Kemppi Mechanized Welding Catalogue - German Gulf Enterprises LTD

Product catalogue
Mechanized Welding
CONTENTS
Mechanized w elding Rail systems MIG 4
K5
A5 MIG Rail System 2500 4
K3
A3 MIG Rail System 2500 18
MagTrac F 61 28
Mechanized w elding Orbital systems MIG 36
K5
A5 MIG Orbital System 1500 36
Mechanized w elding Orbital systems TIG 46
K7
A7 TIG Orbital System 300 46
K5
10032017 Contents 3
A5 MIG Rail System 2500
BENEFITS
Fewer human errors affecting the arc movement
Increased welding productivity
Light and durable Remote Control Unit makes operation simple and
fast
Easy to use and quick to set up. Save time, costs, and repair work with
the easy-to-use user interface and integrated power supply.
Fast setup time with light, strong, and flexible 2.5 m aluminum rails
that can be bent to any curved surfaces, including pipes.
Magnetic fixing of rails significantly saves set up and reinstallation
time Vacuum suction cups available for non-magnetic materials.
Multiple weaving patterns possible with integrated Weaving Unit
Can be used in any welding position.
Flexible adjustment of the tilt and push/pull angle enabled by the
welding gun holder
Significant savings with Kemppi Reduced Gap Technology (RGT),
more information www.kemppi.com
OVERVIEW
A5 MIG Rail System 2500 is the most cost efficient way to improve productivity in mechanized MIG/MAG welding. The system has an inbuilt
weaving and rail fastening mechanism with magnets or with vacuum suction cups. With the system you can achieve significant savings for
all applications where the weld lengths exceed 2 m or in case of multi-layer welds. In mechanized welding, the welding carriage carries
the gun (instead of being held in the operator's hand), making the arc movement accurate and steady. The setup includes the
FastMig M 420, a top of the line welder with unique WISE welding application software. The smart WISE processes provide significant
improvements in welding production efficiency.
RECOMMENDED WELDERS RECOMMENDED SOFTWARE

FastMig M 420 Power source WisePenetration
FastMig MS 300 control panel WiseFusion
MXF 65 EL Wire feeder
4 A5 MIG Rail System 2500 10032017

SYSTEM SETUP

1 A5 MIG Rail Welding Carriage
TECHNICAL OVERVIEW
Lightweight carriage with a step motor for precise movement. Integrated weaving unit,
gun holder clamps, OLED display and easy-to-use interface. Socket for a remote
controller. Also suitable for orbital welding with outer diameters greater than 1.5 m. ES-
model equipped with electric gun height control. Includes A5 MIG remote control unit.
DD-model equipped with double display to allow viewing at any direction.
TECHNICAL SPECIFICATIONS
Product code 6190700
6190730 (-ESModel)
6190732 (-ES DD Model)
External dimensions LxWxH 365 x 217 x 255 m m
Carriage speed 5 150 cm/min
Input power 30 55 V DC or 24 50 V AC
Transport speed 200 cm/min
Weaving speed 10 50 mm/s
Weaving width 0 - 30 m m
Weaving displacement 40 m m
Dwell time (Adjustable on both sides separately) 0 - 2.0 s
Weaving patterns 3
Torch horizontal adjustment (manual) 40 m m
Weight 7.3kg
2 Rail 2500
TECHNICAL OVERVIEW
A 2.5-meter aluminum rail for the rail carriages. Contains holes for magnetic or suction
cup brackets. Does not include the actual fixing brackets. Rail can be bent according to
work piece shape within material restrictions. The rail can be bent around items with
diameter greater than 1.5 m. Deforming the rail is on customer's responsibility.

3 A5 Stiffener bar for flex rail
TECHNICAL OVERVIEW
The stiffener bar is a 40 x10mm aluminium bar bolted together with the flex rail to make
it stiffer if not mounted on curved surface.
4 A5 MIG Rail quick extension bracket

TECHNICAL OVERVIEW
Bracket for joining two rails together. Quick and tool-free operation.
5 A5 MIG Rail magnet attachment 8 PCS

TECHNICAL OVERVIEW
Kit containing 8 magnet pairs for attachment of 2.5-meter rail section. Equipped with
quick release levers. Allowed to be used for work pieces with temperature less than
150C. Number of magnet pairs per rail section depends on the application. Clamping
force of the magnets can be affected by their aging, the temperature cycles and direct
mechanical impacts, the base material type and the surface quality.

6 A5 Rail vacuum attachment 4 PCS
TECHNICAL OVERVIEW
Vacuum kit consisting 4 vacuum suction cup pairs for rail attachment to non-magnetic
surfaces (Aluminum, stainless steeletc.)
Product code 6190719 - Standard (-40 - 110C)
6190704 - Hi temp (-70 - 200C)
7 FastMig M 420 Power source

TECHNICAL OVERVIEW
The FastMig M 420 is a top performance multi-purpose power source, suitable for many
applications. This unit is made for those who are looking to optimize welding
productivity and quality.
Alternative:
FastMig M320 - ordering code 6132320
FastMig M420 MV - ordering code 6132423
Connection voltage 3~ 50/60 Hz 400 V-15...+20%
Fuse (delayed) 35A
Minimum generatorpower 20kVA(60%)
18kVA(100%)
Output 60%ED 420A
Output 100% ED 380A
Open circuit voltage MIG/MAG U0 = 50 58 V
Open circuit voltage MMA U0 = 48 53 V, Uav = 50 V
Rated power 60% ED 20 KVA
Rated power 100% ED 18 kVA
Welding range U0 = 50 - 58 V
Max. welding voltage 45 V
Welding current and voltage range, Stick (MMA) 15 A/20 V 420 A/44 V
Standards IEC 60974-1, IEC 60974-5, IEC 60974-10
Weight (no accessories) 35 kg
External dimensions LxWxH 590 230 430 m m
Degree of protection IP23S
Operating temperature range -20 ... +40 C
Storage temperature range -40 ... +60 C
Idle power 25 W
Efficiency at max. current 89 %

Power factor at max. current 0.87
Welding current and voltage range, MIG 20 A/12 V 420 A/44 V
7 FastCool 10
TECHNICAL OVERVIEW
FastCool 10 is a cooling unit designed for FastMig M welding equipment.
EMCclass A
External dimensions 570 x 230 x 280 m m
Operating temperature range -20 +40 C
Tankvolume ca. 3 l
Cooling power 1 kW
Storage temperature range -40 +60 C
Cooling liquid 20% 40% etanol/water
Weight 11 kg
Operating voltage 400V -15%+20%
Connection capasity 250 W (100 %)
Start pressure, max 0.4 MPa
8 MXF 65 EL Wire feeder

TECHNICAL OVERVIEW
Flexibility and performance for all welding applications in todays medium and heavy
industries. This unit is compatible with 300 m m spool and is covered in an aluminum
casing.
Alternative:
MXF 63 - ordering code 6152300
MXF 63 EL - ordering code 6152300EL
Product code 6152100EL
Output 60%ED 520A
Output 100% ED 440A
Filler wires, Ss 0.6 1.6 m m
Filler wires, Al 1.0 2.4 m m
Filler wires, Fe 0.6 1.6 m m

Filler wires, Cored wire 0.8 2.0 m m
Wire spool diameter, max. 300 m m
Wire spool weight, max. 20 kg
Wire feed mechanism 4-roll
Wire feed speed 0 25 m /m i n
External dimensions 620 210 445 m m
Weight 11.1 kg
Diameter of feed rolls 32 m m
8 FastMig MS 300 control panel

TECHNICAL OVERVIEW
MS control panel, which includes easy-to-use synergic functionality and a rich selection
of additional features for optimizing your welding work. These packages are suitable for
professional use in more demanding industrial applications. This panel is for for MXF 65
EL and MXF 67 EL wire feeders.
9 WiseFusion
BENEFITS
Higher welding speed
Lower heat input resulting in less distortion and better mechanical properties of the weld
Possibility to weld narrower and deeper grooves
Excellent weld pool control in position welding
Easy to weld in all positions
Automatic arc length control granting always the right parameters
Easy to use
Uniform weld quality

9 WisePenetration
BENEFITS
Ensured penetration even in case of:
Narrow structures where visibility of the arc is a problem
Limited visibility or accessibility
Position welding
Difficult-to-weld joints
10 MT51MWC
TECHNICAL OVERVIEW
Kemppi welding gun for mechanization. Water-cooled, 500 A at 100 % duty cycle. For
heavy-duty applications. The gun is equipped with 7pin Amphenol connectors that
provide power supply and remote control through the gun, without any additional
cables.
Product code 4,5 m - 6255162
6,0 m - 6255163
11 MMT MN 32C
TECHNICAL OVERVIEW
Kemppi welding gun for mechanization. Includes the wire liner, neck, gas nozzle and
contact tip holder. Gas-cooled, 260 A at 100 % duty cycle. Necks and consumables
compatible with the model MMT MN. The gun is equipped with 7pin Amphenol
connectors that provide power supply and remote control through the gun, without any
additional cables.
Additionals:
Narrow gap gas nozzle PMT27/32 - ordering code W008123
Narrow gap contact tip 1.2 M6 - ordering code W008124

12 MMT 42C
TECHNICAL OVERVIEW
contact tip holder. Gas-cooled, 350 A at 100 % duty cycle. Consumables compatible with
the model PMT/MMT. The gun is equipped with 7pin Amphenol connectors that provide
power supply and remote control through the gun, without any additional cables.
Product code 3 m - 6254205
4,5 m - 6254207
Filler wires 0.81.6 m m
Load capacity, Ar + CO2 (100%) 350A
Cooling Gas
13 MMT/PMT gun range

BENEFITS
34 model variants from 250 A to 500 A
The low fatigue comfort grip and balance limits wrist loading
Performance liners, nozzles, and contact tips
Available in either 3 m or 4.5 m lengths
Gas-cooled and water-cooled models
Excellent cooling performance
Strong construction and easy to maintain
Euro connector for fast fitting
Guns can be used with Kemppi A5 & MagTrac carriages with addiotional carriage control
cable (6190716)
PMT gun range - gas cooled PMT25 PMT27 PMT32 PMT35 PMT42
Product code 6252513 6252713 6253213 6253513 6254213
Filler wires 0.61.2 m m 0.61.2 m m 0.81.6 m m 0.81.6 m m 0.81.6 m m
Lenght / ordering code 3m 6252513 6252713 6253213 6253513 6254213
Lenght / ordering code 4.5m 6252514 6252714 6253214 6253514 6254214
Load capacity, Ar + CO2 (35%) 250A 270A 320A 350A 420A
Cooling Gas Gas Gas Gas Gas
PMT gun range water cooled PMT30W PMT42W PMT52W

Product code 6253043 6254203 6255203
Filler wires 0.81.6 m m 0.81.6 m m 0.81.6 m m
Lenght / ordering code 3m 6253043 6254203 6255203
Lenght / ordering code 4.5m 6253044 6254204 6255204
Load capacity, Ar + CO2 (100%) 300A 400A 500A
Cooling Water Water Water
MMT gun range - gas cooled MMT 25 MMT 27 MMT 32 MMT 35 MMT 42 MMT 42C
Product code 625213MMT 6252713MMT 6253213MMT 6253513MMT 624213MMT 6254205

Filler wires 0.61.2 m m 0.61.2 m m 0.81.6 m m 0.81.6 m m 0.81.6 m m 0.81.6 m m
Lenght / ordering code 3m 625213MMT 6252713MMT 6253213MMT 6253513MMT 624213MMT 6254205
Lenght / ordering code 4.5m 6252514MMT 6252714MMT 6253214MMT 6253514MMT 6254214MMT 6254207
Cooling Gas Gas Gas Gas Gas Gas
MMT gun range - water cooled MMT 30W MMT 42W MMT 52W
Product code 6253043MMT 6254203MMT 6255203MMT
Lenght / ordering code 3m 6253043MMT 6254203MMT 6255203MMT
Lenght / ordering code 4.5m 6253044MMT 6254204MMT 6255204MMT
14 A5 weaving tilt bracket

TECHNICAL OVERVIEW
Tilts weaving shaft angle. Allows tilting of weaving shaft to match weaving motion with
ie. filler welds that require weaving. For model numbers 6190700, 6190730 and 6190732.
15 A5 weaving turn bracket

TECHNICAL OVERVIEW
Turns weaving shaft horizontally to selected angle. For model numbers 6190700,
6190730 and 6190732.

16 A5 torch floating head
TECHNICAL OVERVIEW
Floating torch head accessory for A5 MIG Rail and A5 MIG Orbital systems. Tracks the
surface of work piece mechanically to keep stick-out length constant.
17 A5 carriage carrying and storage box

TECHNICAL OVERVIEW
Plywood storage box for A5 MIG Carriages.
18 A5 MIG carriage control cable

TECHNICAL OVERVIEW
Control cable to be used in setups that do not include the special Kemppi welding gun
for mechanization. Connected between the carriage and the FastMig wire feeder's
remote control connector.

19 A5 MIG carriage transformer
TECHNICAL OVERVIEW
Transformer for powering A5 MIG Carriages when using a non-FastMig power source.

ADDITIONALS
SuperSnake GT 02SC 15 m SuperSnake GT 02SWC 15 m SuperSnake GT 02SWC-70 20 m

61531501 61541501 61542001
Synchronized gas cooled subfeeder Synchronized water cooled subfeeder Synchronized water cooled subfeeder
system for long distances, specially system for long distances, specially system for long distances, specially
designed for mechanization. Requires designed for mechanization. Requires designed for mechanization. Requires
MXF synchronization kit (W004030) MXF synchronization kit (W004030) MXF synchronization kit (W004030)
SuperSnake GT 02SWC 25 m
61542501C1
Synchronized water cooled subfeeder
system for long distances, specially
designed for mechanization. Requires
MXF synchronization kit (W004030)

A3 MIG Rail System 2500
BENEFITS
Unique Kemppi application software significantly improves the
production efficiency
Save setup time using a battery operated model
No cablecosts
Lightweight carriage is easy to move around and lift on the rail
No connection to another power supply needed
Battery capacity for 8-hour operation
Battery is an industry standard version and commonly available
Easy-to-use. Simple operation with speed adjustment and change of
direction.
Saves time in preparation and welding because the equipment is
also suitable for thermal cutting.
Operates on the same flexible aluminum rails as A5 MIG Rail System
2500
OVERVIEW
A3 MIG Rail System 2500 is a simple and compact battery-driven solution for mechanized MIG welding and thermal cutting for applications
where weaving is not needed. In mechanized welding, instead of welding by hand, the welding carriage carries the gun, making the arc
movement steady. The handy system is an easy and cost effective choice for weld lengths exceeding 2 m as well as multi-layer welds. It is
suitable for welding thick plates in medium-to-heavy industries, e.g. in shipbuilding, offshore, and general fabrication. The system can also
be used for plasma or oxy-fuel cutting. The smart WiseFusion process provides significant additional improvements in welding production
efficiency.

FastMig M 420 Power source WisePenetration
MXF 65 EL Wire feeder WiseFusion
FastMig MS 300 control panel

SYSTEM SETUP

1 A3 MIG Rail Welding Carriage
TECHNICAL OVERVIEW
The welding carriage is equipped with a simple user interface for controlling the carriage
functions. The carriage draws its driving power from an integrated battery, so there's no
need for an external power connection
Power 18 VDC(battery)
Battery type BL1840
Battery operation time 8h
Carriage speed 5 - 100 cm/min
Raillength 2500m m
External dimensions (Height from plate surface) 330 290 250 m m
Weight (Including battery) 6.1kg
2 Rail 2500
TECHNICAL OVERVIEW
A 2.5-meter aluminum rail for the rail carriages. Contains holes for magnetic or suction
cup brackets. Does not include the actual fixing brackets. Rail can be bent according to
work piece shape within material restrictions. The rail can be bent around items with
diameter greater than 1.5 m. Deforming the rail is on customer's responsibility.
3 A5 MIG Rail quick extension bracket

TECHNICAL OVERVIEW
Bracket for joining two rails together. Quick and tool-free operation.

4 A5 MIG Rail magnet attachment 8 PCS
TECHNICAL OVERVIEW
Kit containing 8 magnet pairs for attachment of 2.5-meter rail section. Equipped with
quick release levers. Allowed to be used for work pieces with temperature less than
150C. Number of magnet pairs per rail section depends on the application. Clamping
force of the magnets can be affected by their aging, the temperature cycles and direct
mechanical impacts, the base material type and the surface quality.
5 A5 Rail vacuum attachment 4 PCS

TECHNICAL OVERVIEW
Vacuum kit consisting 4 vacuum suction cup pairs for rail attachment to non-magnetic
surfaces (Aluminum, stainless steeletc.)
Product code 6190719 - Standard (-40 - 110C)
6190704 - Hi temp (-70 - 200C)

TECHNICAL OVERVIEW
Alternative:
Fuse (delayed) 35A
18kVA(100%)
Output 60%ED 420A
Output 100% ED 380A

Idle power 25 W
6 FastCool 10
TECHNICAL OVERVIEW
EMCclass A
Tankvolume ca. 3 l
Cooling power 1 kW
Weight 11 kg

7 MXF 65 EL Wire feeder
TECHNICAL OVERVIEW
casing.
Alternative:
Product code 6152100EL
Output 60%ED 520A
Output 100% ED 440A
Filler wires, Ss 0.6 1.6 m m
Filler wires, Al 1.0 2.4 m m
Filler wires, Fe 0.6 1.6 m m
Filler wires, Cored wire 0.8 2.0 m m
Wire feed mechanism 4-roll
Wire feed speed 0 25 m /m i n
External dimensions 620 210 445 m m
Weight 11.1 kg
Diameter of feed rolls 32 m m
7 FastMig MS 300 control panel

TECHNICAL OVERVIEW
MS control panel, which includes easy-to-use synergic functionality and a rich selection
of additional features for optimizing your welding work. These packages are suitable for
professional use in more demanding industrial applications. This panel is for for MXF 65
EL and MXF 67 EL wire feeders.

8 WiseFusion
BENEFITS
Easy to use
8 WisePenetration
BENEFITS
Position welding
9 MMT/PMT gun range

BENEFITS
cable (6190716)
Product code 6252513 6252713 6253213 6253513 6254213

Product code 6253043 6254203 6255203
10 Machine cutting torch

TECHNICAL OVERVIEW
Item includes three tubes with 3 valves. Inlet threads 9/16x18 UNF. Product is suitable for
following gasses Oxy-natural Gas/Methane, Oxy-propane/Butane and Oxy-propylene.
Cutting tips sold separately.
Product code SP800679

11 Battery
TECHNICAL OVERVIEW
Battery 18V / 4Ah.
12 Battery charger
TECHNICAL OVERVIEW
Suitable for battery code 9755706.
Product code Charger 7.2 - 18V EU - 9777582
Charger 7.2 - 18V UK - 9777583
Charger 7.2 - 18V AU - 9777584
Charger 7.2 - 18V DK - 9777585
Charger 7.2 - 18V CN - 9777586

ADDITIONALS
SuperSnake GT02SW, 10 m SuperSnake GT02SW, 15 m SuperSnake GT02SW, 20 m

6154100 6154150 6154200
Synchronized water cooled subfeeder Synchronized water cooled subfeeder Synchronized water cooled subfeeder
system for long distances. Requires MXF system for long distances. Requires MXF system for long distances. Requires MXF
synchronization kit (W004030). synchronization kit (W004030). synchronization kit (W004030).
SuperSnake GT02SW, 25 m SuperSnake GT02S, 10 m SuperSnake GT02S, 15 m

6154250 6153100 6153150
Synchronized water cooled subfeeder Synchronized gas cooled subfeeder Synchronized gas cooled subfeeder
system for long distances. Requires MXF system for long distances. Requires MXF system for long distances. Requires MXF
synchronization kit (W004030). synchronization kit (W004030). synchronization kit (W004030).
SuperSnake GT02S, 20 m SuperSnake GT02S, 25 m

6153200 6153250
Synchronized gas cooled subfeeder Synchronized gas cooled subfeeder
system for long distances. Requires MXF system for long distances. Requires MXF
synchronization kit (W004030). synchronization kit (W004030).

MagTrac F 61
BENEFITS
Increased welding productivity and quality
Improved safety and ergonomics
Connects to Kemppi FastMig M & X welding equipment
Power supply and all necessary cables fully integrated in one cable
for easy setup - no need for extra cables or transformers
Only the welding gun needed between the carriage and wire feeder
Compatible with SuperSnake subfeeder for extra 25 m reach
Compatible with Wise welding processes for increased productivity
and quality
LCD control panel with a 180 reversible display
Includes Kemppis unique gun quick-fixing mechanism
Extensive selection of functions such as Cycle Weld, Wire Inch and
Gas Test
Welding value and memory channel selection at the carriage control
panel
OVERVIEW
Light mechanization is the most efficient way of improving welding productivity at shipyards and metal workshops. MagTrac F 61 offers
easy start-up in mechanized welding and requires no special expertise, as it is operated similar to any ordinary welding machine. The
carriage-integrated LCD control panel enables full process control. While the carriage performs the heavy work, the welder can concentrate
on monitoring the process and quality. MagTrac F 61 is compatible with Kemppis Wise welding processes, which allow you to further
increase your welding productivity and quality. The carriage can easily be moved from one location to another. With MagTrac F 61 you
dont need auxiliary control cables or transformers, because everything is fully integrated in one cable.
MagTrac F 61 is sold in packages that contain the carriage unit, power source, wire feeder, welding gun for mechanized welding, and the
necessary cables. You can optionally select a package that includes a SuperSnake subfeeder to get up to 25 meters of extra reach.

FastMig M 420 Power source WiseFusion
MXF 65 Wire feeder
28 MagTrac F61 10032017

SYSTEM SETUP
10032017 MagTrac F61 29

1 MagTrac F 61 Welding carriage
TECHNICAL OVERVIEW
The torch carrier unit for light MIG/MAG welding mechanization. Strong magnets keep
the carriage on the right track even in demanding jobs.
Input power 50 VDC / 1 A
Weight 6.9kg
Travel speed 150...1800 m m /m i n
Torch angle adjustment 30
Max. Surface temperature 150C
Towing power 16 kg
Driving method Rail-less drive with permanent magnetic suction
Wheels 4 rubber wheels
Tracing method Guide rollers
Guide roller height range 10...38 mm, 3 positons
Non-welding distance, start 127 m m
Non-welding distance, end 127 m m
Auto-stop function Limit switch on both sides
Torch model Kemppi MMT 42C, MT51WC, MMT MN 32C
Torch distance adjustment range (up/down/fw/bw) 45 m m

TECHNICAL OVERVIEW
Alternative:
Fuse (delayed) 35A
18kVA(100%)
Output 60%ED 420A
Output 100% ED 380A
30 MagTrac F61 10032017

Idle power 25 W
2 FastCool 10
TECHNICAL OVERVIEW
EMCclass A
Tankvolume ca. 3 l
Cooling power 1 kW
Weight 11 kg
10032017 MagTrac F61 31

3 MXF 65 Wire feeder
TECHNICAL OVERVIEW
casing.
Alternative:
Output 520 A (60%)
Gun connection Euro
Filler wire sizes (Fesolid) 0.6 1.6 m m
Filler wire sizes (Fecored) 0.8 2.0 m m
Filler wire sizes (Ss) 0.6 1.6 m m
Filler wire sizes (Al) 1.0 2.4 m m
Wire feed speed adjustment 0 25 m /m i n
Wire feed mechanism 4 -roll
Standards IEC 60974-5
Weight (empty) 11.1 kg
4 WiseFusion
BENEFITS
Easy to use
32 MagTrac F61 10032017

5 MMT/PMT gun range
BENEFITS
cable (6190716)
Product code 6252513 6252713 6253213 6253513 6254213

Product code 6253043 6254203 6255203
10032017 MagTrac F61 33

6 MMT MN 32C
TECHNICAL OVERVIEW
additional cables.
Additionals:
7 MT51MWC
TECHNICAL OVERVIEW
cables.
6,0 m - 6255163
8 MMT 42C
TECHNICAL OVERVIEW
4,5 m - 6254207
Cooling Gas
34 MagTrac F61 10032017

ADDITIONALS
SuperSnake GT 02SC 15 m SuperSnake GT 02SWC 15 m SuperSnake GT 02SWC-70 20 m

61531501 61541501 61542001
Synchronized gas cooled subfeeder Synchronized water cooled subfeeder Synchronized water cooled subfeeder
61542501C1
10032017 MagTrac F61 35

A5 MIG Orbital System 1500
BENEFITS
Increased welding productivity
Pre-defined programs for different pipe sectors
Two separate wirefeeders can be connected, to be used at different
times
Use of WiseRoot+ means no slag or spatter
Carriage can also be used for horizontal and vertical joints with or
without weaving
Simultaneous control of carriage programs and power source
channels makes control easy
One button for starting, stopping, and changing the welding
parameters
Light and durable Remote Control Unit makes operation simple and
fast
Accurate speed control and two drive motors
Multiple weaving patterns possible with integrated Weaving Unit
Flexible adjustment of the tilt and push/pull angle enabled by the
welding gun holder
Only one power cable needed
OVERVIEW
A5 MIG Orbital System 1500 is a complete set of welding mechanization and welding equipment for circumferential joint welding. Suitable
for pipe and tube sizes up to an outer diameter of 1500 mm. With integrated Kemppi special processes the system is efficient from root
pass to all filler layers, saving up to 50 % in labor and filler costs. All relevant welding parameters can be handled from one single integrated
remote controller.

FastMig X 450 Power source WiseRoot+
WFX 300 P-T Wire feeder WisePenetration
WiseFusion
36 A5 MIG Orbital System 1500 10032017

SYSTEM SETUP

1 A5 MIG Orbital Welding Carriage 1500
TECHNICAL OVERVIEW
Lightweight carriage with two step motors for precise movement. Integrated weaving
unit, gun holder clamps, OLED display and easy-to-use interface. Socket for a remote
controller. Minimun outer diemeter of the pipe is 6 inches (152.4 mm). Also suitable for
straight rail applications. -ES model is equipped with electric gun height control.
6190735 (-ESmodel)
Carriage speed 5 - 150 cm/min
Input power 30 - 55 V DC or 24 - 50 V AC
Transport speed 200 cm/min
Weaving speed 10 - 50 mm/s
Weaving width 0 - 30 m m
Weaving displacement 40 m m
Dwell time (Adjustable on both sides separately) 0 - 2.0 s
Weaving patterns 3
Torch horizontal adjustment (manual) 40 m m
Weight 9.0kg
External dimensions (Height from pipe surface) 365 385 300 m m
2 Ring
TECHNICAL OVERVIEW
Steel guide ring with quick clamping mechanism. Positioning with spring loaded screws.
Adjustment range approximately +/- 1 inch. Millimeter describes suitable pipe outer
diameter range.
Ring Product code Pipe/Tube outer diameter range (mm.)
RING FOR 6" PIPEDIAMETER 6190806 127- 177

Ring Product code Pipe/Tube outer diameter range (mm.)
RING FOR 42" PIPEDIAMETER 6190842 1041 -1092
3 FastMig X 450 Power source

TECHNICAL OVERVIEW
FastMig X 450 is the ultimate power source. This unit boosts your productivity and
welding quality to a whole new level.
Alternative:
FastMig X 350 - ordering code 6103350
FastMig X 350 MV - ordering code 6103353
Connection voltage 3~ 50/60 Hz 400 V,(-15+20%)
Fuse (delayed) 35A
Minimum generatorpower 35 kVA
Output 60%ED 450A
Output 100% ED 350A
Open circuit voltage MIG/MAG U0 = 80 - 98 V
Open circuit voltage MMA U0 = 70-98 V
Uav = 50 V

3 Cool X Cooling unit

TECHNICAL OVERVIEW
Cool X cooling unit for liquid-cooled setups is the ultimate choice providing 1 kW of
cooling power with 3 liters of cooling liquid.
EMCclass A
Tankvolume ~3 L
Cooling power 1 kW
Operating temperature -20 +40 C
Operating voltage (safety voltage) 400 V -15 +20 %
Maximum pressure 0.4 Mpa
4 WFX 300 P-T Wire feeder

TECHNICAL OVERVIEW
Select your own software according to your needs. This unit includes a strong GT04 feed
mechanism with two motors.
Alternative:
WFX 200 T - ordering code 6103524
Output 60%ED 520A
Output 100% ED 440A
Gun connection Euro
Filler wire sizes (Ss) 0.6 - 2.0m m
Filler wire sizes (Al) 0.8 - 2.4m m
Filler wire sizes (Fe) 0.6 - 2.0m m
Filler wire sizes (Cored wire) 0.8 - 2.4m m

Wire feed mechanism GT04
Wire feed speed 0.5 - 25 m /m i n
Standards IEC 60974-5
Weight (empty) 13.1 kg
Software WiseFusion
WiseRoot+
MatchLog
Pipe Steel pack Fe (25pcs)
Pipe Stainless pack Ss(17pcs)
5 WiseRoot+
BENEFITS
Increases welding speed compared to MMA, TIG and standard MAG short arc welding
Gives the possibility to reduce groove volume
Allows wide range of root gaps and faces without incomplete or excessive penetration
Easier to learn welding technique
No need for backing ring
Less spatter
Allows welding of fixed pipes in all positions
Allows welding of rotated pipes
Allows welding with long cables
Processes can be used with different materials; steel, stainless steels and high alloyed
steels
In WiseRoot+ excellent arc characteristic also with CO2
Wide selection of wire diameter (0,8 1,2)
5 WisePenetration
BENEFITS
Position welding

5 WiseFusion
BENEFITS
Easy to use
6 MT51MWC
TECHNICAL OVERVIEW
cables.
6,0 m - 6255163
7 MMT MN 32C
TECHNICAL OVERVIEW
additional cables.
Additionals:

8 MMT 42C
TECHNICAL OVERVIEW
4,5 m - 6254207
Cooling Gas
9 A5 torch floating head

TECHNICAL OVERVIEW
Floating torch head accessory for A5 MIG Rail and A5 MIG Orbital systems. Tracks the
surface of work piece mechanically to keep stick-out length constant.
10 A5 MIG carriage transformer

TECHNICAL OVERVIEW
Transformer for powering A5 MIG Carriages when using a non-FastMig power source.

11 A5 MIG carriage control cable
TECHNICAL OVERVIEW
Control cable to be used in setups that do not include the special Kemppi welding gun
for mechanization. Connected between the carriage and the FastMig wire feeder's
remote control connector.
12 A5 carriage carrying and storage box

TECHNICAL OVERVIEW
Plywood storage box for A5 MIG Carriages.

ADDITIONALS
SuperSnake GT 02SWC-70 20 m SuperSnake GT 02SWC 15 m SuperSnake GT 02SC 15 m

61542001 61541501 61531501
Synchronized water cooled subfeeder Synchronized water cooled subfeeder Synchronized gas cooled subfeeder
61542501C1

A7 TIG Orbital System 300
BENEFITS
Gain significant savings in production time and amount of rework
through easy to learn and use auto-programming.
Compact head design is ideal for smaller diameter pipe applications
with limited radial and axial clearance around the weld.
All functions are accessible via one easy-to-use remote controller.
Adaptive auto-programming makes it easy to set up the welding
parameters using automatic calculation. Controller has a graphical
user interface and clear color display. You can use the remote
controller to create, modify, and manage programs.
Welding values and electrode movements can also be fine-adjusted
during welding. The system automatically offers to adapt the welding
program according to changes.
Integrated printer for printing the welding parameters on paper
OVERVIEW
A7 TIG Orbital System 300 with open head clamp is the most advanced professional TIG orbital welding solution for multi-layer welding of
tubes and pipes with an outer diameter of 25 355 mm. With the system, complicated high quality multi-layer welds become simple to
weld with an easy-to-use auto-programming function and automatic height sensing. The system is suitable for a wide application area and
can be used both for pipe-to-pipe and pipe-to-fitting welds. All functionalities such as controller, power source, and water cooling are
integrated in one robust chassis. The system is operated with intuitive remote controller.
46 A7 TIG Orbital System 300 10032017

SYSTEM SETUP

1 A7 Orbital Controller 300
TECHNICAL OVERVIEW
Series 300 TIG controller unit with an integrated power source, water cooler and printer.
Includes also a control pendant 6204301 for remote control of the unit.
Degree of protection IP32
Weight 33.2 kg
Welding positions All
Auto-stop Yes
Weld head Series 300 head
Mains voltage 230 VAC 10%
Mains fuse 16 A,Slow
Maximum output current 220 A @40%, 170 A @100%
2 A7 Open Head Clamp 300

TECHNICAL OVERVIEW
Weld head for the unit 6204300 includes a 7.5-meter interconnection cable, a wire spool
holder for 1-kg spool, and the wire feed mechanism.

Pipe outer diameter range 25 - 355 m m
Carriage clamping Ring for each pipe size
Torch angle adjustment Manual
Torch distanceadjustment Electrical
Gun height control method (automatic/manual) Automatic, AGCcontrol
Gun horizontal position control method Electrical

3 300 Extension cable kit 7.5 m
TECHNICAL OVERVIEW
Extra can be used to extend cable set lenght.
4 300 Extension cable kit 15 m

TECHNICAL OVERVIEW
5 Fillet weld kit for weld head 300 series

TECHNICAL OVERVIEW
Tilts the weld head and electrode 45 degrees for fillet weld applications e.g. in pipe-to-
flange welding. Does not change weaving direction and therefore is suitable only for
single-layer welds.
6 Low profile spool kit

TECHNICAL OVERVIEW
Low profile spool kit lowers the required radial clearance to 51 m m (2 inch). Kit includes
wire spool without material and parts required for spool attachment. Product can only be
offered on request.

7 Angled AGC kit
TECHNICAL OVERVIEW
Tilts the weld head and electrode 45 degrees for fillet weld applications e.g. in pipe-to-
flange welding. Does change weaving direction and therefore is suitable also for multi-
layer welds.
8 Guide ring kit

TECHNICAL OVERVIEW
Guide ring kit for A7 TIG Orbital System 300. Kit includes the guide ring, weld head
adapter plate and roller chain.
Guide ring kit Product code
GUIDE RING KIT, 300 (44.5 MM) 103854-1750
GUIDE RING KIT, 300 (48.3 MM) 103854-1900
GUIDE RING KIT, 300 (50.8 MM) 103854-2000
GUIDE RING KIT, 300 (54.0 MM) 103854-2150
GUIDE RING KIT, 300 (60.3 MM) 103854-2375
GUIDE RING KIT, 300 (63.5 MM) 103854-2500
GUIDE RING KIT, 300 (73.0 MM) 103854-2875
GUIDE RING KIT, 300 (76.2 MM) 103854-3000
GUIDE RING KIT, 300 (82.6 MM) 103854-3250
GUIDE RING KIT, 300 (88.9 MM) 103854-3500
GUIDE RING KIT, 300 (114.3 MM) 103854-4500
GUIDE RING KIT, 300 (141.3 MM) 103854-5563
GUIDE RING KIT, 300 (168.3 MM) 103854-6625
GUIDE RING KIT, 300 (219.1 MM) 103853-8625
GUIDE RING KIT, 300 (273.1 MM) 103853-10750
GUIDE RING KIT, 300 (323.9 MM) 103853-12750
GUIDE RING KIT, 300 (355.6 MM) 103853-14000

9 Guide ring insertion kit
TECHNICAL OVERVIEW
Insertion kit extends the range of use of a guide ring kit by making the band ring suitable
also for smaller tube diameter. Product codes marked with "L" are for tube sizes 8 inch or
larger.
Example: To weld a pipe 0,5 (12.7mm) smaller in OD than normal pipe size of Guide Ring.
0.5/2 = 0,25 radial clearance between new pipe OD and Guide Ring. Insert should be
0.25 height.
Guide ring insertion kit Product code
GUIDE RING INSERTION KIT (0.30 MM) 102222-012
GUIDE RING INSERTION KIT (7.92 MM) 102222-312-L



ADDITIONALS
Expendables Kit, Standard profile Consumables kit, 300 Series (Parts incl. Neutrix, a handheld machine for
SP800685 below) sharpening tungsten electrodes
Wire guide tube 6.062 In (Qty 10), Wire SP800684 6270002
nozzle, .020-.035 (Qty 4) Gas lens, collet body (Qty 20), Gas cup, Hand held cutting device for cutting and
short (Qty 20), Silicone washer (Qty 10) sharpening electrodes to be used in series
300 weld heads.
Purge plug kit 10 100 mm Double flowmeter regulator Oxygen content meter 10 - 1000 ppm
6206009 SP800680 6206008
Plugs for sealing the tube so that root gas Flow meter regulator with two outputs
can be applied only for the required from one input.
section of the tube.
Wire size kits Printer paper roll Cable assembly, Pendant - Ethernet, 15
0.8 m m included as default. 0.9 and 1.0 SP800692 m
m m available on request 58 m m SP800691

BENEFITS
Significant savings in parameter setup time with auto-programming.
Give just three pieces of basic information and you are ready to weld.
Fast creation of pWPS with automatic parameter setup.
Clear color display and intuitive graphical user interface with easy-to-
use menus.
One machine for different joints. Wide variety of high quality collets
enable tube to tube, tube to flange, and tube to elbow welding as
well as of different tube diameters, thus resulting in savings in
investment costs.
Compact weld head allows access to wide range of applications.
Fast change of collets and electrodes, enabled by modular design,
speeds up production
Pulse technology produces a consistently high-quality welding seam
Integrated printer for printing the welding parameters on paper
OVERVIEW
A7 TIG Orbital System 150 with closed head clamp is the most user-friendly professional TIG orbital welding solution for tubes and pipes of
6 150 m m diameter. Exceptionally easy and fast to learn auto-programming starts saving you money immediately. System comes with an
integrated, top class, water-cooled power source. The 150 series closed head clamp is available with wide variety of high quality collets,
which enable the same system to be used for various kinds of joints. This system is typically used in process industries such as food and
pharmaceuticals.

SYSTEM SETUP

TECHNICAL OVERVIEW
Series 150 TIG controller unit with an integrated power source, water cooler and printer.
Degree of protection IP23
Weight 32 kg
Welding positions All (PA/PB)
Auto-stop Yes
Weld head 150 series weld heads
Mains voltage 230 VAC 10%
Mains fuse 16 A,Slow
Maximum output current 220 A @40%, 170 A @100%
Pipe outer diameter range 3.2 - 152.4m m
Type of ignition Hf
Cooling (controller) Forcedair
Cooling (weld head) Internal coolant circulator
2 A7 Closed Head Clamp 15010

TECHNICAL OVERVIEW
Weld head for the model 6204150. Includes a 7.5-meter interconnection cable.

Weight 3.2kg

Tubediameter 3 - 25 m m
A 124 m m
B 62 m m
C 43 m m
D 19 m m
Rotor gearradius 28.7 m m
3 Collets 10
TECHNICAL OVERVIEW
Collet kits for series 150 weld heads. Each kit includes one pair of collets, and two pairs
are needed per weld head. Applicable tube diameter is mentioned in the table,
additional diameters available on request. Extended collets are recommended by default.
Flush collets only to be used in tight spaces.
Collets 10,m m Product code

COLLET, EXTENDED, 15010 (6 MM) 1001234-6
COLLET, EXTENDED, 15010 (13.5 MM) 1001234-13.5
COLLET, FLUSH, 15010 (6 MM) 1001236-6
COLLET, FLUSH, 15010 (8 MM) 1001236-8
COLLET, FLUSH, 15010 (10 MM) 1001236-10
COLLET, FLUSH, 15010 (12 MM) 1001236-12
COLLET, FLUSH, 15010 (13 MM) 1001236-13
COLLET, FLUSH, 15010 (13.5 MM) 1001236-13.5
COLLET, FLUSH, 15010 (16 MM) 1001236-16
COLLET, FLUSH, 15010 (18 MM) 1001236-18

COLLET, FLUSH, 15010 (19 MM) 1001236-19
COLLET, FLUSH, 15010 (20 MM) 1001236-20
COLLET, FLUSH, 15010 (22 MM) 1001236-22
COLLET, FLUSH, 15010 (23 MM) 1001236-23
Collets 10,inch Product code

COLLET, EXTENDED, 15010 (0.125 IN) 1001227-0.125
COLLET, FLUSH, 15010 (0.125 IN) 1001232-0.125
COLLET, FLUSH, 15010 (0.25 IN) 1001232-0.25
COLLET, FLUSH, 15010 (0.375 IN) 1001232-0.375
COLLET, FLUSH, 15010 (0.402 IN) 1001232-0.402
COLLET, FLUSH, 15010 (0.500 IN) 1001232-0.500
COLLET, FLUSH, 15010 (0.625 IN) 1001232-0.625
COLLET, FLUSH, 15010 (0.667 IN) 1001232-0.667
COLLET, FLUSH, 15010 (0.750 IN) 1001232-0.750
COLLET, FLUSH, 15010 (0.839 IN) 1001232-0.839
COLLET, FLUSH, 15010 (1.00 IN) 1001232-1.00

TECHNICAL OVERVIEW

Weight 5.0kg
A 175 m m
B 83 m m
C 43 m m
D 19 m m

5 Collets 20
TECHNICAL OVERVIEW

COLLET, FLUSH, 15020 (6 MM) 1001244-6
COLLET, FLUSH, 15020 (8 MM) 1001244-8
COLLET, FLUSH, 15020 (10 MM) 1001244-10
COLLET, FLUSH, 15020 (12 MM) 1001244-12
COLLET, FLUSH, 15020 (13 MM) 1001244-13
COLLET, FLUSH, 15020 (13.5 MM) 1001244-13.5
COLLET, FLUSH, 15020 (16 MM) 1001244-16

COLLET, FLUSH, 15020 (18 MM) 1001244-18
COLLET, FLUSH, 15020 (19 MM) 1001244-19
COLLET, FLUSH, 15020 (20 MM) 1001244-20
COLLET, FLUSH, 15020 (22 MM) 1001244-22
COLLET, FLUSH, 15020 (23 MM) 1001244-23
COLLET, FLUSH, 15020 (26.9 MM) 1001244-26.9
COLLET, FLUSH, 15020 (28 MM) 1001244-28
COLLET, FLUSH, 15020 (29 MM) 1001244-29
COLLET, FLUSH, 15020 (30 MM) 1001244-30
COLLET, FLUSH, 15020 (35 MM) 1001244-35
COLLET, FLUSH, 15020 (40 MM) 1001244-40
COLLET, FLUSH, 15020 (41 MM) 1001244-41
COLLET, FLUSH, 15020 (44.5 MM) 1001244-44.5

COLLET, FLUSH, 15020 (0.250 IN) 1001240-0.250
COLLET, FLUSH, 15020 (0.375 IN) 1001240-0.375
COLLET, FLUSH, 15020 (0.402 IN) 1001240-0.402
COLLET, FLUSH, 15020 (0.500 IN) 1001240-0.500
COLLET, FLUSH, 15020 (0.625 IN) 1001240-0.625
COLLET, FLUSH, 15020 (0.677 IN) 1001240-0.677
COLLET, FLUSH, 15020 (0.750 IN) 1001240-0.750
COLLET, FLUSH, 15020 (0.839 IN) 1001240-0.839
COLLET, FLUSH, 15020 (1.00 IN) 1001240-1.00
COLLET, FLUSH, 15020 (1.327 IN) 1001240-1.327
COLLET, FLUSH, 15020 (1.50 IN) 1001240-1.50
COLLET, FLUSH, 15020 (1.669 IN) 1001240-1.669
COLLET, FLUSH, 15020 (1.902 IN) 1001240-1.902
COLLET, FLUSH, 15020 (2.00 IN) 1001240-2.00

TECHNICAL OVERVIEW

Weight 6.4kg
A 202 m m
B 96 m m
C 43 m m
D 19 m m
7 Collets 30
TECHNICAL OVERVIEW

COLLET, FLUSH, 15030 (10 MM) 1001252-10
COLLET, FLUSH, 15030 (12 MM) 1001252-12
COLLET, FLUSH, 15030 (13 MM) 1001252-13
COLLET, FLUSH, 15030 (13.5 MM) 1001252-13.5
COLLET, FLUSH, 15030 (16 MM) 1001252-16
COLLET, FLUSH, 15030 (18 MM) 1001252-18
COLLET, FLUSH, 15030 (19 MM) 1001252-19
COLLET, FLUSH, 15030 (20 MM) 1001252-20
COLLET, FLUSH, 15030 (22 MM) 1001252-22
COLLET, FLUSH, 15030 (23 MM) 1001252-23
COLLET, FLUSH, 15030 (26.9 MM) 1001252-26.9
COLLET, FLUSH, 15030 (28 MM) 1001252-28
COLLET, FLUSH, 15030 (29 MM) 1001252-29
COLLET, FLUSH, 15030 (30 MM) 1001252-30
COLLET, FLUSH, 15030 (35 MM) 1001252-35
COLLET, FLUSH, 15030 (40 MM) 1001252-40
COLLET, FLUSH, 15030 (41 MM) 1001252-41
COLLET, FLUSH, 15030 (44.5 MM) 1001252-44.5
COLLET, FLUSH, 15030 (51 MM) 1001252-51
COLLET, FLUSH, 15030 (52 MM) 1001252-52
COLLET, FLUSH, 15030 (53 MM) 1001252-53
COLLET, FLUSH, 15030 (54 MM) 1001252-54

COLLET, FLUSH, 15030 (60.3 MM) 1001252-60.3
COLLET, FLUSH, 15030 (70 MM) 1001252-70
COLLET, FLUSH, 15030 (76.1 MM) 1001252-76.1

COLLET, FLUSH, 15030 (0.375 IN) 1001248-0.375
COLLET, FLUSH, 15030 (0.402 IN) 1001248-0.402
COLLET, FLUSH, 15030 (0.500 IN) 1001248-0.500
COLLET, FLUSH, 15030 (0.625 IN) 1001248-0.625
COLLET, FLUSH, 15030 (0.677 IN) 1001248-0.677
COLLET, FLUSH, 15030 (0.750 IN) 1001248-0.750
COLLET, FLUSH, 15030 (0.839 IN) 1001248-0.839
COLLET, FLUSH, 15030 (1.00 IN) 1001252-1.00
COLLET, FLUSH, 15030 (1.327 IN) 1001248-1.327
COLLET, FLUSH, 15030 (1.500 IN) 1001248-1.500
COLLET, FLUSH, 15030 (1.669 IN) 1001248-1.669
COLLET, FLUSH, 15030 (1.902 IN) 1001248-1.902
COLLET, FLUSH, 15030 (2.00 IN) 1001248-2.00
COLLET, FLUSH, 15030 (2.500 IN) 1001248-2.500
COLLET, FLUSH, 15030 (3.00 IN) 1001248-3.00

TECHNICAL OVERVIEW

Weight 8.2kg
A 231 m m
B 110 m m
C 43 m m
D 19 m m

9 Collets 40
TECHNICAL OVERVIEW

COLLET, FLUSH, 15040 (12 MM) 1001260-12
COLLET, FLUSH, 15040 (13 MM) 1001260-13

COLLET, FLUSH, 15040 (13.5 MM) 1001260-13.5
COLLET, FLUSH, 15040 (16 MM) 1001260-16
COLLET, FLUSH, 15040 (18 MM) 1001260-18
COLLET, FLUSH, 15040 (19 MM) 1001260-19
COLLET, FLUSH, 15040 (20 MM) 1001260-20
COLLET, FLUSH, 15040 (22 MM) 1001260-22
COLLET, FLUSH, 15040 (23 MM) 1001260-23
COLLET, FLUSH, 15040 (26.9 MM) 1001260-26.9
COLLET, FLUSH, 15040 (28 MM) 1001260-28
COLLET, FLUSH, 15040 (29 MM) 1001260-29
COLLET, FLUSH, 15040 (30 MM) 1001260-30
COLLET, FLUSH, 15040 (35 MM) 1001260-35
COLLET, FLUSH, 15040 (40 MM) 1001260-40
COLLET, FLUSH, 15040 (41 MM) 1001260-41
COLLET, FLUSH, 15040 (44.5 MM) 1001260-44.5
COLLET, FLUSH, 15040 (51 MM) 1001260-51
COLLET, FLUSH, 15040 (52 MM) 1001260-52
COLLET, FLUSH, 15040 (53 MM) 1001260-53
COLLET, FLUSH, 15040 (54 MM) 1001260-54
COLLET, FLUSH, 15040 (60.3 MM) 1001260-60.3
COLLET, FLUSH, 15040 (70 MM) 1001260-70
COLLET, FLUSH, 15040 (76.1 MM) 1001256-76.1
COLLET, FLUSH, 15040 (85 MM) 1001260-85

COLLET, FLUSH, 15040 (0.500 IN) 1001256-0.500
COLLET, FLUSH, 15040 (0.625 IN) 1001256-0.625
COLLET, FLUSH, 15040 (0.677 IN) 1001256-0.677
COLLET, FLUSH, 15040 (0.750 IN) 1001256-0.750
COLLET, FLUSH, 15040 (0.839 IN) 1001256-0.839
COLLET, FLUSH, 15040 (1.00 IN) 1001256-1.00
COLLET, FLUSH, 15040 (1.327 IN) 1001256-1.327
COLLET, FLUSH, 15040 (1.500 IN) 1001256-1.500

COLLET, FLUSH, 15040 (1.669 IN) 1001256-1.669
COLLET, FLUSH, 15040 (1.902 IN) 1001256-1.902
COLLET, FLUSH, 15040 (2.500 IN) 1001256-2.500
COLLET, FLUSH, 15040 (2.000 IN) 1001256-2.000
COLLET, FLUSH, 15040 (3.000 IN) 1001256-3.000
COLLET, FLUSH, 15040 (3.500 IN) 1001256-3.500
COLLET, FLUSH, 15040 (4.000 IN) 1001256-4.000

TECHNICAL OVERVIEW

Weight 10.0 kg
Tubediameter 50 - 152.4 m m
A 297 m m
B 144 m m
C 43 m m
D 19 m m
Rotor gearradius 100.6m m
11 Collets 60
TECHNICAL OVERVIEW


COLLET, FLUSH, 15060 (51 MM) 1001268-51
COLLET, FLUSH, 15060 (52 MM) 1001268-52
COLLET, FLUSH, 15060 (53 MM) 1001268-53
COLLET, FLUSH, 15060 (54 MM) 1001268-54
COLLET, FLUSH, 15060 (60.3 MM) 1001268-60.3
COLLET, FLUSH, 15060 (70 MM) 1001268-70
COLLET, FLUSH, 15060 (76.1 MM) 1001268-76.1
COLLET, FLUSH, 15060 (85 MM) 1001268-85
COLLET, FLUSH, 15060 (104 MM) 1001268-104
COLLET, FLUSH, 15060 (108 MM) 1001268-108
COLLET, FLUSH, 15060 (127 MM) 1001268-127
COLLET, FLUSH, 15060 (129 MM) 1001268-129

COLLET, FLUSH, 15060 (2.000 IN) 1001264-2.000
COLLET, FLUSH, 15060 (2.500 IN) 1001264-2.500
COLLET, FLUSH, 15060 (3.00 IN) 1001264-3.00
COLLET, FLUSH, 15060 (3.500 IN) 1001264-3.500

COLLET, FLUSH, 15060 (4.500 IN) 1001264-4.500
COLLET, FLUSH, 15060 (4.000 IN) 1001264-4.000
COLLET, FLUSH, 15060 (5.000 IN) 1001264-5.000
COLLET, FLUSH, 15060 (5.500 IN) 1001264-5.500
COLLET, FLUSH, 15060 (6.000 IN) 1001264-6.000
12 150 Extension cable 7.6 m

TECHNICAL OVERVIEW
13 150 Extension cable 15 m

TECHNICAL OVERVIEW

ADDITIONALS
Purge plug kit 10 100 mm Autogrind For Ultima - TIG - Cut Neutrix, a handheld machine for
6206009 electrode sharpener sharpening tungsten electrodes
Plugs for sealing the tube so that root gas 6270003 6270002
can be applied only for the required Automated feeder for ULTIMA-TIG CUT Hand held cutting device for cutting and
section of the tube. sharpening electrodes to be used in series
300 weld heads.
ULTIMA-TIG-CUT for cutting and Double flowmeter regulator 150 Series Orbital Tungsten Mount Kit
sharpening tungsten electrodes SP800680 1.0 mm
6270001 Flow meter regulator with two outputs SP800681
Heavy-duty cutting device, desktop from one input. Kit to mount 1.0 m m electrodes into
model. Allows cutting of the tungsten 150-series weld heads. Suitable for all
electrodes to accurate length and weld head sizes.
sharpening them with precision.
150 Series Orbital Tungsten Mount Kit 150 Series Orbital Tungsten Mount Kit Standard length tungsten electrode
1.6 mm (Default) 2.4 mm package 1.0 mm (10 pc)
SP800682 SP800683 9873531
Kit to mount 1.6 m m electrodes into Kit to mount 2.4 m m electrodes into Length, 175 mm. Color, gray. Material
150-series weld heads. Suitable for all 150-series weld heads. Suitable for all type, WC20.
weld head sizes. Included in standard weld head sizes.
delivery of the closed weld head models.
Standard length tungsten electrode Standard length tungsten electrode Oxygen content meter 10 - 1000 ppm
package 1.6 mm (10 pc) package 2.4 mm (10 pc) 6206008
9873532 9873533
Length, 175 mm. Color, gray. Material Length, 175 mm. Color, gray. Material
type, WC20. type, WC20.

BENEFITS
Low investment cost makes A5 TIG Orbital Welding System a cost
effective solution to mechanize orbital TIG welding.
Best-in-class intuitive, symbol based controller with touch screen.
Auto-programming for automatic calculation of welding parameters.
Significantly less rework due to an inbuilt, diagnostic fault-detection
system for gas purging, weld head jams, etc.
The weld head is designed for collets and electrodes to be changed
quickly and for accurate positioning of the electrode.
Compact weld head design allows access to wide range of
applications.
USB port for storing downloaded software updates or standard
parameters on a memory stick.
Controller comes in a durable plastic case for easy operation, storage,
and transport.
OVERVIEW
A5 TIG Orbital System with closed head clamp is an extremely simple to use solution for orbital welding tubes and pipes with an outer
diameter of 25 75 mm. The symbol based controller is quick to learn and the system makes it very easy to produce high-quality joints. The
arc moves automatically 360 around tubes and pulse technology produces a consistently high-quality welding seam. Integrated cooling of
the weld head allows for high duty cycles. Low investment cost makes the system an easy way into mechanized welding. The 75 series
closed head clamp is available with a wide variety of high quality collets which enable the system to be used for various kind of joints.
RECOMMENDED WELDERS
MinarcTig Evo 200MLP

SYSTEM SETUP

TECHNICAL OVERVIEW
The controller unit of the system is located in a durable plastic case, where it can be
operated, stored and transported. It has an intuitive graphical user interface with touch
screen controls. Series 75 TIG controller requires an external power source.
Input power 90 - 240VAC, 1A
Weight 6.0kg
Welding positions All (PA/PB)
Auto-stop Yes
Weld head 7530 &7540
Pipe outer diameter range (min.) 9.5 - 101.6m m
Degree of protection with cover opened IP52
Degree of protection, cover closed (transportation) IP65

TECHNICAL OVERVIEW

Weight 6.4kg
A 202 m m
B 96 m m
C 43 m m

D 19.5 m m
3 Collets 30
TECHNICAL OVERVIEW


COLLET, FLUSH, 15030 (10 MM) 1001252-10
COLLET, FLUSH, 15030 (12 MM) 1001252-12
COLLET, FLUSH, 15030 (13 MM) 1001252-13
COLLET, FLUSH, 15030 (13.5 MM) 1001252-13.5
COLLET, FLUSH, 15030 (16 MM) 1001252-16
COLLET, FLUSH, 15030 (18 MM) 1001252-18
COLLET, FLUSH, 15030 (19 MM) 1001252-19
COLLET, FLUSH, 15030 (20 MM) 1001252-20
COLLET, FLUSH, 15030 (22 MM) 1001252-22
COLLET, FLUSH, 15030 (23 MM) 1001252-23
COLLET, FLUSH, 15030 (26.9 MM) 1001252-26.9
COLLET, FLUSH, 15030 (28 MM) 1001252-28
COLLET, FLUSH, 15030 (29 MM) 1001252-29
COLLET, FLUSH, 15030 (30 MM) 1001252-30
COLLET, FLUSH, 15030 (35 MM) 1001252-35
COLLET, FLUSH, 15030 (40 MM) 1001252-40
COLLET, FLUSH, 15030 (41 MM) 1001252-41
COLLET, FLUSH, 15030 (44.5 MM) 1001252-44.5
COLLET, FLUSH, 15030 (51 MM) 1001252-51
COLLET, FLUSH, 15030 (52 MM) 1001252-52
COLLET, FLUSH, 15030 (53 MM) 1001252-53
COLLET, FLUSH, 15030 (54 MM) 1001252-54
COLLET, FLUSH, 15030 (60.3 MM) 1001252-60.3
COLLET, FLUSH, 15030 (70 MM) 1001252-70
COLLET, FLUSH, 15030 (76.1 MM) 1001252-76.1

COLLET, FLUSH, 15030 (0.375 IN) 1001248-0.375
COLLET, FLUSH, 15030 (0.402 IN) 1001248-0.402
COLLET, FLUSH, 15030 (0.500 IN) 1001248-0.500
COLLET, FLUSH, 15030 (0.625 IN) 1001248-0.625
COLLET, FLUSH, 15030 (0.677 IN) 1001248-0.677

COLLET, FLUSH, 15030 (0.750 IN) 1001248-0.750
COLLET, FLUSH, 15030 (0.839 IN) 1001248-0.839
COLLET, FLUSH, 15030 (1.00 IN) 1001252-1.00
COLLET, FLUSH, 15030 (1.327 IN) 1001248-1.327
COLLET, FLUSH, 15030 (1.500 IN) 1001248-1.500
COLLET, FLUSH, 15030 (1.669 IN) 1001248-1.669
COLLET, FLUSH, 15030 (1.902 IN) 1001248-1.902
COLLET, FLUSH, 15030 (2.00 IN) 1001248-2.00
COLLET, FLUSH, 15030 (2.500 IN) 1001248-2.500
COLLET, FLUSH, 15030 (3.00 IN) 1001248-3.00

TECHNICAL OVERVIEW

Weight 8.2kg
A 231 m m
B 119 m m
C 43 m m
D 19 m m

5 Collets 40
TECHNICAL OVERVIEW

COLLET, FLUSH, 15040 (12 MM) 1001260-12
COLLET, FLUSH, 15040 (13 MM) 1001260-13

COLLET, FLUSH, 15040 (13.5 MM) 1001260-13.5
COLLET, FLUSH, 15040 (16 MM) 1001260-16
COLLET, FLUSH, 15040 (18 MM) 1001260-18
COLLET, FLUSH, 15040 (19 MM) 1001260-19
COLLET, FLUSH, 15040 (20 MM) 1001260-20
COLLET, FLUSH, 15040 (22 MM) 1001260-22
COLLET, FLUSH, 15040 (23 MM) 1001260-23
COLLET, FLUSH, 15040 (26.9 MM) 1001260-26.9
COLLET, FLUSH, 15040 (28 MM) 1001260-28
COLLET, FLUSH, 15040 (29 MM) 1001260-29
COLLET, FLUSH, 15040 (30 MM) 1001260-30
COLLET, FLUSH, 15040 (35 MM) 1001260-35
COLLET, FLUSH, 15040 (40 MM) 1001260-40
COLLET, FLUSH, 15040 (41 MM) 1001260-41
COLLET, FLUSH, 15040 (44.5 MM) 1001260-44.5
COLLET, FLUSH, 15040 (51 MM) 1001260-51
COLLET, FLUSH, 15040 (52 MM) 1001260-52
COLLET, FLUSH, 15040 (53 MM) 1001260-53
COLLET, FLUSH, 15040 (54 MM) 1001260-54
COLLET, FLUSH, 15040 (60.3 MM) 1001260-60.3
COLLET, FLUSH, 15040 (70 MM) 1001260-70
COLLET, FLUSH, 15040 (76.1 MM) 1001256-76.1
COLLET, FLUSH, 15040 (85 MM) 1001260-85

COLLET, FLUSH, 15040 (0.500 IN) 1001256-0.500
COLLET, FLUSH, 15040 (0.625 IN) 1001256-0.625
COLLET, FLUSH, 15040 (0.677 IN) 1001256-0.677
COLLET, FLUSH, 15040 (0.750 IN) 1001256-0.750
COLLET, FLUSH, 15040 (0.839 IN) 1001256-0.839
COLLET, FLUSH, 15040 (1.00 IN) 1001256-1.00
COLLET, FLUSH, 15040 (1.327 IN) 1001256-1.327
COLLET, FLUSH, 15040 (1.500 IN) 1001256-1.500

COLLET, FLUSH, 15040 (1.669 IN) 1001256-1.669
COLLET, FLUSH, 15040 (1.902 IN) 1001256-1.902
COLLET, FLUSH, 15040 (2.500 IN) 1001256-2.500
COLLET, FLUSH, 15040 (2.000 IN) 1001256-2.000
COLLET, FLUSH, 15040 (3.000 IN) 1001256-3.000
COLLET, FLUSH, 15040 (3.500 IN) 1001256-3.500
COLLET, FLUSH, 15040 (4.000 IN) 1001256-4.000
6 MinarcTig Evo 200MLP

BENEFITS
Dual process TIG and MMA capability
High frequency and contact arc ignition
Convenient pulsed TIG and Minilog functions (only MLP model)
Suitable for mains network or generator use
Additional safety with VRD function
PFC technology for ultimate energy efficiency and increased welding time due to
reduced machine cooling breaks
Lightweight and portable at 11 kg
Designed for use even with more than 100 m long power supply cables
Clear functional LED display for accurate settings
Pre/post gas timer; Slope in/out timer
Suitable for use with a variety of Kemppi remote controls
Welding torch (TTC 220), shoulder strap and cable set included as standard
Product code MinarcTig Evo 200MLP, TTC 220, 4 m - P0642
MinarcTig Evo 200MLP, TTC 220, 8 m - P0643
Connection voltage 1~ 50/60 Hz 230 V 15 %
Fuse (delayed) 16 A
Minimum generatorpower 5.6kVA
Output (TIG) 35%ED 200 A/18.0V
Output (TIG) 60%ED 160 A/16.4V
Output (TIG) 100% ED 140 A/15.6V
Output (MMA) 35% ED 170 A/26.8V
Open circuitvoltage 95 V
Welding range(MMA) 10 A /20.4 V...170 A/26.8 V
Welding range(TIG) 5 A/10.2 V...200 A/18.0V
Stick electrode sizes 1.5...4.0m m
Standards IEC 60974-1, IEC 60974-3, IEC 60974-10, IEC 61000-3-12
Operating temperature range -20+40 C

ADDITIONALS
Oxygen content meter 10 - 1000 ppm Purge plug kit 10 100 mm Autogrind For Ultima - TIG - Cut
6206008 6206009 electrode sharpener
Plugs for sealing the tube so that root gas 6270003
can be applied only for the required Automated feeder for ULTIMA-TIG CUT
section of the tube.
Neutrix, a handheld machine for ULTIMA-TIG-CUT for cutting and Double flowmeter regulator
sharpening tungsten electrodes sharpening tungsten electrodes SP800680
6270002 6270001 Flow meter regulator with two outputs
Hand held cutting device for cutting and Heavy-duty cutting device, desktop from one input.
sharpening electrodes to be used in series model. Allows cutting of the tungsten
300 weld heads. electrodes to accurate length and
sharpening them with precision.
150 Series Orbital Tungsten Mount Kit 150 Series Orbital Tungsten Mount Kit 150 Series Orbital Tungsten Mount Kit
2.4 mm 1.6 mm (Default) 1.0 mm
SP800683 SP800682 SP800681
Kit to mount 2.4 m m electrodes into Kit to mount 1.6 m m electrodes into Kit to mount 1.0 m m electrodes into
150-series weld heads. Suitable for all 150-series weld heads. Suitable for all 150-series weld heads. Suitable for all
weld head sizes. weld head sizes. Included in standard weld head sizes.
delivery of the closed weld head models.

For more information with regards to the Welding &
Cutting Division please feel free to contact the Helpdesk
email address below
Email Id: welding@german-gulf.com
German-Gulf Enterprises Ltd.

P.O. Box 5937 | Sharjah | United Arab Emirates |
Telephone: +971 6 5316171 | Fax: +971 6 5314184
Website: www.germangulf.com
Dubai | Abu Dhabi | Al Ain | Qatar | Oman

Kemppi Mechanized Welding Catalogue - German Gulf Enterprises LTD

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Kemppi Mechanized Welding Catalogue - German Gulf Enterprises LTD

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Product catalogue

Mechanized w elding Rail systems MIG 4

Mechanized w elding Orbital systems MIG 36

Mechanized w elding Orbital systems TIG 46

RECOMMENDED WELDERS RECOMMENDED SOFTWARE

4 A5 MIG Rail System 2500 10032017

10032017 A5 MIG Rail System 2500 5

6 A5 MIG Rail System 2500 10032017

4 A5 MIG Rail quick extension bracket

5 A5 MIG Rail magnet attachment 8 PCS

10032017 A5 MIG Rail System 2500 7

7 FastMig M 420 Power source

8 A5 MIG Rail System 2500 10032017

8 MXF 65 EL Wire feeder

10032017 A5 MIG Rail System 2500 9

8 FastMig MS 300 control panel

10 A5 MIG Rail System 2500 10032017

10032017 A5 MIG Rail System 2500 11

13 MMT/PMT gun range

PMT gun range water cooled PMT30W PMT42W PMT52W

Product code 625213MMT 6252713MMT 6253213MMT 6253513MMT 624213MMT 6254205

12 A5 MIG Rail System 2500 10032017

14 A5 weaving tilt bracket

15 A5 weaving turn bracket

10032017 A5 MIG Rail System 2500 13

17 A5 carriage carrying and storage box

18 A5 MIG carriage control cable

14 A5 MIG Rail System 2500 10032017

10032017 A5 MIG Rail System 2500 15

SuperSnake GT 02SC 15 m SuperSnake GT 02SWC 15 m SuperSnake GT 02SWC-70 20 m

16 A5 MIG Rail System 2500 10032017

RECOMMENDED WELDERS RECOMMENDED SOFTWARE

18 A3 MIG Rail System 2500 10032017

10032017 A3 MIG Rail System 2500 19

3 A5 MIG Rail quick extension bracket

20 A3 MIG Rail System 2500 10032017

5 A5 Rail vacuum attachment 4 PCS

6 FastMig M 420 Power source

10032017 A3 MIG Rail System 2500 21

22 A3 MIG Rail System 2500 10032017

7 FastMig MS 300 control panel

10032017 A3 MIG Rail System 2500 23

9 MMT/PMT gun range

24 A3 MIG Rail System 2500 10032017

10 Machine cutting torch

10032017 A3 MIG Rail System 2500 25

26 A3 MIG Rail System 2500 10032017

SuperSnake GT02SW, 10 m SuperSnake GT02SW, 15 m SuperSnake GT02SW, 20 m

SuperSnake GT02SW, 25 m SuperSnake GT02S, 10 m SuperSnake GT02S, 15 m

SuperSnake GT02S, 20 m SuperSnake GT02S, 25 m

10032017 A3 MIG Rail System 2500 27

RECOMMENDED WELDERS RECOMMENDED SOFTWARE

28 MagTrac F61 10032017

10032017 MagTrac F61 29

2 FastMig M 420 Power source

30 MagTrac F61 10032017

10032017 MagTrac F61 31

32 MagTrac F61 10032017

PMT gun range water cooled PMT30W PMT42W PMT52W

10032017 MagTrac F61 33

34 MagTrac F61 10032017

SuperSnake GT 02SC 15 m SuperSnake GT 02SWC 15 m SuperSnake GT 02SWC-70 20 m

10032017 MagTrac F61 35