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TIGHTENING TORQUE
23.5N.m (17.3 lbf. ft)
SEMS BOLT
B TERMINAL
M-1 :
STARTER MOTOR HARNESS (UPPER)
REMOVE AND CANCEL THE HARNESS OF
ATTACHMENT FOR SC TERMINAL
TIGHTENING TORQUE
23.5N.m (17.3 lbf. ft)
SEMS BOLT DETAIL A
STARTER CABLE
HARNESS (UPP)
ALTERNATOR (L, R)
TIGHTENING TORQUE
TIGHTENING TORQUE 9.6N.m (7.1 lbf. ft)
3.3~4.4N.m (2.4~3.3 lbf. ft) CLIP
FIX A HARNESS WITH CLIP ALTERNATOR (B) SEMS BOLT
ON BRACKET OF
ENGINE ACCESSORY
CLIP
HARNESS (ENGINE SUB)
FIX A WHITE TAPING
SW-7 : HARNESS (UPP) TIGHTENING TORQUE
SEMS BOLT 3.3~4.4N.m (2.4~3.3 lbf. ft)
FIX THE PLATE TO ENGINE OIL PRESS SW
CLIP
ENGINE BRACKET SEMS BOLT
TIGHTENING TORQUE
25.5N.m (18.8 lbf. ft)
DETAIL OF ALTERNATOR
2-100
2. CONSTRUCTION & FUNCTION
TO ATT HARNESS
UPPER HARNESS
STARTER CABLE
INSTALL THE CABLES TO TERMINALS
SO AS TO AVOID INTERFERENCE INSERT HARNESS IN
WITH CAP AND BRACKET SLIT OF INSULATION
TO RADIATOR COOLANT LEVEL SW.
GROUND FLOOR
BATTERY TO ENG ROOM RIGHT
GROUND CABLE
SEMS BOLT P - 31 FLOOR HARNESS GROUND
CONNECT SEMS BOLT TUNER
AFTER CHECKING ATTACHMENT BOOST SWITCH (RH) BATTERY RELAY CLIP
CLIP CLIP TO CAB TO AIR FILTER CLIP
NO PAINT IS HERE FIX WHITE ECU HARNESS BOX FIX WHITE TAPING
NOTE 2 HORN SWITCH (RH) CLOGGING SW. E-10 :
TAPING TO SOLENOID POSITION
HORN SWITCH (LH) RECEIVER DRIER
POSITION BLOCK
GROUND CABLE BATTERY RELAY ATTACHMENT BOOST SWITCH (LH)
BATTERY CABLE
CABLE TO ATT HARNESS TO AIR FILTER CLOGGING SW.
WASHER MOTOR B TO RECEIVER DRYER TO BATTERY RELAY BOX
CLIP TO ENGINE
NOTE 1 TO SWING FLASHER
CLIP
DETAIL OF BATTERY FIX WHITE TAPING STARTER
POSITION CABLE
2-101
2. CONSTRUCTION & FUNCTION
SE-28 :
GLOW RELAY TIGHTENING TORQUE PRESS SENSOR :
C TERMINAL
CONNECT TO 3.8N.m (2.8lbf.ft) EXTRA PRESS (OPT)
2P CONNECTOR B TERMINAL USE NUT OF ATTACHED
FOR HARNESS STARTER RELAY
OF ATTACHED CLIP
FIX A HARNESS BY CLIP
FIX WITH THE CLIP ON SOL. BLOCK BEHIND
CLIP
WHEN THERE IS NO OPTION
STARTER RELAY OF SE-28, 29, SV-13,
TIE UP THIS HOSE HERE CLIP
FIX A HARNESS OF CLIP
SV-13 : ON PIPE METAL FITTING
CLIP INSTALL THE LOCK OF
THE FUSE BOX COVER UPWARD OPT SELECTOR SOL
CLIP
FIX WHITE TAPING
POSITION
CLIP
UPPER HARNESS FIX A HARNESS
SE-23 : ON GUARD
TO GUARD PRESS SENSOR :
CLIP SE-22 : PUMP P2
FIX CONNECTOR PRESS SENSOR :
TO THE BRACKET PUMP P1
VIEW
BATTERY RELAY
VIEW
2-102
2. CONSTRUCTION & FUNCTION
C-1 :
CAB SUB HARNESS
MECHATRO CONTROLLER
34P CONNECTOR 32P CONNECTOR 31P CONNECTOR C-8 :
ENGINE CONTROLLER CONNECT THE "CNT-2" TAGGED
WITH "CN-1F" TAG WITH "CN-3F" TAG WITH "CN-5F" TAG
CONNECTOR WITH FLOOR HARNESS
35P (A) CONNECTOR 35P (B) CONNECTOR
WITH "CN-2F" TAG WITH "CN-4F" TAG
VIEW
CONNECT WITH
C-1 : MECHATRO CONTROLLER CONNECT CONNECTOR CONNECT CONNECTOR
BLUE CONNECTOR TO
WITH "CN4-2" WITH "CN1"
ACCELERATION
TAG OF ITEM 1 : HARNNESS TAG OF ITEM 1 : HARNNESS
EMERGENCY VOLUME
SET A WHITE TAPING PART OF UPP HARNESS
TO WHITE TAPING PART OF FLOOR HARNESS.
AND FIX TO FLOOR HARNESS. CLIP
31P CONNECTOR 17P CONNECTOR CONNECT 1P CONNECTOR TO CAB SUB HARNESS R-19 :
16P CONNECTOR
TAG : CNT-3 FLASHER RELAY
28P CONNECTOR 24P CONNECTOR
FIX WHITE TAPING POSITION OF UPPER HARNESS
VIEW AND ECU HARNESS TO THE FLOOR HARNESS WITH CLIP
CLIP
CLIP
FLOOR HARNESS
TIE UP UPPER HARNESS,
FLOOR HARNESS,
ECU HARNESS AND
C-8 : CAB SUB HARNESS
ENGINE CONTROLLER
2-103
2. CONSTRUCTION & FUNCTION
TO STARTER
TIE UP CORRUGATED PART OF
CLIP HARNESS WITH SWITCH USING
PLASTIC TIE
CLIP
VIEW
CLIP
FIX WHITE TAPING POSITION FIX WHITE TAPING POSITION
CLIP
FIX A HARNESS OF
CLIP ON GUARD UPPER HARNESS
STARTER CABLE
VIEW
AIR FILTER CLOGGING SW. INST VIEW
2-104
2. CONSTRUCTION & FUNCTION
TIGHTENING TORQUE
28.5N.m (21.0lbf.ft)
CLIP
GLOW
ALTERNATOR (B)
INSTALL THE TERMINAL OF TIGHTENING TORQUE FIX A CONNECTOR BY ENG. HARNESS
UPP HARNESS IN THIS DIRECTION. 3.2 ~ 4.4N.m (2.4 ~ 3.2lbf.ft) ACCESORIES CLIP ON BRACKET
ENGINE CLIP TO STARTER MOTOR
ACCESSORIES HARNESS
TO STARTER MOTOR AND GLOW
GROUND
ENGINE GROUND CABLE
FIX A CONNECTOR
CLIP ON BRACKET
CLIP
CLIP
CLIP
CLIP
FIX WHITE TAPING
POSITION
UPPER HARNESS
STARTER CABLE
CLIP
CLIP UPPER HARNESS ECU HARNESS CLIP FIX WHITE TAPING
VIEW (DETAIL OF ALTERNATOR) FIX WHITE TAPING POSITION
POSITION
ENGINE GROUND CABLE
VIEW VIEW
TIGHTENING TORQUE
12 ~ 15N.m (8.9 ~ 11.1lbf.ft)
CLIP
FIX A WHITE TAPING
OF HARNESS BY
VIEW
CLIP ON BRACKET UPPER HARNESS
2-105
2. CONSTRUCTION & FUNCTION
CLIP
L-2 :
DECK WORK
LIGHT (RH) CLIP
SE-15 : E-13 :
FUEL SENSOR TRAVEL ALARM
CONNECT A HARNESS FIX WHITE TAPING POSITION
INSIDE OF CAP CLIP
INSTALL THE "ALARM"
TAGGED CONNECTOR
ON BRACKET
UPPER FLAME
CLIP
CLIP
FIX A HARNESS IT THROUGH
UNDER THE BRACKET OF
CLIP SW-28 : FASTEN HARNESS
WATER SEPARATOR SW.
FIX WHITE TAPING
POSITION
CLIP
FIX TO UPP HARNESS
CLIP DETAIL A
FIX WHITE TAPING
POSITION
C-1 :
SV-3 :
MECHATRO CONTROLLER E-1 :
TWO-SPEED SELECT SOL.
PSV-B:P2 FUSE AND RELAY BOX SW-16 :
SV-1 : ARM TWO-SPEED INVERSE PROPORTIONAL SOL. FIX ENGINE ROOM LIGHT
SV-2 :
SWING PARKING BRAKE SOL. CONNECTOR TO THE BRACKET
POWER BOOST SOL. PSV-C :
SV-4 : TRAVEL STRAIGHT PROPORTIONAL SOL.
LEVER LOCK SOL. PSV-D :
P1 UNLOAD PROPORTIONAL SOL. CAB SUB HARNESS
PSV-A :
CONNECT TO ROTATION
WHITE TAPING POSITION ARM TWO-SPEED INVERSE PROPORTIONAL SOL.
PARKING RELEASE SW.
CLIP
FIX UPPER HARNESS AND "CNT-2" WITH TAG, CONNECTOR OF
ECU HARNESS TO THE FLOOR HARNESS CONNECT TO FLOOR HARNESS CLIP
FIX A HARNESS WITH
CLIP ON HOLE OF
FIX WHITE TAPING POSITION OF GUARD
UPPER HARNESS AND ECU HARNESS
TO THE FLOOR HARNESS
TIE UP UPPER HARNESS,
FLOOR HARNESS,
CLIP UPPER HARNESS
ECU HARNESS AND
FIX WHITE TAPING POSITION CAB SUB HARNESS
FLOOR HARNESS
ECU HARNESS
VIEW
2-106
2. CONSTRUCTION & FUNCTION
2.9.2 BOOM HARNESS ASSY (SK330-8) 2.9.3 INSTALLING BOOM LIGHT (SK330-8)
BOOM HARNESS ASSY LC15E00008F1 (05) INSTALLING BOOM LIGHT LC80E00004F1 (04)
ITEM NAME PARTS No. Q'TY REMARKS ITEM NAME PARTS No. Q'TY REMARKS
1 HARNESS 2479Z3130D1 1 BOOM HARNESS 1 LIGHT YW80S00001F1 2
TO UPPER
HARNESS POINT THIS LAMP TO BUCKET BOTTOM CENTER.
INSTALL THE LAMP SO THAT THE LIGHT BEAM POINTS THE
BOTTOM OF BUCKET, IN THE CONDITION THAT AREM IS
EXTENDED FULLY (ARM OUT) AND BUCKET IS CLOSED FULLY. 1
TIGHTENING TORQUE
18.6N.m (13.7lbf.ft)
SECTION AA
2-107
2. CONSTRUCTION & FUNCTION
2.9.4 INSTALLING BOOM CYL. LIGHT (SK330-8) 2.9.5 FLASHER LAMP INSTALL (SK330-8)
INSTALLING BOOM CYL. LIGHT LC80E00003F1 FLASHER LAMP INSTALL LC80E00011F1 (02)
ITEM PART NAME PART No. Q'TY REMARKS ITEM PART NAME PARTS No. Q'TY REMARKS
1 LIGHT YT80S00002F1 1 1 FLASHER LAMP YM80S00001F1 1 FOR LH
2 FLASHER LAMP YM80S00001F2 1 FOR RH
1 2
2-108
2. CONSTRUCTION & FUNCTION
TIGHTENING
TORQUE
23.5N.m
(17.3lbf.ft)
SEMS BOLT
E-13 :
TRAVEL ALARM
1
UPP
HARNESS
VIEW
SW-13 :
TRAVEL ALARM SW.
CONNECT WITH NAME TUBE OF "ALARM"
3
4
TRAVEL ALARM RELAY
2-109
2. CONSTRUCTION & FUNCTION
HARNESS (ECU)
ENGINE HARNESS ASSY LC16E00010F1 (02)
ENGINE ACCESSORY
FIX A HEATER HOSE AND
ITEM PART NAME PART No. Q'TY REMARKS AIR CON. ACCESSORY
FIX AN AIR CON. ACCESSORY HARNESS BY CLIP OF INT
1 HARNESS LC16E01029P2 1 ENGINE SUB HARNESS OF CLIP TO HOLE
OF AIR COMPRESSOR
20 HARNESS LC16E01028P1 1 AIR CONDITIONER SUB CLIP
B TERMINAL
FIX A HEATER HOSE AND
AIR CON. ACCESSORY
HARNESS BY CLIP
NEAR THE BRED.
CLIP
CLIP
TIGHTENING TORQUE INSTALL BOLT AND BOLT OF
25.5N.m (18.8lbf.ft) AIR COMPRESSOR TOGHETHER AIR CON. SUB HARNESS
STARTER CABLE
TIGHTENING TORQUE
3.2 ~ 4.4N.m (2.4 ~ 3.2lbf.ft)
ALTERNATOR (B)
HARNESS
(ENGINE SUB)
ALTERNATOR (L, R)
SW-7 :
ENG. OIL PRESS. SW.
ENGINE SIDE
FIX THE PLATE TO
ENGINE BRACKET
TIGHTENING TORQUE
25.5N.m (18.8lbf.ft) E-2 : ALTERNATOR
2-110
2. CONSTRUCTION & FUNCTION
30
40
NOTE
1. Apply oil for refrigerant R134a to the
27 8 O-rings of all air-conditioner hose fittings.
8 2. Refrigerant volume : 900 50g
3. T : Tightening torque N.m(lbf.ft)
8 58
25 6
24
8
6
24
5
8
A
12
55
2
13
6
24 INITIAL BELT TENSION
54 When the belt is pushed by the 25
force of 28N, adjust the
4 deflection of L part to be 6mm.
39
8 22
51
JAM NUT FOR 18
TENSION PULLEY 20
T=46.1(33) 25
5
2 10
11 21
16
3
6 L
59
9
25 10
25 33
49 23
A 25
9 1
32 10
15
35 52 50
53
5
7 13
25
25
8 25
17 25
3 12
6
56 14
57
23
34 56
57
Fig. 2-24
2-111