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FRONTIER ALLOY STEELS LTD

DATED :
(RUBBER COMPOUND PRODUCTION REPORT)

1 Production
Final Product (In Kg) (in Batch)
1 Rubber Compound -RF 39.130 1
(RAILWAY)

Total 39.130 1

1(A) Raw Material BOM Ratio TOTAL REMARKS


1 1A RSS 1X 9.750 9.750
2 1D SBR - 1502 4.250 4.250
3 2A CARBON - 330 8.374 8.374
4 2B CARBON - 550 3.045 3.045
5 1E Pet Preform Flakes 11.000 11.000
5 5A RUBBER OIL 0.750 0.750
6 6C BL 0.075 0.075
7 8A STRUKTROL-EF-44 0.300 0.300
8 7A RESIN - 9 0.075 0.075
9 3A ZINC OXIDE WHITE SILICA 0.914 0.914
10 4 STEARIC ACID 0.180 0.180
11 6A TQ 0.105 0.105
12 6B ACCONIX ZC 4020 0.180 0.180
Raw Material Total 38.998 38.998
1(B) FOR RUBBER MIXING
1 9 PVI 0.060 0.060
211ATMT 0.105 0.105
3 10 SULPHAR 0.150 0.150
Mixing Total 0.315 0.315
(1(A)+1(B)TOTAL MATERIAL ISSU 39.313 39.313
Less : Fly Losses 0.183 0.183 0.47%
2 Net Production 39.130 39.130

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actual

FRONTIER ALLOY STEELS LTD DATED :


(RUBBER COMPOUND PRODUCTION REPORT)

1 Production
Final Product (In Kg) (in Batch)
1 Rubber Compound -RF- 305.450 10
(MINOR)
10
Total

1(A) Raw Material BOM Ratio TOTAL REMARKS


1 1A RSS 1X 15.000 150.000
2 1E Pet Preform Flakes 3.000 30.000
2A CARBON - 330 7.613 76.130
3 2B CARBON - 550 3.045 30.450
4 5A RUBBER OIL 0.300 3.000
5 6C BL 0.225 2.250
6 8C 0.075 0.750
7 3A ZINC OXIDE WHITE SILICAT 0.685 6.850
8 4 STEARIC ACID 0.180 1.800
9 6A TQ 0.150 1.500
10 6B ACCONIX ZC 4020 0.225 2.250
11 Raw Material Total 30.498 ###
12 FOR RUBBER MIXING
9 PVI 0.020 0.200
1(B) 11ATMT 0.090 0.900
111B 0.030 0.300
2 10 SULPHAR 0.075 0.750
Mixing Total 0.215 2.150
3 TOTAL MATERIAL ISSUE 30.713 ###
Production Losses 0.168 1.677 0.546%
(1(A)+1(B) Net Production 30.545 ###
Less :
2 Checked by Varified by Prepare by
proposed

FRONTIER ALLOY STEELS LTD


DATED :
(RUBBER COMPOUND PRODUCTION REPORT)

1 Production
Final Product (In Kg) (in Batch)
1 Rubber Compound -RF- 140.325 5
(MINOR)

Total 140.325 5

1(A) Raw Material BOM Ratio TOTAL REMARKS


1 1A RSS 1X 15.000 75.000
2 2A CARBON - 330 7.613 38.063
3 2B CARBON - 550 3.045 15.225
4 5A RUBBER OIL 0.300 1.500
5 6C BL 0.225 1.125
6 8A ZINCOLET - 222 0.225 1.125
7 8B ZINCOLET MN- 50 0.150 0.750
8 3A ZINC OXIDE WHITE SILICAT 0.750 3.750
9 4 STEARIC ACID 0.180 0.900
10 6A TQ 0.105 0.525
11 6B ACCONIX ZC 4020 0.225 1.125
Raw Material Total 27.818 ###
1(B) FOR RUBBER MIXING
1 9 PVI 0.105 0.525
211ATMT 0.105 0.525
3 10 SULPHAR 0.150 0.750
Mixing Total 0.360 1.800
(1(A)+1(B)TOTAL MATERIAL ISSUE 28.178 ###
Less : Production Losses 0.113 0.563 0.40%
2 Net Production 28.065 ###

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diff

FRONTIER ALLOY STEELS DATED


LTD :
(RUBBER COMPOUND PRODUCTION REPORT)

1 Production
Final Product (In Kg) (in Batch)
1 Rubber Compound -RF- 28.065 1
(MINOR)

Total 28.065 1

1(A) Raw Material BOM Ratio TOTAL REMARKS


1 1A RSS 1X 15.000 15.000
2 2A CARBON - 330 7.613 7.613
3 2B CARBON - 550 3.045 3.045
4 5A RUBBER OIL 0.300 0.300
5 6C BL 0.225 0.225
6 8A ZINCOLET - 222 0.225 0.225
7 8B ZINCOLET MN- 50 0.150 0.150
8 3A ZINC OXIDE WHITE SILICAT 0.750 0.750
9 4 STEARIC ACID 0.180 0.180
10 6A TQ 0.105 0.105
11 6B ACCONIX ZC 4020 0.225 0.225
Raw Material Total 27.818 ###
1(B) FOR RUBBER MIXING
1 9 PVI 0.105 0.105
211ATMT 0.105 0.105
3 10 SULPHAR 0.150 0.150
Mixing Total 0.360 0.360
(1(A)+1(B)TOTAL MATERIAL ISSUE 28.178 ###
Less : Production Losses 0.113 0.113 0.40%
2 Net Production 28.065 ###

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FRONTIER ALLOY STEELS LTD DATED :
(RUBBER COMPOUND PRODUCTION REPORT)
S.NO:
01 Production
Final Product (In Kg) (in Batch)
1 MAC/PAC PAD 140.925 5

Total 140.925 5

1(A) Raw Material BOM Ratio TOTAL REMARKS


1 1-A RSS - 1X 15.000 75.000
2 3-A ZINC OXIDE WHITE SILIC 0.761 3.806
3 4 STEARIC ACID 0.150 0.750
4 6-A TQ 0.180 0.900
5 6-B ACCONIX ZC 4020 0.225 1.125
6 2-A CARBON - 330 7.460 37.301
7 2-B CARBON - 550 3.045 15.225
8 5-A RUBBER OIL 0.300 1.500
9 6-C BL 0.225 1.125
10 7-A RESIN - 9 0.300 1.500
11 13-ARA WAX 0.300 1.500
12 8-B ZINCOLET MN - 50 0.150 0.750
Raw Material Total 28.097 140.483
1(B) FOR RUBBER MIXING
1 10 SULPHAR 0.120 0.600
2 11-ATMT 0.090 0.450
3 11-BCBS 0.030 0.150
4 9 PVI 0.015 0.075
Mixing Total 0.255 1.275
(1(A)+1(B) TOTAL MATERIAL I 28.352 141.758
Less : Production Losses 0.167 0.833 0.59%
2 Net Production 28.185 140.925

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FRONTIER ALLOY STEELS LTD DATED :
(RUBBER COMPOUND PRODUCTION REPORT) 2/29/2016
S.NO:
Final Product Production
(In Kg) (in Batch)
1 Rubber Compound -M 24.535 1

Total 24.535 1

1(A) Raw Material BOM Ratio TOTAL REMARKS


1 1B ISNR - 20 9.000 9.000
1 1E Pet Preform Flakes 7.750 7.750
2 2A CARBON - 330 6.030 6.030
3 5A RUBBER OIL 0.540 0.540
4 6C BL 0.045 0.045
5 3A ZINC OXIDE 0.365 0.365
6 4 STEARIC ACID 0.270 0.270
7 6A TQ 0.180 0.180
8 6B ACCONIX ZC 4020 0.135 0.135
Raw Material Total 24.315 24.315
1(B) FOR RUBBER MIXING
1 9 PVI 0.018 0.018
2 11BCBS / HBS 0.081 0.081
3 11CMBT 0.014 0.014
4 10 SULPHAR 0.203 0.203
Mixing Total 0.315 0.315
(1(A)+1(B)TOTAL MATERIAL ISSUED 24.630 24.630
Less : Production Losses 0.095 0.095 0.39%
2 Net Production 24.535 24.535

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FRONTIER ALLOY STEELS LTD DATED :
(RUBBER COMPOUND PRODUCTION REPORT)
S.NO:
01 Production
Final Product (In Kg) (in Batch)
1 SKVL-608 30.750 1

Total 30.750 1

1(A) Raw Material BOM Ratio TOTAL REMARKS


1 1-A RSS - 1X 20.000 20.000
2 3-A ZINC OXIDE WHITE SILIC 1.250 1.250
3 4 STEARIC ACID 0.500 0.500
4 6-A TQ 0.200 0.200
5 6-B ACCONIX ZC 4020 0.800 0.800
6 2-A CARBON - 330 6.090 6.090
7 5-A RUBBER OIL 0.500 0.500
8 6-C BL 0.200 0.200
9 13-ARA WAX 0.400 0.400
10 8-B PARAFINIC WAX 0.200 0.200
Raw Material Total 30.140 30.140
1(B) FOR RUBBER MIXING
1 10 SULPHAR 0.440 0.440
2 11-BCBS 0.220 0.220
3 9 PVI 0.040 0.040
Mixing Total 0.700 0.700
(1(A)+1(B) TOTAL MATERIAL I 30.840 30.840
Less : Production Losses 0.090 0.090 0.29%
2 Net Production 30.750 30.750

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FRONTIER ALLOY STEELS LTD DATED :
(RUBBER COMPOUND PRODUCTION REPORT)
S.NO:
01 Production
Final Product (In Kg) (in Batch)
1 SKVL-3004 30.750 1

Total 30.750 1

1(A) Raw Material BOM Ratio TOTAL REMARKS


1 1-A RSS - 1X 1.500 1.500
2 1D SBR - 1502 13.500 13.500
3 3-A ZINC OXIDE WHITE SILIC 0.761 0.761
4 4 STEARIC ACID 0.18 0.180
5 6-A TQ 0.15 0.150
6 6-B ACCONIX ZC 4020 0.3 0.300
5-B 0.45 0.450
7 2-A CARBON - 330 1.827 1.827
8 2-B 10.353 10.353
9 7A 0.3 0.300
10 8A 0.075 0.075
11 8-B PARAFINIC WAX 0.15 0.150
Raw Material Total 29.546 29.546
1(B) FOR RUBBER MIXING
1 10 SULPHAR 0.18 0.180
2 11-ACBS 0.03 0.030
3 11C PVI 0.075 0.075
4 11D 0.18 0.180
5 12 0.6 0.600
Mixing Total 1.065 1.065
(1(A)+1(B) TOTAL MATERIAL I 30.611 30.611
Less : Production Losses 0.191 0.191
2 Net Production 30.420 30.420

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