EHDB SERIES

BLOWER PURGE DRYER

MODELS 1200 THROUGH 12000

OPERATORS/
INSTRUCTION MANUAL

Before installation or starting the dryer for the

first time, this manual should be studied care-
fully to obtain a clear knowledge of the unit and
of the duties to be performed while operating
and maintaining the unit.

RETAIN THIS MANUAL WITH UNIT.

This Technical manual contains IMPORTANT
SAFETY DATA and should be kept with the air
dryer at all times.

Form No: X-851 Rev.: B

May, 1996
 INGERSOLL-RAND COMPANY
BLOWER PURGE DRYER WARRANTY

Warranty

Ingersoll-Rand warrants that this product shall, when properly installed, operated, applied and maintained in accordance with
procedures and recommendations outlined in owner's manuals published by Ingersoll-Rand, be free from defect in materials and
workmanship for a period of one year from the date of installation, or eighteen (18) months from the date of shipment from the
factory, whichever occurs first, provided such defect is discovered and brought to Ingersoll-Rand's attention within the aforesaid
warranty period.

During the warranty period, Ingersoll-Rand will repair or replace any product or part determined by Ingersoll-Rand to be defective
within such warranty period, provided such defect occurred in normal service and not as a result of misuse, abuse, neglect or
accident. Repair or replacement shall be made at the factory or the installation site, as elected by Ingersoll-Rand. Any service
performed on the product by anyone other than Ingersoll-Rand, must first be authorized by Ingersoll-Rand. Unauthorized service
voids the warranty, and any resulting charge or subsequent claim will not be paid by Ingersoll-Rand.

Ingersoll-Rand products repaired or replaced under warranty shall be warranted for the unexpired portion of the warranty applying
to the original product.

THE LIMITED WARRANTY AND LIMITED REMEDY PROVIDED HEREIN ARE IN LIEU OF ANY OTHER EXPRESS OR IMPLIED
WARRANTY OR REMEDY, INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY AND WARRANTY OF FITNESS
FOR A PARTICULAR PURPOSE. INGERSOLL-RAND MAKES NO WARRANTY, EXPRESS OR IMPLIED, OF ANY NATURE
WHATSOEVER WITH RESPECT TO THIS PRODUCT OR THE USE THEREOF EXCEPT AS IS SPECIFICALLY SET FORTH
HEREIN. INGERSOLL-RAND SHALL IN NO EVENT BE LIABLE FOR INDIRECT, SPECIAL, INCIDENTAL, CONSEQUENTIAL OR
PENAL DAMAGES, OR FOR ANY OTHER DAMAGES EXCEPT AS PROVIDED IN THIS LIMITED REMEDY. IN ANY EVENT,
INGERSOLL-RAND'S MAXIMUM MONETARY LIABILITY HEREUNDER SHALL BE LIMITED TO THE PURCHASE PRICE PAID
FOR THAT PART OF THE PRODUCT WHICH IS FOUND TO BE DEFECTIVE WITHIN THE WARRANTY PERIOD.

This unit was purchased from

Ingersoll-Rand Company reserves the right to make

changes or add improvements without notices and without
incurring any obligation to make such changes or add such
improvements to products sold previously.

No. of units on order: _______________________________

Customer Order No.: _______________________________
Ingersoll-Rand Co. Order No.: _______________________

For ready reference:

Record the serial number and model number of your unit
here.
Serial Number: ____________________________________
Model Number: ___________________________________
 Table of Contents

INTRODUCTION ...................................................... 1 FIELD SERVICE GUIDE .......................................... 16

SAFETY .................................................................... 1 MATERIAL SAFETY DATA SHEETS

DRIOUT Desiccant
INSTALLATION ........................................................ 1 DRIOUT Tabular Support
Receiving and Inspection.................................... 1
Handling .............................................................. 2 MAINTENANCE RECORD
Ambient Air Temperature ................................... 2
Location and Clearance ...................................... 2
System Arrangement .......................................... 2
Piping and Connections ...................................... 2
Chamber Depressurization Piping ...................... 2
Desiccant ............................................................ 2
Electrical Connections ........................................ 3

INSTRUMENTATION ............................................... 4
Valve Switching Failure Alarm ............................ 4
Heater Temperature Alarm ................................. 4
High Humidity Alarm ........................................... 4
AIRSaver Control (Optional) ............................... 4
Dew Point Monitor (Optional) .............................. 4
Remote Alarm Contacts ..................................... 4
Color Moisture Indicator (Optional) ..................... 4
Vessel Temperature Gauges .............................. 5
Purge Inlet Temperature Gauge ......................... 5
Purge Outlet Temperature Gauge ...................... 5
Vessel Pressure Gauges ..................................... 5
Purge Pressure Gauge ....................................... 5
Purge Flow Meter ............................................... 5

OPERATION ............................................................. 5
How It Works ...................................................... 5
Start-Up .............................................................. 5

MAINTENANCE ........................................................ 6
Shutdown ............................................................ 6
Desiccant Dusting ............................................... 7
Maintenance Schedule ....................................... 7
Daily Maintenance .............................................. 7
Weekly Maintenance .......................................... 7
Monthly Maintenance .......................................... 7
3-Month Maintenance ......................................... 7
6-Month Maintenance ......................................... 7
Yearly Maintenance ............................................ 7
Returns To Manufacturer .................................... 8
Desiccant Replacement ...................................... 8
Dryer Models 1200 Through 5600 ................ 8
Dryer Models 7000 Through 12000 .............. 9
Color Change Moisture Indicator
Desiccant Replacement ...................................... 9
High Humidity Alarm Field Adjustment ............... 10
Temperature Switch Field Adjustment ................ 11
Heater Over Temperature Controller
Set-Up, Adjustment and Replacement ............... 11
AIRSaver Field Adjustment ................................ 14
42

INTRODUCTION
EHDB Series Externally Heated Blower Purge Dryers use
non-consumable desiccants to remove moisture from com-
pressed air to achieve pressure dew points as low as -40F.
The dryer supplies a continuous flow of dry air through two
desiccant vessels, one adsorbing moisture from the inlet air
while the other is being reactivated. Reactivation is accom-
plished by an atmospheric blower which forces ambient air
through a heater. The heated air is used to regenerate the
off-line vessel. The drying cycle is controlled by a micropro-
cessor.
To ensure continuing good dryer performance and safe op-
eration, everyone who installs, uses or maintains the dryer
must read and carefully follow the instructions in this
manual. Throughout the manual, the word dryer is used to
refer to EHDB Series Externally Heated Blower Purge Dry-
ers.
SAFETY
EHDB Series dryers are designed and built with safety as a
prime consideration with industry accepted safety factors
having been used in the design. Each dryer has been in-
spected and tested for safety and operation. All desiccant
vessels have been hydrostatically tested at 1 times the
design pressure in accordance with ASME code require-
ments. Safety relief valves are standard and are provided
with each dryer.
WARNING
The following safety rules must be observed to en-
sure safe dryer operation. Failure to follow these
rules may void the warranty or result in dryer dam-
age or personal injury.
1. Never install or try to repair any dryer that has been
damaged in shipment. See the Receiving and Inspec-
tion instructions in this manual for appropriate action.
2. Never operate the dryer at pressures or temperatures
above the maximum conditions shown on the data
plate.
3. Always supply electrical power that is within the allow-
able voltage range shown on the data plate.
4. Never dismantle or work on any component of the dryer
or compressed air system under pressure. Vent internal
air pressure to the atmosphere before servicing.
5. Never perform electrical service on the dryer unless the
main power supply has been disconnected. Parts of the
control circuit may remain energized when the power
switch is turned off.
6. Use only genuine replacement parts from the manufac-
turer. The manufacturer is not liable for hazards caused
by the use of unauthorized parts.
Safety instructions in this manual are bold-faced for empha-
sis. The signal words DANGER, WARNING and CAUTION
are used to indicate hazard seriousness levels as follows:
DANGERUsed to indicate the presence of an immediate
hazard which WILL cause severe personal injury, death, or
substantial property damage if the warning is ignored.
WARNINGUsed to indicate the presence of a hazard or
unsafe practice which COULD cause severe personal injury,
death, or substantial property damage if the warning is ig-
nored.
CAUTIONUsed to indicate the presence of a hazard or
unsafe practice which WILL or CAN cause minor personal
injury or property damage if the warning is ignored.
The dryer data plate (Figure 1), attached to the electrical
control box, contains critical safety and identification infor-
mation. If the data plate is missing or defaced, contact your
local distributor for a replacement.
INGERSOLLrAND
COMPRESSED AIR DRYER
MODEL NO. SERIAL NO.
MAX PRESSURE (PSIG) MAX INLET AIR TEMP (F)
VOLTS HZ PH AMPS
Figure 1
DRYER DATA PLATE
INSTALLATION
RECEIVING AND INSPECTION
Equipment must be thoroughly inspected immediately upon
receipt for possible damage incurred during shipment.
Since the dryer is shipped F.O.B. Ocala, Florida, the carrier
is legally responsible for damage incurred during shipment.
Shipping damage is not covered by the dryer warranty.
Any indication of careless handling by the carrier should be
noted on the delivery receipt. Obtaining the delivery man's
signed agreement to any noted damages will facilitate any
future insurance claims.
1
If concealed loss or damage is discovered, notify the carrier
at once and request an inspection. The carrier will make an
inspection and grant a concealed damage notation. The
carrier will not consider any claim for loss or damage unless
an inspection has been made. If you give the carrier a clear
receipt for goods that have been damaged or been lost in
transit, you do so at your own risk and expense.
HANDLING
The dryer is designed to be moved by means of lifting lugs
supplied on the desiccant vessels. Use appropriate, load-
rated lifting equipment and observe safe lifting procedures
during all moves. The dryer should be carefully unloaded as
close as possible to the final installation site to minimize
chances of equipment damage.
AMBIENT AIR TEMPERATURE
Locate the dryer under cover in an area where the ambient
air temperature will remain between 35F and 115F. If am-
bient temperatures below 35F cannot be avoided, contact
your local distributor.
LOCATION AND CLEARANCE
Install the dryer on a solid, level foundation. Utilizing the
base-plate mounting holes provided, anchor the dryer to the
floor with four 3/4-inch diameter bolts with a minimum 4 inch
thread engagement. Allow a minimum of 4 feet clearance
for servicing of all components. Above each dryer chamber,
allow sufficient overhead clearance for heater removal and
replacement. Provide suitable protective barriers to reduce
the possibility of accidental damage if the dryer is located in
an open area or in close proximity to heavy vehicular and
pedestrian traffic.
Remove all mounting bolts from Blower base which MAY
have been used for shipping purposes. The Blower is de-
signed to vibrate freely on its vibration pad during operation.
Note: The Blower manufacturer cautions that the blower
should not be bolted down during operation.
SYSTEM ARRANGEMENT
The dryer should be installed downstream of an aftercooler
and moisture separator so dryer inlet air is within design
temperature specifications and contains no liquid water. Liq-
uid water or inlet temperatures above design specifications
can reduce drying capacity. Contact your local distributor
for information on proper dryer sizing at elevated inlet air
temperatures.
Oil contaminates the desiccant, reducing drying efficiency
and desiccant life. A high efficiency oil removing filter must
be installed at the dryer inlet. A particulate filter should be
installed at the dryer outlet to capture desiccant particles.
2
PIPING AND CONNECTIONS
All external piping must be supplied by the user unless oth-
erwise specified. Piping must be rated for the maximum op-
erating pressure and temperature given on the dryer name-
plate, and must conform to applicable codes. Support all
piping. Do not allow the weight of the piping to stress the
dryer connections.
All inlet and outlet piping MUST be of the same size as the
dryer inlet connection or larger. Undersized or incorrectly in-
stalled piping and/or piping components will increase pres-
sure drop and reduce capacity. Refer to the Dimension and
Connection Drawing which accompanies this manual for the
correct inlet and outlet connection sizes.
If the purge exhaust piping must be extended outside the
dryer area, the piping must be sized so that it will cause no
back pressure (Note: Vertical piping runs must include drip
legs). BACK PRESSURE WILL CAUSE DRYER MAL-
FUNCTION. Consult your local distributor for piping details
if required.
Inlet and outlet manual shut off valves are recommended so
the dryer can be easily isolated and depressurized for ser-
vicing. Bypass piping may be installed around the dryer to
allow for uninterrupted air flow during servicing. If the down-
stream application cannot tolerate unprocessed air for short
periods, install a second dryer in the bypass line.
CAUTION
Do not hydrostatically test the piping with the dryer
installed in the air system. Hydrostatic testing will
damage the dryer's desiccant charge.
CHAMBER DEPRESSURIZATION PIPING
The chamber depressurization piping is connected to the
Purge Exhaust manifold piping. The dryer should be
equipped with Purge Exhaust piping extended to a safe
place.
DESICCANT
EHDB Series dryers use activated alumina as the desiccant
in the dryer vessels.
Desiccant is not normally installed prior to shipment, and
must be added to the dryer vessels before the dryer is put
into service.
CAUTION
Pouring desiccant creates a fine dust; safety
goggles, gloves and dust mask should be worn by
personnel installing desiccant. Refer to the Mate-
rial Safety Data Sheet (MSDS) for more complete
information.
 Table 1 3. Utilizing an appropriately sized funnel (with nozzle long
DESICCANT REQUIREMENTS enough to extend below manifolds), fill each desiccant
vessel as follows:
Layer
Model 1 2 3 4
a) Install the specified quantity of tabular support in
1200 71# 845# ____ ____
1/4" Bead 1/8" Bead layer one of each vessel.
1600 144# 1071# ____ ____
1/4" Bead 1/8" Bead b) Level layer 1 and each subsequent layer of desic-
cant as added to each chamber.
1900 144# 1299# ____ ____
1/4" Bead 1/8" Bead
c) Finish filling each chamber with desiccant until all
2200 144# 1527# ____ ____ desiccant has been installed. LIGHT tapping on
1/4" Bead 1/8" Bead
chamber sides with a soft-face mallet should yield
2700 324# 106# 1969# ____ additional free space to allow installation of all des-
1/2" Bead 1/4" Bead 1/8" Bead
iccant required. DO NOT TAMP OR RAM DES-
3700 630# 143# 2678# ____ ICCANT.
1/2" Bead 1/4" Bead 1/8" Bead

4300 630# 143# 3124# ____ Note: Do not be alarmed if the specified quantity
1/2" Bead 1/4" Bead 1/8" Bead of desiccant cannot be installed in each chamber.
5600 729# 360# 191# 4095# Desiccant levels will settle after two to three weeks
1" Bead 1/2" Bead 1/4" Bead 1/8" Bead of normal operation. Following this 'settling' pe-
7000 5332# ____ ____ ____
riod, desiccant should be added as necessary to
1/8" Bead bring the levels up to the bottom of each
7500 5696#
chamber's retaining screen (when installed).
____ ____ ____
1/8" Bead
4. Clean fill port closure. Reinstall the desiccant retaining
8700 6607# ____ ____ ____
1/8" Bead screen and fill port closure in each desiccant vessel.
Torque flanged fill port bolts per following:
10500 8019# ____ ____ ____
1/8" Bead
5/8" Bolts 55 ft-lbs.
12000 9125# ____ ____ ____ 3/4" & 1" Bolts 80 ft-lbs.
1/8" Bead

ELECTRICAL CONNECTIONS
CAUTION
The dryer is prewired, ready for use. Connect the dryer to
Do not tamp, ram or pneumatically convey desic-
the power supply specified on the data plate. Using the con-
cant in vessels. Tamping damages desiccant and
duit connection ports indicated, connect the electrical input
causes dusting.
and ground leads to the power input terminal blocks. Make
connections in accordance with the lead connection inscrip-
tions (GND, L4, L5, etc.). CONNECT GROUND LEAD
To add desiccant:
(GND) FIRST.
1. Remove desiccant fill port closure and desiccant re-
taining screen installed in the top of each chamber. CAUTION
See Dimension & Connection drawing for location. Do not make any additional wiring connections to
terminals GND, L4, L5, L6, L7, L8 and L9 on the
2. Refer to Table 1 for desiccant quantity per vessel. power input terminal blocks.
When using Table 1 you will find the desiccant quanti-
ties listed in layers. Each layer will vary in depth due CAUTION
to the type, quantity and purpose of the desiccant. The blower and motor have been completely
Layer one must be installed first at the bottom of the checked and operated prior to shipment from the
vessel followed by layer number 2 etc., until the com- factory. After connecting the power supply to the
plete charge of desiccant has been installed. motor, momentarily energize the blower motor
starter. Blower rotation should match the indicator
Note: A desiccant spreader is provided to level each arrow on the blower housing. If not, disconnect
layer of desiccant after it has been installed. power and reverse the wiring connections.

3

INSTRUMENTATION
The EHDB dryer is equipped with a microprocessor system
that controls the operation of all dryer functions. The con-
troller is programmed to operate the dryer on an eight hour
cycle. The controller keeps the drying vessel on line for four
hours while simultaneously regenerating the off-line vessel.
Standard and optional indicators on the controller help in
monitoring dryer operation and performance.
Dryer sequence indicators include:
Power On
Left Tower Drying
Right Tower Drying
Depressurizing
Heating
Repressurizing
Valve Switching Failure Alarm
This alarm is triggered by either:
1) Inlet Valve Limit Switches. The limit switches are
checked by the control after completion of switch over.
The alarm is triggered if any of the four limit switches
are in an incorrect position at this point in the cycle.
The limit switches are not monitored during the rest of
the cycle.
2) Pressure Switches. The drying tower pressure switch is
monitored continuously during the drying cycle. The
off-line tower pressure switch is ignored until the end of
depressurization to allow the off-line tower to reach at-
mospheric pressure. The control checks the switch for
low pressure at the end of depressurization. The switch
is monitored continuously during the heating cycle. It is
ignored until the end of repressurization to allow the off-
line tower to reach line pressure. The control checks
the switch for high pressure at the end of repressuriza-
tion.
Should the alarm conditions correct themselves after the
alarm has activated, the alarm will reset itself and the dryer
will return to normal operation.
Heater Temperature Alarm
This alarm, labeled HEATER OVER TEMPERATURE, pro-
vides warning of excessive purge air temperature. When
this alarm is triggered, the heater shuts off and a vessel cool
down process begins. To resume normal dryer operation,
troubleshoot and correct the problem, then push the alarm
reset button on the front of the control enclosure.
4
High Humidity Alarm
A moisture sensor connected to the dryer outlet manifold
monitors the relative humidity of the outlet air. The sensor
triggers an alarm, labeled HIGH HUMIDITY WARNING, if
the relative humidity of the outlet air exceeds the factory set-
ting before regeneration is complete. A set-plug adjustment
bulb is included for use in calibrating the high humidity
alarm. Refer to the maintenance section of this manual for
field adjustment instructions.
AIRSaver Control (Optional)
The optional AIRSaver control matches purge air and
heater usage to actual dryer load. The control monitors
the dew point of the outlet air and adjusts the dryer cycle
according to the dew point achieved and the dew point
specified. It includes a panel mounted digital dew point
display and high dew point alarm contacts. Two indicat-
ing lights on the dryer controller panel indicate when the
AIRSaver is activated.
NOTE: Prior to shipment from the factory, the
AIRSaver Probe is removed from the dryer, repacked
with desiccant in its original container, and placed in
the dryer control box.
Before starting the dryer, the AIRSaver Probe must be
reinstalled in the following manner.
1. Connect the probe to the analyzer via the cable sup-
plied.
2. Locate the Flow Cell Block located near the dryer
control box.
3. Mount the probe into the Flow Cell Block. Tighten
the compression fitting by first hand-tightening the
nut. Using a wrench, tighten the nut one and one-
quarter turn.
Dew Point Monitor (Optional)
The monitor continuously displays outlet pressure dew point.
(Consult the owner's manual supplied with the monitor for
more information.)
Note: The dew point will spike at tower changeover.
Remote Alarm Contacts
Contacts available for remote alarm indication are con-
nected to a terminal strip in the electrical enclosure. Refer
to the electrical schematic for terminal identification.
Color Moisture Indicator (Optional)
An indicator utilizing specially treated "silica gel" which
changes color to alert personnel of a moisture problem re-
quiring corrective action. The indicator is blue when dry, but
gradually changes to pink in color whenever a "wet" gas
sample is received.
Vessel Temperature Gauges
A gauge mounted on each desiccant vessel to indicate the
temperature inside the vessel.
Automatic purge air temperature control: A sensor
monitors the temperature of the purge air exiting the dryer.
If the purge air temperature reaches 180F, the heater and
blower shut off and the regenerating vessel is cooled down,
repressurized and put in standby mode until the on line ves-
sel has completed its drying cycle.
INLET
AIR

V1
V2
Purge Inlet Temperature Gauge
A gauge mounted on the heater outlet piping to indicate the
temperature exiting the purge heater. V4
V3
RELIEF
VALVE
Purge Outlet Temperature Gauge
2TS

A gauge mounted on the purge exhaust piping to indicate

the temperature of the purge gas exiting the regenerating
vessel.
VESSEL VESSEL
'A' 'B'
Vessel Pressure Gauge V10 V9

A gauge mounted on outlet piping of each desiccant vessel

to indicate the pressure inside the vessel.
V11

Purge Pressure Gauge

V5 V6

A gauge mounted on the piping between the blower and

heater to indicate the purge pressure.
V7 V8

Purge Flow Meter (Optional)

1TS

Measures Regeneration air flow at the Blower discharge. OUTLET

AIR

BLOWER

OPERATION FILTER
HEATER

SILENCER

HOW IT WORKS Figure 2

Saturated compressed air enters the dryer at the inlet valve
and into the top of the active vessel. Moisture is adsorbed
by the desiccant as the air flows down through the vessel.
Dry compressed air exits at the outlet valve, dried to the
design dew point rating.
While one bed is adsorbing moisture from the inlet air, the
other bed is being reactivated. Reactivation is accom-
plished by an atmospheric blower which draws in ambient
air, compresses it to a pressure sufficient to overcome sys-
tem pressure drop, discharges the air through the purge air
heater, into the regenerating vessel, drying the wetted des-
iccant and preparing it for reuse. This purge air is ex-
hausted through the purge exhaust valve.
The schematic diagram, Figure 2, shows the airflow through
the dryer with vessel A on-stream and vessel B being reac-
tivated.
AIRFLOW SCHEMATIC
START-UP
Once the EHDB Series dryer has been installed according
to instructions, it is ready to be operated. The system is fully
automatic and does not require any auxiliary controls. It is
designed to run continuously.
To start the dryer:
Do not start dryer with compressed air flow through the
dryer. Close customer supplied dryer shut off valves before
beginning start-up procedure.
1. Remove the pilot air filter bowl. Verify that the pilot air
filter cartridge is installed. Replace filter bowl ensuring
that the o-ring is properly seated.

5
2. Close the pilot air filter bleed valve.
3. Ensure that all associated pipe and tubing connections,
flanges, unions, plugs, mounting bolts, pipe hangers,
etc., have been checked tight and/or properly secured.
4. Open the pilot air service valve, located upstream of
the pilot air filter.
5. Supply pressure to dryer by slowly opening the cus-
tomer supplied inlet shut off valve. The Inlet Switching
Valves (V1 or V2) will be open to either the left or right
chamber. Both Exhaust Valves (V3, V4) and Purge
Exhaust Valves (V9, V10) will close and pressure will
begin to rise to system pressure.
6. Close the Color Change Moisture Indicator's bleed
valve (installed directly into the back of the indicator's
body) and open the moisture indicator's supply valve.
(If system so-equipped.)
7. Check and correct all connections for leaks.
8. System "First Start".
a) Press and hold the Alarm Reset button.
b) Energize the dryer's electrical supply.
c) Hold the Alarm Reset button until the front panel
LED's flash.
d) The dryer will start in Left Chamber Drying.
During all sequences, verify operation.
Note: It is not necessary to perform a "First Start"
each time. Perform step 'b' only to start the
dryer.
9. SLOWLY open customer supplied outlet shut off valve
to let process air flow downstream.
10. Close dryer bypass valve (if system so equipped).
11. Open and adjust moisture indicator's bleed valve until
a very slight, continuous air bleed is felt exhausting
from the bleed valve's exhaust port. Ensure that the
granular indicator's crystal remain motionless after final
adjustment. (If system so-equipped.)
6
MAINTENANCE
SHUTDOWN
If the dryer or air system is shut down, desiccant life can be
prolonged by venting the dryer internal pressure to the atmo-
sphere.
DANGER
EXPLOSION HAZARD
Ensure that the dryer is valve isolated, and fully de-
pressurized before attempting to remove or disas-
semble any component or subassembly. Failure to
do so may result in serious personal injury and/or
equipment damage.
To shut down the dryer:
1. De-energize the dryer's electrical supply after comple-
tion of switch over.
2. Open customer supplied bypass valve (if installed).
3. Close the customer supplied outlet shut-off valve.
4. Close the customer supplied inlet shut-off valve.
WARNING
Inlet and outlet shut-off valves must be closed to
prevent moisture overloading of desiccant beds,
due to continuous flow without regeneration.
5. SLOWLY open the chamber blow down valves to vent
the dryer internal air pressure.
6. When all dryer pressure gauges indicate 0 PSIG, close
the chamber blow down valves.
Restart the dryer according to the start-up instructions.
If electrical maintenance must be performed on the dryer,
electrical power must be locked out and tagged in accor-
dance with OSHA requirements.
DANGER
SHOCK HAZARD
Portions of the electrical control circuit remain en-
ergized when the power switch is turned OFF. Dis-
connect the main power supply to the dryer before
performing maintenance on the electrical system.
Before performing electrical maintenance:
1. De-energize the dryer's electrical supply after comple-
tion of switch over.
2. Disconnect the main power supply.
DESICCANT DUSTING
Desiccant dust carried by the purge air eventually plugs the
depressurization line, preventing complete depressurization
of the off-stream vessel and proper airflow switching. When
this occurs the piping must be replaced. Replacement inter-
val depends on dryer usage and the quantity of desiccant
dust formed. A clogged depressurization line will cause
back pressure. BACK PRESSURE WILL LEAD TO
DRYER MALFUNCTION.
MAINTENANCE SCHEDULE
The following periodic checks should be made to monitor
dryer operation. These inspections will help schedule ser-
vicing to ensure continuing good dryer performance and
safe operation.
CAUTION
Contact your local distributor before performing
any work on the solid state controls. Attempting to
service circuit boards or components may result in
equipment damage and will void warranty.
WARNING
To avoid serious injury and/or equipment damage,
ensure that the dryer is de-energized, valve-isolated
and depressurized before dismantling any part of
the dryer or compressed air system.
DAILY MAINTENANCE
1. Check the Color Change Moisture Indicator for a BLUE
(dry) indication. If the indicator is PINK (wet) in color,
refer to the Field Service Guide at the back of this
manual, and conduct checks listed for the Color
Change Moisture Indicator. (If system so-equipped.)
2. Check the dryer's indicator panel for the presence of
any illuminated alarm indicator's. If an alarm indicator
is illuminated, see explanation in INDICATORS Sec-
tion for diagnosis and refer to the Field Service Guide
for remedy.
WEEKLY MAINTENANCE
1. Check the following operating conditions:
a) Purge Pressure Indicator (during regeneration)
b) Inlet and Outlet Pressure
c) Inlet Flow Rate
d) Inlet Temperature
2. Check the pressure drop across the prefilters and after-
filters. Replace filter elements in accordance with
manufacturers directions.
3. Check operation of the prefilter's drain valve. (A
prefilter with drain valve should be installed upstream
of the dryer to protect the desiccant; see INSTALLA-
TION.) If no condensate discharges from drain valve,
follow Shutdown procedure, then dismantle and clean,
repair or replace valve as required.
MONTHLY MAINTENANCE
Check Blower operation.
3-MONTH MAINTENANCE
Check the dry gas outlet dew point.
6-MONTH MAINTENANCE
Depressurize dryer according to Shutdown procedure of this
manual. Check for the following and correct:
1. Inspect and/or replace the pilot air filter cartridge if the
used cartridge appears clogged, dirty or excessively
corroded.
2. Inspect the prefilter cartridges for clogging, excessive
corrosion, cracked or damaged seals or high pressure
drop. Replace cartridges if necessary.
3. Inspect the afterfilter cartridges for clogging, excessive
corrosion, cracked or damaged seals or high pressure
drop. Replace cartridges if necessary.
YEARLY MAINTENANCE
Inspect desiccant in drying vessels. Depressurize dryer ac-
cording to Shutdown procedure of this manual. Check for
the following and correct as indicated:
1. Oil Contamination:
If desiccant is contaminated with oil, check drain valve
on prefilter. Clean, repair or replace drain valve as
necessary. Replace prefilter element, then replace
desiccant.
2. Broken Desiccant (excessive dusting)
Desiccant dusting may be caused by air flow surges,
excessive air flow or pulsating air pressure. Check and
correct these conditions, then replace desiccant.
7
RETURNS TO MANUFACTURER
If the dryer or a component of the dryer must be returned to
the manufacturer, first call your local distributor for a return
authorization number and a shipping address. Your distribu-
tor will inform you whether the dryer or only the component
must be returned.
DESICCANT REPLACEMENT
Periodic desiccant replacement is necessary to maintain
dryer performance. The frequency of desiccant replace-
ment is dependent on the operating conditions present. A
rising dew point at the dryer outlet is an indication that new
desiccant is needed
DANGER
EXPLOSION HAZARD
Ensure that the dryer is valve isolated, and fully de-
pressurized before attempting to remove or disas-
semble any component or disassembly. Failure to
do so may result in serious personal injury and/or
equipment damage.
DANGER
SHOCK HAZARD
Portions of the electrical control circuit remain en-
ergized when the power switch is turned OFF. Dis-
connect the main power supply to the dryer before
performing maintenance on the electrical system.
WARNING
Used desiccant material must be handled with spe-
cial care. Desiccant is an adsorbent material. Used
desiccant may contain chemicals and/or gases that
are hazardous, toxic and/or flammable. It is recom-
mended that all used desiccant be analyzed to de-
termine content before disposal. Exercise proper
care and procedures during handling and storage
of used materials. All containers must be properly
labelled and disposed of in accordance with local,
state, and federal regulations.
CAUTION
Pouring desiccant creates a fine dust; safety
goggles, gloves and dust mask should be worn by
personnel installing desiccant. Refer to the Mate-
rial Safety Data Sheet (MSDS) for more complete in-
formation.
CAUTION
Do not tamp, ram or pneumatically convey desic-
cant in vessels. Tamping damages desiccant and
causes dusting.
8
For Dryer Models 1200 through 5600:
1. Remove the desiccant fill port closure and desiccant
retaining screen installed in the top of each desiccant
vessel. Clean and inspect the desiccant fill port clo-
sure and desiccant retaining screen.
2. Place a container suitable for receiving the spent des-
iccant under the desiccant vessel.
3. Remove the desiccant drain port flanges from the bot-
tom of each desiccant vessel. Desiccant will begin
draining when desiccant drain port flange is removed.
4. When the desiccant has stopped draining, open the
center drain port closure and remove the desiccant re-
taining screen from the bottom of each desiccant ves-
sel.
5. Use a flashlight to inspect each vessel through its re-
spective ports to ensure that all desiccant has been
drained. LIGHT tapping on the vessel side with a soft-
faced mallet will remove any desiccant that may have
lodged in the desiccant retaining screen slotting.
6. Remove any blockage which may have lodged in the
desiccant retaining screen slotting.
7. Reinstall drain port flanges, bottom desiccant retaining
screens, and center drain closures. Torque flanged
drain port bolts per following:
5/8" Bolts 55 ft-lbs.
3/4" & 1" Bolts 80 ft-lbs.
8. Refer to Table 1 for the quantity of desiccant and tabu-
lar support required for each desiccant vessel.
When using Table 1 you will find the desiccant quanti-
ties listed in layers. Each layer will vary in depth due
to the type, quantity and purpose of the desiccant.
Layer one must be installed first at the bottom of the
vessel followed by layer number two etc., until the
complete charge of desiccant has been installed.
CAUTION
Before beginning any desiccant installation, verify
the existence of the desiccant retaining screens lo-
cated at the bottom of each desiccant chamber.
9. Utilizing an appropriately sized funnel (with nozzle long
enough to extend below manifolds), fill each desiccant
vessel as follows:
a) Install the specified quantity of tabular support in
layer one of each vessel.
 b) Level layer 1 and each subsequent layer of desic- 5. Reinstall drain port flanges. Torque drain port flange
cant as added to each vessel. bolts per following.

c) Finish filling each vessel with desiccant until all 5/8" Bolts 55 ft-lbs.
desiccant has been installed. LIGHT tapping on 3/4" & 1" Bolts 80 ft-lbs.
vessel sides with a soft-face mallet should yield
additional free space to allow installation of all des- 6. Refer to the Table 1 for the quantity of desiccant re-
iccant required. quired for each desiccant chamber.

10. Clean fill port closure. Reinstall the desiccant retaining
screen and fill port closure in each desiccant chamber.
Torque flanged fill port bolts per following.
5/8" Bolts 55 ft-lbs.
3/4" & 1" Bolts 80 ft-lbs.
7. Utilizing an appropriately sized funnel (with nozzle long
enough to extend below manifolds), fill each desiccant
chamber with desiccant until all desiccant has been in-
stalled. LIGHT tapping on chamber sides with a soft-
faced mallet should yield additional free space to allow
installation of all desiccant required. DO NOT TAMP
OR RAM DESICCANT.

8. Clean fill port closure. Reinstall the desiccant retaining

screen and fill port closure in each desiccant chamber.
Torque fill port flange bolts per following:

5/8" Bolts 55 ft-lbs.

3/4" & 1" Bolts 80 ft-lbs.

COLOR CHANGE MOISTURE INDICATOR

DESICCANT REPLACEMENT
(If System So-Equipped.)
As illustrated, the air sample supplied from the dryer outlet
enters the moisture indicator's inlet connection , and circu-
lates through a desiccant filled sight dome . The granular
indicator , is a specially treated "silica gel" which gradually
changes from blue to pink in color whenever a "wet" air
sample is received. This change alerts personnel of a mois-
ture problem requiring corrective action. The color will re-
turn to blue when dry air is once again supplied through a
Figure 3
DESICCANT DRAIN/FILL PORTS porous disc and vents to atmosphere through an adjust-
able bleed valve .

For Dryer Models 7000 through 12000: 2

1. Remove the desiccant fill port flange and desiccant re- 5

taining screen installed in the top of each desiccant 6

chamber. Clean and inspect the desiccant fill port clo- 1

sure and desiccant retaining screen.

2. Place a container suitable for receiving the spent des-

8
iccant under the desiccant chambers.
9
4
3. Remove the desiccant drain port flange located on the
3
side of the desiccant chamber. Desiccant will begin
7
draining when desiccant drain port flange is removed.

Figure 4
4. Use a flashlight to inspect each chamber through its
MOISTURE INDICATOR
respective fill port to ensure that all desiccant has been
drained. LIGHT tapping on the chamber side with a
soft-faced mallet will remove any desiccant that may
have remained in each chamber.

9
 2. Open the door of the electrical control box.
CAUTION
Dryer shutdown is not necessary to perform the
3. Locate the high-humidity circuit board (refer to
following procedure and can be accomplished
Figure 5).
without removing the entire assembly from the
gauge panel.
4. A calibrated set plug (refer to Figure 6) is shipped loose
inside the electrical box. The set plug is used to select
1. Close the Moisture Indicator Supply Valve, and ensure the setting at which the high-humidity alarm sounds.
that the moisture indicator has fully depressurized To insert the set plug, unplug the flat brown 2-wire rib-
through bleed valve before proceeding to next step. bon cable in the electrical box. Insert the set plug into
the ribbon cable socket.
DANGER
To avoid serious injury and/or equipment damage,
ensure that the moisture indicator is fully depres-
surized before attempting disassembly. +

2. Remove sight dome assembly (items , , , and

) from body by turning screw counter-clockwise.

OFF
3. Remove screw from sight dome by exerting pres-

ON
sure on screw's threaded end. Drain granular indicator.
P3
4. Remove porous disc and clean sight dome.

CAUTION P2
The sight dome is an acrylic plastic. Do not P1
clean with any type of solvent.

5. Replace O-ring , reinstall screw in sight dome . Figure 5

6. Carefully pour new granular indicator into sight
dome. Slide porous disc into place.
7. Replace O-ring and reinstall sight dome assembly
(items , , , and ) in body . 6.
8. Fully open moisture indicator's air supply valve.
9. Adjust bleed valve until only a very slight constant air
bleed is felt exhausting from valve's bleed port. En-
sure that granular indicator remains motionless after
final adjustment.
HIGH-HUMIDITY ALARM CIRCUIT BOARD
POTENTIOMETERS P1, P2 AND P3
5. Turn the power switch to ON.
With a small slotted screwdriver, adjust P1 on the high-
humidity circuit board (Figure 5) clockwise and counter-
clockwise. Find the adjustment point where the con-
tacts open and close. Leave adjustment where the
contacts just close.
NOTE: DO NOT ADJUST POTENTIOMETERS P2
AND P3.

HIGH HUMIDITY ALARM FIELD ADJUSTMENT

To set the high-humidity alarm:

1. Turn power switch OFF.

DANGER
SHOCK HAZARD
Portions of the electrical control circuit remain
energized when the power switch is turned OFF.
Disconnect the main power supply to the dryer
Figure 6
before performing maintenance on the electrical SET PLUG
system.

10
7. Put a drop of lacquer or nail polish on potentiometer P1 2. To adjust solid state temperature switch.
to prevent vibrations from altering the setting.
Turn small brass screw incorporated in the blue rect-
8. Turn the power switch to OFF. angular 25 turn potentiometer located at the upper left
hand side of the printed circuit board.
9. Remove the set plug and reinsert the ribbon cable.
The high humidity alarm is now set. Turn clockwise to increase set point
P1
(10 to 12F / turn)
To put the dryer back into service, follow the start-up instruc-
tions.

U1
P1

LED1
TEMPERATURE SWITCH FIELD ADJUSTMENT

K1
TB1

DANGER
EXPLOSION HAZARD
Ensure that the dryer is de-energized, valve iso-
lated, and fully depressurized before attempting to
remove or disassemble any dryer component or
subassembly. Failure to do so may result in seri-
ous personal injury and/or equipment damage.

1. To adjust temperature switch:

When a desiccant chamber does not reach a satisfac-

tory temperature (usually 180F to 200F) at the end
Figure 7
of its heating period, move the temperature switch ad-
SOLID STATE TEMPERATURE SWITCH
justing screw 1/4 turn in the proper direction. Then al-
low the chamber to go completely through another
heating period and note its temperature. If necessary, HEATER OVER TEMPERATURE CONTROLLER
make further adjustments 1/4 turn at a time, until a SET-UP, ADJUSTMENT AND REPLACEMENT
satisfactory temperature is reached.
WARNING
To raise setting turn counterclockwise.
Ensure that the dryer is de-energized, valve iso-
To lower setting turn clockwise.
lated, fully depressurized, before attempting to
remove or disassemble any component or subas-
sembly. Failure to do so may result in serious
Microswitch
personal injury and/or equipment damage.
Temperature
Adjusting Screw Note: Two windows on the controller faceplate (labelled
Terminals
PV and SV) continuously indicate the Process Tempera-
ture Value (PV) and the Set Temperature Value (SV).
WARNING!
Do not adjust Note: When setting or adjusting set points for Heater
this range Over Temperature, if the value in the SV window does not
setting screw
change when pressing either the Up and Down keys,
then the controller's Key Protect Switch is in the ON posi-
tion. Refer to Controller Replacement procedures for lo-
cation of Key Protect Switch.
Stem with
Temperature
Sensing Element

Figure 6
Temperature Switch

11
1. To set the Heater Over Temperature setting:
Press the Up and Down keys until the required
set value appears in the SV window.
PV PV
Process Process
Value Value
SV SV
Note: Depressing these keys for 1 second or more
will continually increase or decrease the set value.
Changed data will become effective 2 seconds after
the Up and Down key is released or when the
Mode or Level key is pressed.
Note: Refer to the Wiring Schematic which sepa-
rately accompanies this manual for individual switch
set points.
After completion of all setting adjustments, remove
controller from mounting bracket and set the Key Pro-
tect Switch to the ON position to disable all key func-
tions (Up, Down, AT and Level) except the Mode key.
Refer to the replacement procedure for controller re-
moval instructions and location of the Key Protect
Switch.
2. To adjust limit settings:
Press either the Mode key or depress the Level
key for 2 seconds until the proper message is dis-
played in the PV window that is associated with the
setting to be changed.
The following is a list of PV messages that may re-
quire adjustment:
3. To replace controller:
a) If the Mode key is pressed after completing
step 1, the message in the PV window will be il-
lustrated by . This window is used for the
Alarm Value setting, and should be set to zero as
shown.
PV
SV
Pressing the Mode key will return to the operat-
ing window established in step one.
b) If the Level key is depressed and held for more
than 2 seconds after completing step 1, will
appear in the PV window. This window reflects
12
the value for the Lower Limit of the temperature
setting range. This value is arbitrary, and may be
set to zero as shown.
PV
SV
c) Pressing the Mode key again will change the
message in the PV window to . This window
reflects the value for the Upper Limit of the tem-
perature setting range. Refer to the Wiring Sche-
matic, which separately accompanies this
manual, and set the Upper Temperature setting to
equal that of the required set point for Heater
Over Temperature Alarm actuation. This may be
illustrated as follows:
PV
SV
d) Additional messages will appear in the PV and SV
windows when pressing either the Mode key or
depressing the Level key for 2 seconds. These
messages either have no function in this applica-
tion of the temperature controller, or they repre-
sent the internal settings of the controller that are
set during installation.
Note: To bypass any of these messages, de-
press and hold the Level key for 2 seconds,
then release. Repeat if necessary until the PV and
SV windows return to what is illustrated in step 1.
a) Turn power supply to unit OFF.
b) Open the door of the control box and locate the
Heater Over Temperature Controller. (Refer to
faceplate illustration below).
F PV
SV
OUT AT HB ALM
AT
c) Depress tab located behind the bottom of the
temperature controller faceplate and slowly pull
controller out of its mounting bracket.
 d) The electrical connections for the controller are Note: The factory uses Type K temperature
located at the bottom of the mounting bracket. sensors as standard for the Heater Over
Unless there was damage to the existing wiring or Temperature Alarm. If a different tempera-
connections, no re-wiring is required. ture sensor has been used, adjust the setting
as follows:
In the event re-wiring is required, wire the control-
ler per the following diagram. No. Sensor Type No. Sensor Type
0 R 5 E
Logic Common 5 10 Heater Over Temperature 1 S 6 B
from MCPU Signal to MCPU 2 K 7 N
4 9
3 J 8 L
3 8 4 T 9 U
2 7
120 VAC THERMOCOUPLE
1 6 +
3) The Key Protect Switch, located on the right
side of the temperature controller should be
set to the OFF position as illustrated.

WARNING

PROTECT ON
The sensor input must be connected to the con-
troller prior to power-up, otherwise the controller
output will remain on and cause an uncontrolled
upscale reaction.

DANGER
SHOCK HAZARD After completion of all setting adjustments,
Portions of the electrical control circuit remain set the Key Protect Switch to the ON position
energized when the power switch is turned OFF. to disable all key functions (Up, Down, AT
Disconnect the main power supply to the unit be- and Level) except the Mode key.
fore performing maintenance on the electrical
system. f) Carefully re-insert temperature controller back
into its mounting case.

e) Ensure function selector switches are set as fol- g) Turn the power switch to ON.
lows:
h) Proceed to step 1 to set Heater Over Tempera-
1) Ensure DIP switches, located on the top side ture settings.
of the temperature controller are set as illus-
trated. These DIP switch settings will display
temperature readings in degrees Fahrenheit.
ON

1 2 3 4 5 6

2) Ensure Alarm Mode Switch (located next to

the DIP switches) and the Temperature Sen-
sor Selector Switch (located on the bottom of
the controller) are set as illustrated.

0
9 1
8 2

7 3
6 4
5

13
AIRSAVER FIELD ADJUSTMENT
Note: Excerpts from the HydroGuard 2550 Installation and
Operation Manual make up the following discussion of the
AIRSAVER moisture analyzer.
1. System Description:
The AIRSAVER is a microprocessor controlled trace
moisture analyzer. It consists of a ONDYNE gold/alu-
minum oxide probe and an electronics module (ana-
lyzer). The analyzer provides the alarm set point, dis-
plays the dew point (DP) temperature (F or C), and
sample temperature (F or C) on a four digit LCD dis-
play.
Dryer switch over is obtained with the first alarm relay.
The second alarm relay switches the dryer to fixed
cycle operation in the event of a sensor or analyzer
failure.
2. Basic Functions of the Push Buttons:
Note: Output and alarm status of the AirSaver are not
updated while the user is manipulating the push but-
tons (i.e., unit is in programming mode).
In the DISPLAY window, temperature and dew point
are indicated with the (degree) symbol appearing in
the upper right hand corner.
The SELECT button is always the entry into a pro-
gramming sequence or Page. It primarily functions as
an enter key.
The Arrow Left (!) button is used to select Pages
and to enter numbers in the Pages.
The Arrow Up (") button combines 2 functions.
(#1) When a number in a page is to be changed,
press the " button once, and the existing value will
reset. (#2) Holding the " button down causes the
numbers to increase sequentially (from 0 to 9).
3. Programming:
IMPORTANT considerations before getting
started:
Prior to programming the AirSaver, decide which engi-
neering units will be used in your application, because
set points and output range set-up must correspond to
the selected unit.

TABLE 1 First and Second Segments of the "Pages"

Page 1 (P1) Page 2 (P2) Page 3 (P3) Page 4 (P4) Page 5 (P5) Page 6 (P6)
(Calibration) (Calibration)
First Mode Code N/A N/A Alarm DP N/A N/A
Second Mode Code N/A N/A Alarm DP N/A (not used)

TABLE 2 Page 1 Mode Codes

First Code Engineering Units of Display, Moisture Alarm and Current Output
0062 Dew Point [F] and Temperature [F]
0063 Dew Point [C] and Temperature [C]

Second Code Engineering Units of Display, Moisture Alarm and Current Output
0000 Returns program to First Mode Code and normal operation
0001 Edit Enable (Allows user to make changes in a selected page)
0024 N/A Refer to HydroGuard 2550 Installation and Operation Manual for explanation.
0064 N/A Refer to HydroGuard 2550 Installation and Operation Manual for explanation.
0415 General Reset to factory program (Moisture alarm set points, output ranges, etc.)

14
Example: Alarm is programmed to 30C. Switching
to F, the alarm would be 30F. Changing
the engineering unit requires changing the
set point(s) and the output range, respec-
tively.
Utilizing the three push buttons on the front panel, the
following functions can be programmed with six short
sequences called "pages." Page 1 has a First and
Second Mode Code. Pages 2 through 6 contain a
First and Second Value (i.e., set point, calibration
point, etc.).
Page 1: Selection of Units and Special Functions
The moisture unit dew point (DP) in C or F.
The temperature unit (C or F).
Pages 2 and 3: Temperature Calibration Data
(refer to HydroGuard 2550 Installation and Operation
Manual for further discussion.)
Page 4: Alarm Set Point*
Alarm 1 set point for the moisture units (selected
on page 1).
Note: Alarm activates when its corresponding set
point is exceeded. The alarm relays are en-
ergized on power-up (fail-safe mode).
Page 5: Output range selection
(refer to HydroGuard 2550 Installation and Operation
Manual for further discussion.)
Page 6: Pressure Constant
(not utilized - refer to HydroGuard 2550 Installation
and Operation Manual for further discussion.)
Refer to Table 1 and Table 2 during the programming
procedure.
a. To display the probe temperature:
Press the SELECT button. The DISPLAY window
will either show temperature in C or F (depend-
ing on program selection). After 5 seconds, the
display returns to the actual dew point (DP) tem-
perature value.
b. To select the Dew Point temperature units:
Press the SELECT button repeatedly (twice) until
P1 is indicated in the DISPLAY window.
Press the SELECT button again to display First
Mode Code (0062 or 0063 - refer to Table 2).
Note: If display shows desired code choice, press
SELECT button (twice) to return to normal display.
To change code choice, press " button to set
previous code to zero.
Press " button to increase digit value. Repeat-
edly pressing " button increases digit value by
one (i.e., 0001 - 0002, etc.).
Press ! button to shift cursor to second digit.
Then press " button to increase second digit
value by one with each pressing until the desired
code is programmed.
Press SELECT button twice to return to the nor-
mal Dew Point temperature display.
c. To change the Alarm Set Point(s).
Note: Alarm activates when its corresponding set
point value is exceeded.
Press the SELECT button repeatedly (twice) until
P1 is indicated in the DISPLAY window.
Press the SELECT button twice more until 0000 is
displayed.
Press the " button twice to increase first digit
value to 0001, which activates the edit enable
function.
Press the SELECT button to return display to P1.
Press the ! button 3 times to advance display in-
dication to P4.
Press SELECT button to display existing set point.
Press " button to reset alarm set point. The
display indication should be -202 (DP).
Press " and ! buttons to select and program the
alarm set point.
Press SELECT button twice to return to the nor-
mal Dew Point temperature display.
4. Recalibration:
A routine factory recalibration and inspection of
ONDYNE moisture sensors is recommended every six
(6) to twelve (12) months. Contact your local Ingersoll-
Rand Distributor for details.
15
FIELD SERVICE GUIDE

WARNING
Compressed air can be dangerous unless safety
precautions are observed in the use of compressed
air and compressed air equipment. Completely
vent the internal air pressure to the atmosphere
before diassembling any subassemblies or com-
ponents and before doing any work on compressed
air equipment. To vent internal air pressure, follow
the shutdown instructions.

PROBLEM POSSIBLE CAUSE REMEDY

Dew Point too high or too low. Excessive back pressure on blower. Check for leaking switching valves, excessive pressure
drop across the regenerating tower and/or restrictions in
the purge piping.

Purge air contaminated at blower intake. Check purge air at blower intake and eliminate the cause
of the contamination. Check desiccant and make certain
it has not been contaminated by contaminated purge air.

Inlet air temperature is above dryer's design inlet tem- Check the compressor aftercooler and cooling system.
perature. Adjust as necessary to bring the dryer inlet temperature
to design specification.

Inlet air pressure is below design pressure. Check dryer inlet pressure. Correct if necessary.

Inlet air flow rate (in SCFM) is above the dryer's de- Verify actual flow rate (in SCFM) through dryer. Reduce
sign flow rate. flow rate if operating above design flow rate.

Liquids entering the dryer inlet. Isolate and depressurize prefilter assembly. Inspect
prefilter cartridges and seals for loosening and/or dam-
age. Tighten or replace as necessary.

Check the compressor aftercooler for tube leakage if the

aftercooler uses water as a cooling medium.

Inspect the prefilter automatic drain valve. Ensure that it

is not clogged and is draining properly. Repair or replace
as necessary.

Heater temperature switch set too low or temperature Adjust cautiously or replace as required.
switch failure.

Purge exhaust temperature switch set too low or tem- Adjust cautiously or replace as required.
perature switch failure.

Heating malfunction. Insufficent heating will result in See below.

incomplete regeneration. Possible causes are:

a) Heater failure. a). Replace heater.

b) Heater contactor failure. b). Replace heater contactor

c) Blower failure. c). Repair or replace as required.

Desiccant is badly broken or is contaminated with oil Shutdown and Depressurize Dryer. Inspect desiccant
or other contaminant. The normally white desiccant through fill ports and replace if badly broken or fouled.
will appear tan or brown if oil contamination has oc- Inspect prefilter if fouling is noted.
curred.

Union or other piping/component leaks at dryer outlet Soap test dryer outlet manifold and piping downstream of
manifold or downstream of dryer outlet. dryer. Repair ALL leaks.

16
 PROBLEM
Color Change Moisture Indicator
has changed from BLUE (dry) to
PINK (wet) indication.
Excessive pressure drop across
dryer.
Loss of power to operating status
and alarm indicators.
Valve Switching Failure Alarm
POSSIBLE CAUSE
Moisture Indicator's bleed valve is closed.
Moisture Indicator's supply valve is closed.
Moisture indicator is internally clogged, preventing air
from exiting through indicator's bleed valve.
Sample tubing to Moisture Indicator is leaking permit-
ting "wet" atmospheric air to enter tubing and contami-
nate dry air sample.
If after previous items have been checked and the
Moisture Indicator fails to return to blue within 3 to 5
hours, a dew point problem may exist.
Badly broken, dusted or fouled desiccant.
Inlet flow rate (scfm) exceeds the dryer's design flow
rate.
Desiccant retaining screens are clogged or fouled.
Inlet and/or outlet pressure gauges are out of calibra-
tion or damaged.
Loss of power supply to dryer's customer supplied
electrical disconnect switch or breaker.
Control system's power fuse is blown.
Loose connections at power input.
Damaged solid state components and/or circuit
boards.
Off-line chamber's Inlet Switching Valve has failed to
close due to the associated solenoid valve's (B or C)
failure to energize.
Off-line chamber's Inlet Switching Valve has failed to
close due to fouled or worn valve internals.
REMEDY
Open bleed valve installed moisture indicator body until a
SLIGHT continuous air bleed is felt exhausting from
bleed valve's exhaust port. Granular indicator MUST re-
main motionless after final adjustment.
Fully open moisture indicator supply valve. Adjust
indicator's bleed valve as instructed in previous step.
Refer to Color Change Moisture Indicator Recharging
Procedure section for disassembly instructions. Clean
or replace components as necessary.
Perform a soap bubble leak test indicator's tubing and
fittings. Tighten or repair.
Refer to "Dew Point too high or too low" section of this
Field Service Guide. Determine cause and correct.
Shutdown and Depressurize. Inspect desiccant
through fill ports. Replace if badly broken, dusted or
fouled.
Reduce inlet flow rate as necessary to meet dryer's de-
sign flow rate.
Shutdown and Depressurize. Remove desiccant re-
taining screens from each chamber's fill and drain (mod-
els 1200 through 5600 only) ports and clean if fouling is
noted. Investigate and correct source of fouling.
Note: Removal of a drain port retaining screen (models
1200 through 5600 only) will result in drainage of a
chamber's desiccant charge. Desiccant may be rein-
stalled if not fouled or badly broken.
Shutdown and Depressurize. Replace gauges.
Check disconnect switch or breaker is closed. If tripped
breaker or blown fuse. Iinvestigate and remedy cause.
De-energize dryer power supply. Replace fuse if
blown. Investigate and remedy cause.
De-energize dryer power supply. Check power supply
input wiring connections.
Contact local Ingersoll Rand distributor for assistance.
Check pneumatic output indicators on solenoid valves B
and C to determine whether energized.
up position - energized
down position - de-energized
If de-energized, trip manual override switch located on
top of solenoid valve to determine if functioning. Re-
place if not functioning.
Note:
LC Drying RC Drying:
Sol C is energized Sol B is energized
Sol B is de-energized Sol C is de-energized
Check for pilot air at off-line Inlet Switching Valve's pilot
gas tubing connections.
If pilot air pressure is present, Shutdown and Depres-
surize Dryer. Repair or replace valve.
17
 PROBLEM
Valve Switching Failure Alarm
POSSIBLE CAUSE
Off-line Exhaust Valve has failed to open due to the
associated solenoid valve's (A or D) failure to ener-
gize.
REMEDY
Check red pneumatic output indicators on solenoid
valves A and D to determine whether energized.
up position - energized
down position - de-energized

If de-energized, trip manual override switch located on

top of solenoid valve to determine if functioning. Re-
place if not functioning.

Note:
LC Drying RC Drying:
Sol D is energized Sol A is energized
Sol A is de-energized Sol D is de-energized

Off-line Exhaust Valve has failed to close due to Check for pilot air at off-line Exhaust Valve's pilot air tub-
fouled or worn valve internals. ing connections.

If pilot gas pressure is present, Shutdown and Depres-

surize Dryer. Repair or replace valve.

Repressurization Valve has failed to close due to Check for pilot air pressure at Repressurization Valve's
fouled or worn valve internals. pilot gas tubing connection.

If pilot air pressure is present, Shutdown and Depres-

surize Dryer. Repair or replace valve.

Repressurization Valve has failed to open due to the Check yellow pneumatic output indicator on solenoid
associated solenoid valve's (E) failure to energize. valve E to determine whether energized.
up position - de-energized
down position - energized

If de-energized, trip manual override switch located on

top of solenoid valve to determine if functioning. Re-
place if not functioning.

Check Valve internals are worn, damaged or fouled, Shutdown and Depressurize Dryer. Repair or replace
permitting "blow-by" of on-line chamber's pressure valve.
(through faulty check valve) to the off-line chamber.

Damaged or out-of-calibration pressure sensor. Shutdown and Depressurize Dryer. Replace pressure
sensor.

Valve position limit switch failure.
Check the appropriate terminal blocks prior to the limit
switches and make certain that the required input signals
are present. There are two limit switches per Switching
Valve. The top limit switch on each valve, identified by LS1,
actuates when the Switching Valve is "CLOSED". The
lower limit switch on each valve, Identified by LS2, actuates
when the Switching Valve is "OPENED".

Inlet Valve Limit Switch State

Left Tower Right Tower
V1LS1 V1LS2 V2LS1 V2LS2
Left Tower Drying OPEN CLOSE CLOSE OPEN
Right Tower Drying CLOSE OPEN OPEN CLOSE

Check limit switch actuation. Adjust cam if required.

HIGH HUMIDITY or AirSaver Excessive moisture or temperature on sensor. Check tubing or sensor isolation valve. If problem per-
Sensor Failure. sists, a dew point problem may exist.

18
19
Material Safety Data Sheet DRIOUT DESICCANT (1/ 8" Dia.), (3/ 16" Dia.), (1/ 4" Dia.)
(3/ 8" Dia.), (1/ 2" Dia.)
Revision Date: 96-01-25 Original Date: 81-01-23

PRODUCT NAME: DRIOUT DESICCANT

COMPANY IDENTIFICATION

SUPPLIERS NAME: Flair Corporation EMERGENCY

TELEPHONE NO. 352-237-1220

ADDRESS: 4647 S.W. 40th Avenue FOR PRODUCT

Ocala, Florida 34474 INFORMATION 352-237-1220

1. CHEMICAL PRODUCT AND IDENTIFICATION

Chemical Formula: Aluminum Oxide Al2O3 xH 2O (non-fibrous)

Product Name: Activated Alumina

USA Phones: 352-237-1220, contact Customer Service.

2. COMPOSITION / INFORMATION ON INGREDIENTS

Component CAS No. Exposure Limits Typical % by Weight

Aluminum Oxide 1333-84-2 ACGIH TLV 10 mg/m 90.0-97.0
(non-fibrous) OSHA PEL 15, 5 mg/m respirable

*Silicon dioxide 7631-86-9 Silica ACGIH TLV 10 mg/m 0.01-0.2

OSHA PEL 80 [% SiO2]

Loss on ignition water 7732-18-5 4.0-7.0

*Expressed as oxide equivalent

3. HAZARDS IDENTIFICATION

EMERGENCY OVERVIEW

Off-white crystalline or gelatinous granules, pellets, or powder. No unusual fire or spill hazard. Dust may be irritating to eyes and upper
respiratory tract.

Potential Health Effects

EYES: May cause mild irritation, especially when wet.
SKIN: May cause mild irritation.
INHALATION: May cause mild upper respiratory tract irritation.
INGESTION: May cause mild irritation.

This product contains total silicon at <1% by weight. Total silicon content includes metal silicates, amorphous and crystalline silica.
No analytical method exists to detect and differentiate between amorphous and crystalline silica and other silicates at <1% by weight.
Based on the chemistry of bauxite-derived products, crystalline silica is not expected to be present in this product. Amorphous silica
is a low health risk by inhalation.

Alumina is a low health risk by inhalation and should be treated as a nuisance dust as specified by the American Conference of
Government Industrial Hygienists (ACGIH).

Medical conditions aggravated by exposure to the product: Skin rashes, chronic lung disease, asthma.

4. FIRST AID MEASURES

EYES: Flush eyes with plenty of water or saline for at least 15 minutes. If irritation persists, consult a physician.
SKIN: Wash with soap and water for 15 minutes. If irritation develops, consult a physician.
INHALATION: Remove victim to fresh air. Check for clear airway, breathing, and pressure of pulse. Provide CPR for persons without
pulse or respirations. Consult a physician.
INGESTION: If swallowed, dilute by drinking large amounts of water. Never give anything by mouth to a convulsing or unconscious
person. Do not induce vomiting. Consult a physician.
Material Safety Data Sheet DRIOUT DESICCANT (1/ 8" Dia.), (3/ 16" Dia.), (1/ 4" Dia.)
(3/ 8" Dia.), (1/ 2" Dia.)
Revision Date: 96-01-25 Original Date: 81-01-23
PRODUCT NAME: DRIOUT DESICCANT

5. FIRE FIGHTING MEASURES

FLAMMABLE PROPERTIES: Non-flammable.

Flash Point: None.
Flammable Limits: None.
AUTO-IGNITION TEMPERATURE: Not applicable.
HAZARDOUS COMBUSTION PRODUCTS: None.
EXTINGUISHING MEDIA: Use extinguishing agent applicable to surrounding fire.
FIRE FIGHTING INSTRUCTIONS: Fire fighters should wear NIOSH approved, positive pressure, self-contained breathing apparatus
and full protective clothing when appropriate.

6. ACCIDENTAL RELEASE MEASURES

SMALL/LARGE SPILL: Clean up using dry procedures; avoid dusting.

7. HANDLING AND STORAGE

HANDLING: Avoid contact with eyes. Do not inhale dust.

STORAGE: Keep material dry.

8. EXPOSURE CONTROLS / PERSONAL PROTECTION

ENGINEERING CONTROLS: Use with adequate ventilation to meet exposure limits listed in Section 2.
RESPIRATORY PROTECTION: NIOSH-approved dust respirator if overexposure potential exists.
SKIN PROTECTION: Wear appropriate gloves to avoid direct skin contact.
EYE PROTECTION: Safety glasses recommended.

9. PHYSICAL AND CHEMICAL PROPERTIES

APPEARANCE: Off-white, crystalline or gelatinous granules, pellets/powder.

BOILING POINT: Not applicable.
FREEZE-MELT POINT: 3700F (2038C)
VAPOR PRESSURE (mm): Not applicable.
VAPOR DENSITY (air = 1): Not applicable.
SOLUBILITY IN WATER: Insoluble; soluble in concentrated acids and alkalies.
SPECIFIC GRAVITY: 3.2
DENSITY: Loose Bulk: 39 - 52 lb/ft (0.62 - 0.83 g/cm)
pH: -10 (20% slurry solution)
ODOR: None
ODOR THRESHOLD (ppm): Not applicable.
COEFFICIENT OF WATER / OIL DISTRIBUTION: Not applicable.

10. STABILITY AND REACTIVITY

CHEMICAL STABILITY (CONDITIONS TO AVOID): A rise in temperature may result from contact with water
INCOMPATIBILITY: None.
HAZARDOUS DECOMPOSITION PRODUCTS: None.
HAZARDOUS POLYMERIZATION: None.
Non-corrosive.

11. TOXICOLOGICAL INFORMATION

No LD50 or LC50 found for oral, dermal or inhalation routes of administration.

12. ECOLOGICAL INFORMATION

ECOTOXICOLOGICAL / CHEMICAL FATE INFORMATION: Not available.

Material Safety Data Sheet DRIOUT DESICCANT (1/ 8" Dia.), (3/ 16" Dia.), (1/ 4" Dia.)
(3/ 8" Dia.), (1/ 2" Dia.)
Revision Date: 96-01-25 Original Date: 81-01-23
PRODUCT NAME: DRIOUT DESICCANT

13. DISPOSAL CONSIDERATION

Collect in containers, bags, or covered dumpster boxes. If reuse or recycling is not possible, material may be disposed of at an industrial
landfill.
TCLP data are available.

RCRA Hazardous Waste No.: Not federally regulated in the U.S..

SPECIAL CAUTION
When disposing of used desiccant, material must be handled with special precautions. Desiccant is an adsorbent ma-
terial. Following contact with typical petrochemicals or gases, the combination of desiccant and retained material can be
hazardous, toxic and/or flammable. It is highly recommended that all used desiccant be analyzed to determine content
before disposal. Appropriate care and procedures should be followed in handling and storage of used materials. Once
content is determined, containers should be properly labeled and disposed of in accordance with Federal, State and Local
Regulations.

14. TRANSPORT INFORMATION

U.S.A. DOT: Not Regulated - Enter the proper freight classification, "MSDS Number," and "Product Name" on the shipping paperwork.
Canadian TDG Hazard Class & PIN: - Not regulated.

15. REGULATORY INFORMATION

For inventory reporting purposes, CAS No. 1344-28-1 was assigned for aluminum hydroxide and activated alumina products instead
of the CAS number 1333-84-2 as indicated in Section 2.

U.S. FEDERAL REGULATIONS:

TSCA STATUS: All components of this product are listed on the Toxic Substances Control Act Inventory.
CERCLA REPORTABLE QUANTITY: None.
SARA TITLE III:
Section 302 Extremely Hazardous Substances: None
Section 311/312 Hazardous Categories: Immediate (Acute).
Section 313 Toxic Chemicals: None.

In reference to Title VI of the Clean Air Act of 1990, this material does not contain nor was it manufactured using ozone-depleting
chemicals.

INTERNATIONAL REGULATIONS:
CANADIAN DOMESTIC SUBSTANCES LIST: All components of this product are listed on Domestic Substances List.
EUROPEAN COMMUNITY: All components of this product are listed on the ECOIN, the European Core Inventory.
JAPAN: All components of this product are listed on MITI, the Ministry of International Trade Industry.
AUSTRALIA: All components of this product are listed on the AICS inventory.

16. OTHER INFORMATION

MSDS Status: Changes in all Sections 1, 3, 4, 8, 13, 15, 16, and Legend.
Product Use: Adsorbent; dehydration agent; catalyst support.

REFERENCES:
Guide to Occupational Exposure Values - 1995, Compiled by the American Conference of Governmental Industrial Hygienists
(ACGIH)
Documentation of the Threshold Limit Values and Biological Exposure Indices, Sixth Edition, 1991, Compiled by the American
Conference of Governmental Industrial Hygienists, Inc. (ACGIH).
NIOSH Pocket Guide to Chemical Hazards, U.S. Department of Health and Human Services, June 1994.
Dangerous Properties of Industrial Materials, Sax, N. Irving, Van Nostrand Reinhold Co., Inc., 1984.
 Quick Identifier
DRIOUT DESICCANT (1/ 8" Dia.), (3/ 16" Dia.), (1/ 4" Dia.)
(3/ 8" Dia.), (1/ 2" Dia.)

Material Safety Data Sheet

ATTENTION: Plant Manager/Safety Director:

This MSDS supersedes all prior data sheets received for this
product. We urge you to study it carefully. This provided with
each container as our way of communicating Health, Safety, and
Environmental Protection information to our customers.

This information is provided to ensure safe handling and storage

of our products in accordance with OSHA Hazard Communication
Standard 29 CFR 1910.1200. The information contained in this
MSDS must be passed on to all employees in your firm that
handle and/or become involved in the implementation or control of
operations involving use of the product. We strongly urge you to
forward this MSDS to all parties that have a need to know the
information contained herein!

LEGEND:
ACGIH American Conference of Governmental Industrial Hygienists atm atmosphere
AICS Australian Inventory of Chemical Substances cm centimeter
CAS Chemical Abstract Services g, gm gram
CERCLA Comprehensive Environmental Response, Compensation, and Liability Act in inch
CFR Code of Federal Regulations kg kilogram
DOT Department of Transportation lb pound
DSL Domestic Substances List (Canada) m meter
ECOIN European Core Inventory mg milligram
EPA Environmental Protection Agency ml, ML milliliter
IARC International Agency for Research on Cancer mm millimeter
LC50 Lethal concentration (50 percent kill) n.o.s. not otherwise specified
LCLo Lowest published lethal concentration ppb parts per billion
LD50 Lethal dose (50 percent kill) ppm parts per million
LDLo Lowest published lethal dose psia pounds per square inch
NFPA National Fire Protection Agency , u micron
NIOSH National Institute for Occupational Safety and Health g microgram
NTP National Toxicology Program
OSHA Occupational Safety and Health Administration
PEL Permissible Exposure Limit
PIN Product Identification Number
RCRA Resource Conservation and Recovery Act
SARA Superfund Amendments and Reauthorization Act
STEL Short Term Exposure Limit
TCLP Toxic Chemicals Leachate Program
TDG Transportation of Dangerous Goods
TLV Threshold Limit Value
TSCA Toxic Substances Control Act
TWA Time Weighted Average

The information contained herein is based upon data considered true and accurate. However, Flair Corporation makes no warranties (express or implied) as
to the accuracy or adequacy of the information contained herein or the results to be obtained from the use thereof. This information is offered solely for the
user's consideration, investigation and verification. Since the use and conditions of use of this information and the material described herein are not within
the control of Flair Corporation, Flair Corporation assumes no responsibility for injury to the user or third persons. The material described herein is sold only
pursuant to Flair Corporation Terms and Conditions of Sale, including those limiting warranties and remedies contained therein. It is the responsibility of the
user to determine whether any use of this data and information is in accordance with applicable Federal, State or Local Laws and Regulations.
Material Safety Data Sheet DRIOUT BED SUPPORT (1/ 8" Dia.), (1/ 4" Dia.)
(1/ 2" Dia.), (1" Dia.)
Revision Date: 95-02-08 Original Date: 81-01-23

PRODUCT NAME: BED SUPPORT

Flair Corporation
4647 S.W. 40th Avenue
Ocala, Florida 34474
Product Information: 904-237-1220

1. CHEMICAL PRODUCT AND COMPANY IDENTIFICATION

PRODUCT NAME: Bed Support CAS No. None Known

CHEMICAL FORMULA: 38% Aluminum Oxide Al2O3, 51% Silicon Dioxide SiO2, 11% other inorganic oxides

CHEMICAL NAME: Aluminum Silicate/Chemical Stoneware

CHEMICAL FAMILY: Naturally occurring Minerals & Clays

USA Phones: 904-237-1220, contact Customer Service.

2. HAZARDOUS INGREDIENTS

Component CAS No. Exposure Limits Typical % by Weight

Aluminum Oxide 1344-28-1 Dust: 10 mg/m (ACGIH TLV) 38%

3. PHYSICAL AND CHEMICAL CHARACTERISTICS (Fire & Explosion Data)

APPEARANCE: Off-white to tannish brown.

BOILING POINT: Not applicable.
FREEZE-MELT POINT: Not applicable.
VAPOR PRESSURE (mm): Not applicable.
VAPOR DENSITY (air = 1): Not applicable.
SOLUBILITY IN WATER: Insoluble.
SPECIFIC GRAVITY: ~ 2.6
BULK DENSITY: 92 lb/ft
pH: Not applicable.
ODOR: None.
FLAMMABLE PROPERTIES:
Flash Point: Not Applicable
Flammable Limits: Not applicable.
AUTO-IGNITION TEMPERATURE: Not applicable.
HAZARDOUS COMBUSTION PRODUCTS: None Known.
EXTINGUISHING MEDIA: Use extinguishing media appropriate to other materials.
FIRE FIGHTING INSTRUCTIONS: None Known.

4. PHYSICAL HAZARDS

CHEMICAL STABILITY: Stable CONDITIONS TO AVOID: None Known.

INCOMPATIBILITY: None Known.

HAZARDOUS DECOMPOSITION PRODUCTS: Not Applicable.

HAZARDOUS POLYMERIZATION: Will Not Occur. CONDITIONS TO AVOID: None Known.

Material Safety Data Sheet DRIOUT BED SUPPORT (1/ 8" Dia.), (1/ 4" Dia.)
(1/ 2" Dia.), (1" Dia.)
Revision Date: 95-02-08 Original Date: 81-01-23

PRODUCT NAME: BED SUPPORT

5. HEALTH HAZARDS

THRESHOLD LIMIT VALUE: Use nuisance dust limits as maximum workplace dust load.
10 mg/m Total (TWA) and 20 mg/m (STEL); 5 mg/m respirable dust

SIGNS AND SYMPTOMS OF EXPOSURE: None Known.

1. ACUTE OVEREXPOSURE: None Known.
2. CHRONIC OVEREXPOSURE: Long term exposure (10-25 years) to dust may cause cough, chest pains, dyspnea,
decreased vital capacity, and diminished chest expansion.

MEDICAL CONDITIONS GENERALLY AGGRAVATED BY EXPOSURE:

Dust may effect any condition of the respiratory tract.

CHEMICAL LISTED AS CARCINOGEN OR POTENTIAL CARCINOGEN

National Toxicology Program: No I.A.R.C. Monographs: No OSHA: No

OSHA PERMISSIBLE EXPOSURE LIMIT: 10 mg/m, 5 mg/m (Resp.)

ACGIH THRESHOLD LIMIT VALUE: 10 mg/m
OTHER EXPOSURE LIMIT USED: Not Applicable.

EMERGENCY and FIRST AID PROCEDURES

1. EYES: If dust comes into contact with the eyes, flush with large amounts of water. If irritation persists,
consult a physician immediately.
2. SKIN: If dust contacts the skin, wash area with soap and water. Personnel should shower after handling
material if frequent contact with dust is experienced.
3. INHALATION: Dust may cause irritation or discomfort. Remove person from exposure and seek medical help if
symptoms do not disappear.
4. INGESTION: Drink plenty of water and consult a physician.

6. SPECIAL PROTECTION INFORMATION

ENGINEERING CONTROLS: Use with adequate ventilation to meet exposure limits listed in Section 2.

RESPIRATORY PROTECTION: NIOSH-approved dust respirator where exposure limit is or may be exceeded.

SKIN PROTECTION: Protective gloves recommended.

EYE PROTECTION: Safety glasses recommended.

OTHER PROTECTIVE CLOTHING or EQUIPMENT: Work Uniform recommended.

7. SPECIAL PRECAUTIONS AND SPILL/LEAK PROCEDURES

HANDLING and STORAGE: Desiccant should be handled so as to avoid generation of dusty conditions in the
workplace. Use adequate ventilation. If dust develops, use a NIOSH approved respirator
to avoid drying of mucous membranes in nose and throat.

OTHER PRECAUTIONS: In dusty conditions, prolonged contact may cause irritation of skin. If contact with skin is
unavoidable, wear close-weave gloves with tight fitting wristlets. These should be washed
frequently.

STEPS TO BE TAKEN IN
CASE MATERIAL IS
RELEASED OR SPILLED: Vacuum or sweep up immediately. Spilled material can be slippery. This will minimize
chance of injury due to falls.

WASTE DISPOSAL
METHODS: Dispose of unused desiccant in accordance with Federal, State, and Local Regulations.
Material Safety Data Sheet DRIOUT BED SUPPORT (1/ 8" Dia.), (1/ 4" Dia.)
(1/ 2" Dia.), (1" Dia.)
Revision Date: 95-02-08 Original Date: 81-01-23

PRODUCT NAME: BED SUPPORT

8. HANDLING CAUTIONS

As with all desiccants or dry powders, a static electric charge can build up when pouring. Proper grounding should
be observed when pouring from a bag or drum in the presence of flammable vapors.
When transferring desiccant with high pressure, wear goggles. Malfunction of equipment can propel bead with
enough velocity to penetrate skin. Make sure that both the transfer system and receiving vessels are properly grounded.
Follow standard operating procedures.

SPECIAL CAUTION
When disposing of used desiccant, material must be handled with special precautions. Desiccant is an
adsorbent material. Following contact with typical petrochemicals or gases, the combination of desiccant and
retained material can be hazardous, toxic and/or flammable. It is highly recommended that all used desiccant
be analyzed to determine content before disposal. Appropriate care and procedures should be followed in
handling and storage of used materials. Once content is determined, containers should be properly labeled
and disposed of in accordance with Federal, State and Local Regulations.

ADDITIONAL HEALTH HAZARDS INFORMATION

Chemical substance components have been reported to the EPA Office of Toxic Substances in accordance with
the requirements of the Toxic Substance Control Act (Title 40 CFR Part 710).

The reportable chemical substances in this product are regulated by the OSHA Hazard Communication Standard
(29 CFR 1910.1200) solely because they are listed by ACGIH. However, they do not fit any of the five proposed hazard
categories under Section 311 or 312 of SARA.

For purposes of SARA III reporting, this substance contains no ingredients listed on the Extremely Hazardous,
CERCLA, or Section 313 Lists.

D.O.T. Shipping Name, Hazard Class, I.D. No. (if applicable) - Not Regulated.

Canadian TDG Hazard Class & PIN - Not Regulated.

 Quick Identifier
DRIOUT BED SUPPORT (1/ 8" Dia.), (1/ 4" Dia.)
(1/ 2" Dia.), (1" Dia.)

Material Safety Data Sheet

ATTENTION: Plant Manager/Safety Director:

This MSDS supersedes all prior data sheets received for this
product. We urge you to study it carefully. This provided with
each container as our way of communicating Health, Safety, and
Environmental Protection information to our customers.

This information is provided to ensure safe handling and storage

of our products in accordance with OSHA Hazard Communication
Standard 29 CFR 1910.1200. The information contained in this
MSDS must be passed on to all employees in your firm that
handle and/or become involved in the implementation or control of
operations involving use of the product. We strongly urge you to
forward this MSDS to all parties that have a need to know the
information contained herein!

The information contained herein is based upon data considered true and accurate. However, Flair Corporation makes no warranties (express or implied) as
to the accuracy or adequacy of the information contained herein or the results to be obtained from the use thereof. This information is offered solely for the
user's consideration, investigation and verification. Since the use and conditions of use of this information and the material described herein are not within
the control of Flair Corporation, Flair Corporation assumes no responsibility for injury to the user or third persons. The material described herein is sold only
pursuant to Flair Corporation Terms and Conditions of Sale, including those limiting warranties and remedies contained therein. It is the responsibility of the
user to determine whether any use of this data and information is in accordance with applicable Federal, State or Local Laws and Regulations.
 MAINTENANCE RECORD

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DATE WORK DONE WORK BY