Professional Documents
Culture Documents
Wiring
Installation Manual
PN1:003
Revision B October 1995
D3P00661202
The contents of this publication are presented for informational purposes only, and while every effort
has been made to ensure their accuracy, they are not to be construed as warranties or guarantees,
express or implied, regarding the products or services described herein or their use or applicability. We
reserve the right to modify or improve the designs or specifications of such products at any time without
notice.
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Sections Index
Documentation Map
PN1:003
Installation AC and DC Power and Ground Wiring
Manual
PN1:002
Planning and Installation
PN1:004
Signal Wiring and Highway System
Guidelines
PN1:005
Preventing Electrostatic Discharge
PN1:006
Environmental Considerations for
Instrumentation systems
PN4:007
Lightning Protection Guidelines for
Instrumentation Systems
PN1:008
Site Evaluation
Contents
Section/Title Page
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 CE Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3 Structure of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.4 Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.5 Warnings, Cautions, and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.6 Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.7 Reference Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.8 Excellence in Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Section/Title Page
Glossary
Index
Figures
3-1 AC Power Distribution System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3-2 AC, DC and Signal Grounding System . . . . . . . . . . . . . . . . . . . . . 3-4
3-3 AC Distribution System Grounding (Continued).
DC Grounding also Shown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3-4 Three Phase AC Power Input System . . . . . . . . . . . . . . . . . . . . . . 3-6
3-5 Reverse Transfer Uninterruptible Power Supply (UPS)
with a Manual Transfer Switch (Three Phase) . . . . . . . . . . . . . . 3-7
3-6 Single Phase AC Power Input System . . . . . . . . . . . . . . . . . . . . . . 3-8
3-7 Reverse Transfer Uninterruptible Power Supply (UPS)
with a Manual Transfer Switch (Single Phase) . . . . . . . . . . . . . . 3-9
3-8 Multiple Circuit Breaker Panel Wiring . . . . . . . . . . . . . . . . . . . . . . . 3-10
3-9 Single Circuit Breaker Panel Wiring . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Section/Title Page
Section/Title Page
Tables
2-1 Voltage and Frequency Requirements . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 Recommended Wire Sizes for 120 Volts . . . . . . . . . . . . . . . . . . . 2-3
2-3 Recommended Wire Sizes for 240 Volts . . . . . . . . . . . . . . . . . . . 2-4
2-4 Copper Conductor Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2-5 Class 2 Stranded Conductors for Single-core and
Multi-core Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
6-1 Ground Wire Sizing Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Index 10
Index
Figure 1-Table 1
1
1 Introduction
This installation planning manual provides system-level
recommendations and guidelines for AC and DC power and ground
wiring of PROVOXr and microPROVOXt Process Management
Systems. Product-level instructions for power and ground wiring is
described in product installation manuals.
Note
Proper power and ground wiring are of prime
importance for operator safety, signal integrity,
and reliable operation of an instrumentation
system. Following the recommendations in this
installation planning manual to the maximum
extent possible can help you achieve these goals.
All power and ground wiring practices must conform to applicable local
codes and regulations. It is believed that the recommendations and
guidelines given in this installation planning manual meet or exceed the
codes and regulations.
1.2 CE Statement
If you intend to have your PROVOX system certified for compliance to
1 appropriate European Union directives, the following CE statement is
extremely important to your ability to achieve that compliance.
Warning
All warnings have this form and symbol.
Do not disregard warnings. They are
installation, operation, or maintenance
procedures, practices, conditions,
statements, and so forth, which if not
strictly observed, may result in personal
injury or loss of life.
Caution
All cautions have this form and symbol. Do
not disregard cautions. They are
installation, operation, or maintenance
procedures, practices, conditions,
statements, and so forth, which if not
strictly observed, may result in damage to,
or destruction of, equipment or may cause
a long term health hazard.
Note
1 Notes have this form and symbol. Notes contain
installation, operation, or maintenance
procedures, practices, conditions, statements,
and so forth, that alert you to important
information which may make your task easier or
increase your understanding.
Figure 2-Table 2
2 AC Power Requirements
Commercial ac power utilities normally provide power that meets the 2
voltage and frequency requirements of the instrumentation system.
However, plant distribution networks may drop 5 percent or more of the
input ac power between the service entrance point to the plant and the
final power connection to the various portions of the instrumentation
system. Furthermore, starting transients from large motors and other
loads connected to the distribution system can cause additional
momentary line-voltage reductions as well as possible waveshape
distortions. Therefore, accessing ac power requirements and then
designing a plant ac distribution system that meets them is critical to
reliable, efficient control system operation. This section describes
considerations to help you design a good plant ac distribution system.
Note
It is strongly recommended that isolation
transformers be used because they inherently
provide good line regulation and transient filtering.
Table 2-5 Class 2 Stranded Conductors for Single-core and Multi-core Cables
Nominal Minimum Number of Wires In Copper Maximum resistance of
Cross Section Conductor Annealed Copper Conductor at
Area (mm2) 20C (Ohms/km)
Circular Compacted Shaped Plain Wires Metal-Coated
Conductor Conductor Conductor Wires 2
0.5 7 36.0 36.7
0.75 7 24.5 24.8
1 7 18.1 18.2
1.5 7 6 12.1 12.2
2.5 7 6 7.41 7.56
4 7 6 4.61 4.70
6 7 6 3.08 3.11
10 7 6 1.83 1.84
16 7 6 1.15 1.16
25 7 6 6 0.727 0.734
35 7 6 6 0.524 0.529
50 19 6 6 0.387 0.391
70 19 12 12 0.268 0.270
95 19 15 15 0.193 0.195
120 37 18 18 0.153 0.154
150 37 18 18 0.124 0.126
185 37 30 30 0.0991 0.100
240 61 34 34 0.0754 0.0762
300 61 34 34 0.0601 0.0607
400 61 53 53 0.0470 0.0475
500 61 53 53 0.0366 0.0369
630 91 53 53 0.0283 0.0286
800 91 53 0.0221 0.0224
960 (4x240) Number of wires not specified 0.0189
1000 91 53 0.0176 0.0177
1200 Number of wires 0.0151
1600 not specified 0.0113
2000 0.0090
Note: Extracts from BS63601981 are reproduced by permission of the British Standards Institution. Copies may be
obtained from BSIat Linford Wood, Milton Keyes ,MK146LE.
Note: To obtain the maximum resistance of hard-drawn conductors, the values in columns 5 and 6 should be divided by
0.97.
Figure 3-Table 3
3 AC Power Distribution
The ac power supplied to a PROVOXr Process Management System
should be taken from an ac power distribution system which is isolated 3
from the power supplied to all other functions in a process control
system. In addition, a separate distribution system is recommended for
each building containing control system equipment. This isolation can be
provided by either an isolation transformer or by an uninterruptible power
supply.
Note
To maintain ac power quality, isolation of power
supplied to the instrumentation from power
supplied to all other functions and the importance
of using a different distribution system for each
building containing instrumentation cannot be
overemphasized,
The ac circuit conductors are routed through the main distribution panel
(containing the main disconnect switch) into the circuit breaker panel or
panels. This system meets or exceeds the requirements of Article 250 of
the National Electrical Code. The isolated grounding system is used for
signal reference.
Figure 3-8 provides wiring details for a multiple circuit breaker panel
installation.
Figure 3-9 provides wiring details for a small system to a single circuit
breaker panel.
Both Figure 3-8 and Figure 3-9 show the neutral and ground conductors
bonded to separate bus bars inside the circuit breaker panel. The bus
bars are electrically isolated from the panel and from each other.
Throughout the system, all ac circuit conductors (line, neutral, and
ground) are electrically isolated from their conduits and circuit breaker
panels.
Console &
System Cabinet Computer Main
Breaker Panel Breaker Panel Distribution Plant
Panel Power
Grid
Insolation
Transformer
3
DC6961
Logging
System Unit
Cabinet
#1
Computer
Logging
System Console Unit
Cabinet Bay #1
#2
Computer
System Console Console
Cabinet Bay #2 Bay #1
#3
Computer
System Console Console
Cabinet Bay #3 Bay #2
#4
System Console
Cabinet Bay #4
#5
Console Computer
System Bay #5 Cabinet
Cabinet Computer #1
#6 Logging
Unit Computer
System Cabinet
Cabinet Logging #2
#7 Unit
System
Cabinet
#8
Legend
-- Utility box for cabinet power connections
-- Utility box for isolated ground receptacles
1 -- a single breaker panel may be used for small systems.
PN1:003
L Power
Single Phase
Distribution
Shown Main N
Distribution
Figure 3-2
G
Panel
Transfer
Switch
Power Cord
A OWP Wall Unit
B
Power Cord
C
AC Power Distribution
AC
Supply Computer HOST
Isolated Gnd COMPUTER
N Twist Lock Power Cord
Receptical PROVUE
Alternate
AC Supply
4/0 AWG
Insulated
Cable
Existing Building
Plant Ground GND
L Single
N Circuit for each Cabinet
2
G Cabinet Supply
Notes:
1 Cabinets are grouped in a maximum of eight so a
cabinet ground and local ground bus (LGB)
connection will come to the master ground bus
(MGB) for each group
2 Typical ac input for a dc power supply
PSC CP6103
2
3
Cab GND
PSC CP6103 PSC PSC CP6103 PSC PSC CP6103 PSC PSC CP6103 PSC
LGB
-- --
LGB
To MGB
A
3 1
C
A
C A A
B
B B
B C
3 C N
GND
4
To Circuit
Breaker
Panel(s)
Grounded
Steel Column DC/CAB GND
Notes:
1 Circuit breaker, as required by local codes and 3 The isolation transformer secondary can be a
regulations 208Y/120 Volt, 120 Volt, 120/240 Volt output or
European 230/240 Volt.
2 Conduit provides a safety ground connection 4 The conductor between the neutral and ground
for individual panels. leads and the dedicated AC ground should be as
short as physically possible.
B B To Circuit
B
B C Breaker
C Panel(s)
N
G
Backup
Input 3
Rectifier Inverter
1
AC Input A
from B
Commercial
Power C
Source
N
Static
2 Switch
Battery
Bank
DC/CAB GND
Figure 3-5 Reverse Transfer Uninterruptible Power Supply (UPS) with a Manual
Transfer Switch (Three Phase)
Lin Lin
e e
1
Neut Neut
3 GND
Backup
Input To Circuit
Breaker
Grounded Panel(s)
Steel Column DC/CAB GND
To Circuit
Breaker
N N Panel(s)
Backup
Input 3
Rectifier Inverter
1
AC Input L
from
Commercial
Power
Source N
Static
3 Switch
Figure 3-7 Reverse Transfer Uninterruptible Power Supply (UPS) with a Manual
Transfer Switch (Single Phase)
PN1:003
G Distribution Panel
N A B C
Figure 3-8
Main Power Circuit
Breaker Panel
A
B
C
AC Power Distribution
N
2
G
A
B
C
N
2 G Circuit Breaker
A B C
G 1 2 Panel
N
Neutral Bus (Isolated
N Circuit Breaker Console
from Breaker Panel) G A B C
2 Panel Power
N
Ground Bus (Isolated System
G
from Breaker Panel)
Cabinet
Console
System
Notes: Cabinet Computer
Power Power
1 Conduit provides a safety ground connection
for individual panels.
System
2 Circuit breaker as required by national codes Cabinet
and regulations. Power
System
Cabinet Isolated
Neutral Bus (Isolated Ground
Power from Breaker Panel)
Neutral Bus (Isolated Receptical
from Breaker Panel) N
N
Ground Bus (Isolated
from Breaker Panel)
Ground Bus (Isolated
from Breaker Panel) G
G
From Main
Distribution Panel
A C
N B
PROVUE
and OWP
3
CP6103
Power
Supply
2
OWP
Isolated
Ground
Neutral Bus (Isolated Receptacle
from Breaker Panel)
N
Notes:
1 Conduit provides a safety ground connection for individual panels.
2 Circuit breaker as required by national codes and regulations.
3 Second phase required if console has dual circuit power utility strip.
3
3.2.1 Using Type CP6101 and CP6102 Power Supplies
Each Type CP7101 Power Distribution Panel assembly contains one or
two separate ac circuits. as shown in Figure 3-10. These circuits supply
power to the two twistlock receptacles and the duplex receptacle in the
panel. One twistlock receptacle is dedicated to the primary power. The
second twistlock receptacle is dedicated to the backup power supply, if
supply redundancy is selected. The duplex receptacle, with its own
circuit breaker, is used for the cooling fans within the cabinet.
All ac power cords between the conduit utility box and the power
distribution panel should be connected to the utility box as shown in
Figure 3-10. All ac power supplied to a single cabinet grouping must be
tied to the same ground system at the power source neutral to ground
point.
Cable
Utility Box Clamp System Cabinet Assembly 4
A
1
N To Primary
Power Input N 5 Power
from Circuit A Supply
Breaker
Panel Top View
2
3
To
Primary
Power
Cabinet
Fans
3
Cable 6
Front View
N N
B To Back-up
A = Phase A A
5 Power
B = Phase B Supply
N = Neutral (if Selected)
= Ground Top View
Figure 3-10 System Cabinet AC Power Connections for Type CP6101 and Type
CP6102 Power Supplies
Inputs from each terminal block are routed through a 1 pole 15 ampere
circuit breaker to an auxiliary terminal block for use by auxiliary
equipment. The type of equipment normally connected to the auxiliary
terminals are cabinet fans, modems, and other light loads. Since the
terminal block is tied to the power supply source, you do not want any
power problems in the auxiliary to cause the main breaker to trip.
Therefore, use a 20 A breaker for 600 W power supply and a 30 A
breaker for a 1200 W power supply. In no case, use higher than a 30 A
breaker per branch circuit.
3 AC Input 1
L
N
+
26Vdc (PS1 Output)
-- 1
AUX
2 Output 1
3
AUX
Output 2
+
26Vdc (PS2 Output)
-- L
N
Figure 3-11 System Cabinet AC Power Connections for Type CP6103 Power Supply
Units
For a 220 or 240 volt, 60 hertz, single bay computer, the computer power
distribution unit must be supplied from a 20 A circuit breaker, 220 or 240
volt, single-phase branch circuit. For a multibay computer, the computer
power distribution unit must be supplied from a 30 A circuit breaker, 220
or 240 volt, single-phase branch circuit.
Utility Box 1
Utility Power Strip 4
Power
Input from
N N
Circuit
Breaker
Panel G
G
2
3 Top View
Ground
Stud
N = Neutral
G = Ground To Console
Components
(as required)
Notes:
3 Power cable connections to the utility power strip are factory wired.
Circuit Green
Power Strip Breaker
Black White
L G N
To Ground Power Input From Circuit
Breaker Panel
Cabinet
Power Strip 1
Breaker 1 10 AMP
Fan Fan 2
0.4 AMP
Local
Ground
VT Terminal 1 AMP (External)
3 4
Wall Unit
Logic Module 1 2.5 AMP
3
Breaker 5
Breaker 6
Power Strip 7 AIU 1 0.2 AMP
Breaker 7 10 AMP
Wall Unit
Breaker 8 10 AMP
Adapter 1 0.32 AMP
Wall Unit
Note:
1 Auto ranging input voltage
2 Removable IEC input cord (country specific)
3 Customer supplied breaker
4 Switch select voltage
5 Receptacle
6 Fixed 120, 220 or 240 input voltage
Electronics
Enclosure Rack
Electronics
Enclosure Power Strip HUB Group 1 1 AMP
10 AMP
HDL Group 1 1 AMP
Notes:
1 Auto ranging input voltage
2 Fixed 115 or 230 input voltage
3
To external ac input
Computer Cabinet
Power Cord
C
Utility Box 4
Power Strip
2 3
B
1
C C
A
Power B B
Input from A A Neutral
Circuit N N
Breaker Chassis
Panel Ground
Cable
A = Phase A
B = Phase B
Clamp
C = Phase B
N = Neutral
= Ground
Notes:
1 For 3 operation remove jumper and add third phase as shown.
2 Conduit provides a safety ground connection for the utility box.
3 Wire nut connections inside of utility box.
4 An isolated ground receptacle and twist lock connector can also be used.
5. Connections shown are applicable to Hewlett-Packard system only.
Consult DEC manual for power input connections diagram.
Line
Note:
1 Isolated ground receptacle for console and
computer remote peripherals is a 15 Amp, 120
Volt, 2-pole, 3-wire duplex receptacle, NEMA
type 5-15R, Orange in color or with orange
triangle.
Figure 4-Table 4
4 DC Power Distribution
All controller, I/O, multiplexer, or communications devices contained in a
system cabinet are powered by a nominal 24 volt dc power distribution
system. The system cabinets are available with a laminated bus bar
which distributes dc power to the devices in the cabinet. Power to this 4
bus bar can be obtained from system power supply units or from a
user-supplied dc source within the processing plant.
The system nominal dc voltage is +24 volts, and cabinet bus bars are
marked for the nominal voltage. The dc power supplies produce a range
of 24 to 26 Vdc, and the power supplies are marked for their nominal
output voltage. For example, the output terminals on the Type CP6103
System Power Supply Unit are marked as +26 Vdc and --26 Vdc. These
variations fall within the operating range of dc-powered PROVOX
equipment, which is 21 to 29 Vdc.
The Type CP6103 System Power Supply Unit mounts on EIA rails at the
bottom of a cabinet and are provided with ac power directly to the ac
input terminal blocks on the power supply unit housing. The unit can
house two power supplies, one of which can be used to backup the
other. Details for wiring the power supply units are found in Installing and
Maintaining Type CP6103 System Power Supply Unit Manual,
PN2.1:CP6103.
In a multi-cabinet distribution using Type CP6103 System Power Supply
Units, a DC Distribution Assembly should be mounted in the central
cabinet and used for distributing dc power to the cabinets. The power
supply units should be mounted in the central cabinet with the DC
Distribution Assembly.
4 The voltage at the bus bars mounted in the cabinets is nominally 24 volts
dc. However, the different voltages available from backup batteries and
power supplies, plus the varying voltage drops that occur in the
connecting wiring, can cause the voltage at each device to be higher or
lower. Be sure that the voltage at the device terminal connections is
within the tolerance specified for each individual product (see the
appropriate product bulletin for these specifications).
Note
Process management system availability can be
an overlooked aspect of dc power distribution
system design. Availability is more than simply
redundant controllers, I/O cards, and
communications. It may also require redundant dc
power distribution.
Figure 4-1 shows the typical terminations for the Type CP6101 and Type
CP6102 System Power Supply units, the Type CP7101 Power
Distribution Panel (PDP), and bus bars in system cabinets. Cabinets 1
through 3 show a typical system with three cabinets, three primary
supplies, and one backup supply. The backup supply is normally load
sharing with the three primary supplies, so all four supplies are in use.
Therefore, should one of the primary supplies or the backup supply fail,
there is no power loss at the load.
The backup supply must be connected to the same Local Ground Bus
(LGB) as the associated primary supplies. A backup supply can back up
a primary supply in a separate cabinet if the total length of multistrand,
8-AWG (8.35 mm2), wire between the backup supply, primary supply,
and the local ground bus (LGB) does not exceed 21 feet (6.4m). The
length is from the supply to the PDP to the bus bar and back to the
power supply common (PSC).
4
An alternate redundant bus method is also shown in Figure 4-1 at
cabinets 4 and 5. This method can be used when two or three adjacent
cabinets require a total input current of less than 35 amperes. The bus
bars can be connected together and receive power from the redundant
power supply unit.
Figure 4-2 shows the typical termination for the Type CP6103 System
Power Supply Units and bus bars in system cabinets. Cabinets 1 through
3 show a typical system with three cabinets, three primary supplies, and
three secondary supplies. The secondary power supplies are normally
load sharing with the primary supplies. If either the primary or secondary
supply fails, there is no power loss at the load.
Figure 4-9 shows the details of the power and alarm connection terminal
block on a Type CP6103 Power Supply Unit.
Figure 4-1
PS 2
COM PRI
+24 System Power
+24V SEC Supply
6
2 Master
PSC Ground Local
Legend: Bus Ground
PSC = Power Supply Common Bus
+24V = Normal 24 Volts 5
4 4 4
Cab Gnd
Figure 4-1. Typical DC Power System and Ground Connections for System Cabinets
with Type CP6101 and CP6102 Power Supplies
DC Power Distribution
PN1:003
4-5
4
4
4-6
System Cabinet 1 System Cabinet 2 System Cabinet 3 System Cabinet 4 System Cabinet 5
PN1:003
Cabinet Optional
Bus 6 Rear
Bar Bus Bar
Top
PSC PSC
Figure 4-2
PRI PRI
+24 +24
SEC SEC
+24 +24
Supplies
DC Power Distribution
System Power
System Power Supply Unit
Supply Unit System Power System
+ Supply Unit Power
+ -- 26V (PS1) Supply
-- 26V (PS1) + 26V (PS2) Unit
+ -- PSC +
PSC PSC PSC
+ 26V (PS1)
-- -- 26V (PS1)
-- 26V (PS2) PSC
+ 26V (PS2) +
-- -- 26V (PS2)
PRI PRI PRI PRI
PRI +24 +24
+24 +24
+24
SEC SEC SEC SEC
SEC
+24 +24 +24 +24
+24
1 5
Master
Local 2 Ground
Bus Local
Ground Ground
Legend: Bus
4 Bus
PSC = Power Supply Common
+24V = Normal 24 volts
3 3 3 3
Cab Gnd
2
Isolation Notes:
Transformer 4 Wiring from local ground bus to master ground bus
1 Master ground should be located in center cabinet or area of grouping. should be at least No. 1/0 AWG (53.46 mm 2)
insulated wire.
2 Wiring from master ground bus to single-point dc ground should be at
Grounded least No. 4/0 AWG (107.16 mm 2) insulated wire. 5 Wiring to local ground bus should be at least
Steel Column No. 8 AWG (8.35mm2) insulated wire.
Dedicated Plant Ground PIG 3 Cabinet ground should be at least 0.5 in. (12.7 mm) braided wire. 6 Optional rear bus bar (typical)
Grid Point
Figure 4-2. Typical DC Power System and Ground Connections for Cabinets with Type CP6103 Power Supply Units
Typical DC Power System and Ground Connections for Cabinets with Power
Optional Cabinet
Rear Bus Bar Bus Bar COM
Optional Backup
PSC
PSC +24V System Power Supply
PRI +24 PRI +24
SEC+24 SEC+24
+24V Breaker
PWR Out Power Distribution
BTRY Backup Panel
PS 1
PS 2 PSC
PSC
PSC PSC 4
COM
PRI +24 PRI +24 System Power Supply
+24V
SEC+24 SEC+24
+ --
Optional
Battery Backup Local Ground Bus
Figure 4-3 Simplex DC Power Distribution with Redundant Type CP6101 and
Type CP6102 Power Supplies
Cab #1 Cab #2
+
PSC PSC PSC PSC 26V (PS1)
-- System Power
+
26V (PS2)
Supply Unit
PRI +24 PRI +24 PRI +24 PRI +24 --
Figure 4-4 Dual Simplex DC Power Distribution with a Type CP6103 Power Supply
Unit
Optional Cabinet
Rear Bus Bar Bus Bar
Connections
at Top of Bar
PSC PSC
SEC+24 SEC+24
4
26V (PS1)
-- System Power
PSC PSC +
26V (PS2) Supply Unit
--
SEC+24 SEC+24
Figure 4-5 Redundant DC Power Distribution with a Type CP6103 Power Supply
Unit
Optional Cabinet
Rear Bus Bar Bus Bar +24V Breaker
Secondary Power
PWR Out
BTRY Backup Distribution Panel
PSC
PSC PS 1
PS 2 PSC
PRI +24
PRI +24
SEC+24
SEC+24
Connections
at Top of Bar
COM
Optional Backup
+24V System Power Supply
PSC PSC
COM
PRI +24 PRI +24 System Power Supply
+24V
SEC+24 SEC+24
+ --
Optional
Battery Backup Local Ground Bus
Figure 4-6 Fully Redundant DC Power Distribution with Type CP6101 and Type
CP6102 Power Supplies
PRI PRI
PRI PRI +24
B E L +24
+24 +24 H
5 SEC SEC
SEC SEC A D G K +24 Connections +24
+24 Connections +24 at Top of Bar
at Top of Bar
Type CP6103
Power Supply
Unit
4
K + L
PSC PSC
D -- 26V (PS1) PSC
E
5
+ 26V (PS2)
PRI --
PRI PRI
+24 A 5 B
+24 +24
SEC SEC 7 SEC
G H
+24 +24 +24
1
3 Local
2 Ground
Bus
Cab Gnd
2
Isolation Notes:
Transformer 1 Local ground and power supply must be located in center cabinet or area of grouping.
2 Wiring from master ground bus to single-point DC ground should be at least No. 4/0
AWG (107.16 mm2) insulated wire.
Grounded
Steel Column 3 Cabinet ground should be at least 0.5 in. (12.7 mm) braided wire.
PIG 4 Optional rear bus bar (typical)
Dedicated Plant Ground
Grid Point 5 Letters indicate wiring from the terminal blocks to the
corresponding letters on bus bars: i.e. A to A, B to B, etc.
6 Terminal blocks on the DC Distribution Assembly. The assembly should
be installed under the Type CP6103 Power Supply Unit.
7 The bus bar in the cabinet with the power supply must be connected
directly to the terminal block on the Type CP6103 Power Supply Unit.
Figure 4-7 Typical DC Power System and Ground Connections for Cabinets with
a Type CP6103 Power Supply Unit.
+
-- 26V (PS1) Type CP6103 System
+ 26V (PS2) Power Supply Unit
--
DC Distribution Assembly
26 VDC PS2 (Sec) 26 VDC PS1 (PRI)
+ + + +
-- -- -- --
IN OUT IN OUT
Note: the DC Distribution Assembly should be installed under the power supply unit
PS1
(RIGHT)
+
26 VDC
OUTPUT
--
dc output block
+
26 VDC
OUTPUT
--
PS2
(LEFT)
ALARM
INTL.
PSC PSC
Termination
PRI Control PRI
Panel
+24 I/O File +24
SEC SEC
+24 +24
PSC
PRI Control
+24 I/O File 200 Feet Maximum
SEC Wiring Distance
+24
PSC
PSC
Type CP6103
Power Supply Unit
+
PRI
+24
Termination
Panel 4
1 -- 26V (PS1) SEC
+ 26V (PS2) +24
PRI -- D
+24 PSC F
A C 1
SEC
D PRI C 5
5
+24 E +24
F B
4 SEC E
+24
To Termination
Cabinet Bus Bars
Secondary Primary
+24V +24V PSC Simplex Power Connect
2 TB!
PSC
Redundant Power 1
Connection
Discrete I/O
Shield Cable Interface
Panel
4 Panel Mounting Screw
TB!
PSC
Redundant
Pri +24V
Discrete I/O
Sec +24V Termination
Simplex Power Shield
Panel
Connection
Redundant Power TB2
Connection
Panel Mounting Screw
TB!
PSC
Redundant
Pri +24V Pulse Count
Input
Sec +24V
Termination
Simplex Power Shield Panel
Connection
Redundant Power TB2
Connection
Panel Mounting Screw
TB!
PSC
Redundant
Pri +24V 5 Amp Relay
Output
Sec +24V
Termination
Simplex Power Shield Panel
Redundant Power Connection
TB2
Connection
Panel Mounting Screw
Notes:
1 Dashed lines indicate connection when using redundant power. When simplex power is used, jumper termination
primary +24V and secondary +24V together.
2 Wires from +24V and PSC buses to cardfiles should be insulated and stranded of size 12 AWG (3.3 mm2).
Secondary Primary
+24V +24V PSC
Analog Input
Shield Cable Interface
Panel
Panel Mounting Screw
2 TB!
PSC
Single-ended
Pri +24V Analog Input
Sec +24V Termination
Simplex Power Connection
Panel
Shield
Redundant Power
Connection
1 TB2
4
Panel Mounting Screw
TB!
PSC
Isolated
Pri +24V Analog Input
Sec +24V Termination
Simplex Power Connection Panel
Shield
Redundant Power TB2
Connection
Panel Mounting Screw
Analog Output
Shield Cable Interface
Panel
Analog Output
Shield Termination
Panel
A Type CL6922
B Intelligent Device
RTN Interface and
Type CP7801 I/O
J13 Bus Interface
Type CL6923
Intelligent Device
Interface
Notes:
1 Dashed lines indicate connections when using redundant power. When simplex power is used, jumper termination
primary +24V and secondary +24V together
2 Wires from +24V and PSC buses to cardfiles should be insulated and stranded of size 12 AWG (3.3 mm2).
Secondary Primary
+24V +24V PSC
Analog Input
Shield Cable Interface
Panel
Panel Mounting Screw
2 TB!
PSC
Redundant
Pri +24V Single-ended
Analog Input
Sec +24V
Termination
1
Shield Panel
TB!
PSC
Redundant
Pri +24V Isolated
Analog Input
Sec +24V
Termination
Shield Panel
TB2
Panel Mounting Screw
Analog Output
Shield Cable Interface
Panel
Notes:
1 When redundant terminations are needed, the use of redundant power is recommended.
2 Wires from +24V and PSC buses to cardfiles should be insulated and stranded of size 12 AWG (3.3 mm2).
(20 Series)
UOC/IFC
TB3
1 2 3 4 5 6 7
PSC +24V PSC
4
+24V PRI
+24V SEC
1 FAN SR90 Controller
PSC
To +-terminal
on fan Tray
+ --
Highway II Bridge
+ --
Highway II Fiber
Optic Extender
Programmable
PSC Controller
PSC Interface Unit
+24V
Notes:
1 Wires from +24V and PSC buses to cardfiles should be insulated and stranded of size 12 AWG (3.3 mm2).
Figure 5-Table 5
When you use Types CP6101 and CP6102 System Power Supplies, the
alarm relay is included in the Type CP7101 Power Distribution Panel
5
(PDP). When you use Type CP6103 System Power Supply Unit, the
alarm relay is included in the unit.
The alarm circuits are flexible for any application. Although the alarm
circuits for a single cabinet are typically connected in series to provide a
single cabinet alarm, as shown in Figure 5-1, Figure 5-2, and Figure 5-4,
each individual circuit or any combination of circuits in a device can be
connected to produce individual alarm indications.
The power supply unit contains separate alarm connections for each
power supply. The alarm and interlock terminal blocks connect to alarm
relay contacts and interlocks in the power supplies. The alarm terminal
5 blocks do not require wire terminating lugs.
To use only one combined alarm for a cabinet, wire the output alarm
contacts for one power supply into the interlock circuit of the other power
supply. The alarm chain starts and ends at the power supply alarm
interlock (INTLK) connections. Use PS1 and route to the cabinet thermal
switch, then to chain, and back to PS1 interlock. This completes the
serial alarm chain. If you are not using an alarm chain, jumper the
interlock connections. For example, for a redundant system, the PS2
interlock (INTLK) should be jumpered. For two simplex systems which
are not using the alarm chain, both interlock circuits would be jumpered.
Pri +24V
Sec +24V
5
Alarm Contact 1
Alarm Contact 2
Alarm Common
SR90 Controller
Alarm
2
Contact(s)
PSC
PRI
+24
SEC
+24
N.C. Power Distribution
COM Alarm Out Panel
N.O.
INTLK (Alarm In)
Power Bus PSC
Bar
Alarm Wiring
1 For simplex operation, use the common terminal and connect to the Alarm 1 terminal. Install the
Power/Communications card in Slot 1.
2 For SR90 controller, connect alarm wiring in series to the alarm contacts for each controller in the file.
3 For a single alarm output, make the dotted line connection.
Figure 5-1 Types CP6101 and CP6102 Power Supply Alarm Wiring Example
SR90 Controller
Alarm
Alarm 2
Contacts
Intl.
N.O.
COM External
External Alarms Alarm Type CP6103
N.C. Intl. System Power
Alarms
Supply Unit
N.O.
PS1
PS2 COM
N.C.
Wiring Detail for Two External
Alarm Relay Outputs PS1
PS2
1 For simplex operation, use the common terminal and connect to the Alarm 1 terminal. Install the
Power/Communications card in slot 1.
2 For an SR90 controller, connect alarm wiring in series to the alarm contacts for each controller in the file.
Figure 5-2 Type CP6103 Power Supply Unit Alarm Wring Example
TB!
1
PSC Control I/O
Pri +24V Card File
Sec +24V
Alarm Contact 1
Alarm Contact 2 2
Alarm Common
Notes:
1 For systems using Types CP6101 and CP6102 System Power Supply Units for see
Figure 5-1 for connections. For systems using a Type CP6103 System Power Supply Unit,
see Figure 5-2 for connections.
2 Alarm contact 2 path used when secondary power converter card installed. Alarm
common path is used instead of alarm contact 2 path for single power converter card.
1
Alarm
SRx Controller
Alarm Wiring
TB1
N.O.
Common
N.C. UOC/IFC
(20 Series)
I/O Driver
Card SR90 Controller
Alarm
5
Alarm
Highway II Bridge
Alarm
Highway II Fiber
Optic Extender
Alarm
Highway Interface
PSC
Unit
PSC
+24V
Alarm
Serial Interface
PSC
Unit
PSC
+24V
Notes:
1 For systems using Types
CP6101 and CP6102 System Alarm
Virtual I/O Coupler
Power Supply Units for see PSC
Figure 5-1 for connections. For Card File
PSC
systems using a Type CP6103 +24V
System Power Supply Unit, see
Figure 5-2 for connections.
2. When redundant devices are
installed, you may wire their Alarm Programmable
alarm contacts in series with the Controller
primary units or you may wire PSC
them separately as shown in PSC Interface Unit
Figure 5-5. +24V
1 TB1
N.O.A UOC/IFC
Common (20 Series)
N.C.A [Redundant Unit]
PSC
PSC
PSC Redundant
PSC Manual
PSC Card File
+24V
Alarm Common
Alarm 1 N.O.
5 Alarm 2 N.O.
PSC
PSC
PSC Redundant
PSC
Controller
Pri +24V
Sec +24V
Card File
Alarm Common
Alarm 1 N.O.
Alarm 2 N.O.
Alarm
Highway Interface
PSC Unit
PSC [Redundant Unit]
+24V
Alarm
Virtual I/O Coupler
PSC Card File
PSC [Redundant Unit]
+24V
Alarm Programmable
Controller
PSC
PSC
Interface Unit
+24V [Redundant Unit]
Notes:
1 For systems using Types CP6101 and CP6102 System Power Supply Units for
see Figure 5-1 for connections. For systems using a Type CP6103 System
Power Supply Unit, see Figure 5-2 for connections.
Figure 6-Table 6
6 System Grounding
The ground network for an instrumentation system is a very critical
consideration since this network affects the operation of the entire
control system. Thus, the extra time and effort spent in laying out a good
ground system will be rewarded by easier startup and more reliable
operation.
AC Ground
DC and Cabinet Ground 2
1 (MGB) 3
Logging
Unit
System
Cabinet
#1 1 1
Computer
Logging
System
Cabinet Console
Bay #1
Unit 6
#2
System Computer
Console Console
Cabinet Bay #2
#3 LGB Bay #1
Computer
System Console Console
Cabinet Bay #3 Bay #2
#4
System Console
Cabinet Bay #1
#5
Console Computer
System Cabinet
Cabinet Bay #2
#1
#6
Computer Computer
System Logging Cabinet
Cabinet Logging Unit #2
#7 LGB Unit
System
Cabinet
#8
LGB
Notes:
1 Wiring from LGB to MGB should be No. 1/0 AWG (53.46mm2) to 4/0 AWG (107.16mm2) insulated wire.
2 Wiring from MGB to ground grid should be at least No. 4/0 AWG (107.16mm2) insulated wire.
3 DC grounds from cabinet LGBs should be connected on one side of the MGB and cabinet grounds to the other side.
Line
Neutral
Ground
LGB LGB
1
Grounded
Steel Column AC Ground
2
2
PIG 4
MGB
2
DC and Cabinet Ground
Cab GND
Dedicated Plant
6
3
Ground Grid Point
Notes:
1 1/0 4/0 AWG cable. Conductor used to connect the grounding electrode to the neutral ground bond at the
source of a separately derived instrumentation power system. (per NEC 250.26 Parts a and b)(CSA C22.1
Section 10)
2 1/0 4/0 AWG cable. The conductors used to provide a low impedance ground reference for the DC power
system (Logic, Transmitter, Output) and/or a cabinet ground for EMI/RFI noise protection of the instrumentation
cabinets, file, and field wiring shields.
3 Supplemental conductor used to connect the grounding electrode for the source of a separately derived instru-
mentation power system directly to the plat ground grid system. This is used to provide low impedance ground
reference to EMI/RFI noise. (per NEC 250.81/250.83)(CSA C22.1 Section 10)
4 If the PIG is not tied to an electrical ground steel column, the grounded conductor must be a continuous wire
from the neutral-ground bond point to the ground grid point. The wire insulation must be stripped at the PIG and
the wire clamped to the PIG to maintain the continuous ground. If the column is grounded, then terminations
may be made at the PIG.
Figure 6-2 Details of AC and DC Ground System with NEC/CSA Code Reference
Note
Devices connected by only a PROVOX highway
system (Data Highway or Highway II) do not
require connection to the same ground system
because the system provides isolation between
devices. Systems so isolated may also have
separate power sources.
Instrumentation
Transformer
PSC Connections (16 Terminals)
Line
1
Neutral
Ground Local Ground Bus (LGB)
Grounded
Steel Column 1
PROVOXr Instrumentation
Ground (PIG)
Recommended DC Recommended Cabinet
Side (3 Terminals) Side (3 Terminals)
DC/Cab GND
1
Dedicated Plant
Ground Grid Point
Master Ground Bus (MGB) 6
Notes:
1 1/0 -- 4/0 AWG cable.
Master ground bus (MGB) assemblies and local ground bus (LGB)
assemblies facilitate ground wiring and provide single-point terminations
within cabinets or cabinet groupings. The buses can be installed at the
factory or can be installed in the field after the instrumentation system is
delivered. Both assemblies mount on isolated brackets at either the
bottom or top front of the system cabinet. An LGB assembly provides a
central termination point for all power supply common (PSC) connections
within a cabinet group of eight bays or less. The cabinets can be in
either an in-line or back-to-back configuration.
The LGB assembly has one lug in the middle for connection to an MGB
assembly. This lug accepts wire sizes of AWG 1/0 to 4/0 (53.46 to
107.16 mm2). For a single grouping of cabinets, a connection can be
made directly from the LGB assembly to the instrumentation system dc
ground. For more than one cabinet grouping, an MGB assembly should
be used to connect the several cabinet groupings together before being
connected to the dc ground.
Figure 6-6 shows the details for mounting MGB and LGB assemblies in a
system cabinet, and the dimensions of the factory-supplied assemblies.
Figure 6-7 shows details for grounding wall frames in OWP consoles.
Optional
Rear Power
Bus Bar
PSC
LGB
CAB GND
CAB GND DC GND
6 AC GND
MGB
Ground Bus
Assembly
Mounting
Bracket (2)
Grommet (2) 1
Notes:
1 Isolate the assembly from
the mounting bracket.
2 Ground bus assemblies are
6
mounted in the bottom front
of PROVOXr cabinets.
Cabinet
Kick Plate
System 2
Cabinet
1.75
(44.5)
15 (380) 0.375
(9.53)
6 Ground connection
point
Wall frame ground should be at
least 0.5 in (12.7 mm) braided wire.
Users can fabricate their own master ground bus, but should ensure that
the following conditions are met:
J Minimum of 3/8 inch (9.5 mm) thick and 1-3/4 (44.5 mm) inch wide
Table 6-1 lists the wire sizes which should be used for LGB to MGB,
MGB to PIG, and PIG to plant ground wiring.
To provide a positive ground path for field wiring shields, connect shield
wires to the cabinet frame or EIA rails. For large amounts of field wiring,
it is suggested that a cable tie panel be installed in the horizontal cable
trays. Then, connect the tie panel to the drilled and tapped holes in the
EIA rails or cabinet frame, using a short 0.5 inch (13 mm) wide copper
braid strap. Use external tooth lockwashers to ensure good
metal-to-metal contact. Field wiring and cable shields are described in
detail in the installation planning manual, Wiring and Data Highway
Guidelines, PN1:004.
3
MGB
1 1 1 1
To AC Power System
Grounded
6
Steel Column Notes:
1 Cabinet ground should be at least
PROVOXr 0.5 in. (12.7mm) wide braided wire.
Instrumentation 2 Cable tie panel grounded to the cabinet
Ground (PIG) frame.
Dedicated Plant
Ground Grid Point 3 Shields grounded to EIA rails.
For grounding shields in other enclosures, drill and tap the rail and
connect 0.5 inch (13 mm) wide copper braid between the mounting rail
and each cable tie panel. Make sure that the mounting rails are strapped
to the local ground bus with 0.5 inch (13 mm) copper braid. Use external
tooth lockwashers to ensure good metal-to-metal contact. See Figure 6-8
for an illustration of shield grounding.
PN1:003
System Cabinet Intrinsic Safety
Figure 6-9
Barriers
Isolation 1 Breaker
Transformer Panel System Controller 4
Power Card File
System Grounding
2
Supply Multiplexer
O I/O File +24V +
O
+24V --
N N
MV
Neutral Bus PSC Transmitter
G G
Ground Bus SC CO
SC +
--
LGP
PIG
Grounded
Steel Column 3
5 I/P Transducer
or Positioner
Dedicated Plant Ground DC/Cab GND MGB 5
Grid Point
Notes:
1 Isolation transformer or UPS connected to main power. 4 Terminals shown are for controller I/O unit installation
planning note for I/O unit terminal designations.
2 Main power panel connections to circuit breaker panel; one phase
shown for clarity. 5 Optional connection direct to PIG.
3 Master ground bus (MGB), if required. If not, connect local ground
Figure 6-9 Typical Ground Connections for Passive Intrinsic Safety Barriers
5 Intrinsic Safety
System Cabinet
Barriers
Breaker Controller 4 +V
Isolation 1 Transmitter
Card File
Barriers
O MV
O -- + --
+24V mA
N N OV
SC SC
Neutral Bus
G G
Ground Bus CO
PSC
+V
SC +
AT
LGP
PIG
-- +
mA
Grounded
OV
Steel Column -- +
3
Dedicated Plant Ground DC/Cab GND MGB
Grid Point
I/P Transducer
or Positioner
Notes:
1 Isolation transformer or UPS connected to main power. 4 Terminals shown are for controller card file. Consult
appropriate multiplexer I/O unit installation planning note
2 Main power panel connections to circuit breaker panel; one phase for I/O terminal designations.
shown for clarity.
5 Fuse protects input/output circuits. Size large enough to
3 Master ground bus (MGB), if required. If not, connect local ground
bus (LGB) directly to instrumentation system DC ground. accommodate power consumption of barriers and load.
Figure 6-10 Typical Ground Connections for Active, Galvanic Isolated, Intrinsic Safety Barriers
System Grounding
Figure 6-10 Typical Ground Connections for Active , Galvanic Isolated, Intrinsic Safety
PN1:003
6-13
6
6-14 System Grounding
For any area of the instrumentation system where more than one
grouping of equipment exists, the common grounding system must be
designed so that it does not create excessive current paths. Regardless
of the ground types used, the interconnecting wiring must be large
enough to safely and adequately handle the currents involved. When
other vendor equipment or other types of Fisher-Rosemount Systems
equipment are used with PROVOX or microPROVOX I/O or data links,
the other equipment should be powered from the same ac power
distribution system as the one that powers the PROVOX or
microPROVOX instrumentation system. Finally, all of the ground systems
need to be tied together.
Figure 7-Table 7
7 Earth Grounding
Proper earth grounding is extremely important to user safety and efficient
operation of an instrumentation system. A good earth ground safely
conducts electrical currents, caused by faults, to ground, and a good
earth ground can considerably reduce electrical noise. Such noise can
cause erroneous control signals in the system. The information in this
section provides guidelines for constructing a good earth ground. In all
cases, construction of and connection to earth grounds must be in
accordance with local, state, and federal codes.
The distance between rods in a multiple rod system must be greater than
the immersion depths of the rods. For more information on installing and
testing of ground systems, refer to the publication, Getting Down to Earth
from Biddle Instruments. See subsection 1.7, Reference Documents, for
more information.
the requirements, the existing grid can be used for the instrumentation
system ground.
Plant
Ground
Grid
7 Power
Substation
Ground
Rebar-Grade Bar
Pier or Pedestal
Grade Beam
Vertical Rebar
(4 or More)
3 to 12 Ft
or more
Spacer Loop 7
Spread
Footing Steel Wire Ties
Horizontal
Rebar
3 to 6 Ft.
AC PWR GND
DC/Cabinet Ground
from Master Ground
Bus
PROVOXr Instrumentation
Ground (PIG)
7
Existing
New Rod
Rod
AC PWR GND
DC/Cabinet Ground
from Master Ground
Bus
PROVOXr Instrumentation
Ground (PIG)
Existing Cable
Existing Buried
Copper Cable
7
New Rod Dedicated Ground Point
for Instrumentation
AC PWR GND
DC/Cabinet Ground
from Master Ground
Bus
PROVOXr Instrumentation
Ground (PIG)
Existing Cable
Existing Ground
Dedicated Ground Point Grid
for Instrumentation
AC PWR GND
DC/Cabinet Ground
from Master Ground
Bus
PROVOXr Instrumentation
Ground (PIG)
Existing Grounding
AC PWR GND
DC/Cabinet Ground
from Master Ground
Bus
PROVOXr Instrumentation
Ground (PIG)
Existing Minimum
5 x 5
C1 C2
A
V P2
Earth Ground P1
Under Test
1
Earth Electrode P C
60% D
Auxiliary
Electrodes
D 2
Notes:
1 Disconnect ground cable from system while test is being made.
2 Auxiliary electrodes must be placed in a straight line from the earth
ground under test.
Figure 7-8 Typical Test Setup and Connection for Testing an Earth
Ground System
The preferred test method is to gather sufficient data to plot the actual
curve of resistance versus distance. If plotting is impossible, a simplified
Fall-of-Potential Test may be used with a compromise on accuracy. Refer
to the publication, Getting Down to Earth from Biddle Instruments. See
subsection 1.7, Reference Documents, for more information. This book
also contains information about using a two-point method of testing for
verification.
Figure 8-Table 8
8 Lightning Protection
In areas where damage from electrical storms may occur, a lightning
protection system should be installed to protect both equipment and
personnel. This protection should include protection for the building, the
power distribution system, the PROVOXr highway system, and any
cables that run outdoors to other locations. Refer to installation planning
manual, Lightning Protection Guidelines for Instrumentation Systems,
PN4:007, for detailed information.
Glossary
A/D American Wire Gauge (AWG)
Acronym: Analog-to-Digital, or Analog to The usual system of wire size
Digital Converter measurement in the United States. A
14 AWG wire has a cross-sectional area
of 2.08 mm; a 000 AWG wire has a
cross-sectional area of 85.02 mm. Note
AC or ac that the smaller the AWG value, the
Acronym: alternating current larger the wire.
analog
ACIA Continuously variable over a given range.
Acronym: Asynchronous A process control system senses a
Communications Interface Adapter physical variable such as voltage,
current, or resistance as an analog value.
Glossary
ASSY
Abbreviation: Assembly
ALM
Abbreviation: Alarm attenuation
The reduction of signal strength as it
travels on a cable.
alternating current (AC or ac)
A flow of electricity which cycles to AWG
maximum in one direction, decreases to Acronym: American Wire Gauge
zero, then reverses itself and reaches
maximum in the opposite direction, then Baby N Connector
increases again to zero. Obsolete variation of BNC.
backplane CCITT
A printed circuit board at the rear of the Acronym: Comite Consultatif International
DC6460-Series Console Electronics Unit pour Telephonie et Telegraphie, or
which, by means of its attached International Consultative Committee for
connectors, mates with the modular Telephony and Telegraphy. [See
cards and assemblies installed in the International Consultative Committee for
card file. Telephony and Telegraphy]
BNC CHIP
An industry-standard term and acronym Acronym: Computer/Highway Interface
for a type of connector for coaxial cable Package
that is frequently used for a variety of
applications in PROVOX systems.
CIA
Acronym: Communications Interface
bridge Assembly
Glossary
1. A highway communications device
used to configure a network of devices by
linking together highways that require CIU
extensive intercommunications. Acronym: Computer Interface Unit
2. A device used to interconnect local
PROVOX Highway IIs and to separate
the traffic on them from the traffic on the CMOS
network PROVOX Highway II. Acronym: Complimentary Metal Oxide
Semiconductor
Bridge Highway II
A highway that is used to interconnect Communications Interface Assembly
bridges where there is a high volume of (CIA)
intercommunication. A printed circuit card that links files of
PROVOXr devices and the data
highway. The CIA provides the timing and
bus data conversion necessary for
A general term for a group of signal lines communications.
to be considered together, as in a data
bus or address bus. The data highway of
a PROVOXr system is such a bus. complimentary metal oxide
semiconductor (CMOS)
A family of digital integrated circuits that
cable tap use transistors operating in a push-pull
A device for connecting the highway mode to carry out logic functions. A
device to the highway cable. (Commonly CMOS usually is capable of low-powered
referred to as a tap.) operation.
dc
control room instrumentation (CRI) Acronym: direct current
Process control equipment designed for
installation and operation in a control DC
room environment. Acronym: direct current
controller decibel
A PROVOXr Integrated Function The relative difference between two Glossary
highway
DVM
See data highway.
Acronym: Digital Volt Meter
IDI
Acronym: Intelligent Device Interface
EIA
Acronym: Electronic Industries IEC
Association Acronym: International Electrotechnical
Commission
logical ring
I/O channels See logical token ring.
Input/output channels: communications
paths from a device to a communications
logical token
link or other device.
A frame that is passed between highway
devices giving permission to
communicate on the highway.
jumper
An electrical connector used to select a
particular signal path and bypass logical token bus
alternates on a printed circuit board. The A communications protocol in which one
jumper contains a connecting wire, device on a highway transmits a frame
usually within a small plastic rectangle (logical token) while all other devices on
with two receptacles that can be pushed the highway receive the token
down on a pair of pins sticking up from sequentially, but only keep it if it is
the boards surface. addressed to them.
PROVOXr
power supply common (PSC) A mark of Fisher Controls International,
The negative terminal of the 24- volt Inc. A Fisher-Rosemount Systems
system power supply: a reference for product line of distributed process control
digital signals. equipment.
PWR RS-232C
Abbreviation: Power An EIA standard for transmitting data
serially through a cable 50 feet or less in
length.
Radio, Electronic, and Television
Manufacturers Association (RETMA) RTD
Formerly, a group of electronic Acronym: Resistance Temperature
manufacturers who developed a standard Detector
for rack mounting of electronic
equipment. Replaced by EIA. rule inference
In fuzzy logic control, the process of
radio frequency interference (RFI) evaluating if-then rules based on fuzzy
Inadvertently transmitted energy that falls variables to determine the logical sum of
in the frequency band of radio signals. If the individual rules.
this energy is sufficiently strong, it can
influence the operation of electronic rule table
equipment. In fuzzy logic control, a matrix of output
membership function labels (control
actions) based on input membership
recipe management function labels (conditions).
A structured method used to develop,
store, retrieve, and maintain batch control RWM
recipes. Acronym: Read/Write Memory
Glossary
serial
recipe procedure
Sequential: said of data transmitted one
[See procedure.]
bit after another.
Universal Asynchronous
token
See logical token.
Receiver/Transmitter (UART)
A device that connects a word-parallel
controller or data terminal to a bit-serial
token bus communications network.
A logically independent network of
devices that are physically linked
together through a specially shielded
coaxial trunk cable using cable taps, drop UOC
cables, and communication interfaces. Acronym: Unit Operations Controller
Index
A equipment voltage markings, 4-1
alarm relays
alternate connections, 5-1, 5-2 G
location, 5-1, 5-2 ground points
alarm wiring, purpose, 5-1 local, 4-4
master, 4-4
alarms, power supply, 5-2
ground rods, 7-1
ground system testing, 7-7
B grounds
braided wire size, 6-10
backup power, 4-1, 4-2 conformance to codes, 6-2
console, computer wire size, 6-14
earth, 7-1
C effective grounding, 6-4
faulty, 6-1
circuit breakers highway isolation, 6-4 Index
multiple, 3-2 intrinsic safety barriers, 6-11
panels, 3-1, 3-15 labeling, 6-9
ratings network, 6-1
consoles, computers, 3-15 power supply common (PSC)
peripheral equipment, 3-20 wire size, 6-9
Type CP6101, CP6102 proper impedance, 6-10
supplies, 3-12 PROVOX instrumentation ground
Type CP6103 supply, 3-13 (PIG), 6-2
common grounding, 6-14 termination point, 6-2
tying together, 6-14
compliance, European, 1-2 wire color coding, 6-9
wire shields, 6-10
wire sizing, 6-5
D
DCDA, (dc power distribution H
assembly), 4-1
highway isolation of grounds, 6-4
E I
earth grounds, maximum installation, power supplies, 4-1
resistance, 7-1
isolation
equipment dc voltage range, 4-1 bus bar, 3-2
L R
labeling ground points, 6-9 redundancy
local ground bus (LGB), 3-2, 4-4, alternate methods, 4-2, 4-4
6-5 need for power, 4-2
M S
master ground bus (MGB), 3-2, 4-4, shield grounding, 6-10
6-5
single phase power, 3-1
mutli-cabinet power distribution, 4-1
T
P
three phase power, 3-1
PDP, (power distribution panel), 4-1
PIG, (PROVOX instrumentation
ground), 6-2 U
plant grid, 7-1
uninterruptable power, 3-2
Index plotting earth ground resistance,
7-7
power, need for redundancy, 4-2 V
power distribution voltage markings, equipment, 4-1
assembly, 4-1
multi-cabinet, 4-1 voltage ranges, 2-2
power loss, 2-2 voltage ratings
consoles, computers, 3-15
power strips, utility, 3-15
dc power, 4-4
power supply common (PSC), wire system power supplies, 3-12
sizing, 6-9
power supply units, 3-12
power utilities, 2-1
W
PROVOX instrumentation ground wire braids for grounds, 6-10
(PIG), 6-2
wire sizing
PSC connections, 6-5 for load currents, 2-3
for voltage drop, 2-3
ground vs. phase and neutral
Q conductors, 3-2
grounds, 6-5
quality power supply common (PSC),
helpful devices, 2-1 6-9
Notes
Notes
PN1:003