Professional Documents
Culture Documents
SHSG-052-2003
SHSG-052-2003
1. General Provisions
1.1 The Process Design Package of the Petrochemical Plant (The whole Set of
Technology for the Process Package) is specially developed to unify the
contents and depth of the process design package documents of
petrochemical plants. It is hereinafter referred to as "this provision".
1.3 This provision is used for standardizing the contents of process design
package, guarantee the reliable supporting technologies for engineering
design and meet the requirements on proceeding foundation design and
instructing the owners to compile detailed operating manual.
1.5 In Chapter 3 "Process Manual" and Chapter 4 "Analysis and Test Manual" of
this provision, whether the schedule requirement and the required cost are
prepared shall be determined as the contract.
1.6 This provision only covers the contents of requirement and may be used as
reference for document editing instead of the interior specialty of design
organizations.
1.7 Provisions related to this provision are "Provisions for the Basic Engineering
Design of Petrochemical Plants" (SHSG-033-2003) and "Provisions for the
Detailed Engineering Design of Petrochemical Plants" (SHSG-053-2003).
2.1.1 Outline
2.1.1.1 Project Background: Descript the source of project, its relationship with
clients, relevant Units and relevant plants.
2.1.1.2 Design bases: Descript the design bases such as contract, official
approval, technical documentation, etc. List the name, number of
following document, and the name of approval Unit for document.
For example:
Proposal for the project or the feasibility study report and its approval
document;
Descript the scale of the plant by listing the processing raw material amount in
one year or design production capacity per year or per hour. It is necessary to
indicate the annual operation hours.
For each catalyst, list the model, shape, size, composition, life
expectancy and other physical/chemical parameters which should be
indicated respectively.
For each chemical material, list the name of chemistry, molecular formula,
appearance, status, main composition, impurities and other specific
parameters which must meet the process requirements respectively. If
the chemical material is purchased directly, indicate the name of
commodity and its standard number.
List the specification of water, steam, pressurized air, nitrogen, electricity, etc.
for example:
Descript the process for the material going through the equipment,
separation and product outlet;
Descript key operating conditions for main equipment (temperature,
pressure, material ratio, etc.);
Descript main control requirements, include emergency shut down control
philosophy.
Diagrammatic represent:
Names and tag numbers of process equipments;
Main process pipes;
Location of special valves;
Tag numbers and operating conditions of materials (temperature, pressure,
flow rate, etc.);
Heat load of industrial furnaces and heat exchangers;
Names, operating conditions, flow rates of utilities;
Main control and interlocking schemes
List main material data under different process conditions in form of a table:
Including:
Startpoint and endpoint.
Composition.
Total flow rate, liquor flow rate and gas flow rate.
Temperature, pressure, molecular weight.
Density, viscosity and enthalpy of gas, liquid.
List the material balance in the whole plant, including the consumption of each
material per hour, per year and the yield of product.
If there are multiple products or there are intermediate products or byproducts,
or the units are consist of multiple parts, Diagrammatic represent the material
balance and the relationship of the different parts.
To those materials which would have important influence on the quality of
products or operation of the process, list the balance sheets of those materials
respectively, for example, to sulfite balance or hydrogen balance.
2.4 Consumption
List the annual consumption of material. If there are multiply materials, list them
respectively.
For catalyst, list the name of catalyst, dosing amount at first time, life,
annual consumption, consumption per one ton material.
For chemical material, list the name of chemical material, annual
consumption, consumption per one ton material.
Remark it if the catalyst or chemical material is supplied by a Licensor.
List the normal consumption and max consumption of water, electricity, steam,
nitrogen, pressurized air, ammonia, etc.
Water: list the consumers, temperatures, materials, flow rates of circulating
cooling water, circulating heating water, fresh water.
Electricity: list the consumers, total numbers of units, numbers of operating
units and standby units, voltages and power.
Steam: list the steam pressure classification, consumers and their
consumption, mass of condensate.
Nitrogen, pressurized air: list the consumers and their consumption.
Fuel: list the consumers and their consumption of fuel or fuel gas.
Refrigerating capacity: list the consumers, their consumption and
parameters of usages.
List all the conditions of material going through the battery limits including their
status, temperatures, pressures, flow directions and transferring methods.
2.6 Explanations to Sanitation, Safety and Environmental Protection
List the property of hazard materials in plant which are harmful to human health,
for example, the specific gravity or density, molecular weight, flash point,
explosion limit, spontaneous ignition point, highest concentration permitted by
sanitation, degree of toxicity, cross function of medium. List it If there is specific
storage and transporting requirement.
Descript the data of safety relief and purge system under different emergent
conditions, provide the conclusion of research on flare system loading and the
suggested loading for flare system.
List the names of materials, Analysis and Test Items and their frequency
(startup/ normal operation), and the analyzing and testing methods, for the
guaranty of operation and products qualities.
Diagrammatic represent:
Name and tag number of process equipments;
Dominate size of main pipes (including main process pipes, pipes for start-
up or shutdown, pipes for safety relief system, pipes for utilities) ;
Dominate size of valves;
Material degree and specific requirement;
Safety relief valves;
Main control and interlocking loops.
2.9 Proposed Layout of Equipments and Related Explanations
For process equipments in the PID, List their tag numbers, names, total
numbers (operating units/standby units), temperatures, pressures, technical
specifications, materials.
For proprietary equipments, list the recommended suppliers.
Stipulate the material classification for special pipelines, not for those pipelines
for common use or utility.
List the index of special pipelines as tables, the contents include: numbers of
pipelines, dominate diameters, starting points and ending points, names of
materials, status of materials, operation pressures, operation temperatures, etc.
If there is any special pipelines accessory, list its process and mechanical
requirements, attach a brief drawing if necessary.
List the patent names, patent numbers and the authorized area.
3. Process Manual
Analyze and express clearly the variables influences on the process by text,
graphs or sheets.
Describe the controlling steps and methods in normal operation basing on part.
Describe the step and key points for starting in time series basing on parts.
Describe the step and key points for shutdown in time series basing on parts.
Describe the emergent treatment methods and key points respectively for
different accidents which may happen.
List the location, frequency of sampling under normal operation and describe
the sampling methods.
Describe the controlling figures of safety and sanitation for flammable and
explosive, hazard or harm materials.
Describe the main risks which may happen during the operation and provide the
preventing methods and their principles accordingly.