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ABSTRACT
India is a country with huge population and variety of geographical locations. It has many places
where high altitude mountains are present and have potential to generate the electricity through
Hydro power plants. For high head power projects Pelton turbine is the first choice for the
alternators. As he Efficiency is better in the above turbine as the research and the previous study
has shown. The material by which the turbine is constructed matters a lot in achieving speed as well
as efficiency of the entire system
Here an attempt is to model construct the design the Pelton wheel turbine for such high altitude
areas on Indian subcontinents especially in north and north east part of the country, some places in
Madhya Pradesh may also discovers with such location to create micro hydel power plants. The
present work is a combination of mathematical modeling, fabrication of the proposed work, its
Drafting and analysis using Creo & ANSY Work bench 12.0 and ultimately forecasting of speed and
efficiency using artificial neural network
Keywords: Turbine, Pelton wheel, Turbine Analysis, Pelton wheel Design, Turbine modeling,
Artificial Neural Network, Training, ANSYS
I. INTRODUCTION
Water is the renewable source of energy and proximately 15% of world energy drives by hydropower plant.
Pelton wheel turbine is the type of impulse turbine which is work under the atmospheric pressure and it work on
high head which is lies in the range between 2000 meters. Pelton wheel turbine is an axial flow turbine. The
water strikes on the bucket which is carried from the reservoir to penstock and lower end of penstock is
connected with nozzle. Nozzle increase the velocity of jet and this high velocity jet strikes on bucket due to
striking on bucket an impulse is act on bucket which is exert by jet by which the runner starts to rotate. The
bucket is mounted on the edge of the runner around the circumference of runner and runner is mounted on the
shaft. The turbine shaft is connected with the generator shaft. The generator shaft converts the mechanical work
that is generated by turbine into the useful electric energy, so the water discharges into tailrace after striking on
the bucket. So the process start from storing of water into the dam this potential energy of water converts into
kinetic energy and the kinetic energy used for drive the wheel of turbine.
II. OBJECTIVE
The main purpose of this thesis work is to prepare a model under some standard and its parameter which is also
depends on standard. The thesis includes the change in design parameter such as the change in discharge of
water by which the velocity of jet change due to changing of this term directly affect on the force exerted by the
jet on the bucket which is responsible for the movement or motion of bucket its means the changing in the speed
of runner with respect to the change in the jet velocity. The speed of runner is change by two methods the first
one is to change the discharge as well as the jet velocity and the second on is the modification in the runner.
Here the modification is done by the changing of density of runner plate. The density is change by changing of
material. Due to changing the plate material the speed of runner change and so the mass moment of inertia will
effect on the system.
IV. METHODOLOGY
Methodology provides the successive information to achieve the objectives. The Methodologies in form of flow
chart for analytical and simulation approaches also provides the overview of the way to achieve the objective.
After the analysis and simulation a working model is fabricated as shown in figure
Figure 1 Methodology
V. SIMULATION PROCEDURE
Figure 2 Simulation
VI. MODELING
As we know the pelton wheel turbine is run at very high kinetic energy which is produced by the available head
which is also high approximately 1000m but for such condition available head is not possible in the testing on
working model. Due to this condition the available head is responsible for getting high velocity so to elongate
this by an electric motor pump is used. This high velocity jet is strikes on the bucket and the bucket is mounted
on the runner of pelton turbine which exerts a force and due this force bucket starts move and due to motion of
bucket the wheel also rotates.
Modeling of runner
For construction of model for pelton wheel turbines first choose the runner size and its thickness so from
calculation let us assume the diameter of shaft is 300mm or 0.3m. This chapter shows the material and the
construction of model. Here material of runner change for the neglecting the effect of mass moment of inertia,
the different types of material and properties are described below
Material 1(wood): wood is the first material that I used it is lightest material as compare to cast iron and other
metal such as aluminum and mild steel. The wood is used in runner of diameter of 0.3m and the thickness of
plate is 0.029m.
Material 2 (Cast Iron solid): The next material that I choose is cast iron solid the thickness of plate is of 0.029
m. This weight of runner is 13.400 Kg.
Material 3 (Cast Iron Hollow): The next material that I choose is cast iron hollow here hollow means the
thickness of plate change means in the place of 0.029 m plate I replace it by two plate which has a thickness of
0.010m and gap is filled by washer. This weight of runner is change by modification of runner plate thickness
the weight of solid cast iron runner is 13.400 and the weight of hollow cast iron is 10.100 kg.
Material 4 (Bakelite): The Bakelite is also used for its properties. In wind turbine the blades of wind turbine is
made up of FRC (fiber reinforced concrete) material. So I used it in the place of runner for enhancing the speed
of runner as well as the blade of runner which is mounted on the runner.
Figure 8 Solid model of Bucket for pelton wheel turbine using Creo software
Figure 9 Solid model of Flange for pelton wheel turbine using Creo software
Figure 10 Solid model of runner for pelton wheel turbine using Creo software
Figure 12 schematic view of pelton wheel turbine set up using Creo software
X. PROPOSED WORK
There are different results were found at different power input for the different runner materials of pelton wheel
turbine. The velocity of jet, discharge and power output were found and this experiment was performed on
Wooden , Cast iron (hollow), Cast iron (solid) and Bakelite material of runner.
These reading are given below in the table:
First setup is on the cast iron (Solid) material runner which is a solid plate of 29mm thickness.
Table 10 Result on changing on speed of runner due to velocity variation on cast iron (solid) runner
S Discharge Velocity Power input RPM u Power Efficiency
No (m3/s) (m/s) (Watt) output
1 0.001246 2.32 3.35 117.8 1.84 1.172 64
2 0.001655 2.96 7.25 156.5 2.45 1.654 56
3 0.001721 3.17 8.64 172.1 2.71 1.552 49
Result: We can see from the result that as the discharge increases the runner speed also increased. The
maximum runner speed was noticed as 172.1 RPM at 0.001721 m3/s discharge and 3.17 m/s jet velocity.
Figure 21 Graph of Efficiency against Discharge graph for the cast iron (Solid) runner
Experiment-2
Second setup is on the cast iron material runner which is also a solid plate but of 10mm thickness and we are
taken two plates of 10mm and 9mm gap is filled by the washer for reducing the weight of runner.
Table 11 Result on changing on speed of runner due to velocity variation on cast iron (Hollow) runner
S Discharge Velocity Power input RPM u Power Efficiency
No (m3/s) (m/s) (Watt) output
1 0.001246 2.32 3.35 122.5 1.92 0.977 56
2 0.001655 2.96 7.25 159.5 2.5 1.492 51
3 0.001721 3.17 8.64 179.4 2.81 1.214 39
Result: the second experiment was done on the same setup used in first experiment, but in this experiment
10mm thick cast iron (solid) plat were used. These two plates were connected with washer and the gap between
the plates was maintained at 9mm in order to make the hollow plate arrangement. The result from this
experiment is as shown in the table above.
Figure 22 Graph of Efficiency against Discharge graph for the cast iron (Hollow) runner.
Experiment-3
Third setup is on the wooden material runner which is a solid plate of 29mm thickness
Table 12 Result on changing on speed of runner due to velocity variation on wooden runner
S Discharge Velocity Power RPM u Power Efficiency
No (m3/s) (m/s) input output
1 0.001246 2.32 3.35 137.5 2.15 0.415 27
2 0.001655 2.96 7.25 184.5 2.8 0.519 20
3 0.001721 3.17 8.64 195.9 3.07 0.337 12
Result: The third experiment was done on the same setup used in first experiment, but in this experiment 29mm
thick wooden plat were used. The result from this experiment is as shown in the table above. The maximum
runner speed was observed as 195.9 RPM at 0.001721 m3/s and Velocity m/s.
Experiment-4
Fourth setup is on the wooden material runner which is a solid plate of 29mm thickness
Table 13 Result on changing on speed of runner due to velocity variation on Bakelite runner
S Discharge Velocity Power RPM u Power Efficiency
No (m3/s) (m/s) input output
1 0.001246 2.32 3.35 142.5 2.23 0.220 15
2 0.001655 2.96 7.25 189.5 2.9 0.195 8
3 0.001721 3.17 8.64 199.8 3.13 0.135 5
Result: The fourth experiment was done on the same setup used in first experiment, but in this experiment
29mm thick Bakelite plat were used. The result from this experiment is as shown in the table above. The
maximum runner speed was observed as 199.8 RPM at 0.001721 m3/s and Velocity m/s.
Table 14 Comparison between performances of the runners of different materials at 0.00125 m 3/s and 2.32m/s.
S No. Material Power input (Watt) RPM u Power output Efficiency
1 Cast iron (solid) 3.35 117.8 1.84 1.172 64
2 Cast iron (hollow) 3.35 122.5 1.92 0.977 56
3 Wooden 3.35 137.5 2.15 0.415 27
4 Bakelite 3.35 142.5 2.23 0.22 15
The performance comparisons for different runners of different materials shown in table 5.The results from the
experiment show that at same discharge and velocity the runner speed changes and also the efficiency of
turbines varies. The maximum efficiency was observed as 56 % in case of solid cast iron runner while lowest in
the case of Bakelite runner. On the other hand the maximum RPM was measured as 189.5 in case of Bakelite
while 156.5 in case of solid cast iron runner.
Table 15 Comparison between performances of the runners of different materials at 0.00166 m3/s and 2.96m/s.
S No Material Power input (Watt) RPM u=u1=u2 Power output Efficiency ()
1 Cast iron (solid) 7.25 156.5 2.45 1.654 56
2 Cast iron (hollow) 7.25 159.5 2.5 1.492 51
3 Wooden 7.25 184.5 2.8 0.519 20
4 Bakelite 7.25 189.5 2.9 0.195 8
The performance comparisons for different runners of different materials shown in table 5.5.The results from the
experiment show that at same discharge and velocity the runner speed changes and also the efficiency of
turbines varies. The maximum efficiency was observed as 56 % in case of solid cast iron runner while lowest in
the case of Bakelite runner. On the other hand the maximum RPM was measured as 199.8 in case of Bakelite
while 172.1 in case of solid cast iron runner.
Table 16 Comparison between performances of the runners of different materials at 0.00172 m3/s and 3.17 m/s.
S No Material Power input (Watt) RPM u=u1=u2 Power output Efficiency ()
1 Cast iron (solid) 8.64 172.1 2.71 1.552 49
2 Cast iron (hollow) 8.64 179.4 2.81 1.214 39
3 Wooden 8.64 195.9 3.07 0.337 12
4 Bakelite 8.64 199.8 3.13 0.135 5
Figure 30 shows the comparative chart of turbine speed of actual and ANN forecasted:
Table 18 shows the result of ANN forecasting of Blade velocity and error.
Table 18 Error analysis in Blade velocity using ANN
S NO Blade velocity (u) Blade velocity using ANN Error (In %)
1 2.15 2.11 1.860465
2 1.92 1.87 2.604167
3 1.84 1.8 2.173913
4 2.23 2.2 1.345291
5 2.8 2.76 1.428571
6 2.5 2.46 1.6
7 2.0 1.96 2
8 2.9 2.85 1.724138
9 3.07 3.01 1.954397
10 2.81 2.78 1.067616
11 2.71 2.68 1.107011
12 3.13 3.09 1.277955
Figure 31 shows the comparative chart of turbine Blade velocity of actual and ANN forecasted:
Table 19 shows the result of ANN forecasting of Blade velocity and error.
Table 19 Error analysis in Turbine power output using ANN
S NO Power output (Pto) Power output using ANN Error (In %)
1 0.87 0.85 2.298851
2 1.88 1.83 2.659574
3 2.16 2.11 2.314815
4 0.49 0.45 8.163265
5 1.45 1.409 2.827586
6 3.74 3.7 1.069519
7 6.246 6.12 2.017291
8 0.566 0.556 1.766784
9 1.03 1.03 0
10 3.42 3.35 2.046784
11 4.21 4.15 1.425178
12 0.423 0.414 2.12766
Figure 32 shows the comparative chart of turbine power output of actual and ANN forecasted:
Figure 33 shows the comparative chart of turbine Efficiency of actual and ANN forecasted.
XII. CONCLUSION
This thesis work includes studies on the speed of different material runner which is operates on different
discharge and effect on the efficiency of plant. The solid model of pelton wheel turbine has been developed in
Creo software and all analysis was performed in ANSYS 12.0 software. This chapter covers the conclusion of
the thesis work. The present work was based on to check the performance of pelton wheel turbine by using
different runner material. In this experimental study wooden, solid cast iron, hollow cast iron and Bakelite
runner were used. To perform experimental study design of physical model of pelton wheel turbine was done.
To compare the performance of different runners materials discharge, velocity, relative velocity, power input,
power output and efficiency was measured at different velocities. This work was carried at varying velocities for
same material of runner shaft and also this procedure was done for all materials of runners. It was observed in
first experiment that at 2.32 m/s and 0.00125m3/s for the solid cast iron runner the RPM was 117.8 while 122.5,
137.5 and 142.5 for hollow cast iron, wooden and Bakelite respectively. From experiment first it was observed
that at the same speed Bakelite runner gives maximum RPM (142.5) on the other hand solid cast iron runner
gives minimum RPM (117.8). Same procedure was carried out for experiment second and third at different
velocities for different materials of runner. After analyzing these results from all three experiments it can be said
that the Bakelite runner gives maximum RPM as compare to wooden, solid cast iron and hollow cast iron
runners. Also these results shows that the solid cast iron runner gives minimum RPM as compare to wooden,
hollow cast and Bakelite runners. These experiments were done at low head so we can conclude that Bakelite
runner is very beneficial as compare to other three materials we used at low head. We know that pelton wheel
turbine works under high head and if Bakelite rubber will be used for this turbine ultimate results may be
obtained in terns it will increase the performance of turbine. The artificial Neural Network is also used here to
predict the actual speed and efficiency of the turbine through modern techniques and accuracy.
In next phase the system may be model and optimize using different evolutionary algorithms and may get the
optimum results
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