You are on page 1of 42

FIREX-II TECK CABLE

Introduction Index

FIREX-II TECK Cable 1


For more than 85 years, Nexans has been a leading designer and manufacturer of
electrical cables for a wide variety of applications. Applications 2
As a technology leader, Nexans has an experienced team of engineering,
manufacturing and sales professionals to ensure that high standards of design, Design Features 3
quality and service are maintained throughout the entire manufacturing process
from ordering to delivery. Construction Data 4

Nexans FIREX-II TECK Cables are intended for use in various primary and FIREX-II TECK Cable
secondary industries, including chemical processing plants, refineries and general Specifications 6
factory environments. Even in the most demanding industrial and resource industry
applications, Nexans FIREX-II TECK Cables have proven to have a superior
Multiconductor 600 V 7
service and maintenance record.

FIREX-II TECK Cables utilize low acid gas, low flame spread PVC jacket Composite Power &
compounds to ensure maximum safety to personnel and equipment in the event of Control 600 V 10
fire.
1000 V 11
More than 50 standard power and control constructions are available from stock,
while custom-designed sizes and types can be quoted on request. Our
5 kV (unshielded & shielded) 15
computerized order processing system, in conjunction with up-to-date inventories
and our knowledgeable sales staff, ensures complete customer satisfaction.
8 kV (100% & 133%) 19

15 kV (100% & 133%) 23

Installation and
Technical Data 2738

Stranded Bare Copper


and Aluminum Conductor
Information 39

Metric Conversion
Tables 40

Firex, Exelene and Exelcure are registered trademarks of Nexans Canada Inc.

1
Applications

FIREX-II TECK Cables, originally


developed for use in Canadian
mines, are flexible, resistant to
mechanical abuse, corrosion
resistant, compact and reliable. They
are suitable for a wide range of
applications, including ALL
hazardous locations.

Industries such as pulp and paper,


chemical, petroleum and other
primary and secondary
manufacturing industries have used
FIREX-II TECK Cables, particularly in
areas where cables are subject to the
risk of mechanical damage and
chemical attack.

Commercial applications for FIREX-II


TECK Cables include apartment
buildings and commercial complexes.

FIREX-II TECK Cables can be


relocated easily because they are
rugged and flexible. They can be
used in both dry and wet locations in
open wiring, in ventilated, non-
ventilated and ladder-type cable
troughs, in ventilated flexible
cableways, and for direct burial.
TECK Cables are also suitable for
service entrance installations above
and below ground.

Highlights
Nexans FIREX-II TECK Cables
are

Available from stock


Versatile
Flexible
Resistant to Mechanical Abuse
and Corrosion
Compact and Reliable
HL and FT4 Rated
90C to 40C
Low Acid Gas (AG14)

2
Design Features
FIREX-II TECK CABLE Standards Certification

Nexans, recognizing a need to Nexans FIREX-II TECK 90 Minus 40C


develop cable products which Cables are certified to CSA Standard
minimize the effects of accidental fire, C22.2 No. 131M89 (R1999) Type
manufacture Teck cable with jacket TECK 90 Cables, up to 5 kV, shielded
compounds that assist in the limitation and non shielded. File No. 23462.
of fire spread and acid gas evolution.
Nexans FIREX-II TECK armoured
When subjected to the Vertical Flame power cables, 8 kV shielded and
Test Cables in Cabletroughs, higher, are certified to CSA C68.397
described in paragraph 4.11.4 of (R2001) Shielded and Concentric
CSA Standard C22.2 No. 0.301 the Neutral Power Cables Rated 546
complete cables, with or without outer kV, Power Cable with Thermoset
jacket, meet the 1.5 metre flame- Insulation. File No. 26291.
spread limit for cable damage. As a
Nexans multiconductor FIREX-II TECK
result, Nexans Teck Cables are
90 Minus 40C Cables with more than
marked with an FT4 designation.
four conductors are certified to CSA
The inner jackets of FIREX-II Cables Standard C22.2 No. 23997 (R2001)
are flame-retardant in accordance Control and Instrumentation Cables.
with Clause 4.11.1 of CSA Standard File No. 26831.
C22.2 No. 0.301 and both inner
and outer jackets meet the acid gas All FIREX-II TECK Cable constructions
evolution requirement of 14% are certified to CSA C22.2 No. 174-
maximum when tested to clause 4.31 M1984 (R1999), File No. 19376 for
of CSA Standard C22.2 No. 0.301. use in the following Hazardous
As a result, Nexans Teck Cables are Locations:
marked with an AG14 designation.
Class I Groups A, B, C, D.
This significant reduction in the Divisions 1 and 2
amount of corrosive acidic gases
Class II Groups E, F, G.
evolved under fire conditions ensures
Divisions 1 and 2
added safety to operational personnel
and protection of sensitive electronic Class III Caution Notice
equipment.
All Nexans FIREX-II TECK Cable In case of fire, well maintained early
In addition to meeting the CSA FT4 warning smoke detectors will give an
constructions up to 46 kV are marked
alarm long before non-metallic
requirements at 70,000 BTU/hr, HL and can be used in any of the
coverings become combustible.
Nexans FIREX-II TECK Cables pass hazardous locations listed.
the ICEA T29-520 Vertical Cable Tray However, in spite of the widespread
For terminations and splices in and long-standing use of PVC in
Flame Test using a 210,000 BTU/hr
hazardous locations, approved residential and commercial buildings,
flame. all purchasers of PVC insulated/
hazardous connectors must be
jacketed products should be aware of
They also pass the IEEE Standard 383 employed. (Approved non-hazardous the following:
Vertical Flame Test on grouped connectors are shown on the Cable
cables. Non-metallic coverings of electrical
Specifications Tables.)
cables can burn and may transmit
FIREX-II TECK 90 Minus 40C Cable fire when ignited.
with steel armour has been approved Burning non-metallic coverings may
for use in the gaseous mines category emit acid gases which are toxic and
of the provisions of CSA Standard may generate dense smoke.
C22.2 No. 174-M1984 (R1999). Emission of acid gases may corrode
(Certificate No. 596 Feb. 5, 1985, metal in the vicinity; e.g. sensitive
Research and Technology Division of instruments and reinforcing rods in
Energy, Mines and Resources cement.
Canada.)

3
Construction Data

Conductors systems. A reduction in moisture levels Armour


ASTM Class B stranded soft bare during the curing process will reduce Interlocking aluminum tape armour is
copper. In sizes 8 AWG to 1000 the size and the number of voids in the applied directly over the inner jacket.
kcmil, the conductors are compact cable insulation resulting in longer Galvanized steel is also available on
stranded to reduce cable diameter and electrical life. request, but only for multiconductor
weight. Aluminum conductors can be Radiant heat from the electrically cables.
provided on special request. heated tube cures the polymer in a
pressurized dry nitrogen atmosphere. Outer Jacket
Conductor Shield Curing temperatures are in the Low-acid-gas-emitting(b) fire-retardant(c)
Extruded semiconducting cross-linked neighbourhood of 200300 degrees PVC rated for low temperature is used.
polyethylene conductor shielding is Celsius at a pressure of ten See adjacent table for the physical
applied to cables rated over 1000 V. atmospheres. A scanning laser beam properties of this jacket material. The
monitors and controls the diameter of standard outer jacket colour is black
Insulation the cable to preset conditions. for 600 V and 1 kV; orange for 5 kV;
EXELENE Insulation is used in Nexans Detailed operating parameters are and red for 15 kV. Other outer jacket
FIREX-II TECK Cables. EXELENE is maintained by a programmable micro- colours are available on special
the Nexans trademark for cross-linked processor and display panel which request.
polyethylene, the most widely used controls all heats, curing tube
polymeric material for insulating both temperature profile, pressures, cooling (a) Flame retardant means that a
low and high voltage cables. The levels and nitrogen pressurization cable with this material will pass the
insulated conductors in the unshielded sequence. FT1 Flame Test, Clause 4.11.1 of
TECK cables rated 5 kV or less meet CSA Standard C22.2 No. 0.301,
the requirement of CSA for RW90 Equipment Bonding Test Methods for Electrical Wires and
XLPE. Shielded FIREX-II TECK Cables.
Conductor
armoured power cables rated 5 kV or Class B stranded soft bare copper is (b) Low acid gas emitting means that
higher are insulated with tree-retardant the standard equipment bonding this material will not exceed the low
unfilled EXELENE meeting the conductor material. Sizes are in acid gas evolution limit of 14% when
requirements of CSA Standard accordance with Table 16 of the tested in accordance with CSA
C68.3-97 (R2001). Canadian Electrical Code, Part 1. In Standard C22.2 No. 0.301. Cables
Designs are also available employing single conductor cables the equipment are identified with the designation
AEIC-CS8-2000 insulated conductors bonding conductor is in the form of AG14.
5 kV shielded and above. concentric wires over the insulation or
shield. In three conductor cables with (c) Fire retardant means that a cable
metallic shielding the equipment with this material will pass the FT4
Insulation Shield bonding conductor is in contact with requirements of CSA Standard C22.2
Shielded FIREX-II TECK Power cables No. 0.301 (Clause 4.11.4).
the shields.
rated 5 kV and higher have an
extruded layer of strippable semicon- Marking and
ducting insulation shielding material, Fillers
applied using the EXELCURE process. Where fillers are required, non- Identification
In multiconductor cables, the metallic hygroscopic materials are used. The outer jackets of Nexans FIREX-II
shield is copper tape, while in the TECK Cables up to 5 kV are printed
single conductor cables the concentric Core Binder TECK 90 XLPE HL FT4 AG14 (40C)
ground provides the metallic shield. Where required, a binder tape is FIREX-II, and with conductor size and
Specific designs of metallic shielding applied over the assembled core. voltage rating. Cables rated above 5
can be provided where required to kV are designated as POWER CABLE
meet special conditions. in accordance with CSA C68.3.
Inner Jacket
For shielded cable, Nexans has The black PVC jacket is 90C and low
introduced EXELCURE, its state of the temperature rated, flame retardant(a),
art process of dry curing insulation and low acid gas emitting(b). See
adjacent table for physical properties
of this jacket material.

4
Construction Data
Identification of Conductors

No. of Conductors Identification Key


1 none
2 black, white
3 red, black, blue
4 red, black, blue, white
5 or more number coding
Composite
power colour coding
control number coding

Size Identification Method


Colours Numbers
14-2 coloured insulation printed
1-1000 coloured stripes printed

* Other methods and colour codes are available on request.

EXELENE Properties
CSA CSA
Requirements Requirements
C22.2 No. 131 C68.3
Physical (up to 5 kV) (above 5 kV)
Tensile Strength (MPa) 12.4 min. 12.4 min.
Elongation (%) 150 min. 250 min.
After 7 days at 121C in air oven:
Residual Tensile Strength (%) 75 min. 75 min.
Residual Elongation (%) 75 min. 75 min.
Electrical
Power Factor (%) * 2.0 max.
Dielectric Constant 6.0 max. 3.5 max.
Environmental
Moisture Absorption:
After 7 days at 70C (mg/in2) * 5.0 max.

PVC Properties
CSA Requirements
Inner Outer
Physical Jacket Jacket
Tensile Strength MPa) 10.35 min. 12.4 min.
Elongation (%) 100 min. 200 min.
After 14 days at 121C in air oven:
Residual Tensile Strength (%) 75 min. *
Residual Elongation (%) 65 min. *
After 7 days at 100C in air oven:
Residual Tensile Strength (%) * 85 min.
Residual Elongation (%) * 60 min.
After 4 hours in oil at 70C:
Residual Tensile Strength (%) 75 min. 75 min.
Residual Elongation (%) 75 min. 75 min.
Environmental
Cold bend test at 40C no cracks no cracks
Cold impact test at 40C no cracks no cracks
*Not applicable

5
FIREX-II TECK Cable Specifications

The tables in this catalogue give Insulation Level is recommended For cables rated over 5000 V,
essential data for FIREX-II TECK wherever fault clearing times may ampacities are based on ICEA
90 Minus 40C and FIREX-II exceed one minute but not one hour, Publication P-46-426. Inspection
TECK armoured power cables. and where additional insulation authority agreement is required to use
strength is desired. For other cases, these values. The equipment bonding
The following should be borne including resonant grounded systems conductor sizes shown are specified in
in mind when using these and where fault clearing time may CSA C68.3-97 (R2001) and are based
tables: exceed one hour, 173% Insulation on the requirements of Table 16 and
Dimensions and weights are Level is recommmended. on the ampacities of Table 2 of the CE
approximate and subject to Code. These cables may also be used
Ampacities based on Rule 4-004 and for lower voltage cables in
manufacturing tolerances. Weights Table 1 and 2 of CSA C22-1 2002
shown are for cable only; add 20% to accordance with CEC, Appendix B
(Canadian Electrical Code) apply to note on Rule 4-004.
obtain estimated shipping weight. cables with copper conductors rated
100% Insulation Level may be used in up to and including 5000 V. Single As noted in Appendix B (notes on
systems where faults will clear within conductor cables may require Rule 4-004) of the Canadian Electrical
one minute. Such systems may be derating in accordance with CEC Rule Code, ampacities other than those
grounded or ungrounded. 133% 4-008. shown in Tables 1 and 2 may also be
used for cables rated up to 5000 V.
This note, as well as tables in
Appendix D, give ampacities of
cables direct buried or in
underground raceway (duct).

Cable fitting data is based on


information published by the relevant
manufacturers for non-hazardous
locations. CSA certified fittings of
manufacturers other than those shown
may also be used. When ordering
fittings, it is recommended that the
cable dimensions be provided to the
fitting supplier to ensure proper fit. In
some instances the fittings shown may
require the removal of the inner
jacket.

Enquiries are invited for cables of


other sizes and voltage ratings to
comply with special requirements.

Information on fittings for hazardous


locations is available from Nexans
and fittings manufacturers.

6
Multiconductor TECK 90 (XLPE) Minus 40C 14 AWG 600 V
No. 14 AWG Bonding Conductor Ampacity 15 A*

Number Approximate Diameters Approximate Weight Copper


of Insulation Inner Jacket Inner Outer Aluminum Content
Conductors Thickness Thickness Jacket Armour Covering Armour
inches mm inches mm inches mm inches mm inches mm lb/kft kg/km kg/km
2 0.030 0.76 0.045 1.14 0.369 9.37 0.600 15.24 0.688 17.48 191 284 57
3 0.030 0.76 0.045 1.14 0.390 9.91 0.621 15.77 0.709 18.01 225 335 77
4 0.030 0.76 0.045 1.14 0.444 11.27 0.676 17.17 0.761 19.33 266 396 96

5 0.030 0.76 0.045 1.14 0.472 11.99 0.703 17.86 0.787 19.99 306 455 115
6 0.030 0.76 0.045 1.14 0.515 13.08 0.743 18.87 0.828 21.03 316 471 134
7 0.030 0.76 0.045 1.14 0.522 13.26 0.755 19.18 0.844 21.44 338 502 154

8 0.030 0.76 0.060 1.52 0.597 15.16 0.825 20.96 0.909 23.09 384 571 173
9 0.030 0.76 0.060 1.52 0.608 15.45 0.836 21.23 0.923 23.44 409 609 192
10 0.030 0.76 0.060 1.52 0.671 17.04 0.898 22.81 0.984 24.99 448 667 212

11 0.030 0.76 0.060 1.52 0.679 17.25 0.906 23.01 0.992 25.18 466 693 231
12 0.030 0.76 0.060 1.52 0.700 17.78 0.927 23.55 1.013 25.73 489 728 250
15 0.030 0.76 0.060 1.52 0.750 19.05 0.990 25.15 1.090 27.69 583 868 308
19 0.030 0.76 0.060 1.52 0.835 21.21 1.073 27.25 1.157 29.39 748 1113 385

20 0.030 0.76 0.060 1.52 0.850 21.59 1.105 28.07 1.189 30.20 766 1140 404
25 0.030 0.76 0.080 2.03 0.983 24.99 1.239 31.47 1.326 33.68 852 1268 501
30 0.030 0.76 0.080 2.03 1.060 26.92 1.311 33.30 1.399 35.53 995 1481 597
35 0.030 0.76 0.080 2.03 1.152 29.26 1.372 34.85 1.488 37.80 1066 1587 693

40 0.030 0.76 0.080 2.03 1.179 29.95 1.431 36.35 1.519 38.86 1224 1822 790
50 0.030 0.76 0.080 2.03 1.282 32.56 1.535 38.99 1.642 41.71 1468 2184 982
60 0.030 0.76 0.080 2.03 1.435 36.45 1.710 43.43 1.850 46.99 1613 2400 1175
80 0.030 0.76 0.080 2.03 1.604 40.74 1.954 49.63 2.094 53.18 2132 3173 1561
90 0.030 0.76 0.080 2.03 1.689 42.90 2.039 51.79 2.183 55.44 2347 3494 1753

Number Fittings
of Appleton T&B Commander Crouse-
Conductors Hinds
2 TMC 6550 10464/ST050-464 TCA-50-078 ST050-464
3 TMC 6550 10464/ST050-464 TCA-50-078 ST050-464
4 TMC 8875 10465/ST050-465 TCA-50-078 ST050-465

5 TMC 8875 10465/ST050-465 TCA-50-089 ST050-465


6 TMC 8875 10465/ST050-465 TCM-50-089 ST050-465
7 TMC 8875 10465/ST050-465 TCM-50-089 ST050-465

8 TMC 8875 10466/ST050-466 TCM-50-098 ST050-466


9 TMC 8875 10467/ST075-467 TCM-75-106 ST075-467
10 TMC 118100 10467/ST075-467 TCM-75-106 ST075-467

11 TMC 118100 10467/ST075-467 TCM-75-106 ST075-467


12 TMC 118100 10467/ST075-467 TCM-75-106 ST075-467
15 TMC 118100 10468/ST075-468 TCM-75-118 ST075-468
19 TMC 118100 10468/ST075-468 TCM-100-135 ST075-468

20 TMC 118100 10469/ST100-469 TCM-100-135 ST100-469


25 TMC 140125 10469/ST100-469 TCM-125-151 ST100-469
30 TMC 140125 10470/ST125-470 TCM-125-151 ST125-470
35 TMC 166150 10470/ST125-470 TCM-125-151 ST125-470

40 TMC 166150 10550/ST125-550 TCM-125-167 ST125-550


50 TMC 166150 10471/ST125-471 TCM-125-167 ST125-471 * Canadian Electrical Code Table 5C
60 TMC 206200 10472/ST150-472 TCM-150-192 ST150-472 will apply if cable is used for power
80 TMC 206200 10551/ST200-551 TCM-200-231 ST200-551 applications or the conductors are
90 TMC 206200 10474/ST200-473 TCM-200-231 ST200-473 continuously loaded.

7
Multiconductor TECK 90 (XLPE) Minus 40C 12 AWG 600 V
No. 14 AWG Bonding Conductor Ampacity 20 A*

Number Approximate Diameters Approximate Weight Copper


of Insulation Inner Jacket Inner Outer Aluminum Content
Conductors Thickness Thickness Jacket Armour Covering Armour
inches mm inches mm inches mm inches mm inches mm lb/kft kg/km kg/km
2 0.030 0.76 0.045 1.14 0.405 10.29 0.636 16.15 0.724 18.39 238 354 80
3 0.030 0.76 0.045 1.14 0.429 10.90 0.660 16.76 0.745 18.92 280 417 111
4 0.030 0.76 0.045 1.14 0.502 12.75 0.733 18.62 0.817 20.75 298 443 141

5 0.030 0.76 0.045 1.14 0.522 13.26 0.752 19.10 0.839 21.31 347 516 172
6 0.030 0.76 0.060 1.52 0.599 15.21 0.828 21.03 0.912 23.16 402 598 203
7 0.030 0.76 0.060 1.52 0.614 15.60 0.843 21.41 0.927 23.55 438 652 233

8 0.030 0.76 0.060 1.52 0.656 16.66 0.884 22.45 0.970 24.66 476 708 264
9 0.030 0.76 0.060 1.52 0.700 17.78 0.940 23.87 1.014 25.76 496 738 295
10 0.030 0.76 0.060 1.52 0.744 18.90 0.988 25.10 1.077 27.35 531 790 325

11 0.030 0.76 0.060 1.52 0.760 19.30 1.028 26.11 1.096 27.84 622 925 356
12 0.030 0.76 0.060 1.52 0.776 19.71 1.037 26.34 1.125 28.57 651 969 387
15 0.030 0.76 0.060 1.52 0.842 21.39 1.101 27.97 1.189 30.20 755 1123 478
19 0.030 0.76 0.080 2.03 0.905 22.99 1.160 29.46 1.233 31.32 937 1394 601

20 0.030 0.76 0.080 2.03 0.974 24.74 1.233 31.32 1.321 33.55 973 1448 632
25 0.030 0.76 0.080 2.03 1.093 27.76 1.348 34.24 1.436 36.47 1165 1733 785
30 0.030 0.76 0.080 2.03 1.167 29.64 1.421 36.09 1.509 38.32 1302 1938 938
37 0.030 0.76 0.080 2.03 1.308 33.22 1.583 40.20 1.678 42.62 1495 2224 1153

40 0.030 0.76 0.080 2.03 1.367 34.72 1.642 41.71 1.737 44.12 1593 2370 1245
50 0.030 0.76 0.080 2.03 1.483 37.67 1.758 44.65 1.853 47.06 1884 2804 1551
60 0.030 0.76 0.080 2.03 1.615 41.03 1.965 49.91 2.015 51.18 2311 3439 1857
80 0.030 0.76 0.110 2.79 1.865 47.37 2.215 56.26 2.269 57.63 3021 4495 2470
90 0.030 0.76 0.110 2.79 1.962 49.85 2.312 58.72 2.366 60.09 3318 4937 2777

Number Fittings
of Appleton T&B Commander Crouse-
Conductors Hinds
2 TMC 6550 10464/ST050-464 TCA-50-078 ST050-464
3 TMC 8875 10464/ST050-464 TCA-50-078 ST050-464
4 TMC 8875 10465/ST050-465 TCA-50-089 ST050-465

5 TMC 8875 10465/ST050-465 TCA-50-089 ST050-465


6 TMC 8875 10466/ST050-466 TCA-50-098 ST050-466
7 TMC 118100 10466/ST075-467 TCA-75-106 ST075-467

8 TMC 118100 10467/ST075-467 TCA-75-106 ST075-467


9 TMC 118100 10467/ST075-467 TCA-75-106 ST075-467
10 TMC 118100 10468/ST075-468 TCA-75-118 ST075-468

11 TMC 118100 10468/ST075-468 TCA-75-118 ST075-468


12 TMC 118100 10468/ST075-468 TCA-75-118 ST075-468
15 TMC 118100 10469/ST100-469 TCA-100-135 ST100-469
19 TMC 140125 10469/ST100-469 TCA-100-135 ST100-469

20 TMC 140125 10469/ST100-469 TCA-100-135 ST100-469


25 TMC 140125 10470/ST125-470 TCA-125-151 ST125-470
30 TMC 166150 10470/ST125-470 TCA-125-167 ST125-470
37 TMC 166150 10471/ST125-471 TCA-125-182 ST125-471

40 TMC 206200 10471/ST125-471 TCA-125-182 ST125-471 * Canadian Electrical Code Table 5C


50 TMC 206200 10472/ST150-472 TCA-150-192 ST150-472
60 TMC 206200 10473/ST200-551 TCA-150-208 ST200-551 will apply if cable is used for power
80 TMC 251250 10474/ST200-474 TCA-200-231 ST200-474 applications or the conductors are
90 TMC 251250 10475/ST200-474 TCA-200-250 ST200-474 continuously loaded.

8
Multiconductor TECK 90 (XLPE) Minus 40C 10 AWG 600 V
No. 12 AWG Bonding Conductor Ampacity 30 A*

Number Approximate Diameters Approximate Weight Copper


of Insulation Inner Jacket Inner Outer Aluminum Content
Conductors Thickness Thickness Jacket Armour Covering Armour
inches mm inches mm inches mm inches mm inches mm lb/kft kg/km kg/km
2 0.030 0.76 0.045 1.14 0.452 11.48 0.684 17.37 0.769 19.53 272 405 128
3 0.030 0.76 0.045 1.14 0.481 12.23 0.712 18.08 0.798 20.27 339 504 176
4 0.030 0.76 0.045 1.14 0.560 14.22 0.783 19.89 0.867 22.02 383 570 225

5 0.030 0.76 0.060 1.52 0.604 15.35 0.833 21.16 0.918 23.32 421 627 274
6 0.030 0.76 0.060 1.52 0.671 17.04 0.900 22.86 0.985 25.01 517 770 323
7 0.030 0.76 0.060 1.52 0.699 17.75 0.928 23.57 1.018 25.85 539 802 371

8 0.030 0.76 0.060 1.52 0.726 18.44 0.954 24.23 1.047 26.59 617 918 420
9 0.030 0.76 0.060 1.52 0.766 19.45 1.006 25.55 1.094 27.79 633 942 469
10 0.030 0.76 0.060 1.52 0.840 21.33 1.100 27.94 1.188 30.18 776 1154 518

11 0.030 0.76 0.060 1.52 0.879 22.33 1.135 28.83 1.222 31.03 795 1183 566
12 0.030 0.76 0.080 2.03 0.917 23.29 1.178 29.92 1.266 32.16 885 1318 615
15 0.030 0.76 0.080 2.03 0.987 25.06 1.247 31.67 1.335 33.91 1056 1571 761
19 0.030 0.76 0.080 2.03 1.066 27.07 1.321 33.55 1.414 35.92 1209 1800 956

20 0.030 0.76 0.080 2.03 1.098 27.89 1.357 34.47 1.445 36.70 1291 1966 1005
25 0.030 0.76 0.080 2.03 1.229 31.22 1.504 38.20 1.596 40.54 1528 2274 1248
30 0.030 0.76 0.080 2.03 1.317 33.45 1.573 39.95 1.680 42.67 1770 2634 1492
37 0.030 0.76 0.080 2.03 1.494 37.96 1.769 44.93 1.864 47.35 2097 3027 1833

40 0.030 0.76 0.080 2.03 1.567 39.80 1.917 48.69 1.967 49.96 2298 3421 1979
50 0.030 0.76 0.080 2.03 1.701 43.21 2.051 52.10 2.105 53.47 2743 4082 2467
60 0.030 0.76 0.110 2.79 1.910 48.50 2.260 57.40 2.314 58.78 3303 4916 2954
80 0.030 0.76 0.110 2.79 2.133 54.18 2.483 63.07 2.570 65.28 4225 6288 3929
90 0.030 0.76 0.110 2.79 2.246 57.05 2.596 65.94 2.683 68.15 4656 6928 4416

Number Fittings
of Appleton T&B Commander Crouse-
Conductors Hinds
2 TMC 8875 10465/ST050-465 TCA-50-078 ST050-465
3 TMC 8875 10465/ST050-465 TCA-50-089 ST050-465
4 TMC 8875 10465/ST050-465 TCA-50-089 ST050-465

5 TMC 8875 10466/ST050-466 TCA-75-106 ST050-466


6 TMC 118100 10467/ST075-467 TCA-75-106 ST075-467
7 TMC 118100 10467/ST075-467 TCA-75-106 ST075-467

8 TMC 118100 10468/ST075-468 TCA-75-106 ST075-468


9 TMC 118100 10468/ST075-468 TCA-75-118 ST075-468
10 TMC 118100 10469/ST100-469 TCA-100-135 ST100-469

11 TMC 118100 10469/ST100-469 TCA-100-135 ST100-469


12 TMC 140125 10469/ST100-469 TCA-100-135 ST100-469
15 TMC 140125 10469/ST100-469 TCA-100-135 ST100-469
19 TMC 140125 10470/ST125-470 TCA-125-151 ST125-470

20 TMC 140125 10470/ST125-470 TCA-125-151 ST125-470


25 TMC 166150 10550/ST125-550 TCA-125-167 ST125-550
30 TMC 166150 10471/ST125-471 TCA-125-182 ST125-471
37 TMC 206200 10472/ST150-472 TCA-150-192 ST150-472

40 TMC 206200 10473/ST150-473 TCA-150-208 ST150-473 * Canadian Electrical Code Table 5C


50 TMC 206200 10551/ST200-551 TCA-200-231 ST200-551
will apply if cable is used for power
60 TMC 251250 10474/ST200-474 TCA-200-250 ST200-474
80 TMC 251250 10553/ST250-477 TCA-250-268 ST250-477 applications or the conductors are
90 TMC 304300 10553/ST250-478 TCA-250-284 ST250-478 continuously loaded.

9
Composite Power and Control 600 V TECK 90 (XLPE) Minus 40C
3C Power 3C 14 AWG or 3C 12 AWG 600 V Control Conductors

Conductor Size Power Conductor Inner Jacket Approximate Diameters Copper


Power Control Bonding Insulation Thickness Thickness Inner Jacket Armour Outer Covering Content
AWG AWG AWG inches mm inches mm inches mm inches mm inches mm kg/km
12 14 14 0.030 0.76 0.060 1.52 0.591 15.00 0.831 21.10 0.929 23.59 169
10 14 12 0.030 0.76 0.060 1.52 0.596 15.14 0.836 21.23 0.936 23.77 234
10 12 12 0.030 0.76 0.060 1.52 0.665 16.90 0.905 23.00 1.003 25.49 268

8 14 10 0.045 1.14 0.060 1.52 0.715 18.16 0.955 24.26 1.053 26.75 339
8 12 10 0.045 1.14 0.060 1.52 0.755 19.17 1.010 25.27 1.159 29.43 373
6 14 8 0.060 1.52 0.080 2.03 0.900 22.86 1.175 29.85 1.288 32.72 504
6 12 8 0.060 1.52 0.080 2.03 0.914 23.21 1.189 29.82 1.318 33.47 538

4 14 8 0.060 1.52 0.080 2.03 0.904 22.96 1.179 29.57 1.308 33.22 723
4 12 8 0.060 1.52 0.080 2.03 0.904 22.96 1.179 29.57 1.308 33.22 757
3 14 6 0.060 1.52 0.080 2.03 0.964 24.48 1.239 31.09 1.368 34.74 924
3 12 6 0.060 1.52 0.080 2.03 0.964 24.48 1.239 31.09 1.368 34.74 958

2 14 6 0.060 1.52 0.080 2.03 1.026 26.05 1.301 32.66 1.430 36.31 1115
2 12 6 0.060 1.52 0.080 2.03 1.026 26.05 1.301 32.66 1.430 36.31 1149
1 14 6 0.080 2.03 0.080 2.03 1.182 30.03 1.457 36.64 1.586 40.29 1361
1 12 6 0.080 2.03 0.080 2.03 1.182 30.03 1.457 36.64 1.586 40.29 1396

1/0 14 6 0.080 2.03 0.080 2.03 1.263 32.08 1.538 38.69 1.667 42.34 1667
1/0 12 6 0.080 2.03 0.080 2.03 1.263 32.08 1.538 38.69 1.667 42.34 1701
2/0 14 6 0.080 2.03 0.080 2.03 1.348 34.23 1.623 40.84 1.772 44.49 2055
2/0 12 6 0.080 2.03 0.080 2.03 1.348 34.23 1.623 40.84 1.772 44.49 2089

3/0 14 4 0.080 2.03 0.080 2.03 1.450 36.82 1.725 43.13 1.854 47.08 2615
3/0 12 4 0.080 2.03 0.080 2.03 1.450 36.82 1.725 43.13 1.854 47.08 2650
4/0 14 4 0.080 2.03 0.080 2.03 1.567 39.80 1.872 47.17 2.051 52.09 3231
4/0 12 4 0.080 2.03 0.080 2.03 1.567 39.80 1.872 47.17 2.051 52.09 3265

Conductor Size Ampacity Approximate Weight Fittings


Power Control Bonding 30C Aluminum Armour Appleton T&B Commander Crouse-
AWG AWG AWG Ambient A lb/kft kg/km Hinds
12 14 14 20 380 566 TMC 8875 10466/ST050-466 TCA-75-106 ST050-466
10 14 12 30 414 616 TMC 8875 10467/ST075-467 TCA-75-106 ST075-467
10 12 12 30 442 658 TMC 118100 10467/ST075-467 TCA-75-106 ST075-467

8 14 10 45 530 789 TMC 118100 10467/ST075-467 TCA-75-118 ST075-467


8 12 10 45 558 883 TMC 118100 10468/ST075-468 TCA-75-118 ST075-468
6 14 8 65 700 1042 TMC 118100 10468/ST075-468 TCA-75-118 ST075-468
6 12 8 65 843 1254 TMC 140125 10469/ST100-469 TCA-100-135 ST100-469

4 14 8 85 985 1466 TMC 140125 10469/ST100-469 TCA-100-135 ST100-469


4 12 8 85 1001 1490 TMC 140125 10469/ST100-469 TCA-100-135 ST100-469
3 14 6 105 1155 1719 TMC 140125 10469/ST100-469 TCA-125-151 ST100-469
3 12 6 105 1172 1744 TMC 140125 10469/ST100-469 TCA-125-151 ST100-469

2 14 6 120 1322 1967 TMC 140125 10470/ST125-470 TCA-125-151 ST125-470


2 12 6 120 1339 1992 TMC 140125 10470/ST125-470 TCA-125-151 ST125-470
1 14 6 140 1609 2394 TMC 166150 10550/ST125-550 TCA-125-167 ST125-550
1 12 6 140 1626 2420 TMC 166150 10550/ST125-550 TCA-125-167 ST125-550

1/0 14 6 155 1823 2781 TMC 166150 10471/ST125-471 TCA-125-167 ST125-471


1/0 12 6 155 1885 2805 TMC 166150 10471/ST125-471 TCA-125-167 ST125-471
2/0 14 6 185 2218 3300 TMC 166150 10471/ST125-471 TCA-125-182 ST125-471
2/0 12 6 185 2235 3326 TMC 166150 10471/ST125-471 TCA-125-182 ST125-471

3/0 14 4 210 2667 3969 TMC 206200 10472/ST150-472 TCA-150-192 ST150-472


3/0 12 4 210 2683 3993 TMC 206200 10472/ST150-472 TCA-150-192 ST150-472
4/0 14 4 235 3294 4902 TMC 206200 10473/ST150-473 TCA-150-208 ST150-473
4/0 12 4 235 3312 4929 TMC 206200 10473/ST150-473 TCA-150-208 ST150-473

10
1C TECK 90 (XLPE) Minus 40C 1000 V
with Concentric Bonding Conductor *Aluminum Armour Only

Conductor Size Insulation Inner Jacket Approximate Diameters Approximate Weight Copper
Power AWG Bonding Thickness Thickness Inner Jacket Armour Outer Covering Aluminum Armour* Content
or kcmil AWG inches mm inches mm inches mm inches mm inches mm lb/kft kg/km kg/km
6 8 0.060 1.52 0.030 0.76 0.453 11.50 0.693 17.60 0.791 20.09 331 493 210
4 6 0.060 1.52 0.030 0.76 0.497 12.63 0.737 18.72 0.835 21.21 428 637 330

3 6 0.060 1.52 0.030 0.76 0.525 13.33 0.765 19.43 0.863 21.92 473 704 382
2 6 0.060 1.52 0.030 0.76 0.555 14.10 0.795 20.19 0.893 22.68 528 786 446
1 4 0.080 2.03 0.045 1.14 0.658 16.70 0.898 22.81 0.996 25.30 696 1036 599

1/0 4 0.080 2.03 0.045 1.14 0.725 18.42 0.965 24.51 1.069 27.15 781 1162 701
2/0 4 0.080 2.03 0.045 1.14 0.750 19.05 1.025 26.04 1.135 28.83 944 1405 830
3/0 3 0.080 2.03 0.045 1.14 0.807 20.49 1.070 27.18 1.180 29.97 1121 1668 1051
4/0 3 0.080 2.03 0.045 1.14 0.859 21.82 1.134 28.80 1.244 31.60 1272 1893 1257

250 2 0.090 2.29 0.060 1.52 0.955 24.25 1.247 31.67 1.355 34.42 1466 2181 1500
300 2 0.090 2.29 0.060 1.52 1.005 25.53 1.280 32.51 1.409 35.79 1715 2552 1733
350 1 0.090 2.29 0.060 1.52 1.080 27.43 1.353 34.37 1.465 37.21 1947 2897 2062

400 1 0.090 2.29 0.060 1.52 1.123 28.53 1.398 35.51 1.527 38.79 2164 3220 2299
500 1/0 0.090 2.29 0.060 1.52 1.237 31.42 1.514 38.46 1.625 41.28 2596 3863 2864

600 1/0 0.090 2.29 0.060 1.52 1.278 32.47 1.553 39.45 1.682 42.72 2960 4405 3332
750 2/0 0.090 2.29 0.060 1.52 1.408 35.75 1.683 42.75 1.812 46.02 3648 5429 4189
1000 2/0 0.090 2.29 0.060 1.52 1.561 39.64 1.911 48.53 2.045 51.94 4674 6955 5359
*Steel armour is not permitted in single conductor cables.

Conductor Size Ampacity Fittings


Power AWG Bonding 30C Appleton T&B Commander Crouse-
or kcmil AWG Ambient A Hinds
6 8 100 TMC8875 10465AL/ST050-465 TCA-50-089 ST050-465
4 6 135 TMC8875 10465AL/ST050-465 TCA-50-089 ST050-465

3 6 155 TMC8875 10465AL/ST050-465 TCA-50-089 ST050-465


2 6 180 TMC8875 10466AL/ST050-466 TCA-50-098 ST050-466
1 4 210 TMC118100 10467AL/ST075-467 TCA-75-106 ST075-467

1/0 4 245 TMC118100 10467AL/ST075-467 TCA-75-106 ST075-467


2/0 4 285 TMC118100 10468AL/ST075-468 TCA-75-118 ST075-468
3/0 3 330 TMC118100 10468AL/ST075-468 TCA-100-135 ST075-468
4/0 3 385 TMC140125 10469AL/ST100-469 TCA-100-135 ST100-469

250 2 425 TMC140125 10469AL/ST100-469 TCA-125-151 ST100-469


300 2 480 TMC140125 10470AL/ST125-470 TCA-125-151 ST125-470
350 1 530 TMC140125 10470AL/ST125-470 TCA-125-151 ST125-470

400 1 575 TMC140125 10470AL/ST125-470 TCA-125-167 ST125-470


500 1/0 660 TMC140125 10550AL/ST125-550 TCA-125-167 ST125-550

600 1/0 740 TMC140125 10471AL/ST125-471 TCA-125-182 ST125-471


750 2/0 845 TMC206200 10472AL/ST150-472 TCA-150-192 ST150-472
1000 2/0 1000 TMC206200 10472AL/ST150-473 TCA-150-208 ST150-473
Ensure that only nonmagnetic connectors, locknuts and ground bushings are used.

11
2C TECK 90 (XLPE) Minus 40C 1000 V

Conductor Size Insulation Inner Jacket Approximate Diameters Approximate Weight Copper
Power AWG Bonding Thickness Thickness Inner Jacket Armour Outer Covering Aluminum Armour Content
or kcmil AWG inches mm inches mm inches mm inches mm inches mm lb/kft kg/km kg/km
14 14 0.045 1.14 0.045 1.14 0.423 10.74 0.663 16.84 0.761 19.32 216 321 57
12 14 0.045 1.14 0.045 1.14 0.464 11.78 0.696 17.67 0.794 20.17 272 405 80
10 12 0.045 1.14 0.045 1.14 0.510 12.95 0.750 19.05 0.848 21.54 296 440 128

8 10 0.045 1.14 0.060 1.52 0.590 14.98 0.819 20.80 0.926 23.52 407 606 203
6 8 0.060 1.52 0.060 1.52 0.718 18.25 0.945 24.00 1.055 26.80 545 811 323
4 8 0.060 1.52 0.060 1.52 0.812 20.61 1.084 27.53 1.188 30.18 742 1104 469

3 6 0.060 1.52 0.080 2.03 0.902 22.91 1.177 29.90 1.306 33.17 912 1357 618
2 6 0.060 1.52 0.080 2.03 0.963 24.45 1.235 31.37 1.339 34.01 1029 1531 746
1 6 0.080 2.03 0.080 2.03 1.110 28.20 1.385 35.18 1.514 38.45 1252 1863 910

1/0 6 0.080 2.03 0.080 2.03 1.185 30.09 1.454 36.93 1.558 39.57 1451 2159 1114
2/0 6 0.080 2.03 0.080 2.03 1.263 32.09 1.533 38.94 1.641 41.68 1675 2493 1372
3/0 4 0.080 2.03 0.080 2.03 1.358 34.50 1.633 41.48 1.762 44.75 2031 3022 1770
4/0 4 0.080 2.03 0.080 2.03 1.463 37.16 1.731 43.97 1.863 47.32 2385 3549 2181

250 4 0.090 2.29 0.080 2.03 1.598 40.59 1.948 49.48 2.082 52.88 2870 4270 2542
300 4 0.090 2.29 0.080 2.03 1.699 43.15 2.049 52.04 2.183 55.44 3281 4882 3008
350 3 0.090 2.29 0.110 2.79 1.852 47.03 2.202 55.93 2.336 59.33 3837 5710 3530
400 3 0.090 2.29 0.110 2.79 1.938 49.23 2.288 58.11 2.422 61.52 4236 6303 4004
500 3 0.090 2.29 0.110 2.79 2.097 53.27 2.447 62.15 2.581 65.56 5082 7563 4934

Conductor Size Ampacity Fittings


Power AWG Bonding 30C Appleton T&B Commander Crouse-
or kcmil AWG Ambient A Hinds
14 14 15 TMC8875 10465/ST050-465 TCA-50-078 ST050-465
12 14 20 TMC8875 10465/ST050-465 TCA-50-089 ST050-465
10 12 30 TMC8875 10465/ST050-465 TCA-50-089 ST050-465

8 10 45 TMC8875 10466/ST050-466 TCA-75-106 ST050-466


6 8 65 TMC118100 10467/ST075-467 TCA-75-118 ST075-467
4 8 85 TMC118100 10468/ST075-468 TCA-100-135 ST075-468

3 6 105 TMC140125 10469/ST100-469 TCA-100-135 ST100-469


2 6 120 TMC140125 10469/ST100-469 TCA-100-135 ST100-469
1 6 140 TMC166150 10470/ST125-470 TCA-125-151 ST125-470

1/0 6 155 TMC166150 10550/ST125-550 TCA-125-167 ST125-550


2/0 6 185 TMC166150 10471/ST125-471 TCA-125-167 ST125-471
3/0 4 210 TMC166150 10471/ST125-471 TCA-125-182 ST125-471
4/0 4 235 TMC206200 10472/ST150-472 TCA-150-192 ST150-472

250 4 265 TMC206200 10473/ST150-473 TCA-150-208 ST150-473


300 4 295 TMC251250 10474/ST200-474 TCA-200-231 ST200-474
350 3 325 TMC251250 10474/ST200-474 TCA-200-250 ST200-474
400 3 345 TMC251250 10475/ST200-475 TCA-200-250 ST200-475
500 3 395 TMC251250 10476/ST200-476 TCA-250-268 ST200-476

12
3C TECK 90 (XLPE) Minus 40C 1000 V

Conductor Size Insulation Inner Jacket Approximate Diameters Approximate Weight Copper
Power AWG Bonding Thickness Thickness Inner Jacket Armour Outer Covering Aluminum Armour Content
or kcmil AWG inches mm inches mm inches mm inches mm inches mm lb/kft kg/km lb/kft
14 14 0.045 1.14 0.045 0.14 0.448 11.38 0.685 17.40 0.770 19.56 247 367 77
12 14 0.045 1.14 0.045 0.14 0.503 12.77 0.735 18.67 0.821 20.85 297 441 111
10 12 0.045 1.14 0.060 1.52 0.576 14.63 0.807 20.50 0.891 22.63 381 567 176

8 10 0.045 1.14 0.060 1.52 0.627 15.93 0.855 21.72 0.942 23.93 491 730 281
6 8 0.060 1.52 0.060 1.52 0.766 19.44 1.035 26.29 1.125 28.58 644 959 446
4 8 0.060 1.52 0.080 2.03 0.904 22.96 1.176 29.87 1.265 32.13 924 1375 665

3 6 0.060 1.52 0.080 2.03 0.964 24.48 1.236 31.39 1.326 33.68 1026 1526 866
2 6 0.060 1.52 0.080 2.03 1.026 26.05 1.300 33.02 1.388 35.26 1274 1896 1057
1 6 0.080 2.03 0.080 2.03 1.182 30.03 1.457 37.01 1.547 39.29 1539 2291 1304

1/0 6 0.080 2.03 0.080 2.03 1.263 32.08 1.537 39.04 1.630 41.40 1796 2672 1609
2/0 6 0.080 2.03 0.080 2.03 1.348 34.23 1.621 41.17 1.729 43.92 2165 3222 1997
3/0 4 0.080 2.03 0.080 2.03 1.450 36.82 1.725 43.82 1.835 46.61 2571 3827 2558
4/0 4 0.080 2.03 0.080 2.03 1.567 39.80 1.815 46.10 1.925 48.90 3196 4733 3173

250 4 0.090 2.29 0.110 2.79 1.768 44.91 2.120 53.85 2.250 57.15 3830 5700 3716
300 4 0.090 2.29 0.110 2.79 1.877 47.67 2.235 56.77 2.367 60.12 4382 6520 4414
350 3 0.090 2.29 0.110 2.79 1.976 50.20 2.330 59.18 2.462 62.53 4990 7426 5171
400 3 0.090 2.29 0.110 2.79 2.074 52.68 2.422 61.52 2.554 64.87 5534 8235 5883
500 3 0.090 2.29 0.110 2.79 2.241 56.92 2.595 65.91 2.757 70.03 6674 9932 7278

600 2 0.090 2.29 0.110 2.79 2.408 61.17 2.758 70.05 2.935 74.55 7747 11528 8747
750 2 0.090 2.29 0.110 2.79 2.614 66.40 2.959 75.16 3.121 79.27 9596 14281 10872

Conductor Size Ampacity Fittings


Power AWG Bonding 30C Appleton T&B Commander Crouse-
or kcmil AWG Ambient A Hinds
14 14 15 TMC8875 10465/ST050-465 TCA-50-078 ST050-465
12 14 20 TMC8875 10465/ST050-465 TCA-50-089 ST050-465
10 12 30 TMC8875 10466/ST050-466 TCA-50-098 ST050-466

8 10 45 TMC8875 10467/ST075-467 TCA-75-106 ST075-467


6 8 65 TMC118100 10468/ST075-468 TCA-75-118 ST075-468
4 8 85 TMC118100 10469/ST100-469 TCA-100-135 ST100-469

3 6 105 TMC118100 10469/ST100-469 TCA-100-135 ST100-469


2 6 120 TMC118100 10470/ST125-470 TCA-125-151 ST125-470
1 6 140 TMC166150 10470/ST125-470 TCA-125-167 ST125-470

1/0 6 155 TMC166150 10471/ST125-471 TCA-125-167 ST125-471


2/0 6 185 TMC166150 10471/ST125-471 TCA-125-182 ST125-471
3/0 4 210 TMC206200 10472/ST150-472 TCA-150-192 ST150-472
4/0 4 235 TMC206200 10472/ST150-473 TCA-150-208 ST150-473

250 4 265 TMC251250 10474/ST200-474 TCA-200-231 ST200-474


300 4 295 TMC251250 10475/ST200-474 TCA-200-250 ST200-474
350 3 325 TMC251250 10475/ST200-475 TCA-200-250 ST200-475
400 3 345 TMC251250 10552/ST250-477 TCA-250-268 ST250-477
500 3 395 TMC304300 10477/ST250-478 TCA-250-284 ST250-478

600 2 455 TMC304300 10477/ST300-479 TCA-250-300 ST300-479


750 2 500 TMC304300 10555/ST300-480 TCA-300-322 ST300-480

13
4C TECK 90 (XLPE) Minus 40C 1000 V

Conductor Size Insulation Inner Jacket Approximate Diameters Approximate Weight Copper
Power AWG Bonding Thickness Thickness Inner Jacket Armour Outer Covering Aluminum Armour Content
or kcmil AWG inches mm inches mm inches mm inches mm inches mm lb/kft kg/km kg/km
14 14 0.045 1.14 0.045 1.14 0.493 12.52 0.733 18.61 0.827 21.00 282 420 96
12 14 0.045 1.14 0.060 1.52 0.569 14.46 0.809 20.33 0.903 22.94 356 530 141
10 12 0.045 1.14 0.060 1.52 0.632 16.04 0.878 22.30 0.965 24.51 436 649 225

8 10 0.045 1.14 0.060 1.52 0.694 17.62 0.921 23.39 1.028 26.11 583 867 358
6 8 0.060 1.52 0.080 2.03 0.895 22.73 1.170 29.71 1.280 32.51 838 1247 569
4 8 0.060 1.52 0.080 2.03 0.995 25.27 1.270 32.26 1.351 34.31 1122 1669 861

3 6 0.060 1.52 0.080 2.03 1.085 27.55 1.360 34.54 1.441 36.60 1359 2022 1114
2 6 0.060 1.52 0.080 2.03 1.145 29.09 1.420 36.07 1.501 38.13 1580 2351 1369
1 6 0.080 2.03 0.080 2.03 1.303 33.11 1.578 39.50 1.663 42.24 1927 2868 1697

1/0 6 0.080 2.03 0.080 2.03 1.394 35.40 1.669 42.39 1.774 45.06 2295 3415 2105
2/0 6 0.080 2.03 0.080 2.03 1.488 37.81 1.757 44.63 1.865 47.37 2711 4034 2621
3/0 4 0.080 2.03 0.080 2.03 1.607 40.81 1.852 47.04 1.960 49.78 3395 5053 3345
4/0 4 0.080 2.03 0.110 2.79 1.793 45.55 2.033 51.64 2.141 54.38 4197 6239 4166

250 4 0.090 2.29 0.110 2.79 1.952 49.57 2.302 58.52 2.417 59.59 4828 7230 4889
300 4 0.090 2.29 0.110 2.79 2.077 52.76 2.427 61.65 2.542 65.57 5630 8378 5820
350 3 0.090 2.29 0.110 2.79 2.189 55.60 2.539 64.49 2.654 67.41 6399 9522 6813

400 3 0.090 2.29 0.110 2.79 2.294 58.26 2.644 67.16 2.833 71.96 7132 10613 7761
500 3 0.090 2.29 0.110 2.79 2.481 63.02 2.831 71.91 3.020 76.71 8555 12732 9622

Conductor Size Ampacity** Fittings


Power AWG Bonding 30C Appleton T&B Commander Crouse-
or kcmil AWG Ambient A Hinds
14 14 15 TMC-8875 10465/ST050-465 TCA-50-089 ST050-465
12 14 20 TMC-8875 10466/ST050-466 TCA-50-098 ST050-466
10 12 30 TMC-118100 10467/ST075-467 TCA-75-106 ST075-467

8 10 45 TMC-118100 10467/ST075-467 TCA-75-106 ST075-467


6 8 65 TMC-118100 10469/ST100-469 TCA-100-135 ST100-469
4 8 85 TMC-140125 10469/ST100-469 TCA-100-135 ST100-469

3 6 105 TMC-140125 10470/ST125-470 TCA-125-151 ST125-470


2 6 120 TMC-166150 10470/ST125-470 TCA-125-151 ST125-470
1 6 140 TMC-166150 10471/ST125-471 TCA-125-167 ST125-550

1/0 6 155 TMC-206200 10472/ST150-472 TCA-150-192 ST150-472


2/0 6 185 TMC-206200 10472/ST150-472 TCA-150-192 ST150-472
3/0 4 210 TMC-206200 10473/ST200-551 TCA-150-208 ST200-551
4/0 4 235 TMC-206200 10551/ST200-474 TCA-200-231 ST200-474

250 4 265 TMC-251250 10475/ST200-475 TCA-200-250 ST200-475


300 4 295 TMC-251250 10552/ST250-477 TCA-250-268 ST250-477
350 3 325 TMC-304300 10553/ST250-478 TCA-250-268 ST250-478

400 3 345 TMC-304300 10477/ST250-478 TCA-250-284 ST250-478


500 3 395 TMC-304300 10554/ST300-479 TCA-300-322 ST300-479
**Where fourth conductor is neutral of a three phase, four wire system; otherwise 80% of
these values CEC Rule 4-004(3).

14
1C TECK 90 (XLPE) Minus 40C 5 kV Unshielded
with Concentric Bonding Conductor *Aluminum Armour Only

Conductor Size Insulation Inner Jacket Approximate Diameters Approximate Weight Copper
Power AWG Bonding Thickness Thickness Inner Jacket Armour Outer Covering Aluminum Armour* Content
or kcmil AWG inches mm inches mm inches mm inches mm inches mm lb/kft kg/km kg/km
6 8 0.090 2.29 0.030 0.76 0.545 13.84 0.785 19.94 0.880 22.35 385 573 210
4 6 0.090 2.29 0.045 1.14 0.620 15.75 0.860 21.84 0.953 24.21 513 780 330

3 6 0.090 2.29 0.045 1.14 0.645 16.38 0.885 22.48 0.980 24.89 571 850 382
2 6 0.090 2.29 0.045 1.14 0.675 17.15 0.915 23.24 1.010 25.65 641 954 446
1 4 0.090 2.29 0.045 1.14 0.724 18.39 0.964 24.49 1.062 26.97 737 1097 599

1/0 4 0.090 2.29 0.045 1.14 0.767 19.48 1.042 26.47 1.146 29.11 964 1435 701
2/0 4 0.090 2.29 0.045 1.14 0.804 20.43 1.079 27.41 1.185 30.10 975 1451 830
3/0 3 0.090 2.29 0.045 1.14 0.855 21.72 1.130 28.70 1.234 31.34 1211 1802 1051
4/0 3 0.090 2.29 0.060 1.52 0.935 23.75 1.210 30.73 1.314 33.38 1413 2103 1257

250 2 0.090 2.29 0.060 1.52 1.019 25.88 1.294 32.87 1.405 35.69 1607 2391 1500
300 2 0.090 2.29 0.060 1.52 1.069 27.15 1.344 34.14 1.457 37.00 1792 2666 1733
350 1 0.090 2.29 0.060 1.52 1.115 28.32 1.390 35.31 1.500 38.10 1971 2933 2062

400 1 0.090 2.29 0.060 1.52 1.169 29.69 1.444 36.68 1.573 39.95 2155 3207 2299
500 1/0 0.090 2.29 0.060 1.52 1.269 32.23 1.544 39.22 1.669 42.39 2692 4006 2864

600 1/0 0.090 2.29 0.060 1.52 1.348 34.25 1.623 41.22 1.752 44.50 2993 4454 3332
750 2/0 0.090 2.29 0.060 1.52 1.454 36.93 1.729 43.92 1.854 47.09 3722 5539 4189
1000 2/0 0.090 2.29 0.060 1.52 1.631 41.41 1.981 50.32 2.115 53.72 4652 6923 5359
*Steel armour is not permitted in single conductor cables.

Conductor Size Ampacity Fittings


Power AWG Bonding 30C Appleton T&B Commander Crouse-
or kcmil AWG Ambient A Hinds
6 8 100 TMC8875 10466AL/ST050-466 TCA-50-089 ST050-466
4 6 135 TMC8875 10467AL/ST075-467 TCA-75-106 ST075-467

3 6 155 TMC118100 10467AL/ST075-467 TCA-75-106 ST075-467


2 6 180 TMC118100 10467AL/ST075-467 TCA-75-106 ST075-467
1 4 210 TMC118100 10467AL/ST075-467 TCA-75-118 ST075-467

1/0 4 245 TMC118100 10468AL/ST075-468 TCA-75-118 ST075-468


2/0 4 285 TMC118100 10469AL/ST075-468 TCA-100-135 ST075-468
3/0 3 330 TMC118100 10469AL/ST100-469 TCA-100-135 ST100-469
4/0 3 385 TMC140125 10469AL/ST100-469 TCA-100-135 ST100-469

250 2 425 TMC140125 10470AL/ST125-470 TCA-125-151 ST125-470


300 2 480 TMC140125 10470AL/ST125-470 TCA-125-151 ST125-470
350 1 530 TMC166150 10470AL/ST125-470 TCA-125-167 ST125-470

400 1 575 TMC166150 10550AL/ST125-550 TCA-125-167 ST125-550


500 1/0 660 TMC166150 10471AL/ST125-471 TCA-125-182 ST125-471

600 1/0 740 TMC166150 10471AL/ST125-471 TCA-125-182 ST125-471


750 2/0 845 TMC206200 10472AL/ST150-472 TCA-150-192 ST150-472
1000 2/0 1000 TMC206200 10551AL/ST200-551 TCA-200-231 ST200-551
Ensure that only nonmagnetic connectors, locknuts and ground bushings are used.

15
1C TECK 90 (XLPE) Minus 40C 5 kV Shielded
with Concentric Bonding Conductor **100/133% Insulation Level
*Aluminum Armour Only
Conductor Size Insulation Inner Jacket Approximate Diameters Approximate Weight Copper
Power AWG Bonding Thickness Thickness Inner Jacket Armour Outer Covering Aluminum Armour* Content
or kcmil AWG inches mm inches mm inches mm inches mm inches mm lb/kft kg/km kg/km
6 8 0.090 2.29 0.045 1.14 0.631 16.02 0.871 22.12 0.969 24.61 431 641 210
4 6 0.090 2.29 0.045 1.14 0.705 17.91 0.945 24.00 1.043 26.49 563 838 330

3 6 0.090 2.29 0.060 1.52 0.736 18.69 0.976 24.79 1.080 27.43 630 938 382
2 6 0.090 2.29 0.060 1.52 0.768 19.50 1.043 26.49 1.147 29.13 750 1116 446
1 4 0.090 2.29 0.060 1.52 0.821 20.85 1.096 27.84 1.200 30.48 880 1310 599

1/0 4 0.090 2.29 0.080 2.03 0.898 22.81 1.173 29.79 1.277 32.44 927 1379 701
2/0 4 0.090 2.29 0.080 2.03 0.973 24.71 1.212 30.78 1.316 33.43 1037 1543 830
3/0 3 0.090 2.29 0.080 2.03 0.986 25.04 1.261 32.03 1.365 34.67 1315 1957 1051
4/0 3 0.090 2.29 0.080 2.03 1.036 26.31 1.311 33.30 1.415 35.94 1478 2200 1257

250 2 0.090 2.29 0.080 2.03 1.125 28.57 1.400 35.56 1.504 38.20 1700 2530 1500
300 2 0.090 2.29 0.080 2.03 1.175 29.85 1.450 36.83 1.560 39.62 1892 2815 1733
350 1 0.090 2.29 0.080 2.03 1.216 30.88 1.491 37.87 1.596 40.54 2196 3268 2062

400 1 0.090 2.29 0.080 2.03 1.265 32.13 1.540 39.12 1.665 42.29 2375 3534 2299
500 1/0 0.090 2.29 0.080 2.03 1.357 34.47 1.632 41.45 1.757 44.63 2813 4186 2864

600 1/0 0.090 2.29 0.080 2.03 1.441 36.61 1.716 43.59 1.845 46.86 3117 4638 3332
750 2/0 0.090 2.29 0.080 2.03 1.574 39.99 1.924 48.87 2.058 52.27 3905 5811 4189
1000 2/0 0.090 2.29 0.110 2.79 1.789 45.44 2.139 54.33 2.265 57.53 5025 7478 5359
*Steel armour is not permitted in single conductor cable.
**CSA C68.397 (R2001) requires 0.090" (2.29mm) insulation thickness for both 100% and 133% insulation levels.

Conductor Size Ampacity Fittings


Power AWG Bonding 30C Appleton T&B Commander Crouse-
or kcmil AWG Ambient A Hinds
6 8 100 TMC-118100 10467AL/ST075-467 TCA-75-106 ST075-467
4 6 135 TMC-118100 10467AL/ST075-467 TCA-75-106 ST075-467

3 6 155 TMC-118100 10468AL/ST075-468 TCA-75-118 ST075-468


2 6 180 TMC-118100 10468AL/ST075-468 TCA-75-118 ST075-468
1 4 210 TMC-118100 10469AL/ST100-469 TCA-100-135 ST100-469

1/0 4 245 TMC-140125 10469AL/ST100-469 TCA-100-135 ST100-469


2/0 4 285 TMC-140125 10469AL/ST100-469 TCA-100-135 ST100-469
3/0 3 330 TMC-140125 10469AL/ST100-469 TCA-125-151 ST100-469
4/0 3 385 TMC-140125 10470AL/ST125-470 TCA-125-151 ST125-470

250 2 425 TMC-166150 10470AL/ST125-470 TCA-125-167 ST125-470


300 2 480 TMC-166150 10550AL/ST125-550 TCA-125-167 ST125-550
350 1 530 TMC-166150 10550AL/ST125-550 TCA-125-167 ST125-550

400 1 575 TMC-166150 10471AL/ST125-471 TCA-125-167 ST125-471


500 1/0 660 TMC-206200 10471AL/ST150-472 TCA-125-182 ST150-472

600 1/0 740 TMC-206200 10472AL/ST150-472 TCA-150-192 ST150-472


750 2/0 845 TMC-206200 10473AL/ST150-473 TCA-150-208 ST150-473
1000 2/0 1000 TMC-251250 10474AL/ST200-474 TCA-200-231 ST200-474
Ensure that only nonmagnetic connectors, locknuts and ground bushings are used.

16
3C TECK 90 (XLPE) Minus 40C 5 kV Unshielded

Conductor Size Insulation Inner Jacket Approximate Diameters Approximate Weight Copper
Power AWG Bonding Thickness Thickness Inner Jacket Armour Outer Covering Aluminum Armour Content
or kcmil AWG inches mm inches mm inches mm inches mm inches mm lb/kft kg/km kg/km
8 10 0.090 2.29 0.060 1.52 0.931 23.64 1.206 30.63 1.315 33.40 721 1073 281
6 8 0.090 2.29 0.080 2.03 1.051 26.69 1.326 33.68 1.435 36.45 872 1298 446
4 8 0.090 2.29 0.080 2.03 1.146 29.11 1.421 36.09 1.530 38.86 1155 1720 665

3 6 0.090 2.29 0.080 2.03 1.200 30.49 1.475 37.46 1.584 40.23 1322 1968 866
2 6 0.090 2.29 0.080 2.03 1.266 32.15 1.541 39.14 1.670 42.42 1503 2237 1057
1 6 0.090 2.29 0.080 2.03 1.335 33.91 1.610 40.89 1.739 44.17 1732 2578 1304

1/0 6 0.090 2.29 0.080 2.03 1.415 35.95 1.690 42.93 1.819 46.20 2013 2997 1609
2/0 6 0.090 2.29 0.080 2.03 1.500 38.10 1.775 45.09 1.904 48.36 2339 3481 1997
3/0 4 0.090 2.29 0.080 2.03 1.606 40.80 1.956 49.68 2.090 53.09 2929 4359 2558
4/0 4 0.090 2.29 0.080 2.03 1.724 43.79 2.074 52.68 2.208 56.08 3544 5274 3173

250 4 0.090 2.29 0.110 2.79 1.882 47.80 2.232 56.69 2.366 60.10 4032 6001 3716
300 4 0.090 2.29 0.110 2.79 1.990 50.55 2.340 59.44 2.474 62.84 4605 6852 4414
350 3 0.090 2.29 0.110 2.79 2.094 53.19 2.444 62.08 2.578 65.48 5242 7800 5171

400 3 0.090 2.29 0.110 2.79 2.188 55.56 2.538 64.47 2.672 67.87 5852 8709 5883
500 3 0.090 2.29 0.110 2.79 2.355 59.81 2.705 68.71 2.839 72.11 7053 10495 7278

Conductor Size Ampacity Fittings


Power AWG Bonding 30C Appleton T&B Commander Crouse-
or kcmil AWG Ambient A Hinds
8 10 45 TMC-140125 10469/ST100-469 TCA-100-135 ST100-469
6 8 65 TMC-140125 10470/ST125-470 TCA-125-151 ST125-470
4 8 85 TMC-166150 10470/ST125-550 TCA-125-167 ST125-550

3 6 105 TMC-166150 10550/ST125-550 TCA-125-167 ST125-550


2 6 120 TMC-166150 10471/ST125-471 TCA-125-182 ST125-471
1 6 140 TMC-166150 10471/ST150-472 TCA-125-182 ST150-472

1/0 6 155 TMC-206200 10472/ST150-472 TCA-150-192 ST150-472


2/0 6 185 TMC-206200 10472/ST150-472 TCA-150-208 ST150-472
3/0 4 210 TMC-206200 10473/ST200-551 TCA-200-231 ST200-551
4/0 4 235 TMC-251250 10474/ST200-474 TCA-200-231 ST200-474

250 4 265 TMC-251250 10475/ST200-475 TCA-200-250 ST200-475


300 4 295 TMC-251250 10552/ST200-475 TCA-200-250 ST200-475
350 3 325 TMC-251250 10553/ST250-477 TCA-250-268 ST250-477

400 3 345 TMC-304300 10553/ST250-478 TCA-250-284 ST250-478


500 3 395 TMC-304300 10477/ST300-479 TCA-250-300 ST300-479

17
3C TECK 90 (XLPE) Minus 40C 5 kV Shielded
*100/133% Insulation Level
Conductor Size Insulation Inner Jacket Approximate Diameters Approximate Weight Copper
Power AWG Bonding Thickness Thickness Inner Jacket Armour Outer Covering Aluminum Armour Content
or kcmil AWG inches mm inches mm inches mm inches mm inches mm lb/kft kg/km kg/km
8 10 0.090 2.29 0.080 2.03 1.147 29.14 1.422 36.11 1.531 38.88 986 1467 281
6 8 0.090 2.29 0.080 2.03 1.225 31.12 1.500 38.10 1.609 40.87 1165 1734 446
4 8 0.090 2.29 0.080 2.03 1.321 33.55 1.596 40.54 1.725 43.82 1397 2078 665

3 6 0.090 2.29 0.080 2.03 1.375 34.93 1.650 41.91 1.779 45.19 1611 2397 866
2 6 0.090 2.29 0.080 2.03 1.440 36.58 1.715 43.56 1.844 46.84 1801 2680 1057
1 6 0.090 2.29 0.080 2.03 1.510 38.35 1.830 46.48 1.994 50.63 2029 3019 1304

1/0 6 0.090 2.29 0.080 2.03 1.594 40.49 1.944 49.38 2.078 52.78 2443 3635 1609
2/0 6 0.090 2.29 0.080 2.03 1.679 42.64 2.029 51.54 2.163 54.94 2790 4152 1997
3/0 4 0.090 2.29 0.110 2.79 1.846 46.88 2.196 55.79 2.330 59.18 3411 5076 2558
4/0 4 0.090 2.29 0.110 2.79 1.959 49.75 2.309 58.65 2.443 62.05 3948 5875 3173

250 4 0.090 2.29 0.110 2.79 2.085 52.96 2.435 61.85 2.569 65.25 4531 6742 3716
300 4 0.090 2.29 0.110 2.79 2.194 55.72 2.544 64.62 2.678 68.02 5126 7628 4414
350 3 0.090 2.29 0.110 2.79 2.294 58.26 2.644 67.16 2.778 70.56 5752 8559 5171

400 3 0.090 2.29 0.110 2.79 2.387 60.63 2.737 69.52 2.871 72.92 6341 9436 5883
500 3 0.090 2.29 0.110 2.79 2.554 64.87 2.904 73.76 3.038 77.17 7476 11125 7278
*CSA C68.397 (R2001) requires 0.090" (2.29mm) insulation thickness for both 100% and 133% insulation levels.

Conductor Size Ampacity Fittings


Power AWG Bonding 30C Appleton T&B Commander Crouse-
or kcmil AWG Ambient A Hinds
8 10 45 TMC-166150 10550/ST125-470 TCA-125-167 ST125-470
6 8 65 TMC-166150 10550/ST125-550 TCA-125-167 ST125-550
4 8 85 TMC-166150 10471/ST125-471 TCA-125-182 ST125-471

3 6 105 TMC-206200 10471/ST150-472 TCA-125-182 ST150-472


2 6 120 TMC-206200 10472/ST150-472 TCA-150-192 ST150-472
1 6 140 TMC-206200 10473/ST150-473 TCA-150-208 ST150-473

1/0 6 155 TMC-206200 10473/ST200-551 TCA-150-208 ST200-551


2/0 6 185 TMC-251200 10551/ST200-474 TCA-200-231 ST200-474
3/0 4 210 TMC-251200 10474/ST200-474 TCA-200-250 ST200-474
4/0 4 235 TMC-251200 10475/ST200-475 TCA-200-250 ST200-475

250 4 265 TMC-251200 10476/ST250-477 TCA-250-268 ST250-477


300 4 295 TMC-304300 10553/ST250-478 TCA-250-284 ST250-478
350 3 325 TMC-304300 10477/ST250-478 TCA-250-284 ST250-478

400 3 345 TMC-304300 10477/ST300-479 TCA-250-300 ST300-479


500 3 395 TMC-304300 10554/ST300-479 TCA-300-322 ST300-479

18
1C TECK 90 (XLPE) Minus 40C 8 kV 100% Insulation Level
with Concentric Bonding Conductor *Aluminum Armour Only

Conductor Size Insulation Inner Jacket Approximate Diameters Approximate Weight Copper
Power AWG Bonding Thickness Thickness Inner Jacket Armour Outer Covering Aluminum Armour* Content
or kcmil AWG inches mm inches mm inches mm inches mm inches mm lb/kft kg/km kg/km
6 8 0.115 2.92 0.060 1.52 0.742 18.83 0.982 24.94 1.080 27.43 512 762 210
4 6 0.115 2.92 0.060 1.52 0.790 20.06 1.065 27.05 1.174 29.82 663 987 330

3 6 0.115 2.92 0.060 1.52 0.815 20.70 1.090 27.69 1.199 30.45 713 1061 382
2 6 0.115 2.92 0.060 1.52 0.845 21.47 1.120 28.45 1.229 31.22 776 1155 446
1 4 0.115 2.92 0.060 1.52 0.878 22.29 1.153 29.29 1.262 32.05 901 1341 599

1/0 4 0.115 2.92 0.060 1.52 0.915 23.24 1.190 30.23 1.299 32.99 993 1478 701
2/0 4 0.115 2.92 0.060 1.52 0.954 24.23 1.229 31.22 1.338 33.98 1105 1644 830
3/0 3 0.115 2.92 0.080 2.03 1.064 27.04 1.339 34.01 1.448 36.78 1344 2000 1051
4/0 3 0.115 2.92 0.080 2.03 1.117 28.37 1.392 35.36 1.501 38.13 1519 2260 1257

250 2 0.115 2.92 0.080 2.03 1.174 29.81 1.449 36.80 1.558 39.57 1709 2543 1500
300 2 0.115 2.92 0.080 2.03 1.224 31.09 1.499 38.07 1.608 40.84 1901 2829 1733
350 1 0.115 2.92 0.080 2.03 1.297 32.94 1.572 39.93 1.701 43.21 2163 3219 2062

400 1 0.115 2.92 0.080 2.03 1.340 34.04 1.615 41.02 1.744 44.30 2384 3548 2299
500 1/0 0.115 2.92 0.080 2.03 1.442 36.62 1.717 43.61 1.846 46.89 2865 4263 2864

600 1/0 0.115 2.92 0.080 2.03 1.532 38.91 1.852 47.04 2.016 51.21 3232 4810 3332
750 2/0 0.115 2.92 0.080 2.03 1.665 42.29 2.015 51.18 2.149 54.58 4031 5998 4189
1000 2/0 0.115 2.92 0.080 2.03 1.819 46.21 2.169 55.09 2.303 58.50 4953 7371 5359
*Steel armour is not permitted in single conductor cable.

Conductor Size Ampacity** Fittings


Power AWG Bonding 40C Appleton T&B Commander Crouse-
or kcmil AWG Ambient A Hinds
6 8 112 TMC118100 10468AL/ST075-468 TCA-75-118 ST075-468
4 6 148 TMC118100 10469AL/ST075-468 TCA-75-118 ST075-468

3 6 170 TMC118100 10469AL/ST100-469 TCA-100-135 ST100-469


2 6 195 TMC118100 10469AL/ST100-469 TCA-100-135 ST100-469
1 4 225 TMC140125 10469AL/ST100-469 TCA-100-135 ST100-469

1/0 4 260 TMC140125 10469AL/ST100-469 TCA-100-135 ST100-469


2/0 4 299 TMC140125 10469AL/ST100-469 TCA-125-151 ST100-469
3/0 3 345 TMC140125 10470AL/ST125-470 TCA-125-151 ST125-470
4/0 3 400 TMC166150 10470AL/ST125-470 TCA-125-167 ST125-470

250 2 444 TMC166150 10550AL/ST125-550 TCA-125-167 ST125-550


300 2 500 TMC166150 10550AL/ST125-550 TCA-125-167 ST125-550
350 1 549 TMC166150 10471AL/ST125-471 TCA-125-182 ST125-471

400 1 587 TMC166150 10471AL/ST125-471 TCA-125-182 ST125-471


500 1/0 688 TMC206200 10472AL/ST150-472 TCA-150-192 ST150-472

600 1/0 766 TMC206200 10473AL/ST150-473 TCA-150-208 ST150-473


750 2/0 889 TMC206200 10551AL/ST200-551 TCA-200-231 ST200-551
1000 2/0 1061 TMC206200 10474AL/ST200-474 TCA-200-250 ST200-474
**Per ICEA Publication P-46-426 for 90C conductor, 40C ambient air, cables spaced at least one
diameter apart in free air. Other conditions may require derating. Inspection authority agreement is required
to use these values. The equipment bonding conductor sizes shown are specified in CSA C68.397
(R2001) and are based on the requirements of Table 16 and on the ampacities of Table 2 of the CE Code.
Ensure that only nonmagnetic connectors, locknuts and ground bushings are used.

19
1C TECK 90 (XLPE) Minus 40C 8 kV 133% Insulation Level
with Concentric Bonding Conductor *Aluminum Armour Only

Conductor Size Insulation Inner Jacket Approximate Diameters Approximate Weight Copper
Power AWG Bonding Thickness Thickness Inner Jacket Armour Outer Covering Aluminum Armour* Content
or kcmil AWG inches mm inches mm inches mm inches mm inches mm lb/kft kg/km kg/km
6 8 0.140 3.56 0.060 1.52 0.796 20.22 1.071 27.20 1.180 29.97 587 873 210
4 6 0.140 3.56 0.060 1.52 0.841 21.35 1.116 28.35 1.225 31.12 697 1037 330

3 6 0.140 3.56 0.060 1.52 0.866 21.99 1.141 28.98 1.250 31.75 748 1113 382
2 6 0.140 3.56 0.060 1.52 0.896 22.76 1.171 29.74 1.280 32.51 811 1207 446
1 4 0.140 3.56 0.060 1.52 0.928 23.58 1.203 30.56 1.312 33.32 934 1390 599

1/0 4 0.140 3.56 0.060 1.52 0.965 24.52 1.240 31.50 1.349 34.26 1029 1531 701
2/0 4 0.140 3.56 0.080 2.03 1.047 26.59 1.322 33.58 1.431 36.35 1189 1769 830
3/0 3 0.140 3.56 0.080 2.03 1.115 28.33 1.390 35.31 1.499 38.07 1382 2057 1051
4/0 3 0.140 3.56 0.080 2.03 1.168 29.66 1.433 36.40 1.552 39.42 1555 2314 1257

250 2 0.140 3.56 0.080 2.03 1.224 31.10 1.499 38.07 1.608 40.84 1764 2625 1500
300 2 0.140 3.56 0.080 2.03 1.275 32.38 1.550 39.37 1.679 42.65 1956 2911 1733
350 1 0.140 3.56 0.080 2.03 1.348 34.23 1.623 41.22 1.752 44.50 2252 3351 2062

400 1 0.140 3.56 0.080 2.03 1.391 35.33 1.666 42.32 1.795 45.59 2443 3635 2299
500 1/0 0.140 3.56 0.080 2.03 1.493 37.91 1.768 44.91 1.879 48.18 2909 4329 2864

600 1/0 0.140 3.56 0.080 2.03 1.587 40.30 1.937 49.20 2.071 52.60 3432 5107 3332
750 2/0 0.140 3.56 0.080 2.03 1.721 43.71 2.071 52.60 2.205 56.00 4121 6132 4189
1000 2/0 0.140 3.56 0.080 2.03 1.870 47.50 2.220 56.39 2.354 59.79 5033 7497 5359
*Steel armour is not permitted in single conductor cable.

Conductor Size Ampacity** Fittings


Power AWG Bonding 40C Appleton T&B Commander Crouse-
or kcmil AWG Ambient A Hinds
6 8 112 TMC118100 10469AL/ST100-469 TCA-100-135 ST100-469
4 6 148 TMC118100 10469AL/ST100-469 TCA-100-135 ST100-469

3 6 170 TMC140125 10469AL/ST100-469 TCA-100-135 ST100-469


2 6 195 TMC140125 10469AL/ST100-469 TCA-100-135 ST100-469
1 4 225 TMC140125 10469AL/ST100-469 TCA-100-135 ST100-469

1/0 4 260 TMC140125 10469AL/ST100-469 TCA-125-151 ST100-469


2/0 4 299 TMC140125 10470AL/ST125-470 TCA-125-151 ST125-470
3/0 3 345 TMC166150 10470AL/ST125-470 TCA-125-151 ST125-470
4/0 3 400 TMC166150 10550AL/ST125-550 TCA-125-167 ST125-550

250 2 444 TMC166150 10550AL/ST125-550 TCA-125-167 ST125-550


300 2 500 TMC166150 10471AL/ST125-471 TCA-125-182 ST125-471
350 1 549 TMC206200 10471AL/ST125-471 TCA-125-182 ST125-471

400 1 587 TMC206200 10472AL/ST150-472 TCA-150-192 ST150-472


500 1/0 688 TMC206200 10472AL/ST150-472 TCA-150-208 ST150-472

600 1/0 766 TMC206200 10473AL/ST150-473 TCA-150-208 ST150-473


750 2/0 889 TMC251250 10474AL/ST200-474 TCA-200-231 ST200-474
1000 2/0 1061 TMC251250 10475AL/ST200-475 TCA-200-250 ST200-475
**Per ICEA Publication P-46-426 for 90C conductor, 40C ambient air, cables spaced at least one diameter
apart in free air. Other conditions may require derating. Inspection authority agreement is required to use
these values. The equipment bonding conductor sizes shown are specified in CSA C68.397 (R2001) and are
based on the requirements of Table 16 and on the ampacities of the CE Code.
Ensure that only nonmagnetic connectors, locknuts and ground bushings are used.

20
3C TECK 90 (XLPE) Minus 40C 8 kV 100% Insulation Level

Conductor Size Insulation Inner Jacket Approximate Diameters Approximate Weight Copper
Power AWG Bonding Thickness Thickness Inner Jacket Armour Outer Covering Aluminum Armour* Content
or kcmil AWG inches mm inches mm inches mm inches mm inches mm lb/kft kg/km kg/km
6 8 0.115 2.92 0.080 2.03 1.324 33.64 1.599 40.61 1.728 43.89 1277 1900 446
4 8 0.115 2.92 0.080 2.03 1.420 36.07 1.695 43.05 1.824 46.33 1546 2301 665

3 6 0.115 2.92 0.080 2.03 1.474 37.45 1.749 44.42 1.875 47.63 1734 2580 866
2 6 0.115 2.92 0.080 2.03 1.539 39.10 1.859 47.22 2.023 51.38 1926 2866 1057
1 6 0.115 2.92 0.080 2.03 1.613 40.97 1.963 49.86 2.097 53.26 2296 3417 1304

1/0 6 0.115 2.92 0.080 2.03 1.693 43.01 2.043 51.89 2.177 55.30 2586 3848 1609
2/0 6 0.115 2.92 0.080 2.03 1.778 45.16 2.128 54.05 2.262 57.45 2952 4393 1997
3/0 4 0.115 2.92 0.080 2.03 1.880 47.75 2.230 56.64 2.364 60.04 3439 5117 2558
4/0 4 0.115 2.92 0.110 2.79 2.053 52.14 2.403 61.03 2.537 64.44 4111 6118 3173

250 4 0.115 2.92 0.110 2.79 2.179 55.35 2.529 64.24 2.663 67.64 4704 7000 3716
300 4 0.115 2.92 0.110 2.79 2.288 58.11 2.638 67.00 2.772 70.41 5305 7894 4414
350 3 0.115 2.92 0.110 2.79 2.388 60.65 2.738 69.54 2.872 72.95 5938 8836 5171

400 3 0.115 2.92 0.110 2.79 2.481 63.02 2.831 71.91 2.965 75.31 6530 9717 5883
500 3 0.115 2.92 0.110 2.79 2.700 68.58 3.050 77.47 3.184 80.87 7777 11573 7278

Conductor Size Ampacity** Fittings


Power AWG Bonding 40C Appleton T&B Commander Crouse-
or kcmil AWG Ambient A Hinds
6 8 93 TMC166150 10471/ST125-471 TCA-125-182 ST125-471
4 8 122 TMC206200 10472/ST150-472 TCA-150-192 ST150-472

3 6 139 TMC206200 10472/ST150-472 TCA-150-192 ST150-472


2 6 159 TMC206200 10473/ST150-473 TCA-150-208 ST150-473
1 6 184 TMC206200 10551/ST200-551 TCA-200-231 ST200-551

1/0 6 211 TMC251250 10551/ST200-474 TCA-200-231 ST200-474


2/0 6 243 TMC251250 10474/ST200-474 TCA-200-231 ST200-474
3/0 4 279 TMC251250 10475/ST200-475 TCA-200-250 ST200-475
4/0 4 321 TMC251250 10553/ST250-477 TCA-250-268 ST250-477

250 4 355 TMC304300 10553/ST250-478 TCA-250-268 ST250-478


300 4 398 TMC304300 10477/ST250-478 TCA-250-284 ST250-478
350 3 435 TMC304300 10477/ST300-479 TCA-250-300 ST300-479

400 3 461 TMC304300 10554/ST300-479 TCA-250-300 ST300-479


500 3 536 TMC359350 10555/ST300-480 TCA-300-322 ST300-480
**Per ICEA Publication P-46-426 for 90C conductor, 40C ambient air, cables spaced at
least one diameter apart in free air. Other conditions may require derating. Inspection
authority agreement is required to use these values. The equipment bonding conductor sizes
shown are specified in CSA C68.397 (R2001) and are based on the requirements of Table
16 and on the ampacities of Table 2 of the CE Code.

21
3C TECK 90 (XLPE) Minus 40C 8 kV 133% Insulation Level

Conductor Size Insulation Inner Jacket Approximate Diameters Approximate Weight Copper
Power AWG Bonding Thickness Thickness Inner Jacket Armour Outer Covering Aluminum Armour Content
or kcmil AWG inches mm inches mm inches mm inches mm inches mm lb/kft kg/km kg/km
6 8 0.140 3.56 0.080 2.03 1.434 36.42 1.709 43.41 1.838 46.68 1433 2132 446
4 8 0.140 3.56 0.080 2.03 1.529 38.84 1.849 46.96 2.013 51.13 1677 2496 665

3 6 0.140 3.56 0.080 2.03 1.588 40.32 1.938 49.23 2.072 52.62 2001 2977 866
2 6 0.140 3.56 0.080 2.03 1.653 41.98 2.003 50.88 2.137 54.28 2203 3278 1057
1 6 0.140 3.56 0.080 2.03 1.722 43.74 2.072 52.63 2.206 56.03 2459 3659 1304

1/0 6 0.140 3.56 0.080 2.03 1.802 45.78 2.152 54.66 2.286 58.06 2754 4098 1609
2/0 6 0.140 3.56 0.080 2.03 1.887 47.93 2.237 56.82 2.371 60.22 3111 4629 1997
3/0 4 0.140 3.56 0.110 2.79 2.049 52.05 2.399 60.93 2.533 64.34 3740 5565 2558
4/0 4 0.140 3.56 0.110 2.79 2.166 55.02 2.516 63.91 2.650 67.31 4365 6496 3173

250 4 0.140 3.56 0.110 2.79 2.289 58.13 2.639 67.03 2.773 70.43 4895 7284 3716
300 4 0.140 3.56 0.110 2.79 2.397 60.89 2.747 69.77 2.881 73.18 5501 8186 4414
350 3 0.140 3.56 0.110 2.79 2.497 63.42 2.847 72.31 2.981 75.72 6138 9134 5171

400 3 0.140 3.56 0.110 2.79 2.590 65.79 2.940 74.68 3.074 78.08 6737 10025 5883
500 3 0.140 3.56 0.110 2.79 2.809 71.35 3.159 80.24 3.293 83.64 7997 11900 7278

Conductor Size Ampacity** Fittings


Power AWG Bonding 40C Appleton T&B Commander Crouse-
or kcmil AWG Ambient A Hinds
6 8 93 TMC206200 10472/ST150-472 TCA-150-192 ST150-472
4 8 122 TMC206200 10473/ST150-473 TCA-150-208 ST150-473

3 6 139 TMC206200 10473/ST200-551 TCA-200-231 ST200-551


2 6 159 TMC206200 10551/ST200-551 TCA-200-231 ST200-551
1 6 184 TMC251250 10474/ST200-474 TCA-200-231 ST200-474

1/0 6 211 TMC251250 10474/ST200-474 TCA-200-231 ST200-474


2/0 6 243 TMC251250 10475/ST200-475 TCA-200-250 ST200-475
3/0 4 279 TMC251250 10476/ST250-477 TCA-250-268 ST250-477
4/0 4 321 TMC304300 10553/ST250-478 TCA-250-268 ST250-478

250 4 355 TMC304300 10477/ST250-478 TCA-250-284 ST250-478


300 4 398 TMC304300 10477/ST300-479 TCA-250-300 ST300-479
350 3 435 TMC304300 10554/ST300-479 TCA-300-322 ST300-479

400 3 461 TMC304300 10554/ST300-480 TCA-300-322 ST300-480


500 3 536 TMC359350 10479/ST300-481 TCA-300-344 ST300-481
**Per ICEA Publication P-46-426 for 90C conductor, 40C ambient air, cables spaced at
least one diameter apart in free air. Other conditions may require derating. Inspection
authority agreement is required to use these values. The equipment bonding conductor
sizes shown are specified in CSA C68.397 (R2001) and are based on the requirements of
Table 16 and on the ampacities of Table 2 of the CE Code.

22
1C TECK 90 (XLPE) Minus 40C 15 kV 100% Insulation Level
with Concentric Bonding Conductor *Aluminum Armour Only

Conductor Size Insulation Inner Jacket Approximate Diameters Approximate Weight Copper
Power AWG Bonding Thickness Thickness Inner Jacket Armour Outer Covering Aluminum Armour* Content
or kcmil AWG inches mm inches mm inches mm inches mm inches mm lb/kft kg/km kg/km
2 6 0.175 4.45 0.060 1.52 0.967 24.56 1.242 31.55 1.351 34.32 868 1292 446
1 4 0.175 4.45 0.080 2.03 1.041 26.45 1.316 33.43 1.425 36.20 1043 1552 599

1/0 4 0.175 4.45 0.080 2.03 1.078 27.39 1.353 34.37 1.462 37.13 1138 1693 701
2/0 4 0.175 4.45 0.080 2.03 1.118 28.39 1.393 35.38 1.502 38.15 1254 1867 830
3/0 3 0.175 4.45 0.080 2.03 1.186 30.13 1.461 37.11 1.570 39.88 1446 2152 1051
4/0 3 0.175 4.45 0.080 2.03 1.239 31.46 1.514 38.46 1.643 41.73 1623 2415 1257

250 2 0.175 4.45 0.080 2.03 1.295 32.90 1.570 39.88 1.699 43.15 1823 2713 1500
300 2 0.175 4.45 0.080 2.03 1.346 34.18 1.621 41.71 1.750 44.45 2047 3046 1733
350 1 0.175 4.45 0.080 2.03 1.443 36.64 1.718 43.64 1.847 46.91 2342 3485 2062

400 1 0.175 4.45 0.080 2.03 1.486 37.74 1.761 44.73 1.890 48.01 2534 3771 2299
500 1/0 0.175 4.45 0.080 2.03 1.567 39.81 1.917 48.69 2.051 52.10 3102 4616 2864

600 1/0 0.175 4.45 0.080 2.03 1.658 42.10 2.008 51.00 2.142 54.41 3498 5205 3332
750 2/0 0.175 4.45 0.080 2.03 1.792 45.51 2.142 54.41 2.276 57.81 4185 6228 4189
1000 2/0 0.175 4.45 0.110 2.79 2.001 50.82 2.351 59.72 2.485 63.12 5225 7775 5359
*Steel armour is not permitted in single conductor cable.

Conductor Size Ampacity** Fittings


Power AWG Bonding 40C Appleton T&B Commander Crouse-
or kcmil AWG Ambient A Hinds
2 6 195 TMC140125 10470AL/ST125-470 TCA-125-151 ST125-470
1 4 225 TMC140125 10470AL/ST125-470 TCA-125-151 ST125-470

1/0 4 259 TMC140125 10470AL/ST125-470 TCA-125-151 ST125-470


2/0 4 298 TMC166150 10470AL/ST125-470 TCA-125-167 ST125-470
3/0 3 343 TMC166150 10550AL/ST125-550 TCA-125-167 ST125-550
4/0 3 397 TMC166150 10471AL/ST125-471 TCA-125-167 ST125-471

250 2 440 TMC166150 10471AL/ST125-471 TCA-125-182 ST125-471


300 2 496 TMC206200 10471AL/ST125-471 TCA-125-182 ST125-471
350 1 543 TMC206200 10472AL/ST150-472 TCA-150-192 ST150-472

400 1 580 TMC206200 10472AL/ST150-472 TCA-150-192 ST150-472


500 1/0 678 TMC206200 10473AL/ST150-473 TCA-150-208 ST150-473

600 1/0 753 TMC251250 10474AL/ST200-474 TCA-200-231 ST200-474


750 2/0 872 TMC251250 10474AL/ST200-474 TCA-200-231 ST200-474
1000 2/0 1040 TMC251250 10552AL/ST200-475 TCA-200-250 ST200-475
**Per ICEA Publication P-46-426 for 90C conductor, 40C ambient air, cables spaced at
least one diameter apart in free air. Other conditions may require derating. Inspection
authority agreement is required to use these values. The equipment bonding conductor
sizes shown are specified in CSA C68.397 (R2001) and are based on the requirements of
Table 16 and on the ampacities of Table 2 of the CE Code.
Ensure that only nonmagnetic connectors, locknuts and ground bushings are used.

23
1C TECK 90 (XLPE) Minus 40C 15 kV 133% Insulation Level
with Concentric Bonding Conductor *Aluminum Armour Only

Conductor Size Insulation Inner Jacket Approximate Diameters Approximate Weight Copper
Power AWG Bonding Thickness Thickness Inner Jacket Armour Outer Covering Aluminum Armour* Content
or kcmil AWG inches mm inches mm inches mm inches mm inches mm lb/kft kg/km kg/km
1 4 0.220 5.59 0.080 2.03 1.132 28.76 1.407 35.74 1.516 38.51 1133 1686 599

1/0 4 0.220 5.59 0.080 2.03 1.170 29.71 1.445 36.71 1.554 39.47 1232 1833 701
2/0 4 0.220 5.59 0.080 2.03 1.209 30.71 1.484 37.69 1.593 40.46 1349 2007 830
3/0 3 0.220 5.59 0.080 2.03 1.277 32.45 1.552 39.42 1.681 42.70 1545 2299 1051
4/0 3 0.220 5.59 0.080 2.03 1.330 33.78 1.605 40.77 1.734 44.04 1755 2612 1257

250 2 0.220 5.59 0.080 2.03 1.387 35.22 1.662 42.21 1.791 45.49 1960 2917 1500
300 2 0.220 5.59 0.080 2.03 1.461 37.11 1.736 44.09 1.865 47.37 2187 3254 1733
350 1 0.220 5.59 0.080 2.03 1.534 38.96 1.854 47.09 2.018 51.26 2456 3655 2062

400 1 0.220 5.59 0.080 2.03 1.581 40.16 1.931 49.05 2.065 52.45 2784 4143 2299
500 1/0 0.220 5.59 0.080 2.03 1.659 42.13 2.009 51.03 2.143 54.43 3230 4807 2864

600 1/0 0.220 5.59 0.080 2.03 1.754 44.55 2.104 53.44 2.238 56.85 3649 5430 3332
750 2/0 0.220 5.59 0.110 2.79 1.943 49.35 2.293 58.24 2.427 61.65 4453 6626 4189
1000 2/0 0.220 5.59 0.110 2.79 2.120 53.85 2.470 62.74 2.604 66.14 5494 8176 5359
*Steel armour is not permitted in single conductor cable.

Conductor Size Ampacity** Fittings


Power AWG Bonding 40C Appleton T&B Commander Crouse-
or kcmil AWG Ambient A Hinds
1 4 225 TMC-166150 10470AL/ST125-470 TCA-125-167 ST125-470

1/0 4 259 TMC-166150 10550AL/ST125-550 TCA-125-167 ST125-550


2/0 4 298 TMC-166150 10550AL/ST125-550 TCA-125-167 ST125-550
3/0 3 343 TMC-166150 10471AL/ST125-471 TCA-125-182 ST125-471
4/0 3 397 TMC-206200 10471AL/ST125-471 TCA-125-182 ST125-471

250 2 440 TMC-206200 10472AL/ST150-472 TCA-150-192 ST150-472


300 2 496 TMC-206200 10472AL/ST150-472 TCA-150-192 ST150-472
350 1 543 TMC-206200 10473AL/ST150-473 TCA-150-208 ST150-473

400 1 580 TMC-206200 10473AL/ST200-551 TCA-200-231 ST200-551


500 1/0 678 TMC-251250 10551AL/ST200-474 TCA-200-231 ST200-474

600 1/0 753 TMC-251250 10474AL/ST200-474 TCA-200-231 ST200-474


750 2/0 872 TMC-251250 10475AL/ST200-475 TCA-200-250 ST200-475
1000 2/0 1040 TMC-251250 10553AL/ST250-477 TCA-250-268 ST250-477
**Per ICEA Publication P-46-426 for 90C conductor, 40C ambient air, cables spaced at
least one diameter apart in free air. Other conditions may require derating. Inspection
authority agreement is required to use these values. The equipment bonding conductor
sizes shown are specified in CSA C68.397 (R2001) and are based on the requirements of
Table 16 and on Table 2 of the ampacities of the CE Code.
Ensure that only nonmagnetic connectors, locknuts and ground bushings are used.

24
3C TECK 90 (XLPE) Minus 40C 15 kV 100% Insulation Level

Conductor Size Insulation Inner Jacket Approximate Diameters Approximate Weight Copper
Power AWG Bonding Thickness Thickness Inner Jacket Armour Outer Covering Aluminum Armour* Content
or kcmil AWG inches mm inches mm inches mm inches mm inches mm lb/kft kg/km kg/km
2 6 0.175 4.45 0.080 2.03 1.806 45.86 2.156 54.76 2.290 58.17 2424 3607 1057
1 6 0.175 4.45 0.080 2.03 1.875 47.63 2.225 56.52 2.359 59.92 2673 3978 1304

1/0 6 0.175 4.45 0.080 2.03 1.955 49.67 2.305 58.55 2.479 62.97 2972 4423 1609
2/0 6 0.175 4.45 0.110 2.79 2.104 53.44 2.454 62.33 2.588 65.74 3545 5275 1997
3/0 4 0.175 4.45 0.110 2.79 2.206 56.03 2.556 64.92 2.690 68.33 4054 6032 2558
4/0 4 0.175 4.45 0.110 2.79 2.319 58.90 2.669 67.79 2.803 71.20 4615 6868 3173

250 4 0.175 4.45 0.110 2.79 2.441 62.01 2.791 70.89 2.925 74.30 5154 7670 3716
300 4 0.175 4.45 0.110 2.79 2.550 64.77 2.900 73.66 3.034 77.06 5768 8584 4414
350 3 0.175 4.45 0.110 2.79 2.702 68.62 3.052 77.52 3.186 80.92 6512 9691 5171

400 3 0.175 4.45 0.110 2.79 2.795 70.99 3.145 79.88 3.279 83.29 7119 10594 5883
500 3 0.175 4.45 0.110 2.79 2.962 75.24 3.312 84.12 3.446 87.53 8354 12432 7278

Conductor Size Ampacity** Fittings


Power AWG Bonding 40C Appleton T&B Commander Crouse-
or kcmil AWG Ambient A Hinds
2 6 164 TMC-251250 10474/ST200-474 TCA-200-250 ST200-474
1 6 187 TMC-251250 10475/ST200-475 TCA-200-250 ST200-475

1/0 6 215 TMC-251250 10475/ST200-475 TCA-250-268 ST200-475


2/0 6 246 TMC-251250 10553/ST250-477 TCA-250-268 ST250-477
3/0 4 283 TMC-304300 10553/ST250-478 TCA-250-284 ST250-478
4/0 4 325 TMC-304300 10447/ST300-479 TCA-250-284 ST300-479

250 4 359 TMC-304300 NA/ST300-479 TCA-250-300 ST300-479


300 4 399 TMC-304300 10554/ST300-480 TCA-300-322 ST300-480
350 3 438 TMC-359350 10555/ST300-480 TCA-300-322 ST300-480

400 3 470 TMC-359350 10479/ST300-481 TCA-300-344 ST300-481


500 3 536 TMC-359350 10480/ST350-482 TCA-300-365 ST350-482
**Per ICEA Publication P-46-426 for 90C conductor, 40C ambient air, cables spaced at
least one diameter apart in free air. Other conditions may require derating. Inspection
authority agreement is required to use these values. The equipment bonding conductor
sizes shown are specified in CSA C68.397 (R2001) and are based on the requirements of
Table 16 and on the ampacities of Table 2 of the CE Code.

25
3C TECK 90 (XLPE) Minus 40C 15 kV 133% Insulation Level

Conductor Size Insulation Inner Jacket Approximate Diameters Approximate Weight Copper
Power AWG Bonding Thickness Thickness Inner Jacket Armour Outer Covering Aluminum Armour* Content
or kcmil AWG inches mm inches mm inches mm inches mm inches mm lb/kft kg/km kg/km
1 6 0.220 5.59 0.110 2.79 2.136 54.25 2.486 63.14 2.620 66.55 3116 4740 1304

1/0 6 0.220 5.59 0.110 2.79 2.216 56.29 2.566 65.18 2.700 68.58 3503 5213 1609
2/0 6 0.220 5.59 0.110 2.79 2.301 58.44 2.651 67.34 2.785 70.74 3880 5774 1997
3/0 4 0.220 5.59 0.110 2.79 2.403 61.03 2.753 69.93 2.887 73.33 4400 6548 2558
4/0 4 0.220 5.59 0.110 2.79 2.516 63.90 2.866 72.80 3.000 76.20 4973 7400 3173

250 4 0.220 5.59 0.110 2.79 2.638 67.01 2.988 75.89 3.122 79.29 5524 8220 3716
300 4 0.220 5.59 0.110 2.79 2.798 71.08 3.148 79.96 3.282 83.36 6252 9304 4414
350 3 0.220 5.59 0.110 2.79 2.898 73.62 3.248 82.50 3.382 85.90 6972 10375 5171

400 3 0.220 5.59 0.110 2.79 2.992 75.99 3.342 84.89 3.476 88.29 7590 11295 5883
500 3 0.220 5.59 0.140 3.56 3.225 81.91 3.575 90.81 3.709 94.21 8988 13375 7278

Conductor Size Ampacity** Fittings


Power AWG Bonding 40C Appleton T&B Commander Crouse-
or kcmil AWG Ambient A Hinds
1 6 187 TMC-304300 10553/ST250-478 TCA-250-284 ST250-478

1/0 6 215 TMC-304300 10553/ST250-478 TCA-250-284 ST250-478


2/0 6 246 TMC-304300 10477/ST250-478 TCA-250-284 ST250-478
3/0 4 283 TMC-304300 10477/ST300-479 TCA-250-300 ST300-479
4/0 4 325 TMC-304300 10544/ST300-480 TCA-300-322 ST300-480

250 4 359 TMC-304300 10555/ST300-480 TCA-300-322 ST300-480


300 4 399 TMC-359350 10479/ST300-481 TCA-300-344 ST300-481
350 3 438 TMC-359350 10480/ST300-481 TCA-300-344 ST300-481

400 3 470 TMC-359350 10481/ST350-482 TCA-300-365 ST350-482


500 3 536 TMC-402400 10483/ST350-483 N/A ST350-483
**Per ICEA Publication P-46-426 for 90C conductor, 40C ambient air, cables spaced at
least one diameter apart in free air. Other conditions may require derating. Inspection
authority agreement is required to use these values. The equipment bonding conductor
sizes shown are specified in CSA C68.397 (R2001) and are based on the requirements of
Table 16 and on the ampacities of Table 2 of the CE Code.

26
Installation and Technical Data

AMPACITY CORRECTION FACTORS

Conductor Temperature


Tc Ta t + 90
l = l x c
90 Ta tc + Tc
where l = current at conductor temperature Tc
l = current at conductor temperature 90C
Ta = ambient temperature
Tc = desired conductor temperature
tc = inferred temperature of zero resistance
(Cu: tc = 234.5, Al : tc = 228.1)

Ambient Temperature


Tc Ta
l = l
Tc Ta
where l = current at ambient Ta
l = current at tabulated ambient Ta
Tc = conductor temperature
Ta = tabulated ambient temperature
Ta = new ambient temperature

For certain temperature changes, the multiplying factor becomes:

Conductor Ambient Air Temperature


Temperature, C 30C 40C
90 1.09 1.00
80 1.02 0.91
70 0.92 0.80
60 0.81 0.66

27
Installation and Technical Data

ELECTRICAL CHARACTERISTICS

Resistance
Conductor dc resistance is given in the Stranded Bare Copper and Aluminum
Conductor Information on page 39. These values are at 25C and can be
corrected to other temperatures from the following:

Temperature Correction Temperature Correction


C Factor C Factor
0 0.90 60 1.14
10 0.94 70 1.18
20 0.98 75 1.20
30 1.02 80 1.22
40 1.06 90 1.26
50 1.10 130 1.41

The increase in conductor resistance due to skin effect can be calculated from the
factor (1 + Ys) where

(
0.1508 2
R )
Ys = at 60 Hz
192 + 0.8 (
0.1508 2
R )
(R = dc resistance in /km at desired conductor temperature)

Where desired, the additional effect of proximity can be determined from the
factor (1+ Yp) where

( )[ ()dc 1.18
]
2
dc 2
YP = Ys 0.312 + at 60 Hz
s s ys + 0.27
where dc = conductor diameter, mm
s = equivalent axial distance between conductor centres, mm
Ys = skin effect co-efficient
Yp = proximity effect co-efficient

Approximate AC/DC Ratios for Conductors at 90C


Size Copper Aluminum
Single Multi Single Multi
Conductor Conductor Conductor Conductor
1 1.000 1.010 1.000 1.010
1/0 1.001 1.020 1.000 1.010
2/0 1.001 1.030 1.000 1.010
3/0 1.002 1.040 1.001 1.010
4/0 1.003 1.050 1.001 1.010
250 1.004 1.060 1.001 1.020
350 1.007 1.080 1.003 1.030
500 1.015 1.130 1.006 1.060
750 1.033 1.210 1.012 1.120
1000 1.057 1.360 1.022 1.190

28
Installation and Technical Data

Inductive Reactance
The inductive reactance of cables in a multicable circuit is:

( )
GMD
XL = 0.0754 ln GMR /km to neutral at 60 Hz

where GMD = equivalent axial spacing or axial distance between the phase
conductors in the circuit in mm
GMR = geometric mean radius of the phase conductor. For compact
round conductors GMR = 0.38 conductor diameter. (See Stranded
Bare Copper and Aluminum Conductor Information.)

Capacitive Reactance
Capacitive reactance is calculated from capacitance:

Xc = 1 = 2650 km at 60 Hz
2fC C
where C = capacitance in F/km

For single conductor insulated, and shielded cables with outer metallic layer:

C = 0.0556 F/km
ln (D/d)
where = dielectric constant of insulation (= 2.3 for XLPE)
D = diameter over cable dielectric
d = diameter under cable dielectric
Note: Capacitive reactance can normally be neglected for open lines up to
about 40 km or in cables up to 20 km in length.

Charging Current
Charging current is calculated from capacitance and voltage as follows:

lch = 2fCE = 377 CE mA/km at 60 Hz

where C = capacitance in F/km (see above)


E = line to neutral voltage in kV

Voltage Drop
For multi conductor cables and single conductor cables at close spacing, voltage
drop may be determined by use of the method shown in the following pages.
Where necessary to calculate for single conductors spaced apart, the following
formula will give sufficiently accurate results:

Es Er = l (R cos + XL sin) V/km to neutral

where Es = sending end voltage, V


Er = receiving end voltage, V
l = current A
R = resistance of conductor, /km
XL = inductive reactance of conductors, /km
= load power factor angle (NB: 100 cos = % load power factor)

It is important, when determining limiting voltage drops, that the correct voltage
is used, i.e. line-to-line, or line-to-neutral.

29
Installation and Technical Data

Voltage Drop
The voltage drop curves contained in this publication are applicable to aluminum
armoured TECK cables. For steel armoured TECK cables, increase the values
obtained from the curves by 20% to estimate the voltage drop.

In the table for 3 phase 60Hz Voltage Drop Single Conductor TECK are curves of
voltage drop for single and 3 conductor cables with copper conductors, 3 phase,
60 cycles. The voltage drop for 4 conductor cables, such as in a 3 phase, 4 wire
grounded neutral system, may be taken from the curve for a 3 conductor cable,
where the fourth conductor carries only unbalance current of a 3 phase system.

The voltage drop curves are generated using the following formula:

Voltage Drop = Rcos + XLsin (volts/amp-km)

where: R = AC resistance (ohms/km)


XL = inductive reactance (ohms/km)
= load power factor angle
(NB: 100cos = % load power factor)

To calculate the net voltage drop for a specific application, the following formula
must be used to account for systems other than 3 phase, circuit length and current:

Net Voltage Drop = f x K x I x L


Net Voltage Drop = 1000

where: f = system correction factor (see below)


K = voltage drop factor from curve (v/amps-km)
I = current carried by one conductor (amps)
L = circuit length (meters)

Since the curves are based on a 3 phase line-to-neutral system, the following
correction factor (f) must be used in the voltage drop calculation:

System Correction Factor (f)


1 phase, 2 wire (120 V branch circuits) 2
1 phase, 3 wire (240 V residential circuits) 2
1 phase, 3 wire line-to-line 2
3 phase, 3 wire line-to-line 1.73
3 phase, 4 wire line-to-line 1.73
3 phase, 4 wire line-to-neutral 1

The following examples illustrate the proper use of the voltage drop formula and
factors:

Example 1
Find the voltage drop and percent drop given the following:
3 phase circuit at 600/347 volts,
length of circuit 250 meters,
conductor single conductor TECK, size 250 kcmil, in air with one diameter
spacing,
load 200 amps at 90% load power factor.

30
Installation and Technical Data

SOLUTION
Find the K factor from the single conductor TECK Voltage Drop Curve; for 250
kcmil conductor at 90% Load Factor we get:

K = 0.250 volts per 1000 amp meters

therefore, from the voltage drop formula we calculate the voltage drop as:

Voltage Drop = 1 x 0.250 x 200 x 250


1000

Voltage Drop = 12.5 volts


or
Voltage Drop = 12.5 x 100%
Voltage Drop = 347

Voltage Drop = 3.6%

Example 2
Consider the above example with a three-conductor TECK and the same
conditions.

SOLUTION
Find the K factor from the three conductor TECK Voltage Drop Curve; for 250
kcmil conductor at 90% Load Factor we get:

K = 0.195 volts per 1000 amp meters

therefore, from the voltage drop formula we calculate the voltage drop as:

Voltage Drop = 1 x 0.195 x 200 x 250


1000

Voltage Drop = 9.75 volts


or
Voltage Drop = 9.75 x 100%
Voltage Drop = 347

Voltage Drop = 2.8%

31
Installation and Technical Data

3 phase 60 Hz Voltage Drop


Single Copper Conductor TECK
One cable diameter spacing No circulating current in concentric ground
wires

32
Installation and Technical Data

3 phase 60 Hz Voltage Drop


Three Copper Conductor TECK

33
Installation and Technical Data

TECK Short circuit Capacity XLPE Insulated Copper Conductors

Short circuit Calculations


The short circuit capabilities of the conductors of a cable for a given duration
depend principally on their heat capacities, and are limited by the maximum
temperature permitted under short-circuit conditions. The temperature limits
established by Nexans are as follows:

250C at phase conductor


200C at shield or concentric bonding conductor

The following graph provides a means of estimating the short circuit capacity of
copper XLPE or TRXLPE Insulated conductors. These curves are plotted for
durations in cycles (60 Hz basis). Logarithmic interpolation will provide values for
intermediate durations. The curves may also be used to determine the amount of
conducting material required for a known short-circuit condition.

It is important to limit short circuit durations to no more than 2 or 3 seconds as no


heat flow is taken into account in the functions used to calculate these curves.

34
Installation and Technical Data

TECK Short circuit Capacity


XLPE Insulated Copper Conductors

35
Installation and Technical Data

INSTALLATION DATA

Pulling Tension Limits


It is recommended that FIREX -II TECK Cables be pulled on the conductors using
a pulling eye where necessary. The maximum permissible tension is 8 lbf/kcmil
(=10,000 lbf/in2) for single conductor cables. For three conductor cables
recommended maximum pulling tension is 16 lbf/kcmil based on the area of one
conductor only. To avoid displacing the armour it may be necessary to use a
basket grip over the outer jacket as well as the pulling eye. The use of guide
rollers or other friction-reducing devices is highly recommended.

Low-temperature Installation
Nexans FIREX -II TECK Cables meet CSA cold bend and impact requirements at
minus 40C. These tests are conducted under carefully controlled laboratory
conditions to ensure comparability of results from different laboratories.

Since actual field conditions are not subject to such control it is recommended
that, wherever possible, provision be made for the heating of cables to at least
minus 10C until the actual cable installation. This will minimize the risk of
damaging cables in very cold weather.

Vertical Installation
For vertical installations, the use of a messenger may be necessary to support the
cable during installation. Offsets may well be necessary for final positioning of
the cable. Please consult your nearest Nexans Sales Office for recommendations
and information on Vertex cable.

Bending Radius
Nexans FIREX -II TECK Cables are flexible and can be trained easily. The
following table gives minimum bending radius factors for final training. During
installation, and especially while pulling, bending radii should be twice the values
shown below:

Up to 5 kV
(Unshielded) 7 x Outside Diameter

Over 5 kV and all


metal tape shielded 12 x Outside Diameter
cable

Note: The bending radius is that of the inner surface of the cable at the bend.
In all cases these values are for permanent training after installation. Larger radii
are recommended wherever the cable is being pulled under tension, preferably not
less than twice and in no case less than 1.5 times the values for permanent
training.

36
Installation and Technical Data

Pulling Tension Calculations


The maximum pulling tension on a cable should not exceed:
a) where pulled by means of the conductor(s)
70nA newtons (N) for copper
50nA N for aluminum
where n = 1 for single conductor cable
1.5 for 2C cable
2 for 3C cable and for triplexed 1C cables
A = cross-section of one conductor (mm2)
b) where pulled by means of a basket grip over an outer jacket or
concentric wires 5000 N or value from (a) above, whichever is the lower.

The tension resulting from a given duct installation is calculated as follows:


a) T = 9.8 LWf (for a straight section)
where T = pulling tension, N
L = length of duct section, m
W = linear mass of cable, kg/m
f = coefficient of friction, typically 0.35
b) T = T2 + T1efa (for a duct with a bend)
where T 2 = tension for the straight section following the bend
(calculated as in (a) above)
T 1 = tension for the straight section preceding the bend
e = 2.71828
f = coefficient of friction
a = angle of bend, radians
efa is evaluated for some common conditions:

efa
bend angle f = 0.3 f = 0.35 f = 0.4
30 1.17 1.20 1.23
45 1.27 1.32 1.37
60 1.37 1.44 1.52
90 1.60 1.73 1.88

At any bend the tension should not exceed 3600 N/m of radius of the bend in
order to avoid excessive compression forces in the cable.

Assuming the illustrated duct layout and:


triplexed 3 x 1/c 500 kcmil copper 15 kV cable
linear mass = 11.0 kg/m
f = 0.35
pulling from A to F
Tension at B (T1) = 9.8 x 60 x 11.0 x 0.35 = 2270 N
Tension at C (T2) = T1efa = 2270 x 1.32 = 3000 N
Tension at D (T3) = 3000 + (9.8 x 20 x 11.0 x 0.35) = 3755 N
Tension at E (T4) = T3efa = 3755 x 1.73 = 6500 N
Tension at F (T5) = 6500 + (9.8 x 30 x 11.0 x 0.35) = 7630 N

37
Installation and Technical Data

The maximum permissible tension on this cable would be


70 x 2 x 253 = 35,420 N

The tension at E = 6500/3 = 2170 N/m of radius, which is not excessive;


however, it is prudent to reduce this value, if possible, by comparing the results if
the cable is pulled from F to A:
Tension at E (T1) = 9.8 x 30 x 11.0 x 0.35 = 1130 N
Tension at D (T2) = 1130 x 1.73 = 1960 N
Tension at C (T3) = 1960 + (9.8 x 20 x 11.0 x 0.35) = 2715 N
Tension at B (T4) = 2715 x 1.32 = 3580 N
Tension at A (T5) = 3580 + (9.8 x 60 x 11.0 x 0.35) = 5840 N

Pulling from F to A results in significantly lower tensions in the bends and overall,
and should be selected as the preferred direction of pulling.

Field Testing At any time during installation, a Proof subjected to DC testing. After that
Voltage tests after installation should Test may be made at a voltage not time, such testing is not recommended.
be made as soon as possible. Before exceeding that shown in the table
applying the test voltage, ensure that applied for five minutes. These tests should only be undertaken
all equipment is disconnected from the by persons familiar with the use of the
cable circuit. Also ensure that there is After installation and before the cable equipment and appropriate safety
sufficient clearance between the cable is placed in regular service, an precautions. If any equipment is
ends and any grounded surfaces, Acceptance Test may be made at a included beyond the cable
objects or persons. We recommend voltage not exceeding that shown in terminations, the dielectric strength of
that only qualified persons familiar the table applied for 15 consecutive such equipment must be taken into
with the process and associated safety minutes. consideration when establishing the
precautions perform a D.C. Hipot test. test voltage.
After the cable has been completely
For all 5kV and higher shielded cable, installed and placed in regular For further information, see Nexans
a high-voltage DC test made before service, a Maintenance Test may be Product Information Letter number PIL
placing a new cable system in service made at any time within the first five 14-12.
will normally reveal gross years at a voltage not exceeding that
imperfections such as mechanical shown in the table applied for five For 600, 1000 and 5000 volt non-
damage during installation or consecutive minutes. Recent research shielded cables, a megger test at the
improperly made accessories. It is not has shown that the loss of dielectric cables rated voltage is
expected to reveal deterioration due to strength caused by normal wet aging recommended.
ageing in service. will shorten the cable life when

Cable DC Proof Test DC Test Voltage DC Test Voltage


Voltage During Installation Prior to Energization after cable has been in
Rating (5 minute test) (15 minute test) service (5 minute test)*
kV kV kV kV
100% 133% 100% 133% 100% 133%
Insulation Insulation Insulation Insulation Insulation Insulation
Level Level Level Level Level Level
5 25 25 28 28 9 9
8 34 41 36 44 11 14
15 53 60 56 64 18 20

*Within the guarantee period

38
Stranded Bare Copper and Aluminum Conductor
Information
Nominal Conductor Diameter Approximate Weight(c) Average D.C. Resistance(c) 25C
Conductor Area Wire Compressed Compact
Size No. of Diameter Round Round kg per 1000 m Lbs per 1000 ft Ohms per 1000 m Ohms per 1000 ft
AWG cmil mm2 sq. in. Wires(a), (b) mm in mm in mm in Copper Aluminum Copper Aluminum Copper Aluminum Copper Aluminum
14 4110 2.08 0.00323 7 0.61 0.0242 1.80 0.071 18.9 12.7 8.61 2.63
12 6530 3.31 0.00513 7 0.77 0.0305 2.26 0.089 30.0 9.1 20.2 6.13 5.42 8.89 1.65 2.71
10 10380 5.26 0.00816 7 0.98 0.0385 2.87 0.113 47.7 14.5 32.1 9.75 3.41 5.59 1.04 1.70

8 16510 8.37 0.01297 7 1.23 0.0486 3.61 0.142 3.40 0.134 75.9 23.1 51.0 15.5 2.14 3.52 0.653 1.07
6 26240 13.30 0.02061 7 1.55 0.0612 4.55 0.179 4.29 0.169 121 36.7 81.1 24.6 1.35 2.21 0.411 0.674
4 41740 21.15 0.03278 7 1.96 0.0772 5.72 0.225 5.41 0.213 192 58.3 129 39.2 0.848 1.39 0.258 0.424

3 52620 26.66 0.04133 7 2.20 0.0867 6.40 0.252 6.05 0.238 242 73.5 163 49.4 0.673 1.10 0.205 0.336
2 66360 33.63 0.05212 7 2.47 0.0974 7.19 0.283 6.81 0.268 305 92.7 205 62.3 0.533 0.875 0.163 0.267
1 83690 42.41 0.06573 19(18)[18] 1.69 0.0664 8.18 0.322 7.59 0.299 385 117 258 78.6 0.423 0.694 0.129 0.211

1/0 105600 53.51 0.08291 19(18)[18] 1.89 0.0745 9.19 0.362 8.53 0.336 485 147 326 99.1 0.335 0.550 0.102 0.168
2/0 133100 67.44 0.1045 19(18)[18] 2.13 0.0837 10.31 0.406 9.55 0.376 611 186 411 125 0.266 0.436 0.0811 0.133
3/0 167800 85.03 0.1318 19(18)[18] 2.39 0.0940 11.58 0.456 10.7 0.423 771 234 518 157 0.211 0.346 0.0643 0.105
4/0 211600 107.22 0.1662 19(18)[18] 2.68 0.1055 13.00 0.512 12.1 0.475 972 296 653 199 0.167 0.274 0.0510 0.0836

250 kcmil 126.68 0.1963 37(36)[35] 2.09 0.0822 14.17 0.558 13.2 0.520 1149 350 772 235 0.142 0.232 0.0432 0.0708
300 152.01 0.2356 37(36)[35] 2.23 0.0900 15.52 0.611 14.5 0.570 1378 419 926 282 0.118 0.194 0.0360 0.0590
350 177.35 0.2749 37(36)[35] 2.47 0.0973 16.79 0.661 15.6 0.616 1609 489 1081 329 0.101 0.166 0.0308 0.0506
400 202.68 0.3142 37(36)[35] 2.64 0.1040 17.93 0.706 16.7 0.659 1838 559 1235 376 0.0885 0.145 0.0270 0.0442

500 253.35 0.3927 37(36)[35] 2.95 0.1162 20.03 0.789 18.7 0.736 2298 699 1544 469 0.0708 0.116 0.0216 0.0354
600 304.02 0.4712 61(58)[58] 2.52 0.0992 22.68 0.866 20.7 0.813 2758 838 1854 564 0.0590 0.0967 0.0180 0.0295
750 380.03 0.5890 61(58)[58] 2.82 0.1109 24.59 0.968 23.1 0.908 3447 1048 2316 704 0.0472 0.0774 0.0144 0.0236
1000 506.71 0.7854 61(58)[58] 3.25 0.1280 28.37 1.117 26.9 1.060 4595 1396 3088 938 0.0354 0.0580 0.0108 0.0177

1250 633.38 0.9817 91 2.98 0.1172 31.75 1.250 5743 1750 3859 1174 0.0283 0.0464 0.00863 0.0142
1500 760.06 1.178 91 3.26 0.1284 34.80 1.370 6892 2100 4631 1410 0.0236 0.0387 0.00719 0.0118
1750 886.74 1.374 127 2.98 0.1174 37.59 1.480 8041 2440 5403 1640 0.0202 0.0332 0.00616 0.0101
2000 1013.42 1.571 127 3.19 0.1255 40.21 1.583 9190 2790 6175 1880 0.0177 0.0290 0.00539 0.00885

(a) Reduced number of wires for copper compact strandings shown in ( ) parentheses.
(b) Reduced number of wires for aluminum compact strandings shown in [ ] brackets.
(c) Approximate weights and average D.C. resistances are considered to apply to all types of strands.

Conductor data and metric equivalents in this table are based where possible on EEMAC recommendations current at time of
compilation, otherwise on published ICEA standards.

39
Wire and Cable Metric Calculations

Dimensions Mass Force or Tension


Length pounds x 0.45359 = kg (kilograms) pounds (force) x 4.448 = N
mils x 0.0254 = mm (millimetres) tons (2000 lb) x 0.907185 = t (newtons)
inches x 25.4 = mm (metric tonnes) mass (in kg) x 9.8066 = N
feet x 0.3048 = m (metres) (weight at or near sea level)
miles x 1.609344 = km (kilometres) Mass per unit length
lb/1000 ft. x 1.48816 = kg/km Force per unit area
Area (kilograms per kilometre) (stress, pressure, tensile strength, etc.)
circular mils x 0.0005067 = mm2 lb/mi x 0.28185 = kg/km lbf/in2 = (psi) x 6.895 = kPa
(square millimetres) (kilopascals)
sq. in x 645.16 = mm2 Solid wire weight lbf/in2 x 0.006895 = MPa
sq. ft. x 0.092903 = m2 mm2 x 8.89 = kg/km (for copper) (megapascals)
(square metres) mm2 x 2.70 = kg/km (for aluminum) N/mm2 = MPa
sq. yd. x 0.836127 = m2 mm2 x 7.83 = kg/km (for steel)
sq. mi. x 2.58999 = km2 Note
(square kilometres) Kilopascals are used generally for
fluid pressures. Megapascals are used
Volume Temperature Conversion generally for stresses in materials, i.e.
cu. in. x 16.387 = cm3 for tensile stress, modulus of elasticity,
(cubic centimetres) F to C: C = (F minus 32) x 5/9 etc.
cu. ft. x 0.028317 = m3 C to F: F = (C x 9/5) plus 32
(cubic metres)
gallons x 4.54609 = L (litres)
U.S. gal. x 3.7854 = L (litres)

SI Prefixes
Multiplying factor Prefix Symbol NOTICE
1 000 000 000 000 = 1012 tera T
1 000 000 000 = 109 giga G Nexans has endeavored to ensure
1 000 000 = 106 mega M the accuracy of the data in this
1 000 = 103 kilo k publication, however we cannot be
100 = 102 hecto h liable for the consequences of
10 = 101 deca da errors or omissions. All data is
0.1 = 10-1 deci d subject to change without notice.
0.01 = 10-2 centi c The installer and/or user assumes
0.001 = 10-3 milli m all liability for the consequences of
0.000 001 = 10-6 micro the installation and/or use of any
0.000 000 001 = 10-9 nano n of our products in contravention of
0.000 000 000 001 = 10-12 pico p any applicable law, regulation or
0.000 000 000 000 001 = 10-15 femto f code.
0.000 000 000 000 000 001 = 10-18 atto a

40

You might also like