POWER SYSTEM INSTITUTE

REVIEW AND TRAINING SPECIALIST

2nd Flr. SMART Office, Berenguer Building
Sorsogon City

The Trip Lever Mechanism

The Trip Level Mechanism

Fig. 7-17 shows how the trip level mechanism works on a

tub drain. In order to adjust the trip lever mechanism,
remove the screws that hold the overflow plate and pull
the entire linkage forward through the hole in the tub.
Next, loosen the locknut found at the base of the yoke
and then return the threaded rod clockwise to raise the
plunger and counterclockwise to lower the plunger. Then
tighten the locknut after making the adjustment. Several
adjustments may be necessary to get the correct linkage
length to ensure that the plunger will seal and open
correctly. Too long a linkage will seal the drain but not
allow proper drainage when opened and too short a
linkage will prevent proper sealing of the drain and allows
water to run out of the tub

Fig. 7-17.Trip lever Mechanism IN Bathtub (Courtesy Plumb Shop)

Replace the trip level mechanism when it is no longer working properly and cannot be adjusted to stop the
flow of water from the tub. Remove the screws holding the overflow plate and carefully pull the entire linkage
out through the overflow opening. The linkage is hinged to allow easy removal. Attach new linkage to the trip
level and slip it into overflow tube through the tub opening. Lower the linkage carefully until the plunger seats
up itself properly. It may be necessary to adjust the
length of the new linkage as described in the
preceding paragraph to ensure proper opening and
sealing of the drain.

Adjusting and Repairing the Pop-up Drain

The trip lever mechanism for pop-up drains is similar

to the trip lever drain (Fig. 7-18). However, it ends in a
spring rather than a plunger. The spring sets on the
rocker linkage and raises or lowers the stopper. Adjust
this linkage as the same way as described for the trip
lever mechanism. If repair is indicated for the rocker
linkage, lift the stopper up and wiggle its sideways,
then gently pull the entire linkage out through the tub
drain hole. When you replace the linkage, make sure
the bottom curve of the rocker arm face down.

Fig. 7-18 pop-up drain mechanism in

bathtub

Shower-Tub Diverters

Shower-tub diverters are similar to that shown in Fig. 7-19. A diverter functions in the same manner as a
faucet. For stem type diverters, turning the handle causes the stem to remove into the valve seat and
redirect the water to the shower head.
 POWER SYSTEM INSTITUTE
REVIEW AND TRAINING SPECIALIST
2nd Flr. SMART Office, Berenguer Building
Sorsogon City

The Trip Lever Mechanism

Fig. 7-19 Cutaway view of a tub-shower diverter

Repair of Shower and Basin Faucets, Valves and Spouts

Repairing the Ball-type Tub and Shower Faucets
After turning off the water supply valves, drain the lines by turning on the faucet handles. For the lever-style
handles, locate the set screw holding the handle, and loosen and carefully pry the handle of the stem or use
the faucet handle puller

Fig. 7-20 Exploded View of Tub and Shower Faucets

Round-style handles first require the removal of the decorative cap (Fig. 7-20), then the removal of the
screw. Next, pry off the handle. Cover the cap with tape to protect the finish, and use pliers to unscrew it
counterclockwise. Then lift out the cam assembly and ball. Use a pencil or sharp tool to lift out the seats and
springs. Check all parts for wear and damage and
replace where necessary. On reassembling, be sure
that the slot in the ball slips into the pin in the valve
body and that the lug on cam assembly slides into
the slot of the valve body. Screw the cap on
clockwise and replace the handle. Turn on the water
and check for the leaks. Tighten the cap further as
leaks develop.

FIG. 7-21 Exploded view of cartridge-

type shower and bath valves
 POWER SYSTEM INSTITUTE
REVIEW AND TRAINING SPECIALIST
2nd Flr. SMART Office, Berenguer Building
Sorsogon City

The Trip Lever Mechanism

Cartridge-Type Shower and Bath Valves
To repair and replace the shower bath valves, turn
of the water supply and drain the lines by turning on
the faucet handle. Pry off the decorative cap and
remove the handle screws. Remove the handle and
escutcheon. Remove the retainer clip with the pair
of pliers and pull the cartridge out of the faucet body
(Fig. 7-21). Be sure to note the position of the ears
on the cartridge so that they are positioned correctly
during reassembly. Check the O-rings and cartridge
for wear or damage and replace where necessary.
Reverse the procedure for reassembly. Turn on the
water and check for leaks.

Shower and Bath Valve Repair

Repairing and replacing the shower and bath valve
can be accomplished with the aid of the exploded
view shown in Fig. 7-22. A faucet puller may be
needed if the handle is corroded.

Fig 7-22 Exploded view of shower and bath valve

Replacing the Tub Spout

A fig 7-23 show how the tub spouts is removed using a hammer
handle. Dont use excessive force as it could crack the spout.
Do not use Teflon thread, tape, or pipe dope when installing a
plastic tub spout.

Shower head
Fig. 7-24 shows the shower head and how it can be
disassembled and reassembled. Be careful not to scratch the
chrome finish. Clean the inside of the shower head with a
solution of white vinegar and water to remove mineral deposits.
Use pipe dope or pipe tape on the shower arm and screw the
shower head on clockwise.
Fig. 7-23 using a hammer handles to
remove a tub spout

Fig 7-24 exploded view of shower head

Piping on drawings. Piping is generally shown on drawings by a single line. Valves and fittings symbols are
used only for supply piping and are not use for water lines. Specification designates joint types. Exact pipe
length runs are in the field at the job site. A single line pipe symbol on the plans between fixtures is for the
purpose of giving pipe location. Pipe runs are identified for nominal size by placing the printed figure size
next to the pipe with an arrowhead extending to the pipe. A new dimension is given whenever a pipe
changes size.

Cold water pipng. Cold water supply pipes are identified by a heavy dashed line consisting of alternate long
and short dashes as illustrated in fig. 2-2
 POWER SYSTEM INSTITUTE
REVIEW AND TRAINING SPECIALIST
2nd Flr. SMART Office, Berenguer Building
Sorsogon City

The Trip Lever Mechanism

Hot water piping. Hot water supply pipes are shown on drawings by a single heavy dashed line consisting
of a long dash series or series of short dashes and labeled as indicated in Fig. 2-2

Drainage lines. Drainage or waste pipe in indicated on drawings by a heavy solid line. Fig 2-2 shows a
drainage line drawing symbol

Vent stacks. On plumbing drawings, a vertical vent stacks appear in section and as shown as circles drawn
to scale. They may also appear as heavily broken evenly spaced solid lines as shown in Fig. 2-2.

Drawing legends. Plumbing instructions or symbols are generally organized under the heading. Legend
an placed in a convenient location on the plumbing drawing.

Vertical Views. Vertical piping views are used only to clarify complicated piping system. Sections and
elevations are then shown on the drawing.

Toilets
The toilet or water closet is the most important of all the sanitary fixtures. It is the most complicated of all
fixtures and the least understood. Remember this rule of thumb: the more water you see in the bowl, the
better the closet. A large water surface tells you many things- the closet has positive siphon-jet action; it has
a strong flushing action; and there is a deep water seal to guard against obnoxious gases. The toilet`s
construction, installation and operation are important factors in determining the well-being and health of a
buildings occupants
4 general types of toilet bowls
1. Siphon jet
2. Reverse trap
3. Blowout
4. Washdown

Siphon Jet
The powerful, quick and relatively quiet action of the siphon-jet bowl combined with its large water surface
(A) and deep water seal (B) contribute to its general recognition by sanitation authorities as the premier type
of closet bowl. The siphon jet bowl is a logical choice for most exacting installation (Fig. 7-25)

Fig. 7-25 A siphon jet water closet

 POWER SYSTEM INSTITUTE
REVIEW AND TRAINING SPECIALIST
2nd Flr. SMART Office, Berenguer Building
Sorsogon City

The Trip Lever Mechanism

Reverse Trap
The flushing action and general appearance of the reverse trap
bowl are similar to the siphon jet. However, the water surface,
depth of seal, and size of trapway are smaller.

Fig.7-26 the reverse trap water closet

Riser Diagrams. Riser diagrams are elevations or perspective views showing stacks and risers as
illustrated in Fig 2-3. Generally, riser diagrams are shown only for complicated job.

Fig. 2-3 a riser diagram showing stack venting for one bath group

Drawing installation details

Plumbing drawing installation details are not generally placed on the plumbing drawings. Specification
indicates type and quality of fixtures, piping and fittings. Tradesmen will install materials in accordance with
standard trade practices, drawing and specification instructions, and local plumbing code instructional
requirements.
 POWER SYSTEM INSTITUTE
REVIEW AND TRAINING SPECIALIST
2nd Flr. SMART Office, Berenguer Building
Sorsogon City

The Trip Lever Mechanism

Table 1-3 Commercial Pipe Sizes and wall Thicknesses

Nomi Outsi Nominal Wall Thickness for

nal de
Extr
Pipe Diam Sched
Sche
Sche
Sch
Stand Sche Sche a Sche
Sche Sche
Sched.
Sche XX
d. ed d. d. d. stro
Size eter . 5*
10*
d. 20
30
ard d. 40 d. 60 stro d. 80
100 120
140
160 ng
ng

4 4.5 0.083 0.120 - - 0.237 0.237 - 0.337 0.337 - 0.438 - 0.531 0.674

5 5.563 0.109 0.134 - - 0.258 0.258 - 0.375 0.375 - 0.500 - 0.625 0.75

6 6.625 0.109 0.134 - - 0.280 0.280 - 0.432 0.432 - 0.562 - 0.718 0.684

8 8.625 0.109 0.148 0.250 0.277 0.322 0.322 0.406 0.500 0.500 0.593 0.718 0.812 0.906 0.875

10 10.75 0.134 0.165 0.250 0.307 0.365 0.365 0.500 0.500 0.593 0.713 0.843 1.000 1.125 -

12 12.75 0.156 0.180 0.250 0.330 0.375 0.406 0.562 0.500 0.687 0.843 1.000 1.125 1.312 -

14 O. D 14.0 - 0.250 0.312 0.375 0.375 0.438 0.593 0.500 0.750 0.937 1.093 1.250 1.406 -

16 O.D 16.0 - 0.250 0.312 0.375 0.375 0.500 0.656 0.500 0.843 1.031 1.218 1.438 1.593 -

18 O.D 13.0 0.250 0.312 0.438 0.375 0.562 0.750 0.500 0.937 1.156 1.375 1.562 1.781 -
-
20 O.D 20.0 0.250 0.312 0.500 0.375 0.593 0.812 0.500 1.031 1.281 1.500 1.750 1.968 -

22 O.D 22.0 - 0.250 - - 0.375 - - 0.500 - - - - -

-2.062
24 O.D 24.0 - 0.250 0.375 0.562 0.375 0.687 0.968 0.500 1.218 1.531 1.812 2.343 -

26 O.D 26.0 - - - - 0.375 - - 0.500 - - - - - -

30 O.D 30.0 - 0.312 0.500 0.625 0.375 - - 0.500 - - - - - -

34 O.D 34.0 - - - - 0.375 - - 0.500 - - - - - -

36 O.D 36.0 - - - - 0.375 - - 0.500 - - - - - -

42 O.D 42.0 - - - - 0.375 - - 0.500 - - - - - -

POWER SYSTEM INSTITUTE
REVIEW AND TRAINING SPECIALIST
2nd Flr. SMART Office, Berenguer Building
Sorsogon City

The Trip Lever Mechanism

POWER SYSTEM INSTITUTE
REVIEW AND TRAINING SPECIALIST
2nd Flr. SMART Office, Berenguer Building
Sorsogon City

The Trip Lever Mechanism

POWER SYSTEM INSTITUTE
REVIEW AND TRAINING SPECIALIST
2nd Flr. SMART Office, Berenguer Building
Sorsogon City

The Trip Lever Mechanism