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Applied Energy 187 (2017) 601611

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Applied Energy
journal homepage: www.elsevier.com/locate/apenergy

Multi-objective optimization of ethanol fuelled HCCI engine


performance using hybrid GRNNPSO
Harisankar Bendu a,, B.B.V.L. Deepak b, S. Murugan a
a
Department of Mechanical Engineering, National Institute of Technology Rourkela, India
b
Department of Industrial Design, National Institute of Technology Rourkela, India

h i g h l i g h t s

 Novel GRNNPSO model for the rapid optimization of the HCCI engine.
 At 170 C, a maximum of 45% thermal efficiency is found for ethanol HCCI engine.
 Negligible NOx and smoke are observed for port injected ethanol HCCI operation.
 The developed tool is flexible for any user defined weights for optimization.
 The proposed model obtained the optimized HCCI engine parameters within 75 ms.

a r t i c l e i n f o a b s t r a c t

Article history: In this research study, the ethanol-fuelled homogeneous charge compression ignition (HCCI) engine oper-
Received 23 August 2016 ating conditions were optimized based on its performance and emission parameters. However, there is no
Received in revised form 7 November 2016 proper relation among these performance and emission parameters. Therefore, it is a challenging task to
Accepted 18 November 2016
optimize the HCCI engine. For this purpose, a hybrid generalised regression neural network (GRNN)par-
ticle swarm optimisation (PSO) model was designed to optimize three input parameters, including the
charge temperature, engine load, and EGR rate. The GRNN based prediction tool has been introduced
Keywords:
to obtain the relation between input and output parameters. Initially, PSO generated a random particle
HCCI
PSO
and given as input to GRNN. The GRNN carries a nonlinear regression analysis among all the input and
Ethanol output parameters of the ethanol fuelled HCCI engine. The optimum kernel bandwidth in the GRNN
GRNN model was determined by the grid search method for reducing the cross-validation error. The output
GRNNPSO of the GRNN regarding performance and emission parameters was given to the PSO algorithm to optimize
the HCCI engine operating conditions. The developed algorithm has the flexibility to optimize the engine
performance for any user-defined weights. The optimum HCCI engine operating conditions for the gen-
eral criteria were found to be 170 C charge temperature, 72% engine load, and 4% EGR. The proposed
model obtained the optimized HCCI engine input parameters within the short span of time i.e., 60
75 ms. The new hybrid GRNNPSO algorithm is anticipated to accomplish as a useful tool for a rapid
engine optimization.
2016 Elsevier Ltd. All rights reserved.

1. Introduction carbon dioxide (CO2) emissions from the vehicles to improve fuel
economy standards. Simultaneous mitigation of the engine
Automobiles are one of the essential parts of our daily life for exhaust emissions with an improved brake specific fuel consump-
both private and public transportation. The increase in the vehicle tion (BSFC) is a challenging task for researchers and automobile
population has a great impact on the human life, such as environ- manufacturers. In the context of clean burning and high efficient
mental pollution, climate change, energy crisis, and traffic jam. engines, homogeneous charge compression ignition (HCCI) com-
Thus, the emission legislations become more stringent with time. bustion technology is expected to meet the current demands to
Also, the environmental protection agency (EPA) regulates the increase thermal efficiency and to reduce emissions [1]. In HCCI
engines, the combustion of air/fuel mixture is controlled by the
chemical kinetics mainly dependent on timetemperature history.
Corresponding author. The strategy of low-temperature combustion (LTC) is adopted in
E-mail address: hsbendu@gmail.com (H. Bendu).

http://dx.doi.org/10.1016/j.apenergy.2016.11.072
0306-2619/ 2016 Elsevier Ltd. All rights reserved.
602 H. Bendu et al. / Applied Energy 187 (2017) 601611

the HCCI combustion to reduce trade-off emissions of nitrogen oxi- Particle swarm optimization (PSO) is an intelligent optimization
des (NOx) and soot simultaneously in the engine cylinder [26]. algorithm that can be used to find the global optimal value
The LTC reduces the heat losses from the cylinder that results in invented by Kennedy and Eberhart [31] in 1995. Zhang et al. [32]
a higher brake thermal efficiency (BTE). This lower temperature conducted the performance optimization of a Soy biodiesel fuelled
will increase the carbon monoxide (CO) and unburned hydrocar- diesel engine using a basic genetic algorithm (GA) and hybrid
bon (UHC) emissions. PSOGA. They found that optimization of engine combustion is
The main challenges of the engine design engineers are to bal- an effective with the hybrid PSOGA tool. Manbachi et al. [33]
ance the NOxPMBSFC trade-off behavior and GHG emissions, used PSO and fuzzification to conserve energy and engine
to meet the growing emission standards. One of the possible solu- optimization. They studied six different operating scenarios for a
tions is to use alternative renewable fuels in the HCCI engines. 33-node test feeder in a complete day. Lotfan et al. [34] applied
Among all the available liquid alternative fuels, ethanol is domes- ANN and non-dominated sorting genetic algorithm (NSGA-II) to
tically produced, and has particulate-free burning characteristics. reduce emissions from dual fuel engines. They optimized com-
Ethanol can potentially reduce the global carbon dioxide emissions pressed natural gas (CNG) fuel to reduce CO and NOx simultane-
[7,8]. Recently, the use of ethanol and methanol in an HCCI engine ously. Mohammadhassani et al. [35] combined ANN and ant
by varying the intake air temperatures were experimentally inves- colony optimization (ACO) to predict and reduce exhaust emis-
tigated by Maurya and Agarwal [9]. They have reported that the sions with 294 data sets. They reduced the emissions of NOx and
methanol and ethanol are the best replacements for the petroleum soot, and also optimized fuel consumption and intake air temper-
fuels. Bahri et al. [10] have predicted the misfire in the ethanol- ature. Mousa et al. [36] have proposed hybrid PSOGA algorithm
fuelled HCCI engines with 100% accuracy, using the artificial neural for local search optimization. Mozaffari and Azad [37] have opti-
network (ANN). Viggiano and Magi [11] have employed a multidi- mized exhaust gas temperature (EGT), and UHC emissions during
mensional CFD code to examine the suitability of ethanol fuel in cold start with hybrid PSO and fuzzy logic. This heuristic multi-
the HCCI engines. They have reported high UHC and CO emissions objective algorithm can solve crucial automotive problems. Roy
at lower engine loads. The auto-ignition chemistry of an ethanol et al. [38] have optimized the CNG operated performance and
fuelled HCCI engine with the addition of exhaust gas recirculation emission tradeoff behavior to reach Tier 4 emissions with the
(EGR) was studied by Sjberg and Dec [12]. They have reported inherent design of PSO. Park and Choi [39] developed dual-loop
that the HCCI combustion of ethanol exhibited a single stage igni- EGR split strategies to investigate split effects on engine perfor-
tion. Also, the oxygen concentration is lowered with the EGR addi- mance and emissions, thereby minimized NOx formation and fuel
tion. The addition of medium EGR rate to the LTC diesel engine consumption. Pedrozo et al. [8] conducted an optimization at low
potentially reduced the NOx and fuel consumption [13]. Saxena load conditions of the ethanol dual-fuel heavyduty diesel engine
et al. [14] have made an attempt to recover the waste heat in an to reduce NOx and soot emissions. Various engine optimization
HCCI engine exhaust to decrease the input heat energy for preheat- algorithms with their objectives and parameters considered from
ing the wet ethanol. Maurya and Agarwal [15] have also prepared a the cited literature are listed in Table 1.
homogeneous air/fuel mixture with preheated intake air and port To the best of the authors knowledge, this research work is the
fuel injection (PFI) techniques. They have found that there was a first study to develop a comprehensive hybrid GRNNPSO model
stable HCCI operation of ethanol achieved for equivalence ratios for optimizing the performance and emission parameters of the
of 2.05.0 at 1500 rpm. Vincenzo [16] optimized performance of ethanol-fuelled HCCI engine. The novelty of this work lies in our
the turbocharged spark ignition (SI) engine using variable valve complete description of the hybrid model that considered three
actuation (VVA) for a better combustion phasing and a reduced input parameters: charge temperature, engine load and EGR; and
mixture over-fuelling. six output parameters: BTE, EGT, UHC, CO, NO, and smoke. Four
The artificial neural networks (ANN) validates the experimental different cases with user defined weights were considered to show
results using a differential evolutionary approach that potentially the flexibility of the model. Initially, the GRNN tool was developed
decreases the computational time due to the complete absence for predicting the HCCI engine output parameters, i.e., approximate
of complex multiple mathematical equations for solving the the relationship among the engine input and output parameters. A
multi-dimensional and non-linear systems. While training, the total of 45 steady state experimental data sets was used to train
ANN can forecast the available experimental data that could be val- the GRNN prediction tool. The experiments were conducted on a
idated with the set of independent data. The ANN has the capabil- single cylinder, four-stroke, air-cooled diesel engine modified to
ity to improve the performance of the engine for any of the new run in HCCI mode. The charge temperature was varied from 130
data [17,18]. These ANN models are widely used for prediction of to 170 C in steps of 10 C, while ethanol was injected using port
the conventional engines performance and emission characteris- fuel injection technique. The PSO generated the random particle
tics [1925]. Rezaei et al. [26] have developed feed forward (FF) within the search space, and the fitness of the particle was evalu-
and radial basis function (RBF) ANN models for the prediction of ated with the GRNN tool. The best fitness was stored by replacing
the engine performance metrics with butanol and ethanol fuels. the global fitness value until the completion of the maximum
An error of less than 4% error was obtained with the validated number of iterations or termination criteria. The HCCI engine
results. Kara and Baysec [27] predicted the specific fuel consump- experimental results and the optimization results of the hybrid
tion (SFC) and torque of a petrol engine with ANN by considering GRNNPSO are presented in this paper.
81 experimental data points. The ANN based performance and
emission characteristics prediction tool was developed for variable
compression ratio (VCR) diesel engine fuelled with waste cooking 2. Construction of GRNN model for HCCI performance
oil at various injection timings [28]. Boliviana and Pea [29] have prediction
used generalized regression neural network (GRNN) for controlling
the vibration from diesel engine based on the cylinder pressure. The GRNN algorithm was used for the prediction or control. The
Choy and Chen [30] have predicted the start of combustion (SOC) extremely parallel structure in the GRNN makes the network learn
in an HCCI engine, regulated by an auto-ignition with a sparse data in one-pass. The essential step involved in the process
multi-input single-output (MISO) model. Their model took about of GRNN prediction was the pre-processing of the dataset [46]. The
2030 ms which could be sufficiently faster for the implementa- pre-processing of the dataset includes smoothing, omitting out-
tion of real-time control strategies. liers, recognizing the missing data, etc. [47]. The advantages of
H. Bendu et al. / Applied Energy 187 (2017) 601611 603

Table 1
Comparison of different algorithms used in engine optimization.

Reference Algorithm Engine Fuel Objective function Parameters considered


Zhang et al. [32] Hybrid PSOGA Diesel engine Soy biodiesel blends Combustion optimization NOx, PM, HC, CO, and BSFC
Wong et al. [40] Hybrid LS-SVM and ELM Diesel engine Biodiesel blends Blend ratio optimization BSFC, CO, CO2, NOX and PM
Bertram et al. [41] Hybrid PSOGA Diesel engine Diesel NOx and PM reduction NOx, PM, HC, CO, and BSFC
Lotfan et al. [34] ANN and NSGA-II Dual fuel engine Diesel and CNG Optimize gaseous fuel CO and NOx emissions.
Sadeghierad et al. [42] GA and PSO Micro turbine NA Generator design Efficiency and power losses
Mohammadhassani et al. [35] Hybrid ANN and ACO Diesel engine Diesel Optimize fuel NOx and soot
consumption and
intake air temperature
Jeong et al. [43] Hybrid GAPSO Diesel engine Diesel Emission reduction Fuel spray, NOx, soot and CO
Mozaffari et al. [37] Neuro-fuzzy and PSO Petrol engine Gasoline Cold start HC emissions EGT, speed, and HC
Roy et al. [38] ANN assisted PSO Diesel engine CNG and diesel Engine optimization NOx, PM, HC, and BSFC
You et al. [44] Hybrid PSO-BPNN Diesel engine Diesel Fault detection Vibration signals
Cai et al. [45] Hybrid PSOEA NA NA Engine data classification NA
This work Hybrid GRNNPSO HCCI engine Ethanol Engine optimization BTE, EGT, NO, Smoke, HC, and CO

EA Evolutionary Algorithm; BPNN Back Propagation Neural Network; ELM Extreme Learning Machine; LS-SVM Least-Squares Support Vector Machine; NA not
available/applicable.

the GRNN were quick learning, best nonlinear mopping capability, its index vector of the influencing input factors (independent vari-
flexible network structure, high fault tolerance and well robustness ables) X. (1).
[48]. The GRNN was based on the probabilistic functional network Pn h  i
that performs regression [49,50]. The four layers in the GRNN are Y i exp D2i =2r2
i1
b X
input layer, radial/pattern layer, regression/simulation layer, and Y Pn h  i 1
i1 exp Di =2r
2 2
an output layer. In the radial layer, the input training data was
clustered. Thus, the number of neurons in the radial layer consist
of an exactly equal number of input training data sets. The regres- where (Xi, Yi) is a sample of (X, Y), n represents the number of train-
sion layer contains an extra neuron in comparison to the output ing samples, and r is the smoothing parameter. Di is the Euclidean
layer. The function of this extra neuron is to calculate the probabil- distance between X and Xi, which can be calculated by Eq. (2).
ity density function, whereas remaining neurons calculate the out-
D2i X  X i T X  X i 2
puts. The GRNN architecture chooses one approximate function
based on the training data that directly relates the input and the Based on GRNN topological structure, the modeling process of
output parameters. Thus, the GRNN network consumes less train- GRNN model is given in the following steps;
ing time compared to the other iterative training networks [51].
The architecture of GRNN model used in this study is described Step 1: Initialize the index vector (input layer) of the influenc-
in Fig. 1. ing factors of HCCI engine by the input neurons.
The mathematical basis of GRNN model for the prediction of an Step 2: Calculate the output value of each radial/pattern
HCCI engine performance is a nonlinear regression analysis neuron.
between HCCI output parameters and its influencing input param-
eters. Eq. (1) can calculate the regression analysis between the The input index vector can be transferred directly to each radial
HCCI performance parameters (dependent variables) Y relative to neuron by setting the weights to 1. The output of each radial neu-

Input Radial Regression Output


layer layer layer layer
f1(X)
BTE
1 Y1
Charge
temperature f2(X) EGT
X1 Y2
2

NO
Engine f3(X) Y3
load
X2 3
Smoke
. . Y4
. .
EGR . . CO
X3 . . Y5
.
F7(X)
UHC
n Y6

Fig. 1. GRNN architecture used in this study.


604 H. Bendu et al. / Applied Energy 187 (2017) 601611

ron uses radial basis function to calculate its output value by All particles within the swarm are communally shared their
Eq. (3). experience, and there exists only one global best position, ever vis-
ited by any of the individuals as represented in Fig. 2. The choice of
f X; X i expD2i =2r2 3 the best particle/position will be determined according to the
Step 3: Calculate the output value of regression/summation obtained fitness values of every individual in the swarm.
neurons. The particle in swarm with optimal fitness value is called as the
The number of neurons in the regression layer consists of arith- global best position and denoted with X gbest . The selection of X gbest
metic summation (Ss) neurons (equal to output layer neurons) and specifies the end of one PSO-iteration. This procedure will be
weighted summation (Sw) neuron. The arithmetic sum of the radial repeated until it reaches the maximum number of iterations or ter-
outputs and the interconnected summation neuron weight equals mination criteria. The new position and velocity of each individual
to 1. The weighted summation Sw computes the weighted sum of particle was updated according to Eqs. (7) and (8).
the radial layer outputs. The output vector can be calculated by v i z 1 v i z C 1  rand1  X pbest  xi C 2  rand2
Eqs. (4) and (5).
 X gbest  xi 7
X
n
Ss expD2i =2 r
2
4
i1
And xi z 1 xi v i z 1 8
where z = number of iteration; rand1 & rand2 = random parameters
X
n
ranging between 0 and 1; and C1 & C2 are cognitive and social
Sw Y i expD2i =2r2  5
i1
parameters.

Step 4: Determine the prediction values of the HCCI engine per- 3.2. PSO implementation
formance metrics.
The output value of Sw will be divided by the output value of Ss. In this research study, three input parameters of the HCCI
The predicted values can be gained by Eq. (6). engine namely charge temperature, engine load, and EGR were
Pn h  i considered. Therefore, the dimension of each swarm particle was
Y i exp D2i =2r2
b X Sw i1 three that corresponded to each input parameter. Later, each ran-
Y Pn h i 6
i1 expDi =2r
Ss 2 2 dom particle was given to the developed GRNN tool as an input
to obtain six output values as discussed. For the obtained output
The smoothening parameter r needs to be set manually values, the fitness of the particle was to be measured as mentioned
throughout the modeling process. The GRNN prediction accuracy in Section 5. The detailed procedure of developed strategy is shown
and the generalization ability are very sensitive to the setting of in Fig. 3.
the smoothening parameter. The optimal smoothening parameter The developed methodology works as per the following steps:
with a minimum cross-validation error was determined using grid
search method. The determination of optimal r value is discussed Step 1. Initialise a particle position and velocity (position = veloc-
in Section 6. ity) with two dimensions within their input range as given
below:
3. Model hybrid GRNNPSO for optimization  130 C < X1 > 170 C (first dimension as charge
temperature)
The performance optimization of the HCCI engine can be  20% < X2 > 100% (second dimension as engine load)
improved by reducing the GRNN prediction error. The PSO  0 < X3 > 7% (third dimension as EGR rate)
algorithm generates a random particle within the search space,
and the GRNN predicts the outputs. The hybrid GRNNPSO model From the experiment, the minimum temperature required to
can be applied to find the optimal fitness. auto-ignite ethanol was 130 C whereas engine knocking at full
load limited the higher intake temperature, i.e., 170 C. The lower
load of the ethanol HCCI was limited by the emissions of UHC
3.1. Particle swarm optimization (PSO) algorithm
and CO in the tailpipe. A small amount of EGR was used to control
the combustion phasing. The further increase in the EGR levels (7%)
PSO is one of the swarm intelligence technique motivated from
led to significant increase in the UHC and CO emissions.
social nature of birds flocking [31]. The birds in PSO are called as a
swarm and each bird in the swarm is considered as a particle.
Step 2. Send the generated input values to the GRNN tool for pre-
Hence, the population in PSO can be identified as a set
dicting six output values as discussed in Section 2.
S fp1 ; p2 ; p3 ; . . . ; pr g.
Where p1 ; p2 ; p3 ; . . . ; pr represents r number of individual
population existing in the swarm.
These individuals are expected to change their position within
the workspace. During the movement of the particles, their new
positions are renewed with an appropriate velocity. Consider r
particles with the positions of fx1 ; x2 ; x3 ; . . . ; xr g with their
corresponding velocities fv 1 ; v 2 ; v 3 ; . . . ; v r g in the swarm. The
new position and velocity of every individual can be achieved
through the conversed information of individuals within the
swarm. This can be achieved in terms of commemoration i.e. each
individual pillories its best position that, it has ever visited during
its search. The best position obtained by every individual is called
position best and is denoted by X pbest . Therefore, there exists r
number of X pbest values for r individuals in the swarm. Fig. 2. PSO structure for its global best approximation.
H. Bendu et al. / Applied Energy 187 (2017) 601611 605

Start

Initialize the particle


position & velocity

Obtain GRNN output

Calculate Fitness value

Yes Update the particle position &


If (F (i-1) < F (i))
velocity using Eq. (7) & (8).

Store the particle No

Check for maximum No


number of iterations

Yes
Obtain particle with optimal
fitness

Stop

Fig. 3. Flow chart of the proposed methodology.

Fig. 4. Schematic diagram of the experimental setup. 1. Engine, 2. Flywheel, 3. AC dynamometer, 4. Resistive load cell, 5. EGT sensor, 6. Exhaust manifold, 7. Exhaust gas
analyzer, 8. Smoke meter, 9. Pressure transducer, 10. Charge amplifier, 11. Data acquisition system, 12. Computer, 13. Intake plenum, 14. Air heater, 15. Port fuel injector, 16.
Pressure regulator, 17. Fuel pump, 18. Fuel tank, 19. Crank position sensor.

Step 3. Obtain the fitness value for the generated particle using velocity or position shift of the particle in the jth dimension was
the Eq. (10). constrained as follows:
Step 4. Store the fitness value of current particle for further  v z;1 1.
comparison.  v z;2 1.
Step 5. Generate a new particle while updating the position of the  v z;3 1.
current particle as follows:
Obtain the particle with optimal fitness value.

xz;j z 1 xz;j v z;j z 1 9


4. Experimental setup

where z is iteration count or particle generation count and j rep- The experiments were carried on a single cylinder, four-stroke,
resents the dimension of the particle vary from 1 to 3. v z;j is the diesel engine (model TAF1, make: Kirloskar) converted to run on
606 H. Bendu et al. / Applied Energy 187 (2017) 601611

the HCCI mode. The schematic diagram of the experimental test ASTM D6522 standard. The EGR percentage was calculated using
setup is shown in Fig. 4. An electronically programmed port fuel the CO2 ratio between the intake and exhaust gases. The smoke
injector was used to control the quantity of the fuel injection at opacity was measured using an AVL 437 diesel smoke meter [53].
various engine loads at 1500 rpm. The necessary load to the engine The uncertainties of the instruments used are listed in Table 4.
was provided by an electrical dynamometer which was coupled to
the engine. The specifications of the test engine are given in Table 2,
5. Fitness function evaluation
and ethanol was used as the test fuel. Table 3 lists the important
properties of the ethanol. A digital anemometer (make: Lutron,
In this investigation, a fitness function was developed to satisfy
model: AM-4200) was used to measure the intake air during suc-
high brake thermal efficiency (BTE) and low exhaust emissions.
tion. The pressure pulse damping in the intake stroke was mini-
Therefore, the fitness function (F) was directly proportional to
mized by using a surge tank whose volume equal to 60 times of
BTE and inversely proportional to the exhaust emissions (UHC,
the displacement volume. The intake air temperature was varied
CO, NO, and smoke) and EGT.
from 130 to 170 C at a regular interval of 10 C and admitted into 8 9
the test engine. The rate of evaporation of the port injected fuel >
> 1=UHC >>
>
> >
>
essentially depends on the charge temperature. The higher charge >
> >
< 1=CO > =
temperature was desirable for PFI applications [52]. The in-
) F / BTE and F / 1=smoke 10
cylinder pressure was measured using a piezoelectric quartz trans- >
> >
> 1=NO >
> >
>
ducer (make: Kistler, model: 5395A) and a charge amplifier. The >
> >
>
: ;
LabVIEW program was used to capture and average the cylinder 1=EGT
pressure data. The pressure was recorded with a resolution of 0.5
crank angle degree (CAD) interval, and the cycle-to-cycle variations w1  BTE
F
were avoided by averaging a total of 200 consecutive engine cycles. w2  UHC w3  CO w4  smoke w5  NO w6  EGT
The exhaust gas temperature (EGT) was measured with a K-type 11
thermocouple.
The exhaust emissions were sampled using an AVL 444 Digas where w1, w2, w3, w4, w5 and w6 are the weighing parameters cor-
analyzer for measuring CO, CO2, UHC, O2, and NO which follows responds to the BTE, EGT, NO, smoke, CO and UHC respectively.
However, the increase in the BTE leads to an increase in the NO
emission. On the other hand, the decrease in the BTE leads to the
Table 2 increase in the UHC, CO, and smoke emissions. Therefore, it is
Test engine specifications. required to optimize the BTE, while maintaining the lower exhaust
Engine parameters emissions. Therefore, the weights (w1 to w6) are to be decided
based on the emission legislations. The current study deals with
Maximum power 4.4 kW
Rated speed 1500 rpm the specific four cases as follows.
Bore  stroke 87.5 mm  110 mm
Piston type Bowl-in-piston Case 1: Equal priority to all the engine output parameters.
Compression ratio 17.5
Cooling system Air cooling
w1 w2 w3 w4 w5 w6 1=6 12
Case 2: Full priority to exhaust emissions.

Table 3
Important properties of ethanol.
w1 0; w2 0; w3 w4 w5 w6 0:25 13

Chemical and physical properties of ethanol


Case 3: Full priority to performance.
Formula C2H5OH
Molecular weight 46.07
Oxygen content (w %) 34.73 w1 0:7; w2 0:3; w3 w4 w5 w6 0 14
RON 107
Density (at 15 C) (kg/m3) 780 Case 4: High priority to BTE, NO and smoke. Low priority to EGT,
Stoichiometric A/F ratio 9.00 UHC and CO.
Normal boiling point (C) 78
Lower heating value (MJ/kg) 26.9
Latent heat (kJ/kg) 840
w1 0:3; w3 w4 0:2; w2 w5 w6 0:1 15
Boiling point (at 1 atm) (C) 78.4
Note: The detailed explanation for the above four cases are
addressed in the Section 6.5.

Table 4
The accuracy and uncertainty of the instruments used.

Instrument used Range Accuracy % uncertainties


Gas analyzer CO 010% 0.03% 1
UHC 020,000 ppm 10 ppm 0.5
NO 05000 ppm 50 ppm 1
Smoke meter 0100% opacity 1 1
EGT indicator (K-type chromel alumel thermocouples) 0900 C 1 C 0.15
Pressure transducer 0110 bar 0.1 0.1
Speed sensor 010,000 rpm 10 rpm 1
Crank angle encoder 0720 CA 0.5 0.01
Charge amplifier 1 0.1
Load indicator 2506000 W 10 0.2
H. Bendu et al. / Applied Energy 187 (2017) 601611 607

6. Results and discussion 130 C 140 C 150 C 160 C 170 C

Exhaust Gas Temperature (C)


350
6.1. Engine performance analysis 300
250
The HCCI engine performance was evaluated based on its BTE 200
and EGT. The BTE simultaneously considers two important engine
150
parameters; (i) fuel consumption, and (ii) power output. The EGT
100
specifies the quantity of input thermal energy from the fuel that
has been carried out by exhaust gases. 50
Fig. 5 shows the variation of BTE with engine load for the etha- 0
20 30 40 50 60 70 80 90 100
nol fuelled HCCI operation. The BTE increases with the charge tem-
Engine Load (%)
perature due to the advanced SOC due to high charge temperature.
For PFI applications, the advanced SOC leads to an overall increase Fig. 6. Variation of EGT with engine load.
in the peak in-cylinder gas temperature. A similar trend for an
increase in the BTE is also observed with the engine load. At
170 C charge temperature, a maximum of 45% BTE was found 130 C 140 C 150 C 160 C 170 C
for the ethanol HCCI operation. The BTE increases with the increase 60

UHC Emission (ppm)


in the charge temperature and engine load probably due to the 50
higher combustion efficiency [51].
40
Fig. 6 depicts the trend of EGT with engine load for the ethanol
fuelled HCCI operation. It is noted from the figure that, the EGT 30
increases with the entire load spectrum. At 130 C charge temper- 20
ature, a maximum of 318 C EGT is noticed. However, the decrease
10
in EGT is observed with an increase in the charge temperature is
noticed. A similar trend of decrease in EGT with charge tempera- 0
20 30 40 50 60 70 80 90 100
ture is also observed by Saxena et al. [54]. As the charge tempera- Engine Load (%)
ture increases then the SOC also advances due to the increase in
the chemical kinetics and rate of reactions during combustion. Fig. 7. Variation of UHC emission with engine load.
Also, the heat transfer losses from the cylinder also increase for
the advanced SOC due to an increase in the residence time of
burned hot gasses. SOC with an increase in the charge temperature. The maximum
CO emission of 0.08% is exhibited for 130 C charge temperature
and 20% load operating condition. Similarly, the lowest CO emis-
6.2. Engine emission analysis sion of 0.01% is found at full load and 170 C charge temperature.
The decrease of CO emission in the range from 56% to 71% is
Fig. 7 shows the variation of UHC emission with engine load for noticed from 20% load to full load operation in this study.
the ethanol fuelled HCCI operation. The UHC emission is the indi- The nitric oxide emissions are produced during the process of
cation of the rate of unburned fuel. As the load increases, the equiv- combustion only in the presence of nitrogen and oxygen at
alence ratio of the air/fuel mixture also increases which causes a 1800 K [55]. Fig. 9 shows the variation of NO emission with engine
decrease in the UHC emissions. A maximum UHC emission of load for the ethanol fuelled HCCI operation. The lowest NO emis-
54 ppm is found for 130 C charge temperature and 20% engine sion is found to be 3 ppm at 20% load and 130 C charge tempera-
load operation. At 170 C charge temperature, the lowest UHC ture. Whereas, the highest NO emission of 10 ppm is observed for
emission of 15 ppm is observed during full load operation. The 170 C charge temperature at full load condition. The increase in
decrease of UHC emission in the range from 37% to 53% is observed the engine load also causes an increase in the NO emission. This
from 20% load to full load operation in this study. may be probably due to increase in the peak in-cylinder tempera-
Fig. 8 shows the variation of CO emission with engine load for ture [56]. The early SOC also causes the increase in the burned
the ethanol fuelled HCCI operation. The CO emission indicates gases residence time might also increase in the NO emission.
the rate of incomplete combustion. As the engine load increases, Fig. 10 shows the variation of smoke opacity with engine load for
the peak in-cylinder gas temperature also increases that causes a the ethanol fuelled HCCI operation. The formation of smoke occurs
reduction in the CO emission. As the charge temperature increases, at extreme air/oxygen deficiency [28]. But, in the port injected HCCI
the decrease in the CO emission is observed due to the advanced engines, the utilization of the lean homogeneous air/fuel mixture
causes negligible smoke due to the oxygen availability. As the

130 C 140 C 150 C 160 C 170 C


Brake Thermal Efficiency (%)

50
130 C 140 C 150 C 160 C 170 C
0.09
CO emission (% V/V)

40 0.08
0.07
0.06
30 0.05
0.04
0.03
20
0.02
0.01
10 0
20 30 40 50 60 70 80 90 100 20 30 40 50 60 70 80 90 100
Engine Load (%) Engine Load (%)

Fig. 5. Variation of BTE with engine load. Fig. 8. Variation of CO emission with engine load.
608 H. Bendu et al. / Applied Energy 187 (2017) 601611

130 C 140 C 150 C 160 C 170 C 130 C 140 C 150 C


Nitric Oxide emission (ppm)

12 160 C 170 C
90
10
80

Cylinder pressure (bar)


8
70
6
60
4 50
2 40

0 30
20 30 40 50 60 70 80 90 100
20
Engine Load (%)
10
Fig. 9. Variation of NO emission with engine load. 0
-30 -20 -10 0 10 20 30
CAD
charge temperature increases, the decrease in the smoke opacity is
Fig. 11. Variation of cylinder pressure with crank angle.
observed in the entire load spectrum. It can be observed from the
figure that the smoke emissions are almost negligible for the etha- RAM. First, GRNN model was trained to complete the prediction
nol HCCI operation at full load. The increase in the mixture homo- simulation, in which newgrnn() was applied by Matlab to con-
geneity of the port injected ethanol fuel might be the reason for struct a GRNN without training error. The optimal smoothing
lower smoke opacity. At 170 C, the lowest smoke opacity of 0.1% parameter r was chosen from the experimental trainee datasets
is observed at full load condition due to the increase in oxidation with a minimum cross-validation error.
temperature. The decrease of smoke emission in the range from The smoothing parameter r was the only adaptive parameter in
67% to 70% is observed from 20% load to full load operation. The the Eq. (1) of the GRNN model. High r values lead to the data over
smoke opacity is below 0.6% throughout this investigation. smoothening, while low r values lead to the data over-fitting.
Hence, optimum r needs to be chosen for effective prediction of
6.3. Cylinder pressure crank angle history the GRNN model. The optimal r was found from grid search
method in this investigation. The r values [rlow, rhigh] were
The performance and emission parameters of the HCCI engine defined in a range with N number of iterations. Thus, the cross-
mainly depends on the in-cylinder pressure history. Therefore, validation was implemented with the obtained N values of Kernel
the thermodynamics of the cylinder pressure is useful to analyze width was performed using Eq. (16).
the output parameters. Fig. 11 depicts the pressure crank angle
diagram at full load for the ethanol fuelled HCCI operation. It can rhigh  rlow
be observed that, the increase in the charge temperature causes r rlow i  1 i 1; 2; . . . ; M 16
N
advancing the SOC as expected. The advanced SOC and increased
The optimal r was chosen based on the lowest cross-validation
peak pressure are observed with the temperature increment. This
error of the model. The total number of iterations and the interval
is due to the high reaction rates with an increase in the charge tem-
both needs to be constrained for the minimum error (i.e., the effec-
perature. For high charge temperatures, the fuel/air mixture
tive search interval was much smaller). In this study, the initial
reaches the auto-ignition temperature in early crank angles. The
search interval for the optimal r value was considered as [1; 10],
cylinder pressure data is high for 170 C charge temperature at full
and search iterations was equal to 10. Fig. 12 shows the influence
load. The peak cylinder pressure is found to be 86 bar for 170 C
of smoothening parameter on GRNN model. The curve has a well-
charge temperature. The high charge temperature causes the
defined minima, with an optimal r at 4.42.
increase in the cylinder pressure that contributed to the high ther-
The developed GRNN tool was tested for 10 number of data
mal efficiency and low exhaust emissions. Also, the high charge
points, and obtained results were compared with the experimental
temperature results in the decrease of UHC, CO, and smoke emis-
data sets.
sions, and increase in the NO emission.
Fig. 13 shows the graphical representation of the percentage of
error during GRNN testing. From the figure it is evident that, a
6.4. GRNN trainee using cross validation maximum of 1.5% error is noticed during the testing of the GRNN
network. The proposed GRNN approach can predict the HCCI
In this study, Matlab R2015b was used to carry out the simula- engine performance and emission parameters with an accuracy
tion by HP desktop with Intel Core i7-3770 3.4 GHz CPU and 8 GB
350

130 C 140 C 150 C 160 C 170 C 300


0.7
CV Error
Smoke Opacity (%)

0.6 250
0.5 4.42
0.4 200
0.3
0.2 150
0.1
0
100
20 30 40 50 60 70 80 90 100 0 2 4 6 8 10 12

Engine Load (%) Sigma

Fig. 10. Variation of smoke opacity with engine load. Fig. 12. Cross-validation curve for GRNN model. Optimal r = 4.42.
H. Bendu et al. / Applied Energy 187 (2017) 601611 609

of 1.5% for the given input parameters of engine load, charge tem-

Best fitness value of the swarm


0.2
perature and EGR.
0.18

6.5. Hybrid GRNN-PSO optimization 0.16

0.14
The objective of the proposed PSOGRNN algorithm in this
study was to find the optimum operating conditions of HCCI 0.12
engine based on its best performance while minimizing hazardous
0.1
air pollution. The optimization procedure was initialized with the
solutions generated by random and searches for global optima by 0.08
0 20 40 60 80 100 120 140 160
updating the generations. The developed model had a high flexibil-
ity such that the output weights of the model were user defined. Iteration Process
The optimization can be performed for any user defined values Fig. 14. The global best fitness value in every iteration for case 1.
based on their priority of the output criterion. The termination
accuracy of the iteration process is 106. In this paper, four differ-
ent cases were studied to optimize the HCCI engine based on its
0.5

Best fitness value of the swarm


performance and emission parameters.
0.45
6.5.1. Equal priority to all the engine output parameters
0.4
The optimization was initially performed by considering all the
engine output parameters which were equally given priority. This 0.35
case is the preliminary investigation of any engine study that can
be carried out by keeping equal priority to all the outputs. Fig. 14 0.3
shows the best fitness of the generated swarm on the iteration pro-
0.25
cess for equal priority to the engine output parameters. It can be
observed from the figure that, the optimal solution is found at 0.2
127th iteration with the fitness value of 0.1867. The maximum fit- 0 30 60 90 120 150 180
ness value obtained by the 127th particle having values in three Iteration Process
dimensions of [170 C, 62%, 6%].
Fig. 15. The global best fitness value in every iteration for case 3.

6.5.2. Full priority to exhaust emissions


The increase in the emission legislations with an increase in the 0.55
Best fitness value of the swarm

automobile air pollution demands that the priority was mainly


given to the exhaust emissions. The emissions considered in this 0.5
study were NO, smoke, UHC, and CO. These emissions are the pri- 0.45
mary cause of atmospheric pollution. The nitric oxide emissions in
0.4

NO Smoke UHC CO 0.35


(a)
2
0.3
1.5
0.25
1 0 30 60 90 120 150
Iteration Process
% of Error

0.5
0 Fig. 16. The global best fitness value in every iteration for case 4.
0 2 4 6 8 10
-0.5
-1 the engine exhaust cause acid rains, ground-level ozone, and per-
oxyacetyl nitride (PAN) formation in the photochemical smog.
-1.5
Hence, the NO emission levels must be low as possible. The human
-2 health problems caused by smoke (particulate matter) emissions
Scenario
are respiratory morbidity, deficiencies in pulmonary, and lung can-
EGT BTE cer. The environmental effects like accelerated metal corrosion,
(b)
2 and damage to paints, sculptures, etc. with smoke emissions in
1.5 the atmosphere. Hence, these emissions were minimized to its
greater extent as possible. The emissions of CO and UHC indicate
1
low combustion efficiency of the fuel. This can be achieved by
% of Error

0.5 avoiding misfire, wall wetting, and peak cylinder temperature


0 above 1400 K for oxidation of the fuel. Therefore, CO and UHC
-0.5
0 2 4 6 8 10 emissions were also minimized for an efficient HCCI operation.
This case describes the engine with maximum weights to the
-1 emission rates and minimum weight to the thermal efficiency.
-1.5 Therefore, it is suggested that the researchers and engine manufac-
Scenario
turers should not choose this criterion with a full priority to the
Fig. 13. Graphical representation of error percentage for test data. (a) Performance exhaust emissions. From the fitness function, it is evident that this
parameters and (b) emission parameters.
610 H. Bendu et al. / Applied Energy 187 (2017) 601611

Table 5
Analysis of results obtained by hybrid GRNNPSO.

Case Iteration No. Best output swarm Time taken (s)


BTE (%) EGT (C) NO (ppm) Smoke (%) UHC (ppm) CO (%V)
1 127 40 184 8 0.15 22 0.025 0.063
3 147 45 222 9 0.12 18 0.02 0.073
4 129 42.3 200 8 0.13 21 0.023 0.064

criterion obtained a fitness value of 0 due to the reason of at optimum engine operating conditions and the rest cylinders to
neglecting thermal efficiency parameter. compensate the excess power, then the overall performance of
the engine will improve and emission will decrease. This algorithm
6.5.3. Full priority to performance also reduces time and costs related to experimental activities.
The performance of the engine is important due to the involve-
ment of its running cost. The low-performance vehicle not only 7. Conclusion
consumes more fuel, but also causes huge air pollution compared
to high-performance vehicle. The effectiveness of the engine is In this study, a hybrid GRNNPSO model was developed to
measured with BTE (ratio of power output to fuel input energy). optimize the ethanol-fuelled HCCI engine based on the output per-
Hence, high BTE is desired for an efficient HCCI engine operation. formance and emission parameters. The model fits the complicated
The amount of heat energy going as waste without converting into nonlinear relationship among the input and output parameters of
engine power/work is measured with exhaust gas temperature. the HCCI engine. A total of 45 steady state experimental data sets
Thus, lower EGT is desired. Fig. 15 shows the best fitness of the were considered for training the GRNN, and newgrnn() was
generated swarm on the iteration process for full priority to the applied in MATLAB to train the network without any error. The
performance parameters. It can be observed from the figure that, GRNN network interpretive of the probability estimate such that,
the optimal solution is found at 147th iteration with the fitness it can predict the performance and emission parameters of HCCI
value of 0.4821. The maximum fitness value obtained by the engine within the range of input parameters. Since GRNN cannot
147th particle having values in three dimensions of [170 C, 76%, optimize the solution, and hence swarm based adaptive mecha-
5%]. nism was hybridized. A new fitness function was developed by
considering the six engine output parameters. For the developed
6.5.4. High priority to BTE, NO and smoke. Low priority to EGT, UHC fitness function, constrained optimization criteria were imple-
and CO mented in four cases. The optimum HCCI engine operating condi-
It is understood that the full priority cannot be given to either tions for the general criteria were found to be 170 C charge
performance and emission parameters. Hence, the highly influenc- temperature, 72% engine load, and 4% EGR. This model took about
ing parameters will be given high priority corresponding to the 6075 ms for HCCI engine optimization. The main advantage of the
HCCI engine performance and emissions. The increase in the per- developed fitness function is that a user can define the weights as
formance of IC engine is measured with its BTE and hence it is per the emission norms and fuel economy standards.
given a high priority. The emissions of NO and smoke having
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