Manufacturer

C.C.JENSEN A/S * Lvholmen 13 * DK-5700 Svendborg * Denmark

Phone: +45 63 21 20 14 * Fax: +45 62 22 46 15 * E-mail: ccjensen@cjc.dk

Manual no.: FH9600106(-uk)

OPERATING MANUAL
CJC Offline Fine Filter
HDU 27/- P-Z
Production no: 2140790103

Technical Specifications
Type CJC Offline Fine Filter

M odel HD U 27/54 P-Z

Filter insert B 2x27/27

General arr. / Assembly drw. 96 001 06-6 (rev. 1) / 46 020 01-3 (rev. 2)

Pump P-19-6, 400 L/H (56 022 04-3 (rev. 1)

Electric motor VEM K21R 71G6 (3 x 400 V, 50 Hz, 0.25 kW, 1.1 A)

Control box -

Pressure switch -

Solenoid valve -

Special equipment -

Noise level < 70 dB(A)

On ly for indo or use

EU Declaration of Conformity on the last page of this book

 Operating Instructions for CJC Filter Products

IMPORTANT !
In order to have maximum benefit from your CJC Filter, we suggest that you read through this
manual's sections concerning installation and operation prior to the product's installation, and
when the product is operated or serviced.

Do not hesitate to contact C.C.JENSEN A/S or your local CJC distributor for any further tech-
nical information you may require.

This manual contains information on the installation, operation, and maintenance of the CJC
Filter unit based on the specifications of the unit when delivered from our factory. The
production no. is stated on the front page. In case post-delivery alterations have been made
to the unit, we recommend that you contact C.C.JENSEN A/S or your local distributor for an
updated manual.

When ordering spare parts or requesting technical assistance, always state the production
(serial) number of the CJC filter unit (see front page of manual and name plate on unit).

Unless special permission has been granted by C.C.JENSEN A/S do not attempt to repair or
dismantle the CJC Filter unit or any of its components within the warranty period of the unit
(with exception of any dismantling necessary for the replacement of filter elements). Failure
to seek the said permission will cause the guarantee on the said parts to be void !

C.C.JENSEN A/S product liability does not cover technical modifications to the filter unit
or its electrical system unless C.C.JENSEN A/S in writing has accepted such extension of
liability.
 Operating Instructions for CJC Filter Products

I WARNINGS & CAUTIONS

- health and safety hazards

The CJC Filter unit is a machine and as such it must be inspected daily - even if CJC Filters
in general demand very little maintenance.

Almost all types of oil are potential threats to the environment and as such they must not
be drained into ordinary sewers or "dumped" in nature. Always check that all oil carrying
components are sealed and tight before operating the CJC filter unit.

Be aware that oil spillage on the floor around the filter unit is a serious safety risk !

Water drained from a filter separator is not clean and must not be drained to ordinary
sewers, but be collected in a special container and disposed of in accordance with local
regulations for oil and chemical waste.

Used filter elements very often contain harmful substances separated from the oil. Always
pack and seal used elements thoroughly until they can be disposed of in accordance with
local regulations for oil and chemical waste.

The electrical power supply to the filter unit must be switched off (remove fuses if
necessary) when carrying out maintenance, and especially before opening the control box or
the terminal box of the electric motor. Repairs of the electrical control systems may only be
carried out by trained C.C.JENSEN technicians.

Do not expose the filter unit to ambient temperatures higher than 40 oC (104 oF) as this may
harm electrical wires, hoses and other rubber or synthetic components !

The fluid temperature inside the filter unit must never exceed 80 oC (175 oF). Higher fluid
temperatures may cause damage to the seals and packings on and in the filter unit.
Operating instructions -1-
When ordering spare parts, always state
filter type, production no. and an exact
description of the part (drawing and item no.
if any).
All item nos. mentioned below refer to drawing
nos
A) 96 001 06-6 (General arrangement)
B) 46 020 01-3 (Assembly drawing)
Connection to the System
CJC fine filters must be connected to the main
system by independent suction and return lines.
The filter suction line should be connected to
the lowest and most contaminated location of
the system tank (very often the bottom drain
plug), and the filter outlet (return) line should
be led back into the tank close to the suction
pipe of the system pump - preferably below the
oil surface to avoid oxidation of the oil.
The connection pipes and hoses should be as
short as possible. If conditions on the installa-
tion site demand for very long pipes the inner
diameter of the piping must be increased
accordingly and not reduced until immediately
before entering the filter.
Note! Never use fittings with tapered thread in
filter or pump.
Note! Pressure gauge tightening torque 20-25
Nm.
The electric motor and the pump are connected
to the voltage required, preferably over a motor
overload protection (not included in the CJC
standard supply). Remember to check at start up
that the electric motor rotates in correct
direction (indicated by arrow on fan cover).
Starting Up
Check that inlet and outlet valves (if fitted) are
open, and that the vent screw (B-7) on the filter
top is open. Then start the pump.
Close the vent screw as soon as liquid is
appearing under it (the pump will take some 15
mins to fill the filter).
Vent the filter again after approximately one
hour's operation (not necessary if filter is fitted
with automatic vent).
Normal Operation
When the filter is put into operation with a
clean filter insert, the pressure drop over the
Manual no. FH9600106(-uk)
HDU 27/- P-Z
insert (B-17) is insignificant.
The pressure gauge (A-3) monitors the pressure
drop over the filter insert. The pressure varies
with the oil viscosity, but is usually < 0.3 bar. It
is not unusual, however, for the pressure to be
somewhat higher during the first hour of
operation until temperature and flow conditions
have stabilized.
As impurities are deposited in and on the filter
insert the resistance against the oil flow
increases, which is monitored on the pressure
gauge. When the pressure reaches 1.8 bar the
free flow area of the insert has been reduced to
an extent that the insert must be replaced. For
additional safety a 2.8 bar pressure relief valve
is integrated in the filter pump.
Filter Insert Replacement
When the gauge indicates a pressure drop of 1.8
bar the filter insert is due for replacement.
Before this can be done the filter housing has to
be drained.
Stop the pump and close inlet and outlet valve
(if any). Untighten the vent screw and drain the
housing through the bottom drain (A-4).
After drainage unscrew the top nut (B-23) and
lift off the housing. Unscrew the spring nut (B-
29) and remove the spring (B-24) and the spring
guide (B-16). Now lift up the insert. This is
done easily by means of a CJC Insert Extractor,
which can be ordered with the new filter insert.
When all inside parts have been cleaned and all
o-rings checked (B-5, B-13) the new insert can
be placed in the housing. Before pressing the
spring guide in place, check that the o-ring is
placed correctly in the groove.Take care not to
damage it on the thread of the stay bolt during
assembly.
When the spring guide and the spring have been
placed, tighten the spring nut first by hand until
it touches the spring housing disc, and then with
a spanner an additional 4 turns per 27/27
module, making the insert settle. Refit the
housing, tighten the top nut (150 Nm) and the
filter is ready to be restarted. Remember to
close the bottom drain.
The lifetime of the filter insert is dependent of
the operating conditions. It is advisable, though,
to replace the insert once a year.
0310 le
List of
components

CJC Marine Fine Filter

HDU 27/- P-Z
Drawing No.: 96 001 06-6

Item group: F1311

Pos. Article No. Description Qty.

#1
1 46 020 01-3 CJC Fine Filter HDU 27/- 1
#2
2 56 022 04-3 Pum p P & PH 1
3 FD33134 Pressure gauge 63 0-4bar, liquid filled 1
4 FD32639 Drain plug 1/2" 1
5 FD32267 Profile ring tube fitting 18x3/4" 1
6 FD32267 Profile ring tube fitting 18x3/4" 1
7 FB5601426 Sam pling point no. 7 1

#1 See [Fine Filters] under [Spares] under [HDU 27/-]

#2 See [Pum ps] under [Pum p P & PH]

02-2007
List of
com pon ents

CJC Fine Filter

HDU 27/-
Drawing No.: 46 020 01-3

Po s. Article No. Description Qty.

1 FD32241 Plug 1/4" 1

2 FD34018 Cupper packing 14x18x2 1
4 FD30250 Stud bolt M8x36 4
5 O-ring 295x 5,0
FD34030 Nitrile
FD34086 Viton
27/27-54-81 1
27/108 2
6 Us it ring 14,7x2 2x1 ,5 1
FD34097 Nitrile
FD34188 Viton
7 FD2200701 Vent screw 1/4" BSP 1
8 FC1600133 Filter base f. HD U 27/- 1
9 Stay bolt 1
FD1200110 27/27
FD1200106-670 27/54
FD1200106-940 27/81
FD1200106-1205 27/108
10 FD32019 Plug 3/4" 1
11 Filter plate 1
FD1601003 POM
FD1601014 Steel
13 O-ring 28,17x3,53 2
FD34016 Nitrile
FD34085 Viton
15 FD35106 Ball handle 32 2
16 Spring guide 1
FB1600210 POM
FB1600215 Steel

02-2004
List of
com pon ents

CJC Fine Filter

HDU 27/-
Drawing No.: 46 020 01-3

Po s. Article No. Description Qty.

17 Filter insert
PA5600317 A 27/27
PA5601301 B 27/27
27/27 1
27/54 2
27/81 3
27/108 4
18 FD30018 Screw M4x12 4
19 Pack ing f. filter plate 1
FD2 600210 -1 Nitrile
FD2 600210 -2 Viton
23 FD2300116 Top nut 1
24 FD1600517 Spring 4x38x300 1
26 FD35138 CJC Label 1
27 Filter housing 1
FB4800132-27 27/27
FB4800132-54 27/54 (and 27/108)
FB4800132-81 27/81
29 FD2300125 Nut f. Spring guide 1
30 FB5900907 Lower Housing
27/108 1

02-2004
List of
com pon ents

CJC Fine Filter

HDU 27/-
Drawing No.: 46 020 01-3

Po s. Article No. Description Qty.

Packing set f. HDU 27/27-54-81

FD34047 Nitrile
FS1006 Viton
2 off o-ring 28,17x3,53
1 off o-ring 29 5x5 ,0
1 off us itring 14,7x22x1 ,5

Packing set f. HDU 27/108

FD34046 Nitrile
2 off o-ring 28,17x3,53
2 off o-ring 29 5x5 ,0
1 off us itring 14,7x22x1 ,5

Filter plate set

FS1000 PO M, nitrile
FS1025 St. steel, viton
1 off filter plate
1 off pa cking f. filter plate
4 off screw M4x12

02-2004
List of
components

CJC Pum p
Type P & PH
Drawing No.: 56 022 04-3

Pos. Article No. Description Qty.

1 FB6204201 By-pass valv e 1

3 O-ring 9,6x2,4 2
FD34002 Nitrile
FD34078 Viton
4 FD30106 Screw M6x30 4
5 FD30107 Screw M8x30 4
6(P) E-motor f. pump P 1
FB31036 PM80-188B 24V DC
FB31002 K21R 71 G6 3-phase
FB31051 K21R 71 G8 3-phase
FB34001 K21R 71 K4 3-phase
6(PH) E-motor f. pump PH 1
FB31002/PH K21R 71 G6 3-phase
FB34001/PH K21R 71 K4 3-phase
7 Shaft f. gear wheel w/sleeve 1
FD1100111 P-6
FD1100102 P-9
FD1100103 P-11
FD1100104 P19
8 O-ring 7,6x2,4 1
FD34001 Nitrile
FD34080 Viton
9 Gear wheel w/sleeve 1
FD3000308 P-6
FD3000301 P-9
FD3000313 P-11
FD3000303 P-19
10 O-ring 84,5x3,0 1
FD34064 Nitrile
FD34079 Viton

04-2003
List of
components

CJC Pum p
Type P & PH
Drawing No.: 56 022 04-3

Pos. Article No. Description Qty.

11 Pump housing 1
FD2600415 P-6
FD2600409 P-9
FD2600408 P-11
FD2600407 P-19
12 Key 1
FD30134 P-9 5x5x8
FD30135 P-11 5x5x10
FD30133 P-19 5x5x18
13(P) Shaft seal 17x28x7 f. pump P 1
FD34003 Nitrile
FD34082 Viton
13(PH) Shaft seal 18x30x7,5 f. pump PH 1
FD34004 Nitrile
FD34096 Viton
14(P) FD30004 Sleeve 14x17x17 f. type P 1
14(PH) FD30006 Sleeve 14x18x17 f. type PH 1
15 Gear wheel w/groove 1
FD3000309 P-6
FD3000302 P-9
FD3000312 P-11
FD3000304 P-19
16 FD2100216 Pump cover/bracket 1
17 FD2900465 Brass plate f. pump 1
18 FD30005 Seeger ring 1
19 O-ring 28,17x3,53 1
FD34016 Nitrile
FD34085 Viton
20 FD35117 Arrow 1

04-2003
List of
components

CJC Pum p
Type P & PH
Drawing No.: 56 022 04-3

Pos. Article No. Description Qty.

(P) Packing set, complete f. pump P

FD34157 Nitrile
FD31157-V Viton
2 off o-ring 9,6x2,4
1 off o-ring 7,6x2,4
1 off o-ring 84,5x3,0
1 off o-ring 28,17x3,53
1 off o-ring 21,6x2,4 (by-pass valve)
1 off usitring 43x34,3x2
1 off shaft seal 17x28x7
1 off sleeve 14x17x17
1 off seeger ring

(PH) Packing set, complete f. pump PH

FD34183 Nitrile
FD31183-V Viton
2 off o-ring 9,6x2,4
1 off o-ring 7,6x2,4
1 off o-ring 84,5x3,0
1 off o-ring 28,17x3,53
1 off o-ring 21,6x2,4 (by-pass valve)
1 off usitring 43x34,3x2
1 off shaft seal 18x30x7,5
1 off sleeve 14x18x17
1 off seeger ring

04-2003
 Filter Insert Extractor
For CJC Fine Filters and Filter Separators
CJC Product Sheet - Accessories
CLEAN OIL
BRIGHT IDEAS
APPLICATION
The CJC Filter Insert Extractor is used to
facilitate the job of changing filter inserts
in CJC Fine Filters and Filter Separators.

FUNCTION
The CJC Filter Insert Extractor is led
over the stay bolt in closed position, and
the insert can now be removed by lifting
the two handles.

Exchanging the inserts as shown below is

hereby done easier and cleaner. Therefore, The CJC Filter Insert Extractor
do not forget to order a CJC Filter Insert
Extractor next time inserts are ordered.

IDENTIFICATION
To order the CJC Filter Insert Extractor,
please use:
Article No: FB4900201

STEP 1 STEP 2

Stay bolt
Closed Closed
Lift Lift

PSAC5001-UK
C.C.JENSEN A/S
01.04.2007 Lvholmen 13 DK-5700 Svendborg Denmark
Phone: +45 6321 2014 Fax: +45 6222 4615
E-mail: filter@cjc.dk Web: www.cjc.dk
 B 27/27
CJC Offline Filter Insert

CJC Product Sheet

APPLICATION
The CJC B 27/27 Filter Insert is used in CJC
Filters ideal for filtration of mineral and synthetic
based
hydraulic oils
gear oils
lube oils
turbine lube oils
honing oils
rolling oils

FILTRATION CAPABILITY
Particle Removal
All CJC Filter Inserts have the following
filtration degree:
- 3 m absolute:
98.7% of all solid particles >3 m
- 0.8 m nominal:
50% of all solid particles >0.8 m
are retained in each pass. CJC B 27/27 Filter Insert
The dirt holding capacity of an B 27/27
Insert is 4 litres of evenly distributed solids.

Degradation Products
Oxidation by-products, resin / sludge, and
varnish are retained by the cellulose material.
The cellulose will retain appr. 4 kg of degra-
dation products.

Water Removal
The water absorption potential is up to 50%
(i.e. 2000 mL H20) of the total contaminant
holding capacity.
DIMENSIONS
The figures below are nominal:
Diameter: 27 cm
Height: 27 cm

COMPONENT
CJC Filter Inserts type B consist of bonded discs.
Ingredients: Wood cellulose and cotton linters.

IDENTIFICATION
To order the B 27/27 Filter Insert, please use:
Article No:
1 x 27/27: PA5601301
2 x 27/27: PA5601304

PSFI3005-UK C.C.JENSEN A/S

11.04.2008 Lvholmen 13 DK-5700 Svendborg Denmark
Phone: +45 6321 2014 Fax: +45 6222 4615
filter@cjc.dk www.cjc.dk
 EU Declaration of Conformity for Machinery

Manufacturer: C.C.JENSEN A/S

Address: L0vholmen 13 Phone: +45 63 21 20 14

DK-5700 Svendborg Fax: +45 62 22 46 15
Denmark E-mail: ccjensen@cjc.dk

hereby confirm that CJC Offline Fine Filter, type

Machine type: HDU 27/54 P-Z

Production no: 2140790103

- is in conformity with the provisions of the Machinery

Directive (directive 98/37/EC) and with national
implementing legislation.

- is in conformity with the provisions of the following

other EC/EEC-directives:

Directive on pressure carrying equipment (Directive

97/23/EC) concerning material exposed to pressure>
0.5 bar.

The Low-Voltage Directive (73/23/EC) on electric

components for application within certain voltage
lirnitations.

The EMC-directive (89/336/EEC) on electro-magne

tic compatibility.

Further we confirm - that the following (parts/clauses of) harmonized stan

dards have been applied:

EN 50082-1 EN 50082-2 EN 60204-1

Signature/ Date 61/'o 2003

Responsible: Bernth Nilsson (Quality & Enviro1m1ental Manager)

Manual no. FH9600106(-uk) 0310 le