Rev : 02

Date : 15/03/2017

INSPECTION & TEST PALN ( Fabrication works)

Activity No Activity Description Controlling Documents Frequency Acceptance Criteria Verifying Documents Inspection
DOCUMENT SUBMISSION ATTAS ITL TPI AMC DAR
a. Government Certificates H N/A N/A R RA
b. Engineer CV'S H N/A N/A R RA
c.Current & Executed Projects H N/A N/A R RA
1 d.Plant Machineries H N/A N/A R RA
Prior to start work Contractor Approval Submitted Document
e.WPS,PQR & WQT Spec 051200 H N/A R R RA
f.Material Test Certificate H N/A R R RA
g.Coating Specification H N/A R R RA
h.Company Profile H N/A N/A R RA
MILL CERTIFICATE COMPLIANCE CHECK
a. Check mill certificate for the
Material Certificate 100% Compliance with MTO & PO Material Receiveing Record H N/A R R RA
compliance with MTO & PO
2
As per approved material /
b. Check mill certificate for chemical & mechanical Material Product data 100% Material Certificate H N/A R R RA
product data and related code/standard
properties compliance to the required specification
MATERIAL RECEIVING INSPECTION H N/A N/A N/A N/A
a.Structural Steel Spec 051200 AWS D 1.1 2010 H N/A N/A N/A N/A
Material Receiving Record
3 b.Welding Electrode / Coil Spec 051200 AWS D 1.1 2010 H N/A N/A N/A N/A
Each Delivery Inspection Check List
c.Bolts,Conectors and Anchor Spec 051200 AWS D 1.1 2010 H N/A N/A N/A N/A
d.Coating Spec 051200 AWS D 1.1 2010
MATERIAL PREPARATION
4.1 Material Marking
AWS D 1.1 2010/
a.Mark-up identification Approved Shop Drawing Approved Shop Drawing H N/A N/A N/A N/A
100% Compleince with approved Shop Drawing/
b.Layout ID and Mark outCuttingDetails Cutting Plan Inspection Check List H N/A N/A N/A N/A
AISC/ASTM A6
C.Mark Reference line H N/A N/A N/A N/A
4.2 Cutting / Drilling
4 a. Cutting & Shapping AWS D 1.1 2010/ H N/A N/A N/A N/A
Shop Drawing Approved Shop Drawing
b.Joint Configuration to drawing / WPS 100% Compleince with approved Shop Drawing/ H N/A N/A N/A N/A
Cutting Plan Inspection Check List
c.Check joint profile, surface AISC/ASTM A6 H N/A N/A N/A N/A
4.3 ASSEMBLY
a.Fit-up Assembly H N/A N/A N/A N/A
Shop Drawing Complaince with approved shop
b.DressWeld joint to correct weld profile 100% Approved Shop drawings H N/A N/A N/A N/A
drawings
c.Tack weld Joint ( if needed) H N/A N/A N/A N/A
FIT-UP INSPECTION
a.Check fit up weld joint Complaince with approved Shop Drawings H N/A N/A R R
5
b.Check overall Pre-Weld Dimension Shop Drawing 100% AWS D1.1 2010 Approved Shop Drawing/WPS H N/A N/A R R
c. Check weld joint cleanliness H N/A N/A R R
WELDING/ WELDING OPERATOR
a.Date of qualified , Code, range, position
6 H N/A N/A R RA
and process Welder List/ 100% AWS D1.1 Approved WPS/ PQR / WQT
b.Check Welder identification Qualification Record H N/A N/A R RA
WELDING MONITORING
a.Welding Procedure H N/A N/A R R
7
b.Welding Parameters WPS 10% Compliance With WPS Welding monitoring Record H N/A N/A N/A N/A
c.Interpass Temperature H N/A N/A N/A N/A
VISUAL Inspection
a.Check Weld Profile H N/A R R R
8
b.Check fillet weld size to approved drawing WPS 100% Compliance With WPS Visual Inspection Report H N/A R R R
c.Check weld appearance & weld Cleanliness H N/A R R R
NDT Method
 Rev : 02
Date : 15/03/2017

INSPECTION & TEST PALN ( Fabrication works)

Welding inspection (100% UT for but weld joints
100% NDT Report H N/A R R N/A
greater than 8mm
9
Welding inspection (100% DPT for but weld joints As Per Project Specs. AWS D1.1
100% NDT Report H N/A R R N/A
less than 8mm
Welding inspection (10%DPT for all fillet welds) 10% NDT Report H N/A R R N/A
DIMENSION INSPECTION R
a.Check Straightness H N/A R R N/A
10
b.Check Flatness Shop Drawing 100% Compliance with Approvedshop drawing Dimension report H N/A R R N/A
c.Check Width and Height H N/A R R N/A
SHOP PAINTING
10.1 SURFACE PREPATION
a.Check Finishing H N/A R R R
Spec 099600 100% SA2.5 / SSPC.Sp-10 Blasting Inspection report
b.Ckeck surface profile H N/A R R R
11
10.2 APPLICATION R
a.Wet Film Thickness H N/A R R R
b.Dry Film thickness Manufacture'r Instruction AVG 10 Points Minus 15% Plus 50% Painting Inspection Report H N/A R R R
c.General Visual Insprction H N/A R R R
FINAL INSPECTION
a.General Visual inspection Not be mentioned H N/A R R R
12
b.Verify Piece Marks Shop Drawing 100% Compliance Approved With Drawing Final Inspection Report H N/A R R R
c. Check stroage / packing for deliver to site Not be mentioned H N/A R R R
LEGENDS:
ATTAS- Attas Steel ITL: Independent Testing Laboratory W- WITNESS H - HOLD RA - Review and Approval
TPI - Third Party Inspector AMC - AlMuhaidib Co DAR - Dal Al Handasah R-REVIEW N/A - NOT APPLICABLE