Diesel Generator (4,000 Maintenance

Work Order No: Inspection Date:

Diesel Generator No: Diesel Gen Run Hrs:

Run Hrs Findings (/) Remarks (eg, clean / tighten

Item Work Description
4000 Ok Not Ok /replace /modify /top up, etc)
1 Replace lube oil filter elements and x
clean filter housing.

2 Replace fuel oil filter elements. x

3 x Lube Oil Amount: ___________

ltrs
Change Lube Oil.
Oil Production Date
:____________

4 Check all linkage from governor to x

fuel racks.

5 Replace Air Filter Elements. x

6 Clean coalescer filter cartridge. x

7 Check valve lash, fuel pump timing, x

fuel rack setting (MFI).

8 Clean and lubricate air start motor and x

bendix drive.

9 Change Fuel Injection Nozzles

10 Check exhaust manifolds for leaks and

re-torque bolts.

11 Inspection of Piston and Connecting

Rods
12 Inspection of Combustion Chamber
13 Calibration of Fuel System
14 Drain and refill with new oil for
engine governor (MFI).

15 Clean oil strainer at governor drive

gear box (MFI).

16 Check engine protection devices, high

pressure fuel injection lines.
17 Check fuel hoses, retorque fuel pump
mounting bolts.

F5/MT/WI/6.3.1 Rev.#:1/0 ReviewDate:01April2014Page1of2



Run Hrs Findings (/) Remarks (eg, clean / tighten

Item Work Description
4000 Ok Not Ok /replace /modify /top up, etc)
18 Check Crankcase components and
gear backlash.

Check crankshaft thrust clearance.

19 Check for carbon build up at cylinder

inlet port.
20 Check exhaust manifolds for leaks and
retorque bolts.

21 Inspect engine for any unusual sounds,

leaks, and loose connections.

22 Others (specify)

Name Signature Date

InspectedBy:
ReviewedBy:

F5/MT/WI/6.3.1 Rev.#:1/0 ReviewDate:01April2014Page2of2