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ABB Group
February 3, 2012 | Slide 1
Sectos Load Break Switch
Content
ABB Overview
Sectos Load Breaking Switch
Main Components of Sectos
Installation and Operation
Feeder Automation
Quality Control
Summary
ABB Group
February 3, 2012 | Slide 2
ABB Xiamen Electrical Controlgear Co., Ltd.
ABB Group
February 3, 2012 | Slide 3
ABB local companies stand for quality in China
Heilongjiang
Jilin
Liaoning
Gansu Neimenggu
Xinjiang
Beijing
Hebei
Qinghai Ningxia Tianjin
Shanxi
Shanxi
Shandong
Henan
Xizang
Jiangsu
Sichuan Anhui
Hubei
Chongqing Shanghai
Zhejiang
Jiangxi
Hunan
Guizhou
Fujian
Yunn
an
Guangxi Guangdong Taiwan
Hong Kong
Hainan
ABB Group
February 3, 2012 | Slide 4
ABB Xiamen Electrical Controlgear Co., Ltd.
Advanced Production Line
ABB Group
February 3, 2012 | Slide 5
ABB Xiamen Electrical Controlgear Co., Ltd.
All Series of MV Outdoor Products
ABB Group
February 3, 2012 | Slide 6
Content
ABB Overview
Sectos Load Breaking Switch
Main Components of Sectos
Installation and Operation
Feeder Automation
Quality Control
Summary
ABB Group
February 3, 2012 | Slide 7
Sectos Load Breaking Switch
Application
Type ABB Offering Open & close Open & close Close a Open a fault
a feeder under load fault
ABB Group
February 3, 2012 | Slide 8
Sectos Load Breaking Switch
Overview
ABB Group
February 3, 2012 | Slide 10
Sectos Load Breaking Switch
Installed in more than 40 countries
Finland
Norway Sweden
United Lithuania
Kingdom Poland
USA France Hungary China
Spain Croatia Slovenia
Greece
Morocco Iran Thailand
Egypt Vietnam
Algeria Israel Jordan
Honduras Saudi
Tunisia India
Senegal Philippines
Arabia
Ecuador Malaysia
Brazil
Peru Indonesia
Bolivia Tanzania
Chile
Australia
Argentina South Africa
New Zealand
ABB Group
February 3, 2012 | Slide 12
Sectos Load Breaking Switch
NXB and NXBD
NXB NXBD
Two-way load break switch Three-way load break switch
Three-position: ON / OFF /EARTH Three-position: ON / OFF /EARTH
ABB Group
February 3, 2012 | Slide 13
Sectos Load Breaking Switch
NXB and NXBD
NXB NXBD
Rated voltage 12-24 kV 12-24 kV
Rated current 630 A 630 A
Number of breaking operation C - O 400 400
Short time withstand current (4 sec) 20 kA 20 kA
Peak withstand current 50 kA 50 kA
ABB Group
February 3, 2012 | Slide 14
Sectos Load Breaking Switch
NXBD
Before After
ABB Group
February 3, 2012 | Slide 16
Sectos Load Breaking Switch
NXA
Clear, reflectible
indicator
Gas filling
valve Silicone rubber
insulator
ABB Group
February 3, 2012 | Slide 17
Sectos Load Breaking Switch
NXA
NXA NXA
Rated voltage 24 kV 36 kV
400 A
Rated current 630 A
630 A
400
Number of breaking operation C - O 400
50
ABB Group
February 3, 2012 | Slide 18
Content
ABB Overview
Sectos Load Breaking Switch
Main Components of Sectos
Installation and Operation
Feeder Automation
Quality Control
Summary
ABB Group
February 3, 2012 | Slide 19
Main Components of Sectos
Tank
ABB Group
February 3, 2012 | Slide 20
Sectos- Complete sealed stainless steel tank
Sectos
Cost Type Formula Cost
Total = $0
Others
Cost Type Formula Cost
Material Cost of SF6 $100.00 $100.00
Refilling Labor Cost 1wokrs*4hours*$80/hour $320.00
Total = $420.00
Value
Complete sealed stainless steel tank, the leakage is 0.15% per year, much lower then the
competitors.
The prediction lifetime of the Sectos is more than 30 years. During 30 years, refilling SF6 is
unneeded.
ABB Group
February 3, 2012 | Slide 21
Main Components of Sectos
Contact system
ABB Group
February 3, 2012 | Slide 22
Main Components of Sectos
Earthing Switch
ABB Group
February 3, 2012 | Slide 23
Sectos- Integrated earthing switch
Sectos
Cost Type Formula Cost
Total = $150.00
Others
Cost Type Formula Cost
Total = $920.00
*Sectos NXB and NXBD available with integrated earthing switch, no need external
earthing switch
Value
labor and time saving
Cost saving for customer
ABB Group
February 3, 2012 | Slide 24
Main Components of Sectos
Operation Mechanism
ABB Group
February 3, 2012 | Slide 25
Sectos- Easily upgrade from manual to motor type
Sectos
Cost Type Formula Cost
Total = $480.00
Others
Cost Type Formula Cost
Material Cost* $2,800.00 $2,800.00
Replacement Labor Cost 2wokrs*4hours*$80/hour $640.00
Total = $3,440.00
* When upgrade from manual to motor operation, no need to change the whole unit
Value
Easily upgrade
Lower cost for customer
ABB Group
February 3, 2012 | Slide 26
Main Components of Sectos
Position Indicator
ABB Group
February 3, 2012 | Slide 28
Main Components of Sectos
Gas Pressure Indicators
ABB Group
February 3, 2012 | Slide 29
Main Components of Sectos
Gas Pressure Locking Devices
ABB Group
February 3, 2012 | Slide 30
Main Components of Sectos
Measurement Input Signals
Traditional VT
12, 24 and 36 kV outdoor
75, 110 and 200 kV BIL
Material: HCEP
ABB Group
February 3, 2012 | Slide 31
Main Components of Sectos
Measurement Input Signals
ABB Group
February 3, 2012 | Slide 32
Content
ABB Overview
Sectos Load Breaking Switch
Main Components of Sectos
Installation and Operation
Feeder Automation
Quality Control
Summary
ABB Group
February 3, 2012 | Slide 34
Installation & Operation
Three Mounting types
Above crossarm
Below crossarm
ABB Group
February 3, 2012 | Slide 35
Installation & Operation
Examples
ABB Group
February 3, 2012 | Slide 36
Installation & Operation
Examples
ABB Group
February 3, 2012 | Slide 37
Installation & Operation
Examples
ABB Group
February 3, 2012 | Slide 38
Sectos- Easy to install
c
Sectos
Cost Type Formula Cost
Installation Labor Cost 2wokrs*4hours*$80/hour $640.00
Total = $640.00
Others
Cost Type Formula Cost
Installation Labor Cost 2wokrs*8hours*$80/hour $1280.00
Total = $1280.00
Value
NXB manual type with insulator is 82kg.
The competitors are more than 90kg, even 100kg.
ABB Group
February 3, 2012 | Slide 39
Installation & Operation
Manual Operation
Three-position
Mechanism
Operate by down rod Operate by hook stick
ABB Group
February 3, 2012 | Slide 40
Installation & Operation
Motor Operation
ABB Overview
Sectos Load Breaking Switch
Main Components of Sectos
Installation and Operation
Feeder Automation
Quality Control
Summary
ABB Group
February 3, 2012 | Slide 42
Feeder Automation
Drivers
ABB Group
February 3, 2012 | Slide 43
Feeder Automation
Current-Count-OVR+A2.exe
Automatic sectionalizer - example
Permanent fault, needs 3 reclosing shots
Sectionalizer settings: Counts to trip = 2
FAULT TRIP
1ST RECLOSE 2ND RECLOSE 3RD RECLOSE
TRIP TRIP
Current
Disconnector OPEN
Position time
(Sectionalizer)
COUNT TO TRIP = 1 COUNT TO TRIP = 0
FAULT DISAPPEARS
ABB Group
February 3, 2012 | Slide 44
DURING 3RD SHOT
Feeder Automation
Categories
ABB Group
February 3, 2012 | Slide 45
Feeder Automation
Control Options: REC 501 and REC 523
REC 501
FA schemes where measurements are not needed
Control one or two objects
Integrated temperature compensated battery charger
REC 501 Control and
Monitoring Terminal Condition monitoring: SF6 pressure, battery condition,
operation counter, internal self-supervision, etc.
REC 523
Remote Monitoring and Control unit for advanced FA
schemes including measurements and control
Capable of controlling several objects in the same
REC 523 Control and
Monitoring Unit
network node.
ABB Group
February 3, 2012 | Slide 46
Feeder Automation
Control Options: REC 523
Network
Protection and fault indication capabilities
Control
Center
Auto-reclose function (5 shots)
Phase discontinuity protection
Directional earth-fault protection; two stages
(low-set and high set)
Three-phase directional overcurrent
REC 523
protection, two stages (low-set and high-set)
Three-phase transformer inrush and motor
start-up current detector
Non-directional earth-fault protection; two
stages (low-set and high-set)
Three-phase non-directional overcurrent
protection, two stages (low-set and high-set)
Three-phase undervoltage protection; two
stages (low-set and high-set)
Circuit breaker failure protection
ABB Group
February 3, 2012 | Slide 48
Feeder Automation
REC 523 binary inputs and outputs
Digital inputs
15 pieces
wide input range 18265 Vdc
Digital outputs
9 pieces
included two power outputs
Analog inputs
9 sensors
CTs and VTs
Other integrated functions
temperature compensated
battery charger
+12V outlet for communication
device
Built-in thermostat
IRF relay
ABB Group
February 3, 2012 | Slide 49
Feeder Automation
REC523 - LED display
4 different states:
blank
slow blinking
fast blinking
continuously on
ABB Group
February 3, 2012 | Slide 50
Feeder Automation
REC523 - Communication possibilities
Power and
distribution line
carrier
DLM100 DLM100
REC 523
Network Radio
Radio systems modem
Control
Centre GSM/GPRS
Electrical telecommunication
Cables (PSTN, Leased Line)
A
Fibre optic cables
ABB Group
February 3, 2012 | Slide 51
Feeder Automation
Features of control cabinet
Remote monitoring and control of
Ring Main Units (RMUs) and Pole
mounted switches
Control unit REC 523
IP55 stainless steel enclosure
Remote monitoring and control
Fault indication and information
Communication
Contactor logic and local control push-
buttons
Batteries
Temperature compensated battery
charger
Outlet +12 Vdc for communication
device
Heater or dryer resistor
MCBs
AC outlet
Overvoltage protection
ABB Group
February 3, 2012 | Slide 52
Feeder Automation
Sectos Solution
Suitable for many feeder automation
applications for MV overhead lines
Remote monitoring and control of
pole-mounted switches and
disconnectors
Remotely controllable air
insulated switches and
disconnectors Remote monitoring
and control of Ring Main Units
(RMUs) and Pole mounted
switches
Current based sectionalizer
Current and voltage based
sectionalizer
Closed ring protection scheme
for distribution networks
Current based sectionalizer Engineering documentation supplied
Application description
Principle connection diagram
Configurations downloaded in factory
ABB Group
February 3, 2012 | Slide 53
Feeder Automation
Sectos Solution
Solution: current-count
Location: Blida - Algeria
Product: NXA36
Order: 355 units
Commissioning: April 2002
Solution: voltage-time
Location: Guizhou, China
Product: NXB12
Order: 50 units
Commissioning: July 2005
ABB Group
February 3, 2012 | Slide 54
Feeder Automation
Conclusion
ABB Group
February 3, 2012 | Slide 55
Content
ABB Overview
Sectos Load Breaking Switch
Main Components of Sectos
Installation and Operation
Feeder Automation
Quality Control
Summary
ABB Group
February 3, 2012 | Slide 56
Quality Control
Sectos
Robot Welding
Sandblasting
ABB Group
February 3, 2012 | Slide 57
Quality Control
Sectos
Final Test
ABB Group
February 3, 2012 | Slide 58
Sectos- Less maintenance
c
Sectos
Cost Type Formula Cost
Material Cost $0 $0
Maintenance Labor Cost $0 $0
Total = $0
Total = $2,680.00
Value
Almost Free maintain
For long term, air switch needs to be replace every 5 years. Sectos SF6 load break switch
can last 30~40 years
ABB Group
February 3, 2012 | Slide 59
Summary
ABB Group
February 3, 2012 | Slide 60
ABB Group
February 3, 2012 | Slide 61