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ASME Turbo Expo 2007: Power for Land, Sea and Air
May 14-17, 2007, Montreal, Canada
GT2007-27200
NUMERICAL ANALYSIS OF THE VANED DIFFUSER OF A TRANSONIC
CENTRIFUGAL COMPRESSOR
Michele Marconcini
Filippo Rubechini
Andrea Arnone
Sergio Stecco Department of Energy Engineering
University of Florence
via di Santa Marta, 3, 50139 Firenze, Italy
Michele.Marconcini@arnone.de.unifi.it
Seiichi Ibaraki
Nagasaki R&D Center
Mitsubishi Heavy Industries, Ltd.
Nagasaki, 851-0392 Japan
ABSTRACT INTRODUCTION
A three-dimensional Navier-Stokes solver is used to investigate In recent decades interest has been increasingly devoted to the de-
the flow field of a high pressure ratio centrifugal compressor for tur- velopment of turbochargers. Because of their compact size, large ca-
bocharger applications. Such a compressor consists of a double-splitter pacity, high performance and ability to improve specific fuel consump-
impeller followed by a vaned diffuser. Particular attention is focused on tion, turbochargers are widely used in many applications such as marine
the analysis of the vaned diffuser, designed for high subsonic inlet con- diesel engines, automobile engines and small gas turbines for aircraft
ditions. The diffuser is characterized by a complex three-dimensional engines.
flow field, and influenced by the unsteady interaction with the impeller. The requirement for high efficiency and compact size has lead to
Detailed Particle Image Velocimetry (PIV) flow measurements within widespread use of vaned diffusers in highly loaded transonic centrifu-
the diffuser are available for comparison purposes. gal stages [13]. The diffuser is usually subjected to a strong three-
dimensional non-uniform unsteady flow discharged from the impeller.
NOMENCLATURE In order to achieve higher diffuser performance and to expand the op-
Cp static pressure rise coefficient C p = (p p3 )(pt3 p3 ) erating range, it is believed that it may be essential to take into account
m mass flow the influence of the impeller flow in the aerodynamic design. To this
PS pressure surface aim, in the last years considerable attention has been paid to vaned dif-
p pressure fuser flow. Various aspects of the impeller diffuser interaction have
r radius been addressed both experimentally and numerically (e.g. Inoue and
SS suction surface Cumpsty [4], Hunziker and Gyarmathy [5], Filipenco et al. [6], Deniz
T period et al. [7], Sato and He [8], Shum et al. [9], Peeters and Sleiman [10],
t time Ziegler et al. [11, 12]). Notwithstanding there is still a lack of quan-
Greek titative understanding in terms of impeller diffuser interaction and the
absolute flow angle (from circumferential direction) matching of these components can be a difficult task for the designers.
Subscripts As a matter of fact Cumpsty [1] and Shum et al. [9] state that gener-
1 impeller inlet ally the most common cause of poor performance with high pressure
2 impeller exit ratio machines is due to mismatching and not to geometrical details of
3 diffuser inlet impeller or diffuser shape.
t total value Krain [13] performed unsteady measurements of the flow in the
Impeller
Blade Number 7+7+14 (double splitter)
Inlet Hub Diameter 94.6 mm
Inlet Tip Diameter 261.3 mm
Inlet Tip Angle 29.8 (from tangential)
Exit Diameter 373 mm
Exit Blade Height 23.5 mm
Exit Backsweep Angle 25
Diffuser
Blade Number 19
Inlet Diameter 429 mm
Inlet Angle 21 (from tangential)
Exit Diameter 590.1 mm
3.8
3.4
3.2 EXP
Computed (steady 19 diffuser vanes)
3.0 Computed (steady 21 diffuser vanes)
Computed (unsteady 21 diffuser vanes)
2.8
2.6
0.80 0.85 0.90 0.95 1.00
m/mchoke
20 150
100
10
EXP: near choke 50 EXP: near choke
0 EXP: near peak EXP: near peak
EXP: near stall 0 EXP: near stall
10 computed: near choke
50 computed: near choke
computed: near peak computed: near peak
20 computed: near stall 100 computed: near stall
30 150
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
HUB relative span SHROUD HUB relative span SHROUD
(a) (b)
Figure 5: Measured and computed (steady state) circumferential averaged flow angle (a) and meridional velocity (b).
(a) sec. C - 23% span (PIV) (b) sec. B - 50% span (PIV) (c) sec. A - 67% span (PIV)
(d) sec. C - 23% span (e) sec. B - 50% span (f) sec. A - 67% span
Figure 6: Comparison between measured [17] and computed flow angle contours and velocity vectors (near peak).
Figure 4 shows the comparison between measured and computed Steady Computations
compressor stage characteristics. For unsteady computations the num- Figure 5 shows the circumferential averaged flow angle and merid-
ber of diffuser vanes was modified from 19 to 21. It is common practice ional velocity at a diameter 12% downstream of the impeller exit. Look-
in unsteady stage computations to modify the blade count in the rotor ing at Fig. 5(a) the computed flow angle at peak efficiency exhibits large
and/or stator in order to end up with reasonable memory and CPU time span-wise non-uniformity of about 50 . Since the diffuser was designed
requirements. For this reason unsteady computations were performed on for an inlet flow angle of 21 , negative incidence will be experienced
a stage configuration with 7 impeller full blades and 21 diffuser vanes from hub to midspan. Going towards the shroud, the flow angle tends to
in order to attain the minimum periodicity with one impeller vane com- become tangential and indicates the presence of a back flow region over
posed of the four semi-vanes, and three diffuser vanes. The impact of 85% of the span, due to the wake flow discharged by the impeller. This
such an alteration on the compressor stage pressure ratio was evaluated behavior was observed on the same compressor by Ibaraki et al. [17]
by performing steady computation with 19 and 21 diffuser vanes. Us- as well as in other measurement results (cf. Zangeneh et al. [3], Krain
ing the steady approach it was not possible to simulate operating condi- [13]). The measured flow angles from 23% to 67% span differ by about
tions close to the compressor stall, because unsteady phenomena appear 9 at peak efficiency, while computed results give a difference of about
when going towards lower mass flow rates, and the code is not able to 14 . Considering the near choke and the near stall conditions, the mea-
converge anymore. The numerical stall limit was considered as the last sured variations are of about 13 and 9 , respectively, against computed
calculation for which the code converged. differences of 15 and 17 .
nd
0.487 10
2 Diffuser 3 2
10 th
0.482 4 th
8
3
10
4
10
0.477 Diffuser 10
4
Diffuser
5
0.472 10
5 10
0 10 20 30 40 0 1 2 3 4 5 6 7 8 9 10 0 10 20 30 40
t/T Frequency/BPF t/T
Figure 7: Evolution of the lift coefficient (a) and lift coefficient amplitude harmonics (b) (c) on the impeller and on the diffuser
blades (near peak).
20
sured one in terms of both shape and level. As far as the near stall
and the near peak conditions are concerned, measured points exhibit a 10
fairly constant velocity level between 50% and 67% span not detected 0
by computations. EXP: near peak
Figure 6 shows the comparison between measured and computed 10 Computed (steady 19 diffuser vanes)
Computed (steady 21 diffuser vanes)
flow angle contours on the three PIV experimental sections. Computed 20 Computed (unsteady 21 diffuser vanes)
flow patterns are in good agreement with experimental ones in all the
three span heights. In section A, located at 67% span, the inlet flow 30
0 0.2 0.4 0.6 0.8 1
angle is close to the diffuser design value. Moving towards the hub the HUB relative span SHROUD
inlet flow angle tends to increase, giving rise to negative incidence which
is particularly evident in section C (23% span), where a flow separation
Figure 8: Measured and computed circumferential averaged
occurs on the vane pressure side.
flow angle at r = 1.12 r2 (near peak).
Unsteady Computations
periods, ten more cycles were performed to check the stability of the re-
As shown in Fig. 4 unsteady computations were performed at vari-
sults. Figure 7 (a) shows the evolution of the non-dimensional lift coef-
ous operating conditions. In this section the analysis of unsteady results
ficient amplitude. The more relevant Fourier harmonics were identified
was focused on the near peak condition where detailed time varying
for each blade via the lift coefficient spectrum analysis (see Fig. 7 (b))
measurements are available.
and their time evolution to periodicity is plotted over 40 periods for both
Starting from a steady state solution as initialization, two hundred
the impeller and the diffuser blades (Fig. 7 (c)).
time steps per impeller blade passing period were used with five sub-
Bearing in mind that for unsteady computations the number of dif-
iterations per time step. The non-dimensional blade lift coefficient based
fuser vanes was altered from 19 to 21, the impact of such an alteration
on pressure distribution was used to monitor the time-periodic conver-
on the span-wise distribution of the pitch-averaged flow angle is shown
gence. A good level of periodicity was reached after 30 rotor passing
0.8 40
30
20
20 EXP: 23% span
EXP: 50% span
10 EXP: 67% span
10 computed: 23% span
computed: 50% span
computed: 67% span
0 0
1 0.5 0 0.5 1 0 0.2 0.4 0.6 0.8 1
PS Normalized curvilinear abscissa SS Normalized time
30
in Fig. 8. From the two steady computations it is observed that the span-
wise shape is modified, resulting in about 2 lower flow angle up to 60%
20 EXP: 23% span
span and higher flow angle up to 5 near shroud. The time-averaged flow EXP: 50% span
angle slightly differs from the one obtained using the steady approach, EXP: 67% span
10 computed: 23% span
probably due to comparatively large radial gap (r3 /r2 =1.15) which tends computed: 50% span
to attenuate potential flow disturbances (cf. Sato and He [8]). computed: 67% span
Figure 9(a) shows the predicted static pressure rise coefficient C p at 0
0 0.2 0.4 0.6 0.8 1
mid-span of the diffuser vane. The steady and the time-averaged distri- Normalized time
butions closely match all over the vane surface. Due to the unsteady flow
field, at a fixed location of the diffuser surface, pressure is not a constant, (c) point c
but varies cyclically. These fluctuations have been stored for every point
of both the suction and pressure sides and minimum and maximum C p Figure 10: Time evolution of flow angle in the vaned diffuser
registered during a full blade passing period are also reported. A high (near peak).
level of unsteadiness can be appreciated both on pressure and suction
side from leading edge to trailing edge. The ratio between unsteady
pressure amplitude and time-averaged pressure is used to quantify the in three positions corresponding to the center of the diffuser vane pitch,
level of unsteadiness in Fig. 9 (b). The maximum unsteadiness is de- and for three different span heights. Position "a" is located at the diffuser
tected around the leading edge where values up to 40% are reached near inlet at a radius close to the vane leading edge. Positions "b" and "c" are
mid-span. A level of unsteadiness varying from 5% to 10% is found on located near the diffuser throat and downstream of it, respectively. These
all the vane surfaces and a similar pattern is observed from 23% to 67% fluctuations are plotted against a normalized time corresponding to the
span. impeller full blade passing period. Since the impeller has two rows of
In Figures 10 (a) (b) (c) the time fluctuations of the flow angle splitter blades, four wakes associated with the full blade and the splitter
2 3
2 3
3 3 4
4 4 4 1
VANE CONSIDERED
IN FIGURES (a)(j)
3
4 4
1 s/R
1 4
2 3 1.2
2 1.1
2nd SPLITTER "a"
1 1.0
2nd SPLITTER "b"
FULL BLADE 0.9
1st SPLITTER
Figure 12: Instantaneous entropy contours at mid-span and streamline on hub and pressure surface during an impeller full
blade passing period (near peak).
captured and unsteady computations can represent a reliable tool [5] Hunziker, R. and Gyarmathy, G., 1994, The Operational Stability
for investigating the flow development in centrifugal stages thus of a Centrifugal Compressor and Its Dependence on the Character-
giving a valid support in the design process. istics of the Subcomponents. ASME Journal of Turbomachinery,
116 (2), pp. 250259.
[6] Filipenco, V. G., Deniz, S., Johnston, J. M., Greitzer, E. M., and
ACKNOWLEDGMENTS Cumpsty, N. A., 2000, Effects of Inlet Flow Field Conditions
The authors gratefully acknowledge Mitsubishi Heavy Industries on the Performance of Centrifugal Compressor Diffuser: Part 1
Ltd. and in particular Mr. Yuichiro Hirano and Mr. Atsushi Matsuo for Discrete-Passage Diffuser. ASME Journal of Turbomachinery,
providing informations about the experimental data. 122 (1), pp. 110.
[7] Deniz, S., Greitzer, E. M., and Cumpsty, N. A., 2000, Effects
of Inlet Flow Field Conditions on the Performance of Centrifugal
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[2] Hayami, H., 2000, Improvement of the Flow Range of Tran- of Centrifugal Compressor Stages with Different Radial Gaps.
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[3] Zangeneh, M., Vogt, D., and Roduner, C., 2002, Improving a Diffuser Interaction in a Centrifugal Compressor. ASME Journal
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