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2.

CONSTRUCTION & FUNCTION

2.8.13 ENGINE HARNESS ASSY (SK200-8)

E-11 : HARNESS (ECU)


ENGINE HARNESS ASSY LQ16E00010F1 (03)
AIR COMPRESSOR ENGINE ACCESORY
CLUTCH
ITEM PART NAME PART No. Q'TY REMARKS
1 HARNESS LQ16E01015P1 1 ENGINE SUB
M-1 :
STARTER CABLE STARTER MOTOR

TIGHTENING TORQUE
23.5N.m (17.3 lbf. ft)
SEMS BOLT

B TERMINAL

M-1 :
STARTER MOTOR HARNESS (UPPER)
REMOVE AND CANCEL THE HARNESS OF
ATTACHMENT FOR SC TERMINAL

TIGHTENING TORQUE
23.5N.m (17.3 lbf. ft)
SEMS BOLT DETAIL A
STARTER CABLE

HARNESS (UPP)

ENGINE GROUND CABLE

COOLANT THERMO SENSOR (ECU) COOLANT THERMO SENSOR (ECU)

ALTERNATOR (L, R)

TIGHTENING TORQUE
TIGHTENING TORQUE 9.6N.m (7.1 lbf. ft)
3.3~4.4N.m (2.4~3.3 lbf. ft) CLIP
FIX A HARNESS WITH CLIP ALTERNATOR (B) SEMS BOLT
ON BRACKET OF
ENGINE ACCESSORY
CLIP
HARNESS (ENGINE SUB)
FIX A WHITE TAPING
SW-7 : HARNESS (UPP) TIGHTENING TORQUE
SEMS BOLT 3.3~4.4N.m (2.4~3.3 lbf. ft)
FIX THE PLATE TO ENGINE OIL PRESS SW
CLIP
ENGINE BRACKET SEMS BOLT
TIGHTENING TORQUE
25.5N.m (18.8 lbf. ft)

ENGINE SUB HARNESS


UPPER HARNESS
ALTERNATOR
E-2 :
ALTERNATOR

VIEW CONNECT UPP HARNESS

DETAIL OF ALTERNATOR

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2. CONSTRUCTION & FUNCTION

2.9 ELECTRICAL EQUIPMENT AND HARNESS LAYOUT (SK330-8)


2.9.1 UPPER HARNESS ASSY (1/6) (SK330-8)
L-2 : SE-28 : SE-5 :
UPPER HARNESS ASSY LC13E00031F1 (07) DECK WORKING PRESS. SENSOR : CLIP FIX WHITE TAPING POSITION
PRESS. SENSOR :
LIGHT RIGHT SWING SV-11 :
EXTRA PRESS SW-28 :
ITEM PART NAME PART No. Q'TY REMARKS NOTE 5 EXTRA PRESS.RELEASING SOL
SE-15 : WATER SEPARATOR SW.
1 HARNESS LC13E01184P2 1 UPPER FUEL SENSOR TO TRAVEL ALARM

2 CABLE LC13E01145P2 1 BATTERY ~ BATTERY PSV-P2 : PUMP 2 PROPORTIONAL SOL.


3 CABLE LC13E01176P2 1 BATTERY ~ RELAY SE-23 : PRESS. SENSOR : PUMP P2
M-8 :
4 CABLE LC13E01245P1 1 BATTERY ~ GROUND GREASE PUMP
SE-22 : PRESS. SENSOR : PUMP P1
5 CABLE LC13E01175P2 1 STARTER
PSV-P1 : PUMP 1 PROPORTIONAL SOL.
6 HARNESS LC13E01185P2 1 ECU HARNESS
48 CABLE LE13E01006P1 1 FLOOR GROUND UPPER HARNESS

51 CABLE LC13E01177P1 1 ENGINE GROUND


A SE-13 :
54 CABLE LC13E01180P2 1 GROW RELAY ~ STARTER RELAY C ENGINE SPEED
E-6 : HORN LOW SENSOR
E-5 : HORN HIGH TO HARNESS
OF ENGINE
CLIP

TO ATT HARNESS

UPPER HARNESS
STARTER CABLE
INSTALL THE CABLES TO TERMINALS
SO AS TO AVOID INTERFERENCE INSERT HARNESS IN
WITH CAP AND BRACKET SLIT OF INSULATION
TO RADIATOR COOLANT LEVEL SW.
GROUND FLOOR
BATTERY TO ENG ROOM RIGHT
GROUND CABLE
SEMS BOLT P - 31 FLOOR HARNESS GROUND
CONNECT SEMS BOLT TUNER
AFTER CHECKING ATTACHMENT BOOST SWITCH (RH) BATTERY RELAY CLIP
CLIP CLIP TO CAB TO AIR FILTER CLIP
NO PAINT IS HERE FIX WHITE ECU HARNESS BOX FIX WHITE TAPING
NOTE 2 HORN SWITCH (RH) CLOGGING SW. E-10 :
TAPING TO SOLENOID POSITION
HORN SWITCH (LH) RECEIVER DRIER
POSITION BLOCK
GROUND CABLE BATTERY RELAY ATTACHMENT BOOST SWITCH (LH)
BATTERY CABLE
CABLE TO ATT HARNESS TO AIR FILTER CLOGGING SW.
WASHER MOTOR B TO RECEIVER DRYER TO BATTERY RELAY BOX
CLIP TO ENGINE
NOTE 1 TO SWING FLASHER
CLIP
DETAIL OF BATTERY FIX WHITE TAPING STARTER
POSITION CABLE

FIX WHITE TAPING


POSITION
CLIP CLIP
CLIP CLIP CLIP CLIP
TO ENGINE SPEED SENSOR FIX WHITE TAPING
UPPER HARNESS POSITION
TO TRAVEL ALARM
ECU HARNESS
NOTES: (4) UNLESS OTHERWISE SPECIFIED, THE
(1) TIGHTENING TORQUE OF INSTALLING PROCEDURE IS SHOWN BELOW.
CLIP BATTERY TERMINALS ARE 3.4N.m (2.5lbf.ft). CLIP
(2) TIGHTENING TORQUE OF
GROUNDING CABLES ARE 10.7N.m (7.9lbf.ft).
(3) UNLESS OTHERWISE SPECIFIED
TIGHTENING TORQUE IS SHOWN BELOW. HARNESS
M8 : 23.5N.m (17.3lbf.ft)
M10 : 46.1N.m (34.0lbf.ft)
CLIP
M12 : 79.4N.m (58.6lbf.ft) (5) PLACE THE SLIT OF CORRUGATED TUBE
SECTION AA DOWNWARD AND INSTALL IT.

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2. CONSTRUCTION & FUNCTION

2.9.1 UPPER HARNESS ASSY (2/6) (SK330-8)

SEMS BOLT TIE UP CORRUGATED PART OF


FIX WITH HARNESS CLIP HARNESS WITH PRESSURE SENSOR
IN THE ELBOW USING PLASTIC TIE
TIGHTENING TORQUE SV-11 : SE-5 :
F TERMINAL
3.43N.m (2.5lbf.ft) EXTRA PRESS SOL. (OPT) PRESS SENSOR : SWING
S TERMINAL USE NUT OF ATTACHED
GLOW RELAY TIE UP HARNESS SE-29 :
WITH SOLENOID VALVE PRESS SENSOR :
GLOW RELAY ~ STARTER RELAY USING PLASTIC TIE FIX WITH THE CLIP SELECTOR DETECTION
GLOW RELAY (OPT)

SE-28 :
GLOW RELAY TIGHTENING TORQUE PRESS SENSOR :
C TERMINAL
CONNECT TO 3.8N.m (2.8lbf.ft) EXTRA PRESS (OPT)
2P CONNECTOR B TERMINAL USE NUT OF ATTACHED
FOR HARNESS STARTER RELAY
OF ATTACHED CLIP
FIX A HARNESS BY CLIP
FIX WITH THE CLIP ON SOL. BLOCK BEHIND

CLIP
WHEN THERE IS NO OPTION
STARTER RELAY OF SE-28, 29, SV-13,
TIE UP THIS HOSE HERE CLIP
FIX A HARNESS OF CLIP
SV-13 : ON PIPE METAL FITTING
CLIP INSTALL THE LOCK OF
THE FUSE BOX COVER UPWARD OPT SELECTOR SOL

BATTERY RELAY VIEW


SEMS BOLT DETAIL C (EXTRA SOL. INSTALL)
CLIP
FIX TWO HARNESS
WITH CLIP.
WHITE TAPING
TIE UP CORRUGATED PART OF
CLIP HARNESS WITH SOLENOID VALVE
CONNECT THIS CONNECT THIS USING PLASTIC TIE
TERMINAL WITH TERMINAL WITH
PSV-P1 :
STARTER CABLE BATTERY CABLE PSV-P2 : PUMP P2 PROPORTIONAL SOL.
PUMP P1
TIGHTENING TORQUE TIGHTENING TORQUE
PROPORTIONAL SOL. TIE UP CORRUGATED PART OF
7.8N.m (5.8lbf.ft) MAX 7.8N.m (5.8lbf.ft) MAX TO PUMP
HARNESS WITH PRESSURE SENSOR
USING PLASTIC TIE PROPORTIONAL SOL FIX WHITE TAPING POSITION
UPPER HARNESS
CLIP CLIP
STARTER CABLE
CLIP
BATTERY RELAY CABLE

CLIP
FIX WHITE TAPING
POSITION
CLIP
UPPER HARNESS FIX A HARNESS
SE-23 : ON GUARD
TO GUARD PRESS SENSOR :
CLIP SE-22 : PUMP P2
FIX CONNECTOR PRESS SENSOR :
TO THE BRACKET PUMP P1

VIEW (PUMP P1, P2 PROPORTIONAL SOL. INSTALL)


TO SWING FLASHER
2P 1P 3P (PRESS SENSOR : PUMP P1, P2 INSTALL) TO WATER SEPARATOR SW

VIEW
BATTERY RELAY

VIEW

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2. CONSTRUCTION & FUNCTION

2.9.1 UPPER HARNESS ASSY (3/6) (SK330-8)

CONNECT CONNECTOR WITH "CN4-1" CONNECT CONNECTOR WITH "CN5"


TAG OF ITEM 1 : HARNNESS TAG OF ITEM 6 : HARNNESS E-1 :
C-8 : ENGINE CONTROLLER
E-1 : FUSE & RELAY BOX FUSE & RELAY BOX

C-1 :
CAB SUB HARNESS
MECHATRO CONTROLLER
34P CONNECTOR 32P CONNECTOR 31P CONNECTOR C-8 :
ENGINE CONTROLLER CONNECT THE "CNT-2" TAGGED
WITH "CN-1F" TAG WITH "CN-3F" TAG WITH "CN-5F" TAG
CONNECTOR WITH FLOOR HARNESS
35P (A) CONNECTOR 35P (B) CONNECTOR
WITH "CN-2F" TAG WITH "CN-4F" TAG

VIEW

CONNECT WITH
C-1 : MECHATRO CONTROLLER CONNECT CONNECTOR CONNECT CONNECTOR
BLUE CONNECTOR TO
WITH "CN4-2" WITH "CN1"
ACCELERATION
TAG OF ITEM 1 : HARNNESS TAG OF ITEM 1 : HARNNESS
EMERGENCY VOLUME
SET A WHITE TAPING PART OF UPP HARNESS
TO WHITE TAPING PART OF FLOOR HARNESS.
AND FIX TO FLOOR HARNESS. CLIP

31P CONNECTOR 17P CONNECTOR CONNECT 1P CONNECTOR TO CAB SUB HARNESS R-19 :
16P CONNECTOR
TAG : CNT-3 FLASHER RELAY
28P CONNECTOR 24P CONNECTOR
FIX WHITE TAPING POSITION OF UPPER HARNESS
VIEW AND ECU HARNESS TO THE FLOOR HARNESS WITH CLIP
CLIP

CLIP
FLOOR HARNESS
TIE UP UPPER HARNESS,
FLOOR HARNESS,
ECU HARNESS AND
C-8 : CAB SUB HARNESS
ENGINE CONTROLLER

ECU HARNESS GROUND


ECU HARNESS, C-5 :
FIX WHITE TAPING GROMMET
UPPER HARNESS GROUND RADIATOR COOLANT
POSITION LEVEL CONTROLLER
CLIP TIGHTEN SEMS BOLT
AFTER CHECKING
SEMS BOLT NO PAINT IS HERE
ECU HARNESS CLIP
6 PLACES FIX UPPER HARNESS AND
FLOOR HARNESS NOTE 2 FLOOR HARNESS TO THE
PUT WHITE TAPING STAND IN CASE OF
POSITION HERE UNCONNECTION, TIE UP
GROMMET HARNESS AND FIX HARNESS
CONNECT 1P CONNECTOR
TO CAB HARNESS (GND) UPPER HARNESS

P - 3 ECU HARNESS GROUND ENGINE CONTROLLER


UPPER HARNESS GROUND CHECK CONNECTOR
UPPER HARNESS ENGINE CONTROLLER
P - 2 ECU HARNESS GROUND
CHECKER (FOR OUTSIDE MONITOR) P - 10 / P - 11 UPPER HARNESS GROUND
THE EARTH OF UPP MECHATRO CONTROLLER
HARNESS DO THE CLIP
ECU HARNESS DISTRIBUTION PLAN FIX WHITE TAPING
TO REVERSE OF POSITION
ECU HARNESS P - 9 UPPER HARNESS GROUND FIX THE CONNECTOR
OPT SELECTOR CHANGEOVER SOLENOID WITHOUT INTERFERENCE
P - 16 UPPER HARNESS GROUND LEVER LOCK SOLENOID IN AIR-CON DUCT
DECK WORK LIGHT (RH) ATT. BOOST SOLENOID
PUT WHITE TAPING POSITION HERE SWING FLASHER (LH) TRAVEL 2 SPEEDS SOLENOID P - 14 UPPER HARNESS GROUND
"CNT-1" WITH TAG, CONNECTOR OF RADIATOR COOLANT LEVEL CONTROLLER
& REAR WORK LIGHT SWING PARKING SOLENOID
CONNECT TO FLOOR HARNESS
VIEW WATER SEPARATOR SWITCH P - 15 UPPER HARNESS GROUND
P - 1 ECU HARNESS GROUND SWING FLASHER (RH) RADIATOR COOLANT LEVEL SWITCH
ENGINE CONTROLLER & REAR WORK LIGHT AIR FILTER CLOGGING SWITCH
P - 18 UPPER HARNESS GROUND P - 13 UPPER HARNESS GROUND BATTERY RELAY (COIL)
CAB HARNESS (GROUND) FUSE & RELAY BOX DIODE (GLOW RELAY)
FLASHER RELAY GLOW RELAY (COIL)

FUSE & RELAY BOX CONNECTION

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2. CONSTRUCTION & FUNCTION

2.9.1 UPPER HARNESS ASSY (4/6) (SK330-8)

FASTEN WHITE TAPING PART OF


AIR CONDITIONER SUB HARNESS
AND UPP HARNESS OF CLIP
CLIP E-10 :
RECEIVER DRYER
FIX WHITE TAPING POSITION
CLIP
TIE UP CORRUGATED PART OF
HARNESS WITH RECEIVER DRYER
USING PLASTIC TIE
UPPER HARNESS
SW-27 :
RADIATOR COOLANT LEVEL SW
AIR CON. HARNESS IS
CONNECTED TO UPP TIE UP CORRUGATED PART OF
HARNESS. HARNESS WITH RECEIVER DRYER
USING PLASTIC TIE
CLIP
AIR CONDITIONER CLIP
SUB HARNESS E-10 :
RECEIVER DRYER
STARTER CABLE
DETAIL F
CLIP
UPPER HARNESS
FIX UPP HARNESS AND
STARTER CABLE TO THE
STAY WITH CLIP. CLIP

SW-8 : TO BATTERY RELAY BOX E-10 :


AIR FILTER CLOGGING SW RECEIVER DRYER

FIX WHITE TAPING POSITION


CLIP

TO STARTER
TIE UP CORRUGATED PART OF
CLIP HARNESS WITH SWITCH USING
PLASTIC TIE
CLIP

FIX WHITE TAPING


POSITION

VIEW

CLIP
FIX WHITE TAPING POSITION FIX WHITE TAPING POSITION

BATTERY RELAY BOX

BATTERY RELAY CABLE

CLIP
FIX A HARNESS OF
CLIP ON GUARD UPPER HARNESS
STARTER CABLE
VIEW
AIR FILTER CLOGGING SW. INST VIEW

2-104
2. CONSTRUCTION & FUNCTION

2.9.1 UPPER HARNESS ASSY (5/6) (SK330-8)

TIGHTENING TORQUE
28.5N.m (21.0lbf.ft)
CLIP
GLOW
ALTERNATOR (B)
INSTALL THE TERMINAL OF TIGHTENING TORQUE FIX A CONNECTOR BY ENG. HARNESS
UPP HARNESS IN THIS DIRECTION. 3.2 ~ 4.4N.m (2.4 ~ 3.2lbf.ft) ACCESORIES CLIP ON BRACKET
ENGINE CLIP TO STARTER MOTOR
ACCESSORIES HARNESS
TO STARTER MOTOR AND GLOW
GROUND
ENGINE GROUND CABLE
FIX A CONNECTOR
CLIP ON BRACKET

CLIP

CLIP
CLIP

ENGINE SUB HARNESS


E
ENGINE
CLIP
SUB HARNESS CLIP
F FIX UPP HARNESS AND
ENG. SUB HARNESS BY CLIP

CLIP
FIX WHITE TAPING
POSITION
UPPER HARNESS
STARTER CABLE

CLIP
CLIP UPPER HARNESS ECU HARNESS CLIP FIX WHITE TAPING
VIEW (DETAIL OF ALTERNATOR) FIX WHITE TAPING POSITION
POSITION
ENGINE GROUND CABLE

VIEW VIEW

INSTALL THE TERMINAL OF


LEVEL GAUGE TUBE ENG. EARTH IN THIS DIRECTION

TIGHTENING TORQUE
12 ~ 15N.m (8.9 ~ 11.1lbf.ft)

INSTALL THE RUBBER CAP


SE-13 : ON UPPER SIDE
ENGINE SPEED SENSOR
GROUND
FIX A CONNECTOR TO BRACKET
ENGINE
NUT
ENGINE TIGHTEN AFTER
GROUND CABLE CHECKING
UPPER HARNESS NO PAINT IS HERE
M-1 : STARTER MOTOR STARTER CABLE NOTE 2
ECU HARNESS
TIGHTENING TORQUE
3.5 ~ 5.5N.m (2.6 ~ 4.1lbf.ft) VIEW
CLIP
C TERMINAL
SECTION BB
FIX WHITE TAPING
POSITION
CLIP FIX WHITE TAPING
STARTER CABLE FIX WHITE TAPING POSITION
ENGINE
POSITION CLIP SUB HARNESS
UPP HARNESS

CLIP
FIX A WHITE TAPING
OF HARNESS BY
VIEW
CLIP ON BRACKET UPPER HARNESS

DETAIL OF ENGINE SPEED SENSOR INSTALLATION DETAIL OF E

2-105
2. CONSTRUCTION & FUNCTION

2.9.1 UPPER HARNESS ASSY (6/6) (SK330-8)

CLIP

L-2 :
DECK WORK
LIGHT (RH) CLIP

SE-15 : E-13 :
FUEL SENSOR TRAVEL ALARM
CONNECT A HARNESS FIX WHITE TAPING POSITION
INSIDE OF CAP CLIP
INSTALL THE "ALARM"
TAGGED CONNECTOR
ON BRACKET
UPPER FLAME

CLIP
CLIP
FIX A HARNESS IT THROUGH
UNDER THE BRACKET OF
CLIP SW-28 : FASTEN HARNESS
WATER SEPARATOR SW.
FIX WHITE TAPING
POSITION
CLIP
FIX TO UPP HARNESS
CLIP DETAIL A
FIX WHITE TAPING
POSITION

VIEW (DETAIL OF TRAVEL ALARM INSTALL)


VIEW

C-1 :
SV-3 :
MECHATRO CONTROLLER E-1 :
TWO-SPEED SELECT SOL.
PSV-B:P2 FUSE AND RELAY BOX SW-16 :
SV-1 : ARM TWO-SPEED INVERSE PROPORTIONAL SOL. FIX ENGINE ROOM LIGHT
SV-2 :
SWING PARKING BRAKE SOL. CONNECTOR TO THE BRACKET
POWER BOOST SOL. PSV-C :
SV-4 : TRAVEL STRAIGHT PROPORTIONAL SOL.
LEVER LOCK SOL. PSV-D :
P1 UNLOAD PROPORTIONAL SOL. CAB SUB HARNESS

PSV-A :
CONNECT TO ROTATION
WHITE TAPING POSITION ARM TWO-SPEED INVERSE PROPORTIONAL SOL.
PARKING RELEASE SW.

CLIP
FIX UPPER HARNESS AND "CNT-2" WITH TAG, CONNECTOR OF
ECU HARNESS TO THE FLOOR HARNESS CONNECT TO FLOOR HARNESS CLIP
FIX A HARNESS WITH
CLIP ON HOLE OF
FIX WHITE TAPING POSITION OF GUARD
UPPER HARNESS AND ECU HARNESS
TO THE FLOOR HARNESS
TIE UP UPPER HARNESS,
FLOOR HARNESS,
CLIP UPPER HARNESS
ECU HARNESS AND
FIX WHITE TAPING POSITION CAB SUB HARNESS
FLOOR HARNESS

ECU HARNESS

DETAIL B (DETAIL OF PSV BLOCK)


TO UNDER FLOOR

VIEW

2-106
2. CONSTRUCTION & FUNCTION

2.9.2 BOOM HARNESS ASSY (SK330-8) 2.9.3 INSTALLING BOOM LIGHT (SK330-8)

BOOM HARNESS ASSY LC15E00008F1 (05) INSTALLING BOOM LIGHT LC80E00004F1 (04)

ITEM NAME PARTS No. Q'TY REMARKS ITEM NAME PARTS No. Q'TY REMARKS
1 HARNESS 2479Z3130D1 1 BOOM HARNESS 1 LIGHT YW80S00001F1 2

TO UPPER
HARNESS POINT THIS LAMP TO BUCKET BOTTOM CENTER.
INSTALL THE LAMP SO THAT THE LIGHT BEAM POINTS THE
BOTTOM OF BUCKET, IN THE CONDITION THAT AREM IS
EXTENDED FULLY (ARM OUT) AND BUCKET IS CLOSED FULLY. 1

TIGHTENING TORQUE
18.6N.m (13.7lbf.ft)

SECTION AA

2-107
2. CONSTRUCTION & FUNCTION

2.9.4 INSTALLING BOOM CYL. LIGHT (SK330-8) 2.9.5 FLASHER LAMP INSTALL (SK330-8)

INSTALLING BOOM CYL. LIGHT LC80E00003F1 FLASHER LAMP INSTALL LC80E00011F1 (02)

ITEM PART NAME PART No. Q'TY REMARKS ITEM PART NAME PARTS No. Q'TY REMARKS
1 LIGHT YT80S00002F1 1 1 FLASHER LAMP YM80S00001F1 1 FOR LH
2 FLASHER LAMP YM80S00001F2 1 FOR RH

CONNECT WITH CONNECTOR OF SWING


FLASHER (SUPPLIED WITH UPP HARNESS)

1 2

SHOWING REAR VIEW (C/W)

NOTE : TIGHTENING TORQUE OF ITEM 1 AND 2 TO BE UNDER 3~3.9N.m (2.2~2.9lbf.ft)

2-108
2. CONSTRUCTION & FUNCTION

2.9.6 ALARM ASSY (SK330-8)

ALARM ASSY YN53E00015F1 (01)

ITEM PART NAME PART No. Q'TY REMARKS


1 ALARM YN53S00004F1 1
3 SWITCH YN50S00040DF 1
4 RELAY YN24S00010F1 1

TIGHTENING
TORQUE
23.5N.m
(17.3lbf.ft)
SEMS BOLT
E-13 :
TRAVEL ALARM
1

UPP
HARNESS

VIEW

SW-13 :
TRAVEL ALARM SW.
CONNECT WITH NAME TUBE OF "ALARM"
3

4
TRAVEL ALARM RELAY

DETAIL OF FUSE & RELAY BOX

RIGHT CONSOLE BOX

2-109
2. CONSTRUCTION & FUNCTION

2.9.7 ENGINE HARNESS ASSY (SK330-8)

HARNESS (ECU)
ENGINE HARNESS ASSY LC16E00010F1 (02)
ENGINE ACCESSORY
FIX A HEATER HOSE AND
ITEM PART NAME PART No. Q'TY REMARKS AIR CON. ACCESSORY
FIX AN AIR CON. ACCESSORY HARNESS BY CLIP OF INT
1 HARNESS LC16E01029P2 1 ENGINE SUB HARNESS OF CLIP TO HOLE
OF AIR COMPRESSOR
20 HARNESS LC16E01028P1 1 AIR CONDITIONER SUB CLIP
B TERMINAL
FIX A HEATER HOSE AND
AIR CON. ACCESSORY
HARNESS BY CLIP
NEAR THE BRED.
CLIP

M-1 : STARTER MOTOR


REMOVE AND CANCEL
THE HARNESS OF
CONNECT AIR CON.
ATTACHMENT FOR
ACCESSORY HARNESS
C TERMINAL
WITH AIR CON. SUB
HARNESS

CLIP
TIGHTENING TORQUE INSTALL BOLT AND BOLT OF
25.5N.m (18.8lbf.ft) AIR COMPRESSOR TOGHETHER AIR CON. SUB HARNESS

STARTER CABLE

AIR CON. HARNESS IS CONNECTED


TO UPP HARNESS DETAIL OF AIR COMPRESSOR
TIGHTENING TORQUE
CLIP 25.5N.m (18.8lbf.ft) USE THE EXISITING BOLT
ENGINE GROUND CABLE TIGHTENING TORQUE
3.2 ~ 4.4N.m (2.4 ~ 3.2lbf.ft)
HARNESS (UPP)
CLIP
TIGHTENING TORQUE
ENG. COOLANT 46.1N.m (34.0lbf.ft)
THERMO SENSOR FIX WHITE TAPING POSITION
(FOR ECU) CLIP
INSTALL WASHER
COOLANT THRMO SENSOR (ECU) UNDER THE CLIP

TIGHTENING TORQUE
3.2 ~ 4.4N.m (2.4 ~ 3.2lbf.ft)
ALTERNATOR (B)

FIX WHITE TAPING POSITION


CLIP FIX A HARNESS WITH
CLIP ON BRACKET OF
ENG. ACCESSORY
CLIP

HARNESS
(ENGINE SUB)

ALTERNATOR (L, R)
SW-7 :
ENG. OIL PRESS. SW.
ENGINE SIDE
FIX THE PLATE TO
ENGINE BRACKET
TIGHTENING TORQUE
25.5N.m (18.8lbf.ft) E-2 : ALTERNATOR

SW-7 : (FOR PLATE FIX)


VIEW TIGHTENING TORQUE
ENGINE OIL PRESS SW
25.5N.m (18.8lbf.ft) DETAIL OF ALTERNATOR

2-110
2. CONSTRUCTION & FUNCTION

2.10 AIR-CONDITIONER SYSTEM


2.10.1 PIPING (SK200-8)

2.10.1.1 AIR CONDITIONER

30
40

NOTE
1. Apply oil for refrigerant R134a to the
27 8 O-rings of all air-conditioner hose fittings.
8 2. Refrigerant volume : 900 50g
3. T : Tightening torque N.m(lbf.ft)

8 58
25 6
24
8
6
24

5
8

A
12
55
2
13
6
24 INITIAL BELT TENSION
54 When the belt is pushed by the 25
force of 28N, adjust the
4 deflection of L part to be 6mm.
39
8 22
51
JAM NUT FOR 18
TENSION PULLEY 20
T=46.1(33) 25
5
2 10
11 21
16
3
6 L

59
9
25 10
25 33
49 23
A 25
9 1
32 10
15
35 52 50
53
5
7 13
25
25
8 25

17 25
3 12
6

56 14
57

23

34 56
57

Fig. 2-24

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