IC-000113

DWG Number IC-000113 Rev - Released 12/17/2014 Page 1 of 23
9FA GEEPF SNC/CTQ
GAS TURBINE INSTALLATION Date : 21/11/2014

PROCEDURE Rev. : -
DUAL FUEL Page : 1/23
N IC-000113
STATUS OF MODIFICATIONS
Rev DATE DESCRICPTION
- 21/11/2014 First issue
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IC-000113_- _SRC.doc
GE Proprietary Information - Class II (Internal) US EAR - NLR

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N IC-000113
SUMMARY
1 RECEIVING, HANDLING AND STORAGE OF EQUIPMENT

1.1 Inventory of Equipment
1.2 Storage of Equipment and Materials
2 FOUNDATIONS INTERFACE CHECKS
2.1 Inspect/Verify Foundation Interface, Embedment and Support Areas
2.2 Preparation of Foundation, Packers and Shims
2.3 Preparation of Equipment for Installation
2.4 Verifications to be done on the groundworks and embedded parts
3 MECHANICAL ERECTION
3.1 Installation of the GT on the foundation MLI 1603
3.2 Install GT Load Coupling MLI 0411 & 1319
3.3 Set GT Exhaust Diffuser MLI 0706
3.4 Position of exhaust duct relative to exhaust diffuser
3.5 Turbine base beams MLI 0901
3.6 Combustion System MLI 0701 / 0703 / 0719
4 PIPING INSTALLATION
4.0 INSTALL PIPEWORK SUPPORT MLI 9010
4.0.1 INSTALL PIPEWORK MLI 9019
4.1 ASSEMBLING OIL SUPPLY AND RETURN PIPE WORK MLI 0905 / 0906 /
0907 / 1635/ 969A / 969M
4.2 ACTUATOR ARR IGV MLI 0548
4.3 COOLING AND SEALING AIR PIPEWORK MLI 0909 + ejector MLI 1097
4.4 AIR EXTRACTION MLI 0924
4.5 FUEL GAS PIPEWORK MLI 0962
4.6 ATOMIZING AIR PIPEWORK MLI 0965
4.7 LIQUID FUEL PIPEWORK MLI 0961
4.8 WATER INJECTION PIPEWORK MLI 0968
4.9 COOLING AIR PIPEWORK MLI 0972
4.10 COOLING WATER PIPEWORK MLI 0915
4.11 FUEL NOZZLE PURGE PIPEWORK MLI 0918
4.12 FALSE START DRAIN PIPEWORK MLI 0920
4.13 COMPRESSOR WATER WASH MLI0953
4.14 EXHAUST DRAIN PIPEWORK MLI 0976
4.15 INLET PLENUM DRAIN PIPEWORK MLI 0979
4.16 TUBING PERFORMANCE MONITORING MLI 0987
4.17 FIRE PROTECTION Bearing N 2 MLI 0995
4.18 GT ENCLOSURE FIRE PROTECTION MLI 0964
4.19 COMBUSTION TUNING PIPING ARRANGEMENT MLI 0726
4.20 LIQUID FUEL RECIRCULATION MLI 969S & 9018
4.21 LIQUID FUEL PURGE PIPING MLI969L
5 MECHANICAL COMPLETION
5.1 FLUSHING
5.2 LOAD SHAFT RUN OUT
5.3 FINAL ALIGNEMENT MLI 0411
5.4 TURNING GEAR installation and final alignment
5.5 Fix and Guide Points
5.6 Gas Turbine exhaust diffuser insulation MLI A151
5.7 Miscellaneous assembly
5.8 Install Coupling Guards MLI 1311
5.9 Final alignments
5.10 Final Grouting

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N IC-000113
1 RECEIVING, HANDLING AND STORAGE OF EQUIPMENT
1.1 Inventory of Equipment
A detailed inventory of all material shall be performed by the Installer against the shipping
packing lists provided. In the event of either a quantitative or qualitative discrepancy, Report
shall be issued. All discrepancies shall be reported immediately to the GE Technical Advisor
on site for verification and assistance in initiating any corrective action and/or claims.
NOTE: All material and equipment packed in the Summary Sheet container, whether
applicable for this instruction or not, shall be inventoried at this time.
1.2 Storage of Equipment and Materials
The Equipment and/or materials defined in this instruction can normally be stored in an
outdoor lay down area with suitable cribbing to elevate the equipment above ground and with
adequate weather protection provided (i.e., tarps). Other specific storage and/or preservation
instructions from the Owner and/or GE's Technical Advisor on site, if applicable, shall also
apply. All material received shall be stored and arranged to accommodate correct order of
installation. Refer to the specific equipment erection instructions for other details regarding
special storage requirements.
NOTE: The material and equipment packed in the Summary Sheet container is categorized
for identification and stored on shelves within the container. This container, with all contents,
is normally positioned in the vicinity of the gas turbine unit foundation pedestal during the time
of erection.
2 FOUNDATIONS INTERFACE CHECKS
It is critical that the foundation and support areas be thoroughly inspected prior to setting the
gas turbine unit in place. These inspections are required to verify that the foundation has
been properly formed with all required anchor bolts, grout pockets, restraining blocks, jacking
posts, conduit stub-ups and cable pits for installation of the equipment covered by this
instruction.
2.1 Inspect/Verify Foundation Interface, Embedment and Support Areas
2.1.1 Verify that all required foundation embedment, fixators and sole plates for the
Gas turbine equipment have been installed.
2.1.2 Verify all foundation and support areas for correct location, size, elevation
and potential interferences of grout pockets, anchor bolts, pits, embedded
conduit, piping and height restrictions with respect to the equipment to be
installed.
2.1.3 Clean as required the foundation sub-sole plates and embedded restraining
blocks and apply a light grade machinists oil.
2.1.4 Verify that all foundation interface checks have been carried out. Complete
installation report sheet. Anchor bolts positions

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2.2 Preparation of Foundation, Packers and Shims
- Humidify pocket
before grouting
- Clean thoroughly
pockets, remove
slag
2.2.1 Clean the foundation plates to remove any preservative coating or oxidation
build-up. The edges of the plates should be de-burred to prevent injury to
personnel. Verify that the fixators have been properly set to the elevation
specified in MLI 0323/ MLI 0411 & instruction GEK-106957
Carefully lower the foundation plates into position and inspect each fixator
location for proper contact. Measure the foundation plates once again for
elevation and levelness. See specif Gen Install Fixtors (MLI0323)
2.2.2 Prepare gas turbine foundation bolting arrangement material

MLI 1603
Verify that all foundation checks per chapter 2 have been carried out as
required. Complete installation report Sheet.
Sub sole Plate & Fixator Checks
2.3 Preparation of Equipment for Installation
2.3.1 Remove all general shipping braces, saddles, bolsters, shipping covers,
packing and supports as required to permit unrestricted installation of the
equipment.
NOTE: Do not remove any braces or supports that may be installed for stiffening
purposes for lifting and handling of the equipment. Do not remove the shipping
covers on the gas turbine inlet casing and exhaust frame at this time. These covers
shall remain in place until it is absolutely necessary to remove for erection of the
associated components.
2.4 Verifications to be done on the groundworks and embedded parts
2.4.1 Inspections to be done in priority:
- Anchor bolts positions (see chapter 2.1.4)

- Grout Pockets: Slag have to be removed.
- Centerline Reference marks, reference level, embedded parts.
- Different level of grout.
2.4.2 Important checks in case of utilization of adjustable support devices

(Fixators) :
- Qualitative and Quantitative inspection of materials

- Inspection before final grouting of Fixators

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- Inspection after final grouting of Fixators

- Record a groundwork level. Etablish the higher point of the groundwork. This
point will become the reference point for the installation of the first Fixator.
- Check that all Fixators are preseted to midstroke. With a mallet, hit the top of the
Fixator in order to back-lash.
- Check that a 1 to 1.5 gap exist under each Fixators in order to permit grouting.
- Install base plates, then install shims (without oil nor grease)
- 1.5 to 2 days are generally necessary to obtain hardening of the grout. DO NOT
put any load on the Fixators before this period.
- When load is on the base plates and Fixators, verify that load applied on each
Fixators is correct. See MLI 0323 or D066 (for Single Shaft) for correspondence
between load and torque.
WARNING - Extreme Care must be taken in Fixators load checks operation. Change load on a
Fixator can result to create a overload on the other Fixators which can break
instantaneously.
- Before each Fixators adjustement, check that anchor bolt is loosed.

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3 MECHANICAL ERECTION
3.1 Installation of the GT on the foundation- MLI 1603
Verify that all foundation plates are clean and in position. Clean the centerline anchor
plate and gib block and place on the foundation embedments as shown in the
Drawings ML1603.
Place protective PVC or steel piping over the anchor bolts to protect the threads
during unit setting.
Position shim packs on foundation plates and set turbine down on hard wood blocking
above the shims and foundation plates but, on the anchor bolts. Carefully jack turbine
down over the anchor bolts on the foundation plates and shim packs. Inspect each
fixator for proper loading per manufacturers instructions. See MLI 0323 and drawing
MLI 1603
Verify that the fixators have been properly set to the elevation specified in 0411, and
0323
Carefully lower the foundation plates into position and inspect each fixator location for
proper contact. Measure the foundation plates once again for elevation and levelness
After turbine installation on the foundation align on axis
Remove rotor blocking support MLI 0103
3.1.1 Complete GT turbine Drop Check

Specification 0411
Complete installation inspection sheet. Aft support Drop Check
- It is recommended to use a 200T jack

- GT drop check must be repeated 3 times and the average of the dial
indicators readings will be taken to write the inspection certificate.
- Final value must not exceed 0.015. If this value is exceeded, shims under
back supports will be modified and the test repeated.
- Before doing 3 points check, check sockets type (hexagonal or 12 points)
because it is not a standard installation tool.

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3.2 Install GT Load Coupling MLI 0411 & 1319

Prepare the load coupling and hardware for installation by cleaning any shipping
preservative from the components. Measure the coupling flange and hardware prior
to installation. Using temporary bolts and dry ice, make up the load coupling to the
GT rotor after aligning match marks as described in the 0411 instructions. Once the
coupling faces are complete, replace the temporary bolts with the permanent
hardware following the instructions in 1309. Refer to 1309 and 1319 drawings for
details of the load coupling and hardware. Information about the mating GT
compressor rotor can be found in the 1302 and 1303 drawings. Push the GT rotor
assembly downstream towards the exhaust against the active thrush bearing.
In accordance with bolting assembly Instructions

See MLI 1309
Prior to assembly ensure load coupling male and associated female rabbit dimension.
Drawing 1319
Specification MLI 0411
Record coupling rabbet fit on installation report sheet
Load Coupling Rabbet fit Data
Record coupling bolt elongation data on installation report sheet .

Coupling Bolt Stretch Data

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3.3 Set GT Exhaust Diffuser MLI 0706
3.3.1 Unloading
3 Slings
3.3.2 Installation
Install the turbine exhaust diffuser to the downstream end of the gas turbine. Torque
all flange hardware per the assembly drawings. Follow the assembly the assembly
instructions detailed in drawings MLI 0706.
Diffuser being turned from vertical to

horizontal

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Clean and Hone Vertical bolting

joint flan
Clean and grind weld points
It is advised to introduce
sections of MLI 0907 & 0972 in
the tunnel before positioning
diffuser
It is advised to dismantle this

cover before setting the diffuser
and put this cover inside diffuser
MLI A042
WARNING : 0706 Support is

referenced as MLI 1604 and
not 0706

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3.4 Position of exhaust duct relative to exhaust diffuser

Confirm position of exhaust duct relative to exhaust diffuser and commence field
assembly in accordance with manufacturers specification. Complete installation
inspection sheet.
Exhaust diffuser to exhaust duct alignment Sheet
3.5 Turbine base beams MLI 0901

When preliminary alignment has been accomplished it is now possible to remove the
GT Base axial beams and continue with installation of the combustion hardware.
3.6 COMBUSTION SYSTEM MLI 0701 MLI 0703 MLI 0719

Install combustion hardware in accordance With the GE combustion assembly
Combustion inspection
Check that number of bore plugs and their location are correctly defined:
Bore plugs mapping check "before to start the combustion components erection. the
supervisor should open a case with his country climatic condition to obtain the
detailed bore plugs mapping from engineering. After the number of bore plugs is
known and the unit is correctly mapped , "stack securely all the bore plugs

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4 PIPING INSTALLATION
Assemble all on base GT and module interconnection piping in accordance with the respective
PED requirements. Complete weld mapping, NDT and pressure testing as necessary. Confirm
all material, personnel and plant traceability records as necessary. Refer to each system
specific assembly drawing to identify the system PED category and testing requirements.
CAUTION : For the interconnection piping

Some piping are supplied with over length and tack welded flanges to allow adjustment
and correct assembly on the site. Piping with over length will be installed at the end to
allow final adjustments
See the notes and indications on the concerned drawings
4.0 INSTALL PIPEWORK SUPPORT MLI 9010
1) Install and adjust pipe work supports

2) Cleaning Specification See MLI 0108
3) Welding specification . See Notes on drawing MLI 9010
4) Bolting specification . See Notes on drawing MLI 9010
4.0.1 INSTALL PIPEWORK MLI 9019

2) Cleaning Specification See MLI 0108
3) Welding specification . See Notes on drawing MLI 9019
4) Bolting specification . See Notes on drawing MLI 9019

9FA GEEPF SNC/CTQ

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4.1 ASSEMBLING OIL SUPPLY AND RETURN PIPE WORK MLI 0905 / 0906 / 0907 /
1635 / 969A / 969M
For end bearing n 1 See MLI 0905

Lubo FD and DR-Load See MLI 0906
For end bearing n 2 See MLI 0907
Sealing plates return bearing n 2 See MLI 1635
PIPING ARR LUBE-OIL See MLI 969A
PIPING ARR, CONTROL OIL INTCON See MLI 969M
1) Fit on the bearing 1 and 2 internal pipe work before final assembly
2) Adjust and connect pipe work to bottom of lower oil supply and return
4) Welding specification. See notes on drawing
5) Tubing fittings instruction See notes on drawing
6) Cleanliness request N GEK110483
7) Painting Specification See MLI 0108
8) Bolting specification See notes on drawing
9) Hydrostatic test piping (if applicable) See notes on drawing
10) Leak test : Minimum service pressure
11) Weldings inspection: 5% radio + dye penetrant test

9FA GEEPF SNC/CTQ

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4.2 ACTUATOR ARR IGV MLI 0548

2) Adjust and install pipe work
3) Instruction IGV linkage See notes on drawing
4) Painting Specification MLI 0108
5) Welding specification . See notes on drawing
6) LVDT adjust ,instruction See notes on drawing
4.3 COOLING AND SEALING AIR PIPEWORK MLI 0909 + Ejector (if applicable)
MLI1097

5) Bolting specification . See notes on drawing
6) Hydrostatic test (if applicable) See notes on drawing
10) Pressure test

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4.4 AIR EXTRACTION MLI 0924

9) Pressure test
4.5 FUEL GAS PIPEWORK MLI 0962

7) Pneumatic test (if applicable) See notes on drawing

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4.6 ATOMIZING AIR PIPEWORK MLI 0965

4.7 LIQUID FUEL PIPEWORK MLI 0961

8) Pressure test
4.8 WATER INJECTION PIPEWORK MLI 0968

4.9 COOLING AIR PIPEWORK MLI 0972


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4.10 COOLING WATER PIPEWORK MLI 0915

9) Pressure test
4.11 FUEL NOZZLE PURGE PIPEWORK MLI 0918

7) leak test & blow-down procedure See notes on drawing
9) Pressure test

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4.12 FALSE START DRAIN PIPEWORK MLI 0920

8) Pressure test
4.13 COMPRESSOR WATER WASH MLI0953

8) Pressure test
4.14 EXHAUST DRAIN PIPEWORK MLI 0976


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4.15 INLET PLENUM DRAIN PIPEWORK MLI 0979

4.16 TUBING PERFORMANCE MONITORING MLI 0987

4.17 FIRE PROTECTION Bearing N 2 MLI 0995

7) Instructions Test preparation C0 system See notes on drawing

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4.18 GT ENCLOSURE FIRE PROTECTION MLI 0964

6) Instructions Test preparation C0 system See notes on drawing
4.19 COMBUSTION TUNING PIPING ARRANGEMENT MLI 0726

4.20 LIQUID FUEL RECIRCULATION MLI 969S & 9018


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4.21 Liquid fuel Purge Piping MLI969L


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5 MECHANICAL COMPLETION
5.1 FLUSHING
Complete GT and GENERATOR lube oil, lift oil and control oil flush, utilizing flushing
hardware supplied under MLI A125 and in accordance with the appropriate
cleanliness specification.
5.2 LOAD SHAFT RUN OUT
Following lube oil flush reinstatement and upon availability of lift oil system,
commence load shaft run out checks. Upon confirmation that load shaft run out data
meets specification, record data on installation inspection sheet.
Load Coupling Spool Piece Run out
5.3 FINAL ALIGNEMENT MLI 0411
Commence final alignment of the GT to the Generator, moving the Gas turbine as the
preferred option. Upon successful completion of the alignment to GE record
alignment data. Complete installation inspection sheet: 385A6381
Record coupling bolt elongation data generator side .
Coupling Bolt Stretch Data
5.4 TURNING GEAR installation and final alignment

MLI A073 Turning gear
installation instruction :see supplier documentation
MLI 0411 Alignment specification
With the gas turbine to generator alignment complete now commence final alignment
of the turning gear to generator shaft by rotation and repositioning the turning gear as
necessary. Upon successful completion of the alignment to GE spec record alignment
data. Complete installation inspection sheet.
Complete installation inspection sheet: 385A6381

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5.5 Fix and Guide Points

With all final alignment complete, finalize the axial retaining shim, gib key clearances
and anchors locations in accordance with instruction outlined on MLI 1603 & MLI
1604
Complete installation inspection sheet.
Axial Centerline Support Clearances
5.6 Gas Turbine exhaust diffuser insulation MLI A151

Install insulation around the exhaust diffuser see arrangement and detail in the
instructions
5.7 Miscellaneous assembly
Finalize speed pickup gap setting see MLI 0546 and install load coupling shaft guard.
Complete installation inspection sheet.
Speed Pickup Gaps
5.8 Install Coupling Guards MLI 1311

After unit train alignment is complete and the coupling flanges have been assembled
the coupling guards can be assembled. Ensure that all instrumentation and piping
lines have been installed.

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N IC-000113
5.9 Final alignments

Confirm all motor to pump final alignments in accordance with appropriate vendor
coupling requirements.
Complete installation inspection sheet: 385A6381
5.10 Final Grouting
Complete grouting of gas turbine sub-sole plates and remove all alignment jacking
beams following instruction recommended in GEK106957

IC-000113

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DWG Number IC-000113 Rev - Released 12/17/2014 Page 1 of 23

9FA GEEPF SNC/CTQ

GAS TURBINE INSTALLATION Date : 21/11/2014

Rev DATE DESCRICPTION

- 21/11/2014 First issue

GE Proprietary Information - Class II (Internal) US EAR - NLR

9FA GEEPF SNC/CTQ

GAS TURBINE INSTALLATION Date : 21/11/2014

1 RECEIVING, HANDLING AND STORAGE OF EQUIPMENT

GE Proprietary Information - Class II (Internal) US EAR - NLR

9FA GEEPF SNC/CTQ

GAS TURBINE INSTALLATION Date : 21/11/2014

1 RECEIVING, HANDLING AND STORAGE OF EQUIPMENT

1.1 Inventory of Equipment

1.2 Storage of Equipment and Materials

2 FOUNDATIONS INTERFACE CHECKS

2.1 Inspect/Verify Foundation Interface, Embedment and Support Areas

GE Proprietary Information - Class II (Internal) US EAR - NLR

9FA GEEPF SNC/CTQ

GAS TURBINE INSTALLATION Date : 21/11/2014

2.2 Preparation of Foundation, Packers and Shims

2.2.2 Prepare gas turbine foundation bolting arrangement material

2.3 Preparation of Equipment for Installation

2.4 Verifications to be done on the groundworks and embedded parts

2.4.1 Inspections to be done in priority:

- Anchor bolts positions (see chapter 2.1.4)

2.4.2 Important checks in case of utilization of adjustable support devices

- Qualitative and Quantitative inspection of materials

GE Proprietary Information - Class II (Internal) US EAR - NLR

9FA GEEPF SNC/CTQ

GAS TURBINE INSTALLATION Date : 21/11/2014

- Inspection after final grouting of Fixators

GE Proprietary Information - Class II (Internal) US EAR - NLR

9FA GEEPF SNC/CTQ

GAS TURBINE INSTALLATION Date : 21/11/2014

3.1 Installation of the GT on the foundation- MLI 1603

3.1.1 Complete GT turbine Drop Check

- It is recommended to use a 200T jack

GE Proprietary Information - Class II (Internal) US EAR - NLR

9FA GEEPF SNC/CTQ

GAS TURBINE INSTALLATION Date : 21/11/2014

3.2 Install GT Load Coupling MLI 0411 & 1319

In accordance with bolting assembly Instructions

Record coupling bolt elongation data on installation report sheet .

GE Proprietary Information - Class II (Internal) US EAR - NLR

9FA GEEPF SNC/CTQ

GAS TURBINE INSTALLATION Date : 21/11/2014

3.3 Set GT Exhaust Diffuser MLI 0706

Diffuser being turned from vertical to

GE Proprietary Information - Class II (Internal) US EAR - NLR

9FA GEEPF SNC/CTQ

GAS TURBINE INSTALLATION Date : 21/11/2014

Clean and Hone Vertical bolting

Clean and grind weld points

It is advised to dismantle this

WARNING : 0706 Support is

GE Proprietary Information - Class II (Internal) US EAR - NLR

9FA GEEPF SNC/CTQ

GAS TURBINE INSTALLATION Date : 21/11/2014

3.4 Position of exhaust duct relative to exhaust diffuser

3.5 Turbine base beams MLI 0901

3.6 COMBUSTION SYSTEM MLI 0701 MLI 0703 MLI 0719

GE Proprietary Information - Class II (Internal) US EAR - NLR