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Chapter 3
Fluid Dynamics
In the production and use of steam there are many The surface tension of water is dependent on tempera-
fluid dynamics considerations. Fluid dynamics ad- ture and its value goes to zero at the critical tempera-
dresses steam and water flow through pipes, fittings, ture (705.47 F, 374.15C). Supercritical water is con-
valves, tube bundles, nozzles, orifices, pumps and tur- sidered single phase in fluid dynamic analysis due to
bines, as well as entire circulating systems. It also con- zero surface tension.
siders air and gas flow through ducts, tube banks, fans, The recommended correlation1 for the surface ten-
compressors and turbines plus convection flow of gases sion of water and its vapor, , is:
due to draft effect. The fluid may be a liquid or gas
but, regardless of its state, the essential property of a (T T )
1.256
tain classes of problems. Fluid dynamics problems can The conservation of momentum for one dimensional
be classified as compressible or incompressible, viscous single phase flow in a variable area channel or stream
or inviscid. Engineering practice is based upon apply- tube is:
ing various assumptions and empirical relationships
in order to obtain a practical method of solution. A
more complete discussion of the derivation of these
1 G 1 G 2 A Pf
+ +
conservation law relationships and vector notation gc t A x A
representing three dimensional spaces may be found (6)
g P
in References 3, 4, 5 and 6. + sin + = 0
gc x
Conservation of mass
where
The law of conservation of mass simply states that
the rate of change in mass stored in a system must P = pressure, psia (MPa)
equal the difference in the mass flowing into and out G = mass flux, G = V, lb/h ft2 (kg/s m2)
of the system. The continuity equation of mass for one A = flow area of channel ft2 (m2)
dimensional single phase flow in a variable area chan- = density lb/ft3 (kg/m3)
nel or stream tube is: = wall shear stress, lb/ft2 (N/m2) (refer to Equation 26)
Pf = channel wetted perimeter, ft (m)
A V g = 32.17 ft /s2 (9.8 m /s2)
A + AV + V + A = 0 (2) gc = 32.17 lbm ft/lbf s2 (1 kg m /N s2)
t x x x
= angle of channel inclination for x distance
In its simplest form in x, y and z three dimensional
Cartesian coordinates, conservation of mass for a small This relationship is useful in calculating steam gen-
fixed control volume is: erator tube circuit pressure drop.
The conservation of momentum is a vector equa-
tion and is direction dependent, resulting in one equa-
u + v + w = (3) tion for each coordinate direction (x, y and z for Car-
x y z t tesian coordinates), providing three momentum equa-
where u, v and w are the fluid velocities in the x, y tions for each scaler velocity component, u, v and w.
and z coordinate directions; t is time and is the fluid The full mathematical representation of the momen-
density. An important form of this equation is derived tum equation is complex and is of limited direct use in
by assuming steady-state ( / t = 0) and incompress- many engineering applications, except for numerical
ible (constant density) flow conditions: computational models. As an example, in the x coordi-
nate direction, the full momentum equation becomes:
u v w
+ + = 0 (4)
x y z u u u u
+u +v +w Term 1
Although no liquid is truly incompressible, the as- t x y z
sumption of incompressibility simplifies problem solu- = fx Term 2
tions and is frequently acceptable for engineering
practice considering water and oils. P
Term 3
Another relationship useful in large scale pipe flow x
systems involves the integration of Equation 3 around
the flow path for constant density, steady-state con- 2 u v w
+ 2 Term 4
ditions. For only one inlet (subscript 1) and one outlet x 3 x y z
(subscript 2): (7)
v u
+ +
= 1 A1 V1 = 2 A2 V2
m (5) y x y
where is the average density, V is the average ve- w u
locity, A is the cross-sectional area, and m is the mass + +
flow rate. z x z
mentum change due to viscous transfer. Term 1 is A general form of the energy equation for a flow-
sometimes abbreviated as (Du /Dt) where Du /Dt is ing system using an enthalpy based formulation and
defined as the substantial derivative of u. For a func- vector notation is:
tion (scaler or vector), D /Dt is the substantial de-
rivative operator on function defined as: DH DP
= q + + ikT +
Dt Dt gc
D (12)
= +u +v Term 1 Term 2 Term 3 Term 4 Term 5
Dt t x y
(8) where is the fluid density, H is the enthalpy per unit
+w = + v i
z t mass of a fluid, T is the fluid temperature, q is the
internal heat generation, k is the thermal conductiv-
where the vector gradient or grad or del operator on ity, and is the dissipation function for irreversible
function is defined as: work.6 Term 1 accounts for net energy convected into
the system, Term 2 accounts for internal heat genera-
or grad or del = i /x + j /y + k /z tion, Term 3 accounts for work done by the system,
Term 4 addresses heat conduction, and Term 5 ac-
For the special case of constant density and viscosity, counts for viscous dissipation.
this equation reduces to (for the x coordinate direction): As with the momentum equations, the full energy
equation is too complex for most direct engineering
applications except for use in numerical models. (See
Du 1 P 2u 2u 2u Chapter 6.) As a result, specialized forms are based
= fx + 2 + 2 + 2 (9)
Dt x x y z upon various assumptions and engineering approxi-
mations. As discussed in Chapter 2, the most common
form of the energy equation for a simple, inviscid (i.e.,
The y and z coordinate equations can be developed
frictionless) steady-state flow system with flow in at
by substituting appropriate parameters for velocity u,
location 1 and out at location 2 is:
pressure gradient P / x, and body force x. Where vis-
cosity effects are negligible ( = 0), the Euler equation
of momentum is produced (x direction only shown): JQ W = J ( u2 u1 ) + ( P2v2 P1v1 )
1 g
Du
= fx
1 P +
2 gc
( )
V22 V12 + ( Z2 Z1 )
gc
(13a)
Dt x (10)
or
Energy equation (first law of thermodynamics)
The law of conservation of energy for nonreacting JQ W = J ( H 2 H1 )
fluids states that the energy transferred into a sys-
1 g
tem less the mechanical work done by the system must
be equal to the rate of change in stored energy, plus
+
2 gc
( )
V22 V12 + ( Z2 Z1 )
gc
(13b)
Energy equation applied to fluid flow ible flow pressure losses, or change in elevation occurs.
The initial velocity is assumed to be zero and compress-
(pressure loss without friction) ible flow is permitted. If the temperature (T ) and pres-
The conservation laws of mass and energy, when sure (P ) of steam or water are known at points 1 and
simplified for steady, frictionless (i.e., inviscid) flow of 2, Equation 15 provides the exit velocity using the en-
an incompressible fluid, result in the mechanical en- thalpy (H) values provided in Tables 1, 2 and 3 of Chap-
ergy balance referred to as Bernoullis equation: ter 2. If the pressure and temperature at point 1 are
known but only the pressure at point 2 is known, the
g V2 g V2 outlet enthalpy (H2) can be evaluated by assuming con-
P1v + Z1 + 1 = P2v + Z2 + 2 (14) stant entropy expansion from points 1 to 2, i.e., S1 = S2.
gc 2 gc gc 2 gc
Ideal gas relationships
The variables in Equation 14 are defined as follows
with the subscripts referring to location 1 and loca- There is another method that can be used to deter-
tion 2 in the system: mine velocity changes in a frictionless adiabatic ex-
pansion. This method uses the ideal gas equation of
P = pressure, lbf/ft2 (N/m2) state in combination with the pressure-volume rela-
= specific volume of fluid, ft3/lbm (m3/kg) tionship for constant entropy.
Z = elevation, ft (m) From the established gas laws, the relationship be-
V = fluid velocity, ft/s (m/s) tween pressure, volume and temperature of an ideal
Briefly, Equation 14 states that the total mechani- gas is expressed by:
cal energy present in a flowing fluid is made up of pres-
sure energy, gravity energy and velocity or kinetic
energy; each is mutually convertible into the other Pv = RT (16a)
forms. Furthermore, the total mechanical energy is or
constant along any stream-tube, provided there is no R
friction, heat transfer or shaft work between the points Pv = T (16b)
considered. This stream-tube may be an imaginary M
closed surface bounded by stream lines or it may be where
the wall of a flow channel, such as a pipe or duct, in
which fluid flows without a free surface. P = absolute pressure, lb/ft2 (N/m2)
Applications of Equation 14 are found in flow mea- = specific volume, ft3/lb of gas (m3/kg)
surements using the velocity head conversion result- M = molecular weight of the gas, lb/lb-mole
ing from flow channel area changes. Examples are the (kg/kg-mole)
venturi, flow nozzle and various orifices. Also, pitot T = absolute temperature, R (K)
tube flow measurements depend on being able to com- R = gas constant for specific gas, ft lbf/lbm R
pare the total head, P + Z + (V2 /2 gc ), to the static (N m/kg K)
head, P + Z, at a specific point in the flow channel. MR = R = the universal gas constant
Descriptions of metering instruments are found in = 1545 ft lb/lb-mole R (8.3143 kJ/kg-mole K)
Chapter 40. Bernoullis equation, developed from The relationship between pressure and specific vol-
strictly mechanical energy concepts some 50 years ume along an expansion path at constant entropy, i.e.,
before any precise statement of thermodynamic laws, isentropic expansion, is given by:
is a special case of the conservation of energy equa-
tion or first law of thermodynamics in Equations 13a Pvk = constant (17)
and b.
Applications of Equation 13 to fluid flow are given Because P1 and 1 in Equation 13 are known, the con-
in the examples on water and compressible fluid flow stant can be evaluated from P11k. The exponent k is
through a nozzle under the Applications of the En- constant and is evaluated for an ideal gas as:
ergy Equation section in Chapter 2. Equation 18,
Chapter 2 is: k = c p / cv = specific heat ratio (18)
V2 = 2 gc J ( H1 H 2 ) = C H1 H 2 (15) where
cp = specific heat at constant pressure, Btu/lb F (J/kg K)
where cv = specific heat at constant volume, Btu/lb F (J/kg K)
V2 = downstream velocity, ft/s (m/s) = (u1 u2)/(T1 T2)
gc = 32.17 lbm ft/lbf s2 = 1 kg m/Ns2 For a steady, adiabatic flow with no work or change
J = 778.26 ft lbf/Btu = 1 Nm/J in elevation of an ideal gas, Equations 13, 16, 17 and
H1 = upstream enthalpy, Btu/lb (J/kg) 18 can be combined to provide the following relationship:
H2 = downstream enthalpy, Btu/lb (J/kg)
C = 223.8 lbm/Btu ft/s (1.414 kg/J m/s) k 1
This equation relates fluid velocity to a change in en- k P2 k
V22 V12 = 2 gc P1 v1 1 P (19)
thalpy under adiabatic (no heat transfer), steady, in- k 1 1
viscid (no friction) flow where no work, local irrevers-
When V1 is set to zero and using English units Equa- most flow situations there are also bulk fluid inter-
tion 19 becomes: changes known as eddy diffusion. The net result of
all inelastic momentum exchanges is exhibited in
k 1
shear stresses between adjacent layers of the fluid. If
k P2 k the fluid is contained in a flow channel, these stresses
V2 = 8.02 P1 v1 1 , ft/s (20) are eventually transmitted to the walls of the chan-
k 1 P1 nel. To counterbalance this wall shear stress, a pres-
sure gradient proportional to the bulk kinetic energy,
Equations 19 and 20 can be used for gases in pres- V 2 / 2 gc, is established in the fluid in the direction of
sure drop ranges where there is little change in k, pro- the bulk flow. The force balance is:
vided values of k are known or can be calculated.
Equation 20 is widely used in evaluating gas flow D2
through orifices, nozzles and flow meters.
( dP ) = w D ( dx ) (24)
4
It is sufficiently accurate for most purposes to de-
termine velocity differences caused by changes in flow where
area by treating a compressible fluid as incompress- D = tube diameter or hydraulic diameter Dh ft (m)
ible. This assumption only applies when the difference Dh = 4 (flow area)/(wetted perimeter) for circu-
in specific volumes at points 1 and 2 is small compared lar or noncircular cross-sections, ft (m)
to the final specific volume. The accepted practice is dx = distance in direction of flow, ft (m)
to consider the fluid incompressible when: w = shear stress at the tube wall, lb/ft2 (N/m2 )
(v2 v1 ) / v2 < 0.05 (21) Solving Equation 24 for the pressure gradient (dP /
dx):
Because Equation 14 represents the incompressible
energy balance for frictionless adiabatic flow, it may dP 4
be rearranged to solve for the velocity difference as = w (25)
dx D
follows:
This pressure gradient along the length of the flow
V22 V12 = 2 gc ( Pv ) + Zg / gc 22) channel can be expressed in terms of a certain num-
ber of velocity heads, , lost in a length of pipe equiva-
where lent to one tube diameter. The symbol is called the
friction factor, which has the following relationship to
(P) = pressure head difference between locations the shear stress at the tube wall:
1 and 2 = (P1 P2) , ft (m)
Z = head (elevation) difference between loca- f 1 V2
tions 1 and 2, ft (m) w = (26)
V = velocity at locations 1 and 2, ft/s (m/s) 4 v 2 gc
Equation 25 can be rewritten, substituting for w from
When the approach velocity is approximately zero, Equation 26 as follows:
Equation 22 in English units becomes:
ible pressure losses resulting from fluid flow. (See The second term on the right side of Equation 36 may
Equation 29 and explanation, Chapter 2.) Therefore: be integrated provided a functional relationship be-
tween and x can be established. For example, where
Tds = dQ + dQF (30) the heat absorption rate over the length of the flow
where dQF is the heat equivalent of fluid friction and channel is constant, temperature T is approximately
any local irrecoverable pressure losses such as those linear in x, or:
from pipe fittings, bends, expansions or contractions.
Substituting Equation 30 into Equation 29, cancel- L
dx = dT (37)
ing dQ on both sides of the equation, setting dWk equal T2 T1
to 0 (no shaft work), and rearranging Equation 29 and
results in:
L L 2
dP =
VdV
dQF 0
vdx =
T2 T1 1
vdT = Lvav (38)
vgc v (31)
The term a is an average specific volume with re-
Three significant facts should be noted from Equa- spect to temperature, T.
tion 31 and its derivation. First, the general energy
equation does not accommodate pressure losses due vav = (v2 + v1 ) = v1 (vR + 1 ) (39)
to fluid friction or geometry changes. To accommodate
these losses Equation 31 must be altered based on the where
first and second laws of thermodynamics (Chapter 2).
Second, Equation 31 does not account for heat trans- R = 2 / 1
fer except as it may change the specific volume, , = averaging factor
along the length of the flow channel. Third, there is
also a pressure loss as the result of a velocity change. In most engineering evaluations, is almost lin-
This loss is independent of any flow area change but ear in T and l/2. Combining Equations 36 and
is dependent on specific volume changes. The pressure 37, and rewriting 2 1 as 1 ( R 1):
loss is due to acceleration which is always present in
compressible fluids. It is generally negligible in incom- G2
pressible flow without heat transfer because friction P1 P2 = 2 v1 ( vR 1 )
2 gc
heating has little effect on fluid temperature and the
accompanying specific volume change. L G2 (40)
+ f v1 ( vR + 1 )
Equation 27 contains no acceleration term and D 2 gc
applies only to friction and local pressure losses. There-
fore, dQF/ in Equation 31 is equivalent to dP of Equation 40 is completely general. It is valid for com-
Equation 27, or: pressible and incompressible flow in pipes of constant
cross-section as long as the function T = F(x) can be as-
dQF dx V 2
= f (32) signed. The only limitation is that dP/dx is negative at
v D v 2 gc every point along the pipe. Equation 33 can be solved
for dP/dx making use of Equation 34 and the fact that
Substitution of Equation 32 into Equation 31 yields: P11 can be considered equal to P22 for adiabatic flow
over a short section of tube length. The result is:
VdV f V2
dP = dx (33)
vgc D v 2 gc dP Pf / 2 D
=
From Equation 5, the continuity equation permits dx g Pv (41)
1 c 2
definition of the mass flux, G, or mass velocity or mass V
flow rate per unit area [lb/h ft2 (kg/m2 s)] as:
At any point where V 2 = gcP, the flow becomes choked
V because the pressure gradient is positive for velocities
= G = constant (34) greater than (gcP)0.5. The flow is essentially choked
v by excessive stream expansion due to the drop in pres-
Substituting Equation 34 into Equation 33 for a flow sure. The minimum downstream pressure that is ef-
channel of constant area: fective in producing flow in a channel is:
G2 G2 v P2 = V 2 / v2 gc = v2 G 2 / gc (42)
dP = 2 dv f dx (35)
2 gc 2 gc D
Dividing both sides of Equation 40 by G2 l / 2gc,
Integrating Equation 35 between points 1 and 2, lo- the pressure loss is expressed in terms of velocity
cated at x = 0 and x = L, respectively: heads. One velocity head equals:
G2 G2 1 L V2 V 2
P1 P2 = 2 (v2 v1 ) + f vdx (36) P (one velocity head) = = (43)
2 gc 2 gc D 0 2 gcCv 2 gcC
tion with velocity in the length direction only gives the small layer of fluid next to the boundary wall has zero
following equation for friction factor: velocity as a result of molecular adhesion forces. This
establishes a velocity gradient normal to the main body
f = 64 / Re (49) of flow. Because the only interchanges of momentum
in laminar flow are between the molecules of the fluid,
The straight line in the laminar flow region of Fig. 1 the condition of the surface has no effect on the ve-
is a plot of this equation. locity gradient and therefore no effect on the friction
It has been experimentally determined that the factor. In commercial equipment, laminar flow is usu-
friction factor is best evaluated by using the Reynolds ally encountered only with more viscous liquids such
number to define the flow pattern. A factor /De is then as the heavier oils.
introduced to define the relative roughness of the
channel surface. The coefficient expresses the aver- Turbulent flow
age height of roughness protrusions equivalent to the When turbulence exists, there are momentum in-
sand grain roughness established by Nikuradse.6 The terchanges between masses of fluid. These inter-
friction factor values in Fig. 1 and the /De values in changes are induced through secondary velocities,
Fig. 2 are taken from experimental data as correlated irregular fluctuations or eddys, that are not parallel
by Moody.7 to the axis of the mean flow velocity. In this case, the
condition of the boundary surface, roughness, does
Laminar flow have an effect on the velocity gradient near the wall,
Laminar flow is characterized by the parallel flow- which in turn affects the friction factor. Heat trans-
ing of individual streams like layers sliding over each fer is substantially greater with turbulent flow (Chap-
other. There is no mixing between the streams except ter 4) and, except for viscous liquids, it is common to
for molecular diffusion from one layer to the other. A induce turbulent flow with steam and water without
Fig. 1 Friction factor/Reynolds number relationship for determining pressure drop of fluids flowing through closed circuits (pipes and ducts).
excessive friction loss. Consequently, it is customary number, are given in Figs. 3, 4 and 5 for selected liq-
to design for Reynolds numbers above 4000 in steam uids and gases. Table 4 lists the relationship between
generating units. various units of viscosity.
Turbulence fluctuations in the instantaneous ve-
locity introduce additional terms to the momentum Resistance to flow in valves and fittings
conservation equation called Reynolds stresses. These Pipelines and duct systems contain many valves and
fluctuations influence the mean motion and increase fittings. Unless the lines are used to transport fluids
the flow resistance in a manner producing an increase over long distances, as in the distribution of process
in the apparent viscosity. Analysis of turbulent flow steam at a factory or the cross country transmission
must consider the impact of the fluctuating velocity of oil or gas, the straight runs of pipe or duct are rela-
component along with the mean flow velocity or re- tively short. Water, steam, air and gas lines in a power
sort to empirical methods that account for the addi- plant have relatively short runs of straight pipe and
tional momentum dissipation.4, 6, 8 many valves and fittings. Consequently, the flow re-
sistance due to valves and fittings is a substantial part
Velocity ranges of the total resistance.
Table 1 lists the velocity ranges generally encoun- Methods for estimating the flow resistance in valves
tered in the heat transfer equipment as well as in duct and fittings are less exact than those used in estab-
and piping systems of steam generating units. These lishing the friction factor for straight pipes and ducts.
values, plus the specific volumes from the ASME In the latter, pressure drop is considered to be the re-
Steam Tables (see Chapter 2) and the densities listed sult of the fluid shear stress at the boundary walls of
in Tables 2 and 3 in this chapter, are used to establish the flow channel; this leads to relatively simple bound-
mass velocities for calculating Reynolds numbers and ary value evaluations. On the other hand, pressure
fluid friction pressure drops. In addition, values of losses associated with valves, fittings and bends are
viscosity, also required in calculating the Reynolds mainly the result of impacts and inelastic exchanges
Table 1
Velocities Common in Steam Generating Systems
Velocity
Nature of Service ft/min m/s
Air:
Air heater 1000 to 5000 5.1 to 25.4
Coal and air lines,
pulverized coal 3000 to 4500 15.2 to 22.9
Compressed air lines 1500 to 2000 7.6 to 10.2
Forced draft air ducts 1500 to 3600 7.6 to 18.3
Forced draft air ducts,
entrance to burners 1500 to 2000 7.6 to 10.2
Ventilating ducts 1000 to 3000 5.1 to 15.2
Crude oil lines [6 to 30
in. (152 to 762 mm)] 60 to 3600 0.3 to 18.3
Flue gas:
Air heater 1000 to 5000 5.1 to 25.4
Boiler gas passes 3000 to 6000 15.2 to 30.5
Induced draft flues
and breaching 2000 to 3500 10.2 to 17.8
Stacks and chimneys 2000 to 5000 10.2 to 25.4
Natural gas lines (large
interstate) 1000 to 1500 5.1 to 7.6
Steam:
Steam lines
High pressure 8000 to 12,000 40.6 to 61.0
Low pressure 12,000 to 15,000 61.0 to 76.2
Vacuum 20,000 to 40,000 101.6 to 203.2
Superheater tubes 2000 to 5000 10.2 to 25.4
Water:
Boiler circulation 70 to 700 0.4 to 3.6
Economizer tubes 150 to 300 0.8 to 1.5
Pressurized water
reactors
Fuel assembly channels 400 to 1300 2.0 to 6.6
Reactor coolant piping 2400 to 3600 12.2 to 18.3
Fig. 2 Relative roughness of various conduit surfaces. (SI conver- Water lines, general 500 to 750 2.5 to 3.8
sion: mm = 25.4 X in.)
Table 2
Physical Properties of Liquids at 14.7 psi (0.101 MPa)
of momentum. These losses are frequently referred to be based on equivalent pipe lengths, but are prefer-
as local losses or local nonrecoverable pressure losses. ably defined by a multiple of velocity heads based on
Even though momentum is conserved, kinetic ener- the connecting pipe or tube sizes. Equivalent pipe
gies are dissipated as heat. This means that pressure length calculations have the disadvantage of being
losses are influenced mainly by the geometries of dependent on the relative roughness (/D) used in the
valves, fittings and bends. As with turbulent friction correlation. Because there are many geometries of
factors, pressure losses are determined from empiri- valves and fittings, it is customary to rely on manu-
cal correlations of test data. These correlations may facturers for pressure drop coefficients.
It is also customary for manufacturers to supply
valve flow coefficients (CV) for 60F (16C) water. These
Table 3 are expressed as ratios of weight or volume flow in the
Physical Properties of Gases at 14.7 psi (0.101 MPa)** fully open position to the square root of the pressure
drop. These coefficients can be used to relate velocity
Instantaneous head losses to a connecting pipe size by the following
Specific Heat expression:
Temperature Density, cp cv k,
Gas F lb/ft3 Btu/lb F Btu/lb F cp/cv N v = kD 4 / CV 2 (50)
Air 70 0.0749 0.241 0.172 1.40
200 0.0601 0.242 0.173 1.40
500 0.0413 0.248 0.180 1.38 Table 4
1000 0.0272 0.265 0.197 1.34 Relationship Between Various Units of Viscosity
Part A: Dynamic (or Absolute) Viscosity,
CO2 70 0.1148 0.202 0.155 1.30
200 0.0922 0.216 0.170 1.27 Pa s Centipoise
500 0.0634 0.247 0.202 1.22
1000 0.0417 0.280 0.235 1.19 Ns kg 0.01 g lbm lbm lbf s
=
m2 ms cm s ft s ft h ft2
H2 70 0.0052 3.440 2.440 1.41
200 0.0042 3.480 2.490 1.40 1.0 1000 672 x 103 2420 20.9 x 103
500 0.0029 3.500 2.515 1.39 0.001 1.0 672 x 106 2.42 20.9 x 106
1000 0.0019 3.540 2.560 1.38 1.49 1488 1.0 3600 0.0311
413 x 106 0.413 278 x 106 1.0 8.6 x 106
Flue gas* 70 0.0776 0.253 0.187 1.35 47.90 47,900 32.2 115,900 1.0
200 0.0623 0.255 0.189 1.35
500 0.0429 0.265 0.199 1.33 Part B: Kinematic Viscosity, = /
1000 0.0282 0.283 0.217 1.30
Centistoke
CH4 70 0.0416 0.530 0.406 1.30
200 0.0334 0.575 0.451 1.27 m2 0.01 cm2 ft2 ft2
500 0.0230 0.720 0.596 1.21 s s s h
1000 0.0151 0.960 0.836 1.15
1.0 106 10.8 38,800
* From coal; 120% total air; flue gas molecular weight 30. 106 1.0 10.8 x 106 0.0389
** SI conversions: T, C = 5/9 (F-32); , kg/m3 = 16.02 x lbm/ 92.9 x 103 92,900 1.0 3600
ft3; cp, kJ/kg K = 4.187 x Btu/lbm F. 25.8 x 106 25.8 278 x 106 1.0
2
where 30 T + 460 G
P = N v (52)
N = number of velocity heads, dimensionless B 1.73 105 103
k = units conversion factor: for CV based upon
gal/min/()1/2, k = 891 where
D = internal diameter of connecting pipe, in. P = pressure drop, in. wg
(mm) B = barometric pressure, in. Hg
CV = flow coefficient in units compatible with k and T = air (or gas) temperature, F
D: for k = 891, CV = gal/min/()1/2
Equation 52 is based on air, which has a specific
CV and corresponding values of N for valves apply volume of 25.2 ft3/lb at 1000R and a pressure equiva-
only to incompressible flow. However, they may be ex- lent to 30 in. Hg. This equation can be used for other
trapolated for compressible condition using an average gases by correcting for specific volume.
specific volume between P1 and P2 for P values as high The range in pressure drop through an assortment
as 20% of P1. This corresponds to a maximum pressure of commercial fittings is given in Table 5. This resistance
ratio of 1.25. The P process for valves, bends and fit- to flow is presented in equivalent velocity heads based
tings is approximately isothermal and does not require on the internal diameter of the connecting pipe. As noted,
the most stringent limits set by Equation 21. pressure drop through fittings may also be expressed as
When pressure drop can be expressed as an equiva- the loss in equivalent lengths of straight pipe.
lent number of velocity heads, it can be calculated by
the following formula in English units: Contraction and enlargement irreversible
2
pressure loss
v G The simplest sectional changes in a conduit are con-
P = N v 105 (51)
12 verging or diverging boundaries. Converging bound-
aries can stabilize flow during the change from pres-
where sure energy to kinetic energy, and local irrecoverable
P = pressure drop, lb/in.2 flow losses (inelastic momentum exchanges) can be
N = number of equivalent velocity heads, dimen- practically eliminated with proper design. If the in-
sionless cluded angle of the converging boundaries is 30 deg
= specific volume, ft3/lb (0.52 rad) or less and the terminal junctions are
G = mass flux, lb/ft2 h smooth and tangent, any losses in mechanical energy
are largely due to fluid friction. It is necessary to con-
Another convenient expression, in English units only, sider this loss as 0.05 times the velocity head, based
for pressure drop in air (or gas) flow evaluations is: on the smaller downstream flow area.
V12 V22 V2
P1v + = P2v + + Nc 2 (53)
2 gc 2 gc 2 gc
Subscripts 1 and 2 identify the upstream and down-
stream sections. Nc, the contraction loss factor, is the
number of velocity heads lost by friction and local non-
recoverable pressure loss in contraction. Fig. 6 shows
values of this factor.
When there is an enlargement of the conduit sec-
tion in the direction of flow, the expansion of the flow
stream is proportional to the kinetic energy of the
flowing fluid and is subject to a pressure loss depend-
ing on the geometry. Just as in the case of the con-
traction loss, this is an irreversible energy conversion
to heat resulting from inelastic momentum ex-
changes. Because it is customary to show these losses
as coefficients of the higher kinetic energy term, the
mechanical energy balance for enlargement loss is:
V12 V2 V2
P1v + = P2v + 2 + N e 1 (54)
2 gc 2 gc 2 gc
The case of sudden enlargement [angle of divergence
= 180 deg ( rad)] yields an energy loss of (V1 - V2)2/
2gc. This can also be expressed as:
2
A
Ne = 1 1 (55)
A2
where A1 and A2 are the upstream and downstream
cross-sectional flow areas, respectively and (A1 < A2).
Even this solution, based on the conservation laws,
depends on qualifying assumptions regarding static
Table 5
Resistance to Flow of Fluids Through
Commercial Fittings*
Fitting Loss in Velocity Heads
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