Materials Handling

MATERIAL HANDLING
MATERIALS HANDLING
I. INTRODUCTION
Material handling is a field involving the transport, storage, and control of goods and
products throughout the processes of manufacturing, distribution, consumption and disposal of
all related materials. The focus of the material handling industry is on the methods, mechanical
equipment, systems and related controls used to achieve necessary functions.
Factors to consider in Selecting the Material Handling Equipment:

Selection of material handling equipment is an important decision as it affects both the cost and
efficiency of handling system. The following factors are to be taken into account while selecting
the material handling equipment.
1. Properties of the Material
Whether the material is solid, liquid or gas, and in what size, shape and weight it is to be moved,
are important decisions and can be lead to a preliminary elimination from the range of available
equipment under review. Similarly, if the material is fragile, corrosive or toxic this will imply that
certain handling method and containers will be preferable to others.
2. Layout and Characteristic of the building

Another restricting factor is availability of space for handling. Low-level ceiling many preclude
the use of hoist or cranes, and the presence of supporting columns in awkward places can limit
the size of material handling equipment. If the building is multi-storeyed, chutes or ramp for
industrial trucks may be used. Layout itself will indicate the type of production operation
(continuous, intermittent, fixed position or group) and indicate some items of equipment that will
be more suitable than others. Floor capacity also helps in selecting the best material handling
equipment.
3. Production Flow
If the flow is fairly constant between two fixed positions that are not likely to be changed, fixed
equipment such as conveyors or chutes can be successfully used. If, on the other hand, the flow
is not constant and the direction changes occasionally from one point to another because
several products are being produced simultaneously, moving equipment such as trucks would
be preferable.
4. Cost Considerations
This is the most important consideration. The above factors can help narrow the range of
suitable equipment, while costing can help in taking the final decision. Several cost elements
need to be taken into consideration when comparisons are made between various items of
equipment that are all capable of handling the same load. Initial investment and operating and
maintenance cost are the major costs to be considered. By calculating and comparing the total
cost of each items of equipment under consideration, a more rational decision can be reached
on the most appropriate choice.
5. Nature of Operations
Selection of equipment also depends on the nature of operations like whether handling is
temporary or permanent, whether the flow is continuous or intermittent and material, flow
pattern-horizontal or vertical.
6. Engineering Factors
Engineering factors such as door, ceiling dimensions, floor space, floor conditions and structural
strengths are also taken in consideration in the selection of equipment.
-ABANADOR ASA PATENIA

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7. Equipment reliability
Reliability of the equipment and supplier reputation and the after sale services plays an
important role in selecting the equipment.
Goals of Material Handling
1. Maintain product quality, reduce damage and provide protection of materials.
2. Promote safety and improve working conditions.
Improve productivity through:
Materials should move as short distance as possible
Increase the size of materials handled
Mechanize /Automate Material Handling
Maintain/Improve material handling ratios
Increase throughput by using automated material handling equipment
3. Promote increase use of facilities
Increase cubic utilization
Purchase versatile equipment
Standardize material handling equipment
Maintain, and replace as needed, all equipment and develop a preventive maintenance
program
4. Integrate all material handling equipment into a system
5. Reduce tare weight (describe the weight of packaging material).
6. Control inventory.
How Does Materials Handling Works
Material handling is a necessary and significant component of any warehousing and
logistics activity. Material handling means providing the right amount of the right material, in the
right condition, at the right place, at the right time, in the right position and for the right cost, by
using the right method. It applies to the movement of raw materials, work in process, finished
goods, packing materials, and disposal of scraps. In general, hundreds and thousands of tons of
materials are handled daily requiring the use of a large amount of manpower and equipment
while the movement of materials takes place from one processing area to another or from one
department to another department of the plant.
As a process, material handling incorporates a wide range of manual, semi-automated
and automated equipment and systems that support logistics and make the supply chain work.
Their application helps with:
Forecasting
Resource allocation
Production planning
Flow and process management
Inventory management and control
Customer delivery
After-sales support and service

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Principles of Material Handling

By analyzing the goals of the material handling process and aligning them to guidelines, such as
the 10 Principles of Material Handling, a properly designed system will improve customer
service, reduce inventory, shorten delivery time, and lower overall handling costs in
manufacturing, distribution and transportation (Mhi.org, 2017). These principles include:
1. Planning: Define the needs, strategic performance objectives and functional
specification of the proposed system and supporting technologies at the outset of the
design. The plan should be developed in a team approach, with input from consultants,
suppliers and end users, as well as from management, engineering, information
systems, finance and operations.
2. Standardization: All material handling methods, equipment, controls and software
should be standardized and able to perform a range of tasks in a variety of operating
conditions.
3. Work: Material handling processes should be simplified by reducing, combining,
shortening or eliminating unnecessary movement that will impede productivity. Examples
include using gravity to assist in material movement, and employing straight-line
movement as much as possible.
4. Ergonomics: Work and working conditions should be adapted to support the abilities of
a worker, reduce repetitive and strenuous manual labor, and emphasize safety.
5. Unit load: Because less effort and work is required to move several individual items
together as a single load (as opposed to moving many items one at a time), unit loads
such as pallets, containers or totes of itemsshould be used.
6. Space utilization: To maximize efficient use of space within a facility, it is important to
keep work areas organized and free of clutter, to maximize density in storage areas
(without compromising accessibility and flexibility), and to utilize overhead space.
7. System: Material movement and storage should be coordinated throughout all
processes, from receiving, inspection, storage, production, assembly, packaging,
unitizing and order selection, to shipping, transportation and the handling of returns.
8. Environment: Energy use and potential environmental impact should be considered
when designing the system, with reusability and recycling processes implemented when
possible, as well as safe practices established for handling hazardous materials.
9. Automation: To improve operational efficiency, responsiveness, consistency and
predictability, automated material handling technologies should be deployed when
possible and where they make sense to do so.
10. Life cycle cost: For all equipment specified for the system, an analysis of life cycle
costs should be conducted. Areas of consideration should include capital investment,
installation, setup, programming, training, system testing, operation, maintenance and
repair, reuse value and ultimate disposal.
II. MATERIAL HANDLING SYSTEM EQUATION
Before planning, one should be very clear about perspective, material handling equation which
emphasizes the necessity of careful analyzing both the material to be handled and the move to
be made before selecting method. Such an equation is also helpful in the planning stage of
selection of materials handling equipment for the proposed project. (Comprehensive production
and operation management (1st ed., p. 304), Arora, K. (2004))
Why What Where + When How + Who

Unnecessar Material Move Method
y
Factors to be considered: Factors to be considered: Factors to be considered:
1. Type 1. Source 1. Unit handled
2. Characteristics destination 2. Equipment
3. Quantity 2. Logistics 3. Manpower
3. Characteristics 4. Physical restrictions

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4. Type
Viewing the complex nature of materials handling, one can conclude that it needs
through planning for smooth and economic running of any productive and distributive system. It
further needs a large amount of data necessary for planning, no matter one is using it within an
industry or on a national transportation basis.
III. MATERIAL HANDLING SYSTEMS CLASSIFICATION
Mechanized System
Most mechanized systems combine different handling devices
Moderate fixed and variable cost with good flexibility
Examples
o Forklift
o Rider pallet trucks
o Towlines
o Tractor trailers
o Conveyors
o Carousels
o Paperless picking
labor capability: machine
Control capability: human
Automated System
Automated materials handling (AMH) refers to any automation that reduces or eliminates
the need for humans to check-in, check-out, sort material, or to move totes and bins
containing library material.
Highest fixed cost, lowest variable and labor cost with low flexibility
Potential to automate is the elimination of direct labor by substituting capital equipment
Examples
o Order selection systems
o Automated storage and retrieval system (AS/RS)
The mechanical equipment used in AMH systems includes:

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o check-in machines
o sorters
o conveyors
o singulators
o stackers and unstackers
o totes
o bins
o trolleys
o tote carriers.
labor capability: machine

Control capability: machine
Semi-automated System
Most existing material handling equipment is only semi-automated because a human

operator is needed for tasks like loading/unloading and driving that are difficult and/or
too costly to fully automate, although ongoing advances in sensing, machine
intelligence, and robotics have made it possible to fully automate an increasing number
of handling tasks.
High fixed cost, low variable cost with low flexibility
Examples:
o Automated guided vehicles (AGV)
o Sortation systems
o Robotics
Build and breakdown unit loads
o Live racks
Information-directed System
Moderate fixed and variable cost with high flexibility and utilization
Offers selected benefits of automation without substantial capital investment
Main drawback is accountability regarding work assignment
Examples
o RF wireless (Wi-Fi)

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Use lift trucks, RFID scanners and data collection terminals
o Pick-to-light carousel system
Characteristics of Materials
size
weight
shape
other (slippery, fragile, sticky, explosive, frozen)
IV. FOUR MAIN CATEGORIES MATERIAL HANDLING EQUIPMENT
1. Storage And Handling Equipment
Storage equipment is usually limited to non-automated examples, which are grouped in with
engineered systems. Storage equipment is used to hold or buffer materials during downtimes,
or times when they are not being transported. These periods could refer to temporary pauses
during long-term transportation or long-term storage designed to allow the buildup of stock. The
majority of storage equipment refers to pallets, shelves or racks onto which materials may be
stacked in an orderly manner to await transportation or consumption. Many companies have
investigated increased efficiency possibilities in storage equipment by designing proprietary
packaging that allows materials or products of a certain type to conserve space while in
inventory.
Examples of storage and handling equipment include:
Racks, such as pallet racks, drive-through or

drive-in racks, push-back racks, and sliding
racks
Source: http://www.ontarioindustrial.com/

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Stacking frames
Source: https://www.worksafe.qld.gov.au
Shelves, bins and drawers
Source:
http://www.nationwideindustrialsupply.com
Mezzanines
Source: http://www.aw-systems.com
2. Engineered Systems
An engineered system is one that is typically

automated. Such systems are also usually created from a variety of units. When combined, they
work to enable both storage and transportation.
AUTOMATED STORAGE AND RETRIEVAL SYSTEM
There are several types of automated storage and retrieval systems. Their common feature is
the ability to quickly and directly access each designated storage location. There are also
different levels of automation for these systems, depending on the type of equipment used.
Storage and retrieval systems primarily are used to:
Store raw materials or bulk containers of goods for later use in manufacturing or
distribution operations
Temporarily store or buffer items between various manufacturing processes
Store and stage items for picking and kitting in distribution or assembly operations
Store and sequence finished goods in manufacturing facilities prior to shipping
Some of the most common type of Automated Storage and Retrieval System are as
follows:

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Unit Load Automated Storage & Retrieval

Systems (AS/RS)
These systems are designed to handle
common size unit loads such as totes or
pallets of goods. The goods are usually
stored on static racking (or on pitched gravity
conveyors in flow through systems). The
items are stored and retrieved via automated
cranes that move through aisles between the
racks.
Source: http://www.isddd.com
Vertical Lift Module (VLM) Storage

& Retrieval Systems
These systems are primarily intended to store
product for quick access in picking and kitting
operations. Goods are placed on trays that
are stored and retrieved by a shuttle
mechanism within the unit. Some
advantages of this unit are:
Fast, direct, random access to all
stored items
Secure storage of items within the
unit's enclosure
Dense storage of items in a small
footprint
Better utilization of vertical building
space
Automatic presentation of the next
item to pick
Reduction of worker travel distance to
retrieve or store items
Multiple access points on the same or
multiple building floors are possible
Available with refrigerated enclosures
Carousel-type Storage & Retrieval

Systems
Carousels come in vertical and horizontal
models and have the same uses as Vertical
Lift Module-type storage and retrieval units.
Goods are stored on shelves in vertical
carousels and in bins or shelves on horizontal
carousels. The shelves or bins are linked to
each other by a chain. Like the name
implies, the units rotate in a carousel-like
manner to the appropriate item storage
location. Vertical carousels have the same
advantages as VLM-type storage systems
except for the direct, random access and
multiple access points.
CONVEYORS

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Flat belt conveyor - Flat belt conveyor is

that in which the belt runs flat on the carrying
side over straight roller type idler or a set of
idlers. Flat belt conveyors are suitable for
lower capacity, low speed requirement and
for handling unit goods or bulk material of
small lump size and higher angle of repose.
Declination is undesirable. Source: http://beltconveyorsystems.in/products/
Belt Conveyor is typically used in package
handling, raw material handling, and small
part handling. It is effectively used for
elevation change or incline/decline
applications. A more common application of
belt conveyor you might not notice is in the
check-out line at your local grocery store.
Source:
http://www.haroldsequipment.com/equipment/belt-
conveyors
Minimum Pressure Conveyor is used in
short sections of accumulation, general
transport of product, and is ideal for medium
to light loads such as package handling
applications.
Source: http://www.automatedconveyors.com/
Drag Chain is typically used for handling
extremely heavy loads, special pallet
configurations, and extremely low- to high-
temperature areas.
Source: http://sites.dksh.com/htm/620/en/Drag-
Chain-Interflex-SLE-Steel-line.htm
Roller Roller pallet conveyor is typically
used for handling extremely heavy loads and
is ideal for accumulation zones in pack out
areas.
Source: http://www.arrcoolingtowers.com/roller-
conveyors.html
Live Roller Conveyor is typically used in

general transport when product accumulation
is not required. It is also used in package
handling applications and is ideal for light- to
medium-product loads.
http://www.lewcoinc.com/conveyors/conveyors

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Diverter Source: http://www4.ncsu.edu/

Stationary or movable arms that
deflect, push, or pull a product to
desired destination
Since they do not come in contact
with the conveyor, they can be used
with almost any flat surface conveyor
Usually hydraulically or pneumatically
operated, but also can be motor
driven
Simple and low cost
Pop-Up Device Source:
One or more rows of powered rollers
or wheels or chains that pop up above
surface of conveyor to lift product and
guide it off conveyor at an angle;
wheels are lowered when products
not required to be diverted
Only capable of sorting flat-bottomed http://www4.ncsu.edu/
items
Pop-up rollers are generally faster
than pop-up wheels
Sliding Shoe Sorter Source:
Sliding shoe sorter (a.k.a. moving slat
sorter) uses series of diverter slats
that slide across the horizontal
surface to engage product and guide
http://www4.ncsu.edu/
it off conveyor
Slats move from side to side as
product flows in order to divert the
product to either side
Gentle and gradual handling of products
AUTOMATED GUIDED VEHICLES

- AGVs do not require an operator
- Good for high labor cost, hazardous, or environmentally sensitive conditions (e.g., clean-
room)
- Also termed "automated" guided vehicle
- AGVs good for low-to-medium volume medium-to-long distance random material flow
operations (e.g., transport between work cells in a flexible manufacturing system (FMS)
environment)
Two means of guidance can be used for AGV systems:
i. Fixed path: Physical guidepath (e.g., wire, tape, paint) on the floor used for guidance
ii. Free-ranging: No physical guidepath, thus easier to change vehicle path (in software), but
absolute position estimates (from, e.g., lasers) are needed to correct dead-reckoning error
a. Tow AGV
- Used to pull a train of trailers
- Automated version of a tractor trailer
Trailers usually loaded manually (early type
of AGV, not much used today)

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Source: http://www4.ncsu.edu/
b. Unit Load AGV
- Have decks that can be loaded
manually or automatically
- Deck can include conveyor or
lift/lower mechanism for automatic
loading
- Typically 4 by 4 feet and can carry 1
2,000 lb. loads Source: http://www4.ncsu.edu/
- Typically less than 10 vehicles in AGV
system
c. Assembly AGV
- Used as assembly platforms (e.g., car
chassis, engines, appliances)
- Greatest development activity during
the 1980s (alternative to AEMs)
- Typically 50100 vehicles in AGV
system
3. Industrial Trucks
This term is another broad definition that can be applied to many different types of equipment.
Such pieces of equipment do have one thing in common, though they all provide
transportation. Trucks have the capability to lift via powered or manual means, and can be
ridden upon in a drivers cab, or simply power-assisted when pushed. Such tucks can also be
steered by human intervention, or can be completely automated, following a pre-defined track
on the production floor, sunken or raised tracks, or colored strips that are laid out and sensed by
optical sensors. Such automated industrial trucks also have anti-collision technology that
senses when an employee or other obstacle is near.
Characteristics of Industrial Trucks:
Pallet/Non-Pallet: Does the truck have forks for handling pallets, or does the truck have
a flat surface on which to place loads. Non-Pallet (usually) other means required to load
truck.
Manual/Powered: Does the truck have manual or powered vertical (lifting) and/or
horizontal (travel) movement capabilities. Manual => walk => operator provides the force
needed for lifting loads and/or pushing the vehicle. Powered => on-board power source
(e.g., batteries) used for lifting and/or travel.
Walk/Ride: For non-automated trucks, can the operator ride on the truck (in either a
standing or sitting position) or is the operator required to walk with the truck during
travel. Walk => manual or powered travel possible => powered travel speed limited to a
normal walking pace. Ride => powered => travel speed can be faster than a walking
pace.
Stack/No Stack: Can the truck be used to lift loads for stacking purposes. Stack => can
also be used as no stack => more expensive to add stacking capability. No Stack may lift
a load a few inches to clear the floor for subsequent travel (e.g., pallet jack), but the
loads cannot be stacked on top of each other or on shelves.
Narrow Aisle: Is the lift truck designed to have a small turning radius or does it not have
to turn at all in an aisle when loading/unloading. Narrow Aisle => greater cost and
(usually) standing operator => less aisle space required. Counterbalance and/or straddle

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used for load support. Small turning radius => load support via straddle or reaching
capabilities. No turning required => even narrower aisle => only one-side loading
(sideloaders) or the capability to rotate the load (turret truck).
Automated: Is the truck automated so that it can transport loads without requiring an
operator. Non-Automated => direct labor cost of operator is by far the largest cost to
operate a non-automated truck. Semi-Automated => operator used to control
loading/unloading, but automated transport control (e.g., the S/R machine of a Man-on-
board AS/RS). Automated => Automated Guided Vehicle (AGV) => no direct labor cost,
but higher equipment costs.
Hand Truck
Two-Wheeled Hand Truck - Load tilted

during travel
Dolly - Three or more wheeled hand truck
with a flat platform in which, since it has no
handles, the load is used for pushing
Floor Hand Truck - Four or more wheeled
hand truck with handles for pushing or
hitches for pulling. Sometimes referred to as
a "cart" or "(manual) platform truck".
Pallet Jack - Front wheels are mounted inside the end of the forks and extend to the floor
as the pallet is only lifted enough to clear the floor for subsequent travel
Pallet restrictions: reversible pallets cannot be used, double-faced nonreversible pallets cannot
have deckboards where the front wheels extend to the floor, and enables only two-way entry
into a four-way notched-stringer pallet because the forks cannot be inserted into the notches.
Manual Pallet Jack - Manual lifting and/or

travel

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Powered Pallet Jack - Powered lifting and/or

travel
Walkie Stacker
Manual Walkie Stacker - Manual lifting

and/or travel (and straddle load support)
Powered Walkie Stacker - Powered lifting
and/or travel (and either counterbalance or
straddle load support)
Pallet Truck - Same pallet restrictions as a pallet jack

- Control handle typically tilts to allow operator to walk during
loading/unloading
- Powered pallet jack is sometimes
referred to as a "(walkie) pallet truck"
Pallet Truck
Platform Truck - used to provide support for nonpalletized loads

- Used for skid handling; platform can lift skid several inches to allow it
to clear the floor
- Greater lifting capacity compared to fork trucks because the platform
provides a greater lifting surface to support a load

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Walkie Platform Truck -

Operator walks next to truck
Floor hand truck is sometimes
referred to as a "(manual)
platform truck"
Source:
Rider Platform Truck - Operator
can ride on truck
Counterbalanced (CB) Lift Truck

- Also referred to as fork truck.
- Weight of vehicle (and operator) behind the front wheels of truck counterbalances weight
of the load (and weight of vehicle beyond front wheels); front wheels act as fulcrum or
pivot point.
- Rated capacity reduced for load centers greater than 24 in. and lift heights greater than
13 ft.
Sit-Down Counterbalanced Lift Truck -

Operator sits down; 12-13 ft. minimum aisle
width requirement
Stand-Up Counterbalanced Lift Truck -
Operator stands up, giving vehicle narrow-
aisle capability; 9-11 ft. minimum aisle width
requirement;
Narrow-Aisle (NA) Straddle Truck

- Similar to stand-up CB lift truck, except outrigger arms straddle a load and are used to
support the load instead of the counterbalance of the truck
- 7-8 ft. minimum aisle width requirement
- Less expensive than stand-up CB lift truck and NA reach truck
- Since the load is straddled during stacking, clearance between loads must be provided
for the outrigger arms
- Arm clearance typically provided through the use of load-on-beam rack storage or
single-wing pallets for load-on-floor storage

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Narrow-Aisle (NA) Straddle Truck

Narrow-Aisle (NA) Reach Truck

- Similar to both stand-up CB lift truck and NA straddle truck
- Load rests on the outrigger arms during transport, but a pantograph (scissors)
mechanism is used for reaching, thereby eliminating the need to straddle the load during
stacking
- Reaching capability enables the use of shorter outrigger arms (arms > 1/2 load depth) as
compared to NA straddle truck (arms = load depth)
- Counterbalance of the truck used to support the load when it extends beyond the
outrigger arms
- Although the NA reach truck requires slightly wider aisles than a NA straddle truck since
its outrigger arms do not enter a rack during storage, it does not require arm clearance
between loads (arm clearance is still required when the truck must enter a storage lane
when block stacking or drive-in or -through racks are used)
- Extended reaching mechanisms are available to enable double-deep storage
Narrow-Aisle (NA) Reach Truck

Turret Truck
- Greater stacking height compared to other narrow-aisle trucks (40 ft. vs. 25 ft.), but
greater investment cost
- Forks rotate to allow for side loading and, since truck itself does not rotate during
stacking, the body of the truck can be longer to increase its counterbalance capability
and to allow the operator to sit
- Can function like a sideloader for transporting greater-than-pallet-size load
Operator-Down Turret Truck - Operator not

lifted with the load; 5-6 ft. minimum aisle
width requirement
Operator-Up Turret Truck - Operator lifted
with the load to allow precise stacking and
picking; 5-7 ft. minimum aisle width
requirement
Order Picker

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- Similar to NA straddle truck, except operator lifted with the load to allow for less-than-
unit-load picking
- Typically has forks to allow the truck to be used for pallet
stacking and to support a pallet during less-than-pallet-load
picking
- "Belly switch" used for operator safety during picking
Order Picker
Sideloader
- Forks mounted perpendicular to direction of travel to allow for side loading and straddle
load support
- Can be used to handle greater-than-pallet-size loads (e.g., bar
stock)
Sideloader
Tractor-Trailer
- Non-load-carrying tractor used to pull a train of
trailers (i.e., dollies or floor hand trucks)
- Extends the transporting capacity of floor hand
trucks
- Typically used at airports for baggage handling
Tractor-Trailer
Personnel and Burden Carrier

- Non-load-carrying vehicle used to transport personnel within a facility (e.g., golf cart,
bicycle, etc.)
Personnel and Burden Carrier


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Automatic Guided Vehicle (AGV)
Bulk Handling Material Equipment

Materials Handling Equipment that falls into the bulk material handling category is used to
control loose materials in bulk form such as food or liquid. Equipment such as conveyor belts or
elevators are designed to move large quantities of material in loose form, or in packaged form,
through the use of drums and hoppers.
Some equipment used in Bulk Handling
Stackers - Stackers are bulk stockpiling

machines that are used to stack material in
stockyards in different shapes according to
specific requirements.
Source: http://www.ameco.eu.com/our-
products/stackers/
Reclaimers - These devices work closely
with stackers. Reclaimers are also large
pieces of machinery. They are used to
recover bulk material that has been placed in
a stockpile. Reclaimers often use bucket
wheels to recover the material from
stockpiles and, like stackers, are capable of
moving horizontally, vertically, and
rotationally. The majority of reclaimers used
today are computer automated.
Source: http://www.zyfzg.com/82.html
Bucket elevators - Elevating products to
processing or storage is easy with our
industrial duty bucket elevators
Source:http://www.ashoka.cc/material-handling-
equipment.html
Hoppers - Hoppers are wide, bin-like entries : https://www.rouramh.com/
that help feed bulk materials into other
machines. Generally, a hopper is open at the
top and it tapers at the bottom to assist with
feeding the machine.
REFERENCES
Anon, (2017). Material Handling Systems. [online] Available at:
http://www2.isye.gatech.edu/~mgoetsch/cali/logistics_systems_design/material_handling_systems/materi
al_handling_systems.pdf [Accessed 12 Feb. 2017].

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Bayt.com. (2017). What is the Types of Material Handling Equipment?. [online] Available at:
https://www.bayt.com/en/specialties/q/184810/what-is-the-types-of-material-handling-equipment/
[Accessed 12 Feb. 2017].
Galecia.com. (2017). Automated Materials Handling: More Information | The Galecia Group. [online]
Available at: http://galecia.com/content/automated-materials-handling-more-information [Accessed 12
Feb. 2017].
Isddd.com. (2017). Automated Storage and Retrieval Systems | Integrated Systems Design. [online]
Available at: http://www.isddd.com/storage-retrieval-systems [Accessed 12 Feb. 2017].
Kaseconveyors.com. (2017). Belt Conveyors | Screw Conveyors | Bucket Elevators | Bulk Material
Handling Equipment Manufacturer. [online] Available at: http://www.kaseconveyors.com/ [Accessed 12
Feb. 2017].
Lom200704.blogspot.com. (2017). Material Handling Equipment: Goals of Material Handling. [online]
Available at: http://lom200704.blogspot.com/2007/01/goals-of-material-handling.html [Accessed 12 Feb.
2017].
Materials Handling. (2017). 1st ed. [ebook] Available at: http://discovery.bits-

pilani.ac.in/dlpd/courses/coursecontent/courseMaterial/mmzg511/MOML12.pdf [Accessed 12 Feb. 2017].
S.p.A., T. (2017). Bulk material handling - TENOVA. [online] Tenova.com. Available at:
http://www.tenova.com/products-technologies/mining/bulk-material-handling/ [Accessed 12 Feb. 2017].
San Jose, D., Thang, S. and Muhammad, I. (2017). Selection of Material Handling Equipment. [online]
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Materials Handling

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Materials Handling

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MATERIAL HANDLING

Factors to consider in Selecting the Material Handling Equipment:

2. Layout and Characteristic of the building

-ABANADOR ASA PATENIA

Materials should move as short distance as possible

Increase the size of materials handled

Mechanize /Automate Material Handling

Maintain/Improve material handling ratios

Increase throughput by using automated material handling equipment

3. Promote increase use of facilities

Increase cubic utilization

Purchase versatile equipment

Standardize material handling equipment

-ABANADOR ASA PATENIA

Principles of Material Handling

II. MATERIAL HANDLING SYSTEM EQUATION

Why What Where + When How + Who

-ABANADOR ASA PATENIA

Potential to automate is the elimination of direct labor by substituting capital equipment

o Order selection systems

o Automated storage and retrieval system (AS/RS)

The mechanical equipment used in AMH systems includes:

-ABANADOR ASA PATENIA

o stackers and unstackers

labor capability: machine

Most existing material handling equipment is only semi-automated because a human

High fixed cost, low variable cost with low flexibility

o Automated guided vehicles (AGV)

Build and breakdown unit loads

Offers selected benefits of automation without substantial capital investment

Main drawback is accountability regarding work assignment

-ABANADOR ASA PATENIA

Use lift trucks, RFID scanners and data collection terminals

o Pick-to-light carousel system

1. Storage And Handling Equipment

Racks, such as pallet racks, drive-through or

-ABANADOR ASA PATENIA

An engineered system is one that is typically

-ABANADOR ASA PATENIA

Unit Load Automated Storage & Retrieval

Vertical Lift Module (VLM) Storage

Carousel-type Storage & Retrieval

-ABANADOR ASA PATENIA

Flat belt conveyor - Flat belt conveyor is

Live Roller Conveyor is typically used in

-ABANADOR ASA PATENIA

Diverter Source: http://www4.ncsu.edu/

AUTOMATED GUIDED VEHICLES

Two means of guidance can be used for AGV systems:

-ABANADOR ASA PATENIA

Characteristics of Industrial Trucks:

-ABANADOR ASA PATENIA

Two-Wheeled Hand Truck - Load tilted

Manual Pallet Jack - Manual lifting and/or

-ABANADOR ASA PATENIA

Powered Pallet Jack - Powered lifting and/or

Manual Walkie Stacker - Manual lifting

Pallet Truck - Same pallet restrictions as a pallet jack

Platform Truck - used to provide support for nonpalletized loads

-ABANADOR ASA PATENIA

Walkie Platform Truck -

Counterbalanced (CB) Lift Truck

Sit-Down Counterbalanced Lift Truck -

Narrow-Aisle (NA) Straddle Truck