUCED
.........
POWER
"'-J~
I.......
SCR's
..... 1

Jllll""'"f"'-...
240 VAC
INPUT ONE
~-< ONE OF THREE
PLATE
OF THREE -<
'--- .---- TRANSFORMER
PHASES -< SECTIONS

r---

-< ONE OF THREE

GATING -< SCREEN
CARD -< TRANSFORMER
SECTIONS

CTRL SIG. 0-5 VDC

POWER
CONTROL PLATE
CARD ON/OFF
CONTROL
P/OA2A6
DIRECTIONAL
COUPLER

MO TOR
A10A2K8 DRI VEN
MAN.
MA NUAL
PO WER
AUTO. CONTROL
CONTROL
CARD
93G0296
P/OA2A6

Figure 4-4. SCR Power Control, Simplified Diagram.

4-6
816R-4C THEORY OF OPERATION

A12L6

PLATE
SCREEN CURRENT
. OVLD
A5K2

A5R7
4n.

A5R16
A12 L5 50 n.
4.7 uH
n
A12T1

A12R55 A5K3
22n. PLATE
+
OVERLOAD
SCREEN
SUPPLY
A5
A10A1
CR5 PA
BIAS A12 R35
2.5K n.

PA BIAS
SUPPLY
A10 HALL
+ A5R13 EFFECT GRID
10 n. DEVICE CURRENT
A5Z1

A12R36
3K n.

93G0297

Figure 4-5. Power Amplifier DC Bias Circuitry Simplified Schematic.

4-7
THEORY OF OPERATION 816R-4C
C52
S15

C48
C84
C85
TUBE S7
CHIMNEY

P4, J4

SLIDER
DECK

PA
TUNING
BLOCKING
(C51 )
CAPACITOR
C2 (REF)

R75 PA LOADING
(CSO)

TUBE

TUBE " I /
SHELF -0-

A3

C82

C83

S6
--- 93G0340A

Figure 4-6. PA Cavity, A12.

4-8 Change 1
816R-4C THEORY OF OPERATION

C2 C50
LOW
B+ -lYyY'\-...-----..---<.-~ f-~----_.--- .....-----_UL.--..-:- PASS
FILTER

LR

.'
C51

V
LOADING
(Lt2
~.I
V_ QK
L-< J2 MONITOR
SAMPLE
V1 B3

V
TUNING (l1 3 O:fr-< MONITOR
B2
~ ~ L-<J6 SAMPLE

: PLATE TANK CIRCUIT

: PIO A12
- e .

C2 IS THE CAPACITANCE BETWEEN TUBE ANODE AND THE CAVITY CENTER CONDUCTOR
A12C50 IS THE CAPACITANCE BETWEEN MOVABLE PLATE 1 AND THE TUBE ANODE
A12C51 IS THE CAPACITANCE BETWEEN MOVABLE PLATE 2 AND THE TUBE ANODE
LR IS THE LUMPED CONSTANT EQUIVALENT OF THE SHORTENED 1/4 WAVE RESONATOR

93G0299A

Figure 4-7. PA Tuning Circuit, Simplified.

4-9
 THEORY OF OPERATION
4-4.4 PA Plate Power Supply.
The power amplifier plate power supply provides plate
voltage to the power amplifier. Primary components of the
supply are transformer Tl, 3-phase bridge rectifier assembly
Z I, filter choke Ll, and filter capacitor C1. A meter
multiplier board, A12Al, samples plate voltage and allows
constant monitoring. Input power to transformer Tl is
controlled by SCR (silicon-controlled rectifier) power
control unit A9. This unit, connected as a closed loop
regulator, maintains constant power output to offset
conditions of varying line voltage.
4-4.5 Power Control Unit, A9.
Power control unit A9 regulates the 3-phase ac power input
to the power amplifier plate and the power amplifier screen
transformer. SCR assembly Zl has three SCR pairs; one
pair in series with each primary winding of the 3-phase
power transformers. Each pair is connected within the delta
circuit of the transformer primaries. Three control cards are
located within the A2 card cage. Each control card controls
the firing (tum-on) point of one SCR pair (Refer to Figures
4-4 and 4-8).
A common dc control signal from power control regulator
A2A6 is fed simultaneously to each control card. This
control signal governs the firing of the SCR pairs that
regulate the input power applied to the power supplies.
Upon receipt of a PLATE OFF control signal, a ground is
placed across the inputs of each card.
4-4.6 Power Control Regulator, PIO A2A6.
The power control regulator located on A2A6 provides the
necessary control signals to operate power SCR control unit
A9. Assembly A2A6 supplies a soft-start power amplifier
plate supply tum-on signal, a negative voltage for manual
power control, and amplifier mixer functions for automatic
power control.
IWhen the PLATE ON switch is pressed, 24Vdc is supplied
to A2A6Jl-30. The 24 Vdc activates transistor Ql to tum
on relay A8K6. Relay A8K6 in tum supplies 3-phase ac
control power to A2Tl-3. An RC time delay circuit formed
by resistor R4l and capacitor C12 maintains A8K6 closed
for a short interval after the PLATE OFF switch is pressed.
ITransistors Q2, Q3, and Q4, also energized by the 24 Vdc,
provide the dc tum-on signal to the gate cards. Resistors
R34 and R35, and capacitor Cll modify this signal to
soft-start the high voltage power amplifier plate power
supply. Zener regulator VR4 provides -10 Vdc to
MANUAL power adjust resistor A2A9Rl. Transistors Q4
4-10
816R-4C
and Q5 amplify the control signal and apply the signal to
the gating cards. Capacitor C5 and resistor R36 phase
compensate the power control servo loop.
4-4.7 PA Screen Power Supply.
The 3-phase regulated voltage from the power control unit
is applied through transformer T2 to a silicon 3-phase
full-wave bridge rectifier assembly A5CRIin the power
amplifier screen power supply. The output of A5CRl is
filtered and applied to the cathode circuit of the power
amplifier at the secondary center tap of filament transformer
A12T1.
4-4.8 Driver Power Supply, PIO A5.
The driver power supply is a 3-phase, full-wave, type using
a single section choke input filter. It nominally delivers 45
Vdc at 25 amperes to its load. The supply's primary power
is switched through relay A5Kl which is operated by the
PLATE ON circuitry. The supply is protected through
circuit breaker A6CB3.
4-4.9 Filament Voltage Regulator, A2A4.
When the Filament Regulator Card is in the automatic
mode, the filament voltage regulator detects and
compensates for sustained fluctuations in the input ac
voltage (Refer to Schematic Diagram Figure 7-2). The
fluctuations are detected by a true rms detection circuit
which in conjunction with associated circuitry, including
motor control circuits, adjusts the setting of variable
transformer A8A2T1. The output voltage of the variable
transformer is then applied to the primary of power
amplifier filament transformer A12T1. The variable
transformer voltage is also applied to the primary of
detector circuit transformer A2T4.
Voltage for the power supply circuits on the filament
regulator board is derived from sampling transformer A2T4.
This ac voltage is rectified and applied to voltage dropping
resistor R33. Capacitor C24 provides filtering. A
three-terminal 15 Vdc regulator U9 supplies voltage to the
15 Vdc circuits with additional stabilization provided by I
capacitors C27 and C28. Voltage dropping resistor R34
feeds three-terminal 5 Vdc regulator U I0 while capacitors
C29 and C30 provide additional voltage stabilization. LED
DS5 indicates voltage present on the 5 Vdc line which
implies that the 15 Vdc circuits are also powered.
Change 2
816R-4C THEORY OF OPERATION

FORWARD
POWER
DIRECTIONAL
-------------------------,
I I

COUPLER +10V :
DC1 I
R36 I
I
15K I
I
I
I
r-'10 -----------------j I
I
I
3 J1 r- - - - - - - - - - - - , I

. . ,," . . --""'38>- : K2 : I
I
i ~RESET : R24 I

...--------e--:>,: 1t .. U +24 : 47
"'--::C::::6-722
I I ' I

>--/"1"0./K'--~44
I }--I----< IL-:
1~"",,:::
~26,
C7
TO. 1
I I ' I I "'_ 0.1 -10V
-L
,J.,

I
I I I I
PIO A2A6
---------------------, I I

1~f_{]_~~J i
I I

l:~O_~~6
-

45 . .!

lP}?_A..1~~~_15-j
POWER CONTROL
A1A1S1 Pi
i ~32'>-1'------J
AUTO
~_3
ih
C y , "
MANUAL ~35'>--;--------' :
:
A1A1S2 :

POWER ADJUST r------------::"-----

j
A1A1S7 ~6 I R2:' 0.01uf :
jO"-735"'>-:...---.....--l---.--+.J;VVV--l h :
RAISE l~.....
6"34>
I
LOWER 10736>-+1-+---+-.-,..------"-'
1 - - -.. :

-=:
: A14T1, T2
PRIMARIES
JI (2 PLACES) I
A
~ ~~~ ~_2~,!_: G
A1A1S8
I
N
120VAC FROM -+ -, P

8
A6XF14-2 P4 - -- 14 U

6----~1:~~----~~~.~~~.-~-.-;? .f1-:11 A2A2 T

+24 28
P
a
4 13 : W
POWER 8 I E
RAISE I P4 R

8
I I 4
'---+---73 8 A2A1 8
I

.6 , ? o o l 1 1 !
I
I
I
I J
4 13 I 93G0300
POWER I
LOWER 9 I

I
I
I
I
TOK2 :0 I
I
I
L..-----77 >+_ P5-35(A1A1J1-35)
I Pia A10A2 I
I --------------------------~

Figure 4-8. Power Control Circuits, Simplified Diagram.

Change 2 4-11
THEORY OF OPERATION
4-4.9 Filament Voltage Regulator, A2A4. - Continued
Negative supply voltage is provided via diodes CRI and
CR2 via resistor R3 and capacitor C24 to card edge
connection 38 for distribution to other circuit cards in the
transmitter.
A sample of the voltage feeding the power amplifier tube
filament transformer is applied via transformer A2T4. This
ac signal is applied to RF filtering components inductor Ll
and capacitor C14. Inductor Ll has a 4.7 ).lh parallel
resonance which falls in the FM broadcast band providing a
high impedance path for frequency modulated RF signals.
Capacitor C 14 is a 100 pf capacitor whose
series resonance falls in the FM broadcast band providing a
low impedance shunt path for frequency modulated RF
signals. These filtering components are used in several
locations in the filament regulator card, and provide the
same filtering functions as described here.
The filament voltage sample signal is then applied to the
RMS-to-dc converter circuit via voltage divider resistors R1
and R2, and through capacitor C15. This RMS-to-dc
converter circuit is based around U7, a true rms-to-dc
converter integrated circuit. The converter directly
computes the true RMS of any complex input waveform
containing ac components. It has crest factor compensation
which allows very accurate measurements up to 300 kHz.
The crest factor of a waveform is the ratio of the peak signal
swing to the RMS value. Components C17, R17, R18, C18,
R19, and C20 provide time constant and filtering functions
for the converter.
Test point 3 (TP3) provides easy access to the dc voltage
representation of the filament RMS voltage. During normal
operation of the filament voltage regulator, resistor R2 is
adjusted so the output of the RMS-to-dc converter circuit is
5.00 Vdc when the filament voltage has been preset to the
nominal value by the operator. The output voltage is then
fed to window comparator composed of U8 and related
devices. The voltage references for the window comparator
are provided by U11, a very high precision 10-Volt
regulator, and voltage divider components R20, R21, R22,
and R23. In normal operation, resistor R20 is adjusted to
provide 5.00 Vdc at TP2. The corrected reference voltages
are then applied to their respective comparators. Pin 5 ofU8
has 5.05 Vdc applied, and pin 10 ofU8 has 4.95 Volts
applied. These voltages will be correct if resistor R20 has
been properly adjusted for 5.00 Vdc on TP2. The 50 mV
voltage drops are provided by voltage divider resistors R21
and R22. This 100 mV total window provides a total 1%
window for the voltage comparator, and hence for the
voltage regulator circuitry.
4-12
816R-4C
If the voltage from the RMS-to-dc converter circuit is
within the 4.95 to 5.05 Vdc window, the outputs of the
comparators will both be high and the output of AND gate
U4C will go high illuminating green LED DS4 indicating
proper filament voltage is present. If the voltage from the
RMS-to-dc converter is not within the 4.95 - 5.05 Vdc
window, the circuit will then operate to make the necessary
corrections if switch S2 is in the AUTO position.
Assuming that switch S2 is in the AUTO position, if the
filament voltage rises above + 1% of the nominal value
setting, the following actions are taken. The output of the
5.05 Vdc comparator will go low at U8-2 causing the output
ofU4 to go low and DS4, the LOCK LED, will extinguish.
Device U8-11 will go high bringing the input ofUl-13
high. When either of the comparators goes low, indicating a
correction is necessary, U2B, U2D, and U2C in
combination act as an OR gate forcing UI-I 0 high which in
tum triggers timer, U6. When U6 is timing, the output pin 3
goes high illuminating yellow LED DS 1. At the same time,
Ul-3 output goes low which takes the input ofU4-Ilow.
This output is fed through switch SlA to inputs UI-9, Ul-
12 and U2-1 bringing them all low. Hence, while the timer
is in its timing state, the outputs ofUIC, UID, and U2A are
all high, inhibiting the actuation of relays KI, K2, and K3
respectively. Once the timer U6 has timed out, the inputs of
UIC, UID, and U2A fed from switch SlA are brought high.
At this point if the filament voltage is still above the + 1%
nominal value, both inputs ofUI will be high, enabling
actuation ofrelay K1 and the clutch assembly on the
filament voltage adjust variac motor. Simultaneously, both
inputs ofUID will go high forcing its output pin 11 to go
low. The LOWER LED (DS2) will be illuminated and relay
K2 will be activated which in tum actuates the lower
winding in the motor driving the filament voltage control
variac. Once the variac brings the filament voltage back
inside the range of nominal operation, the comparator
output ofU8-2 will go high, and the above logic actions are
reversed removing power from the filament voltage
regulator variac motor.
The raise function operates just as the lower function
described above, but instead activates the raise circuits. It
may be noted that if future adjustments by the operator are
required in the automatic mode, resistor R2 may be used as
a simple filament voltage adjustment control.
The timing period of timer U6 is provided to guard against
constantly correcting momentary excursions in the filament
voltage. This delay timing period is adjustable from 0 to 12
seconds with resistor R7.
816R-4C
4-4.9 Filament Voltage Regulator, A2A4. - Continued
If automatic operation of the filament voltage regulator
circuit is not desired, switch S1 can be put in the MAN
(manual) position. This effectively takes the regulator out of
the circuit, but the green LED lock indicator will still show
if the filament voltage is within nominal range.
While in the manual mode, momentary switches S2 and S3
can be used to manually activate the clutch and raise or
lower circuits respectively. Other than the timer not being
active in this mode, these switches simulate the output of
the comparators per the operator's command, thus manually
raising or lowering the filament voltage. This provides a
convenient way to determine if most of the digital logic and
the solid state relay are functioning properly should a
problem occur. Devices U3A and U3B are provided to
insure that the raise and lower functions are not activated
simultaneously by circuit failure or accidentally by the
operator using the manual control.
While in the manual mode, the operator may depress both
the raise and lower switches simultaneously and the only
action to take place is the timing of U6 as noticed by the
illumination of yellow LED DS I. This allows the operator a
convenient way to set the time delay ofU6 without
affecting the other circuits.
Solid state relays KI, K2 and K3 provide a return for the ac
voltages already on the windings of the clutch, and the
lower and raise circuits of the variac drive motor. Relays K2
and K3 also have the return path for the ac voltages routed
through micro-switches SI and S2 on the variac assembly.
This provides a secondary measure against operating the
filament voltage regulator outside of the prescribed range
provided by the mechanical stops on the variac drive motor.
4-4.1 0 Filament Voltage Distribution.
The filament voltage distribution is shown in Figure 4-9.
Filament voltage regulator A2A4 maintains a constant rms
voltage on the filaments as discussed in Paragraph 4-4.9.
4-5. PRIMARY POWER DISTRIBUTION CONTROL
AND OVERLOAD CIRCUITS
4-5.1 Primary Power Distribution.
The 60 Hz, 3-phase primary power is distributed to the
various circuits of the transmitter via circuit breakers and
fuses mounted on circuit breaker panel A6. Refer to
Change 2
THEORY OF OPERATION
Figure 4-10. Circuit breaker A6CB5 is connected inside the
delta of plate transformer TI. It also serves to interrupt
primary power to the PA screen transformer T2 through
associated circuit breaker A6CB4. Circuit breaker A6CB3
controls power to driver power supply (IPA) transformer
T5. AC line voltage metering is provided by ac meter
A2M 1. In addition to the three phase-to-phase voltages,
A2Ml can monitor the power amplifier filament voltage.
BLOWERS circuit breaker A6CB2 controls application of
primary power to cavity blower B I and FAN fuses A6F7,
F9, and FI2 through filament-on relay A8K2. Relay A8K2
is energized when the filament switch (S2) is turned on.
Application of primary power to the filament circuits, the
exciter, the power amplifier bias power supply, and the
power amplifier tuning and loading motors is relay
controlled. Filament-on relay A8KI and blower-on relay
A8K2 control application of power to the regulated filament
circuit through auto-transformer A8A2TI. Relay A8Kl also
controls application of power to 802B Exciter A4, to power
amplifier bias power supply, PIO AI 0, and to the power
amplifier tuning and loading motors B2 and B3
respectively. Power to the exciter and the motors is through
isolation transformer T4. Time totalizing meter A2M2 is
placed across the load side of filament-on relay A8KI.
The filament, exciter, and power amplifier bias supply input
power circuits are protected by associated fuses. These
circuits receive power from the blowers circuit breaker,
A6CB2.
4-5.2 Transmitter Tum-On.
The transmitter is energized by pressing FILAMENT ON
switch AIAlS4 on the Al control panel. Relay A8K2 is
energized and is applied to the blower motors. After
sufficient air pressure is created in the power amplifier
cabinet, air switch AI2Sl is closed and relay A8KI is
energized.
After a 30-second delay, relay A8K4 is energized. The
PLATE ON switch is pressed energizing relay A8K3 which
applies 24 Vdc to the base of transistor A2A6Q3. This turns I
on the control amplifier, which applies input voltage to the
plate and power supplies.
The transmitter may also be energized by pressing the
PLATE ON switch which latches relay A8K3, and
energizes relay A8K2 through contacts 8 and 5. Pressing
this single switch (PLATE ON) enables the transmitter to go
through the above sequence of blower, filament, time delay
and plate on.
4-13
THEORY OF OPERATION 816R-4C

WHT
29(

115 _~-j
VAC
I A2A4
FilAMENT
VOLTAGE
....:.~.Li1---r-----tG) 13( REGULATOR
I
25(

Lv--v--V--V--V

VloB 8LU13
'.
46 2 42 1 6

A2T4

'.
WHT BlK

FilAMENTS

A6F3
15.0A 2iD~.. . . 4 3 :
A8R3
0.5 A12 C55
1 2 3
FilAMENTS
-.:::r::-
- 2 2
II8>V1

-.:::r::- A12 C56

A12T1
-

r~:..
..
R20
9.09K

R19
9.09K

R17
5K

PIO A2A7
CARD CAGE COMPo ASSY: 93G0301

Figure 4-9, Filament Voltage Distribution.

4-14
816R-4C THEORY OF OPERATION

B~;
-;..-0"""" REGULATED DC
OPERATING/CONT

C~-;..-0"""" VOLTAGE FROM

REGULATOR A2A8
_ i ~10 .. POWER

200-250 VAC
60 Hz 3 PHASE
A8TB1 ,.-
A6CB5
---'-~..:...
A >-----0' ~ .
24VDC
ON RELAY
A_8_K_6
0 _;
CONTROL
A2A8

m
C({ A6CB6
.----_...---..:-_-----------------j
_ ____l-
c--~~--------------_L
: T1 PRI WINDINGS
'---

; ~~~~ :;
; ~~~~ ;

A6CB4 T2 PRI WINDINGS ;

~~~~ :
.--------------------i.-----'::~
.-_t-------------------<.-+----,.-,-..,=-
:
.-+-j----------------~t-+_t----"- ~~'--'-:
_J :
DRIVER .

PWRSUPPLY ~--~-
A6CS1 L- A..:.~-l-
:::=:::~PW~4SV~pCpLY 24 '------:=t-o~
-t-~--.~i11~==P=/=O=A=10====:V:D:C=='-:-:-:- :~-:-:- :~-:-:-:;1-0 0
..... :-:- A12T1

IPA
A5K1

I
m
PHASE
IMONITOR
I ~ ~~::NET AC LINE
VOLTMETER
u. '" '"
~ (~ ~ A2A7 SWITCH
A6CB2 q FILAMENT

-~ CAVITY
- ~--HH-<l ; 0 - - - -....-1-{, )BLOWER
"----'--~~-HH~_o-
- .->-. B1
'>------+-H--o~o--
B. /
VARIAC DRIVE
MOTOR
A
B
0 A8A2B1 FILAMENT
VOLTAGE
C BL~~~RS REG
A6F1 ON RELAY A2A4

'---o::-r-;::o--e--,.:--+---~t_-_+_------e-_+--
TO PA RAISE
} FILAMENT A1A1S7
,---~I-----,

II A6F11

C >--~---:,,~+-+;--;:::====~I""
A6F3 ; ,.--'-----,

LOWER
PA A1A1S8
TUNING
MOTOR

A~Tro------,
OK60 K4
A12
B2
A6F4 ;

o REMOTE

H
PA BIAS RELAYS
POWER 93G0372
FILON SUPPLY
Lp/?:''.10.A.2.......
RELAY P/OA10
A8Kl
S10, S11 _ S12, S13

Figure 4-10. AC Power Distribution.

Change 2 4-15
 THEORY OF OPERATION
4-5.3 Exciter Power Control Override.
An output override voltage is supplied to the 802B Exciter
when the plate voltage is turned OFF. This mutes the output
of the exciter while the power amplifier plate voltage is
turned OFF (Figure 4-11). The voltage is applied from the
124 Vdc power supply through contacts 3 and 9 of relay
A8K4 to the 802B Exciter power supply regulator.
4-5.4 FWD/REFL Calibrate and Auto Power Control Unit,
A2A6.
4-5.4.1 Functions. The FWD/REFL CALIBRATE AND
AUTO POWER CONTROL portion of the A2A6 card
performs these functions (Refer to Schematic 180162):
1. The forward power signal from the directional coupler
is buffered and amplified to provide a panel power
meter reading of 100% at the customer's specified
transmitter power output (TPO). Full scale meter
indication is 120% in the FORWARD POWER
position.
2. The forward power signal from the directional coupler
is compared against either of two internal, adjustable
voltages for automatic power control. Two discrete
levels of power control are remotely selectable and
maintain the desired power to within 1%.
3. The reflected power signal from the directional coupler
is buffered and amplified to provide a full scale reading
of 12% of the customer's specified TPO on the panel
power meter in the REFLECTED POWER position.
4. The reflected power signal from the directional coupler
is compared against an internal limit to smoothly fold
the forward power level back when a slowly rising
VSWR level is detected. Forward power is reduced to
keep the reflected power at 5 to 6% of the customer's
specified TPO.
5. A reflected power signal from the directional coupler
can remove power from the transmitter and light the
VSWR tally LED when a rapidly rising reflected power
level greater than 10% of the customer's specified TPO
is detected.
4-16
816R-4C
4-5.4.2 Theory of Operation.
The forward power signal from the directional coupler,
DCI, is amplified and buffered by U4. Resistor R9 is an
offset null adjusted for zero output at TPI when no input
signal is present. Resistor RIO is adjusted to provide a 100%
forward power indication on the panel power meter (AIM4)
at the customer's specified TPO.
The output of U4 is also present on terminal board
AlOTB2-13, through a 2.2K ohm isolation resistor, R53, to
provide remote metering of forward power.
The positive output ofU4 is coupled through diode CRII
and compared at the inverting input of U3 against the
negative voltage from either resistor R8 (Normal Power) or
resistor R7 (Second Power) in the automatic mode. The
output ofU3 is used to raise or lower the transmitter plate
voltage, as necessary, to maintain the selected power level.
The input to U3 is switched from resistor R8 to resistor R7
by relay KI which is activated by applying +24 Vdc to relay 1
KI coil through terminal board Al OTB2-1. Normally,
resistor R8 sets the normal operating TPO reference while
resistor R7 is adjusted for some lower value, perhaps
necessary during emergency operation with a generator
unable to supply the full power load.
The reflected power signal from directional coupler DC 1 is
amplified and buffered by UI. Resistor RI is an offset null
adjustment for zero output at TP2 when no input signal is
present. Resistor R2 is adjusted to cause a 10% reflected
power indication on the panel power meter AIM4 when the
reflected power reaches 10% of the customer's specified
TPO. Resistor R3 is adjusted to simulate that 10% reflected
power level when the TEST switch S1 is depressed. This
allows testing of the VSWR protection and metering
circuits. The output of UI is fed through resistor R43 to the
gate of the VSWR overload SCR A2A5Q4 when the VSWR
protect is in the enable position. Resistor R4 is adjusted to
fire SCR A2A5Q4 when the reflected power reaches 10% of
the customer's specified TPO. When SCR Q4 fires, VSWR
overload relay AIIK9 activates, removing power from the
transmitter and illuminating the VSWR OVERLOAD LED.
The output ofUI is also present on terminal board
AlOTB2-12 through 2.2K ohm resistor R46 to provide
remote metering of reflected power.
Change 2
 816R-4C
4-5.4.2 Theory of Operation. - Continued
Devices U2 and U3 form the VSWR foldback circuit. A
sample of the buffered reflected power signal from UI is
fed to U2 through resistor R5. Resistor R6 is the offset null
adjustment for U2 and is adjusted to give zero output at U2-
6 when no input signal is present. The output ofU2 is
coupled through diode CR6 to the automatic power
comparator, U3. Resistor R5 sets the level so that the output
voltage ofU2 will exceed that ofU4, causing the power to
be reduced, when the reflected power exceeds 5-6% of the
normal TPO. The VSWR foldback circuit is defeated by the
circuitry of the ten second timer U5. The timer is triggered
by sampling the anode voltage ofVSWR overload SCR
A2A5Q4. The response time of the VSWR foldback circuit
is relatively slow. A sudden significant increase in VSWR,
as in an arc, would cause the VSWR overload SCR to fire.
Power to the transmitter is removed, the VSWR
OVERLOAD LED is illuminated and the VSWR foldback
circuit is disabled for ten seconds. The VSWR foldback
circuit is disabled to allow the VSWR overload circuit to
sample the VSWR at full power thereby preventing
operation into a dangerously deficient load.
4-5.5 Overload Protection.
Relays A5K2, A5K3, and A5K4 are adjusted to energize
and remove power from the transmitter when an overload
occurs in the plate or screen supply or when the VSWR
exceeds a preset level. Screen current through resistor A5R8
produces a voltage that is applied to relay A5K2 through
resistor A5R15. The plate current through resistor A5R7
produces a voltage that is applied to relay A5K3 through
resistor A5R16. When SCR A2A2Q5 is gated on, a ground
is applied and relay A5K4 is energized. Each relay is
adjusted to trip at a factory preset current level. The relay
contacts are in series with plate control relay A8K3. If an
overload occurs, the corresponding relay trips and
de-energizes relay A8K3, removing plate power from the
transmitter.
4-5.6 Overload and Recycle Board, A2A5.
Overload and recycle board A2A5 contains circuits that
provide overload indication and memory, automatic power
on recycling, and filament control circuit interlock status
(Refer to Schematic 180167).
When an overload occurs in the PA plate, PA screen, or
I VSWR circuits, a 24 Vdc pulse is supplied to the
appropriate SCR Q4, Q7, or Q8. The SCR latches and lights
its associated LED indicator on the Al panel to indicate
which overload has occurred. All indicators that have been
lighted by an overload function remain lighted until OVLD
Change 2
THEORY OF OPERATION
FAULT RESET switch AIAlS16 on the main control panel
is pressed. Plate voltage is removed by overload relays
A5K2, A5K3, or A5K4. The 24 Vdc pulse that triggers the I
SCR is simultaneously routed to the recycle circuit via
diodes CR9, CRl1, or CR12 to be used to automatically
restart the transmitter.
The automatic recycle circuit provides a timed restart pulse
for up to four overload occurrences within a 30-second
period. The card as shipped will allow only two restart
pulses in a 30-second period. However, it may be
reconfigured to allow four restart pulses in a 30-second
period by removing the jumper between terminals A and B
on the card and replacing it between A and C.
The auto recycle begins when the 24 Vdc pulse is applied to I
the base of transistor Q2 causing it to conduct. The output
of Q2 is fed to timers Ul and U4. Timer Ul provides a
0.5-second delay, then triggers timer U3 which generates a
0.5-second output pulse. This pulse is fed through gate U2A
to inverter Q3 which causes Q6 to conduct and charge
capacitor C22. The charging current of capacitor C22
momentarily energizes relay Kl which closes the PLATE
ON circuit through switch S2. The charging current of
capacitor C22 also flows through RECYCLE PULSE
indicator LED CR6 giving an indication of the recycle
circuit operation.
Gate U2D conducts the output pulse from timer Ul to
counter U5. Counter U5 counts the number of recycle
pulses and provides a logic 1 output at terminal C when four
pulses have been received. Depending on which terminal
has been strapped to terminal A, two or four recycle
attempts in a 30-second period will close gates U2A, U2B,
U2C, and U2D and prevent any further attempts by the card
to restart the transmitter. RECYCLE LOCKOUT indicator
LED CR2 will light to indicate this condition. When the
30-second period of time has elapsed, a pulse is generated,
inverted by tramsistor Q1, and applied to U5 to reset it to
zero. This clears the memory and allows another sequence
to begin. If the maximum count of two or four pulses has
not been received in the 30-second period, the timer will
also reset the counter automatically.
AUTO-RECYCLE switch S2 may be used to disable the
auto recycle card when desired. This is usually done during
tune-up or maintenance procedures. RECYCLE TEST
switch S1 may be used to test the automatic recycle circuit
during maintenance procedures by simulating an overload
pulse at the input to the recycle circuit.
4-17
 THEORY OF OPERATION
4-5.7 Power Failure Recycle Board, A8AI.
In the event of momentary loss of primary power, the power
failure recycle circuit restores the transmitter to operational
status. Capacitor C3 maintains current flow through time
delay relay A8K4 keeping the time delay circuit active for
short term power outages and a separate circuit provides a
momentary ground at pin 10 when power is restored. The
momentary ground is applied to capacitor A2A5C22 and the
charging current of this capacitor pulls relay A2A5K8 in
and initiates the power ON command.
4-5.8 Auto-Manual Power Control Latching Relay and
Transmitter Status Indicators.
The latching relay permits local or remote selection of
manual or automatic power control (Refer to Figure 4-11
and Status and Interlock Simplified Schematic, 189579, in
pouch at rear of manual).
The latching relay is connected to the remote control panel
I through terminal board AlOA2. A 24 Vdc signal applied by
manual control switch AlAlS2 or through remote control
interface board will latch relay AlOA2K2 in one of two
stable states. AUTO PWR CONTROL switch LED A1A1Sl
indicates automatic power control is selected and MAN
PWR CONTROL switch LED A1AlS2 indicates manual
power control is selected.
Visual indication of TRANSMITTER CONTROL
REMOTE/LOCAL switches A2A7S 1 or A2A7S2 are given
by status indicator LEDs AlAlDS22 and AlAlDS16.
Plate control circuit interlock status indicators are provided
on the Control Panel AI. RMT PLT OFF INTLK indicator
LED AlAlDSll is lighted when remote relay Al0A2K8 is
de-energized. PA GRID DOOR INTLK indicator LED
AlAlDS12 is lighted when the PA grid compartment door
is closed. PA DOOR INTLK indicator LED AlAlDS 13 is
lighted when the power amplifier plate compartment door is
4-18
816R-4C
closed. L REAR DOOR INTLK indicator LED AlAlDS14,
C REAR DOOR INTLK indicator LED AlAlDS15, R
REAR DOOR INTLK indicator LED AlAlDS17, C FR
PNL INTLK indicator LED AlAlDS18, and R FR PNL
INTLK indicator LED AlAlDS19 are panel interlock status
indicators that are lighted when the respective panels are in
place. Panel designations refer to the three bays of the
transmitter cabinet (left, center and right) as viewed from
the front of the transmitter. REMOTE INTLK indicator
LED AlAlDS20 is lighted when continuity exists between
remote control interface terminal board AlOTBl-3 and -4.
FAILSAFE INTLK indicator LED AlAlDS29 is lighted
when remote relay Al0A2K8 is energized. Indicator LEDs
AlAlDSll through AlAlDS2l, except for AlAlDS16,
are in series and in sequence as they are connected in the
circuit. Therefore, an interlock must be satisfied before its
status indicator LED will light.
4-5.9 Power Control Relays, PIO AlOA2.
Assembly AlOA2 provides remote manual power lower and
raise controL When power is decreased at the remote
control panel, relay K4 is energized (see Figures 4-8 and
4-12). Closed contacts provide 115 Vac to motor A2A9Bl
which adjusts the resistance of A2A9Rl to decrease the
transmitter power output. When the power is increased at
the remote control panel, relay K6 is energized and closed
contacts provide 115 Vac to motor A2A9B 1 which adjusts
the resistance of A2A9Rl to increase the transmitter power
output.
4-5.10 Remote Relays, PIO AlOA2.
Remote relays in AlOA2 parallel the front panel control
operations. Failsafe relay K8 is energized only when 24 Vdcl
is present in the control circuit. If the 24 Vdc is lost, the
relay de-energizes and removes plate power from the
transmitter. Second power level (low power) relay K7 must
also be energized continuously (24 Vdc) to maintain this I
function.
Change 2
816R-4C THEORY OF OPERATION

RELAY SHOWN IN MANUAL

(SET) POSITION

RESET AUTO
P4 J2 P4 A1A1S1

+24
I J2
--;---< 1 ~_. . ._1:.:::.54 1-::..- - -....---71~
2
> II -.- L -~ 0

POWER
'---11---1---~ 1:3 >--t------J MAN. PWR.
MON/CTRL
A2A6
--T-<14 E---1--o-...:
13
. I -Jvv- A2A9R1

9
15
:
>-+, AUTO. PWR.
A2A6

..-----1---~ 16 >-~--,
6

11<17 IAUTO I
mi. 4
I
P/OA1A1S1
8 +24V

L.-_ _ -+ ~ 18 >----,
IMANUAL I
P/O A1A1S2
I
16 --L-
r-;-----f-.----?19 ) > - - - - - - 0 ~
MANUAL
A1A1S2
m
SET

R~~~~E .{., ,,,,,,,,,,,,,,,,,,,,,r''j',

: P/OA10A2K2
';~T~
P/OTB1 10 11

94G0028

CONTROL MAN.

Figure 4-11. Latching Relay Simplified Schematic.

Change 2 4-19
THEORY OF OPERATION 816R-4C

POWER CONTROL
RESISTOR
....
P/O Ii II Ii II ..

POWER ADJUST A1A1J2 . :

A1A1S7 I R2 : 0.01uf
J~ 35"}-------ilt-----=-------~
RAISE 1 I . 100 C1

LOWER J
~34 I
:
C2
0.1uf
9 - ..
1~ 36>-=-+---+---.----.---1 .
A1A1S8
. .............~(c: !'?-.~~ ~

120VAC FROM
A6XF11-2
II II II III II II II II II II II II It II II II II II II II II II II II II II II 6 ... " ...
+24 6 16
8 11
I II II II II II II II

4
POWER
RAISE 8 1

3
-
16
8 6 9 11
II II II II II II Ii II II II II II II II II

4 13
POWER
LOWER 9 1
10
TO K2

7>- A1A1J1-35
: PIO A10A2

,II II II II II II II II II II II II II II II Ii II II II II II II Ii II II II II II II II II II II II II II II II . 93G0304

Figure 4-12. Power Control Relays Simplified Schematic.

4-20 Change 2
 816R-4C
SECTION 5 - MAINTENANCE
5-1. ROUTINE MAINTENANCE
The transmitter is carefully inspected and adjusted at the
factory to reduce maintenance to a minimum. To ensure
peak performance, adhere to a regular schedule of periodic
checks and maintenance procedures. Refer to the parts lists,
Section 6, for component location in the transmitter.
WARNING
HIGH VOLTAGES ARE EXPOSED WHEN
CABINET DOORS OR ACCESS PANELS ARE
OPENED. WHEN WORKING INSIDE THE
EQUIPMENT, BE SURE THAT ALL CIRCUIT
BREAKERS ARE OFF AND THAT PRIMARY
POWER IS DISABLED AT THE WALL
DISCONNECT OR CIRCUIT BREAKER
UNLESS OTHERWISE DIRECTED. ALWAYS
SHORT ALL HIGH VOLTAGE TERMINALS TO
GROUND WITH THE GROUNDING STICK
PROVIDED. FAILURE TO COMPLY MAY
I RESULT IN DEATH ON CONTACT.
5-2. CLEANING
Clean the transmitter when dust accumulation occurs
anywhere inside the equipment. A solvent of
trichlorethylene may be used as a cleaning material.
5-2.1 General Cleaning Procedures.
1. Remove dust from chassis, panels, and components with
a soft-bristled brush.
2. Remove foreign matter from flat surfaces and accessible
areas with a lintless cloth moistened with solvent. Dry
with a clean, dry, lintless cloth.
3. Wash switch and relay contacts with relay contact
cleaner. Wash less accessible areas with solvent lightly
applied with a small soft-bristled brush.
5-2.2 Air Filter.
The air filter should be cleaned whenever a perceptible
quantity of dust and dirt accumulates on the filter element.
Remove and clean the filter as follows:
Change 2
MAINTENANCE
1. Remove the cross-wire brace that holds the filter in place.
2. Remove the filter.
3. Use a vacuum cleaner to remove heavy dust
accumulation from the filter.
4. Blow a stream of air through the filter in a direction
opposite to normal air flow.
5. Wash the filter in a solution of hot water and detergent.
6. Reinstall the filter when dry.
5-2.3 Tube Cleaning.
The power amplifier tube should be cleaned when a visible
quantity of dust accumulates on the cooling fins of the tube.
Carefully remove the tube from the socket and clean with a
dry, oil free jet of air.
5-3. INSPECTION
Inspect the transmitter at least once a week. Check all metal
parts for corrosion and general deterioration. Examine
wiring and components for signs of overheating. Ensure that
all controls are operating smoothly. Inspect all connections
and tighten any loose nuts, screws, or bolts. Examine the
blower and cabinet fans for normal operation.
5-4. LUBRICATION
The tuning and loading motor and the manual power
increase/ decrease motor are sealed and do not require
lubrication. The cabinet inlet fan motor (B2) and the PA
cavity blower motor (Bl) bearings should be lubricated with
SAE 10 oil as necessary or if required. I
5-5. PARTS REPLACEMENT
The following paragraphs present general descriptions for
the removal and replacement of certain component parts.
5-1
MAINTENANCE 816R-4C

5-5.1 PA Tube, VI. Table 5-1. Required Test Equipment.

Name Description Manufacturer

1. Remove air guides (tube chimney) between the PA and Model
blocker and the cabinet base. Loosen the two bands
(top and bottom only, never loosen the center band) on Volt-ohm- Test Meter Fluke 77
PA blocking capacitor and slide it down over the PA milliammeter
tube.
AC Voltmeter o to 10 volts, I % to I Weston 433
(true RMS)
2. Remove the anode lead.
Power Supply oto 28 volts DC, 6 amps Any

RF Wattmeter 2.5 kW and 25 kWelements, Bird Thruline

CAUTION 50 to 125 MHz (or equivalent)

BE CAREFUL TO NOT BEND OR BREAK Thruline 0-1 kW. element, 0-100 W Bird 43 (or
THE SOCKET'S FINGER CONTACTS.
Wattmeter equivalent)
FAILURE TO COMPLY MAY RESULT IN
DAMAGE TO THE TUBE SOCKET. DC Voltmeter Oto 10kV, I%tol any

3. Carefully lift the tube (4CX15,OOOA), and PA DC Ammeter oto 5 amperes, I % to I any
blocking capacitor, out of its socket.

4. Reverse the procedure to install the replacement.

5-6.3 Troubleshooting the Power Controller.
5-5.2 Fuse Replacement.
1. Remove primary power from the transmitter and ground
Turn AC line breaker off before removing or installing high voltage components (Refer to Figure 5-1).
fuses.
WARNING
5-6. TROUBLESHOOTING VOLTAGE HAZARD

If the transmitter fails to operate properly, check each USE CARE WHEN SERVICING GATING
circuit in the order that it is made operative. Use the CARDS A2AI, A2, AND A3. 250 VAC IS
simplified schematics and the overall schematic in Section 4 PRESENT ON CARDS WHEN MAIN CIRCUIT
when needed. Normal control panel meter readings are BREAKER A6CB6 IS ON. FAILURE TO
provided in Tables 3-5 and 3-6. Efficiency graphs are COMPLY MAY RESULT IN SERIOUS
provided in Figure 3-7. PERSONAL INJURY.

5-6.1 Access Panel Interlock Switch.

The access panel interlock switches must be blocked open
to perform certain adjustment procedures. To block the
panel switch to open, push in on the plunger and insert two
insulated blocks between the switch contactors. Remove the
insulated blocks before reinstalling the panel.
5-6.2 Test Equipment.
2. Remove two of the three gating cards from the A2
assembly.
3. Restore the primary power to the transmitter and turn
FIL ON.
4. Place the transmitter in MANUAL POWER CONTROL
and after the time delay has expired, tum PLATES ON.

Table 5-1 lists the test equipment necessary to maintain the

transmitter.

5-2
816R-4C
5-6.3 Troubleshooting the Power Controller. - Continued
NOTE
The transmitter plate and screen power supplies
will be operating with only one power phase
applied in the following tests. The plate voltage,
screen voltage, and RF power output will be lower
than usual. Exact voltages in these tests are
unimportant.
5. Operate POWER CONTROL ADJUST and observe that
the plate voltage, plate current, and RF power output
change smoothly. Note the maximum plate voltage. If
the power controller phase under test is good, there
should be no breaker trips, no unusual noise from the
power transformers and no building lights blinking.
CAUTION
REMOVE PRIMARY POWER FROM THE
TRANSMITTER EACH TIME A GATING
CARD IS REMOVED. FAILURE TO COMPLY
MAY RESULT IN CARD DAMAGE.
If none of the cards operate properly in the selected power
controller receptacle, use a different card receptacle and
repeat the test. Perform the same test with each of the
remaining gating cards in the same power controller card
receptacle. The results should be the same for each card if
the card is good. If all the cards operated properly, use one
of the cards to test each of the two remaining receptacles.
This will check the other two power controller phases.
If all cards operate properly in one or two receptacles but
not in another, it can safely be assumed that the cards are
good but either an A2 control transformer or one of the SCR
banks are defective. Experience indicates that the SCRs are
least likely to fail.
5-7. ADJUSTMENTS
All transmitters are factory adjusted and pre-tuned to
specific customer requirements. No adjustments are
required by the customer unless a broken part is replaced, a
specific assembly does not display meter readings within
allowable tolerances, or the transmitter is operated at a
frequency or power output different from the frequency or
power output specified in the production test data supplied
with the transmitter.
Change 2
MAINTENANCE
NOTE
The 24 Vdc power supply is ON when both the
24V supply breaker and ac line breaker are ON.
Unless otherwise indicated, the POWER
I
CONTROL switch is set to MANUAL, the
POWER switch is set to FORWARD, the AUTO
RECYCLE switch is set to OFF, and all circuit
breakers are set to ON during adjustment
procedures.
5-7.1 Switch Adjustments.
5-7.1.1 Air Interlock Switch, AI2S1.
1. Press the PLATE OFF and FILAMENT ON switches on
control panel AI.
2. Remove the rear panel behind the PA cavity.
3. Adjust the tension bolt on switch AI2SI so that the
green filament light goes out when the PA grid
compartment door is opened approximately one inch.
5-7.1.2 Tuning Motor Limit Switches, AI2SII-SI4.
1. Press the PLATE OFF and FILAMENT OFF switches
on control panel AI.
2. Remove the rear panel behind the PA cavity, or the side
panel next to the cavity.
3. Loosen the mounting screws on the limit switch.
4. Position the limit switch so that the peg mounted to the
rack gear causes the switch to trip before the peg runs
into either end-stop. The tuning and loading paddles
must never be closer than 5/8 inch from the blocking
capacitor.
5-7.2 Filament Voltage Adjustment.
1. Press the PLATE OFF and FILAMENT OFF switches
on the control panel AI.
5-3
MAINTENANCE 816R-4C

3- PHASE
ACINPUT

I I I TRANSMITTER
1 2 3 I POWER ENTRY
TERMINAL BLOCK

1
4
2
5
3
6 I *A6CB6

T I
TI I
I
1
4
2
5
:I *A6CB5 *A6CB41:
2
5 :1 *A6CB31:
2
5 :1 *A6CB21:
2
5 :1
Lh
~ - F8 ~F6 F10

............. ............. ...........

~AC O~~O~~O
1

~~~~~~
AC AC
2 3 A8K6
4(6('
~ ~
c:=J.........;........ ~ ........ ~
~
2

Z1A Z1B Z1C A2E3-3

:............
A9
............. ............. .... A2E3-1
A2E3-2

REAR VIEW OF
BREAKERS SHOWN

POWER 5 12 19 2 7 12
TRA NSFORMER PA PLATE PA SCREEN
TAP SSHOWN TRANSFORMER T1 TRANSFORMER T2
FO R 210 VAC 7 14 21 4 9 14
I I 95G0428
I

Figure 5-1. Primary AC Wiring, Power Control.

5-4
816R-4C
5-7.2 Filament Voltage Adjustment. - Continued
WARNING
VOLTAGE HAZARD
HIGH VOLTAGES ARE EXPOSED WHEN
CABINET DOORS OR ACCESS PANELS
ARE OPENED. THE SHAFT OF
VARIABLE TRANSFORMER A8A2T1 HAS
HAZARDOUS VOLTAGE TO GROUND
WHEN FILAMENT CONTACTOR IS
ENERGIZED. USE CARE WHEN
PERFORMING THE FOLLOWING
PROCEDURES. FAILURE TO COMPLY
MAY RESULT IN PERSONAL INJURY.
2. Open the power amplifier grid compartment and
connect a 0 to 10 volt, true RMS ac, one percent
meter, to the power amplifier filament rings on the
tube socket.
3. Run the meter leads through the comer of the
compartment and close the power amplifier
compartment door.
4. Remove the cover from the control circuits card cage
and pull the plunger on the card cage interlock all the
way out. Turn main circuit breaker A6CB6 OFF.
WARNING
VOLTAGE HAZARD
GROUND VARIABLE TRANSFORMER
(A8A2Tl) SHAFT AND CONTACT BRUSH
ASSEMBLY BEFORE TOUCHING ANY
PART OF VARIABLE TRANSFORMER.
REPEAT THIS PROCEDURE EACH TIME
POWER IS REMOVED. FAILURE TO
COMPLY MAY RESULT IN PERSONAL
INJURY.
5. Loosen motor coupling set screws on variable
transformer ASA2TI (Right side panel) end of
coupling, and turn the main circuit breaker ON.
6. Press FILAMENT ON switch on control panel AI.
MAINTENANCE
7. With S I of the filament regulator card A2A4 in
MANUAL position, depress RAISE switch, A2A4S3,
and run variable transformer drive motor until limit
switch actuator ann is against the upper clockwise
(CW) limit switch.
8. Adjust variable transformer A8A2TI with an insulated
rod for an indication of 6.4 V ac. Note the filament
meter reading. If filament meter does not agree with
calibration meter, adjust filament meter calibration
A2A7RI until it does.
9. Press FILAMENT OFF switch on control panel AI.
Turn OFF main circuit Breaker A6CB6.
10. Tighten set screws on variable transformer end of
motor coupling.
11. Place switch A2A4S I on the filament regulator card in
MANUAL position.
12. Turn main breaker A6CB6 back on. Press FILAMENT
ON switch on control panel AI.
13. Use the RAISE or LOWER switches, A2A4S2 and S3,
on the filament regulator card to adjust the filament
voltage to the desired voltage, 6.0 V ac rms is the
recommended operating voltage for 48 hours, as
indicated on the true rms voltmeter.
14. Check the comparator window voltage on the filament
regulator card. It should be preset to 5.00 volts. If it is
not, adjust resistor R20 observing the voltage on
BLUE test point 2 (TP2) and adjust for 5.00 volts.
Once this voltage is set, it should not need to be reset
unless a component change is made.
IS. Adjust resistor R2 for 5.00 volts by observing the
voltage on RED test point 3 (TP3). At this point the
green LOCK LED DS4 should illuminate.
16. To adjust the timer, while still in the MANUAL
position of switch S I, push both RAISE and LOWER
switches (S3 and S2) simultaneously and time how
long the timer yellow indicator, DS I, stays on. This
delay is normally set for 5 seconds at the factory to
prevent momentary changes in the power line voltage
from constantly effecting a correction. To increase
time delay adjust resistor R7 counter clockwise
(CCW); to decrease time delay adjust resistor R7 CWo
Repeating the above will verify your action. The time
delay range is approximately 0 to 12 seconds.
5-5
MAINTENANCE
17. Once the above adjustments are made, activate the
automatic mode of filament voltage regulation by
placing switch SI in the AUTO position. RAISE and
LOWER switches S3 and S2 only operate in the MAN
(manual) mode of operation.
18. The life of the PA tube can be greatly enhanced by
correctly adjusting the filament voltage required to
produce the emission needed for your rated output
power. To obtain the optimum tube life you should
adopt the following procedure.
19. First stabilize a new tube's emission by operating it at
the> re::ommended filament voltage for 48 hours.
20. Place the transmitter power control in the MANUAL
position. Also place the filament voltage regulator in
the MANUAL position.
21. Raise the transmitter output power to 105% of normal
rated power.
22. Carefully lower the filament voltage in 0.2 volt steps,
pausing about 30 seconds after each step, look for a
greater than 2%, change in output power or plate
current. This is the filament emission knee. Now raise
the filament voltage 0.2 volts above this voltage. This
is the correct filament voltage for your output power.
WARNING
REMOVE ALL POWER FROM THE
TRANSFORMER BEFORE WORKING ON
THE VARIABLE TRANSFORMER LIMIT
SWITCHES. FAILURE TO COMPLY MAY
RESULT IN PERSONAL INJURY.
23. It may be necessary to adjust the lower limit of the
filament voltage variable transformer to find the knee
and/or operate at the correct filament voltage.
24. After the correct voltage for desired operating power
has been established, repeat Steps 13 through 17 and
reset the "desired voltage" to the correct level.
25. Check for a change in the filament voltage knee one
week later. Keep the operating voltage 0.2 volts above
the emission knee. Repeat this check monthly
throughout the life of the tube.
5-6
816R-4C
26. After the filament voltage has been set, return the
transmitter output power control to the AUTO position.
Ensure that the filament voltage regulator is also in
AUTO.
5-7.3 DC Overload Adjustment.
1. Press the PLATE OFF and FILAMENT OFF switches
on control panel AI. Tum DRIVER POWER SUPPLY,
PA SCREEN POWER SUPPLY and PA PLATE
POWER SUPPLY circuit breakers OFF.
2. Remove the lower front center panel.
5-7.3.1 PA Plate Overload Adjustment.
1. Connect an ammeter from the positive terminal of an
adjustable 28 V dc power supply to resistor A5R8-l.
2. Connect the negative terminal of the dc power supply to
resistor A5R5.
3. Raise the de power supply current to 4.8 amperes.
NOTE
The plate supply current is rated at 4.0 amperes.
This measurement point is the sum of the plate
and screen supplies and 4.8 amperes allows for
the 0.8 ampere screen supply.
4. If overload does not occur, then adjust PA PLATE
OVLD ADJ resistor A5RI6 to trip relay A5K3 at this
current. (The PA PLATE OIL fault indicator on the
overload/recycle board lights when the relay trips.) If
overload trip occurs at less than 4.8 A, adjust resistor
A5RI6 to raise trip point to 4.8 amperes.
5. Disconnect the ammeter and remove the jumper from
the dc power supply to resistor A5R5.
5-7.3.2 PA Screen Overload Adjustment.
I. Connect a milliammeter from the positive terminal of
an adjustable 28 V dc power supply to terminal 3 of
A5R15.
2. Connect the negative terminal of the dc power supply to
terminal I of A5R15.
816R-4C
5-7.3.2 PA Screen Overload Adjustment. - Continued
3. Raise the power supply current to 800 mAo
4. If overload does not occur, then adjust PA SCREEN
OVLD ADJ resistor A5RI5 to trip relay A5K2 at this
current. The PA SCRN OIL fault indicator LED on Al
lights when the relay trips. If overload trip occurs at less
than 800 rnA, adjust resistor A5RI5 to raise trip point
to 800 rnA.
5. Disconnect the milliammeter and remove the jumpers
from the dc power supply to A5RI5.
6. Press the FAULT RESET switch on control panel AI.
5-7.4 PA Grid Current Meter Calibration.
1. Press PLATE OFF and FILAMENT OFF switches on
control panel AI. Tum DRIVER POWER SUPPLY,
PA SCREEN POWER SUPPLY and PA PLATE
POWER SUPPLY circuit breakers OFF.
2. Remove the front panel beneath the PA grid
compartment door.
3. Connect the negative terminal of an adjustable 28 V dc
power supply to A5E13 and the positive terminal to
A5E12.
4. Adjust the dc power supply current to 100 rnA.
5. Set the TEST METER selector switch to PA GRID 400
mAo
6. Adjust PA GRID MTRG CAL CONTROL resistor
A5RI8 for a 100 rnA reading on the test meter.
7. Remove the dc power supply test leads.
5-7.5 High Voltage Power Supply Static Check (no drive).
WARNING
HIGH VOLTAGES ARE EXPOSED WHEN
CABINET DOORS OR ACCESS PANELS ARE
OPENED OR REMOVED. FAILURE TO
COMPLY MAY RESULT IN PERSONAL
INJURY.
1. Remove the lower front panel below the exciter and
block open the interlock switch.
2. MUTE the exciter.
MAINTENANCE
3. Press the FILAMENT ON and PLATE ON switches on
control panel AI.
4. Raise or lower the POWER ADmST control until
approximately 8000 volts is indicated on the PLATE
VOLTAGE meter.
5. Set TEST METER select switch to PA SCREEN 800 V.
Observe that approximately 750 Volts is indicated on
the TEST METER.
6. Press the PLATE OFF and FILAMENT OFF switches
on control panel Al and Mute on the exciter.
7. Replace all panels and close all compartment doors.
5-7.6 IPA Metering Board Calibration.
5-7.6.1 General Information. Necessary equipment for this
calibration includes: Bird Thruline wattmeter with 500-watt
and IOO-watt elements, ammeter with 0 to 30 A dc rating
and inductive sensor, digital voltmeter, Bird 500-watt
dummy load, 50-ohm coaxial cable with Type N cable
connector and adapters: male-to-male and
female- to-female.
WARNING
TURN TRANSMITTER POWER OFF OR
DISCONNECT IT WHEN CONNECTING OR
REMOVING TEST EQUIPMENT AND
OTHER TEST COMPONENTS. HIGH
VOLTAGES AND HIGH POWER RF
SIGNALS ARE PRESENT. FAILURE TO
COMPLY MAY RESULT IN PERSONAL
INJURY.
5-7.6.2 Setup Procedures.
1. Refer to FM Broadcast Exciter 802B Instruction
Manual and adjust exciter power output to 15 watts.
2. Set PA SCREEN and PA PLATE POWER SUPPLY
circuit breakers on Circuit Breaker Panel (Figure 3-5) to
OFF.
5-7
MAINTENANCE 816R-4C

5-7.6.2 Setup Procedures. - Continued 5. Press PLATE ON switch-indicator on control panel to

ON (lighted) condition.
3. Set AC LINE circuit breaker on circuit breaker panel
(Figure 3-5) to OFF.
WARNING
4. Remove lower front access panel of center cabinet.
Block interlock switch for the panel so that it is HIGH VOLTAGE MAY BE PRESENT ON
bypassed. EXPOSED ELECTRICAL TERMINALS OR
CONDUCTORS OF THE TRANSMITTER.
5. Remove four retaining screws and slide the IFA drawer USE CAUTION WHEN WORKING NEAR
and attached cables out from front of cabinet. EXPOSED TERMINALS OR CONDUCTORS.
FAILURE TO COMPLY MAY RESULT IN
6. Set IPA metering assembly controls (Figure 6-11) as PERSONAL INJURY.
follows:
6. Use digital voltmeter to measure voltage at
R22 VSWR THRESHOLD INDICATOR Fully CW A3ARITBI-6. Record measurement.

I
R27
R32
R23
Rl4
COLLECTOR CURRENT CAL
COLLECTOR VOLTAGE CAL
FORWARDPOwtRCAL
REFLECTED POwtR CAL
Fully CCW
Fully CCW
Fully CCW
Fully CCW

7. Disconnect coaxial cable from output of the IPA.

7. Press Ec 60 VFS switch on IFA metering board A3AI.

8. Adjust A3AlR32 on IPA metering board so that voltage'

shown on meter matches that measured in step 6 above.

9. Slowly adjust exciter output so that power output of

NOTE
In the following step, the DC coupler (A3DCI) is
to remain in place at the IPA output.
8. Connect input of Thruline wattmeter with 500 W
element to IPA. Use appropriate coaxial adapter(s) and
50 ohm cable. Connect input of Bird 500 W dummy load
to output of wattmeter with appropriate adapter(s) and
cable.
5-7.6.3 Calibration Procedures.
1. Set AC LINE circuit breaker Figure 3-5 to ON.
2. Set BLOwtRS circuit breaker, and 28 V dc and
DRIVER POwtR SUPPLY circuit breakers, on circuit
breaker panel (Figure 3-5) to ON.
3. Press POwtR CONTROL MAN and FILAMENT ON
switch/indicators on control panel (Figure 3-2).
IPA as shown on Thruline wattmeter is 500 W.
10. Press FWD 1,200 WFS switch on IPA metering board
A3A1.
11. Adjust A3AIR23 on the IPA metering board so that I
power output shown on the meter is 500 W (forward
power meter scale is 0 to 1,200 W).
WARNING
DANGEROUS VOLTAGES ANDRF SIGNALS
ARE PRESENT IN THE TRANSMITTER.
AVOID CONTACT WITH TERMINALS OR
CONDUCTORS. FAILURE TO COMPLY
lVIAY RESULT IN PERSONAL INJURY.
12. Press Ic 30 AFS switch on the IPA metering board.
13. Position inductive sensor of 0 to 30 ampere ammeter
around the wire attached to terminal A3ARlTBI-6.
Record this measurement.

4. When READY indicator on PA control panel 14. Adjust A3AIR27 on IPA metering board (Figure 6-28)
illuminates, set PA SCREEN and PA PLATE POwtR so that current measurement shown on the meter
SUPPLY circuit breakers on circuit breaker panel to matches that recorded in Step 13 abov~.
ON.

5-8 Change 2
 816R-4C MAINTENANCE

5-7.6.3 Calibration Procedures. - Continued established in Step 28 above. Directional coupler is to be in

its normal forward configuration.
15. Adjust exciter output until a measurement of 100 watts
in shown on Thruline wattmeter. 32. Perform Steps 2 through 5 above.

16. Press PLATE OFF switch on PA control panel (Figure
3-2). Press FILAMENT OFF switch.
17. Set PA PLATE, PA SCREEN, DRIVER, and 28 V dc
POWER SUPPLY circuit breakers on circuit breaker
panel (Figure 3-5) to OFF.
18. Disconnect cable and adapter from IPA.
33. Verify that output ofIPA as shown on meter ofIPA
metering board (Figure 3-6) is 500 50 watts. Slight
adjustments may be made to the exciter output if
necessary.
34. Perform Steps 16 and 17 above. Then set AC LINE
circuit breaker on the circuit breaker panel (Figure 3-5)
to OFF.

19. Disconnect directional coupler A3DC 1 from the IPA.

Reverse coupler and use appropriate adapter to reinstall
it in the reverse mode.
20. Reconnect Thruline wattmeter cable and adapter to the
IPA.
21. Perform Steps 2 through 5, above, to re-power the
transmitter.
22. Verify that output ofIPA is still 100 watts as
established in Step 15 above.
23. Press REFL 1,200 WFS switch on IPA metering board.
124. Adjust A3A1R14 on IPA metering assembly (Figure
6-28) until a measurement of 100 watts is shown on the
meter.
25. Press FWD 1,200 WFS switch on IPA metering board.
126. Adjust A3A1R22 on IPA metering board CCW until the
VSWR light on the IPA metering board just comes on.
WARNING
GROUND ALL CAPACITORS AL'lD
CONDUCTORS IN THE TRANSMITTER
BEFORE PERFOR~INGTHE FOLLOWING
STEPS. FAILURE TO COMPLY MAY
RESULT IN PERSONAL INJURY.
35. Slide the IPA drawer (Figure 3-1) into transmitter.
Attach with four screws.
36. Unblock interlock switch for access panel of lower
compartment of transmitter center cabinet. Install access
panel.
5-7.7 FWD/REFL CAL and Power Control Card, A2A6.
NOTE
Maintenance is required only if major part
damage has occurred. Adequate test equipment
is required for proper, accurate alignment.

27. Perform Steps 16 through 21 above. 5-7.7.1 Offset Nulls.

28. Adjust exciter output (Figure 6-28) until the Truline

wattmeter indicates 500 watts. WARNING

29. Perform Steps 16 and 17 above. USE CARE WHEN SERVICING GATING
CARDS AlAI, A2, AND A3. 250 VAC IS
30. Disconnect Thruline wattmeter and dummy load from PRESENT ON CARDS WHEN MAIN CIRCUIT
output of IPA. BREAKER A6CB6 IS ON. FAILURE TO
COMPLY MAY RESULT IN SERIOUS
31. Reconnect coaxial cable so that grid input circuit of PERSONAL INJURY.
power amplifier is connected to output of driver. Be
sure directional coupler A3DCl is still in configuration

Change 2 5-9
 MAINTENANCE
5-7.7.1 Offset Nulls. - Continued
1. Place the A2A6 card on the extender board. Turn ON
only the transmitter filaments and allow the components
to temperature stabilize for at least 15 minutes.
2. Use a high impedance dc voltmeter to measure the
voltage at test point TP 1. Adjust resistor R9, FWD
OFFSET, set for zero voltage at test point TPI.
3. Use a high impedance dc voltmeter to measure the
voltage at test point TP2. Adjust resistor Rl, REFL
OFFSET, for zero voltage at test point TP2.
4. Use a high impedance dc voltmeter to measure the
voltage at U2-6, most easily accessible at either end of
resistor R27. Adjust resistor R6, OFFSET ADJUST, for
zero voltage at U2-6.
5-7.7.2 Forward Power Calibration.
1. Adjust the transmitter to normal power output using the
manual power controL An indirect power calculation
may be used if an external power meter is not available.
2. Adjust resistor RIO, FWD CAL, to indicate 100% on
the OUTPUT POWER meter AIM4. DO NOT
ADJUST THIS CONTROL AGAIN. Increase the
power control to maximum output power. Refer to the
test data for proper plate screen and driver transformer
taps if the maximum power output exceeds 105%. The
maximum power should not exceed 105% unless
unusual circumstances exist.
3. Switch to AUTO power control and adjust resistor R8,
PWR CNTRL ADJ, for 100% power in the AUTO
mode.
14. Apply 24 V dc to terminal board Al OTB2-1 to activate
relay AI0A2K7.
5. Adjust resistor R7, LP ADJUST, to the desired second
power level.
5-7.7.3 Reflected Power and VSWR Protection Calibration.
1. Use the manual power control to reduce the power
output to 10% of the desired operating TPO.
2. Pull the VSWR PROT jumper OFF and reverse the
direction of the top element in the directional coupler,
DC 1.
5-10
816R-4C
NOTE
Reflected Power (VSWR) trip point is factory
adjusted to 10% of rated transmitter power or
10% of TPO if factory is advised of TPO. This
level may not be desired and must be set by
station engineer to the desired safe level.
3. Adjust resistor R2, REFL CAL, to indicate 10%
reflected power. Full scale is 12% when reflected power
is selected. DO NOT ADJUST THIS CONTROL
AGAIN.
4. With plates OFF, depress TEST switch, SI, and adjust
resistor R3, REFL ADJ, for desired reflected (VSWR)
level indication on panel power meter AIM4. Full scale
is 12%. Nuisance trips may occur if the trip level is set
for less than 5%.
5. Place VSWR PROT jumper ON and adjust resistor R4
VSWR PROT CAL until a VSWR Overload occurs.
6. Remove all voltage, return the top element and VSWR
PROT switch to normaL
5-7.7.4 VSWR Foldback Adjustment.
NOTE
The Foldback Circuit is not enabled when the
transmitter is shipped from our factory. There
is the possibility of additional damage to a
previously damaged antenna system where the
Foldback circuit is in use. The Foldback level
should be set to the fully CCW position unless
antenna icing conditions are likely.
1. Pull VSWR PROT jumper OFF. Switch to AUTO
power control, and depress the REFL switch.
2. Remove the low power element from the top, reflected
power position of the directional coupler, DC 1.
3. Remove the high power element from the bottom,
forward power position of the directional coupler, DCl,
and install it in the reflected power position with the
element arrow pointing toward the load.
Change 2
816R-4C
5-7.7.4 VSWR Foldback Adjustment. - Continued
4. Tum the plate voltage ON, and in AUTO power mode,
adjust R5 VSWR FOLDBACK LEVEL to the desired
foldback level. Read the reflected power on the 12%
scale. Disregard the fact that the forward element is not
calibrated for the reflected power meter. This test only
requires a voltage that is controlled by the power
controller and represents some amount of reflected
power. Foldback level must be approximately half
VSWR trip level or less.
5. Remove plate voltage, return the high power and low
power directional coupler elements to their proper
sockets and direction. Return the VSWR PROT jumper
to ON and resume normal transmitter operation.
5-7.8 Phase Monitor Adjustment.
WARNING
HIGH VOLTAGES ARE EXPOSED WHEN
CABINET DOORS OR ACCESS PANELS ARE
OPENED. USE EXTREME CARE WHEN
PERFORMING THE FOLLOWING
PROCEDURES. FAILURE TO COMPLY MAY
RESULT IN PERSONAL INJURY.
I. Remove primary power and the right front bay access
panels. Locate phase loss relay A8K5.
2. The phase loss/phase rotation monitor will shut off the
transmitter when phase loss or incorrect sequence is
detected. A phase loss will be detected if the line
voltage drops below the threshold voltage level which is
set by turning the control on relay K5. The threshold
voltage range is 190 to 270 volts. Set control to 190
volts, full counterclockwise (CCW).
3. Replace primary power and right front access panels.
5-8. CHANGING POWER
The power output is adjusted by changing taps on the screen
transformer T2. The PA plate voltage is maintained high
(8.2 to 8.7 kV) to keep efficiency high. Use the following
data supplied in Sections 2 and 3 as a guide: Tables 2-1,3-5
and 3-6, and Figure 2-5. Adjust the screen voltage to obtain
MAINTENANCE
the desired output power. To complete the power change,
refer to Paragraphs 5-7.7, 5-9.3, and 3.3, Step 25.
5-9. CHANGING FREQUENCY
NOTE
If power and frequency are to be changed, refer
to Power Change, Paragraph 5-8, and change
transformer taps as directed, then return to this
paragraph to complete the frequency change
procedure. Major RF tuning is required only
when components in the RF circuit are replaced
or when the operating frequency is changed.
Refer to the initial turn-on procedures
(Paragraph 3-3 Steps 19 through 27) for minor
tuning instructions.
The following paragraphs provide procedures for major RF
tuning of the transmitter. If the operating frequency is the
same as the frequency specified in the production test data
supplied with the transmitter, perform the procedures in
Paragraphs 5-9.2, Steps 1 through 10. If the operating
frequency is different from the frequency specified in the
production test data supplied with the transmitter, perform
the procedures in Paragraphs 5-9. I through 5-9.3.
NOTE
The data presented in the graphs (Figures 5-2,
5-3 and 5-4) is approximate and is intended only
to get the transmitter tuning close.
5-9.1 Frequency Change Adjustments.
NOTE
These adjustments are not necessary if the
related components have not been replaced and
the operating frequency is the same as the
frequency specified in the production test data
supplied with the transmitter.
5-9.1.1 Shorting Plane.
1. Press the PLATE OFF and FILAMENT OFF switches
on control panel AI.
5-11
MAINTENANCE
5-9.1.1 Shorting Plane. - Continued
2. Open the plate cavity doors.
3. Adjust the plate cavity slider deck (Figure 4-7) to the
desired frequency in accordance with the graph in
Figure 5-2.
5-9.1.2 PA Neutralization. Adjust the PA neutralization
bars to the desired frequency in accordance with the graph
in Figure 5-3.
5-9.1.3 PA Grid Tuning Slider.
I. Open the PA grid compartment door.
2. Adjust the PA grid tuning sliders (Figures 5-4 and 5-5,
Ll, 2, 3) in accordance with the graph shown in Figure
5-4 for the desired frequency.
5-9.1.4 PA Grid Swamping Capacitor.
1. Swamping capacitor A12C3 consists of two aluminum
plates separated by some distance. The position of the
plate nearest the front of the transmitter is adjustable,
thus making it possible to set the distance between the
two plates. Referring to Figure 5-6, loosen the screw on
the adjustable plate and position it to obtain the plate to
plate spacing indicated in Figure 5-6 for the desired
operating frequency. The spacing may be checked by
using a drill bit or a similar device inserted between the
plates.
5-12
816R-4C
2. Tighten the screw on the adjustable plate.
5-9.1.5 Cathode Return Capacitor. Cathode capacitor slot
position definition: There are seven capacitor positions
defined for each side of the four cathode return capacitors.
The seven positions are chosen to be easily identified by
eye. The positions are described below and in Figures 5-7,
5-8, and 5-9.
Initially set the capacitor to the nearest whole position
indicated above. The final position of the capacitor may be
fine adjusted for improved efficiency after the transmitter is
operating.
5-9.1.6 Efficiency Capacitor. Preset the efficiency
capacitor A12A3C39 for minimum capacitance. The
capacitor plates should be completely unmeshed.
5-9.1.7 Coupling Capacitor. Preset the coupling capacitor
(C1) for minimum capacitance. The capacitor plate should
be completely unmeshed. Close the grid compartment door.
5-9.1.8 PA Bias. Preset the bias resistor (R35), located
behind the power amplifier cavity, to the middle of its range.
(Continued on Page 5-21)
816R-4C MAINTENANCE

18
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f' ~
17
f ' .........
~
16 ~
CI) .........
ill
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o .........
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z r"
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014
r--....
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r--....
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13
DATA DATE t'....
DECEMBER 1993

88 90 92 94 96 98 100 102 104 106

FREQUENCY IN MHz

SLIDER DECK

1/
/
1
(X) I I
TUBE SHELF
/
j / 93G0306

Figure 5-2. PA Plate Tuning Cavity Slider, Coarse Adjustment.

5-13
MAINTENANCE 816R-4C

SCREEN RING
PA CAVITY FLOOR
o

TUBE SOCKET
NEUTRALIZING CLAMPS

Cf) 3
w
I
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?; 2 I---
DATA DATE
DECEMBER 1993
e.
w
()
z

I-
Cf)
is
o
88 90 92 94 96 98 100 102 104 106 108
FREQUENCY (MHz)
93G0307

Figure 5-3. PA Neutralizing Adjustment.

5-14
816R-4C MAINTENANCE

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r-..... , r---.. r-..... ,....."""
z
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""'-...
0- . . r-..... r--...
w
o
z """" --... r--...
..........
;::1
Cf)
(5
--r-..... t'-.....;

DATA DATE
DECEMBER 1993

o I I I I
88 90 92 94 96 98 100 102 104 106 108
FREQUENCY IN MHz

C7,8,9

C4 5 6 C10, 11, 12
" ..-----------+--\---~----------

i i
(0) (0)
! !

9380308

Figure 5-4. Graph for Coarse Setting of PA Grid Tuning Inductors.

5-15
MAINTENANCE 816R-4C

C6 C5 L1 C4

C9
C58

C38
C53

C7
FILAMENT
LEAD

C8

L2

C9
C60

C59
FILAMENT
LEAD

C10 L3 C11 C12

93G0309

Figure 5-5. Power Amplifier Tube Socket (Bottom View), A12A3.

5-16
816R-4C MAINTENANCE

0.6

0.5
~
(j) 0.4 ioo""
~
w
I
U
Z
0.3 ../
~
o
~
0.2
"" DATA DATE
DECEMBER 1993

0.1

o
85 90 95 100 105 110
FREQ MHz

I
o

93G0310

Figure 5-6. PA Grid Swamping Capacitor.

5-17
MAINTENANCE 816R-4C

o C58
PA SOCKET
BOTTOM VIEW
C53 SIMPLIFIED

CGO

D
FRONT OF TRANSMITIER

93G0311

Figure 5-7. PA Socket, Cathode Return Capacitors.

5-18
816R-4C MAINTENANCE

SCRE HEAD

OUTSIDE
SLOT _____

~INSIDE
SLOT CENTER
OF SOCKET

C53, C58, C59, C60

DOOR KNOB TYPE
93G0312
CATHODE BYPASS
CAPACITORS

Figure 5-8. Adjustment of Cathode Return Capacitors.

5-19
MAINTENANCE 816R-4C

0:::
~
6

5
"~ ~

\5'0('

:2:
:J
Z '~ r<5/0('
z 4

"
o
i=
~ INSIDE
(f) ................... '

o0.. 3

I-----
DATA DATE
DECEMBER 1993
'"~ r<5/0('

I
85 90 95 100 105 110 93G0313

FREQUENCY MHz

TOP (INSIDE)

BonOM (OUTSIDE)

POSITION NUMBER
2 3 4 5 6 7

93G0314

Figure 5-9. Cathode Return Capacitor Position vs. Frequency.

5-20
816R-4C MAINTENANCE

5-9.1.9 IPA to PA Cable Length. The length of the coaxial 1. Use a coax cable and BNC to Type-N adapter to
cable between the IPA directional coupler (A3DC1) and the connect the exciter RF output directly to the grid input
PA cavity input connector shall be cut to a specific length circuit. This bypasses the IP A.
based on the desired operating frequency. The cable must be
type RG-142. It can be obtained from CE by ordering part 2. Tum the transmitter plate breaker CB5 OFF.
number MI7/60-RG 142. Use the illustration in Figure 5-10
to calculate the cable length. 3. Tum filament and plate control ON. After the filament
time delay, there will be IPA collector voltage but no
45
IPA collector current. There will be no PA plate
IPA COAX LENGTH voltage or screen voltage since the plate breaker is
II
81BR.1C. 2C, 3C & 4C OFF.
I' (DUAL 400W MODULES)
40 1'\
4. Set the exciter RF output level to approximately 15
watts.
35
I"
5. Adjust the PA grid TUNING and COUPLING
controls for minimum indication on the exciter
30
reflected power meter.

\. 6. Increase the exciter RF output to approximately 40

watts and repeat Step 5.
25
... I'\, 7. Tum plate and filament control OFF and remove
primary power from the transmitter. Restore the
20 exciter and IPA to original configuration. Tum plate
breaker CB5 ON.

o
85 90 95 100 105 110 NOTE
FREQUENCY (MHz)

The PA tube input impedance decreases as the

Figure 5-10. IPA to PA Cable Length. grid input power is increased. The grid tuning
and coupling must be readjusted when the
5-9.1.10 PA Grid Circuit. There are several reasons for IPA is reconnected and the IPA output power
adjustment of the PA grid tuning and coupling circuits, for is increased to normal.
example:

A. When the IPA module fails and is replaced. The following steps shall be performed starting with low
IPA output power and zero or minimum plate voltage.
B. When the tube is replaced. Adjust grid tuning and coupling as drive power is slowly
increased until normal drive power is reached and then
C. If there is any reason to suspect that there may be a slowly increase plate voltage while adjusting the grid tuning
bad load on the IPA or if changes have been made in and coupling until normal operating plate voltage is
the PA grid circuit. reached. Keep the IPA reflected power to a minimum while
making adjustments to IPA power output and plate voltage.
When the IPA internal VSWR protection circuits are active,
the IPA output power will be reduced and the fault lamp 8. Restore primary power to the transmitter and tum the
illuminated. This can make grid tuning difficult if the grid is filament control ON.
far out of tune. The 802B Exciter can be used to adjust the
grid circuit to approximately correct tuning and coupling 9. Set the exciter power output adjustment fully CCW.
positions. The 802B Exciter has a reflected power foldback
circuit that limits the reflected power to a safe level for the
exciter regardless of the VSWR presented to the exciter by
the PA grid circuit. The first six steps of the following
procedure allows you to tune the grid circuit using the
output of the exciter.

Change 2 5-21
MAINTENANCE
5-9.1.10 PA Grid Circuit. - Continued
10. Mute the exciter. Tum ON the plate control and
reduce the plate voltage to zero or minimum with the
manual power control.
11. Unmute the exciter. Slowly increase the exciter output
while watching the IPA reflected power. Do not let the
IPA reflected power exceed 60 watts.
12. Adjust the PA grid tuning and coupling for minimum
IPA reflected power as the exciter output is increased
to normal. DO NOT exceed 35 watts of output power
from the exciter. The normal range of IPA collector
current is 15 to 20 amperes.
13. Slowly increase the plate voltage with the manual
power control. Notice that the IPA reflected power
will increase as the plate voltage is increased. Adjust
the grid tuning and coupling to keep the IPA reflected
power at minimum and IPA forward power at
maximum as the plate voltage is increased toward
maximum.
14. This completes the adjustment procedure. Restore the
transmitter to normal configuration.
5-9.2 PA Tuning and Loading.
1. Press PLATE OFF and FILAMENT OFF switches on
control panel AI.
2. If possible, connect the transmitter to an RF
Wattmeter/dummy load combination or a calorimeter
capable of measuring and dissipating 21.5 kW at 88 to
108 MHz. If these devices are unavailable, refer to the
RF OUTPUT on the control panel for measurement.
I CAUTION
DO NOT PERFORM THE REMAINDER OF
THIS PROCEDURE IF THE
TRANSMITTER IS NOT CONNECTED TO
AN ANTENNA WITH A 50-OHM
IMPEDANCE OR A DUMMY LOAD
CAPABLE OF DISSIPATING AT LEAST 35
KILOWATTS. FAILURE TO COMPLY
MAY RESULT IN DAMAGE TO THE
TRANSMITTER.
3. Open the plate cavity access door and observe PA
tuning and loading capacitors AI2C5I and AI2C50.
5-22
816R-4C
(See Figure 4-7.) Adjust the PA TUNING control on the
control panel until the capacitor is positioned approximately
mid-range. Close the plate cavity door.
NOTE
An easier way to determine position of
capacitors A12C51 and A12C50 is to look at
the capacitor motor drive units. Each has a
limit switch actuator bar that travels with the
capacitor plate. When it is in the middle of its
range so are the capacitors. Left side and
center rear covers must be removed.
CAUTION
DO NOT EXCEED THE FOLLOWING
lYIAXIMUM RATINGS, FAILURE TO
COMPLY MAY RESULT IN DAMAGE TO
THE TRANSMITTER:
PA SCREEN CURRENT: 600mA
PA PLATE CURRENT: 4.2A
4. Place power control in MANUAL mode.
5. Press the FILAMENT ON and PLATE ON switches
on control panel AI.
CAUTION
MAXllvIUM PA TUBE PLATE
DISSIPATION IS 15 KW. PROLONGED
TRANSMITTER OPERATION WITH THE
PLATE IMPROPERLY TUNED MAY
DAMAGE THE POWER AMPLIFIER.
CALCULATE THE PLATE DISSIPATION
USING THE FORMULA BELOW. FAILURE
TO COMPLY MAY RESULT IN POWER
AMPLIFIER DAMAGE.
Where: Dp is plate dissipation in Watts
Ip is DC plate current in amperes
Ep is DC plate voltage in volts
Op is RF output power in Watts
Change 2
816R-4C MAINTENANCE

5-9.2 PA Tuning. - Continued a. REGENERATIVE (Positive Feedback)

6. Alternately adjust the PA GRID TUNING (AI2C2) b. PERFECTLY NEUTRALIZED (No

and COUPLING (AI2CI) capacitors for minimum Feedback)
reflected IPA reflected power. The power amplifier
grid current should be at least 80 mA. c. DEGENERATIVE (Negative Feedback)

7. Adjust the PA TUNING and PA LOADING controls The state of neutralization can be identified by observing the
for a maximum output power indication. control grid current while raising the plate tuning.

8. Repeat Steps 6 and 7 until maximum output power is

obtained. If the PA TUNING control encounters an If Grid Current State Of Neutralization
end-stop while in the LOWER position, lower the
shorting plane and retune. If an end-stop is encountered Rises Regenerative
in the RAISE position, raise the shorting plane and Doesn't change Perfect
retune. Drops Degenerative
NOTE

Because of the relatively high output capacity

of the 4CX15,OOOA tube and the resulting low
cavity inductance, no plate current dip will be
noted at higher power levels. Tuning and
loading should be adjusted in steps for
maximum output power. Perform procedure in
Paragraph 3-3, Step 25, for best efficiency.
Experience has shown that it is best to adjust the
neutralization slightly beyond the point of perfect
neutralization into the region of degeneration. Moving the
neutralization bars out slightly, 1/16" to 1/8", from the point
of perfect neutralization will place the PA into the
degenerative region.

9. Check for power amplifier neutralization. Refer to NOTE

Paragraph 5-9.3.
NOTE
Compare the transmitter operating
parameters with those in Tables 3-5 and 3-6.
Some fine tuning of the previously preset
adjustments may be needed to bring operating
parameters into agreement with those found in
the data. If efficiency needs improvement,
adjustment of the efficiency capacitor
(A12A3C39) may be needed.
Check the transmitter for proper neutralization.
If neutralization is correct, do not perform this
procedure.
1. Press the PLATE OFF and FILAMENT OFF switches
on control panel AI.
2. Open the PA cavity door. Short all high voltage
terminals with grounding stick.

10. Press the PLATE OFF and FILAMENT OFF switches 3. Remove front half of tube air guide to gain access to
on control panel AI. screen sliders.

11. Determine if plate tuning capacitor A 12C50 is 4.
approximately halfway between its limits.
12. If plate tuning capacitor A 12C50 is not approximately
half way between its limits, adjust the PA plate cavity
shorting plane (Paragraph 5-9.1, Step 1) and repeat 5.
Steps 3 through 12 of this paragraph.
6.
5-9.3 PA Neutralization.
Refer to Figure 5-3 and adjust the screen sliders LN1 and
LNz ' The sliders should not require an adjustment greater
than 1/4 inch from the initial setting. (A setting on the
plus side is preferred.)
Install the tube air guide.
Close the cavity door and apply power to the
transmitter.

The power amplifier of the transmitter can be found in one 7. Check for proper neutralization again. If incorrect,
of three possible states of neutralization (neut). These are: repeat Steps 2 through 6.

5-23
MAINTENANCE 816R-4C

(This Page Intentionally Left Blank)

5-24
816R-4C PARTS LISTS

SECTION 6 - PARTS LISTS

6-1. INTRODUCTION 6-4. PART NUl\tmER

This section contains a list of repairable/replaceable Continental Electronics (CE) specification or drawing I
electrical, and selected mechanical parts for the 816R-4C, control numbers for each item in the parts listings, are
FM Transmitter. Paragraphs 6-2 through 6-4 describe the reflected in this column.
three columns in the parts lists.

6-2. REFERENCE DESIGNATIONS (REF DES)
This column contains the electrical reference designators of
parts that have been assigned on schematics or wiring
diagrams, and/or index numbers for parts which have not
been assigned reference designators. When a reference
designator within a series of designators has not been
assigned a part number, the unassigned reference designator
will be omitted from the list.
6-5. ILLUSTRATIONS
Parts listed in the REF DES column are located on
corresponding illustrations. The illustration always precedes
the parts list. More than one illustration may be required to
identify all items in an assembly. When a replaceable item
is hidden from view by structural parts or wiring, a dotted
leader line is used to show the items location on the
illustration.

6-6. INDEX OF PARTS LISTS

6-3. DESCRIPTION
Table 6-1 is an index of major subassemblies used in the
The identifying noun or item name followed by a brief type 816R-4C Transmitter. The subassemblies are
description such as size, color, rating or special sequentially listed. The first parts list will cover items not
characteristics will be listed in this column. The included in a specific subassembly.
description for electrical/electronic parts includes the
application ratings and tolerances.

Table 6-1. Index of Parts Lists.

Ref. Des. Description/Title Part No. Rev Page

Transmitter, 816R-4C, 27.5 kW 180297-2 P 6-5

Main Cable 180328-1 B 6-6
Al Control Panel 189638-1 A 6-9
AlAI Control Panel Circuit Card Assembly 189668-1 D 6-11
A2 Card Cage Assembly 180299-2 F 6-19
A2A4 Filament Regulator Circuit Card Assembly 182901-1 E 6-21
A2A5 OverloadlRecycle Circuit Card Assembly 180166-1 G 6-27
A2A6 Power Monitor/Control Circuit Card Assembly 180161-1 G 6-31
A2A7 Card Cage Component Circuit Card Assembly 189620-1 F 6-37
A2A8 Backplane Circuit Card Assembly 180194-1 J 6-41
A2A9 Power Control Assembly 172715-1 C 6-43
A3 Intermediate Power Amplifier Assembly. 180302-2 H 6-45
A3Al IPA Metering Circuit Card Assembly 195079-1 A 6-47
A3A2 IPA Status Assembly 189625-1 A 6-49
A3A3 Amplifier Assembly 193773-1 J 6-51
A3A3A1-A2 Amplifier Module 189215-1 E 6-53
A3A3A1-A2A1 Radio Frequency, Circuit Card Assembly 189213-1 E 6-55
A3A3A1-A2A2 Control, Circuit Card Assembly 189210-1 C 6-57

Change 2 6-1
PARTS LISTS 816R-4C

Table 6-1. Index of Parts Lists. Continued

Ref. Des. Description/Title Part No. Rev Page

A5 Component Shelf Assembly 180317-3 P 6-61

A5AI IP Metering Assembly, Circuit Card Assembly 180386-1 A 6-65
A6 Circuit Breaker Assembly 180303-3 6-67
A7 Lowpass Filter Assembly 786-3451-003 F 6-71
A8 Component Panel Assembly 180320-1 E 6-73
A8Al Power Failure Recycle, Circuit Card Assembly 640-3466-001 B 6-75
A8A2 Variac Driver Assembly 648-8104-001 E 6-77
A9 SCR Assembly 180304-1 6-79
AlO Power Supply Assembly 180318-1 H 6-81
AI0Al Bias Component, Circuit Card Assembly 180383-1 A 6-83
AlOA2 Remote Control, Circuit Card Assembly 180310-3 A 6-85
A12 Power Amplifier Cavity Assembly 786-3335-005 AR 6-88
A12Al Metering Multiplier, Circuit Card Assembly 643-7445-001 C 6-91
A12A2 Metering Multiplier, Circuit Card Assembly 643-7446-001 B 6-93
A12A3 Socket Assembly, Electron Tube 786-3686-002 H 6-97
A13 Bleeder Resistor Assembly 180394-1 6-99

6-2 Change 3
816R-4C PARTS LISTS

P2 P1 DC1-B

DC1

~
.DC1_A (DIODE PIN: 353-5376-010)

A12 A1 A2 A3 A4 A5
\ \ I / /

o
'0 JIlIlUJl
o u

o
I-

__ 0
o o
o

o
o
0
t.. . r--.
0
51
~ ~
==-
0 0

I ~ ~
==- D_ O

v
0 0
~ ~ 0 0

~ ~ 0 0

I ~~ 0

I / / / \ "\ 0

r
/
/ / \ \ OOGOO 05
B1 (REF) T4 C1 (REF) L2 52 T2 T1
(REF)

Figure 6-1. 816R-4C FM Transmitter (Sheet 1 of 2).

Change 2 6-3
PARTS LISTS 816R-4C

DC1
(REF)
FAN BLADE PIN 0093118030 - -

B2
\ \
A13
\
\ I
/
A9

.
1,
c::=::J

I
/
A7
/

'F\~
""-
D /
~
r-

~~ ~~
I

Z1C
""-
Z1B '-... ~D
~"
"'-

Z1A ........
............... /
f::::
r-....--......q
It 0 I
'boOb=:
011'0 I
c

g
0
A10 c:::=::J
............
I II

~ ctf
~ ~'
T3
v ... V
rol.- ~
,..............
84
l....- V

~V~ v 83
0

--- I....-

mln n
~ =------- B1
~ o rn
~
~ D VV
V

~I/V
r
\

,.-
h\ --= --=
\

\
(1\ II
;:,-
~
~
JII I
T- ."
\ ""
\
T1
(REF)
\
\
T2
\
85 '" '"
'\.
L1
'\.
C1 95G0253

Figure 6-1. 816R-4C FM Transmitter (Sheet 2 of 2).

6-4 Change 2
816R-4C PARTS LISTS

PL180297-2 816R-4C, 27.5 KW FM TRANSMITTER Rev.P

Ref. Des. Part No. Description

Al *189638-1 CONTROL PANEL

A2 *180299-2 CARD CAGE ASY
A3 *180302-2 IPAASSY
A4 NOT-USED
A5 *180317-3 COMPONENT SHELF ASSY
A6 *180303-3 CIRCUIT BREAKER ASSY
A7 *786-3451-003 ASSEMBLY,LOW PASS FILTER
A8 *180320-1 COMPONENT PANEL ASSY
A9 *180304-1 SCRASSY
AlO *180318-1 POWER SUPPLY ASSY
A12 *786-3335-005 POWER AMPLIFIER CAVITY ASSEMBLY
Al3 *180394-1 BLEEDER RESISTOR ASSY .
B1 009-0167-010 FAN,CENTRIFUGAL:800CFM@4"SP,220/440V,50/60HZ, 1HP 3PH,3450RPM
MOTOR,DIRECT DRIVE
C1 930-0781-040 CAPACITOR,FIXED,PAPER:20 UF,+-10%,10K WVDC OIL FILLED, 1/2-13
TERMINALS
C2 *159422-1 CAP,BLOCKING
DC1 277-5052-010 COUPLER,DIRECTIONAL:W/CRYSTAL DETECTORS&RF MONITOR
PORT, 1KW TO 35KW,1 :05: 1 VSWR MAX
11 668-0199-010 REACTOR:4 HENRIES MIN @ 4.00 ADC,400 VRMS RIPPLE 300-360 HZ
L2 668-0200-030 REACTOR: 1.0 HENRIES MIN.@ 6.0 ADC,38VRMS/2500 V,
WITHSTANDING,400 HZ
L3 MS91189-21 COIL,RADIO FREQUENCY:4.7 UH,+-10%,860 DCMA,Q=60MIN 90 MHZ SELF
RESONANT FREQ,0.560 DCR MAX
Sl *627-9743-004 SWITCH ASSEMBLY,SHORTING
S2 *627-9743-004 SWITCH ASSEMBLY,SHORTING
S3 *627-9743-008 SWITCH ASSEMBLY,SHORTING
S4 *627-9743-008 SWITCH ASSEMBLY,SHORTING
S5 *627-9743-008 SWITCH ASSEMBLY, SHORTING
Tl 662-6076-010 TRANSFORMER,POWER:STEP-UP,PRI200-250V,50/60HZ,3PH
DELTA,SEC:6520 VRMS @ 3.4 AMP,8750 VDC @4.1 AMP
T2 664-5003-010 TRANSFORMER,POWERSTEP-UP,250 V/800 VDC
T3 662-6024-010 TRANSFORMER,POWER:STEP-DOWN,250 VOLT/45 VOLT,3 PH
T4 662-6270-010 TRANSFORMER,POWER:STEP-DN,PRI=230/460V,50/60HZ,lPH
SEC=115V,2.17AMP,250VA,OPEN,DRY TYPE CONTROL XFMR
VI 256-0157-000 ELECTRON TUBE:POWER TETRODE
ZlA 353-6596-030 RECTIFIER,SEMICONDUCTOR DEVICE:SILICON,HIGH VLTG DOUBLER
ASSY,16KV PRV,4AMP EACH LEG
ZlB 353-6596-030 RECTIFIER, SEMICONDUCTOR DEVICE:SILICON,HIGH VLTG DOUBLER
ASSY,16KV PRV,4AMP EACH LEG
ZlC 353-6596-030 RECTIFIER,SEMICONDUCTOR DEVICE:SILICON,HIGH VLTG DOUBLER
ASSY,16KV PRV,4AMP EACH LEG

Change 2 6-5
PARTS LISTS 816R-4C

PL180328-1 MAIN CABLE Rev.B

Ref. Des. Part No. Description

PI 372-9755-010 CONNECTOR BODY, PLUG, ELECTRICAL: 60 POSITIONS, 2 ROW, INDENT

LATCHING, 0.100 X 0.100 CENTERS
P2 372-9755-010 CONNECTOR BODY, PLUG, ELECTRICAL: 60 POSITIONS, 2 ROW, INDENT
LATCHING, 0.100 X 0.100 CENTERS
P3 372-9766-020 CONNECTOR BODY, PLUG, ELECTRICAL: 20 POSITIONS, PLZD 1 ROW
CONTACT HOUSING, O.I"CENTERS, W/DETENTLATCH
P4 372-9766-020 CONNECTOR BODY, PLUG, ELECTRICAL: 20 POSITIONS, PLZD 1 ROW
CONTACT HOUSING, O.I"CENTERS, W/DETENT LATCH
P5 372-9761-030 CONNECTOR BODY, PLUG, ELECTRICAL: 40,CAVITY, 2 ROW DETENT
LATCHING, WIO STRAIN RELIEF, .1"X.l"CENTERS
P6 372-9761-030 CONNECTOR BODY, PLUG, ELECTRICAL: 40 CAVITY, 2 ROW DETENT
LATCHING, WIO STRAIN RELIEF, .1"X.l"CENTERS
P7 372-9766-020 CONNECTOR BODY, PLUG, ELECTRICAL: 20 POSITIONS, PLZD 1 ROW
CONTACT HOUSING, 0.1 "CENTERS, W/DETENT LATCH

6-6 Change 2
816R-4C PARTS LISTS

(This Page Intentionally left Blank)

Change 1 6-7
PARTS LISTS 816R-4C

M1, C1 M2,C2 M3, C3 M4,C4

o o

PlA'IC VOLTAIlE PlA'IC CURRENT

.......................................................................................................
POWER 0UT1'IJT

----
O'llNllU'l'I.Y

0 ............. . - [ DO
.......
NJlO
DO
.... DD
....
I'OWEflCOlllRCl. -
COl
FlAISIT- -,"","'-
COl

J
D0
- LOWI!R
PCMel..."...,.
~U~

- POMR-

----
O .... llAIl""""""'"
O ............ YCl.TAllE 0-- OIWT"LTQllPICTUt o JltIMt.DlXaIrlU( OM.-CJIIIlJ)
0-LllT-Q

DD D D
0- LIlT--()

-- ---
OQIIIID-wruc OM..-DClCaInUl: OO....,.... 1lNC OMI'U:I'IICMO
0 .........
0'"- a MllCClRlnLK o0 _ _
1Ii1'lQA'M.1mK 0_... RAIllE LOWI!R RAIllE LOWI!R
- L.<WlI> -
"""" .....".
0 -..... OL_oocalmJt

-OOc. 0
0-

,0
Oo_oocatm.l[

(0---
0 -.....
0-_ )

-:0
93G0318

A1

Figure 6-2. Control Panel, AI.

6-8 Change 2
816R-4C PARTS LISTS

PL189638-1 CONTROL PANEL Rev. A

Ref. Des. Part No. Description

Al *189668-1 CCA,CONTROL PANEL

C1 CM05FD101J03 CAPACITOR,FIXED,MICA:100 PF,+-5%,500 WVDC
C2 CM05FDl 0 lJ03 CAPACITOR,FIXED,MICA:lOO PF,+-5%,500 WVDC
C3 CM05FDlOlJ03 CAPACITOR,FIXED,MICA: 100 PF,+-5%,500 WVDC
C4 CM05FDlO 1J03 CAPACITOR,FIXED ,MICA: 100 PF,+-5%,500 WVDC
M1 458-5005-060 METER,ARBITRARY SCALE:1MADC SENS,0-8/0-4 SCALES 100 OHM INT
RES,3-1/2" RECT,PANEL MT,PVT&JWL
M2 458-5005-070 VOLTMETER:DC,2MADC SENS,0-10 DC KILOVOLTS SCALE 1000 OHM IN
RES,3-1/2" RECT,PANEL MT,PVT&JWL
M3 458-5005-050 AMMETER:DC,lMADC SENS,0-5 DC AMPERES SCALE 1250 OHM INT RES,3-
1/2" RECT,PANEL MT,PVT&JWL
M4 458-5005-100 METER,SPECIAL SCALE:DC,100UADC SENS,0-120%/0-12% SCALE,1750 OHM
INT RES,3-1/2"RECT,PANEL MT,PVT&JWL

Change 2 6-9
PARTS LISTS 816R-4C

0 0
DDs1

o DS2
(J][C] [C][C] [C]
S1 S2 S 3 0 S4 S5 S6
(J] [C]
S7 S8
0S9

o DS3
DS26
0
DS27
0
DS28
0 0
DS29

o DS4 o ODS6 o
o
DS11

DS12
o
o
DS17

DS18
o
o
DS23

DS24
0
[C] [C]
o DS5
DDS?

ODS8 o DS13 o DS19 o DS25 S10 S11 S12 $13

ODS9 o DS14 o DS20

BB ODS10 o
o
DS15

DS16
o
o
DS21

DS22
B- 0
0 S14 S15 516

FRONT VIEW

C5 R57
R48
R47
R45
R46

;gO ~O 1:0 110 ~0

r == =

8 :1 E
J2 J1

E J4 :1 r =
J3

R24-c:::J-
R37 -e:::::J- -e:::::J- R30
R38 -e:::::J- ~ -e:::::J- R31 R25-c:::J-
R39 -e==:r g::
R26-c:::J-
" " -e:::::J- R32
< ~~
~ ~ 00 -{[}- -e:::::J- R33 R27 -c:::J-

n ,..0." nCR5 -e:::::J- R34 R28-c:::J-

~ -e:::::J- R35 R29-c:::J-

VR3

REAR VIEW 95G0180

Figure 6-3. Control Panel Circuit Card Assembly, AlAI.

6-10 Change 1
816R-4C PARTS LISTS

PL189668-1 CCA, CONTROL PANEL Rev.D

Ref. Des. Part No. Description

C1 183-5018-070 CAPACITOR, FIXED, ELECTROLYTIC: 1 UF, 1O%, 35 WVDC DIPPED

TANTALUM
C2 CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, 1O%, 50 WVDC
C3 CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, 10%, 50 WVDC
C4 CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, 1O%, 50 WVDC
C5 183-5018-070 CAPACITOR, FIXED, ELECTROLYTIC: 1 UF, 1O%, 35 WVDC DIPPED
TANTALUM
C6 CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, 1O%, 50 WVDC
C7 913-7016-510 CAPACITOR, FIXED, CERAMIC: 10,000 PF, 5%, 50 WVDC
C8 184-9612-010 CAPACITOR, FIXED, ELECTROLYTIC: 100 UF, 1 0%, 6.3 WVDC
C9 CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, 1O%, 50 WVDC
ClO CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, 10%, 50 WVDC .
C11 CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, 1O%, 50 WVDC
C12 183-5018-110 CAPACITOR, FIXED, ELECTROLYTIC: 4.7 UF, 10%, 35 WVDC DIPPED
TANTALUM
C13 CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, lO%, 50 WVDC
C14 CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, lO%, 50 WVDC
C15 183-5018-110 CAPACITOR, FIXED, ELECTROLYTIC: 4.7 UF, 1O%, 35 WVDC DIPPED
TANTALUM
C16 M39014/01-1237 CAPACITOR, FIXED, CERAMIC: 1000 PF, lO%, 200 WVDC FR=1.0%/1000 HR
C17 M390 14/01-1237 CAPACITOR, FIXED, CERAMIC: 1000 PF, lO%, 200 WVDC FR=1.0%11000 HR
C18 183-5018-110 CAPACITOR, FIXED, ELECTROLYTIC: 4.7 UF, 109''0, 35 WVDC DIPPED
TANTALUM
C19 183-5018-110 CAPACITOR, FIXED, ELECTROLYTIC: 4.7 UF, 1O%, 35 WVDC DIPPED
TANTALUM
C20 CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, 1O%, 50 WVDC
C21 CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, 10%, 50 WVDC
C22 933-1059-050 CAPACITOR, FIXED, FILM: 1.0 UF, lO%, 200 WVDC
C23 933-1059-050 CAPACITOR, FIXED, FILM: 1.0 UF, lO%, 200 WVDC
C24 933-1059-050 CAPACITOR, FIXED, FILM: 1.0 UF, 10%, 200 WVDC
C25 933-1059-050 CAPACITOR, FIXED, FILM: 1.0 UF, 10%, 200 WVDC
C26 CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, 10%, 50 WVDC
C27 CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, lO%, 50 WVDC
C28 CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, lO%, 50 WVDC
C29 183-5017-070 CAPACITOR, FIXED, ELECTROLYTIC: 10 UF, lO%, 25 WVDC DIPPED
TANTALUM
C30 183-5017-070 CAPACITOR, FIXED, ELECTROLYTIC: 10 UF, 1O%, 25 WVDC DIPPED
TANTALUM
C31 CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, 1O%, 50 WVDC
C32 CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, lO%, 50 WVDC
C33 CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, 1O%, 50 WVDC
C34 CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, lO%, 50 WVDC
C35 CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, lO%, 50 WVDC
CR1 353-3763-010 SEMICONDUCTOR DEVICE, DIODE: SILICON, 100V PIV, 300MA FAST
RECOVERY, DO-35 PKG (TYPE 1N4148)
CR2 353-3644-010 SEMICONDUCTOR DEVICE, DIODE: SILICON, 150MA, 75V PIV 500
MILLIWATTS, AXIAL LEADS, DO-35 PKG (lN4454-1)
CR3 353-3644-010 SEMICONDUCTOR DEVICE, DIODE: SILICON, 150MA, 75V PIV 500
MILLIWATTS, AXIAL LEADS, DO-35 PKG (lN4454-1)

Change 1 6-11
PARTS LISTS 816R-4C

PL189668-1 CCA, CONTROL PANEL - Continued Rev.D

Ref. Des. Part No. Description

CR4 353-3644-010 SEMICONDUCTOR DEVICE, DIODE: SILICON, 150MA, 75V PIV 500
MILLIWATIS, AXIAL LEADS, DO-35 PKG (lN4454-l)
CR5 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PRV DOA1
EPOXY PKG, AXIAL LEADS (lN4007)
CR6 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PRY DO-41
EPOXY PKG, AXIAL LEADS (lN4007)
CR7 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, lOOOV PRV DOAI
EPOXY PKG, AXIAL LEADS (lN4007)
CR8 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, lOOOV PRV DO-4I
EPOXY PKG, AXIAL LEADS (lN4007)
CR9 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PRV DO-41
EPOXY PKG, AXIAL LEADS (lN4007)
DS1 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5"X.25"LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS2 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5"X.25"LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS3 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5"X.25"LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS4 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5"X.25"LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS5 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5"X.25"LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS6 419-0089-01 0 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5"X.25"LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS7 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5"X.25"LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS8 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5"X.25"LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS9 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5"X.25"LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DSIO 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5 "X.25"LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS11 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5 "X.25 "LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS12 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5"X.25"LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS13 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5"X.25"LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS14 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5"X.25"LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS15 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5"X.25"LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS16 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5 "X.25 "LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS17 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5"X.25"LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS18 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5"X.25"LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS19 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5 "X.25 "LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE

6-12 Change 1
816R-4C PARTS LISTS

PL189668-1 CCA, CONTROL PANEL - Continued Rev.D

Ref. Des. Part No. Description

DS20 419-0089-010 DISPLA Y, OPTOELECTRONIC: LED, GREEN, .5"X.25"LIGHTED AREA,

4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS21 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5 "X.25 "LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS22 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5 "X.25 "LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS23 419-0089-020 DISPLAY, OPTOELECTRONIC: LED, RED, .5"X.25"LIGHTED AREA, 4.5MCD
INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS24 419-0089-020 DISPLAY, OPTOELECTRONIC: LED, RED, .5 "X.25 "LIGHTED AREA, 4.5MCD
INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS25 419-0089-020 DISPLAY, OPTOELECTRONIC: LED, RED, .5"X.25"LIGHTED AREA, 4.5MCD
INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS26 419-0089-020 DISPLAY, OPTOELECTRONIC: LED, RED, .5"X.25"LIGHTED AREA, 4.5MCD
INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS27 419-0089-020 DISPLAY, OPTOELECTRONIC: LED, RED, .5"X.25"LIGHTED AREA, 4.5MCD
INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS28 419-0089-020 DISPLAY, OPTOELECTRONIC: LED, RED, .5"X.25"LIGHTED AREA, 4.5MCD
INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS29 419-0089-020 DISPLAY, OPTOELECTRONIC: LED, RED, .5"X.25"LIGHTED AREA, 4.5MCD
INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
11 372-9754-040 CONNECTOR, RECEPTACLE, ELECTRICAL: HEADER, 40 PINS 2 ROW,
STRAIGHT, O.lOO"CTRS, SHROUDED, 0.066"END DIM
12 372-9754-040 CONNECTOR, RECEPTACLE, ELECTRICAL: HEADER, 40 PINS 2 ROW,
STRAIGHT, O.IOO"CTRS, SHROUDED, 0.066"END DIM
13 372-9754-040 CONNECTOR, RECEPTACLE, ELECTRICAL: HEADER, 40 PINS 2 ROW,
STRAIGHT, O.IOO"CTRS, SHROUDED, 0.066"END DIM
J4 372-9754-040 CONNECTOR, RECEPTACLE, ELECTRICAL: HEADER, 40 PINS 2 ROW,
STRAIGHT, O.IOO"CTRS, SHROUDED, 0.066"END DIM
R1 724-5052-780 RESISTOR, FIXED, FILM: 82.5KOHM, 1 %, 1I4WAIT@70C METAL FILM,
TC=100PPMlDEGC, COLOR BANDED
R2 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WAIT @ 70C METAL FILM,
TC=250PPMlDEGC, COLOR BANDED
R3 724-5052-410 RESISTOR, FIXED, FILM: 12IOOHM, 1%, 1I4WAIT@70CMETALFILM,
TC=lOOPPMlDEGC, COLOR BANDED
R4 724-5052-410 RESISTOR, FIXED, FILM: 12100HM, 1%, 1I4WAIT@70CMETALFILM,
TC=100PPMlDEGC, COLOR BANDED
R5 724-5052-410 RESISTOR, FIXED, FILM: 12100HM, 1%, 1I4WAIT@70CMETALFILM,
TC=IOOPPMlDEGC, COLOR BANDED
R6 724-5052-410 RESISTOR, FIXED, FILM: 12100HM, 1 %, 1/4WATT@70C METAL FILM,
TC=100PPMlDEGC, COLOR BANDED
R7 724-5052-780 RESISTOR, FIXED, FILM: 82.5KOHM, 1 %, 1/4WAIT@70C METAL FILM,
TC=100PPMlDEGC, COLOR BANDED
R8 724-5052-775 RESISTOR, FIXED, FILM: 75KOHM, 1 %, 1I4WATT@70C METAL FILM,
TC=l00PPMlDEGC, COLOR BANDED
R9 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, 1%, 1I4WATT@70CMETALFILM,
TC=100PPMlDEGC, COLOR BANDED
RIO 724-5052-740 RESISTOR, FIXED, FILM: 47.5KOHM, 1%, 1/4WAIT@70CMETALFILM,
TC=100PPMlDEGC, COLOR BANDED
Rll 724-5052-285 RESISTOR, FIXED, FILM: 4750HM, 15, 1/4WAIT@70CMETALFILM,
TC=100PPMIDEGC, COLOR BANDED

Change 1 6-13
PARTS LISTS 816R-4C

PL189668-1 CCA, CONTROL PANEL - Continued Rev.D

Ref. Des. Part No. Description

R12 724-5052-285 RESISTOR, FIXED, FILM: 4750HM, 15, 1/4WATT@70C METAL FILM,
TC=lOOPPMJDEGC, COLOR BANDED
R13 724-5052-520 RESISTOR, FIXED, FILM: 47500HM, 1 %, 1I4WATT@70C METAL FILM,
TC=100PPMJDEGC, COLOR BANDED
R14 724-5052-520 RESISTOR, FIXED, FILM: 47500HM, 1%, 1I4WATT@70CMETALFILM,
TC= 1OOPPMJDEGC, COLOR BANDED
R15 724-5052-660 RESISTOR, FIXED, FILM: 20K OHM, 1%, 114 WATT @ 70C METAL FILM,
TC=lOOPPMJDEGC, COLOR BANDED
R16 724-5052-660 RESISTOR, FIXED, FILM: 20K OHM, 1%, 114 WATT @ 70C METAL FILM,
TC=lOOPPMIDEGC, COLOR BANDED .
R17 724-5052-050 RESISTOR, FIXED, FILM: 22.1 OHM, 1%, 1I4WATT@70CMETALFILM,
TC=lOOPPMJDEGC, COLOR BANDED
R18 724-5052-050 RESISTOR, FIXED, FILM: 22.10HM, 1%, 1/4WATT@70CMETALFILM,
TC=lOOPPMJDEGC, COLOR BANDED
R19 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R20 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED .
R21 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R22 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R23 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R24 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMIDEGC, COLOR BANDED
R25 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R26 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R27 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R28 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R29 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R30 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R31 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R32 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R33 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R34 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R35 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R36 747-5491-000 RESISTOR, FIXED, WIRE WOUND: 33 OHMS, 5%, 6.5 WATT

6-14 Change 1
816R-4C PARTS LISTS

PL189668-1 CCA, CONTROL PANEL - Continued Rev.D

Ref. Des. Part No. Description

R37 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R38 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 50'0, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R39 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 50'0, 2 WATT @ 70C METAL FILM,
TC=250PPMIDEGC, COLOR BANDED
R40 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 50'0, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R41 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM" 50'0, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R42 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 50'0, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R43 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 50'0, 2 WATT @ 70C METAL FILM,
TC=250PPMIDEGC, COLOR BANDED
R44 724-5052-225 RESISTOR, FIXED, FILM: 1500HM, 1 %, 1I4WATT@70C METAL FILM,
TC=100PPMJDEGC, COLOR BANDED
R45 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, 1 %, 1/4WATT@70C METAL FILM,
TC=100PPMJDEGC, COLOR BANDED
R46 382-1405-080 RESISTOR, VARIABLE, NONWIRE WOUND: 20K OHMS, IO% 112 WATT,
CERMET
R47 724-5052-545 RESISTOR, FIXED, FILM: 68100HM, 1 %, 1/4WATT@70C METAL FILM,
TC=100PPMJDEGC, COLOR BANDED
R48 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, 1 %, 1/4WATT@70C METAL FILM,
TC=100PPMJDEGC, COLOR BANDED
R49 NOT-USED
R50 NOT-USED
R51 382-1405-080 RESISTOR, VARIABLE, NONWIRE WOUND: 20K OHMS, 10% 112 WAIT,
CERMET
R52 RCR07G125JS RESISTOR, FIXED, COMPOSITION: 1.2M OHM, 50'0, 1/4 WATT
R53 724-5052-600 RESISTOR, FIXED, FILM: 10KOHM, 1 %, 1I4WATT@70C METAL FILM,
TC=100PPMJDEGC, COLOR BANDED
R54 724-5052-600 RESISTOR, FIXED, FILM: lOKOHM, 10/0, 1/4WATT@70CMETALFILM,
TC=100PPMJDEGC, COLOR BANDED
R55 382-1405-070 RESISTOR, VARIABLE, NONWIRE WOUND: 10K OHMS, lO% 112 WAIT,
CERMET
R56 724-5052-740 RESISTOR, FIXED, FILM: 47.5KOHM, 1%, 1I4WATT@70C METAL FILM,
TC=100PPMJDEGC, COLOR BANDED
R57 724-5052-800 RESISTOR, FIXED, FILM: 100KOHM, 10/0, 1I4WATT@70C METAL FILM,
TC=100PPMJDEGC, COLOR BANDED
R58 724-5052-200 RESISTOR, FIXED, FILM: 1000HM, 10/0, 1I4WATT@70CMETALFILM,
TC=100PPMJDEGC, COLOR BANDED
SI 266-9981-020 SWITCH, PUSH: SPDT, ON-MOM ON, 5AMP, 1251250VAC CONTACT
ILLUMINATED, YELLOW LED, YELLOW LENS/CAP, PC MOUNT
S2 266-9981-020 SWITCH, PUSH: SPDT, ON-MOM ON, 5AMP, 1251250VAC CONTACT
ILLUMINATED, YELLOW LED, YELLOW LENS/CAP, PC MOUNT
S3 266-9981-030 SWITCH, PUSH: SPDT, ON-MOM ON, 5AMP, 1251250VAC CONTACT
ILLUMINATED, GREEN LED, GREEN LENS/CAP, PC MOUNT
S4 266-9981-010 SWITCH, PUSH: SPDT, ON-MOM ON, 5AMP, 1251250VAC CONTACT
ILLUMINATED, RED LED, RED LENS/CAP, PC MOUNT

Change 1 6-15
PARTS LISTS 816R-4C

PL189668-1 CCA, CONTROL PANEL - Continued Rev.D

Ref. Des. Part No. Description

S5 266-9981-030 SWITCH, PUSH: SPDT, ON-MOM ON, 5AMP, 125/250VAC CONTACT

ILLUMINATED, GREEN LED, GREEN LENS/CAP, PC MOUNT
S6 266-9981-010 SVv1TCH, PUSH: SPDT, ON-MOM ON, 5AMP, 125/250VAC CONTACT
ILLUMINATED, RED LED, RED LENS/CAP, PC MOUNT
S7 266-9981-020 SWITCH, PUSH: SPDT, ON-MOM ON, 5AMP, 125/250VAC CONTACT
ILLUMINATED, YELLOW LED, YELLOW LENS/CAP, PC MOUNT
S8 266-9981-020 SWITCH, PUSH: SPDT, ON-MOM ON, 5AMP, 125/250VAC CONTACT
ILLUMINATED, YELLOW LED, YELLOW LENS/CAP, PC MOUNT
S9 266-9952-070 SWITCH, PUSH: SPDT, MOMENTARY, BLAC~ KEYCAP, W/GRN LEDS 60
VDC, 10 MADC MAX, GOLD PLATED CONTACTS
SlO 266-9981-040 SWITCH, PUSH: DPDT, ON-MOM ON, 5AMP, 1251250VAC CONTACT
ILLUMINATED, YELLOW LED, YELLOW LENS/CAP, PC MOUNT
Sll 266-9981-040 SWITCH, PUSH: DPDT, ON-MOM ON, 5AMP, 125/250VAC CONTACT
ILLUMINATED, YELLOW LED, YELLOW LENS/CAP, PC MOUNT
S12 266-9981-040 SWITCH, PUSH: DPDT, ON-MOM ON, 5AMP, 125/250VAC CONTACT
ILLUMINATED, YELLOW LED, YELLOW LENS/CAP, PC MOUNT
S13 266-9981-040 SWITCH, PUSH: DPDT, ON-MOM ON, 5AMP, 125/250VAC CONTACT
ILLUMINATED, YELLOW LED, YELLOW LENS/CAP, PC MOUNT
S14 266-9952-020 SWITCH, PUSH: SPDT, MOMENTARY, BLACK KEYCAP, 60 VDC MAX, 10
MADCMAX
S15 266-9952-020 SWITCH, PUSH: SPDT, MOMENTARY, BLACK KEYCAP, 60 VDC MAX, 10
MADCMAX
S16 266-9952-020 SWITCH, PUSH: SPDT, MOMENTARY, BLACK KEYCAP, 60 VDC MAX, 10
MADCMAX
TBl 306-3051-010 TERMINAL BOARD: 8 POLES, 2 PINS/POLE, 0.2" PITCH 26-14 AWG WIRE
SIZE, PWB MOUNTING, BLUE, 300V, lOA RTG
Ul 351-4864-010 MICROCIRCUIT, LINEAR: TRANSISTOR ARRAY, HIGH VOLTAGE, HIGH
CUR, DARLINGTON PAIRS, 7 CKT, 16 PIN PLASTIC DIP
U2 351-5298-010 MICROCIRCUIT, LINEAR: QUAD SPDT JFET ANALOG SWITCH NORMALLY
OPEN, 16 PIN DIP
U3 351-5298-010 MICROCIRCUIT, LINEAR: QUAD SPDT JFET ANALOG SWITCH NORMALLY
OPEN, 16 PIN DIP
U4 351-5305-010 MICROCIRCUIT, DIGITAL: LOW POWER SCHOTTKY, DIVIDE BY 12
COUNTER, 14 PIN DIP, PLASTIC PACKAGE
U5 351-4706-010 MICROCIRCUIT, LINEAR: DUAL TIMER, +16 V, 600 MW
U6 736-7026-040 RESISTOR NETWORK: 8 RESISTORS, 47 OHM, 2% 1/4 WATTIRESISTOR, 16
PIN DIP PACKAGE, 2.4 WATTIPKG
U7 351-4750-010 MICROCIRCUIT, DIGITAL: DECODER, 3 LINE TO 8 LINE, TTL, LOW POWER
SCHOTTKY, 16 PIN PLASTIC DIP PKG
U8 351-7630-010 MICROCIRCUIT, DIGITAL: LOGIC GATE
U9 351-9005-020 MICROCIRCUIT, DIGITAL: TTLIMSI, 4 BIT BINARY UPIDOWN COUNTER,
DUAL CLOCK W/CLEAR, 16 PIN PLASTIC DIP PKG
UlO 351-1728-020 MICROCIRCUIT, DIGITAL: LSTTL, QUAD 2-INPUT NAND GATE SCHMITT
TRIGGER INPUT, 14 PIN PLASTIC DIP PKG
Ull 351-4768-010 MICROCIRCUIT, LINEAR: QUAD OP AMP, DIFF INPUTS 14 PIN PLASTIC DIP
PKG, 0-70DEG C
Ul2 351-5367-010 MICROCIRCUIT, LINEAR: CMOS, VOLTAGE CONVERTER, +5VDC TO
+/-5VDC, 8 PIN PLASTIC DIP PKG, 0-70C
VRI 353-6481-110 SEMICONDUCTOR DEVICE, DIODE: ZENER, 5.lV, 5%, lWATT AXIAL
LEADS, MOLDED BODY

6-16 Change 1
816R-4C PARTS LISTS

PL189668-1 CCA, CONTROL PANEL - Continued Rev.D

Ref. Des. Part No. Description

VR2 353-6481-130 SEMICONDUCTOR DEVICE, DIODE: SILICON, 1 WATT, 5.6 VOLT

VR3 351-1120-010 MICROCIRCUIT, LINEAR: +5 V @ 1 A VOLTAGE REGULATOR TO-220
PLASTIC PACKAGE
XUl 220-6017-040 SOCKET, PLUG-IN ELECTRONIC COMPONENT: 16 CONTACTS OPEN
FRAME, 0.3" WIDE PIN SPACING
XU2 220-6017-040 SOCKET, PLUG-IN ELECTRONIC COMPONENT: 16 CONTACTS OPEN
FRAME, 0.3" WIDE PIN SPACING
XU3 220-6017-040 SOCKET, PLUG-IN ELECTRONIC COMPONENT: 16 CONTACTS OPEN
FRAME, 0.3" WIDE PIN SPACING .
XU4 220-6017-030 SOCKET, PLUG-IN ELECTRONIC COMPONENT: 14 CONTACTS OPEN
FRAME, 0.3" WIDE PIN SPACING
XU5 220-6017-030 SOCKET, PLUG-IN ELECTRONIC COMPONENT: 14 CONTACTS OPEN
FRAME, 0.3" WIDE PIN SPACING
XU6 220-6017-040 SOCKET, PLUG-IN ELECTRONIC COMPONENT: 16 CONTACTS OPEN
FRAME, 0.3" WIDE PIN SPACING
XU7 220-6017-040 SOCKET, PLUG-IN ELECTRONIC COMPONENT: 16 CONTACTS OPEN
FRAME, 0.3" WIDE PIN SPACING
XU8 220-6017-030 SOCKET, PLUG-IN ELECTRONIC COMPONENT: 14 CONTACTS OPEN
FRAME, 0.3" WIDE PIN SPACING
XU9 220-6017-040 SOCKET, PLUG-IN ELECTRONIC COMPONENT: 16 CONTACTS OPEN
FRAME, 0.3" WIDE PIN SPACING
XUlO 220-6017-030 SOCKET, PLUG-IN ELECTRONIC COMPONENT: 14 CONTACTS OPEN
FRAME, 0.3" WIDE PIN SPACING
XUlI 220-6017-030 SOCKET, PLUG-IN ELECTRONIC COMPONENT: 14 CONTACTS OPEN
FRAME, 0.3" WIDE PIN SPACING
XUl2 220-6017-020 SOCKET, PLUG-IN ELECTRONIC COMPONENT: 8 CONTACTS OPEN FRAME,
0.3" WIDE PIN SPACING

Change 1 6-17
 PARTS LISTS
816R-4C

A9 E1
E2

0 00 1
-
2 3
--
0
T4
0

0 DO L--J

DO D
IIIII
A7 CR1

M1 M2

~ ~
!~OLTS~
I~I
o FIL

0
OA-B
OB-C
0 0 0
METER
0
LOCAL REMOT
OC-A
SELECT

AC VOLTMETER FILAMENT HOURS

L U lnJ lnJ , U U

/v $2

0 0
/ / ]" In h l\.1l IWl Ir h /~ h II
7 / / / / /

A1
III A2 A3 A4
II /AS A6
93G0319

FiMure 6-4 Card Caj;fe. A2.

6-18
Change 1
816R-4C PARTS LISTS

PL180299-2 CARD CAGE ASY Rev.E

Ref. Des. Part No. Description

Al 270-3253-010 CIRCUIT CARD ASSEMBLY: GATING, 3 PHASE, FULL WAVE HARD FIRING,
PLUG IN, USING AMP 534204-1 CONNECTOR
A2 270-3253-010 CIRCUIT CARD ASSEMBLY: GATING, 3 PHASE, FULL WAVE HARD FIRING,
PLUG IN, USING AMP 534204-1 CONNECTOR
A3 270-3253-010 CIRCUIT CARD ASSEMBLY: GATING, 3 PHASE, FULL WAVE HARD FIRING,
PLUG IN, USING AMP 534204-1 CONNECTOR
A4 *182901-1 CCA, FILAMENT REGULATOR
AS *180166-1 CCA,OVERLOADffiECYCLE
A6 *180161-1 CCA, POWER MONITOR/CONTROL
A7 *189620-1 CCA, CARD CAGE COMPONENT
A8 *180194-1 CCA, BACKPLANE
A9 *172715-1 POWER CONTROL ASSEMBLY
Cl 913-3152-000 CAPACITOR, FIXED, CERAMIC: 0.1 UF, +80 -20%, 500 WVDC DISC TYPE, Z5U
TEMP COEFFICIENT
CRI 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PRV D0-41
EPOXY PKG, AXIAL LEADS (lN4007)
El 306-0234-000 POST, ELECTRICALIMECHANICAL EQUIPMENT: 4-40 THREADS, 0.625
LENGTH, 6500 VOLTS AC-RMS
E2 306-0234-000 POST, ELECTRICALIMECHANICAL EQUIPMENT: 4-40 THREADS, 0.625
LENGTH, 6500 VOLTS AC-RMS
E3 306-2230-000 TERMINAL BOARD: 3 TERMINAL, SOLDER LUG, SNGL MTG FOOT
PHENOLIC BASE
E4 306-0234-000 POST, ELECTRICALIMECHANICAL EQUIPMENT: 4-40 THREADS, 0.625
LENGTH, 6500 VOLTS AC-RMS
E5 306-0234-000 POST, ELECTRICALIMECHANICAL EQUIPMENT: 4-40 THREADS, 0.625
LENGTH, 6500 VOLTS AC-RMS
E6 306-0234-000 POST, ELECTRICALIMECHANICAL EQUIPMENT: 4-40 THREADS, 0.625
LENGTH, 6500 VOLTS AC-RMS
Ml 458-5006-020 AMMETER, AC: 10 MA, SENS, 0-9, 0-300 SCALES VOLTS AC, 3-1/2"
RECTANGLE, PIVOT & JEWEL MOVEMENT, IRON VANE
M2 458-5007-010 METER, TIME TOTALIZING: 99999.9 HR, 0.1 HR, INCREMENTS 230 VOLT, 60
HZ, 3-112" RECT BEZEL, NO RESET
SI 266-8000-000 SWITCH ASSEMBLY, INTERLOCK: SPDT, S AMP @ 28 VDC, PULL TO
MAINTAIN CONNECTION
T1 270-0313-020 TRANSFORMER, POWER: STEP-DOWN, PRI=230/460V, SO/60HZ IPH,
SEC#I=24VCT@40MA, SEC#2&3=18V@400MA, OPEN, DRY
T2 270-0313-020 TRANSFORMER, POWER: STEP-DOWN, PRI=230/460V, SO/60HZ IPH,
SEC#I=24VCT@40MA, SEC#2&3=18V@400MA, OPEN, DRY
T3 270-0313-020 TRANSFORMER, POWER: STEP-DOWN, PRI=230/460V, SO/60HZ IPH,
SEC#1=24VCT@40MA, SEC#2&3=18V@400MA, OPEN, DRY
T4 662-0898-010 TRANSFORMER, POWER: STEP-DOWN, 166 VRMS124-56 VRMS

Change 1 6-19
PARTS LISTS 816R-4C

o ~

P1

93G0320

Figure 6-5. Filament Regulator Circuit Card Assemblw. A2A4.

6-20 Change 1
816R-4C PARTS LISTS

PL182901-1 CCA, FILAMENT REGULATOR Rev.E

Ref. Des. Part No. Description

C1 NOT-USED
C2 NOT-USED
C3 NOT-USED
C4 184-9102-110 CAPACITOR,FIXED,ELECTROLYTIC:220 UF,+-20%, 10 WVDC DIPPED
TANTALUM
C5 CK05BX104K CAPACITOR,FIXED,CERAMIC:O.l UF,+-10%,50 WVDC
C6 CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-10%,50 WVDC
C7 CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-10%,50 WVDC
C8 CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-1O%,50 WVDC
C9 CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-10%,50 WVDC
C10 CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-10%,50 WVDC
C11 CM05FDlOlJ03 CAPACITOR,FIXED,MICA:100 PF,+-5%,500 WVDC
C12 CM05FDl0 lJ03 CAPACITOR,FIXED,MICA: 100 PF,+-5%,500 WVDC
C13 CM05FD10lJ03 CAPACITOR,FIXED,MICA:100 PF,+-5%,500 WVDC
C14 CM05FDl0 lJ03 CAPACITOR,FIXED,MICA:100 PF,+-5%,500 WVDC
C15 913-3279-270 CAPACITOR,FIXED,CERAMIC: 1 UF,+-20%,50 WVDC
C16 183-5016-070 CAPACITOR,FIXED,ELECTROLYTIC:33 UF,+-l 0%,20 WVDC DIPPED
TANTALUM
C17 184-9102-370 CAPACITOR,FIXED,ELECTROLYTIC:2.2 UF ,+-20%,35 WVDC DIPPED
TANTALUM
C18 184-9102-370 CAPACITOR,FIXED,ELECTROLYTIC:2.2 UF,+-20%,35 WVDC DIPPED
TANTALUM
C19 CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-10%,50 WVDC
C20 CK05BX104K CAPACITOR,FIXED,CERAMIC:O.l UF,+-10%,50 WVDC
C21 CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-10%,50 WVDC
C22 CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-10%,50 WVDC
C23 CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-10%,50 WVDC
C24 183-5031-030 CAPACITOR,FIXED,ELECTROLYTIC:100 UF,+-20%,63 WVDC WITH
INSULATING SLEEVE
C25 NOT-USED
C26 CK05BX104K CAPACITOR,FIXED,CERAMIC:O.l UF,+-10%,50 WVDC
C27 CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-10%,50 WVDC
C28 184-9102-200 CAPACITOR,FIXED,ELECTROLYTIC: 100 UF,+-20%,20 WVDC DIPPED
TANTALUM
C29 CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-10%,50 WVDC
C30 184-9102-100 CAPACITOR,FIXED,ELECTROLYTIC:100 UF,+-20%,10 WVDC DIPPED
TANTALUM
C31 CM05FD101J03 CAPACITOR,FIXED,MICA: 100 PF,+-5%,500 WVDC
C32 CM05FD101J03 CAPACITOR,FIXED,MICA:100 PF,+-5%,500 WVDC
CR1 353-6442-070 SEMICONDUCTOR DEVICE,DIODE:SILICON,lAMP,1000V PRY DO-41 EPOXY
PKG,AXIAL LEADS (lN4007)
CR2 353-6442-070 SEMICONDUCTOR DEVICE,DIODE:SILICON,lAMP,1000V PRY DO-41 EPOXY
PKG,AXIAL LEADS (lN4007)
DS1 419-0095-020 LIGHT EMITTING DIODE:YELLOW DIFFUSED,BLOCK FORM RT
ANGLE,WITHOUT RESISTOR,3 VDC MAX,30 MA
DS2 419-0095-030 LIGHT EMITTING DIODE:RED DIFFUSED,BLOCK FORM RT ANGLE,WITHOUT
RESISTOR,2 VDC MAX,50 MA
DS3 419-0095-030 LIGHT EMITTING DIODE:RED DIFFUSED,BLOCK FORM RT ANGLE,WITHOUT
RESISTOR,2 VDC MAX,50 MA
DS4 419-0095-010 LIGHT EMITTING DIODE:GREEN DIFFUSED,BLOCK FORM RT
ANGLE,WITHOUT RESISTOR,3 VDC MAX,60 MA
DS5 419-0095-020 LIGHT EMITTING DIODE:YELLOW DIFFUSED,BLOCK FORM RT
ANGLE,WITHOUT RESISTOR,3 VDC MAX,30 MA

Change 2 6-21
PARTS LISTS 816R-4C

PL182901-1 CCA, FILAMENT REGULATOR - Continued Rev. E

Ref. Des. Part No. Description

Kl 410-6009-010 RELAY,SOLID STATE:VOLTAGE 20-140 VAC,l.O AMP LOAD CURRENT AT 40 DEG

C,3.5 VDC ACTUATING
K2 410-6009-010 RELAY, SOLID STATE:VOLTAGE 20-140 VAC,l.O AMP LOAD CURRENT AT 40 DEG
C,3.5 VDC ACTUATING
K3 410-6009-010 RELAY,SOLID STATE:VOLTAGE 20-140 VAC,l.O AMP LOAD CURRENT AT 40 DEG
C,3.5 VDC ACTUATING
Ll MS91189-21 COIL,RADIO FREQUENCY:4.7 UH,+-10%,860 DCMA,Q=60MIN 90 MHZ SELF RESONANT
FREQ,0.560 DCR MAX
L2 MS91189-21 COIL,RADIO FREQUENCY:4.7 UH,+-1O%,860 DCMA,Q=60MIN 90 MHZ SELF RESONANT
FREQ,0.560 DCR MAX
L3 MS91189-21 COIL,RADIO FREQUENCY:4.7 UH,+-10%,860 DCMA,Q=60MIN 90 MHZ SELF RESONANT
FREQ,0.560 DCR MAX
L4 MS91189-21 COIL,RADIO FREQUENCY:4.7 UH,+-1O%,860 DCMA,Q=60MIN 90 MHZ SELF RESONANT
FREQ,0.560 DCR MAX
PI 372-9739-010 CONNECTOR,RECEPTACLE,ELECTRICAL:2 ROW CLOSED ENTRY BOARD MTD,50
POSN,0.100"CTR,W/BD RETENTION POSTS
Rl 724-5053-440 RISISTOR, FIXED,FILM:22100HM,+-I%,1/2WATT@70CMETALFILM,
TC= 1OOPPM/DEGC,COLOR BANDED
R2 382-1405-210 RESISTOR,VARIABLE,NONWIRE WOUND:5000 OHMS,+-10% 112 WATT,CERMET
R3 724-5054-310 RESISTOR,FIXED,FILM:330 OHM,+-5%,1 WATT @ 70C METAL
FILM,TC=250PPMIDEGC,COLOR BANDED
R4 724-5052-265 RESISTOR,FIXED,FILM:3320HM,+-I%,1I4WATT@70C METAL
FILM,TC=1OOPPMlDEGC,COLOR BANDED
R5 724-5052-400 RESISTOR,FIXED,FILM: 1OOOOHM,+-1 %, 1/4WATT@70C METAL
FILM,TC= 1OOPPM/DEGC,COLOR BANDED
R6 724-5052-520 RESISTOR,FIXED,FILM:47500HM,+-I%,1/4WATT@70CMETAL
FILM,TC=100PPMlDEGC,COLOR BANDED
R7 382-1405-250 RESISTOR,VARIABLE,NONWIRE WOUND:50K OHMS,+-10% 112 WATT,CERMET
R8 724-5052-400 RESISTOR,FIXED,FILM:I0000HM,+-I%,1I4WATT@70CMETAL
FILM,TC= 1OOPPMIDEGC,COLOR BANDED
R9 724-5052-265 RESISTOR,FIXED,FILM:3320HM,+-1 %,1/4WATT@70C METAL
FILM,TC=100PPM/DEGC,COLOR BANDED
RIO 724-5052-275 RESISTOR,FIXED,FILM:3920HM,+-1%,1/4WATT@70C METAL
FILM,TC=100PPMIDEGC,COLOR BANDED
Rll 724-5052-275 RESISTOR,FIXED,FILM:3920HM,+-I%,1I4WATT@70C METAL
FILM,TC=100PPMlDEGC,COLOR BANDED
R12 724-5052-265 RESISTOR,FIXED,FILM:3320HM,+-I%,1I4WATT@70C METAL
FILM,TC=1 OOPPMlDEGC,COLOR BANDED
R13 724-5052-265 RESISTOR,FIXED,FILM:3320HM,+-I%,1/4WATT@70C METAL
FILM,TC=100PPMlDEGC,COLOR BANDED
R14 724-5052-265 RESISTOR,FIXED,FILM:3320HM,+-I%,1/4WATT@70C METAL
FILM,TC=1OOPPMIDEGC,COLOR BANDED
R15 724-5052-265 RESISTOR,FIXED,FILM:3320HM,+-I%,1/4WATT@70C METAL
FILM,TC= 1OOPPMlDEGC,COLOR BANDED
R16 724-5052-265 RESISTOR,FIXED,FILM:3320HM,+-1 %,1I4WATT@70C METAL
FILM,TC= 1OOPPMlDEGC,COLOR BANDED
R17 724-5052-665 RESISTOR,FIXED,FILM:22.1KOHM,+-1 %, 1/4WATT@70C METAL
FILM,TC=100PPM/DEGC,COLOR BANDED
R18 724-5052-660 RESISTOR,FIXED,FILM:20K OHM,+-I%,1I4 WATT @ 70C METAL
FILM,TC=100PPMIDEGC,COLOR BANDED
R19 724-5052-600 RESISTOR,FIXED,FILM: 1OKOHM,+-1 %,1I4WATT@70C METAL
FILM,TC=100PPMlDEGC,COLOR BANDED
R20 382-1405-250 RESISTOR,VARIABLE,NONWIRE WOUND:50K OHMS,+-lO% 112 WATT,CERMET
R21 724-5052-200 RESISTOR,FIXED,FILM: 1OOOHM,+-1 %, 1I4WATT@70C METAL
FILM,TC= 1OOPPM/DEGC,COLOR BANDED

6-22 Change 2
816R-4C PARTS LISTS

PL182901-1 CCA, FILAMENT REGULATOR - Continued Rev. E

Ref. Des. Part No. Description

R22 724-5052-200 RESISTOR,FIXED,F1LM: 1OOOHM,+-l %, 1I4WATT@70C METAL

FILM,TC=1OOPPM/DEGC,COLOR BANDED
R23 724-5052-600 RESISTOR,FIXED,FILM:10KOHM,+-1%,1I4WATT@70CMETAL
FILM,TC= 1OOPPMlDEGC,COLOR BANDED
R24 724-5052-600 RESISTOR,FIXED,FILM: 1OKOHM,+-l %, 1/4WATT@70C METAL
FILM,TC=1OOPPMlDEGC,COLOR BANDED
R25 724-5052-600 RESISTOR,FIXED,FILM:10KOHM,+-1 %,1/4WATT@70C METAL
FILM,TC= 1OOPPMlDEGC,COLOR BANDED
R26 724-5052-600 RESISTOR,FIXED,FILM:lOKOHM,+-1%,1I4WATT@70CMETAL
FILM,TC=1OOPPM/DEGC,COLOR BANDED
R27 724-5052-600 RESISTOR,FIXED,FILM:10KOHM,+-1%,1/4WATT@70C METAL
FILM,TC=100PPMIDEGC,COLOR BANDED
R28 RLR07C2204GS RESISTOR,FIXED,FILM:2.2M OHM,+-2%,1/4 WATT FR=.OOl %11000HR
R29 RLR07C2204GS RESISTOR,FIXED,FILM:2.2M OHM,+-2%,1I4 WATT FR=.OOl %11000HR
R30 724-5052-400 RESISTOR,FIXED,FILM: 1OOOOHM,+-l %, 1/4WATT@70C METAL
FILM,TC=100PPM/DEGC,COLOR BANDED
R31 724-5052-400 RESISTOR,FIXED,FILM:10000HM,+-1%,1I4WATT@70CMETAL
FILM,TC= 1OOPPMIDEGC,COLOR BANDED
R32 724-5052-265 RESISTOR,FIXED ,FILM :3320HM,+-1 %, 114WATT@70C METAL
FILM,TC= 1OOPPMIDEGC,COLOR BANDED
R33 724-5055-230 RESISTOR,FIXED,FILM:68 OHM,+-5%,2 WATT 2 70C METAL
FILM,TC=250PPM/DEGC,COLOR BANDED
R34 724-5054-230 RESISTOR,FIXED,FILM:68 OHM,+-5%,1 WATT@ 70C METAL
FILM,TC=250PPMIDEGC,COLOR BANDED
RV1 714-7015-010 RESISTOR,VOLTAGE SENSITIVE: 1000 AMPS,0.50 WATT 3500 PF,METAL
OXIDE VARISTOR
RV2 714-7008-010 RESISTOR,VOLTAGE SENSITIVE:4000 AMPS,0.85 WATT 1000 PF,METAL
OXIDE VARISTOR
RV3 714-7008-010 RESISTOR,VOLTAGE SENSITIVE:4000 AMPS,0.85 WATT 1000 PF,METAL
OXIDE VARISTOR
RV4 714-7008-010 RESISTOR,VOLTAGE SENSITIVE:4000 AMPS,0.85 WATT 1000 PF,METAL
OXIDE VARISTOR
Sl 266-5415-670 SWITCH,TOGGLE:3PDT,5 AMP @ 28VDCI120 VAC ON-NONE-ON
ACTION,RIGHT ANGLE,PC MOUNT
S2 266-5404-190 SWITCH,PUSH:SPDT-MOM,lAMP,28VDCI120VAC CONT RATING BUTTON
COLOR-NONE,EDGE MT,RT ANGLE PC TERMINATIONS
S3 266-5404-190 SWITCH,PUSH:SPDT-MOM, 1AMP,28VDCIl20VAC CONT RATING BUTTON
COLOR-NONE,EDGE MT,RT ANGLE PC TERMINATIONS
TP1 360-0495-010 JACK,TIP:BLACK,NYLON INSULATED,PWB MOUNTING HIGH PROFILE
TP2 360-0495-170 JACK,TIP:BLUE,NYLON INSULATED TIP,PWB MOUNTING LOW PROFILE
TP3 360-0495-030 JACK,TIP:RED,NYLON INSULATED,PWB MOUNTING HIGH PROFILE
U1 351-7629-010 MICROCIRCUIT,DIGITAL:QUAD 2 INPUT NAND GATE,TTL, 14 PIN
DIP,PLASTIC PACKAGE
U2 351-7629-010 MICROCIRCUIT,DIGITAL:QUAD 2 INPUT NAND GATE,TTL, 14 PIN
DIP,PLASTIC PACKAGE
U3 351-7629-010 MICROCIRCUIT,DIGITAL:QUAD 2 INPUT NAND GATE,TTL, 14 PIN
DIP,PLASTIC PACKAGE
U4 351-7634-010 MICROCIRCUIT,DIGITAL:TTL,QUAD 2 INPUT AND GATE 14 PIN PLASTIC DIP
PKG
U5 NOT-USED
U6 351-1137-020 MICROCIRCUIT,LINEAR:TIMER,+ 18V,600 MW
U7 351-4714-020 MICROCIRCUIT,LINEAR:30 VOLT, 1000 OHMS IMPEDANCE
U8 351-1122-010 MICROCIRCUIT,LINEAR:QUAD COMPARATOR,LOW OFFSET LOW POWER, 14
PIN PLASTIC DIP PKG

Change 2 6-23
PARTS LISTS 816R-4C

PL182901-1 CCA, FILAMENT REGULATOR - Continued Rev.E

Ref. Des. Part No. Description

U9 351-1120-050 MICROCIRCUIT,LINEAR:15V POSITIVE VOLTAGE REGULATOR 1.5AMP,TO-

220 PLASTIC PACKAGE
UI0 351-1120-010 MICROCIRCUIT,LINEAR:+5 V @ 1 A VOLTAGE REGULATOR TO-220 PLASTIC
PACKAGE
U11 351-4801-010 MICROCIRCUIT,LINEAR:PRECISION BCD BUFFERED REFERENCE,TO-5
PACKAGE
XKl 220-6017-040 SOCKET,PLUG-IN ELECTRONIC COMPONENT: 16 CONTACTS OPEN
FRAME,0.3" WIDE PIN SPACING
XK2 220-6017-040 SOCKET,PLUG-IN ELECTRONIC COMPONENT: 16 CONTACTS OPEN
FRAME,0.3" WIDE PIN SPACING
XK3 220-6017-040 SOCKET,PLUG-IN ELECTRONIC COMPONENT: 16 CONTACTS OPEN
FRAME,0.3" WIDE PIN SPACING
XUl 220-6017-030 SOCKET,PLUG-IN ELECTRONIC COMPONENT: 14 CONTACTS OPEN
FRAME,0.3" WIDE PIN SPACING
XU2 220-6017-030 SOCKET,PLUG-IN ELECTRONIC COMPONENT: 14 CONTACTS OPEN
FRAME,0.3" WIDE PIN SPACING
XU3 220-6017-030 SOCKET,PLUG-IN ELECTRONIC COMPONENT: 14 CONTACTS OPEN
FRAME,0.3" WIDE PIN SPACING
XU4 220-6017-030 SOCKET,PLUG-IN ELECTRONIC COMPONENT: 14 CONTACTS OPEN
FRAME,0.3" WIDE PIN SPACING
XU5 NOT-USED
XU6 220-6017-020 SOCKET,PLUG-IN ELECTRONIC COMPONENT:8 CONTACTS OPEN FRAME,0.3"
WIDE PIN SPACING
XU7 220-6017-030 SOCKET,PLUG-IN ELECTRONIC COMPONENT: 14 CONTACTS OPEN
FRAME,0.3" WIDE PIN SPACING
XU8 220-6017-030 SOCKET,PLUG-IN ELECTRONIC COMPONENT: 14 CONTACTS OPEN
FRAME,0.3" WIDE PIN SPACING

6-24 Change 2
816R-4C PARTS LISTS

(This Page Intentionally left blank)

Change 1 6-25
PARTS LISTS 816R-4C

o o
-i R13 r- o
C1
CR1
-i R14 r- -lCJ-
OC1? -e::::J- R? -1 r-

R1
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93G0321

Figure 6-6. Overload/Recifcle Circuit Card Assembl~, A2AS.

6-26 Change 1
816R-4C PARTS LISTS

PL180166-1 CCA,OVERLOADffiECYCLE Rev.G

Ref. Des. Part No. Description

Cl CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, +-10%,50 WVDC

C2 CK05BXI03K CAPACITOR, FIXED, CERAMIC: 0.01 lJF, +-10%,100 WVDC
C3 CK06BX105K CAPACITOR, FIXED, CERAMIC: 1 UF, +-10%,50 WVDC
C4 CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, +-10%,50 WVDC
C5 CK05BX103K CAPACITOR, FIXED, CERAMIC: 0.01 UF, +-10%,100 WVDC
C6 CK06BX105K CAPACITOR, FIXED, CERAMIC: 1 UF, +-10%, 50 WVDC
C7 CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, +-10%,50 WVDC
C8 CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, +-10%,50 WVDC
C9 184-9102-370 CAPACITOR, FIXED, ELECTROLYTIC: 2.2 UF, +-20%, 35 WVDC DIPPED
TANTALUM
ClO CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, +-10%,50 WVDC
C11 184-9102-410 CAPACITOR, FIXED, ELECTROLYTIC: 10 UF, +-20%,35 WVDC DIPPED
TANTALUM
C12 CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, +-10%, 50 WVDC
Cl3 CK05BX103K CAPACITOR, FIXED, CERAMIC: 0.01 UF, +-10%,100 WVDC
C14 CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, +-10%, 50 WVDC
CIS CK05BX103K CAPACITOR, FIXED, CERAMIC: 0.01 UF, +-10%,100 WVDC
C16 183-5018-110 CAPACITOR, FIXED, ELECTROLYTIC: 4.7 UF, +-10%,35 WVDC DIPPED
TANTALUM
C17 CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, +-10%, 50 WVDC
C18 184-9102-410 CAPACITOR, FIXED, ELECTROLYTIC: 10 UF, +-20%, 35 WVDC DIPPED
TANTALUM
C19 CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, +-10%, 50 WVDC
C20 CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, +-10%,50 WVDC
C21 CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, +-10%, 50 WVDC
cn 183-5103-050 CAPACITOR, FIXED, ELECTROLYTIC: 330 UF, +-20%,50 WVDC ALUMINUM,
SINGLE ENDED
C23 CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, +-10%, 50 WVDC
C24 CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, +-10%, 50 WVDC
CRI 353-3763-010 SEMICONDUCTOR DEVICE, DIODE: SILICON, 1OOV PIV, 300MA FAST
RECOVERY, DO-35 PKG (TYPE IN4148)
CR2 353-0293-020 SEMICONDUCTOR DEVICE, ASSEMBLY: LED, YELLOW
CR3 353-3763-010 SEMICONDUCTOR DEVICE, DIODE: SILICON, 100V PIV, 300MA FAST
RECOVERY, DO-35 PKG (TYPE IN4148)
CR4 353-6442-040 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 400V PRY DO-41 EPOXY
PKG, AXIAL LEADS (lN4004)
CR5 353-3763-010 SEMICONDUCTOR DEVICE, DIODE: SILICON, 100V PIV, 300MA FAST
RECOVERY, DO-35 PKG (TYPE IN4148)
CR6 353-0293-020 SEMICONDUCTOR DEVICE, ASSEMBLY: LED, YELLOW
CR7 353-3763-010 SEMICONDUCTOR DEVICE, DIODE: SILICON, 1OOV PIV, 300MA FAST
RECOVERY, DO-35 PKG (TYPE IN4148)
CR8 353-3763-010 SEMICONDUCTOR DEVICE, DIODE: SILICON, 100V PIV, 300MA FAST
RECOVERY, DO-35 PKG (TYPE 1N4148)
CR9 353-6442-040 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 400V PRY DO-41 EPOXY
PKG, AXIAL LEADS (lN4004)
CRlO 353-6442-040 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 400V PRY DO-41 EPOXY
PKG, AXIAL LEADS (lN4004)
CR11 353-6442-040 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 400V PRY DO-41 EPOXY
PKG, AXIAL LEADS (lN4004)
CR12 353-6442-040 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 400V PRY DO-41 EPOXY
PKG, AXIAL LEADS (lN4004)
11 372-9739-010 CONNECTOR, RECEPTACLE, ELECTRICAL: 2 ROW CLOSED ENTRY BOARD
MTD, 50 POSN, 0.100"CTR, W/BD RETENTION POSTS
K1 410-0572-010 RELAY, REED: SPDT, 0.25AMP, 4 WATT, 100VDC CONTACTRTG 24VDC,2200
OHM COIL, PC MOUNT, DUAL-TN-LINE PKG
L1 MS75089-11 COIL, RADIO FREQUENCY: 100.OUR, 160MADC, 3.12 OHMS

Change 2 6-27
PARTS LISTS 816R-4C

PL180166-1 CCA, OVERLOADIRECYCLE - Continued Rev.G

Ref. Des. Part No. Description

Ql 352-0661-020 TRANSISTOR: NPN, SILICON, 800MA, 70V, 500MW DISS TO-18 PKG (2N2222A)
Q2 352-0661-020 TRANSISTOR: NPN, SILICON, 800MA, 70V, 500MW DISS TO-I8 PKG (2N2222A)
Q3 352-0661-020 TRANSISTOR: NPN, SILICON, 800MA, 70V, 500MW DISS TO-I8 PKG (2N2222A)
Q4 353-6468-060 SEMICONDUCTOR DEVICE, THYRISTOR: 1.6AMP, 400V, SCR TO-5 PKG
Q5 353-6468-060 SEMICONDUCTOR DEVICE, THYRISTOR: 1.6AMP, 400V, SCR TO-5 PKG
Q6 352-1104-010 TRANSISTOR: NPN, SILICON, 4AMP, 100V, 1.5 WATT DISS PLASTIC PKG,
CHASSIS MT, (MJE243)
Q7 353-6468-060 SEMICONDUCTOR DEVICE, THYRISTOR: 1.6AMP, 400V, SCR TO-5 PKG
Q8 353-6468-060 SEMICONDUCTOR DEVICE, THYRISTOR: 1.6AMP, 400V, SCR TO-5 PKG
Rl 724-5052-460 RESISTOR, FIXED, FILM: 22100HM, +-1 %, 1/4WATT@70C METAL FILM,
TC=IOOPPMlDEGC, COLOR BANDED
R2 724-5052-460 RESISTOR, FIXED, FILM: 22100HM, +-1%, 1/4WATT@70CMETALFILM,
TC=100PPMIDEGC, COLOR BANDED
R3 724-5052-905 RESISTOR, FIXED, FILM: 475KOHM, +-1%, 1I4WATT@70CMETALFILM,
TC= 1OOPPMIDEGC, COLOR BANDED
R4 724-5052-285 RESISTOR, FIXED, FILM: 4750HM, +-15, 1/4WATT@70CMETALFILM,
TC= 1OOPPMlDEGC, COLOR BANDED
R5 724-5053-485 RESISTOR, FIXED, FILM: 47500HM, +-1%, 1/2WATT@70CMETAL FILM,
TC=100PPMlDEG C, COLOR BANDED
R6 724-5052-905 RESISTOR, FIXED, FILM: 475KOHM, +-1%, 1I4WATT@70CMETALFILM,
TC=100PPMlDEGC, COLOR BANDED
R7 RLR07C2204GS RESISTOR, FIXED, FILM: 2.2M OHM, +-2%, 1/4 WATT FR=.OO 1%/1 OOOHR
R8 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, +-1 %, 1/4WATT@70C METAL FILM,
TC= 1OOPPM/DEGC, COLOR BANDED
R9 RLR07C2204GS RESISTOR, FIXED, FILM: 2.2M OHM, +-2%,1/4 WATT FR=.OO 1%/1 OOOHR
RIO 724-5052-905 RESISTOR, FIXED, FILM: 475KOHM, +-1%, 1I4WATT@70CMETALFILM,
TC=100PPMIDEGC, COLOR BANDED
Rll 724-5054-420 RESISTOR, FIXED, FILM: 2700 OHM, +-5%,1 WATT@ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R12 747-5498-000 RESISTOR, FIXED, WIRE WOUND: 150 OHMS, +-5%, 6.5 WATT
R13 724-5052-600 RESISTOR, FIXED, FILM: IOKOHM, +-1%, 1/4WATT@70CMETALFILM,
TC=100PPMlDEGC, COLOR BANDED
R14 724-5052-400 RESISTOR, FIXED, FILM: IOOOOHM, +-1 %, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R15 724-5053-485 RESISTOR, FIXED, FILM: 47500HM, +-1%, 1/2WATT@70CMETALFILM,
TC= 1OOPPM/DEG C, COLOR BANDED
RI6 724-5052-600 RESISTOR, FIXED, FILM: 10KOHM, +-1 %, 1I4WATT@70C METAL FILM,
TC=100PPMlDEGC, COLOR BANDED
R17 724-5053-485 RESISTOR, FIXED, FILM: 47500HM, +-1%, 1/2WATT@70CMETALFILM,
TC=100PPMIDEG C, COLOR BANDED
R18 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, +-1%, 1/4WATT@70CMETALFILM,
TC= 1OOPPMIDEGC, COLOR BANDED
R19 724-5053-240 RESISTOR, FIXED, FILM: 22 IOHM, +-1 %, II2WATT@70C METAL FILM,
TC=100PPMlDEGC, COLOR BANDED
R20 724-5053-485 RESISTOR, FIXED, FILM: 47500HM, +-1%, 1I2WATT@70CMETALFILM,
TC= 1OOPPMlDEG C, COLOR BANDED
R21 724-5053-010 RESISTOR, FIXED, FILM: 100HM, +-1 %, 1/2WATT@70C METAL FILM,
TC=IOOPPMIDEGC, COLOR BANDED
R22 724-5053-600 RESISTOR, FIXED, FILM: IOKOHM, +-1 %, 1/2WATT@70C METAL FILM,
TC= 1OOPPMlDEGC, COLOR BANDED
R23 724-5053-600 RESISTOR, FIXED, FILM: IOKOHM, +-1%, 1I2WATT@70CMETALFILM,
TC= 1OOPPMIDEGC, COLOR BANDED
R24 747-5455-000 RESISTOR, FIXED, WIRE WOUND: 560 OHMS, +-5%, 6.5 WATT
R25 724-5053-240 RESISTOR, FIXED, FILM: 2210HM, +-1 %, 1/2WATT@70C METAL FILM,
TC= 1OOPPMlDEGC, COLOR BANDED
R26 724-5053-485 RESISTOR, FIXED, FILM: 47500HM, +-1%, 1I2WATT@70CMETALFILM,
TC=100PPMlDEG C, COLOR BANDED
R27 724-5053-240 RESISTOR, FIXED, FILM: 2210HM, +-1 %, 1I2WATT@70C METAL FILM,
TC= 1OOPPMlDEGC, COLOR BANDED

6-28 Change 2
816R-4C PARTS LISTS

PL180166-1 CCA, OVERLOADIRECYCLE - Continued Rev.G

Ref. Des. Part No. Description

R28 724-5053-485 RESISTOR, FIXED, FILM: 47500HM, +-1 %, 1/2WATT@70C METAL FILM,
TC=100PPM/DEG C, COLOR BANDED
Sl 266-5404-190 SWITCH, PUSH: SPDT-MOM, lAMP, 28VDC/120VAC CONT RATING BUTTON
COLOR-NONE, EDGE MT, RT ANGLE PC TERMINATIONS
S2 266-5321-980 SWITCH, TOGGLE: SPDT, ON-NONE-ON, 5 AMP CONTACT RATING
Ul 351-1137-020 MICROCIRCUIT, LINEAR: TIMER, + 18V, 600 MW
U2 351-7629-010 MICROCIRCUIT, DIGITAL: QUAD 2 INPUT NAND GATE, TTL, 14 PIN DIP,
PLASTIC PACKAGE
U3 351-1137-020 MICROCIRCUIT, LINEAR: TIMER, + 18V, 600 MW
U4 351-1137-020 MICROCIRCUIT, LINEAR: TIMER, + 18V, 600 MW
U5 351-5305-010 MICROCIRCUIT, DIGITAL: LOW POWER SCHOTTKY, DIVIDE BY 12
COUNTER, 14 PIN DIP, PLASTIC PACKAGE
U6 351-1137-020 MICROCIRCUIT, LINEAR: TIMER, + 18V, 600 MW
VR1 353-6481-470 SEMICONDUCTORDEVICE,DIODE: SILICON, 1 WATT,30VOLT
VR2 351-1120-010 MICROCIRCUIT, LINEAR: +5 V @ 1 A VOLTAGE REGULATOR TO-220
PLASTIC PACKAGE
XK1 220-0049-010 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 14 POSTS
XUl 220-0049-100 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 8 POSTS
XU2 220-0049-010 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 14 POSTS
XU3 220-0049-100 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 8 POSTS
XU4 220-0049-100 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 8 POSTS
XU5 220-0049-010 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 14 POSTS
XU6 220-0049-100 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 8 POSTS

Change 2 6-29
PARTS LISTS 816R-4C

o
r-fI
@
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C3

D CR1 @~ ~
@~ XU1G
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C14 C15
c::J c::J tt1 CAUTION

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DEYICD

~~
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u
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XU4~ C16
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2

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CR2 ~

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CR9
~~
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DC17

O R7
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aIR9l -5-Q
Q VR1
We Q J1

cL.:..J ~
I~I VR2~
C19
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G -1 I-
G ~ ~ L;;J~ ~~:g~"
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TP1 I ~ -[illD- -[illD-
I
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TP2 R22
TP31 01
TP4 I CR4-D- -en-
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93G0322

Figure 6-7. Power Monitor/Control Circuit Card Assembly, A2A6.

6-30 Change 1
816R-4C PARTS LISTS

PL180161- 1 CCA, POWER MONITOR/CONTROL Rev.G

Ref. Des. Part No. Description

C1 184-9102-410 CAPACITOR, FIXED, ELECTROLYTIC: 10 UF, 20%, 35 WVDC DIPPED

TANTALUM
C2 CK05BXI04K CAPACITOR, FIXED, CERAMIC: 0.1 UF, lO%, 50 WVDC
C3 CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, lO%, 50 WVDC
C4 CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, lO%, 50 WVDC
C5 183-5016-080 CAPACITOR, FIXED, ELECTROLYTIC: 47 UF, lO%, 20 WVDC DIPPED
TANTALUM
C6 913-3813-000 CAPACITOR, FIXED, CERAMIC: 0.1 UF, +_20%,50 WVDC
C7 913-3813-000 CAPACITOR, FIXED, CERAMIC: 0.1 YF, +_20%, 50 WVDC
C8 CK06BX105K CAPACITOR, FIXED, CERAMIC: 1 UF, lO%, 50 WVDC
C9 CK06BX105K CAPACITOR, FIXED, CERAMIC: 1 UF, lO%, 50 WVDC
CIO CK06BX105K CAPACITOR, FIXED, CERAMIC: 1 UF, lO%, 50 WVDC
Cll 183-5111-080 CAPACITOR, FIXED, ELECTROLYTIC: 220 UF, 20%, 35 WVDC ALUMINUM,
RADIAL LEADS
C12 183-5031-080 CAPACITOR, FIXED, ELECTROLYTIC: 100 UF, 20%, 50 WVDC RADIAL
LEADS
C13 CK06BX105K CAPACITOR, FIXED, CERAMIC: 1 UF, lO%, 50 WVDC
C14 CK06BX105K CAPACITOR, FIXED, CERAMIC: 1 UF, lO%, 50 WVDC
C15 CK06BX105K CAPACITOR, FIXED, CERAMIC: 1 UF, lO%, 50 WVDC
C16 CK06BX105K CAPACITOR, FIXED, CERAMIC: 1 UF, lO%, 50 WVDC
C17 CK05BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, 10%, 50 WVDC
C18 183-5018-110 CAPACITOR, FIXED, ELECTROLYTIC: 4.7 UF, lO%, 35 WVDC DIPPED
TANTALUM
C19 184-9102-410 CAPACITOR, FIXED, ELECTROLYTIC: 10 UF, 20%, 35 WVDC DIPPED
TANTALUM
C20 184-9102-160 CAPACITOR, FIXED, ELECTROLYTIC: 150 UF, 20%, 15 WVDC DIPPED
TANTALUM
C21 184-9102-200 CAPACITOR, FIXED, ELECTROLYTIC: 100 UF, 20%, 20 WVDC DIPPED
TANTALUM
C22 184-9102-200 CAPACITOR, FIXED, ELECTROLYTIC: 100 UF, 20%, 20 WVDC DIPPED
TANTALUM
CRI 353-3691-010 SEMICONDUCTOR DEVICE, DIODE: SILICON, HOT CARRIER 70V, 250MW,
2PF NOM, GLASS PKG, AXIAL LEADS (IN5711)
CR2 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PRY DO-41
EPOXY PKG, AXIAL LEADS (lN4007)
CR3 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PRY D0-41
EPOXY PKG, AXIAL LEADS (IN4007)
CR4 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PRY DO-41
EPOXY PKG, AXIAL LEADS (l N4007)
CR5 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PRY DO-41
EPOXY PKG, AXIAL LEADS (lN4007)
CR6 353-3691-010 SEMICONDUCTOR DEVICE, DIODE: SILICON, HOT CARRIER 70V, 250MW,
2PF NOM, GLASS PKG, AXIAL LEADS (IN571!)
CR7 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PRY DO-41
EPOXY PKG, AXIAL LEADS (lN4007)
CR8 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PRY DO-41
EPOXY PKG, AXIAL LEADS (lN4007)
CR9 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PRY DO-41
EPOXY PKG, AXIAL LEADS (lN4007)

Change 1 6-31
PARTS LISTS 816R-4C

PLl80161-1 CCA, POWER MONITOR/CONTROL - Continued Rev.G

Ref. Des. Part No. Description

CRlO 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PRY DO-41
EPOXY PKG, AXIAL LEADS (lN4007)
CRll 353-3691-010 SEMICONDUCTOR DEVICE, DIODE: SILICON, HOT CARRIER 70V, 250MW,
2PF NOM, GLASS PKG, AXIAL LEADS (lN571l)
11 372-9739-010 CONNECTOR, RECEPTACLE, ELECTRICAL: 2 ROW CLOSED ENTRY BOARD
MTD, 50 POSN, O.lOO"CTR, WIBD RETENTION POSTS
Kl 410-0572-010 RELAY, REED: SPDT, 0.25AMP,4 WATT, lOOVDC CONTACT RTG 24VDC,
2200 OHM COIL, PC MOUNT, DUAL-IN-LINE PKG
Ql 352-0613-010 TRANSISTOR: NPN, SILICON, VCEO=40 VDC, IC=0.7 AMP 5 WATT, TO-5
PACKAGE .
Q2 352-0613-010 TRANSISTOR: NPN, SILICON, VCEO=40 VDC, IC=0.7 AMP 5 WATT, TO-5
PACKAGE
Q3 352-0661-020 TRANSISTOR: NPN, SILICON, 800MA, 70V, 500MW DISS TO-18 PKG
(2N2222A)
Q4 352-0661-020 TRANSISTOR: NPN, SILICON, 800MA, 70V, 500MW DISS TO-18 PKG
(2N2222A)
Q5 352-0661-020 TRANSISTOR: NPN, SILICON, 800MA, 70V, 500MW DISS TO-18 PKG
(2N2222A)
Rl 382-1405-220 RESISTOR, VARIABLE, NONWIRE WOUND: 10K OHMS, IO% 1/2 WATT,
CERMET
R2 382-1405-250 RESISTOR, VARIABLE, NONWIRE WOUND: 50K OHMS, 1O% 112 WATT,
CERMET
R3 382-1405-230 RESISTOR, VARIABLE, NONWIRE WOUND: 20K OHM, 1O%, 1/2 WATT,
CERMET, 25 TURN
R4 382-1405-220 RESISTOR, VARIABLE, NONWIRE WOUND: 10K OHMS, 1O% 1/2 WATT,
CERMET
R5 382-1405-230 RESISTOR, VARIABLE, NONWIRE WOUND: 20K OHM, 1O%, 112 WATT,
CERMET, 25 TURN
R6 382-1405-220 RESISTOR, VARIABLE, NONWIRE WOUND: 10K OHMS, 1O% 1/2 WATT,
CERMET
R7 382-1405-220 RESISTOR, VARIABLE, NONWIRE WOUND: 10K OHMS, 10% 1/2 WATT,
CERMET
R8 382-1405-220 RESISTOR, VARIABLE, NONWIRE WOUND: 10K OHMS, 1O% 1/2 WATT,
CERMET
R9 382-1405-220 RESISTOR, VARIABLE, NONWIRE WOUND: 10K OHMS, 1O% 1/2 WATT,
CERMET
RIO 382-1405-250 RESISTOR, VARIABLE, NONWIRE WOUND: 50K OHMS, IO% 112 WAIT,
CERMET
Rll 724-5052-265 RESISTOR, FIXED, FILM: 3320HM, 1%, 1I4WAIT@70CMETALFILM,
TC=IOOPPMlDEGC, COLOR BANDED
R12 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, 1 %, 1I4WATT@70C METAL FILM,
TC=I00PPMlDEGC, COLOR BANDED
R13 724-5052-10D RESISTOR, FIXED, FILM: 1000HM, 1 %, 1I4WATT@70C METAL FILM,
TC=lOOPPMlDEGC, COLOR BANDED
R14 724-5052-695 RESISTOR, FIXED, FILM: 30. 1KOHM, 1%, 1/4WATT@70CMETALFILM,
TC=100PPMlDEGC, COLOR BANDED
R15 724-5052-010 RESISTOR, FIXED, FILM: lOOHM, 1 %, 1I4WATT@70C METAL FILM,
TC=lOOPPMlDEGC, COLOR BANDED
R16 724-5052-265 RESISTOR, FIXED, FILM: 3320HM, 1 %, 1I4WAIT@70C METAL FILM,
TC=100PPMlDEGC, COLOR BANDED

6-32 Change 1
816R-4C PARTS LISTS

PL180161- 1 CCA, POWER MONITOR/CONTROL - Continued Rev.G

Ref. Des. Part No. Description

R17 724-5052-695 RESISTOR, FIXED, FILM: 30.1KOHM, 1%, 1/4WAIT@70CMETAL FILM,

TC=lOOPPMlDEGC, COLOR BANDED
R18 724-5052-545 RESISTOR, FIXED, FILM: 68100HM, 1 %, 1I4WAIT@70C METAL FILM,
TC=lOOPPMlDEGC, COLOR BANDED
R19 724-5052-460 RESISTOR, FIXED, FILM: 22100HM, 1%, 1I4WATT@70CMETALFILM,
TC=lOOPPMlDEGC, COLOR BANDED
R20 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, 1 %, 1I4WAIT@70C METAL FILM,
TC=lOOPPMlDEGC, COLOR BANDED
R21 724-5053-450 RESISTOR, FIXED, FILM: 27400HM,;,:1 %, 1I2WATT@70C METAL FILM,
TC=lOOPPMlDEGC, COLOR BANDED
R22 724-5053-485 RESISTOR, FIXED, FILM: 47500HM, 1 %, 1/2WAIT@70C METAL FILM,
TC=lOOPPMIDEG C, COLOR BANDED
R23 724-5053-450 RESISTOR, FIXED, FILM: 27400HM, 1 %, 1I2WATT@70C METAL FILM,
TC=lOOPPMlDEGC, COLOR BANDED
R24 724-5053-090 RESISTOR, FIXED, FILM: 47.50HM, 1%, 1I2WAIT@70CMETALFILM,
TC=lOOPPMlDEGC, COLOR BANDED
R25 724-5052-995 RESISTOR, FIXED, FILM: IMEGOHM, 1 %, 1I4WATT@70C METAL FILM,
TC=lOOPPMlDEGC, COLOR BANDED
R26 724-5052-840 RESISTOR, FIXED, FILM: 162KOHM, 1 %, 1/4WATT@70C METAL FILM,
TC=lOOPPMlDEGC, COLOR BANDED
R27 724-5052-240 RESISTOR, FIXED, FILM: 2000HM, 1 %, 1/4WATT@70C METAL FILM,
TC=lOOPPMIDEGC, COLOR BANDED
R28 724-5052-695 RESISTOR, FIXED, FILM: 30.1KOHM, 1 %, 1/4WAIT@70C METAL FILM,
TC=lOOPPMlDEGC, COLOR BANDED
R29 724-5052-645 RESISTOR, FIXED, FILM: 15KOHM, 1 %, 1I4WATT@70C METAL FILM,
TC=lOOPPMlDEGC, COLOR BANDED
R30 724-5052-600 RESISTOR, FIXED, FILM: lOKOHM, 1%, 1I4WAIT@70CMETALFILM,
TC=lOOPPMlDEGC, COLOR BANDED
R3l 724-5052-645 RESISTOR, FIXED, FILM: 15KOHM, 1%, 1I4WATT@70CMETALFILM,
TC=lOOPPMlDEGC, COLOR BANDED
R32 724-5052-905 RESISTOR, FIXED, FILM: 475KOHM, 1 %, 1/4WAIT@70C METAL FILM,
TC=lOOPPMlDEGC, COLOR BANDED
R33 724-5052-545 RESISTOR, FIXED, FILM: 68100HM, 1 %, 1I4WATT@70CMETALFILM,
TC=lOOPPMlDEGC, COLOR BANDED
R34 724-5053-090 RESISTOR, FIXED, FILM: 47.50HM, 1%, 1I2WAIT@70CMETALFILM,
TC=100PPMIDEGC, COLOR BANDED
R35 724-5053-650 RESISTOR, FIXED, FILM: 22.1 KOHM, 1%, 1/2WAIT@70CMETALFILM,
TC=lOOPPMIDEGC, COLOR BANDED
R36 724-5053-630 RESISTOR, FIXED, FILM: 15KOHM, 1%, 1I2WAIT@70CMETALFILM,
TC=lOOPPMlDEGC, COLOR BANDED
R37 724-5054-360 RESISTOR, FIXED, FILM: 820 OHM, 5%, 1 WATT @70CCMETALFILM,
TC=250PPMlDEGC, COLOR BANDED
R38 724-5053-485 RESISTOR, FIXED, FILM: 47500HM, 1 %, 1I2WAIT@70C METAL FILM,
TC=100PPMlDEG C, COLOR BANDED
R39 724-5053-400 RESISTOR, FIXED, FILM: 10000HM, 1 %, 1I2WAIT@70C METAL FILM,
TC=100PPMlDEGC, COLOR BANDED
R40 724-5053-650 RESISTOR, FIXED, FILM: 22.1KOHM, 1 %, 1I2WAIT@70C METAL FILM,
TC=lOOPPMIDEGC, COLOR BANDED
R41 724-5053-400 RESISTOR, FIXED, FILM: l0000HM, 1%, 1I2WATT@70CMETALFILM,
TC=lOOPPMlDEGC, COLOR BANDED

Change 1 6-33
PARTS LISTS 816R-4C

PL180161- 1 CCA, POWER MONITOR/CONTROL - Continued Rev.G

Ref. Des. Part No. Description

R42 724-5053-630 RESISTOR, FIXED, FILM: 15KOHM, 1%, 1I2WATT@70C METAL FILM,
TC=100PPMJDEGC, COLOR BANDED
R43 724-5052-240 RESISTOR, FIXED, FILM: 2000HM, 1%, 1I4WATT@70CMETALFILM,
TC=100PPMJDEGC, COLOR BANDED
R44 724-5052-840 RESISTOR, FIXED, FILM: 162KOHM, 1%, 1I4WATT@70CMETALFILM,
TC= 1OOPPMJDEGC, COLOR BANDED
R45 724-5052-515 RESISTOR, FIXED, FILM: 43200HM, 1 %, 1/4WATT@70C METAL FILM,
TC=100PPMJDEGC, COLOR BANDED
R46 724-5052-460 RESISTOR, FIXED, FILM: 22100HM, 1 %, 1I4WATT@70C METAL FILM,
TC=100PPMIDEGC, COLOR BANDED '
R47 724-5052-660 RESISTOR, FIXED, FILM: 20K OHM, 1%, 114 WATT @ 70C METAL FILM,
TC=100PPMJDEGC, COLOR BANDED
R48 724-5052-240 RESISTOR, FIXED, FILM: 2000HM, 1 %, 1/4WATT@70C METAL FILM,
TC=100PPMJDEGC, COLOR BANDED
R49 724-5052-645 RESISTOR, FIXED, FILM: 15KOHM, 1%, 1I4WATT@70CMETALFILM,
TC=100PPMJDEGC, COLOR BANDED
R50 724-5052-840 RESISTOR, FIXED, FILM: 162KOHM, 1 %, 1I4WATT@70C METAL FILM,
TC=100PPMJDEGC, COLOR BANDED
R51 724-5052-660 RESISTOR, FIXED, FILM: 20K OHM, 1%, 114 WATT @ 70C METAL FILM,
TC=100PPMJDEGC, COLOR BANDED
R52 724-5052-645 RESISTOR, FIXED, FILM: 15KOHM, 1%, 1I4WATT@70CMETALFILM,
TC=100PPMJDEGC, COLOR BANDED
R53 724-5052-460 RESISTOR, FIXED, FILM: 22100HM, 1%, 1/4WATT@70CMETALFILM,
TC= 1OOPPMJDEGC, COLOR BANDED
R54 724-5054-250 RESISTOR, FIXED, FILM: 100 OHM, 5%, 1 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R55 724-5053-515 RESISTOR, FIXED, FILM: 82500HM, 1 %, 1I2WATT@70C METAL FILM,
TC=100PPMJDEGC, COLOR BANDED
R56 724-5054-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 1 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R57 724-5054-330 RESISTOR, FIXED, FILM: 470 OHM, 5%, 1 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
Sl 266-5404-190 SWITCH, PUSH: SPDT-MOM, lAMP, 28VDCIl20VAC CONT RATING BUTTON
COLOR-NONE, EDGE MT, RT ANGLE PC TERMINATIONS
TP1 360-0495-130 JACK, TIP: RED, NYLON INSULATED TIP, PWB MOUNTING LOW PROFILE
TP2 360-0495-140 JACK, TIP: ORANGE, NYLON INSULATED TIP, PWB MOUNTING LOW
PROFILE
TP3 360-0495-150 JACK, TIP: YELLOW, NYLON INSULATED TIP, PWB MOUNTING LOW
PROFILE
TP4 360-0495-120 JACK, TIP: BROWN, NYLON INSULATED TIP, PWB MOUNTING LOW
PROFILE
TP5 360-0495-110 JACK, TIP: BLACK, NYLON INSULATED TIP, PWB MOUNTING LOW
PROFILE
U1 351-1110-020 MICROCIRCUIT, LINEAR: OPERATIONAL AMPLIFIER, 18 VOLTS SUPPLY, 8
LEAD PLASTIC DUAL IN-LINE PKG
U2 351-111 0-020 MICROCIRCUIT, LINEAR: OPERATIONAL AMPLIFIER, 18 VOLTS SUPPLY, 8
LEAD PLASTIC DUAL IN-LINE PKG
U3 351-1110-020 MICROCIRCUIT, LINEAR: OPERATIONAL AMPLIFIER, 18 VOLTS SUPPLY, 8
LEAD PLASTIC DUAL IN-LINE PKG

6-34 Change 1
816R-4C PARTS LISTS

PL180161-1 CCA, POWER MONITOR/CONTROL - Continued Rev.G

Ref. Des. Part No. Description

U4 351-1110-020 MICROCIRCUIT, LINEAR: OPERATIONAL AMPLIFIER, 18 VOLTS SUPPLY, 8

LEAD PLASTIC DUAL IN-LINE PKG
U5 351-1137-020 MICROCIRCUIT, LINEAR: TIMER, +18V, 600 MW
VR1 353-6481-260 SEMICONDUCTOR DEVICE, DIODE: SILICON, 1 WAIT, 10 VOLT
VR2 351-1124-130 MICROCIRCUIT, LINEAR: VOLTAGE REGULATOR -12 INPUT -35 VOLTS,
TO-220 PKG
VR3 351-1120-040 MICROCIRCUIT, LINEAR: +12 V @ 1 A VOLTAGE REGULATOR TO-220
PLASTIC PACKAGE
VR4 353-6481-260 SEMICONDUCTOR DEVICE, DIODE: 'SILICON, 1 WAIT, 10 VOLT
XKl 220-0049-010 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 14 POSTS
XUl 220-0049-100 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 8 POSTS
XU2 220-0049-100 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 8 POSTS
XU3 220-0049-100 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 8 POSTS
XU4 220-0049-100 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 8 POSTS
XU5 220-0049-100 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 8 POSTS

Change 1 6-35
PARTS LISTS 816R-4C

o o
CJ
B B B
DS1
CJ DS2

CJ DS3
83 82 S1
c=J DS4

o o

FRONT VIEW

95G0182

REAR VIEW

Figure 6-8. Card Cage Component Circuit Card AssembllY, AlA7.

6-36 Change 1
816R-4C PARTS LISTS

PLl89620-1 CCA, CARD CAGE COMPONENT Rev.F

Ref. Des. Part No. Description

C1 CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-10%,50 WVDC

C2 CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-10%,50 WVDC
C3 913-7016-510 CAPACITOR,FIXED,CERAMIC:10,000 PF,+-5%,50 WVDC
C4 184-9612-010 CAPACITOR,FIXED,ELECTROLYTIC: 100 UF,+-10%,6.3 WVDC
C5 183-5018-070 CAPACITOR,FIXED,ELECTROLYTIC:1 UF,+-1O%,35 WVDC DIPPED TANTALUM
C6 CK05BX104K CAPACITOR,FIXED ,CERAMIC:0.1 UF ,+-10%,50 \VVDC
C7 CK05BX104K CAPACITOR,FIXED,CERAMIC:O.l UF,+-1O%,50 WVDC
C8 183-5018-070 CAPACITOR,FIXED,ELECTROLYTIC:1 UF,+-10%,35 WVDC DIPPED TANTALUM
C9 CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-10%,50 WVDC
ClO CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-10%,50 YfVDC
C11 CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-10%,50 WVDC
C12 CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-10%,50 WVDC
CR1 353-6442-070 SEMICONDUCTOR DEVICE,DIODE:SILICON, lAMP, 1000V PRY DO-41 EPOXY
PKG,AXIAL LEADS (lN4007)
CR2 353-6442-070 SEMICONDUCTOR DEVICE,DIODE:SILICON,lAMP,1000V PRY DO-41 EPOXY
PKG,AXIAL LEADS (lN4007)
CR7 353-6442-070 SEMICONDUCTOR DEVICE,DIODE:SILICON,lAMP,1000V PRY DO-41 EPOXY
PKG,AXIAL LEADS (lN4007)
CR8 353-3763-010 SEMICONDUCTOR DEVICE,DIODE:SILICON, 1OOV PIV,300MA FAST RECOVERY,DO-35
PKG (TYPE 1N4148)
CR9 353-6442-070 SEMICONDUCTOR DEVICE,DIODE:SILICON, lAMP, 1000V PRY D0-41 EPOXY
PKG,AXIAL LEADS (lN4007)
DS1 419-0089-010 DISPLAY,OPTOELECTRONIC:LED,GREEN,.5"X.25"LIGHTED AREA,4.5MCD
INTENSITY,RECT,PC MOUNT,DUAL-IN-LINE
DS2 419-0089-010 DISPLAY,OPTOELECTRONIC:LED,GREEN,.5"X.25"LIGHTED AREA,4.5MCD
INTENSITY,RECT,PC MOUNT,DUAL-IN-LINE
DS3 419-0089-010 DISPLAY,OPTOELECTRONIC:LED,GREEN,.5"X.25"LIGHTED AREA,4.5MCD
INTENSITY,RECT,PC MOUNT,DUAL-IN-LINE
DS4 419-0089-010 DISPLAY,OPTOELECTRONIC:LED,GREEN,.5"X.25"LIGHTED AREA,4.5MCD
INTENSITY,RECT,PC MOUNT,DUAL-IN-LINE
Jl 372-9765-020 CONNECTOR,RECEPTACLE,ELECTRICAL:20 POSITIONS SINGLE ROW,SHROUDED
HEADER,SQ STRAIGHT POST
K1 410-6009-010 RELAY,SOLID STATE:VOLTAGE 20-140 VAC,l.O AMP LOAD CURRENT AT 40 DEG
C,3.5 VDC ACTUATING
K2 410-6009-010 RELAY,SOLID STATE:VOLTAGE 20-140 VAC,l.O AMP LOAD CURRENT AT 40 DEG
C,3.5 VDC ACTUATING
K3 410-6204-030 RELAY,ELECTROMAGNETIC:4PDT,2AMP,28VDCI120VAC CONT 24VDC COILS,DUAL
COIL LATCHING,PC MOUNT
K4 410-6009-010 RELAY, SOLID STATE:VOLTAGE 20-140 VAC,l.O AMP LOAD CURRENT AT 40 DEG
C,3.5 VDC ACTUATING
K5 410-6009-010 RELAY, SOLID STATE:VOLTAGE 20-140 VAC,l.O AMP LOAD CURRENT AT 40 DEG
C,3.5 VDC ACTUATING
K6 410-6009-010 RELAY,SOLID STATE:VOLTAGE 20-140 VAC,l.O AMP LOAD CURRENT AT 40 DEG
C,3.5 VDC ACTUATING
K7 410-6009-010 RELAY,SOLID STATE:VOLTAGE 20-140 VAC,l.O AMP LOAD CURRENT AT 40 DEG
C,3.5 VDC ACTUATING
RI 747-0998-950 RESISTOR,FIXED,WIRE WOUND:8870 OHM,+-l %,3 WATT INDUCTIVE
WOUND, SILICONE-CERAMIC COATING
R2 747-0998-800 RESISTOR,FIXED,WIREWOUND:6190 OHMS,+-1%,3 WATT INDUCTIVE
WOUND,SILICONE-CERAMIC COATING
R3 724-5070-0 I 0 RESISTOR,FIXED,FILM:6200 OHM,+-5%,1 WATT,350 WVDC METAL FILM OXIDE
R4 382-1405-250 RESISTOR,VARIABLE,NONWIRE WOUND:50K OHMS,+-10% 1/2 WATT,CERMET
R5 747-0998-950 RESISTOR,FIXED,WlRE WOUND:8870 OHM,+-l %,3 WATT INDUCTIVE
WOUND,SILICONE-CERAMIC COATING

Change 2 6-37
PARTS LISTS 816R-4C

PL189620-1 CCA, CARD CAGE COMPONENT - Continued Rev. F

Ref. Des. Part No. Description

R6 747-5491-000 RESISTOR,FIXED,WIRE WOUND:33 OHMS,+-5%,6.5 WATT

R7 747-0998-800 RESISTOR,FIXED,WIREWOUND:6190 OHMS,+-1 %,3 WATT INDUCTIVE
WOUND, SILICONE-CERAMIC COATING
R8 747-0998-800 RESISTOR,FIXED,WIREWOUND:6190 OHMS,+-1 %,3 WATT INDUCTIVE
WOUND,SILICONE-CERAMIC COATING
R9 724-5070-010 RESISTOR,FIXED,FILM:6200 OHM,+-5%,1 WATT,350 WVDC METAL FILM OXIDE
RIO 724-5070-010 RESISTOR,FIXED,FILM:6200 OHM,+-5%,1 WATT,350 WVDC METAL FILM OXIDE
R11 724-5052-775 RESISTOR,FIXED,FILM:75KOHM,+-1 %,1I4WATT@70C METAL
FILM,TC=1 OOPPMIDEGC,COLOR BANDED
R12 724-5052-400 RESISTOR,FIXED,FILM:I0000HM,+-I%,1/4WATT@70C METAL
FILM,TC= 1OOPPMIDEGC,COLOR BANDED
R13 724-5052-780 RESISTOR,FIXED,FILM:82.5KOHM,+-1 %, 1I4WATT@70C METAL
FILM,TC= 1OOPPMIDEGC,COLOR BANDED
R14 724-5052-780 RESISTOR,FIXED,FILM:82.5KOHM,+-I%,1/4WATT@70CMETAL
FILM,TC= 1OOPPMlDEGC,COLOR BANDED
S1 266-9952-020 SWITCH,PUSH:SPDT,MOMENTARY,BLACK KEYCAP, 60 VDC MAX,10 MADC MAX
S2 266-9952-020 SWITCH,PUSH:SPDT,MOMENTARY,BLACK KEYCAP, 60 VDC MAX,10 MADC MAX
S3 266-9952-020 SWITCH,PUSH:SPDT,MOMENTARY,BLACK KEYCAP, 60 VDC MAX,1O MADC MAX
U1 351-4706-010 MICROCIRCUIT,LINEAR:DUAL TIMER,+16 V,600 MW
U2 351-5305-010 MICROCIRCUIT,DIGITAL:LOW POWER SCHOTTKY,DIVIDE BY 12 COUNTER,14
PIN DIP,PLASTIC PACKAGE
U3 351-4750-010 MICROCIRCUIT,DIGITAL:DECODER,3 LINE TO 8 LINE,TTL, LOW POWER
SCHOTTKY, 16 PIN PLASTIC DIP PKG
U4 351-7630-010 MICROCIRCUIT,DIGITAL:LOGIC GATE
U5 736-7026-040 RESISTOR NETWORK: 8 RESISTORS,47 OHM,+-2% 1/4 WATT/RESISTOR,16 PIN DIP
PACKAGE,2.4 WATT/PKG
U6 351-4864-010 MICROCIRCUIT,LINEAR:TRANSISTOR ARRAY,HIGH VOLTAGE, HIGH
CUR,DARLINGTON PAIRS,7 CKT,16 PIN PLASTIC DIP
U7 351-7740-010 MICROCIRCUIT,DIGITAL:TTL QUAD 2 INPUT OR GATE, 14 LEAD PLASTIC DUAL
IN-LINE PACKAGE
VR1 351-1120-010 MICROCIRCUIT,LINEAR:+5 V@ 1 A VOLTAGE REGULATOR TO-220 PLASTIC
PACKAGE
VR2 353-6481-130 SEMICONDUCTOR DEVICE,DIODE:SILICON,ZENER, 1W,5.6V
VR3 353-6481-110 SEMICONDUCTOR DEVICE,DIODE:ZENER,5.1 V,+-5%, 1WATT AXIAL
LEADS,MOLDED BODY
XK1 220-6017-040 SOCKET,PLUG-IN ELECTRONIC COMPONENT: 16 CONTACTS OPEN FRAME,0.3"
WIDE PIN SPACING
XK2 220-6017-040 SOCKET,PLUG-IN ELECTRONIC COMPONENT: 16 CONTACTS OPEN FRAME,0.3"
WIDE PIN SPACING
XK3 220-6017-160 SOCKET,PLUG-IN ELECTRONIC COMPONENT:28 CONTACTS OPEN FRAME,0.3"
WIDE PIN SPACING
XK4 220-6017-040 SOCKET,PLUG-IN ELECTRONIC COMPONENT: 16 CONTACTS OPEN FRAME,0.3"
WIDE PIN SPACING
XK5 220-6017-040 SOCKET,PLUG-IN ELECTRONIC COMPONENT: 16 CONTACTS OPEN FRAME,0.3"
WIDE PIN SPACING
XK6 220-6017-040 SOCKET,PLUG-IN ELECTRONIC COMPONENT: 16 CONTACTS OPEN FRAME,0.3"
WIDE PIN SPACING
XK7 220-6017-040 SOCKET,PLUG-IN ELECTRONIC COMPONENT: 16 CONTACTS OPEN FRAME,0.3"
WIDE PIN SPACING
XUl 220-6017-030 SOCKET,PLUG-IN ELECTRONIC COMPONENT: 14 CONTACTS OPEN FRAME,0.3"
WIDE PIN SPACING
XU2 220-6017-030 SOCKET,PLUG-IN ELECTRONIC COMPONENT: 14 CONTACTS OPEN FRAME,0.3"
WIDE PIN SPACING

6-38 Change 2
816R-4C PARTS LISTS

PL189620-1 CCA, CARD CAGE COMPONENT - Continued Rev. F

Ref. Des. Part No. Description

XU3 220-6017-040 SOCKET,PLUG-IN ELECTRONIC COMPONENT: 16 CONTACTS OPEN FRAME,0.3"

WIDE PIN SPACING
XU4 220-6017-030 SOCKET,PLUG-IN ELECTRONIC COMPONENT: 14 CONTACTS OPEN FRAME,0.3"
WIDE PIN SPACING
XU5 220-6017-040 SOCKET,PLUG-IN ELECTRONIC COMPONENT: 16 CONTACTS OPEN FRAME,0.3"
WIDE PIN SPACING
XU6 220-6017-040 SOCKET,PLUG-IN ELECTRONIC COMPONENT: 16 CONTACTS OPEN FRAME,0.3"
WIDE PIN SPACING
XU7 220-6017-030 SOCKET,PLUG-IN ELECTRONIC COMPONENT: 14 CONTACTS OPEN FRAME,0.3"
WIDE PIN SPACING

Change 2 6-39
PARTS LISTS 816R-4C

8 TB5 1 8 T84 1 8 T83 1 8 TB2 1 B T81 1

[[II]J~[[J[[II]J~[[J[III]J][[J[III]J][[J[[II]J][[J
16 9 16 9 16 9 16 9 16
-c:::J--R6

J9

'I'
60
1

J8 J7 J6 15" 16 J3
....
lY

'"lY
0
0 J10
'"
4 4
~0 49

60

93G0324

JUMPERS LOCATED AT: J11 5 TO 6

9TO 10
13 TO 14
15 TO 16

J127T08
9TO 10

J133T04
5T06
7T08

Figure 6-9. Back Plane Circuit Card Assembly, A2A8.

6-40 Change 1
816R-4C PARTS LISTS

PL180194-1 CCA, BACKPLAL~E Rev.J

Ref. Des. Part No. Description

Cl 183-1281-080 CAPACITOR,FIXED,ELECTROLYTIC:I00 UF,+85-10%,50WVDC

ALUMINUM,INSULATED,AXIAL LEADS,.385" D,1.536" L
C2 183-1281-080 CAPACITOR,FIXED,ELECTROLYTIC: 100 UF,+85-1 0%,50WVDC
ALUMINUM,INSULATED,AXIAL LEADS,.385" D, 1.536" L
CRI 353-6442-030 SEMICONDUCTOR DEVICE,DIODE:SILICON,IAMP,200V PRY DO-41 EPOXY
PKG,AXIAL LEADS (IN4003)
CR2 353-6442-030 SEMICONDUCTOR DEVICE,DIODE:SILICON,lAMP,200V PRY DO-41 EPOXY
PKG,AXIAL LEADS (lN4003)
11 372-9753-010 CONNECTOR,RECEPTACLE,ELECTRICAL:HEADER,50 PINS, 2 ROW,STRAIGHT,0.100
CENTERS
J2 372-9753-010 CONNECTOR,RECEPTACLE,ELECTRICAL:HEADER,50 PINS, 2 ROW,STRAIGHT,0.100
CENTERS
13 372-9753-010 CONNECTOR,RECEPTACLE,ELECTRICAL:HEADER,50 PINS, 2 ROW,STRAIGHT,0.100
CENTERS
J6 372-9753-010 CONNECTOR,RECEPTACLE,ELECTRICAL:HEADER,50 PINS, 2 ROW,STRAIGHT,0.100
CENTERS
J7 372-9753-010 CONNECTOR,RECEPTACLE,ELECTRICAL:HEADER,50 PINS, 2 ROW,STRAIGHT,0.100
CENTERS
J8 372-9753-010 CONNECTOR,RECEPTACLE,ELECTRICAL:HEADER,50 PINS, 2 ROW,STRAIGHT,O.l 00
CENTERS
J9 372-9754-010 CONNECTOR,RECEPTACLE,ELECTRICAL:HEADER,60 PINS, 2 ROW,RT ANGLE,0.100
CTRS,SHROUDED,0.150 END DIM
110 372-9754-010 CONNECTOR,RECEPTACLE,ELECTRICAL:HEADER,60 PINS, 2 ROW,RT ANGLE,0.100
CTRS,SHROUDED,0.150 END DIM
111 372-9756-010 CONNECTOR,RECEPTACLE,ELECTRICAL:HEADER, 16 PINS, 2 ROW,STRAIGHT,O.l 00 X
0.100 CENTERS,UNSHROUDED
112 372-9756-010 CONNECTOR,RECEPTACLE,ELECTRICAL:HEADER,16 PINS, 2 ROW,STRAIGHT,0.100 X
0.100 CENTERS,UNSHROUDED
113 372-9756-010 CONNECTOR,RECEPTACLE,ELECTRICAL:HEADER,16 PINS, 2 ROW,STRAIGHT,0.100 X
0.100 CENTERS,UNSHROUDED
R5 724-5052-665 RESISTOR,FIXED,FILM:22.1KOHM,+-1%,1/4WATT@70CMETAL
FILM,TC=100PPMlDEGC,COLOR BANDED
R6 724-5053-280 RESISTOR,FIXED,FILM:4750HM,+-1 %, 1/2WATT@70C METAL
FILM,TC= 1OOPPMIDEGC,COLOR BANDED
R7 724-5053-280 RESISTOR,FIXED,FILM:4750HM,+-1 %, 1/2WATT@70C METAL
FILM,TC=lOOPPM/DEGC,COLOR BANDED
R8 724-5052-200 RESISTOR,FIXED,FILM:1000HM,+-1%,1/4WATT@70CMETAL
FILM,TC=lOOPPMlDEGC,COLOR BANDED
R9 724-5055-310 RESISTOR,FIXED,FILM:330 OHM,+-5%,2 WATT@ 70C METAL
FILM,TC=250PPMlDEGC,COLOR BANDED
RIO 724-5055-300 RESISTOR,FIXED,FILM:270 OHM,+-5%,2 WATT@70CMETAL
FILM,TC=250PPMIDEGC,COLOR BANDED
TEl 306-3051-010 TERMINAL BOARD:8 POLES,2 PINS/POLE,0.2" PITCH 26-14 AWG WIRE SIZE,PWB
MOUNTING,BLUE,300V, 1OA RTG
TB2 306-3051-010 TERMINAL BOARD: 8 POLES,2 PINS/POLE,0.2" PITCH 26-14 AWG WIRE SIZE,PWB
MOUNTING,BLUE,300V,10A RTG
TB3 306-3051-010 TERMINAL BOARD:8 POLES,2 PINS/POLE,0.2" PITCH 26-14 AWG WIRE SIZE,PWB
MOUNTING,BLUE,300V,10A RTG
TE4 306-3051-010 TERMINAL BOARD: 8 POLES,2 PINS/POLE,O.2" PITCH 26-14 AWG WIRE SIZE,PWB
MOUNTING,BLUE,300V,10A RTG
TB5 306-3051-010 TERMINAL BOARD:8 POLES,2 PINS/POLE,0.2" PITCH 26-14 AWG WIRE SIZE,PWB
MOUNTING,BLUE,300V,10A RTG

Change 2 6-41
PARTS LISTS 816R-4C

DDDDDDD
~O~==~
DDDDDD~
~ ~
DDD~~
or+----rfTiiil D D ~ llIrl~m

81 C1 E3

R1

00

R2

93G0325

Figure 6-10. Power Control Assembly, A2A9.

6-42 Change 1
816R-4C PARTS LISTS

PL172715-1 POWER CONTROL ASSEJ\>mLY Rev. C

Ref. Des. Part No. Description

B1 230-5006-010 GEARCASE-MOTOR:IORPM,5 OZ-IN OUTPUT TORQUE,120V

60HZ,REVERSIBLE,30:1 GEAR RATIO,BRASS GEARS
C1 CK63AW103M CAPACITOR,FIXED,CERAMIC:0.01 UF,+-20%,500 WVDC
C2 933-5005-010 CAPACITOR,FIXED,FILM:0.1 UF,+-10%,600 WVDC POLYPROPYLENE
FILM,RADIAL LEADS,0.75 I DIA,1.30"LG
CR1 353-6442-070 SEMICONDUCTOR DEVICE,DIODE:SILICON,lAMP,1000V PRY DO-41 EPOXY
PKG,AXIAL LEADS (lN4007)
E1 306-0234-000 POST,ELECTRICALIMECHANICAL EQUIPMENT:4-40 THREADS, 0.625
LENGTH,6500VOLTS AC-RMS
E2 306-0234-000 POST,ELECTRICAL/MECHANICAL EQUIPMENT:4-40 THREADS, 0.625
LENGTH,6500VOLTS AC-RMS
E3 306-0234-000 POST,ELECTRICALIMECHANICAL EQUIPMENT:4-40 THREADS, 0.625
LENGTH,6500VOLTS AC-RMS
E4 306-0234-000 POST,ELECTRICALIMECHANICAL EQUIPMENT:4-40 THREADS, 0.625
LENGTH,6500VOLTS AC-RMS
E5 306-0234-000 POST,ELECTRICAL/MECHANICAL EQUIPMENT:4-40 THREADS, 0.625
LENGTH,6500VOLTS AC-RMS
R1 381-1648-020 RESISTOR,VARIABLE,WIRE WOUND:5000 OHM,+-5%,2 WATT LINEAR
TAPER,lO TURN,PRECISION,BUSHING MOUNT
R2 724-5054-250 RESISTOR,FIXED,FILM:100 OHM,+-5%,1 WATT @ 70C METAL
FILM,TC=250PPMlDEGC,COLOR BANDED

Change 2 6-43
PARTS LISTS 816R-4C

DC1 R1 R3 R5
/ I F1
'() VXF1
Irhl/
11.7
Ity
~
+
,
/

19 19

- - C1

T81/
o o
@ @
C!lo OC!l E1 E2

DO

~t--C2
II II
/
0/ I I I I o

u / / / I UOOG0004

A2 81 A1 M1

Figure 6-11. Intermediate Power Amplifier Assembly, A3.

6-44 Change 1
816R-4C PARTS LISTS

PL180302-2 IPAASSY Rev.H

Ref. Des. Part No. Description

Al *195079-1 CCA,METERlNG CARD

A2 *189625-1 IPA STATUS BOARD
A3 *193773-1 DRIVER AMPLIFIER ASSY
B1 009-5057-010 FAN,CENTRIFUGALDOUBLE, 185 CFM,230 VAC,60 HZ, UL/CLA BALL BEARING
MOTOR
C1 183-1278-660 CAPACITOR,FIXED,ELECTROLYTIC:120000 UF,+75-10%, 60 WVDC,ALUMINUM
DIELECTRIC,1/4-28 TERMINALS
C2 CM05FD10 lJ03 CAPACITOR,FIXED,MICA: 100 PF,+-5%,500 WVDC
CR1 353-6442-070 SEMICONDUCTOR DEVICE,DIODE:SILICON, lAMP, 1000V PRY DO-41 EPOXY
PKG,AXIAL LEADS (lN4007)
DCl 277-3039-010 COUPLER,DIRECTIONAL:88-108 MHZ, 1.20: 1 VSWR MAX POWER 1000 WATTS
MAX,DIRECTIVITY 30 DB MIN,CUSTOM
E1 NOT-USED
E2 NOT-USED
F1 264-5209-010 FUSE:30 AMPS,125 VOLTS
M1 450-8023-010 POWER METER,RF:3-l/2" ,RECTANGULAR,FLANGE, PANEL MOUNT,RANGE-O-
120%,0-3 AMPS
PI 372-9766-020 CONNECTOR BODY,PLUG,ELECTRICAL:20 POSITIONS,PLZD 1 ROW CONTACT
HOUSING,O.1 "CENTERS,WIDETENT LATCH
R1 *159682-1 SHUNT ASSEMBLY
R2 716-0060-080 RESISTOR,ADJUSTABLE,WIRE WOUND:50 OHM,+-10%, 100 WATT,1.41 MAX AMP
R4 NOT-USED
TB1 367-0926-000 TERMINAL BOARD:20 TERMINALS,20 AMP,3000 VOLTS, #6-32 X 1/4 BRASS,NP
SCREWS,16-14 AWG,PHENOLIC
XF1 265-9514-020 FUSEHOLDER,BLOCK:30 AMP,SCREW TERMINALS, RATED @ 600 VOLTS,l
POSITION

Change 2 6-45
PARTS LISTS 816R-4C

o o
51

088 ~
-GQ-
~~
20

~~ VR1

~
~
E2
~ I I I
o -GQ--
I~ IJ1
P1 0
E1 I~ IJ2 -[[J-
8
VR2

~ ( C4 ) R33

~
tv ~
( C5
)

OOG0002

Figure 6-12. IPA Metering Circuit Card Assembly, A3Al.

6-46 Change 2
816R-4C PARTS LISTS

PL195079-1 CCA, METERING CARD Rev. A

Ref. Des. Part No. Description

C1 913-3279-200 CAPACITOR, FIXED, CERAMIC: 0.1 UF, +-20%,50 WVDC

C2 913-3279-200 CAPACITOR, FIXED, CERAMIC: 0.1 UF, +-20%,50 WVDC
C3 CM05FDl01J03 CAPACITOR, FIXED, MICA: 100 PF, +-5%,500 WVDC
C4 CM05FD10lJ03 CAPACITOR, FIXED, MICA: 100 PF, +-5%,500 WVDC
C5 CM05FDlOlJ03 CAPACITOR, FIXED, MICA: 100 PF, +-5%, 500 WVDC
C6 913-3279-200 CAPACITOR, FIXED, CERAMIC: 0.1 UF, +-20%, 50 WVDC
C7 913-3279-200 CAPACITOR, FIXED, CERAMIC: 0.1 UF, +-20%, 50 WVDC
CR1 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PRY DO-41 EPOXY PKG,
AXIAL LEADS (lN4007)
11 372-9643-040 CONNECTOR, RECEPTACLE, ELECTRICAL: PWB MOUNT, 3 PIN, SINGLE ROW,
STRAIGHT, 0.100 CENTER, GOLD PLATED
J2 372-9643-040 CONNECTOR, RECEPTACLE, ELECTRICAL: PWB MOUNT, 3 PIN, SINGLE ROW,
STRAIGHT, 0.100 CENTER, GOLD PLATED
PI 372-9754-260 CONNECTOR, RECEPTACLE, ELECTRICAL: HEADER, 20 PINS 1 ROW, RT ANGLE, 0.1"
CENTERS, SHROUDED PROFILE
Q1 352-0661-020 TRANSISTOR: NPN, SILICON, 800MA, 70V, 500MW DISS TO-18 PKG (2N2222A)
Q2 352-0661-020 TRANSISTOR: NPN, SILICON, 800MA, 70V, 500MW DISS TO-18 PKG (2N2222A)
R1 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, +-1%, 1/4WATT@70CMETALFILM,
TC=100PPM/DEGC, COLOR BANDED
R2 724-5053-650 RESISTOR, FIXED, FILM: 22.1KOHM, +-1 %, 1/2WATT@70C METAL FILM,
TC=100PPMIDEGC, COLOR BANDED
R3 724-5053-510 RESISTOR, FIXED, FILM: 75000HM, +-1%, 1/2WATT@70CMETALFILM,
TC= 1OOPPMIDEGC, COLOR BANDED
R4 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, +-1 %, 1/4WATT@70C METAL FILM,
TC=100PPMIDEGC, COLOR BANDED
R5 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, +-1%, 1/4WATT@70CMETALFILM,
TC=100PPMIDEGC, COLOR BANDED
R6 724-5052-510 RESISTOR, FIXED, FILM: 39200HM, +-1 %, 1/4WATT@70C METAL FILM,
TC=100PPMlDEGC, COLOR BANDED
R7 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, +-1%, 1/4WATT@70CMETALFILM,
TC=100PPMIDEGC, COLOR BANDED
R8 724-5052-200 RESISTOR, FIXED, FILM: 1000HM, +-1 %, 1/4WATT@70C METAL FILM,
TC= 1OOPPM/DEGC, COLOR BANDED
R9 724-5052-460 RESISTOR, FIXED, FILM: 22100HM, +-1%, 1/4WATT@70CMETALFILM,
TC=100PPMIDEGC, COLOR BANDED
RIO 724-5052-460 RESISTOR, FIXED, FILM: 22100HM, +-1%, 1/4WATT@70CMETALFILM,
TC= 1OOPPM/DEGC, COLOR BANDED
R11 724-5052-200 RESISTOR, FIXED, FILM: 1000HM, +-1%, 1/4WATT@70CMETALFILM,
TC=100PPMIDEGC, COLOR BANDED
R12 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, +-1 %, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R13 724-5052-490 RESISTOR, FIXED, FILM: 33200HM, +-1%, 1/4WATT@70C METAL FILM,
TC= 1OOPPM/DEGC, COLOR BANDED
R14 382-1405-080 RESISTOR, VARIABLE, NONWIRE WOUND: 20K OHMS, +-10% 1/2 WATT, CERMET
R15 724-5052-520 RESISTOR, FIXED, FILM: 47500HM, +-1%, 1/4WATT@70C METAL FILM,
TC=100PPMlDEGC, COLOR BANDED
R16 724-5052-520 RESISTOR, FIXED, FILM: 47500HM, +-1%, 1/4WATT@70CMETALFILM,
TC=100PPMlDEGC, COLOR BANDED
R17 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, +-1%, 1/4WATT@70CMETALFILM,
TC= 1OOPPMIDEGC, COLOR BANDED
R18 724-5052-510 RESISTOR, FIXED, FILM: 39200HM, +-1%, 1/4WATT@70C METAL FILM,
TC= 1OOPPMIDEGC, COLOR BANDED

Change 2 6-47
PARTS LISTS 816R-4C

PL195079-1 CCA, METERING CARD - Continued Rev. A

Ref. Des. Part No. Description

R19 724-5052-510 RESISTOR, FIXED, FILM: 39200HM, +-1%, 1/4WATT@70CMETALFILM,

TC=100PPMlDEGC, COLOR BANDED
R20 724-5052-740 RESISTOR, FIXED, FILM: 47.5KOHM, +-1 %, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R21 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, +-1%, 1/4WATT@70CMETALFILM,
TC=100PPMlDEGC, COLOR BANDED
R22 382-1405-080 RESISTOR, VARIABLE, NONWIRE WOUND: 20K OHMS, +-10% 1/2 WATT, CERMET
R23 382-1405-080 RESISTOR, VARIABLE, NONWIRE WOUND: 20K OHMS, +-10% 1/2 WATT, CERMET
R24 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, +-1%, 1/4WATT@70CMETALFILM,
TC=100PPMlDEGC, COLOR BANDED
R25 724-5052-800 RESISTOR, FIXED, FILM: 100KOHM, +-1%, 1/4WATT@70CMETALFILM,
TC=100PPMlDEGC, COLOR BANDED
R26 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, +-1%, 1/4WATT@70CMETALFILM,
TC= 1OOPPMlDEGC, COLOR BANDED
R27 382-1405-050 RESISTOR, VARIABLE, NONWIRE WOUND: 2000 OHMS, +-10% 1/2 WATT, CERMET
R28 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, +-1%, 1/4WATT@70CMETALFILM,
TC=100PPMIDEGC, COLOR BANDED
R29 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, +-1%, 1/4WATT@70CMETALFILM,
TC=100PPMlDEGC, COLOR BANDED
R30 724-5052-800 RESISTOR, FIXED, FILM: 100KOHM, +-1%, 1/4WATT@70CMETALFILM,
TC=100PPMlDEGC, COLOR BANDED
R3l 724-5052-735 RESISTOR, FIXED, FILM: 46.4K OHM, +-1%,1/4 WATT@ 70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R32 382-1405-100 RESISTOR, VARIABLE, NONWIRE WOUND: 50K OHMS, +-10% 1/2 WATT, CERMET
R33 724-5055-370 RESISTOR, FIXED, FILM: 1000 OHM, +-5%, 2 WATT@ 70C METAL FILM,
TC=250PPMIDEGC, COLOR BANDED
Sl 266-9731-010 SWITCH ASSEMBLY, PUSHBUTTON: 4 PDT, 4 POSITION, 12 CONTACTS, INTERLOCK
Ul 351-1211-040 MICROCIRCUIT, LINEAR: DUAL OP-AMP 8 PIN PLASTIC DIP PKG
U2 351-1211-040 MICROCIRCUIT, LINEAR: DUAL OP-AMP 8 PIN PLASTIC DIP PKG
VRI 351-1120-040 MICROCIRCUIT, LINEAR: +12 V @ 1 A VOLTAGE REGULATOR TO-220 PLASTIC
PACKAGE
VR2 353-6481-330 SEMICONDUCTOR DEVICE, DIODE: ZENER, 15 VDC, 1 WATT, COMMERCIAL
XUl 220-6017-020 SOCKET, PLUG-IN ELECTRONIC COMPONENT: 8 CONTACTS OPEN FRAME, 0.3"
WIDE PIN SPACING
XU2 220-6017-020 SOCKET, PLUG-IN ELECTRONIC COMPONENT: 8 CONTACTS OPEN FRAME, 0.3"
WIDE PIN SPACING

6-48 Change 2
816R-4C PARTS LISTS

g j DS1
g j DS2

o 0

0080003

Figure 6-13. IPA Status Board Assembly, A3A2.

PL189625-1 IPA STATUS BOARD Rev. A

Ref. Des. Part No. Description

DS1 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5"X.25"LIGHTED AREA,

4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS2 419-0089-020 DISPLAY, OPTOELECTRONIC: LED, RED, .5"X.25"LIGHTED AREA, 4.5MCD
INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE

Change 2 6-49
PARTS LISTS 816R-4C

F1 <> <>
XF1
F2
XF2

P1
J2

J1
P2

<>

R2

A1 - t - - H I t - - - A2

o o R1

TP2 TP1

98G0088

Figure 6-14. Amplifier Assembly, A3A3.

6-50 Change 1
816R-4C PARTS LISTS

PL193773-1 AMPLIFIER ASSY Rev.J

Ref. Des. Part No. Description

Al *189215-1 AMPLIFIER MODULE

A2 *189215-1 AMPLIFIER MODULE
CR1 353-6442-070 SEMICONDUCTOR DEVICE,DIODE:SILICON,lAMP,1000V PRY DO-41 EPOXY
PKG,AXIAL LEADS (lN4007)
CR2 353-6442-070 SEMICONDUCTOR DEVICE,DIODE:SILICON, lAMP, 1OOOV PRY DO-41 EPOXY
PKG,AXIAL LEADS (lN4007)
F1 264-5224-040 FUSE,CARTRlDGE: 12AMP,60V,CERAMIC BODY, 1I4"X1-1/4" VERY FAST
ACTING,SEMICONDUCTOR PROTECTION
F2 264-5224-040 FUSE,CARTRlDGE: 12AMP,60V,CERAMIC BODY,1I4"X1-1/4" VERY FAST
ACTING,SEMICONDUCTOR PROTECTION
PI 361-5028-060 CONNECTOR,PLUG,ELECTRlCAL:5 #20 SOCKET & 2 #8 CAVITIES,"D"SUB
TYPE,15 CONT SHELL SZ,SOLDER TERM
P2 361-5028-060 CONNECTOR,PLUG,ELECTRlCAL:5 #20 SOCKET & 2 #8 CAVITIES,"D"SUB
TYPE, IS CONT SHELL SZ,SOLDER TERM
R1 714-7039-070 RESISTOR,FIXED,FILM:100 OHM,+-5%,40 WATT CHIP TYPE,DOUBLE
FLANGE MOUNT
R2 714-7051-020 RESISTOR,FIXED,FILM: 100 OHM,+-S%,250 WATT CHIP TYPE,DOUBLE
FLANGE MOUNT
TB1 367-0910-000 TERMINAL BOARD:4 TERMINALS,20 AMP,3K VRMS, #6-32 X 114 BRASS,NP
SCREWS,16-14 AWG,PHENOLIC
TP1 306-0976-000 TERMINAL,STUD:6K VOLT,S/8 X 4-40UNC-2B THD
TP2 306-0976-000 TERMINAL,STUD:6K VOLT,S/8 X 4-40UNC-2B THD
WI *195442-1 CABLE,INLET
W2 *195443-1 CABLE ASSEMBLY
W3 *195443-1 CABLE ASSEMBLY
W4 *195444-1 CABLE ASSEMBLY
W5 *195444-1 CABLE ASSEMBLY
W6 *195445-1 CABLE ASSEMBLY
W7 *195445-1 CABLE ASSEMBLY
W8 *195446-1 CABLE ASSEMBLY
W9 *195446-1 CABLE ASSEMBLY
W10 *195447-1 CABLE ASSEMBLY
W11 *195373-1 BUS CABLE ASSEMBLY
W12 *195373-1 BUS CABLE ASSEMBLY
XF1 265-9534-010 FUSEHOLDER:SINGLE POLE,FOR 1/4 X 1-1/4 FUSES
XF2 265-9534-010 FUSEHOLDER:SINGLE POLE,FOR 114 X 1-114 FUSES

Change 2 6-51
PARTS LISTS 816R-4C

Q1 S1

A1 A2

u u I

J2-k@
J1"" 0 @
0
0

~~ o
io 0 o
c2i:O 0
o
R2i..
R3 i
L..!..- -'-_.LJI
L
96G0264A

Figure 6-15. Amplifier Module, A3A3A1-A2.

6-52 Change 1
816R-4C PARTS LISTS

PL189215-1 AMPLIFIER MODULE Rev.E

Ref. Des. Part No. Description

Al *189213-1 CCA,RF
A2 *189210-1 CCA,CONTROL
Cl CK05BXI03K CAPACITOR,FIXED,CERAMIC:O.OI UF,+-10%,100 WVDC
C2 CK05BX103K CAPACITOR,FIXED,CERAMIC:O.OI UF,+-10%,100 WVDC
Jl 361-5028-050 CONNECTOR,RECEPTACLE,ELECTRICAL:5 #20 PINS & 2 #8
CAVITIES,"D"SUB TYPE,15 CONT SHELL SZ,SOLDER TERM
J2 361-5065-010 CONNECTOR,RECEPTACLE,ELECTRICALBNC,BULKHEAD JACK
Ll 288-4029-020 SHIELDING BEAD,ELECTRONIC:FERRITE,5-30MHZ OPER FRE
0.385"OD,0.193"ID,O,410"LG,Z=80 OHM@100MHZ@25C
Ql 352-5134-010 TRANSISTOR:FET,DUAL,RF,300W,2-175 MHZ,N CHANNEL TAB
LEADS,CHASSIS MOUNT
Rl NOT-USED
R2 724-5052-010 RESISTOR,FIXED,FILM: 1OOHM,+-1 %, 1/4WATT@70C METAL
FILM,TC= 1OOPPMIDEGC,COLOR BANDED
R3 724-5052-010 RESISTOR,FIXED,FILM:100HM,+-1 %,l/4WATT@70C METAL
FILM,TC= 1OOPPMIDEGC,COLOR BANDED
SI 267-5022-010 SWITCH,THERMOSTATIC:80C,+-5DEG,CLOSE ON TEMP RISE
BIMETALLIC,SNAP ACTION,TO-220 TYPE PKG

Change 2 6-53
PARTS LISTS 816R-4C

C109

o 0 0 0

R110 L1:==========;;~~~2E===~

96G0500

Figure 6-16. RF Circuit Card Assembly, A3A3A1-A2Al.

6-54 Change 1
816R-4C PARTS LISTS

PL189213-1 CCA,RF Rev.E

Ref. Des. Part No. Description

C101 917-2006-010 CAPACITOR, VARIABLE, CERAMIC: 8-50PF, 250WVDC STRIPLINE LEADS,

TC=-1500900PPMIDEGC
C102 913-7144-510 CAPACITOR, FIXED, CERAMIC: 120 PF, 1O%, 50 WVDC, CHIP TYPE, COG
TEMP CHAR, WRPRND TERM, SURF MT, EIA SZ 1206
C103 913-7143-650 CAPACITOR, FIXED, CERAMIC: 0.01 UF, 10%, 50 WVDC, CHIP TYPE, X7R
TEMP CHAR, WRPRND TERM, SURF MT, EIA SZ 1206
C104 CK06BX105K CAPACITOR, FIXED, CERAMIC: 1 UF, 10%, 50 WVDC
C105 CK06BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, 10%, 100 WVDC
C106 CK06BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, 10%, 100 WVDC
C107 913-7135-030 CAPACITOR, FIXED, CERAMIC: 1000PF, 5%, 50WVDC, CHIP TYPE
SURFACE MT, TC=P9030PPMIDEGC, CASE SIZE B
C108 913-7135-030 CAPACITOR, FIXED, CERAMIC: 1000PF, 5%, 50WVDC, CHIP TYPE
SURFACE MT, TC=P9030PPMlDEGC, CASE SIZE B
C109 913-7143-650 CAPACITOR, FIXED, CERAMIC: 0.01 UF, 10%, 50 WVDC, CHIP TYPE, X7R
TEMP CHAR, WRPRND TERM, SURF MT, EIA SZ 1206
ClIO 183-5106-040 CAPACITOR, FIXED, ELECTROLYTIC: lOUF, +75-10%, 150WVDC
ALUMINUM, INSULATED, AXIAL LEADS, +105C, LONG LIFE
LI02 288-4029-020 SHIELDING BEAD, ELECTRONIC: FERRITE, 5-30MHZ OPER FRE 0.385"OD,
0.193"ID, 0, 41O"LG, Z=80 OHM@100MHZ@25C
LI03 288-4029-020 SHIELDING BEAD, ELECTRONIC: FERRITE, 5-30MHZ OPER FRE 0.385"OD,
0.193"ID, 0, 410"LG, Z=80 OHM@100MHZ@25C
R101 724-5054-310 RESISTOR, FIXED, FILM: 330 OHM, 5%, 1 WATT@ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R102 724-5055-170 RESISTOR,FIXED, FILM: 22 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R103 724-5055-170 RESISTOR, FIXED, FILM: 22 OHM, 5%, 2 WATT@ 70C METAL FILM,
TC=250PPMIDEGC, COLOR BANDED
R104 724-5055-170 RESISTOR, FIXED, FILM: 22 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMIDEGC, COLOR BANDED
R105 724-5055-170 RESISTOR, FIXED, FILM: 22 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMlDEGC, COLOR BANDED
R106 714-7059-030 RESISTOR, FIXED, FILM: 7.5 OHM, 1 %,20 WATT @ 25C TO-220 TYPE PKG,
METAL TAB, NON-INDUCTIVE
R107 724-5053-475 RESISTOR, FIXED, FILM: 39200HM, 1%, 1/2WATT@70CMETALFILM,
TC= 1OOPPM/DEGC, COLOR BANDED
R108 724-5053-475 RESISTOR, FIXED, FILM: 39200HM, 1%, 1/2WATT@70C METAL FILM,
TC=lOOPPMIDEGC, COLOR BANDED
R109 382-1405-060 RESISTOR, VARIABLE, NONWIRE WOUND: 5000 OHMS,l0% 1/2 WATT,
CERMET
R110 724-5053-420 RESISTOR, FIXED, FILM: 15000HM, 1%, 1/22WATT@70CMETALFILM,
TC= 1OOPPMIDEGC, COLOR BANDED
RIll 724-5054-310 RESISTOR, FIXED, FILM: 330 OHM, 5%, 1 WATT @ 70C METAL FILM,
TC=250PPMIDEGC, COLOR BANDED
R112 724-5055-130 RESISTOR, FIXED, FILM: 10 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMIDEGC, COLOR BANDED
n01 288-4020-020 CORE, ELECTROMAGNET: BALUN, TWO HOLE, 125MHZ MAX FREQ
FERRITE, 0.295"THK, 0.525"W, 0.565"LG

Change 1 6-55
PARTS LISTS 816R-4C

r - - - -

o
R204 -rfII-~

R203 (;)
'r ---1;
__ -I N
0
o
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R202
C204 ~ R201 0
m
+>- , - - - - -......- ...
0..J
-------------.
-,
I
I
I
;U
N
o
<D o
~o
I
~O-~~
)G~
~-.,
N 0
L_r- o
~ D
O'l

------------'
r - I C202
C\
R208
L--.J
:~:~ ~ ~~
rc..;R223

m
Q)
0 G
;UR216
C201
D R215 +>- ~

~ol~
N
O'l

9
\.J
D G-R224
CR203 w
U201

XU201 R~
()
N
x C
C
o DC209
R~
N N
co o o
N N

~ ~(;)~
o ~o ~ --E)
R222
~"t'~
<D
0
96G0311

Figure 6-17. Control Circuit Card Assembly, A3A3A1-A2A2.

6-56 Change 1
816R-4C PARTS LISTS

PL189210-1 CCA, CONTROL Rev.C

Ref. Des. Part No. Description

C201 913-7143-770 CAPACITOR, FIXED, CERAMIC: O.1UF, 10%, 50WVDC, CHIP TYPE, SURF
MT, X7R TEMP CHAR, WRPRND TERM, EIA SZ 1206
C202 CK05BX103K CAPACITOR, FIXED, CERAMIC: 0.01 UF, 10%, 100 WVDC
C203 913-7143-770 CAPACITOR, FIXED, CERAMIC: O.lUF, 10%, 50WVDC, CHIP TYPE, SURF
MT, X7R TEMP CHAR, WRPRND TERM, EIA SZ 1206
C204 913-7145-210 CAPACITOR, FIXED, CERAMIC: .010 UF, 10%, 100WVDC, CHIP TYPE, SURF
MT, X7R TEMP CHAR, WRPRND TERM, EIA SZ 1206
C205 CK06BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, 10%, 100 WVDC
C206 CK06BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, 10%, 100 WVDC
C207 NOT-USED
C208 CK05BX103K CAPACITOR, FIXED, CERAMIC: 0.01 UF, 1O%, 100 WVDC
C209 CK05BX223K CAPACITOR, FIXED, CERAMIC: 0.022 UF, 1O%, 50 VOLT
CR201 353-6442-040 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 400V PRY DO-41
EPOXY PKG, AXIAL LEADS (lN4004)
CR202 353-6442-040 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 400V PRY DO-41
EPOXY PKG, AXIAL LEADS (lN4004)
CR203 353-6442-040 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 400V PRY DO-41
EPOXY PKG, AXIAL LEADS (lN4004)
E1 REFERENCE
E2 REFERENCE
E3 REFERENCE
E4 REFERENCE
E5 REFERENCE
E6 REFERENCE
E7 REFERENCE
Q201 352-5104-010 TRANSISTOR: SILICON, PNP, 200MADC, 40V C-E, 350 MW 250MHZ, TO-92
PLASTIC PKG
Q202 353-5356-010 SEMICONDUCTOR DEVICE, THYRISTOR: SCR, 100V PRY, 0.8AMP TO-226AA
PLASTIC PKG
Q203 352-5188-010 TRANSISTOR: POWER MOSFET, P-CHANNEL, -100 VOLTS VDS
RDS=0.20HM, ID=21AMP, PD=150WATTS, TO-247AC(TO-3P)PKG
R201 724-5052-010 RESISTOR, FIXED, FILM: 100HM, 1 %, 1/4WATT@70C METAL FILM,
TC= 1OOPPMlDEGC, COLOR BANDED
R202 724-5052-010 RESISTOR, FIXED, FILM: 100HM, 1%, 1/4WATT@70CMETALFILM,
TC=100PPMIDEGC, COLOR BANDED
R203 382-1405-050 RESISTOR, VARIABLE, NONWIRE WOUND: 2000 OHMS, 10% 1/2 WATT,
CERMET
R204 724-5052-230 RESISTOR, FIXED, FILM: 1620HM, 1 %, 1/4WATT@70C METAL FILM,
TC=100PPMlDEGC, COLOR BANDED
R205 724-5052-405 RESISTOR, FIXED, FILM: 1100 OHM, 1 %, 1/4 WATT @ 70C METAL FILM,
TC=100PPMlDEGC, COLOR BANDED
R206 724-5053-600 RESISTOR, FIXED, FILM: 1OKOHM, 1%, 1/2WATT@70C METAL FILM,
TC=100PPMIDEGC, COLOR BANDED
R207 724-5052-600 RESISTOR, FIXED, FILM: 10KOHM, 1%, 1/4WATT@70CMETALFILM,
TC=100PPMIDEGC, COLOR BANDED
R208 724-5052-595 RESISTOR, FIXED, FILM: 32.4KOHM, 1 %, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R209 714-7059-040 RESISTOR, FIXED, FILM: 0.05 OHM, 1%, 20 WATT@25CTO-220TYPEPKG,
METAL TAB, NON-INDUCTIVE

Change 1 6-57
PARTS LISTS 816R-4C

PL189210-1 CCA, CONTROL - Continued Rev. C

Ref. Des. Part No. Description

R2lO 724-5052-675 RESISTOR, FIXED, FILM: 24.9K OHM, 1%, 1/4 WATT@ 70C METAL FILM,
TC= 1OOPPMlDEGC, COLOR BANDED
R211 724-5052-675 RESISTOR, FIXED, FILM: 24.9K OHM, 1 %,1/4 WATT@ 70C METAL FILM,
TC=100PPMIDEGC, COLOR BANDED
R212 724-5052-520 RESISTOR, FIXED, FILM: 47500HM, 1%, 1/4WATT@70CMETALFILM,
TC=100PPMlDEGC, COLOR BANDED
R213 724-5052-530 RESISTOR, FIXED, FILM: 51lO0HM, 1%, 1/4WATT@70CMETALFILM,
TC=100PPMIDEGC, COLOR BANDED
R214 382-1405-030 RESISTOR, VARIABLE, NONWIRE WOUND: 500 OHMS, 10% 1/2 WATT,
CERMET
R215 724-5052-880 RESISTOR, FIXED, FILM: 332KOHM, 1%, 1/4WATT@70CMETALFILM,
TC=100PPM/DEGC, COLOR BANDED
R216 724-5052-240 RESISTOR, FIXED, FILM: 2000HM, 1%, 1/4WATT@70CMETALFILM,
TC= 1OOPPMIDEGC, COLOR BANDED
R217 724-5052-600 RESISTOR, FIXED, FILM: 10KOHM, 1%, 1/4WATT@70CMETALFILM,
TC=100PPM/DEGC, COLOR BANDED
R218 724-5052-880 RESISTOR, FIXED, FILM: 332KOHM, 1%, 1/4WATT@70C METAL FILM,
TC=100PPMlDEGC, COLOR BANDED
R219 724-5052-600 RESISTOR, FIXED, FILM: 10KOHM, 1%, 1/4WATT@70CMETALFILM,
TC=100PPM/DEGC, COLOR BANDED
R220 382-1405-060 RESISTOR, VARIABLE, NONWIRE WOUND: 5000 OHMS, 10% 1/2 WATT,
CERMET
R221 724-5052-600 RESISTOR, FIXED, FILM: 10KOHM, 1%, 1/4WATT@70CMETALFILM,
TC=100PPM/DEGC, COLOR BANDED
R222 724-5052-405 RESISTOR, FIXED, FILM: 1100 OHM, 1%, 1/4 WATT@ 70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R223 724-5052-260 RESISTOR, FIXED, FILM: 3010HM, 1%, 1/4WATT@70CMETALFILM,
TC= 1OOPPM/DEGC, COLOR BANDED
R224 724-5052-310 RESISTOR, FIXED, FILM: 6810HM,1%, 1/4WATT@70CMETALFILM,
TC= 1OOPPMlDEGC, COLOR BANDED
R225 724-5052-285 RESISTOR, FIXED, FILM: 4750HM, 15, 1/4WATT@70CMETALFILM,
TC=100PPMlDEGC, COLOR BANDED
R226 724-5052-010 RESISTOR, FIXED, FILM: lOOHM, 1%, 1/4WATT@70CMETALFILM,
TC= 1OOPPM/DEGC, COLOR BANDED
R227 724-5052-800 RESISTOR, FIXED, FILM: 100KOHM, 1%, 1/4WATT@70CMETALFILM,
TC=100PPM/DEGC, COLOR BANDED
U201 351-5402-010 MICROCIRCUIT, LINEAR: DUAL OP AMPS, WIDE BAND, 5 MHZ SINGLE
SUPPLY, 8 PIN PLASTIC DIP PKG
U202 419-0121-010 COUPLER, OPTOELECTRONIC: SNGL CHANNEL, NPN TRANSISTOR OUT,
VCE=70V MIN, LED IN, STD 6 PIN PLASTIC DIP PKG
VR201 351-5403-010 MICROCIRCUIT, LINEAR: VOLTAGE REGULATOR, ADJ, POS OUT 1.2-57V,
1.5 AMP, 3 TERMINAL, TO-nO PLASTIC PKG
XU201 220-6017-020 SOCKET, PLUG-IN ELECTRONIC COMPONENT: 8 CONTACTS OPEN FRAME,
0.3" WIDE PIN SPACING
XU202 220-6017-010 SOCKET, PLUG-IN ELECTRONIC COMPONENT: 6 CONTACTS, OPEN FRAME,
0.3"WIDE PIN SPACING, OA"WIDE BODY

6-58 Change 1
816R-4C PARTS LISTS

(This Page Intentionally Left Blank)

Change 1 6-59
PARTS LISTS 816R-4C

T3 54
(REF) (REF) C4 R12 CR2 VR2 C6 CR3 R10 C1

55
(REF)
53
(REF)
C3

R9
,ir'l---- R11
ee
"----R4
R3
C2
R17 R13
Z1
ee C5

L------R2
'---'---_~--i++---CR1

R1

51
(REF)

R14 R15 R16 R18 A1 R8 R7 52 R5 R6

93G0329
(REF)

Figure 6-18. Component Shell Assembly, AS.

6-60 Change 1
816R-4C PARTS LISTS

PL180317-3 COMPONENT SHELF ASSY Rev. P

Ref. Des. Part No. Description

Al *180386-1 CCA,IP METERING ASSEMBLY

Cl 930-5070-010 CAPACITOR,FIXED,PAPER:0.03 VF,+/-IO%,15K WVDC
C2 930-5040-020 CAPACITOR,FIXED,PAPER:25 VF,+/-IO%,2000 WVDC METAL CAN,WITH
TERMINALS
C3 933-5016-010 CAPACITOR,FIXED,PAPER:0.05 UF,+-1 0%,2000 WVDC
C4 951-0118-000 CAPACITOR,FIXED,PAPER:0.68 UF,+-20%,200 WVDC
C5 913-1186-000 CAPACITOR,FIXED,CERAMIC:I000 PF,+-20%,1000 WVDC DISC TYPE
C6 913-3152-000 CAPACITOR,FIXED,CERAMIC:O.1 UF,+80 -20%,500 WVDC DISC TYPE,Z5U
TEMP COEFFICIENT
CRI 353-5281-010 RECTIFIER,SEMICONDUCTOR DEVICE;OUTPUT CURRENT 30A FORWARD
VOLTAGE 1.30 VOLTS MAX,3 AC INPUT
CR2 353-5281-010 RECTIFIER, SEMICONDUCTOR DEVICE: OUTPUT CURRENT 30A FORWARD
VOLTAGE 1.30 VOLTS MAX,3 AC INPUT
CR3 353-6442-070 SEMICONDUCTOR DEVICE,DIODE:SILICON,IAMP,1000V PRY DO-41 EPOXY
PKG,AXIAL LEADS (IN4007)
CR4 353-5224-010 SEMICONDUCTOR DEVICE,DIODE:6 AMP,1000 VOLT
CR5 353-5224-010 SEMICONDUCTOR DEVICE,DIODE:6 AMP,1000 VOLT
Kl 970-2426-070 RELAY,ELECTROMAGNETIC:24 VDC COIL,20 VDC PULL-IN, 15 VDC DROP-
OUT,132 OHMS,+-15%,COIL RESISTANCE
K2 970-3508-010 RELAY,ELECTROMAGNETIC:SPDT,2AMP@28VDC CONTACT RTG
SENSITIVE,3VDC-20MW COIL,PLASTIC ENCLOSURE,SKT MT
K3 970-3508-010 RELAY,ELECTROMAGNETIC:SPDT,2AMP@28VDC CONTACT RTG
SENSITIVE,3VDC-20MW COIL,PLASTIC ENCLOSURE,SKT MT
K4 970-3508-010 RELAY,ELECTROMAGNETIC:SPDT,2AMP@28VDC CONTACT RTG
SENSITIVE,3VDC-20MW COIL,PLASTIC ENCLOSURE,SKT MT
Ll 240-4007-020 REACTOR:5 MH,25 AMP DC,DCR=0.025 OHM, 100-360 HZ OPEN FRAME,DRY
CONSTRUCTION,CHASSIS MOUNT
Rl 705-1493-050 RESISTOR,FIXED,FILM:200K OHMS,+-1 %,3 WATT
R2 705-1493-050 RESISTOR,FIXED,FILM:200K OHMS,+-I%,3 WATT
R3 705-1493-050 RESISTOR,FIXED,FILM:200K OHMS,+-1 %,3 WATT
R4 705-1493-050 RESISTOR,FIXED,FILM:200K OHMS,+-1 %,3 WATT
R5 710-5076-010 RESISTOR,FIXED,WIRE WOUND: 1 OHMS,+-I%,36 WATT
R6 710-5076-030 RESISTOR,FIXED,WIRE WOUND:0.50HM,+-10%,35WATT MIN EDGEWOUND
CORRUGATED RIBBON,
R7 710-5076-060 RESISTOR,FIXED,WIRE WOUND:4 OHMS,+-10%,100 WATT WITH ADmSTABLE
TAP
R8 710-5076-060 RESISTOR,FIXED,WIRE WOUND:4 OHMS,+-10%,100 WATT WITH ADmSTABLE
TAP
R9 746-6070-000 RESISTOR,FIXED,WIREWOUND:300 OHM,+-5%.12 WATT
RIO 716-5014-010 RESISTOR,FIXED,WIRE WOUND:300 OHM,+-5%,25 WATT
Rll RCR32G473JS RESISTOR,FIXED,COMPOSITION:47K OHMS,+-5%,1 WATT
R12 724-5055-210 RESISTOR,FIXED,FILM:47 OHM,+-5%,2 WATT@70CMETAL
FILM,TC=250PPM/DEGC,COLOR BANDED
R13 747-5320-000 RESISTOR,FIXED,WIRE WOUND: 10 OHMS,+-5%,3 WATT
R14 746-6145-000 RESISTOR,FIXED,WIRE WOUND: 150 OHMS,+-5%,12 WATT
R15 377-0619-000 RESISTOR,VARIABLE,WIRE WOUND:50 OHM,+-10%,2 WATT, LINEAR
R16 377-0619-000 RESISTOR,VARIABLE,WIRE WOUND:50 OHM,+-l 0%,2 WATT, LINEAR
R17 RER75F60R4R RESISTOR,FIXED,WIRE WOUND:60A OHM,+-1%,30 WATT, CHASSIS MT,lOW
FREE AIR,FR+0.01 %/1 OOOHR,IND

Change 3 6-61
PARTS LISTS 816R-4C

PL180317-3 COMPONENT SHELF ASSEMBLY - Continued Rev. P

Ref. Des. Part No. Description

R18 377-0716-040 RESISTOR,VARlABLE,WIRE WOUND:50 OHMS,+-1O%,4 WATT LINEAR TAPER

VR1 353-6230-000 SEMICONDUCTOR DEVICE,DIODE:SILICON,MEDIUM POWER VOLTAGE REGULATOR
XK2 220-9037-010 SOCKET,PLUG-IN ELECTRONIC COMPONENT: 10 CONTACT SCREW TERMINALS,FOR
2 POLE RIO RELAY,TRACK MOUNT
XK3 220-9037-010 SOCKET,PLUG-IN ELECTRONIC COMPONENT: 10 CONTACT SCREW TERMINALS,FOR
2 POLE RIO RELAY ,TRACK MOUNT
XK4 220-9037-010 SOCKET,PLUG-IN ELECTRONIC COMPONENT: 10 CONTACT SCREW TERMINALS,FOR
2 POLE RIO RELAY,TRACK MOUNT
Zl 270-0080-040 MAGNETIC CIRCUIT,HALLTRON:250MA,20 OHMS,360MH IN 250MV@2 OHMS
OUT,250MA@2.5 OHMS CONTROL

6-62 Change 3
816R-4C PARTS LISTS

(This Page Intentionally Left Blank)

6-63
PARTS LISTS 816R-4C

95G0188

Figure 6-19. Plate Current Metering Circuit Card Assembly, ASAl.

6-64 Change 1
816R-4C PARTS LISTS

PL180386-1 CCA, IP METERING ASSEMBLY Rev. A

Ref. Des. Part No. Description

C5 CK63AW103M CAPACITOR, FIXED, CERAMIC: 0.01 UF, 20%, 500 WVDC

R9 747-9451-000 RESISTOR, FIXED, WIRE WOUND: 0.25 OHMS, 1%, 10 WATT
R11 724-5054-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 1 WATT@ 70C METAL FILM,
TC=250PPMIDEGC, COLOR BANDED
R12 724-5054-435 RESISTOR, FIXED, FILM: 3600 OHM, 5%, 1 WATT@ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R13 724-5054-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 1 WATT@ 70C METAL FILM,
TC=250PPMlDEGC, COLOR BANDED
TB1 306-3051-020 TERMINAL BOARD: 12 POLES, 2 PINS/POLE, 0.2" PITCH 26-14 AWG WIRE
SIZE, PWB MOUNTING, BLUE, 300V, lOA RTG
VR3 353-3121-000 SEMICONDUCTOR DEVICE, DIODE: ZENER, 6.8V, 5%, 1 WATT SILICON,
VOLTAGE REGULATOR, AXIAL LEADS
VR4 353-3121-000 SEMICONDUCTOR DEVICE, DIODE: ZENER, 6.8V, 5%, 1 WATT SILICON,
VOLTAGE REGULATOR, AXIAL LEADS

Change 1 6-65
PARTS LISTS 816R-4C

CB6

o o

CB3

AC LINE
o
CB4

PA PLATE CBS
POWER SUPPLY
BLOWERS e e

PABIAS PABIAS
FAN FAN FAN POWER SUPPLY POWER SUPPLY FILAMENTS FILAMENTS

~ ~ ~ <0> <0> ~ ([J)

F7 F9 F12 F4 F5 F3 F1

- - POWER CONTROL AMPLIFIER - - EXCITER EXCITER FILAMENT METER CONTROLS

0 ([J) ([J) ([J) ([J) ([J) ([J) ([J) 0

F8 F6 F10 F11 F2 F13 F14

93G0330

Figure 6-20. Circuit Breaker Assembly, A6.

6-66 Change 1
816R-4C PARTS LISTS

PL180303-3 CIRCUIT BREAKER ASSY Rev. -

Ref. Des. Part No. Description

CB1 260-5043-040 CIRCUIT BREAKER: 3 POLE, 5 AMP, 250 VAC, 50/60 HZ STD INRUSH, SHORT
DELAY, CURVE 3
CB2 260-5071-010 CIRCUIT BREAKER: 3 POLE, 15 AMP, 240 VAC, 50/60 HZ HIGH INRUSH,
LONG DELAY, CURVE 10
CB3 260-4011-320 CIRCUIT BREAKER: 3 POLE, 10 AMP, 240 VAC, 50/60 HZ NORM INRUSH,
MEDIUM DELAY, CURVE 2
CB4 260-5076-010 CIRCUIT BREAKER: 3 POLE, 15 AMP, 240 VAC, 50/60 HZ NORM INRUSH,
MEDIUM DELAY, CURVE 2
CB5 260-5073-010 CIRCUIT BREAKER: 3 POLE, 100 AMP, 480 VAC, 50/60 HZ HIGH INRUSH,
SHORT DELAY, CURVE 3
CB6 260-4060-080 CIRCUIT BREAKER: 3 POLE, 150 AMP, CURVE 1, SERIES TRIP MAGNETIC,
PRESSURE TERMINALS
Fl 264-0912-330 FUSE, CARTRIDGE: 250 VOLT, 10 AMP, SMALL, CERAMIC TUBE
F2 264-0009-000 FUSE, CARTRIDGE: 3 AMPS, 250V, GLASS
F3 264-0912-330 FUSE, CARTRIDGE: 250 VOLT, 10 AMP, SMALL, CERAMIC TUBE
F4 264-0291-000 FUSE, CARTRIDGE: 1/4AMP, 250V, SLO-BLO TYPE, GLASS 1/4" X 1-1/4",
DUAL ELEMENT TIME DELAY, HIGH INRUSH
F5 264-0291-000 FUSE, CARTRIDGE: 1/4AMP, 250V, SLO-BLO TYPE, GLASS 1/4" X 1-1/4",
DUAL ELEMENT TIME DELAY, HIGH INRUSH
F6 264-0295-000 FUSE, CARTRIDGE: 1 AMP, 250 VOLT, HIGH TIME LAG
F7 264-0008-000 FUSE, CARTRIDGE: 2 AMPS, 250V, GLASS
F8 264-0295-000 FUSE, CARTRIDGE: 1 AMP, 250 VOLT, HIGH TIME LAG
F9 264-0008-000 FUSE, CARTRIDGE: 2 AMPS, 250V, GLASS
FlO 264-0295-000 FUSE, CARTRIDGE: 1 AMP, 250 VOLT, HIGH TIME LAG
Fl1 264-0009-000 FUSE, CARTRIDGE: 3 AMPS, 250V, GLASS
F12 264-0008-000 FUSE, CARTRIDGE: 2 AMPS, 250V, GLASS
F13 264-0008-000 FUSE, CARTRIDGE: 2 AMPS, 250V, GLASS
F14 264-0008-000 FUSE, CARTRIDGE: 2 AMPS, 250V, GLASS
XFl 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XF2 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XF3 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XF4 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XF5 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XF6 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XF7 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XF8 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XF9 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XFlO 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XFll 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON

Change 1 6-67
PARTS LISTS 816R-4C

PL180303-3 CIRCUIT BREAKER ASSY - Continued Rev. -

Ref. Des. Part No. Description

XF12 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XF13 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XF14 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON

6-68 Change 1
816R-4C PARTS LISTS

(This Page Intentionally Left Blank)

Change 1 6-69
PARTS LISTS 816R-4C

12 23

22

.S1

21

16
I 111--+-+--
]'--l--'=--~r-.------''----'-1
11
.............. , ,7 (COIL ASSY-NO.3)
),-,---,---'-----'------,--r',.
25 (4 PLACES)

10
14
......... " ... 6 (COIL ASSY-NO.2)

9
4

.17
15

.,' 19

B1
2 20

13 3
93G0331
"'1B1
18

Figure 6-21. Low Pass Filter Assembly, A7.

6-70 Change 1
816R-4C PARTS LISTS

PL786-3451-003 ASSEl\iIBLY, LOW PASS FILTER Rev. F

Ref. Des. Part No. Description

2 172139-1 COVER,LP FILTER

3 172170-1 FILTER,BLOWER INTAKE
4 *172171-1 BOX,LP FILTER
5 *786-3367-001 COIL ASSY-NO 1
6 *786-3369-001 COIL ASSY-NO 2
7 *786-3371-001 COIL ASSY-NO 3
8 786-3372-001 CAPACITOR-NO 1: ALUMINUM,6061-T651,1 THICK
9 786-3373-001 CAPACITOR-NO 2: ALUMINUM,6061-T6 ROD,6.500 DIA
10 786-3374-001 CAPACITOR-NO 3: ALUMINUM,6061-T6 ROD,6.500 DIA
11 786-3375-001 CAPACITOR-NO 4: ALUMINUM,6061-T6 ROD,6.500 DIA
12 *786-3379-001 RECEPTACLE,BULLET
13 786-3388-001 SPACER-NO I:TEFLON,1.000 OD X 0.750 ill TUBE 1.663 INCH
14 786-3388-002 SPACER-NO 2:TEFLON,1.000 OD X 0.750 ill TUBE 3.125 INCH
15 786-3388-003 SPACER-NO 3:TEFLON,1.000 OD X 0.750 ill TUBE 2.725 INCH
16 786-3388-004 SPACER-NO 4:TEFLON,I.000 OD X 0.750 ill TUBE 3.025 INCH
17 786-3435-001 ROD,CAPACITOR:SILICON GSG-7,0.750 OD X 1/8 WALL
18 786-3437-001 PLATE,BASE:ALUMINUM,6061-T6,0.75 THICK
19 *786-3443-001 INLET
20 *786-3445-002 CONDUCTOR,OUTER
21 *786-3448-001 CAPACITOR NO.5
22 786-3449-001 SUPPORT,INNER CONDUCTOR-TV 1 FILTER: 1/2 THICK, TYPE GEE-7,
FIBERGLASS
23 786-3468-001 FLANGE,TVI FILTER:ALUMINUM,6061-T6,0.500 THICK
24 786-3469-001 INSULATOR DISC:TEFLON SH,0.250 THICK
25 786-3535-001 SPACER,CAPACITOR: 1/2 DIA ROD,TEFLON PLASTIC
Bl 009-5014-010 FAN,CENTRIFUGAL: 148 CFM FREE AIR,3160 RPM FREE AIR 1 PHASE, 115 VAC,
50/60 HZ,DIRECT DRIVE
SI 267-5023-010 SWITCH,THERMOSTATIC:BI-METALLIC,SNAP ACTION, 175DEG F,OPEN ON
TEMP RISE,15DEG F DIFF,15AMPI120VAC CONT
TBI 367-0908-000 TERMINAL BOARD:2 TERMINALS,20 AMPS,3000V RMS, #6-32 X 1/4 BRASS,NP
SCREWS,16-14 AWG,PHENOLIC

Change 3 6-71
PARTS LISTS 816R-4C

lli]@@@ TB1
K2I
GND @ @ @ E6 P1 A1
3 2 1

K3

K6

K7

K4

K5

R3

R2

R1

CR3

A2 K2A K2B K1A

K1B

Figure 6-22. Component Panel Assembly, A8.

6-72 Change 1
816R-4C PARTS LISTS

PL180320-1 COMPONENT PANEL ASSY Rev.E

Ref. Des. Part No. Description

Al *640-3466-001 CCA,POWER FAILURE RECYCLE
A2 *648-8104-001 VARIAC DRIVER ASSY
CRI 353-2607-000 SEMICONDUCTOR DEVICE,DIODE:SILICON GLASS DIODE
CR2 353-2607-000 SEMICONDUCTOR DEVICE,DIODE:SILICON GLASS DIODE
CR3 353-3718-040 SEMICONDUCTOR DEVICE,DIODE:HIGH CURRENT
CR4 353-2607-000 SEMICONDUCTOR DEVICE,DIODE:SILICON GLASS DIODE
CR5 353-2607-000 SEMICONDUCTOR DEVICE,DIODE:SILICON GLASS DIODE
CR6 353-2607-000 SEMICONDUCTOR DEVICE,DIODE:SILICON GLASS DIODE
CR7 353-2607-000 SEMICONDUCTOR DEVICE,DIODE:SILICON GLASS DIODE
CR8 353-6442-070 SEMICONDUCTOR DEVICE,DIODE:SILICON,IAMP,1000V PRY DO-41 EPOXY
PKG,AXIAL LEADS (IN4007)
El 306-0234-000 POST,ELECTRICALIMECHANICAL EQUIPMENT:4-40 THREADS, 0.625
LENGTH,6500 VOLTS AC-RMS
E2 306-0234-000 POST,ELECTRICAL/MECHANICAL EQUIPMENT:4-40 THREADS, 0.625
LENGTH,6500 VOLTS AC-RMS
E3 306-0234-000 POST,ELECTRICALIMECHANICAL EQUIPMENT:4-40 THREADS, 0.625
LENGTH,6500 VOLTS AC-RMS
E4 306-0234-000 POST,ELECTRICALIMECHANICAL EQUIPMENT:4-40 THREADS, 0.625
LENGTH,6500 VOLTS AC-RMS
E5 304-7015-010 TERMINAL LUG:SINGLE CABLE,#14 SOLID-1/O STRANDED
Jl 372-9717-010 CONNECTOR,RECEPTACLE,ELECTRICAL: 10 CONTACTS,DOUBLE
ROW,EDGEBOARD,SINGLE READOUT,.200 ROW,EYELET
KIA 410-6144-010 RELAY,ELECTROMAGNETIC:4P,NO,10 AMP,17 VOLT CONTACT 24 VDC
COIL
KlB 410-6144-020 RELAY,ELECTROMAGNETIC:AUXILIARY CONTACT,2 POLES, 1 NO,1 NC,6
AMP,17 VOLT CONTACT,24 VDC COIL
K2A 410-6216-010 RELAY,ELECTROMAGNETIC:DPDT,30AMP@277VAC CONTACTS 24VDC
COIL,PANEL MT,PLASTIC DUST COVER
K2B 401-5040-020 CONTACTOR,MAGNETIC:4P-NO,CONTACTS RATED 30A@600VAC
COIL-220VAC,50HZ,OPEN STYLE,PRESSURE CONTACTS
K3 970-0007-180 RELAY,ELECTROMAGNETIC:3PDT,5AMP@28VDC/240VAC CONT 24VDC
COIL,PLAIN PLASTIC CASE,SOCKET MOUNT
K4 410-6173-010 TIMER,SEQUENTIAL:PROGRAMMABLE,8 FUNCTIONS, 24-240V AC/DC
INPUT,O.1 SEC TO 100 MIN RANGE
K5 403-0038-010 RELAY,ELECTROMAGNETIC:PHASE MONITOR, LOW VOLTAGE/PHASE
REVERSAL
K6 970-0007-180 RELAY,ELECTROMAGNETIC:3PDT,5AMP@28VDC/240VAC CONT 24VDC
COIL,PLAIN PLASTIC CASE,SOCKET MOUNT
K7 970-0007-180 RELAY,ELECTROMAGNETIC:3PDT,5AMP@28VDC/240VAC CONT 24VDC
COIL,PLAIN PLASTIC CASE,SOCKET MOUNT
Rl 724-5055-360 RESISTOR,FIXED,FILM:820 OHM,+-5%,2 WAIT@70CMETAL
FILM,TC=250PPM/DEGC,COLOR BANDED
R2 724-5055-360 RESISTOR,FIXED,FILM:820 OHM,+-5%,2 WAIT@ 70C METAL
FILM,TC=250PPM/DEGC,COLOR BANDED
R3 710-5076-050 RESISTOR,FIXED,WIRE WOUND:0.5 OHMS,+-10%,100 WATT
TBI 367-5600-010 TERMINAL BLOCK,ELECTRICAL:3 POLE,600 VOLT,31 0 AMPS PER POLE
XK3 220-0010-010 SOCKET,RELAY:CHASSIS MTD FOR WIRED ASSEMBLY
XK4 220-6036-080 SOCKET,PLUG-IN ELECTRONIC COMPONENT: 11 CONTACT,STD 11 PIN
TUBE SKT,PHENOLIC,W/GROUND LUGS,W/O SHIELD
XK5 220-6036-060 SOCKET,PLUG-IN ELECTRONIC COMPONENT:8 CONTACT,STD OCTAL
TUBE SKT,PHENOLIC,W/GROUND LUGS,W/O SHIELD
XK6 220-0010-010 SOCKET,RELAY:CHASSIS MTD FOR WIRED ASSEMBLY
XK7 220-0010-010 SOCKET,RELAY:CHASSIS MTD FOR WIRED ASSEMBLY

Change 2 6-73
PARTS LISTS 816R-4C

~
~

~
o
, @
o -'tel
DLj [Q]

93G0333

Figure 6-23. Power Failure Recycle Circuit Card Assembly, A8Al.

6-74 Change 1
816R-4C PARTS LISTS

PL640-3466-00 1 CCA, POWER FAILURE RECYCLE Rev.B

Ref. Des. Part No. Description

C1 184-6330-360 CAPACITOR, FIXED, ELECTROLYTIC: 68 UF, 20%, 40 WVDC

C2 183-1281-080 CAPACITOR, FIXED, ELECTROLYTIC: 100 UF, +85-10%, 50WVDC
ALUMINUM, INSULATED, AXIAL LEADS, .385" D, 1.536" L
C3 183-1278-180 CAPACITOR, FIXED, ELECTROLYTIC: 5500 UF, + 100-10%,40 WVDC,
ALUMINUM DIELECTRIC
CR1 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PRY DOAI
EPOXY PKG, AXIAL LEADS (lN4007)
CR2 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PRY DO-4l
EPOXY PKG, AXIAL LEADS (lN4007)
CR3 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1OOOV PRY DO-4l
EPOXY PKG, AXIAL LEADS (lN4007)
CR4 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PRY DOAI
EPOXY PKG, AXIAL LEADS (lN4007)
CR5 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PRY DO-4l
EPOXY PKG, AXIAL LEADS (lN4007)
CR6 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PRY DO-4l
EPOXY PKG, AXIAL LEADS (lN4007)
K1 970-0002-030 RELAY, ELECTROMAGNETIC: 4PDT, 3AMP, 30VDC CONTACTRTG 24VDC
COIL, PLASTIC ENCLOSURE, SOLDER TERMS
K2 970-0002-030 RELAY, ELECTROMAGNETIC: 4PDT, 3AMP, 30VDC CONTACTRTG 24VDC
COIL, PLASTIC ENCLOSURE, SOLDER TERMS
Q1 352-1104-010 TRANSISTOR: NPN, SILICON, 4AMP, 100V, 1.5 WATT DISS PLASTIC PKG,
CHASSIS MT, (MJE243)
Q2 352-1104-010 TRANSISTOR: NPN, SILICON, 4AMP, lOOV, 1.5 WATT DISS PLASTIC PKG,
CHASSIS MT, (MJE243)
R1 724-5053-240 RESISTOR, FIXED, FILM: 22l0HM, l%, l/2WATT@70CMETALFILM,
TC=100PPM/DEGC, COLOR BANDED
R2 724-5053-800 RESISTOR, FIXED, FILM: 100KOHM, 1%, 1/2WATT@70C METAL FILM,
TC=lOOPPMIDEGC, COLOR BANDED
R3 724-5053-440 RESICTOR, FIXED, FILM: 22l00HM, l%, l/2WATT@70CMETALFILM,
TC=100PPM/DEGC, COLOR BANDED
R4 724-5053-440 RESICTOR, FIXED, FILM: 22l00HM, 1%, l/2WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R5 724-5053-440 RESICTOR, FIXED, FILM: 22l00HM, 1%, l/2WATT@70C METAL FILM,
TC= 1OOPPMlDEGC, COLOR BANDED
R6 724-5053-600 RESISTOR, FIXED, FILM: 10KOHM, l %, l/2WATT@70C METAL FILM,
TC= 1OOPPMIDEGC, COLOR BANDED
R7 724-5053-440 RESICTOR, FIXED, FILM: 22l00HM, l%, l/2WATT@70CMETALFILM,
TC= 100PPM/DEGC, COLOR BANDED
R8 724-5053-440 RESICTOR, FIXED, FILM: 221 OOHM, 1%, l/2WATT@70C METAL FILM,
TC= 1OOPPMIDEGC, COLOR BANDED
VR1 353-6481-160 SEMICONDUCTOR DEVICE, DIODE: SILICON, 1 WATT, 6.2 VOLT
VR2 353-0221-360 SEMICONDUCTOR DEVICE, DIODE: TRANSIENT SUPPRESSOR, 34.2-37.8
VOLTAGE BREAKDOWN
VR3 353-0221-360 SEMICONDUCTOR DEVICE, DIODE: TRANSIENT SUPPRESSOR, 34.2-37.8
VOLTAGE BREAKDOWN
XK1 220-1582-010 SOCKET,RELAY: l4CONTACT
XK2 220-1582-010 SOCKET,RELAY: l4CONTACT

Change 1 6-75
PARTS LISTS 816R-4C

~
~

* (FURNISHED WITH 81) CEC # 933-5053-010

E1 C1 T 1

"
T1

S2 E2 C3 C2

Figure 6-24. Variac Driver Assembly, A8A2.

6-76 Change 1
816R-4C PARTS LISTS

PL648-81 04-00 1 VARIAC DRIVER ASSY Rev.E

Ref. Des. Part No. Description

B1 230-0581-010 MOTOR,ALTERNATING CURRENT: 1RPM OUT,1000Z-IN TORQUE 115V-60HZ-

1PH,REVERSIBLE,W/CLUTCH,BRAKE&CAPACITOR
C1 913-3152-000 CAPACITOR,FIXED,CERAMIC:0.1 UF,+80 -20%,500 WVDC DISC TYFE,Z5U TEMP
COEFFICIENT
C2 913-3152-000 CAPACITOR,FIXED,CERAMIC:0.1 UF,+80 -20%,500 WVDC DISC TYFE,Z5U TEMP
COEFFICIENT
C3 913-3152-000 CAPACITOR,FIXED,CERAMIC:0.1 UF,+80 -20%,500 WVDC DISC TYFE,Z5U TEMP
COEFFICIENT
E1 306-0234-000 POST,ELECTRICALIMECHANICAL EQUIPMENT:4-40 THREADS, 0.625
LENGTH,6500 VOLTS AC-RMS
E2 306-0234-000 POST,ELECTRICALIMECHANICAL EQUIPMENT:4-40 THREADS, 0.625
LENGTH,6500 VOLTS AC-RMS
Sl 260-2293-000 SWITCH,SENSITIVE:SUBMINIATURE,SPDT
S2 260-2293-000 SWITCH,SENSITIVE:SUBMINIATURE,SPDT
T1 664-4010-020 TRANSFORMER,POWER:VARIABLE,INPUT=240V,50/60HZ, 1PH OUTPUT=O-
280V,7.5AMP,2.1KVA,MANUAL,OPEN FRAME
TB1 367-0914-000 TERMINAL,BOARD:8 TERMINALS,20 AMP,3000 VRMS, #6-32 X 1/4 BRASS,NP
SCREWS,16-14 AWG,PHENOLIC

Change 2 6-77
PARTS LISTS 816R-4C

AC1 L1 AC2 L2 AC3 L3

05 (REF)

o o

01 (REF)
03 (REF)
Z1A Z1B Z1C
04 (REF)

02 (REF)

o o

95G0098

Figure 6-25. SCR Assembly, A9.

6-78 Change 1
816R-4C PARTS LISTS

PL180304-1 SCRASSY Rev. -

Ref. Des. Part No. Description

ZlA 353-6551-010 SEMICONDUCTOR DEVICE, SCR ASSEMBLY: 3 PHASE, FULL-WAVE

RECTIFIER
ZlB 353-6551-010 SEMICONDUCTOR DEVICE, SCR ASSEMBLY: 3 PHASE, FULL-WAVE
RECTIFIER
ZlC 353-6551-010 SEMICONDUCTOR DEVICE, SCR ASSEMBLY: 3 PHASE, FULL-WAVE
RECTIFIER

Change 1 6-79
PARTS LISTS 816R-4C

(BACK SIDE)
T1 A2 A1 R2 R1

C1

I
I
I
I
I
I
I
______________
0 11 0

PS1

_.------.(!) DO 00
o

OOG0006

TB2 TB1
(BACK SIDE) (BACK SIDE)

Figure 6-26. Power Supply, AIO.

6-80 Change 1
816R-4C PARTS LISTS

PL180318-1 POWER SUPPLY ASSY Rev.H

Ref. Des. Part No. Description

Al *180383-1 CCA, BIAS COMPONENT

A2 *180310-3 CCA, REMOTE CONTROL
C1 930-0038-000 CAPACITOR, FIXED, PAPER: 10 UF, +-10%,1000 WVDC
PSI *195124-1 POWER SUPPLY, 24V
R1 746-6172-000 RESISTOR, FIXED, WIREWOUND: 10K OHM, +-5%,12 WATT
R2 747-1686-000 RESISTOR, FIXED, WIRE WOUND: 1000 OHMS, +-5%, 26 WATT
Tl 662-0218-010 TRANSFORMER, POWER: STEP-UP, 208-230 VRMS/300 VOLT
TBI 367-0924-000 TERMINAL BOARD: 18 TERMINALS, 20 AMP, 3000 VRMS, #6-32 X 1/4
BRASS, NP SCREWS, 16-14 AWG, PHENOLIC
TB2 367-0924-000 TERMINAL BOARD: 18 TERMINALS, 20 AMP, 3000 VRMS, #6-32 X 1/4
BRASS, NP SCREWS, 16-14 AWG, PHENOLIC

Change 2 6-81
PARTS LISTS 816R-4C

.
.. 0 : 0

::I~O':
i~ ~
i~ @]w
: .: 0 0

I'

0 0

0"0

M ..-
0::: 0:::
() ()
M
0:::

0
..- ..-
()
0::
It')
0:::
('II ()
..q
0::: 0:::
() ()

T81
1 8
93G0337

Figure 6-27. Bias Component Circuit Card Assembly, AIOAl.

6-82 Change 1
816R-4C PARTS LISTS

PL180383 CCA, BIAS COMPONENT Rev. A

Ref. Des. Part No. Description

C1 931-8592-000 CAPACITOR, FIXED, PAPER DIELECTRIC: 0.047 UF, 20%, 600 WVDC
CR1 353-6467-050 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PIV GLASS
PKG, HERMETICALLY SEALED, AXIAL LEADS (IN4586)
CR2 353-6467-050 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PIV GLASS
PKG, HERMETICALLY SEALED, AXIAL LEADS (IN4586)
CR3 353-6467-050 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PIV GLASS
PKG, HERMETICALLY SEALED, AXIAL LEADS (IN4586)
CR4 353-6467-050 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PIV GLASS
PKG, HERMETICALLY SEALED, AXIAL LEADS (IN4586)
CR5 353-6467-050 SEMICONDUCTOR DEVICE, DIODE:- SILICON, lAMP, 1000V PIV GLASS
PKG, HERMETICALLY SEALED, AXIAL LEADS (IN4586)
R1 724-5054-3 I0 RESISTOR, FIXED, FILM: 330 OHM, 5%, I WATT@ 70C METAL FILM,
TC=250PPMIDEGC, COLOR BANDED
R3 705-4254-000 RESISTOR, FIXED, FILM: I MEGOHM, l %,3 WATT
R4 377-5034-010 RESISTOR, VARIABLE, WIRE WOUND: 2000 OHM, 5%, I WATT SINGLE
TURN, 310 DEG, PC PINS, TOP ADJ
TBl 306-3051-010 TERMINAL BOARD: 8 POLES, 2 PINSIPOLE, 0.2" PITCH 26-14 AWG WIRE
SIZE, PWB MOUNTING, BLUE, 300V, lOA RTG

Change 1 6-83
PARTS LISTS 816R-4C

0: ". 0 o

i :1
:
., :
W; .
J"

..
:
r.t---\~
q'---f\
0"

12

11 C1
EJ5
XK1

c:::J
1
C2
0XK2

c:::J
10 M
U
0I
0
20

~"~
~

B
0
co
~

>-
(/J
XK3 1 XK4 1 (/J
J1
~ J2
tn
~

N
C4 c:::J C5 c:::J tn

[:J~
J
20

C6
XK5

c:::J
s~~1
1 U

C7 c:::J

~~55 ~ XK8 1

C8 c:::J C9 c:::J
93G0338

Figure 6-28. Remote Control Circuit Card Assembly, AIOA2.

6-84 Change 1
816R-4C PARTS LISTS

PL180310-3 CCA, REMOTE CONTROL Rev. A

Ref. Des. Part No. Description

C1 CK06BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, +-10%,100 WVDC

C2 CK06BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, +-10%,100 WVDC
C3 CK06BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, +-10%,100 WVDC
C4 CK06BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, +-10%,100 WVDC
C5 CK06BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, +-10%,100 WVDC
C6 CK06BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, +-10%,100 WVDC
C7 CK06BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, +-10%,100 WVDC
C8 CK06BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, +-10%,100 WVDC
C9 CK06BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, +-10%,100 WVDC
CR1 353-6442-070 SEMICONDUCTOR DEVICE, DIODE:. SILICON, 1Ai\;lP, 1000V PRY DO-41
EPOXY PKG, AXIAL LEADS (lN4007)
CR2 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PRY DO-41
EPOXY PKG, AXIAL LEADS (lN4007)
CR3 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PRY DO-41
EPOXY PKG, AXIAL LEADS (lN4007)
CR4 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PRY D0-41
EPOXY PKG, AXIAL LEADS (lN4007)
CR5 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PRY DO-41
EPOXY PKG, AXIAL LEADS (lN4007)
Jl 372-9765-020 CONNECTOR, RECEPTACLE, ELECTRICAL: 20 POSITIONS SINGLE ROW,
SHROUDED HEADER, SQ STRAIGHT POST
12 372-9765-020 CONNECTOR, RECEPTACLE, ELECTRICAL: 20 POSITIONS SINGLE ROW,
SHROUDED HEADER, SQ STRAIGHT POST
K1 410-6098-010 RELAY, ELECTROMAGNETIC: DPDT, 2AMP@28VDC CONTACT RTG
24VDC COIL, PLSTC ENCL, SEALED, PWB MT
K2 410-6109-030 RELAY, ELECTROMAGNETIC: DPDT, 2AMP@28VDC CONTACT RTG
24VDC COIL, DUAL COIL LATCH, PLSTC ENCL, SEALED, DIL
K3 410-6098-010 RELAY, ELECTROMAGNETIC: DPDT, 2AMP@28VDC CONTACT RTG
24VDC COIL, PLSTC ENCL, SEALED, PWB MT
K4 410-6098-010 RELAY, ELECTROMAGNETIC: DPDT, 2AMP@28VDC CONTACT RTG
24VDC COIL, PLSTC ENCL, SEALED, PWB MT
K5 410-6098-010 RELAY, ELECTROMAGNETIC: DPDT, 2AMP@28VDC CONTACT RTG
24VDC COIL, PLSTC ENCL, SEALED, PWB MT
K6 410-6098-010 RELAY, ELECTROMAGNETIC: DPDT, 2AMP@28VDC CONTACT RTG
24VDC COIL, PLSTC ENCL, SEALED, PWB MT
K7 410-6098-010 RELAY, ELECTROMAGNETIC: DPDT, 2AMP@28VDCCONTACTRTG
24VDC COIL, PLSTC ENCL, SEALED, PWB MT
K8 410-6098-010 RELAY, ELECTROMAGNETIC: DPDT, 2AMP@28VDC CONTACT RTG
24VDC COIL, PLSTC ENCL, SEALED, PWB MT
R1 RCR20G330JS RESISTOR, FIXED, COMPOSITION: 33 OHMS, +-5%,1/2 WATT
R2 RCR20G330JS RESISTOR, FIXED, COMPOSITION: 33 OHMS, +-5%,1/2 WATT
TB1 367-5566-110 TERMINAL BOARD: 12 POSITIONS, 20 AMPS, 300 VOLTS, #3-48 UNC, 12-22
AWG
XK1 220-0049-020 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 16 POSTS
XK2 220-0049-020 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 16 POSTS
XK3 220-0049-020 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 16 POSTS
XK4 220-0049-020 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 16 POSTS
XK5 220-0049-020 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 16 POSTS
XK6 220-0049-020 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 16 POSTS
XK7 220-0049-020 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 16 POSTS
XK8 220-0049-020 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 16 POSTS

Change 2 6-85
PARTS LISTS 816R-4C

C52
S15
C49

C48
C84
C85
TUBE S7
CHIMNEY

P4, J4

SLIDER
DECK

PA
TUNING
BLOCKING
(C51)
CAPACITOR
C2 (REF)

R75 PA LOADING
(C50)

TUBE
TUBE
SHELF

A3

--
C82

C83

93G0340A

S6

Figure 6-29. PA Cavity Assembly (Front View), A12. (Sheet 1 of 2).

6-86 Change 1
816R-4C PARTS LISTS

C41 (CEC # 933-5053-010 C42 (CEC # 933-5053-010

A2 A1 FURNISHED WITH 83) FURNISHED WITH 82)

o : o

C88
o o

83 . C90!91
o o
.'

S13
o o .'

o o

82
0 0
.... S14
S12
0 0 0 0 0
C86

S11 R36

C87,.
I~I
@] lID
l~ I OOC46
C89 o .... .... .. , .. , T1

.... . - .- ....
C32 ,.'
.... .....
o

C54

R35
e r:l.
~ C55

C56

93G0341
(REAR VIEW)

Figure 6-29. PA Cavity Assembly (Rear View), Al2. (Sheet 2 of 2).

Change 1 6-87
PARTS LISTS 816R-4C

PL786-3335-005 POWER AMPLIFIER CAVITY ASSEMBLY Rev.AR

Ref. Des. Part No. Description

Al 643-7445-001 CCA,METERING MULTIPLIER

A2 643-7446-001 CCA,METERING MULTIPLIER
A3 786-3686-002 SOCKET ASSEMBLY,ELECTRON TUBE
B2 230-0581-010 MOTOR,ALTERNATING CURRENT:IRPM OUT,1000Z-IN TORQUE 115V-60HZ-
IPH,REVERSIBLE,W/CLUTCH,BRAKE&CAPACITOR
B3 230-0581-010 MOTOR,ALTERNATING CURRENT: 1RPM OUT, 1OOOZ-IN TORQUE 115V-60HZ-
1PH,REVERSIBLE,W/CLUTCH,BRAKE&CAPACITOR
Cl 922-8011-010 CAPACITOR,VARIABLE,AIR:5.5-10.2 PF,3 PLATES,
C2 180322-1 CAPACITOR MODIFICATION
C32 241-1031-010 FILTER,RADIO FREQUENCY INTERFERENCE: 1500PF MIN 2500WVDC,PI TYPE
FEEDTHRU,W-3/8-32 MTG HARDWARE
C40 913-0845-000 CAPACITOR,FIXED,CERAMIC:310PF,+-5%,2500WVDC TRANSMITTING TYPE,
6-32 THD TERM,1.8AMP@IMHZ
C46 930-0038-000 CAPACITOR,FIXED,PAPER:1O UF,+-10%,1000 WVDC
C48 913-7150-010 CAPACITOR,FIXED,CERAMIC:500 PF,+80-20%,20K WVDC WITHOUT ADAPTER
C49 913-7150-010 CAPACITOR,FIXED,CERAMIC:500 PF,+80-20%,20K WVDC WITHOUT ADAPTER
C52 913-5113-050 CAPACITOR,FIXED,CERAMIC:I00 PF,+-10%,15K WVDC
C54 241-1031-010 FILTER,RADIO FREQUENCY INTERFERENCE: 1500PF MIN 2500WVDC,PI TYPE
FEEDTHRU,W-3/8-32 MTG HARDWARE
C55 241-0090-000 CAPACITOR,FIXED,PAPER:O.l UF,+-1O%,600 WVDC
C56 241-0090-000 CAPACITOR,FIXED,PAPER:O.l UF,+-10%,600 WVDC
C82 CK70AW102M CAPACITOR,FIXED,CERAMIC:I000 PF,+-20%,500 WVDC FEEDTHRU TYPE,
WIRE LEADS
C83 CK70AWI02M CAPACITOR,FIXED,CERAMIC:I000 PF,+-20%,500 WVDC FEEDTHRU
TYPE,WIRE LEADS
C84 CK70AWI02M CAPACITOR,FIXED,CERAMIC:I000 PF,+-20%,500 WVDC FEEDTHRU
TYPE,WIRE LEADS
C85 CK70AWI 02M CAPACITOR,FIXED,CERAMIC: 1000 PF,+-20%,500 WVDC FEEDTHRU
TYPE,WIRE LEADS
C86 913-3152-000 CAPACITOR,FIXED,CERAMIC:O.1 UF,+80 -20%,500 WVDC DISC TYPE,Z5U
TEMP COEFFICIENT
C87 913-3152-000 CAPACITOR,FIXED,CERAMIC:O.1 UF,+80 -20%,500 WVDC DISC TYPE,Z5U
TEMP COEFFICIENT
C88 913-3152-000 CAPACITOR,FIXED,CERAMIC:O.1 UF,+80 -20%,500 WVDC DISC TYPE,Z5U
TEMP COEFFICIENT
C89 913-3152-000 CAPACITOR,FIXED,CERAMIC:O.l UF,+80 -20%,500 WVDC DISC TYPE,Z5U
TEMP COEFFICIENT
C90 913-3152-000 CAPACITOR,FIXED,CERAMIC:O.1 UF,+80 -20%,500 WVDC DISC TYPE,Z5U
TEMP COEFFICIENT
C91 913-3152-000 CAPACITOR,FIXED,CERAMIC:O.1 UF,+80 -20%,500 WVDC DISC TYPE,Z5U
TEMP COEFFICIENT
C92 CK70AWI 02M CAPACITOR,FIXED,CERAMIC: 1000 PF,+-20%,500 WVDC FEEDTHRU
TYPE,WIRE LEADS
C93 CK70AWI02M CAPACITOR,FIXED,CERAMIC:I000 PF,+-20%,500 WVDC FEEDTHRU
TYPE,WIRE LEADS
11 M39012/04-0002 CONNECTOR,RECEPTACLE,ELECTRICAL:SERIES N, TEFLON
DIELECTRIC, PANEL MOUNT
J2 M39012/19-0101 CONNECTOR,RECEPTACLE,ELECTRICAL:BNC BULKHEAD TYPE (TYPE
UG909/U)
J4 M390 12/21-0001 CONNECTOR,RECEPTACLE,ELECTRICAL:BNC,FEMALE JAM NUT MOUNTED
(OLD UG-625B/U)
J5 M39012/21-0001 CONNECTOR,RECEPTACLE,ELECTRICAL:BNC,FEMALE JAM NUT MOUNTED
(OLD UG-625B/U)

6-88 Change 3
816R-4C PARTS LISTS

PL786-3335-005 POWER AlVIPLIFIER CAVITY ASSEMBLY - Continued Rev. AR

Ref. Des. Part No. Description

J6 M390121l9-0101 CONNECTOR,RECEPTACLE,ELECTRICAL:BNC BULKHEAD TYPE (TYPE

UG9091U)
L5 MS91189-21 COIL,RADIO FREQUENCY:4.7 00,+-10%,860 DCMA,Q=60MIN 90 MHZ SELF
RESONANT FREQ,0.560 DCR MAX
L6 786-3548-001 CHOKERF
P4 M390 12/16-0 101 CONNECTOR,PLUG,ELECTRICALBNC,COAXIAL,PIN CONTACT (TYPE UG-
88EIU)
P5 M39012/16-0101 CONNECTOR,PLUG,ELECTRICAL:BNC,COAXIAL,PIN CONTACT (TYPE UG-
88EIU)
Rl 745-8013-010 RESISTOR,FIXED,COMPOSITION:50 OHMS,+-20%,100 WATT@40DEGC,4KV
PEAK,NON-INDUCTIVE,1 "OD,6"LONG
R35 749-1028-000 RESISTOR,VARIABLE,WIRE WOUND:2500 OHM,+-10,50 WATT 0.14 MAX
AMPERES,7/8" LONG SHAFT,SLOTTED
R36 710-9294-000 RESISTOR,FIXED,WIRE WOUND:3000 OHM,+-5%, 100 WATT VITREOUS
ENAMEL COATING,RADIAL LUG TERMINALS
R55 RCR42G220JS RESISTOR,FIXED,COMPOSITION:22 OHMS,+-5%,2 WATTS
R75 712-0070-000 RESISTOR,FIXED,COMPOSITION:50 OHMS,+-20%,60 WATT
SI 266-9960-010 SWITCH,FLOW:SPDT AIR SWITCH ADJUSTABLE FROM 0.05" TO 12" WC
S6 627-9743-004 SWITCH ASSEMBLY,SHORTING
S7 627-9743-004 SWITCH ASSEMBLY,SHORTING
SII 266-3081-000 SWITCH,SENSITIVE:SINGLE POLE,DOUBLE THROW SNAP SOLDER LUG
TERMINAL,MAX OPER FORCE,6
S12 266-3081-000 SWITCH,SENSITIVE:SINGLE POLE,DOUBLE THROW SNAP SOLDER LUG
TERMINAL,MAX OPER FORCE,6
S13 266-3081-000 SWITCH,SENSITIVE:SINGLE POLE,DOUBLE THROW SNAP SOLDER LUG
TERMINAL,MAX OPER FORCE,6
S14 266-3081-000 SWITCH,SENSITIVE:SINGLE POLE,DOUBLE THROW SNAP SOLDER LUG
TERMINAL,MAX OPER FORCE,6
S15 267-5023-020 SWITCH,THERMOSTATIC:BI-METALLIC,SNAP ACTION 224/256DEG
F,NC,30DEG DIFF,15AMP/120VAC CON
T1 662-0410-020 TRANSFORMER,POWER:STEP-DOWN,208 VRMS/7.5 VRMS

Change 3 6-89
PARTS LISTS 816R-4C

12

82
83
84
85
R6
87
88
R9
R10
811
R12
R13
R14
R15
R16
R17
R18
R19
R20
R21
R22
I R23
I R24
38
C1
VR1
37
R27
C2
43 R29
VR3
45

93G0342

Figure 6-30. Metering Multiplier Circuit Card Assembly, A12Al.

6-90 Change 1
816R-4C PARTS LISTS

PL643-7445-001 CCA, METERING MULTIPLIER Rev.C

Ref. Des. Part No. Description

C1 CK63AW103M CAPACITOR, FIXED, CERAMIC: 0.01 UF, +-20%,500 WVDC

C2 CK63AW103M CAPACITOR, FIXED, CERAMIC: 0.01 UF, +-20%, 500 WVDC
R1 705-1493-020 RESISTOR, FIXED, FILM: 750K OHMS, +-1%, 3 WATT
R2 705-1493-020 RESISTOR, FIXED, FILM: 750K OHMS, +-1%, 3 WATT
R3 705-1493-020 RESISTOR, FIXED, FILM: 750K OHMS, +-1%,3 WATT
R4 705-1493-020 RESISTOR, FIXED, FILM: 750K OHMS, +-1%, 3 WATT
R5 705-1493-020 RESISTOR, FIXED, FILM: 750K OHMS, +-1%,3 WATT
R6 705-1493-020 RESISTOR, FIXED, FILM: 750K OHMS, +-1%, 3 WATT
R7 705-1493-020 RESISTOR, FIXED, FILM: 750K OHMS, +-1%, 3 WATT
R8 705-1493-020 RESISTOR, FIXED, FILM: 750K OHMS, +-1%, 3 WATT
R9 705-1493-020 RESISTOR, FIXED, FILM: 750K OHMS, +-1%, 3 WATT
RIO 705-1493-020 RESISTOR, FIXED, FILM: 750K OHMS, +-1%, 3 WATT
Rll 705-1493-020 RESISTOR, FIXED, FILM: 750K OHMS, +-1%, 3 WATT
R12 705-1493-020 RESISTOR, FIXED, FILM: 750K OHMS, +-1%, 3 WATT
R13 705-1493-020 RESISTOR, FIXED, FILM: 750K OHMS, +-1%,3 WATT
R14 705-1493-020 RESISTOR, FIXED, FILM: 750K OHMS, +-1%, 3 WATT
R15 705-1493-020 RESISTOR, FIXED, FILM: 750K OHMS, +-1%, 3 WATT
R16 705-1493-020 RESISTOR, FIXED, FILM: 750K OHMS, +-1%, 3 WATT
R17 705-1493-020 RESISTOR, FIXED, FILM: 750K OHMS, +-1%, 3 WATT
R18 705-1493-020 RESISTOR, FIXED, FILM: 750K OHMS, +-1%,3 WATT
R19 705-1493-020 RESISTOR, FIXED, FILM: 750K OHMS, +-1%, 3 WATT
R20 705-1493-020 RESISTOR, FIXED, FILM: 750K OHMS, +-1%, 3 WATT
R21 705-1493-020 RESISTOR, FIXED, FILM: 750K OHMS, +-1%,3 WATT
R22 705-1493-020 RESISTOR, FIXED, FILM: 750K OHMS, +-1%, 3 WATT
R23 705-1493-020 RESISTOR, FIXED, FILM: 750K OHMS, +-1%, 3 WATT
R24 705-1493-020 RESISTOR, FIXED, FILM: 750K OHMS, +-1 %,3 WATT
R27 724-5055-640 RESISTOR, FIXED, FILM: 180K OHM, +-5%, 2 WATT @ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R29 724-5053-490 RESISTOR, FIXED, FILM: 51100HM, +-1 %, 1/2WATT@70C METAL FILM,
TC= 1OOPPM/DEGC, COLOR BANDED
R30 705-4254-000 RESISTOR, FIXED, FILM: 1 MEGOHM, +-1%,3 WATT
R31 705-4254-000 RESISTOR, FIXED, FILM: 1 MEGOHM, +-1%,3 WATT
VR1 353-1339-000 SEMICONDUCTOR DEVICE, DIODE: ZENER, 100V, +-5%, 1 WATT METAL CASE,
AXIAL LEADS
VR3 353-1339-000 SEMICONDUCTOR DEVICE, DIODE: ZENER, 100V, +-5%,1 WATT METAL CASE,
AXIAL LEADS

Change 2 6-91
PARTS LISTS 816R-4C

VR1

C1
R27
o---t--R32

C2 VR3

o
93G0343

Figure 6-31. Metering Multiplier Circuit Card Assembly, A12A2.

6-92 Change 1
816R-4C PARTS LISTS

PL643-7446-001 CCA, METERING MULTIPLIER Rev.B

Ref. Des. Part No. Description

C1 CK63AWI03M CAPACITOR, FIXED, CERAMIC: 0.01 UF, +-20%,500 WVDC

C2 CK63AW103M CAPACITOR, FIXED, CERAMIC: 0.01 UF, +-20%, 500 WVDC
R1 724-5055-640 RESISTOR, FIXED, FILM: 180K OHM, +-5%, 2 WATT@ 70C METAL FILM,
TC=250PPMIDEGC, COLOR BANDED
R2 724-5055-640 RESISTOR, FIXED, FILM: 180K OHM, +-5%, 2 WATT@ 70C METAL FILM,
TC=250PPMIDEGC, COLOR BANDED
R3 724-5055-640 RESISTOR, FIXED, FILM: 180K OHM, +-5%, 2 WATT@ 70C METAL FILM,
TC=250PPMIDEGC, COLOR BANDED
R4 724-5055-640 RESISTOR, FIXED, FILM: 180K OHM, +-5%,2 WATT@ 70C METAL FILM,
TC=250PPMIDEGC, COLOR BANDED
R5 724-5055-640 RESISTOR, FIXED, FILM: 180K OHM, +-5%, 2 WATT@70CMETALFILM,
TC=250PPM/DEGC, COLOR BANDED
R6 724-5055-640 RESISTOR, FIXED, FILM: 180K OHM, +-5%, 2 WATT@ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R7 724-5055-640 RESISTOR, FIXED, FILM: 180K OHM, +-5%,2 WATT@70CMETALFILM,
TC=250PPM/DEGC, COLOR BANDED
R8 724-5055-640 RESISTOR, FIXED, FILM: 180K OHM, +-5%, 2 WATT@ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R9 724-5055-640 RESISTOR, FIXED, FILM: 180K OHM, +-5%, 2 WATT@ 70C METAL FILM,
TC=250PPMIDEGC, COLOR BANDED
RIO 724-5055-640 RESISTOR, FIXED, FILM: 180K OHM, +-5%,2 WATT@ 70C METAL FILM,
TC=250PPMlDEGC, COLOR BANDED
R11 724-5055-640 RESISTOR, FIXED, FILM: 180K OHM, +-5%, 2 WATT@ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R12 724-5055-640 RESISTOR, FIXED, FILM: 180K OHM, +-5%, 2 WATT @ 70C METAL FILM,
TC=250PPMIDEGC, COLOR BANDED
R13 724-5055-640 RESISTOR, FIXED, FILM: 180K OHM, +-5%,2 WATT@ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R14 724-5055-640 RESISTOR, FIXED, FILM: 180K OHM, +-5%,2 WATT@ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R15 724-5055-640 RESISTOR, FIXED, FILM: 180K OHM, +-5%, 2 WATT@ 70C METAL FILM,
TC=250PPMIDEGC, COLOR BANDED
R16 724-5055-640 RESISTOR, FIXED, FILM: 180K OHM, +-5%,2 WATT@70CMETALFILM,
TC=250PPMIDEGC, COLOR BANDED
R17 724-5055-640 RESISTOR, FIXED, FILM: 180K OHM, +-5%,2 WATT@ 70C METAL FILM,
TC=250PPMlDEGC, COLOR BANDED
R18 724-5055-640 RESISTOR, FIXED, FILM: 180K OHM, +-5%,2 WATT@ 70C METAL FILM,
TC=250PPMIDEGC, COLOR BANDED
R19 724-5055-640 RESISTOR, FIXED, FILM: 180K OHM, +-5%, 2 WATT@ 70C METAL FILM,
TC=250PPMIDEGC, COLOR BANDED
R20 724-5055-640 RESISTOR, FIXED, FILM: 180K OHM, +-5%,2 WATT@ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R21 724-5055-640 RESISTOR, FIXED, FILM: 180K OHM, +-5%,2 WATT@ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R22 724-5055-640 RESISTOR, FIXED, FILM: 180K OHM, +-5%, 2 WATT@ 70C METAL FILM,
TC=250PPMIDEGC, COLOR BANDED
R23 724-5055-640 RESISTOR, FIXED, FILM: 180K OHM, +-5%, 2 WATT@ 70C METAL FILM,
TC=250PPMlDEGC, COLOR BANDED
R24 724-5055-640 RESISTOR, FIXED, FILM: 180K OHM, +-5%, 2 WATT@ 70C METAL FILM,
TC=250PPMlDEGC, COLOR BANDED

Change 2 6-93
PARTS LISTS 816R-4C

PL643-7446-001 CCA, METERING MULTIPLIER - Continued Rev. B

Ref. Des. Part No. Description

R27 724-5055-400 RESISTOR, FIXED, FILM: 1800 OHM, +-5%, 2 WATT@ 70C METAL FILM,
TC=250PPMlDEGC, COLOR BANDED
R32 724-5054-490 RESISTOR, FIXED, FILM: 10K OHM, +-5%,1 WATT@ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
VR1 353-1339-000 SEMICONDUCTOR DEVICE, DIODE: ZENER, 100V, +-5%, 1 WATT METAL CASE,
AXIAL LEADS
VR3 353-3121-000 SEMICONDUCTOR DEVICE, DIODE: ZENER, 6.8V, +-5%, 1 WAIT SILICON,
VOLTAGE REGULATOR, AXIAL LEADS

6-94 Change 2
816R-4C PARTS LISTS

(This Page Intentionally Left Blank)

Change 1 6-95
PARTS LISTS 816R-4C

NEUTRALIZATION CLAMPS (2)

CONSISTING OF CEC #786-3236-001 AND CEC #786-3237-001

C12 C11
L3 C10 C59 C13 A12C2 (REF) C8

C53

A12C1 (REF)
A12C3 (REF)
A12J1 (REF)
A12L5 (REF)

J'---.:::.....~-1IT-- A12R1 (REF)

C39
A12C40 (REF)

A12R55 (REF)
C60

XV1 ill
FILAMENT A12T1 (REF) C38 C58 C4 L1 C5 C6
LEAD
* MECHANICAL ASSEMBLIES
LIST OF REPLACEABLE PARTS OF XV1

C43 220-1500-000 FILAMENT BYPASS CAPACITOR (BUILT INTO TUBE SOCKET)

C44 SAME AS C43
220-1494-000 OUTER FILAMENT COLLET
220-1495-000 INNER FILAMENT COLLET
220-1497-000 INSULATOR POST ( 8 REQUIRED)
220-1496-000 CONTROL GRID COLLET
220-1498-000 INSULATOR SLEEVE (8 REQUIRED)
220-1500-000 SCREEN GRID COLLET
220-1502-000 INSULATOR WASHER, SPACER FOR SCREWS THAT GO
THRU FILAMENT COLLETS (14 REQUIRED)
220-1506-000 SCREEN COLLET SPRING
BRASS SCREWS (14 REQUIRED) 93G0344A

Figure 6-32. PA Tube Socket Assembly, A12A3.

6-96 Change 1
816R-4C PARTS LISTS

PL786-3686-002 SOCKET ASSEMBLY, ELECTRON TUBE Rev. H

Ref. Des. Part No. Description

C4 913-0821-000 CAPACITOR, FIXED, CERAMIC: 100PF, 10%, 5000WVDC TRANSMITTING TYPE,

6-32 THD TERM, 1.8AMP@lMHZ
C5 913-0821-000 CAPACITOR, FIXED, CERAMIC: 100PF, 10%, 5000WVDC TRANSMITTING TYPE,
6-32 THD TERM, 1.8AMP@lMHZ
C6 913-0821-000 CAPACITOR, FIXED, CERAMIC: 100PF, 10%, 5000WVDC TRANSMITTING TYPE,
6-32 THD TERM, 1.8AMP@lMHZ
C7 913-0821-000 CAPACITOR, FIXED, CERMvIIC: 100PF, 10%, 5000WVDC TRANSMITTING TYPE,
6-32 THD TERM, 1.8AMP@lMHZ
C8 913-0821-000 CAPACITOR, FIXED, CERAMIC: 100PF, 10%, 5000WVDC TRANSMITTING TYPE,
6-32 THD TERM, 1.8AMP@lMHZ
C9 913-0821-000 CAPACITOR, FIXED, CERAMIC: 100PF, 10%, 5000WVDC TRANSMITTING TYPE,
6-32 THD TERM, 1.8AMP@lMHZ
C10 913-0821-000 CAPACITOR, FIXED, CERAMIC: 100PF, 10%, 5000WVDC TRANSMITTING TYPE,
6-32 THD TERM, 1.8AMP@lMHZ
C11 913-0821-000 CAPACITOR, FIXED, CERAMIC: 100PF, 10%, 5000WVDC TRANSMITTING TYPE,
6-32 THD TERM, 1.8AMP@lMHZ
C12 913-0821-000 CAPACITOR, FIXED, CERAMIC: 100PF, 10%, 5000WVDC TRANSMITTING TYPE,
6-32 THD TERM, 1.8AMP@lMHZ
C13 913-5113-250 CAPACITOR, FIXED, CERAMIC: 500 PF, 20%, 5000 WVDC
C38 913-7096-020 CAPACITOR, FIXED, CERAMIC: 1000PF, -20+40%, 3500V PKWKG PLATE
CAPACITOR, CONTOURED RIM, CLASS 2 CERAMIC
C39 922-8010-010 CAPACITOR, VARIABLE, AIR: 8.5 TO 32 PF, 1 SECTION, 11 PLATES, 0.0715 INCH AIR
GAP
C53 913-0821-000 CAPACITOR, FIXED, CERAMIC: 100PF, 10%, 5000WVDC TRANSMITTING TYPE,
6-32 THD TERM, 1.8AMP@lMHZ
C58 913-0821-000 CAPACITOR, FIXED, CERAMIC: 100PF, 10%, 5000WVDC TRANSMITTING TYPE,
6-32 THD TERM, 1.8AMP@lMHZ
C59 913-0830-000 CAPACITOR, FIXED, CERAMIC: 75PF, 5%, 3500WVDC TRANSMITTING TYPE, 6-32
THD TERM, 2AMP@lMHZ
C60 913-5113-250 CAPACITOR, FIXED, CERAMIC: 500 PF, 20%, 5000 WVDC
XVI 220-1491-000 SOCKET, ELECTRON TUBE: 4CX5000 AND 4CX15000

Change 1 6-97
PARTS LISTS 816R-4C

E1

~ /
\~
0 0

(f) CB

;....;

\~ ~ ~ ~
R1 -
\ -

- R3

R2 .- -- ~
I--

-- r-
R4

~ ~ ~ ~
@ @

0 0
93G0345

Figure 6-33. Bleeder Resistor Assembly, AB.

6-98 Change 1
816R-4C PARTS LISTS

PL180394-1 BLEEDER RESISTOR ASSY Rev. -

Ref. Des. Part No. Description

E1 013-1332-020 ARRESTER, LIGHTNING: 150-300 OPERATING VDC, GREEN

R1 746-6662-000 RESISTOR, FIXED, WIRE WOUND: 18 OHMS, 5%, 210 WATT SILICONE COATED,
3/8 "TAB TERM, TINPLTD
R2 746-6737-000 RESISTOR, FIXED, WIRE WOUND: lOOK OHM, 5%, 210 WATT SILICONE COATED,
3/8" TAB TERM, TIN PLTD
R3 746-6737-000 RESISTOR, FIXED, WIRE WOUND: lOOK OHM, 5%, 210 WATT SILICONE COATED,
3/8" TAB TERM, TIN PLTD
R4 746-6817-000 RESISTOR, FIXED, WIRE WOUND: 5100 OHM, 5%, 210 WATT SILICONE COATED,
3/8" TAB TERM, TIN PLTD

Change 1 6-99
PARTS LISTS 816R-4C

(This Page Intentionally Left Blank)

6-100 Change 1
816R-4C DIAGRAMS

SECTION 7 - DIAGRAl'VIS

7-1. INTRODUCTION

This section of the Operation and Maintenance manual Schematics are arranged in ascending numerical order. An
contains schematic diagrams for the 816R-4C, FM index of schematics is provided in Table 7-1. The table is in
Transmitter. Drawings have been reduced from large format Reference Designator order.
engineering drawings.

Table 7-1. Index of Schematic Diagrams.

Schematic Ref.
No. Rev. Description Des.

*193794 C Transmitter 816R-4C Ref.-

*189579 B Status and Interlock Simplified Diagram Ref.

189667 B Control Panel AlAI

182902 Filament Regulator A2A4

180167 Overloacl/Recycle A2A5

180162 A Power Monitor/Control A2A6

189621 D Card Cage Components A2A7

180196 A Backplane A2A8

195125 IPA 816R A3

195080 E Driver Metering A3A1

189626 IPA Status A3A2

189397 A Amplifier Module A3A3A1-A2

189214 B CCA,RF A3A3A1-A2A1

189211 C CCA, Control A3A3A1-A2A2

180387 CCA, IP Metering Assembly A5Al

180384 CCA, Bias Component A10A1

180311 A CCA, Remote Control A10A2

* Located in envelope at rear of manual.

Change 3 7-1
DIAGRAMS 816R-4C

(This Page Intentionally Left Blank)

7-2 Change 1
 PRODUCT SERVICE BULLETIN
EIMAC 4CX15000A, 4CX20000E, 4CX25000C AND 4CW30000A TUBES
JUNE 22, 2007

EIMAC has learned more about the best way to operate these tubes with regard to filament
management. These operating instructions can be found in EIMAC Application Bulletin AB-18.
Specifically, you should lower the filament voltage after the first 200 hours of operation. After
operating a new tube for 200 hours, the filament voltage should be reduced to the power
emission knee required for your output power.

WARNING
HIGH VOLTAGE IS USED IN HIGH POWER EQUIPMENT. HIGH VOLTAGE CAN
CAUSE SEVERE INJURY OR DEATH. INSURE THAT ALL CIRCUIT BREAKERS
ARE OFF AND PRIMARY POWER IS DISABLED WHEN MAKNG ADJUSTMENTS
INSIDE THE TRANSMITTER.
DISCHARD ALL POWER SUPPLIES BEFORE MAKING ANY ADJUSTMENTS.

INSTRUCTIONS

First, stabilize the new tube emission by operating it a rated filament voltage for a minimum of
200 hours. With the transmitter in manual power control at 100% power, carefully lower the
filament voltage in 0.2 volts steps, pausing for at least 30 seconds after each decrement, until you
see a significant (greater than 2%) change in power output or plate current. This is the filament
emission knee. Now raise the filament voltage 0.2 volts above the knee voltage. This is the
correct filament operating voltage for your power output. Operation at this reduced filament
voltage insures maximum possible tube life.

Recheck the filament knee voltage again after 24 hours to determine if the emission is stable. If
not repeatable, repeat the derating procedure again.

Please contact Continental Electronics Field Service with any questions or comments.
214-388-5800