Professional Documents
Culture Documents
Maureen C.McCann
Marcos S.Buckeridge
Nicholas C.Carpita Editors
Plants and
BioEnergy
Advances in Plant Biology
Volume 4
Series Editor
John J. Harada, Davis, CA, USA
13
Editors
Maureen C. McCann Nicholas C. Carpita
Department of Biological Sciences Department of Botany and Plant Pathology
Purdue University Purdue University
West Lafayette West Lafayette
IN, USA IN, USA
Marcos S. Buckeridge
Department of Botany
Institute of Biosciences
University of Campinas
Sao Paolo
Brazil
v
vi Preface
refineries of the future for how both the economics and the environmental impacts
of biofuel production could be improved by developing processes to obtain a wider
range of chemicals with higher value from biomass. The edition concludes with
two articles that explore the early successes in the direct conversion of lignocel-
lulosic biomass into advanced biofuels. Basudeb Saha, Nathan Mosier, and Mahdi
Abu-Omar show the path to catalytic dehydration of lignocellulosic-derived xylose to
furfural, while Joe Bozell identifies pathways for the catalytic oxidation of lignin for
the production of low molecular weight aromatics.
In this volume, we bring together perspectives from a wide range of disciplines,
recognizing that the grand challenge of displacing a century of global dependence
on oil requires a new research paradigm, a Manhattan Project for the twenty-first
century. Production of carbon-neutral reliable, affordable biofuels for a growing
population in a manner that does not compromise food and feed production takes a
community that is fully engaged, committed, and international in scope. The suc-
cess of that community will be measured in our contributions to climate security,
economic growth, and self-sufficient energy production for our nations.
Maureen C. McCann
Marcos S. Buckeridge
Nicholas C. Carpita
Contents
ix
x Contents
P. Guardabassi
Sustainability Science Program, Kennedy School of Government, Harvard University,
79 John F. Kennedy Street, Cambridge, MA 02138, USA
e-mail: Patricia_Guardabassi@hks.hrvard.edu
J. Goldemberg (*)
Institute of Eletrotechnics and Energy, University of So Paulo, Av. Prof. Luciano Gualberto,
1289, 05508-010 So Paulo/SP, Brazil
e-mail: goldemb@iee.usp.br
1.1Introduction
gasoline. The levels of GHG emissions reduction for biofuels were adopted by the
Environmental Protection Agency (EPA), and according to the Agencys calcula-
tions, Brazilian ethanol reduces GHG emissions by 61%. In summary, European
and American initiatives together are responsible for the demand of 150billion
liters of ethanol in the year 2022.
However, due to edaphoclimatic conditions and restrictions on land availability,
many countries do not produce volumes of biofuels sufficient to supply the domes-
tic market. Consequently, the international trade of biofuels has been growing and
more producing countries are likely to be part of it. Ethanol can be produced from
a series of feedstocks; however its access to American and European markets will
depend on its GHG emissions balance (Worldwatch Institute 2007). Among dif-
ferent raw materials to produce ethanol, sugarcane is the most effective in GHG
emissions reduction, because small amounts of fossil fuels are used in its pro-
duction chain. According to (Smeets et al. 2007), for the year 2050, Sub-Saharan
Africa and Latin America and the Caribbean regions have the greatest potential for
production of agricultural residues that could be used as bioenergy feedstock.
The Global Agro-Economic Zones (GAEZ) system developed by FAO, in
conjunction with the International Institute for Applied Systems Analysis (IIASA),
identified and quantified areas with potential to produce raw materials for biofuels
based on climate and soil conditions. In the case of rain-fed sugar cane, GAEZ
identified 135million suitable or very suitable hectares and 130million hectares
moderately suitable hectares (of which only 22million are currently planted with
sugar cane). For unprotected areas the overall potential is estimated at 87million
hectares suitable or very suitable, of which 26million hectares are located Africa
and 54million hectares South America (Fischer et al. 2009). The regions with
greater aptitude for the cultivation of rain-fed sugar cane are located in South and
Central America, the Caribbean, Central Africa and some countries in West and
South Africa, South Indian and Southeast Asia. Although suitable for the produc-
tion of biofuels these regions produce small amounts of ethanol.
From the worlds total production of ethanol, in 2010, of 86.8billion liters;
United States and Brazil were responsible for 76.2billion; and despite its poten-
tial the African continent produced only 0.16billion liters and Latin America
and Caribbean 2.6billion liters (RFA 2011). In fact, there are barriers that must
be overcome in order to allow the development of a biofuels production sector.
In order to surpass such barriers, it is necessary to settle a legal framework that
ensures an appropriate institutional condition, economically attractive to investors
and to promote the production minimizing environmental and social impacts.
Ethanol production has been based in the so-called first generation technolo-
gies either by direct fermentation (in the case of sugar cane) or saccharification of
starch (in the case of corn and wheat) followed by fermentation. New technologies,
6 P. Guardabassi and J. Goldemberg
1.3.1Africa
In the Latin America and Caribbean there are a growing number of nations adopt-
ing biofuels. In Argentina, national legislation defines the blend of 5% ethanol to
gasoline and the same percentage of biodiesel to diesel oil. However, regarding
ethanol, the mandate must be introduced progressively due the lack of domestic
production capacity to attend the demand (Fundacin Bariloche 2011). Uruguay
has approved Law 18,195/2007 to introduce gradually introduce ethanol blends up
to a mixture of 5% in 2015. Domestic production is not sufficient nowadays to
supply the internal market, though a project being developed by the state-owned
oil company, is promoting the development of sugarcane crops, especially in least
developed regions of the country (Fundacin Bariloche 2011). Paraguay defined
by Law 2,748/2005, from the year of 2006, the blend of ethanol to gasoline rang-
ing from 20% up to 24%. In May 2008, Decree 12,240/2008 determined the
reduction of taxes to biodiesel and ethanol e cut out importing taxes on flexible
fuels vehicles and E85 new and used vehicles (USDA 2009). In Colombia, the
promotion of biofuels initiated in 2001, due Law 693/2001 that stipulates rules to
8 P. Guardabassi and J. Goldemberg
ethanol use and determines incentives to production, trade and consumption of this
fuel (CENBIO and CENTROCLIMA 2011).
In Mexico, besides the Bioenergy Promotion and Development Law, which
aims to promote the diversification of energy matrix, the use of biofuels is not
mandatory (BIOTOP 2009). In Costa Rica, the use of ethanol was initiated in the
1970s aiming at reduce the countrys oil dependence, however it had not succeed
at that time (Nogueira 2004). In January 2008, the Biofuels National Program
was launched aiming the increase of countrys energy security and greenhouses
emissions reduction through the blend of 7.5% ethanol to the gasoline and 5% of
biodiesel to the diesel in that year, progressively increasing to E10 and B20 blends
in 2010. The lack of infrastructure obligated government to postpone the goals
(Aguero 2011), however ethanol is available in few regions in the north of the
country yet (Villegas e Campos 2011) and apparently government is not interested
in expanding ethanol supply. Other countries in the region, such as El Salvador,
Honduras, Nicaragua, Guatemala, Peru, Ecuador and the Dominican Republic
have legislation stimulating the production and use of biofuels, however there are
no mandatory blends and local production is low, absent or devoted to foreign
markets (especially European Union and United States under advantageous trade
agreements).
To analyze the production of biofuels two main aspects must be considered, the
feedstock production (agricultural side) and its processing into biofuel (industrial
side). The current yield of agriculture production in Africa is low due to the lack
of adequate agricultural management, derived from the lack of access to fertilizers,
seeds, water and training. One of the causes is the lack of access to credit for small
holders, that prevents then to buy agriculture supplies such as fertilizers, seeds and
equipment hence reducing production costs (Mitchell 2011).
Other aspects contributing to slow down development are related to the risks
to investors and include absentee or weak land tenure policies (Cotula et al. 2004)
precarious infrastructure for distribution of the final product (Cornland et al.
2001); lack of policies to guarantee the existence of a consumer market (e.g. man-
datory blending). Regarding the industrial production there are many technologies
to produce ethanol from various feedstocks. The so-called first generation biofu-
els technologies based on sucrose fermentation are well known and largely used
worldwide. The implementation of such technologies requires few adjustments to
local operation condition and the main barrier in this case would be the lack of
trained personnel.
An additional benefit from the production of biofuels is the possibility of using
crops residues, e.g. sugarcane bagasse, as fuel in cogeneration systems. Those
units can supply the energy needs of the biofuel facility and even produce surplus
electricity to feed the surrounding areas, with the advantage that the feedstock is
1 The Prospects of First Generation Ethanol in Developing Countries 9
readily available at low (or no) cost. It can be advantageous in African countries
where access to energy services is limited, especially in rural areas. Cogeneration
technology is commercially available in a wide range of power capacities. Low
technical skills and the lack of a supportive policy and regulatory framework
prevent investments in more efficient production. The absence of attractive and
pre-determined tariffs are the major barriers to the development of a to sell the
exceeding production (Cogen for Africa n.d.).
1.5Policy Proposals
definition of standard power purchase agreements and feed-in tariffs can create
confidence in the market, and stimulate investments in modern and efficient bio-
mass cogeneration projects.
Acknowledgments This work was partially conducted while the author was a Giorgio Ruffolo
Fellow in the Sustainability Science Program at Harvard University. Support from Italys
Ministry for Environment, Land and Sea is gratefully acknowledged.
References
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http://ethanolrfa.3cdn.net/d9d44cd750f32071c6_h2m6vaik3.pdf, 2012
Aguero M (2011) Recope descarta plan de etanol a corto plazo. La Nacin. 21 de abril de 2011.
www.nacion.com/2010-07-14/ElPais/NotasSecundarias/ElPais2446754.aspx (acesso em 21
de abril de 2011)
Biofuels Digest (2012) Ethiopias ethanol blending saves $20.5 million in three years. 9 de 7 de
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0-5-million-in-three-years/ (acesso em 5 de 10 de 2012)
BIOTOP (2009) Biofuel policies and legislation in Latin America. Relatrio de projeto, 42
CENBIO and CENTROCLIMA (2011) Bioenergy, rural development and poverty alleviation in
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Cogen for Africa. Key drivers and barriers for biomass cogeneration development. s.d
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Department of Minerals and Energy (2007) Biofuels industrial strategy of the Republic of South
Africa
European Expert Group on Future Transport Fuels (2011) Future transport fuels. European expert
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Fischer G, Hizsnyik E, Prieler S, Shah M, van Velthuizen H (2009) Biofuels and food security.
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novembro de 2011)
Goldemberg J (2007) Ethanol for a sustainable energy future. Science 315:808810
Goldemberg J (2008) The Brazilian biofuels industry. Biotechnol Biofuels, 1 de May de 2008:
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GTZ, Ministry of Agriculture Kenya (2008) A roadmap for biofuels in Kenya
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Janssen R, Rutz D (2012) Bioenergy for sustainable development in Africa. Springer, Berlin
Mitchell D (2011) Biofuels in Africa: opportunities, prospects, and challenges. The World Bank,
Washington, DC
Nogueira LAH (2004) Perspectivas de un programa de biocombustibles en Amrica. Cidade do
Mxico: CEPAL
OECD/IEA (2010) World energy outlook 2010. International Energy Agency, Paris
1 The Prospects of First Generation Ethanol in Developing Countries 11
REN21 (2012) Renewables 2012 global status report. REN21 Secretariat, Paris
RFA (2011) World fuel ethanol production 2011. http://ethanolrfa.org/pages/World-Fuel-Ethanol-
Production (acesso em 15 de novembro de 2011)
Smeets EMW, Andr PC, Faaij APC, Lewandowski IM, Turkenburg WC (2007) A bottom-up
assessment and review of global bio-energy potentials to 2050. Prog Energy Combust Sci
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753442.aspx (acesso em 25 de maio de 2011)
Worldwatch Institute (2007) Biofuels for transport. Springer, London
Chapter 2
Can Energy Policy Drive Sustainable
Land Use? Lessons from Biofuels Policy
Development Over the Last Decade
2.1Introduction
1 Conventional biofuels are produced through the fermentation of sugars or starches to bioetha-
nol from commodity crops such as sugarcane, maize, wheat, and beet, or through the methyl
esterification of vegetable oils to biodiesel from palm, soy or oilseed rape.
J. Woods(*) N. Kalas
Centre for Environmental Policy, Centre for Energy Policy and Technology,
Imperial College London, London, UK
e-mail: jeremy.woods@imperial.ac.uk
N. Kalas
e-mail: n.kalas@imperial.ac.uk
Two concurrent developments in energy use are changing the pattern of global
energy supplies (see Fig.2.1). On one side, climate policy and energy security
driven increases in efficiency and uptake of renewable energy technologies in
the USA, European Union and Japan are slowly reversing the upward trend of
oil imports observed to date. In the USA, increased domestic production of oil
and the recent intensification in shale gas exploration (hydraulic fracturing) have
placed the country on a path to energy self-sufficiency. On the other side, rapid
economic growth in China and India, driven primarily by fossil fuels, has led to
increased consumption of cheap coal and imported oil. These opposing trends in
oil consumption are raising the competition for energy security and shifting the
global balance of oil imports from OECD to non-OECD countries, where China is
expected to become the worlds largest oil importer by 2020.
As Fig.2.2 illustrates, new coal has provided nearly 50% of incremental
energy supply since 2000 and in increasingly inefficient power plants (to lower
capital costs). In the USA, shale gas has started to drive coal out of the electric-
ity generation mix and is also degrading the role for dedicated biomass and other
sources of renewable energy. In the UK, power generators are moving rapidly
towards large scale biomass co-firing in existing electricity plants and reducing
demand for dedicated biomass.
Cheap coal and the shale gas revolution are the biggest challenges to climate
change mitigation and the meaningful deployment of renewables. The world is
not on track to meet the internationally agreed target to limit the long-term rise in
the global average temperature to 2C. Over 80% of global energy consumption
is based on fossil fuels, and the energy sector accounts for approximately 2/3 of
Greenhouse Gas (GHG) emissions (IEA 2013).
Fig.2.2Growth in global
energy demand (20002010).
Source IEA (2011)
The IEAs Current Policies Scenario2 shows an increase in world oil production by
26% from 82.3mb/d3 (2007) to 103.8mb/d in 2030 (see Fig.2.3) (IEA 2008). To
meet demand growth and offset decline, an additional 64mb/d would be needed,
which corresponds to six times Saudi Arabias current capacity.
Figure2.4 shows the global trends in prices for fossil fuels ($/GJ) indicating a
continued increase in oil prices, and recent decrease in both gas and coal (BP 2012).
Gas and coal are expected to resume their upward trend, but stay below oil prices.
2The IEAs Current Policies Scenario (previously called the Reference Scenario) assumes no
changes in energy and GHG emission reduction policies (IEA 2010).
3mb/d=million barrels/day (1 barrel=159litres).
4Ktoe=kilo tonnes of oil equivalent (1ktoe EtOH=1.978million litres, 1ktoe bio-
Fig.2.3World oil production by source in the Current Policies Scenario (19902030). Source
IEA (2008)
(28,600 million litres) of biodiesel (Beurskens et al. 2011). The dominant driver
for the RED is GHG mitigation, but energy security is also a serious concern. In
conjunction with the Fuel Quality Directive (FQD), sustainability criteria for GHG
emission reductions and biodiversity conversion are applied to each supply chain
through assurance and certification schemes (EC 2009a, b, 2012).
In the USA, biofuel blending is mandated by the Renewable Fuels Standard
(RFS2) to achieve the targets established in The Energy Independence and Security
Act of 2007 (EISA). The RFS2 has laid the foundation for achieving significant
GHG emissions in the transport sector and for promoting the development of the
US renewable fuels sector. It provides volumetric standards for renewable fuels,
including advanced biofuels, and includes GHG emission thresholds producers are
2 Can Energy Policy Drive Sustainable Land Use? 17
Fig.2.5World bioenergy use by sector and use of traditional biomass in the IEA new policies sce-
nario (2010 and 2035). Source IEA (2012)
required to meet. Under the RFS2, annual biofuel production, which in the USA is
predominantly ethanol, is to increase from currently 13.2billion gallons (60billion
litres) (2012) to 36billion gallons (164billion litres) by 2022 (EPA 2010).
In 2010, total global bioenergy consumption amounted to 1,277Mtoe,5 or exclud-
ing traditional biomass,6 526Mtoe (see Fig.2.5). The IEA New Policies Scenario7
estimates that in 2035 total world bioenergy use will increase to 1,881Mtoe, or
1,200Mtoe excluding traditional biomass (at an average annual growth rate of 3.3%).
Currently, the industrial sector is the largest consumer of bioenergy (196Mtoe), but
the power sector will dominate bioenergy consumption in 2035 (414Mtoe). Together,
the power and industrial sector will demand approximately 2/3 of global bioenergy in
2035. The use of traditional biomass will continue to decline, as access to modern and
more efficient energy technologies, including modern bioenergy,8 increases in devel-
oping countries. Excluding the use of traditional biomass, the EU will be the single
largest consumer of bioenergy, increasing its consumption from 130Mtoe (2010) to
230Mtoe (2035), whereas the US will follow closely with 210Mtoe by 2035 (IEA
2012). Global biofuel (or liquid bioenergy) consumption, dominated by ethanol, is
estimated to increase by 250% to 210Mtoe during that period, driven primarily by
blending mandates (IEA 2012).
mentation of broad policy commitments and plans to address energy and GHG emission reduc-
tion challenges (IEA 2012).
8 Modern bioenergy is utilised at higher efficiencies than traditional biomass and includes liq-
uids and gases as secondary energy carriers to generate heat, electricity, combined heat and
power (CHP), and transport fuels (IPCC 2011).
18 J. Woods and N. Kalas
The main areas of concern for policymakers regarding the sustainability of bioen-
ergy production (in particular that of biofuels) are its impacts on food security and
global commodity prices, life cycle GHG emissions reductions, resources deple-
tion, land grabbing, ecosystem services and biodiversity. Figure2.6 shows that
sustainability of bioenergy needs to be considered systematically and holistically
across the three pillars of sustainability (environmental, social and economic). It
also points out the importance of scale and geographic context in the sustainability
assessment of bioenergy value chains.
The EU, which depends more on imported feedstocks than the USA, both in
terms of amounts and variety, to meet its bioenergy demands has been on the fore-
front of formulating broad environmental sustainability safeguards into its regula-
tions (FAO 2013). However, the implementation of these criteria is complicated by
the fact that many feedstocks have multiple, substitutable end-uses, e.g., wheat is
used for food, feed, and fuel production, whereas the criteria apply to a single end-
use thus creating the potential for leakage (Frank et al. 2012). Furthermore, at pre-
sent, social sustainability safeguards are only realised as part of voluntary schemes
adopted by selected biofuels producers.
The sustainability of bioenergy in terms of their efficacy to reduce GHG
emissions by substituting fossil fuels hinges on two main factors: land use and
biomass production practices. Land use change has direct (positive or negative)
implications on terrestrial carbon stocks, and management practices encompass-
ing zoning, crop selection and cultivation, energy and fertiliser inputs impact the
GHG balance of the end-product. The core of the debate about the efficacy of
bioenergy (again, with a particular focus on biofuels) continues to centre on the
issue of indirect land use change (ILUC). While some modelling results indicate
no ILUC impacts (e.g., Kim and Dale 2011), other studies show significantly
lower impacts than previously estimated (e.g., INRA 2013) or very high GHG
Fig.2.7Uncertainties of estimated indirect land use change GHG emission for selected biofuels
(g CO2eq/MJ). Source adapted from EC DG-Tren (2010)
Biofuels have also been blamed for the 2008-2009 spikes in food prices (e.g.,
Pimentel et al. 2009; ActionAid 2010). However, recent studies indicate that the
causal relationships are more complex and that the increase in commodity prices
can be primarily attributed to high crude oil prices (affecting energy and fertiliser
costs), exchange rate movements, stock-to-use ratios, unusually frequent adverse
weather events, and only in small part to EU and US demands for conventional bio-
fuel feedstocks (Baffes and Dennis 2013; Oladosu and Msangi 2013). Nevertheless,
concerns over global food security have dichotomised the issue and effectively
placed the production of food and fuel in opposition (Rosillo-Calle 2012).
Sustainable bioenergy production must also adequately consider the protection
of biodiversity. According to the Millennium Ecosystem Assessment (2005), see
Fig.2.9, current rates of species extinction are at least two orders of magnitude above
background rates and are expected to rise to at least three orders above background
rates. In the UK, 60% of monitored species have declined over the past 50years
and 10% of species are threatened by extinction (UK 2013). Drivers of this unprec-
edented rate of biodiversity loss are habitat conversion and fragmentation, primarily
due to agricultural expansion and urban development; increasingly, climate change,
which contributes to habitat change, is becoming the dominant driver of extinction.
To address the aforementioned concerns regarding the sustainability of bioen-
ergy and to provide policymakers and producers with a comprehensive framework
to promote and monitor the development of bioenergy supply chains, the Global
Bioenergy Patnership (GBEP) Proposed 24 indicators for the sustainable produc-
tion and use of modern bioenergy (GBEP 2011). Table2.1 summarises these indi-
cators by pillars and themes. These indicators are thus far the only comprehensive
framework for the sustainable development of bioenergy.
2 Can Energy Policy Drive Sustainable Land Use? 21
Fig.2.9Species extinction (per thousand species per millennium). Source MEA (2005)
Pillars
GBEPs work on sustainability indicators was developed under the following three pillars, noting interlinkages between them:
Environmental Social Economic
Themes
GBEP considers the following themes relevant, and these guided the development of indicators under these pillars:
Greenhouse gas emissions, productive capacity of Price and supply of a national food basket, Resource availability and use efficiencies in
the land and ecosystems, air quality, access to lard, water and other natural bioenergy production, conversion, distribution
water availability, use efficiency and quality, resources, labour conditions, rural and and end use, economic development, economic
biological diversity, land-use change, social development, access to energy, viability and competitiveness of bioenergy,
including indirect effects human health and safety access to technology and technological capabili-
ties, energy security/diversification of sources
and supply, energy security/Infrastructure and
logistics for distribution and use
Indicators
1. Lifecycle GHG emissions 9. Allocation and tenure of land for 17. Productivity
new bioenergy production
2. Soil quality 10. Price and supply of a rational food basket 18. Net energy balance
3. Harvest levels of wood resources 11. Change in income 19. Gross value added
4. Emissions of non-GHG air pollutants, 12. Jobs in the bioenergy sector 20. Change in consumption of fossil fuels
including air toxics ard traditional use of biomass
5. Water use and efficiency 13. Change in unpaid time spent by 21. Training ard regualification of the workforce
women and children collecting biomass
6. Water quality 14. Bioenergy used to expand access to modern 22. Energy diversity
energy services
7. Biological diversity in the landscape 15. Change in mortality and burden of 23. Infrastructure and logistics for distribution of
disease attributable to indoor smoke bioenergy
8. Land use and land-use change related to 16. Incidence of occupational injury, 24. Capacity and flexibility of use of bioenergy
bioenergy feedstock production illness and fatalities
Source GBEP (2011)
J. Woods and N. Kalas
2 Can Energy Policy Drive Sustainable Land Use? 23
Figure 2.10 is based on IEA (2009) data and shows the relative contribution of
global bioenergy (including electricity, district and onsite heat, and biofuels) to
global energy demand, assuming a 1.5% CAGR9 for conventional energy, a 5%
CAGR for modern bioenergy, and 1.2% for traditional biomass. In this scenario,
bioenergy provision would equal approximately 250 EJ, the equivalent to roughly
25% of global primary energy demand, if business as usual trends continue.
Based on these results, it was calculated that in 2050 (beyond the 2035 IEA sce-
narios), approximately 100650Mha (16.5million km2) of land would be
required for the production of the necessary biomass (Murphy et al. 2011).
The range corresponds to similar, lower range estimates found in the literature
(see Table2.2), and can be explained in part by the inherent uncertainty about
land availability and productive potentials in the future. However, a reasonable
share of the range in published potentials can also be explained by the individual
assessments differing focus on fundamental theoretical potentials versus real-
istic exportation potentials. When evaluating the bioenergy resource and poten-
tial for exploiting biomass for bioenergy at national to global scales, Sathaye (in
Brown et al. 1996) outlines the following five step progression from theoretical to
practical/realisable potentials:
1. Biological/theoretical potential
2. Technological potential
3. Economic potential
4. Ecological potential
5. Realistic potential/implementation.
Furthermore, as Fig. 2.11 shows, land availability is unevenly distributed
among different regions. Latin America and the Caribbean and Sub-Saharan Africa
are the only two regions where substantial amounts of suitable land may still be
available and where agricultural yields could be significantly increased through
improved inputs and management practices.
Reference Type of Regions Time Sustainability Land use types Land area Productivity Potential of
potential frame constraints used [mio. [tonnes dry energy crops
Km2] matter/ha/yr] [EJ/yr]
Smeets Technical 11 world 2050 Biodiversity, defor- Surplus agricultural land 7.335.9 1621 odt(oven 2151,272EJ/yr
et al. regions estation, food (100%) dry tonnes)/
(2007) security ha/yr
Hoogwijk Technical 11 world 2050-2100 Biodiversity, food Abandoned agricultural Abandoned: Depending on Abandoned:
et al. regions security land (100%) remain- 0.61.5 land suitabil- 130400EJ/
(2005) ing land not for food rest land ity and climate yr rest land
or material procution 0.31.4 factors 235240EJ/
(1050%) extensive yr total:
grassland 300650EJ/
yr
Erb et al. Technical 11 world 2050 Excluded: land for Cropland not needed for 2.39.9 Equal to potential Bioenergy
(2009) regions food and feed, food and fiber supply depend- (cropland) or crops:
forestry and unpro- intensification of graz- ing on actual (graz- 28128EJ/
ductive land ing land food ing land) NPP yr residues:
and feed 2136EJ/yr
demand
(44
scenarios)
Source IIASA (2012)
J. Woods and N. Kalas
2 Can Energy Policy Drive Sustainable Land Use? 27
Fig.2.11Global land use and availability. Source PCFISU (2011based on IIASA GAEZ
study)
15odt/ha assume production on good quality land and high yielding crop varieties
(Slade et al. 2011). In some regions, e.g., Brazil, bioenergy crop yields (sugarcane)
already exceed 18odt/ha.
2.3.3Boxing in Bioenergy
Concerns over the direct and indirect impacts of bioenergy, particularly conven-
tional biofuels, have pushed policy makers to try to direct biomass crop produc-
tion to marginal, degraded and unused land. This will not only raise the costs of
feedstock production and transport, but may also be contradictory to food secu-
rity where sustainable intensification and reduced losses require increased energy
inputs. Furthermore, this marginalisation ignores the beneficial role that perennial
energy crops could play in integrated production systems by managing intensifica-
tion through nutrient capture and water quality benefits, watershed, soil and ero-
sion protection, and increased biodiversity.
Fig.2.12Energy crop yield estimates. Source adapted from Slade et al. (2011)
provision of food, feed, fuel, fibres, chemicals, energy and ecosystem services. The
integration of biomass supply chains aims to optimise the use of resources in agri-
cultural supply chains and exploit its maximum value along each step, as illustrated
in Fig.2.13. Initial studies indicate that integrated food and energy systemsor
multi-functional production systemscan increase overall yields per unit of land
area, provide important socio-economic benefits through the diversification on
marketable products for farmers, and have positive impacts on the environment,
including enhanced carbon sequestration (FAO 2010; Bogdanski 2012; Dale et al.
2010). Research is underway on how the inclusion of perennial buffer strips can
trap nutrient run-off along arable land adjacent to rivers and streams while provid-
ing valuable feedstocks for biobased products and advanced biofuels, or using per-
ennials for the restoration of degraded land (Gopalakrishnan et al. 2009, 2012).
Novel approaches to integrated feedstock production are only the first step in sus-
tainable biomass supply chains and will only be able make a difference at scale if
integrated with efficient downstream processing and access to markets. Figure2.14
shows the main technological conversion pathways and inter-linkages for biomass
feedstocks which enable an optimised, or cascading (Haberl and Geissler 2000),
use of all plant components, including the utilisation co-products (Black et al. 2011).
reduction requirements and some provisions for the protection of high biodiversity
areas, have not been adequately addressed to date. Managing sustainability effectively
is challenging, and needs to balance all three of its pillarsand possible trade-offs
between themacross different spatial and temporal scales and management systems.
In contrast to other renewable energy technologies, bioenergy is inextricably
linked to land use, agricultural production and forestry. The attempt to regulate
bioenergy feedstock production without addressing the sustainability of agricul-
tural production overall, will continue to result in leakage and do little to resolve
the deadlocked food versus fuel versus biodiversity debate.
Current agricultural land use practices are not sustainable and pushing future
energy crop production onto marginal lands, as some scenarios envision, may in
30 J. Woods and N. Kalas
the long run increase the economic, social, and environmental costs of bioenergy
production. Furthermore, it would miss the opportunity to use bioenergy markets
as a vehicle to promote the necessary sustainable intensification of agriculture in
areas that lag behind in terms of agricultural productivity, are least food secure and
suffer disproportionately from the impacts of climate change.
Instead of continuing with business as usual, this chapter offers an alternative
path forward, and shows that by integrating the production of food, feed, fuel,
fibres, chemicals, and energy the environmental, social and environmental sustain-
ability of agricultural production systems could be greatly enhanced.
Bioenergy policy alone cannot effectively drive sustainable land use. Given the
many demands on land, land use planning is inherently complex and intensive,
and past experience has shown that complex policy is often ineffective. One way
for regulators to overcome this dilemma in the area of bioenergy and land use, is
to incentivise (through a mix of regulation and market-based incentives) a shift
to more resource use efficient, integrated production systems as an integral com-
ponent in the transition to a low carbon economy, with potential linkages to pay-
ments for ecosystem services and carbon sequestration schemes.
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Chapter 3
Advanced Biofuels: Economic Uncertainties,
Policy Options, and Land Use Impacts
3.1Introduction
During the past decade production of first generation biofuels, mainly corn and
sugarcane ethanol and biodiesel from oilseeds, have increased rapidly in response
to government policies and market incentives around the world and in particu-
lar in U.S., Brazil, and European Union. In 2000, the global production of bio-
fuels was limited to about 17.5billion liters of ethanol and 0.8million liters of
oilseed biodiesel. The global ethanol and biodiesel production in 2012 are about
86 and 21.5billion liters, respectively. Development of these biofuels has raised
concerns and debates on their environmental and economic consequences. Much
of the debate has focused on induced land use change emissions due to cropland
expansion for biofuel production, implications of using food crops for biofuel
W. E. Tyner(*) F. Taheripour
Department of Agricultural Economics, Purdue University, 403 West State St.,
West Lafayette, IN 47907-2056, USA
e-mail: wtyner@purdue.edu
F. Taheripour
e-mail: tfarzad@purdue.edu
production, and welfare impacts of biofuel production and policy. With respect to
these issues, second generation biofuels, which can convert cellulosic materials to
liquid fuel, have gained favor among politicians. Some cellulosic biofuel pathways
have the potential to generate more environmental gains compare to the first gen-
eration. In addition, they may have fewer negative impacts on food production and
prices. However, there is very little commercial production of these biofuels today
because they are not economic, and policies have not been deemed adequate to
stimulate investment. This chapter discusses these issues following a brief review
of evolution in global biofuel production and policy during the past decade.
3.2Background
Production of biofuels was limited until a decade ago. In 2000, biofuel production
was limited to 10.5billion liters of Brazilian sugarcane ethanol, 6.2billion liters
of corn ethanol produced in U.S., and 0.8million liters of oilseed biodiesel mainly
produced in the European Union. During the past decade these regions have sig-
nificantly increased their biofuel production, and several other countries have
launched biofuel production. The global ethanol and biodiesel production will
reach 86 and 21.5billion liters in 2012. Figure3.1 shows distributions of these
biofuels among leading biofuel countries. The U.S., Brazil, and European Union
are the top three ethanol producers, and European Union, U.S., and Argentina are
the main biodiesel producers.
In general, the biofuel industries were launched under a mix of support poli-
cies including subsidies, mandate, and trade barriers across the world. However,
biofuel mandates became the dominant support policy over time. Biofuels have
been a part of U.S. energy policy since 1978 (Tyner 2008a). Brazil also has a long
history of promoting biofuels (Tyner 2008b), and Europe also has promoted biofu-
els. Biofuels were developed for three main reasons: (1) reduction in greenhouse
gas emissions (GHG); (2) upgrading national security and reduction in oil depend-
ency; and (3) improvement in income for farmers and rural areas. U.S. develop-
ment of these biofuels has not been without controversy, as debates have raged
concerning the extent to which biofuels actually reduce GHG emissions and on the
extent to which biofuels have contributed to increased food pricesthe food-fuel
debate (Abbott et al. 2008, 2011; Tyner 2012). Most of these debates have per-
tained to first generation biofuels, and much less so to second generation.
Second generation biofuels, also called cellulosic biofuels, can be produced
from a wide range of cellulosic feedstocks such as corn stover, switchgrass, mis-
canthus, tree crops and residues, and municipal solid waste. While all of these
feedstocks are possible sources of second generation biofuels, there is little or no
commercial production of second generation biofuels today. As was the case with
first generation biofuels, second generation biofuels cannot grow without gov-
ernment support. The biofuels industry in the U.S. and elsewhere can be viewed
as a government created industry. In the U.S., corn ethanol production began in
the early 1980s after the passage of the Energy Tax Policy act of 1978, which
included a subsidy for corn ethanol (Tyner 2008a, b). The subsidy continued at
different levels through the end of 2011. Today the major driver of biofuels devel-
opment is the Renewable Fuel Standard (RFS) (U.S. Congress 2007), which man-
dates certain levels of biofuels of different types each year as shown in Fig.3.2.
Conventional biofuel (mainly corn ethanol) should reach 56.8billion liters in
2015 and remain at this level until 2022. U.S production capacity is now close to
the 56.8billion liters mandate for 2015. EPA has recently increased the biodiesel
mandate level to 5.2billion liters, and capacity exists for that level as well. The
government subsidy for corn ethanol ended at the end of 2011, and the biodiesel
subsidy also has been in limbo. For corn ethanol, the RFS has not been binding
(i.e. production has been more than RFS) so far, but it has for biodiesel. The rea-
son is that the wholesale price of corn ethanol minus ethanol tax credit was less
than the wholesale price of gasoline until 2011, and now the wholesale price of
ethanol is less than the wholesale price of gasoline. That is not the case for bio-
diesel, so the mandate continues to bind for this biofuel. As long as crude oil price
remains at about $85 per barrel or higher, corn ethanol can survive and produce
according to the RFS, even without government subsidies. However, second gen-
eration biofuels are more expensive to produce with current prices and produc-
tion costs. According to the RFS schedule the U.S. is supposed to produce about
1.9billion liters of cellulosic ethanol in 2012 and expand it to 60.6billion liters
in 2022. As mentioned earlier, the US currently produces very little cellulosic bio-
fuel, and its future expansion path is very uncertain.
So what are the prospects for the development and deployment of second gen-
eration biofuels? That is the subject of this chapter, and it depends critically on
five areas of uncertainty (Tyner 2010a). The uncertainties are: (1) future crude oil
prices, (2) feedstock availability and cost, (3) conversion technology efficiency
and cost, (4) environmental and GHG impacts, and (5) government policy. We will
review each of these uncertainty areas in turn and then provide some overall con-
clusions on the prospects for second-generation biofuels.
The price of crude oil is a key variable which directly affects the prices of biofu-
els and their profitability. Other factors being constant, the higher the price of crude
oil the higher the prices for cellulosic biofuels. To be economic without subsidies
or mandates, given the existing production costs, second generation biofuels likely
will need crude oil to be $130$150 or higher. Figure3.3 provides the current U.S.
Department of Energy crude oil price forecast out to 2040 (U.S. Department of
Energy 2013). In the reference case, crude oil price grows from about $100/bbl. in
2012 to $163/bbl. in 2040. In the high oil price case, it grows to $235/bbl., and in
the low price case it becomes $75/bbl. All of these prices are in real terms; that is,
excluding the effect of general inflation. The forecast range between $75/bbl. and
$235/bbl. is very high, but even the reference case forecast would be problematic for
investors in second generation biofuels, because at least for the next decade the price
of crude oil will remain under $125/bbl. With crude oil prices below $130/bbl., pro-
duction of cellulosic biofuel likely will not be profitable without government support.
What is driving the wide price forecast range? The high case assumes more
rapid economic growth globally and more limited new oil and other liquid fuel
discoveries. The low case assumes slower economic growth and more abun-
dant crude oil and other liquid fuel supplies. Recent developments in oil supply
3 Advanced Biofuels: Economic Uncertainties 39
Fig.3.3Average annual Brent spot crude oil prices in three projection cases, 19802040
increases might push us closer to the lower end. The International Energy Agency
predicts that the U.S will become the worlds largest oil producer around 2020
and that North America will become a net petroleum exporter by around 2035
(International Energy Agency 2012a). These trends would eventually tend to push
crude oil prices lower unless there are corresponding reductions in production
elsewhere. Also, the natural gas revolution in the U.S. will create additional energy
supplies that will, to some extent compete with crude oil (International Energy
Agency 2012b). The bottom line is that crude oil price is highly uncertain, but
even the reference case is problematic for second generation biofuels. It is likely
that some form of government intervention will be necessary to stimulate invest-
ment in these biofuels.
The cost of feedstock is another key variable which affects profitability of pro-
ducing cellulosic biofuel. Current estimates of biomass feedstock costs are much
higher than earlier estimates (Congressional Research Service 2010; National
Research Council 2011; Thompson and Tyner 2013). For years, the standard figure
used by DOE was $33 per dry metric ton delivered to the plant. Today that cost is
estimated at $83$147 per dry metric ton, more than three times earlier estimates.
Since feedstock cost is the major component of variable cost, this difference has
a major impact on cellulosic biofuel cost. Table3.1 provides a range of feedstock
costs for various biofuel cellulosic feedstocks (National Research Council 2011).
Column 2 of this table shows the feedstock cost estimate, and column 3 is the esti-
mate of what the biofuel producer could afford to pay for the feedstock on a break-
even basis. Revenue was calculated from an assumed 2022 crude oil price of $111
40 W. E. Tyner and F. Taheripour
per barrel. Conversion yield was assumed to be 292l of ethanol per dry metric
ton of feedstock. All estimated capital and operating costs except feedstock were
backed out leaving what the biofuel producer could afford to pay for feedstock.
The fourth column is the price gap or the difference between the cost to supply
the feedstock and what processors could afford to pay, expressed in dollars per
metric ton. The last column is that same price gap expressed in dollars per liter of
ethanol. These figures include no government subsidy. The bottom line is that with
these feedstock prices and technologies available today, cellulosic biofuels would
not be economic and will not be launched without government supports. Indeed,
the last column of Table3.1 shows required subsidy per liter of ethanol for alter-
native feedstocks when the crude oil price is $111/bbl. The required subsidies are
estimated to range between $0.18 and $0.40 per liter of ethanol.
While the cellulosic feedstock prices vary significantly, the quantity of avail-
able feedstock is not an issue (National Research Council 2011; U.S. Department
of Energy 2011). All the major estimates indicate that there would be plenty of
biomass available to meet and exceed the RFS requirement for cellulosic biofuels.
Another issue for feedstocks is variability in feedstock supply. This issue
applies to all agricultural feedstocks, but may be more problematic for corn stover.
It is likely that corn stover will be harvested after the corn harvest. Experts sug-
gest that there is about a three week window after corn harvest for removing the
stover and putting it in storage. If we have wet weather during that period such
that harvest is limited and/or the stover must be baled wet, then the stover yield
will be less than expected. Supply variability raises issues for contracting for bio-
mass supply (Alexander et al. 2010). Contracts must work both for the farmer and
for the processor. Contracts will need to be designed to share risk between farm-
ers and processors such that both parties have incentives to enter into long term
contracts and abide by the contract terms. Contracts may be based on acreage, ton-
nage, quality, and other factors. The bottom line is that while availability of bio-
mass is not an issue for biofuels production, feedstock cost and feedstock supply
variability could be significant impediments.
3 Advanced Biofuels: Economic Uncertainties 41
3.5Conversion Technology
There are two major conversion pathways for biofuel production: biochemical
conversion and thermochemical conversion. In addition, there are hybrid processes
that are partly biochemical and partly thermochemical. The biochemical path-
way normally results in ethanol as the biofuel product. The thermochemical path-
way normally produces green diesel, bio-gasoline, or jet fuel. These products are
sometimes called drop-in fuels as they are closer in composition to the existing
fossil based fuels and unlike ethanol can be more easily integrated into the exist-
ing fuel supply chain. Currently, the U.S. ethanol industry is faced with a restric-
tion, known as the blend wall. Since the early days of the U.S. ethanol industry,
the regulated maximum ethanol content for standard vehicles has been 10%.
Standard vehicles were designed to handle blends only up to that level. Currently,
U.S. annual gasoline consumption is about 500billion liters. This means the total
consumption of ethanol, with current mix of vehicles, will be limited to 50bil-
lion liters, which is about the current U.S. ethanol production. Consuming ethanol
beyond this level will be constrained by the blend wall. Unlike ethanol, drop in
fuels do not have blending limits. They can be blended in much higher percentages
than is the case for most ethanol use in the U.S. Also, they can be shipped in pipe-
lines, which is not possible for ethanol.
Earlier in the biofuels era, most of the research and development inter-
est was focused on the biochemical pathway. However, in recent years, much
more interest has emerged on the thermochemical pathway or hybrid pathways
(Tyner 2010b). Drop in fuels are seen as more attractive for many of the reasons
described above.
For the conversion technologies, it is known that biofuels can be produced via
either the biochemical or thermochemical pathways. The question is at what cost?
Since there are no commercial plants, any cost estimate is uncertain. Research
continues on both biochemical and thermochemical process as well as several
hybrid processes. Major breakthroughs are possible at any point in the future.
The estimates for conversion costs vary among alternative conversion pathways
and feed stock. The capital cost for the thermochemical pathway is higher than
the biochemical, $0.30 per liter versus $0.15 per liter (Taheripour et al. 2011). On
the other hand, the variable costs (excluding feedstock) are higher for biochemical
pathways. For example, the variable cost of converting corn stover to biofuel using
a biochemical process is estimated to be about $0.37 per liter. The correspond-
ing cost for the thermochemical is about $0.13 per liter (Taheripour et al. 2011).
If feedstock is $110 per metric, and ethanol yield is 292l per metric ton, then
feedstock cost would be $0.38 per liter. This means that the total conversion cost
(including capital, operating, and feedstock costs) for converting cellulosic materi-
als to biofuel is around $0.88 per liter plus or minus a few cents variation among
alternative pathways and feedstock. This is significantly higher than the total con-
version cost of corn ethanol which is about $0.65 per liter at current prices (Iowa
State University 2012).
42 W. E. Tyner and F. Taheripour
3.6Environmental Issues
Biofuels were developed to mitigate GHG emissions. For example, prior to 2007,
the general consensus was that corn ethanol can reduce GHG emissions a bit more
than 20% after considering all emissions generated through the production process
of ethanol and its consumption (Wang et al. 1999; Farrell et al. 2006). However,
early analyses ignored the consequences of biofuel induced land changes for GHG
emissions. Once early estimates of GHG emissions due to land use change were
included, it appeared that corn ethanol was more GHG intensive than gasoline
(Searchinger et al. 2008). These authors estimated that producing corn ethanol gen-
erates more than 100g CO2 e/MJ emissions due to induced cropland expansion
for required corn production. However, the more recent studies find that the early
estimates have overstated the induced land use emissions due to biofuels (Hertel
etal. 2010; Tyner and Taheripour 2013). For example, Taheripour and Tyner (2013)
estimated that producing corn ethanol generates about 1323g CO2 e/MJ emis-
sions due to cropland expansion for required corn production, depending on the
implemented land sue emission factors and assumptions on land use carbon fluxes.
While the more recent estimates for induced land use change for the first generation
biofuels are usually lower than their earlier estimates (Wicke et al. 2012), they are
significantly different from zero. This indicates that first generation biofuels do not
contribute significantly to reducing GHG emissions, if we take into account their
related induced land use change emissions. As technologies improve, it is possible
that the GHG emission profiles for first generation biofuels will improve as well.
The first generation biofuels could cause other environmental concerns as well.
Corn production is intensive in fertilizer and chemicals, and increased corn acre-
age likely would lead to higher fertilizer and chemical runoff and soil erosion
(National Research Council 2011). These effects would lead to a reduction in
downstream water quality. There also has been some concern regarding local air
quality issues associated with ethanol production.
While many studies evaluated environmental impacts of the first generation
biofuels, only a few attempts have been made to assess these impacts for sec-
ond generation biofuels. In general, second generation biofuels are believed to
have more positive environmental impacts. Perennial grasses like miscanthus and
switchgrass need fewer nutrients added and do a better job of preventing soil ero-
sion. In addition, producing dedicated crops on marginal lands can increase their
carbon sequestration capabilities (Anderson-Teixeira et al. 2009). As mentioned
earlier, cellulosic biofuels also can be produced from crop or forest residues. If
biofuels are produced from these materials, then land use implications will be
around zero as shown in Taheripour and Tyner (2013).
However, if cellulosic biofuels are produced from dedicated crops, their land
use change emissions will not be zero. Taheripour and Tyner (2013) have esti-
mated induced land use emissions for several biofuel pathways under alternative
assumptions of soil carbon emissions factors and assumptions on land use change
carbon fluxes. The core of their results is shown in Table3.2. This table shows
induced land use change emissions for seven biofuel pathways, corn ethanol
3 Advanced Biofuels: Economic Uncertainties 43
Table3.2Estimated induced land use emissions for alternative biofuels (g CO2 e/MJ)
Feedstock Biofuel Without CP-EF With CP-EF
WH CARB TEM WH CARB TEM
Corn Ethanol 12.9 15.1 17.0 15.5 18 22.6
Miscanthus Bio-gasoline 6.1 7.1 7.3 18.1 19.4 25.6
Switchgrass Bio-gasoline 21.4 24.9 23.4 43.7 47.6 57.0
Miscanthus Ethanol 5.8 10.1 10.1 15.7 25.4 32.3
Switchgrass Ethanol 20.3 35.5 33.1 38.2 63 74.0
Source Taheripour and Tyner (2013)
plus 6 cellulosic biofuel pathways. The induced land use changes due to produc-
ing required feedstock for each pathway are converted to GHG emissions using
three different published land use change emission factors (EFs). The imple-
mented EFs are: Woods Hole Emission Factors (WH), emission factors developed
by California Air Resources Board experts (CARB), and a set of emission factors
developed using a Terrestrial Ecosystem Model (TEM). Finally, for each emis-
sion factor calculations are done under two cases. The first case assigns zero EFs
to changes in converted marginal land (cropland pasture) to dedicated crops. In
Table3.1 this case is shown under the title of Without CP-EF. The second case
assumes emission EF for cropland pasture in each agro-ecological zone is equal
to the half of the emissions factor associated with the pasture land in than zone. In
Table3.1 this case is shown under the title of With CP-EF.
The Table3.1 shows that unlike the common belief, producing biofuels from
dedicated crops generates induced land use change emissions. The results also
indicate that the land use change emissions vary significantly among alternative
sets of EFs and biofuel pathways. When we assume converting cropland pasture
converted to dedicated crops does not generate carbon emissions, then produc-
ing ethanol and or bio-gasoline from miscanthus generate the lowest induced land
use emissions. However, in the counterpart case, when non-zero emission factors
are assigned to converted cropland pasture, then corn ethanol generates the low-
est emissions. This means that second generation biofuels produced from dedi-
cated crops could actually generate more induced land use change emissions than
first generation. Finally, this table indicates that switchgrass generates the higher
rate of land use emissions (even larger than corn), regardless of the type of imple-
mented EF in both cases of with and without CP-EF.
These results show another set of uncertainties associated with the second gen-
eration biofuels. These results show that at the end of the day, the limiting resource
is land, and second generation feedstocks (except residues) do require land. For
residues such as corn stover, there is an unresolved question of the extent to which
residue removal reduces soil carbon stock, and thus has adverse GHG impacts. For
land using perennial crops like switchgrass, the land required often would come
from the livestock sector. If more land is used for biofuel feedstocks, less would
be available for cattle grazing, hay production, etc. Thus, it is not entirely true that
second generation biofuels do not generate land use change emissions. In addition,
the second generation biofuels, if produced from dedicated crops, will compete
44 W. E. Tyner and F. Taheripour
with food crops in the market for land. Hence, the issue of food versus fuel will
not disappear, if the second generation biofuels are produced from dedicated
crops. Most of the corn produced is actually used for animal feed, not for direct
human consumption. So corn use for ethanol competes with food use primarily via
the livestock sector and meat consumption and prices. The same is true, perhaps to
a lesser degree, for second-generation dedicated energy crops.
3.7Government Policy
The U.S. corn ethanol industry, Brazilian sugarcane ethanol industry, and
European Union biofuels industry (mainly biodiesel) were all industries created
via the support from governments. Support for these industries generally began in
the 1980s. In all three regions, support initially came in the form of government
subsidies. However, over time governments have evolved towards implementing
mandates in lieu of subsidies (Tyner 2008a, b). As biofuels production increased,
the government cost of the subsidies became a significant burden. The cost of
mandates is off-line; that is, the cost is imposed on consumers via the mandate,
and does not show up in government budgets.
In the early years, there was strong political support for government support
of biofuels. Agricultural groups had a disproportionate amount of political power,
and the biofuel support was not questioned. In recent years, however, the politi-
cal support in the U.S. has waned. Sectors affected by higher food pricesfood
manufacturers and retailers, restaurants, etc. have come out against biofuels sup-
port. Even the agricultural livestock producers have broken rank with the rest of
the agricultural sector in opposing biofuels. So the reality today is that biofuel sup-
port is less certain than it was in the early years.
The major biofuel support policy today in the U.S., Brazil, and the European
Union is some sort of mandate or target for biofuels use. In the U.S., the mandate
is the RFS. As shown in Fig.3.1, it requires 136.3billion liters ethanol equivalent
of biofuels to be blended by 2022. The RFS that can be filled by corn ethanol in
2015 is 56.8billion liters, and U.S. production capacity is about to that level today.
For cellulosic biofuels, the RFS is 60.6billion liters ethanol equivalent. There is
another category called other advanced biofuels (with 15.1billion liters target for
2022) that can be met by sugarcane ethanol among other possibilities. The final
mandate is for 3.8billion liters of biodiesel.
To enforce the mandates the Environmental Protection Agency (EPA) uses a
procedure which tracks biofuel and consumption. In this process, the EPA issues
a unique Renewable Identification Number (RIN) when a batch of biofuel is pro-
duced or imported. Each obligated party (blender) has a quota for blending each
year that is based upon their projected fuel market share. At the end of the year,
obligated parties (blenders) must present RINs equivalent to their quota to the EPA
to prove that they meet their annual biofuel obligations. At the end of each year, if
a blender does not have enough RINs to meet its obligation, it will be punished a
3 Advanced Biofuels: Economic Uncertainties 45
fine. RINs can be traded in market place. Hence, if a blender needs RINs to meet
its obligation, it can buy from the market and if it has extra RINs it can save it for
future use or sell it to the market.
While the RFS has defined annual targets for each biofuel, the law allows the
EPA to waive them for cellulosic biofuels, under some certain circumstances. EPA
has waived the cellulosic biofuel mandates every year so far, mainly because no
cellulosic biofuel is produced commercially. The cellulosic portion of the RFS has
a special provision in which for any year in which any part of the cellulosic RFS is
waived, it is possible to buy a credit from EPA instead of actually blending cellu-
losic biofuel. A company can buy a credit from EPA and buy an advanced biofuel
blending RIN from another company and use the combination of the EPA credit
plus the advanced biofuel (e.g. sugarcane) RIN to satisfy the cellulosic blending
mandate (U.S. Congress 2007). The cost of the credit from EPA is determined by
the difference between the previous year wholesale gasoline price and a base gaso-
line price (about $0.80 per liter) adjusted for inflation since 2007. In other words if
the 2012 value is $0.85, and the 2012 average wholesale gasoline price was $0.70,
then an obligated blender could purchase from EPA a credit for $0.15 per liter. The
RIN would have to be purchased on the open market, and might have a value of
around $0.10 per liter. Thus, an obligated blender could blend cellulosic biofuel
or purchase the credit plus RIN for $0.25 per liter and meet the obligation in that
way. If the cost of the cellulosic biofuel is about $1 per liter, and the wholesale
price of gasoline is $0.70, the difference is $0.30 per liter. The obligated blender
would have the choice of blending at a cost of $0.30 or purchasing the credit and
RIN for $0.25. Clearly, under these assumptions, it would be more attractive to
purchase the credit and RIN instead of purchasing cellulosic biofuel. This means
that the mandate is not really a mandate in reality. This out-clause creates huge
uncertainty for potential investors in cellulosic biofuels. Cellulosic biofuels are not
competitive on the open market. The hope and expectation was that the govern-
ment mandate would create the market, but with this out-clause, it clearly does
not, at least under the assumptions used here. Thus, it will be difficult to attract
private sector investment into the industry.
The above analysis applies anytime EPA waives any part of the cellulosic RFS.
In reality, EPA has waived most of the cellulosic mandate in every year it has
existed. It will be necessary for EPA to waive part of the mandate all the way out
to 2022 because the industry, even if it became attractive, could not possibly grow
as fast as the mandate.
There have also been requests to waive the corn ethanol mandate with the most
recent being due to the 2012 U.S. drought (Tyner et al. 2012). The criterion EPA
is required to use in this case is economic harm caused by the RFS. In November
2012 EPA ruled that the 2013 corn ethanol mandate would not be waived.
However, the possibility of a waiver at any time also creates uncertainty for the
industry.
Another major impediment to growth of the ethanol industry in the U.S. is what
is called the blend wall. Most gasoline in the U.S. is blended at 10% with etha-
nol. The U.S. currently consumes about 500billion liters of gasoline type fuel.
46 W. E. Tyner and F. Taheripour
Fig.3.4Ethanol market in
the presence of blend wall
Blending at 10% means that the maximum amount of ethanol that can be blended
is about 50billion liters. A very small amount of E85 (85% ethanol) is sold for
use only in flex fuel vehicles, but these vehicles represent a small portion of the
U.S. vehicle fleet. While EPA has approved moving to 15% blends, very little
progress has been made in implementing the decision. The EPA approval was for
vehicles built since 2001, and that amounts to about 2/3 of the vehicle fleet (Tyner
et al. 2010). If a service station were to change to E15 (15% ethanol), they would
lose 1/3 of their customers. E15 also cannot be used in any small engines such as
marine engines, lawn mowers, chain saws, etc. This means that the new rule has
not been able to remove the exiting blend wall so far.
The economics of the blend wall are illustrated in Fig.3.4. The kinked bold
line represents the demand curve in the presence of blend wall. When we reach
the aggregate blending limit, there is no more room for additional ethanol in the
market place. We are then in a position of too much ethanol (production capacity)
chasing too little market (the blend wall). At that point, the ethanol price becomes
its breakeven price with the corn price. In fact, we see that relationship existing
today, and the recent historical link between gasoline and ethanol is largely bro-
ken. Because of the blend wall, ethanol is largely priced today on corn.
The blend wall has very important implications for cellulosic ethanol. Even if
the blending limit of 15% can be applied more broadly, that still limits the total
ethanol blending to about 72billion liters. There is no place to put a significant
amount of cellulosic ethanol. That is one reason for the increased attention to ther-
mochemical conversion and drop-in biofuels.
Finally, there is one government policy option that merits serious attention and
reduces uncertainties in markets for cellulosic biofuels significantly. It is called a
reverse auction. The U.S. Air Force and Navy have expressed a strong interest in
biofuels (U.S. Air Force 2010). The military could use a reverse auction to procure
biofuels. In so doing, it would specify the fuel properties, delivery location, and
quantity to be delivered each year for about 15years. A long term contract would
be necessary to gain private sector participation in the bidding. Once the call for
bids was out, private companies could secure provisional feedstock contracts with
3 Advanced Biofuels: Economic Uncertainties 47
farmers and submit a bit. The lowest bid from a qualified bidder wins the contract.
This approach reduces the adverse impact of the uncertainties described above in
several ways. First, it sets the fuel price, so it does not really matter what happens
to oil price in the future. Second, feedstock uncertainties are handled because bid-
ders would have provisional contracts with farmers that would be executed if they
won the competition. Third, presumably companies would not be bidding unless
they were confident of the technical and economic dimensions of their conver-
sion technology. Fourth, government policy and support would not matter because
this becomes a private contract between the military and the company. Thus, the
reverse auction could be a mechanism to get the cellulosic biofuel industry mov-
ing. In a sense, the difference between the winning bid price and the projected fos-
sil fuel price for the same commodity becomes the implicit subsidy. This implicit
subsidy is a least cost option since it is market determined. At this point, the mili-
tary does not have Congressional approval to use this policy mechanism, so any
movement in this direction is blocked.
3.8Conclusions
References
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Chapter 4
Algae Farming and Its Bio-Products
Abstract Many expect algae to contribute to food, feed, health, and fuel, as well
as to remove or transform pollutants in water or air. But what did we really achieve
after several decades of research and development? What ended up being commer-
cialized and consumed in large volumes? We try and shed light on these questions
by surveying and assessing the current state of algae uses.
4.1Introduction
G. Hochman(*)
Department of Agriculture, Food, and Resource Economics, School of Environmental and
Biological Sciences, Rutgers University, 55 Dudley Road, Cook College, New Brunswick,
NJ 08901, USA
e-mail: gal.hochman@rutgers.edu
D. Zilberman
Department of Agricultural and Resource Economics, University of California,
207 Giannini Hall, Berkeley, CA 94720, USA
e-mail: zilber11@berkeley.edu
feedstock for fuel. This chapter overviews a wide range of applications of algae
that has or likely to have significant economic potential. The development of algae
as feedstock for biofuel will benefits from technological breakthroughs in other
applications, and understanding these other application is important in developing
sustainable and diversified algae products and technologies.
Algae are large and diverse group of organisms, typically autotrophic organ-
isms that produce complex compounds such as lipids, carbohydrates, and proteins,
using simple substances located in their surroundings. Although most algae are
photosynthetic plant like that lack the distinct cell and organ types present in
land plants, some produce energy from uptake of organic carbon.
Algae have raised much hope and scholars have argued that there is much
potential of using algae for wastewater treatment, as well as feed food health and
fuel production. Many barriers, however, exist for these processes to become eco-
nomically viable and environmentally friendly. The development of molecular
genetics (biotechnology) raised much hope in improving algae strains and making
them commercially viable but also brought much fear, because large portions of
the population are suspicious and oppose this technology. Biotechnology is a field
of applied science and technology, which employs living organisms and their sub-
cellular components for industrial applications and environmental management.
Biotechnology makes use of viruses, bacteria, yeasts, fungi, algae, plant and ani-
mal cells, and enzymes as components of industrial processes.
This chapter survey current developments of algal bio-products. The chapter
surveys the economic performance of the algae industry thus far and the economic
potential of alternative product lines. The analysis, especially the economic analy-
sis and the cost estimates, are based on interviews with scientists and business-
men. But because of confidentiality, the findings are not attributed directly to their
sources. The list of sources, however, is provided in Appendix A.
4.2Algae Farming
Existing patterns of use of algae are insightful and useful for future projections. Still,
present success stories are only the tip of the iceberg. Much more research and knowl-
edge are needed for full societal gains from the economic potential of algal products.
When surveying algae, one has to distinguish between two major signsmicroalgae
and microalgae. While macroalgae are basic seaweeds, microalgae are microscopic
organisms, which make up the worlds phytoplankton and form rapidly growing pop-
ulations in water when supplied with the necessary nutrients for their culture.
4.2.1Macroalgae
Carrageenan and alginates are two other macroalgae derivatives much used
as gums, emulsifiers, and gels. Annual sales of these products are in the hun-
dreds of millions of dollars. According to McHough (2003), the market value of
carrageenan is $240 million, that of alginate is $213 million, and that of agar is
$137million. Producing methane from macro-algae has also been discussed in the
literature; however, it has been argued that algal biomass production, as a stand-
alone product, is not economically viable (Chynoweth 2002).
4.2.2Microalgae
There are more than 8,000 microalgae species which are divided into four types:
cynaobacteria (blue-green algae), rhodophytes (red algae), chlorophytes (green
algae), and chromophytes (all other algae). Each of these types contains hundreds of
species. Each species may be thousands of genetically distinct strains. Only a small
fraction of these varieties have been studied for possible beneficial use, and there
is much ignorance and uncertainty regarding the behavior and properties of most
micro-algae species. The most frequent used micro-algae include Cyanophyceae
(blue-green algae), Chlorophyceae (green algae), Bacillariophyceae (including dia-
toms), and Chrysophyceae (including golden algae).
The world market value of micro-algae has been estimated at $56.5billion,
out of which about 2.5billion dollars have been generated by the health food sec-
tor, 1.5billion dollars from the production of docosahexanoic acid (DHA) and
700million dollars from aquaculture (Pulz and Gross 2004).
developed in the use of microalgae for waste management systems are appropri-
ate for algal utilization in other production activities. Insights regarding the use of
microalgae for waste management have commercial value and can be sources of
income. There are markets for expertise in water and waste management.
4.3.2Fine Chemicals
Like agar, algal products vary substantially in price and value, according to their
use and refinement.
-Carotene is a metabolite with a wide range of commercial applications. It is
used as a food coloring (with a major application in providing the yellow color to
margarine), as a good additive to enhance the color of the flesh of fish and the yolk
of eggs, and to improve the health and fertility of grain-fed cattle (see survey by
Borowitzka and Borowitzka 1987).
Until the early 1980s, commercial production of -carotene was synthetic, and
Hoffman Laroche had a virtual monopoly on the production and marketing of
-carotene. During the 1970s, researchers (Borowitzka and Brown 1974;
BenAmotz and Avron 1980) realized that, under nutrient stressed, high salt, and
highlight conditions, the microalgae, Dunaliella salina, accumulates up to 14%
of dry weight as -carotene. This discovery led to commercial derivation of natural
-carotene from this organism.
In the 1980s, the price of extracted and purified natural -carotene was much
higher than that of synthetic -carotene ($1,000 to $2,000 per kg for natural versus
$400 to $800 per kg for synthetic), reflecting the preference consumers and buyers
have for natural products. Even though the price difference between natural and syn-
thetic declined in the future as the supply of natural -carotene increased, the differ-
ences continued and the natural product always fetched the higher price. Moreover,
natural -carotene has physical properties that make it superior to synthetic. In particu-
lar, natural -carotene is fat-soluble. -carotene, as well as some other carotenoids, are
touted to be anti-carcinogenic and are effective in controlling cholesterol and in reduc-
ing risks of heart disease (Nishino et al. 2002). If substantiated, these desirable medi-
cal properties increase even more the demand and desirability of natural -carotene.
Calculations for a fifty 1,000m2 Dunalliela salina farm suggest that the fixed
setup cost (site preparation, pond construction, production, and harvesting and
processing equipment) is between $1 and $1.5million. Using a five-year return-
of-investment period as a criterion to distribute the fixed cost, a conservative esti-
mate of the annual fixed cost per 1,000m2 would be $6,000 (0.21,500,000/50).
Annual variable cost (labor, CO2, nutrients, and electricity) is estimated to be
between $15,000 and $24,000 per 1,000m2. Using a very conservative approach,
total costs are estimated to be about $30,000 per 1,000m2. The most conservative
estimate of yield we have seen is 50kg of -carotene per 1,000m2. Thus, under
these conservative estimates, the break-even point is reached when a kilogram of
natural -carotene fetches $600per kg.
4 Algae Farming and Its Bio-Products 55
The estimates used thus far are quite conservative. Ben-Amotz and Avron (1980)
estimated that, with more experience and fine-tuning in production, annual yields
could rise to 120kg per 1,000m2 (based on harvesting 400t of Dunaliella salina on
50,000m2). It is assumed that algae have 30% dry matter, and 5% of it is -carotene.
Thus, -carotene per 1,000m2 is 0.05(400/500)(1,000)=120kg per 1,000m2. Thus,
using this yield estimate, assuming an annual variable cost of $15,000 per 1,000m2
and a fixed cost of $21,000 per 1,000m2, the investment in -carotene production can
be recaptured in 1year assuming a natural -carotene price of $300 per kg.
Phycobiliproteins are algal derivatives that have utility in diagnostic tools.
Specifically, biliproteins from microalgae (phycobiliproteins) are used as fluo-
rescent markers for genetic screening in cell analysis and imionchemialasi (Pulz
and Gross 2004). This application is based on a discovery made by Professor
Alexander Glazer of the University of California at Berkley and published in
1982. According to Professor Glazer, the first application started in 1983 when
two laboratories started producing phycobiliproteins. The case of phycobiliprotein,
like the case of agar, demonstrates the large range of commercial opportunities
algal products are starting to have, with sophistication and growth in biological
and genetic research, experimentation, and commercial application.
Many microalgae have a high nutritional value. They contain proteins, vitamins
and minerals, and non-saturated fats. Moreover, they can yield higher outputs for
the same levels of water and land. These characteristics led to the success of the
production of Spirolina, a microalgae that grown isolated in a monocultural set-
ting (another type of micro-algae grown isolated in a monoculture is Dunaliella
salina). It has commercial success as a health food and is a component of many
health food products. Worldwide, Spirulina is grown in many countries for animal
feeds and food nutrition supplement (FAO 2010). Other important species include
Chlorella, Dunaliella, Nostoc, and Aphanizomenon.
Culture of the freshwater algal Haematococcus pluvialis was developed in a
few countries and is used for the extraction of astaxanthin (FAO 2010), a natural
antioxidantsee also Del Campo et al. (2007). A price tag of $815 per kg has
been quoted in the literature (Benemann and Oswald 1996; Vonshak 1997; Lee
2001; Carlsson and Bowles 2007). Carlsson and Bowles (2007) suggest that cur-
rently the delivery price to the US from China for 20-ton containers is $5 per kg
for Spirulina and twice as high for Chlorella. Production costs have been esti-
mated at $25 US per kg.
Algae produced as a co-product of waste management plants may be used for
animal/livestock as well as other value added products (Lundquist et al. 2010;
Hochman et al. 2010). Much research is needed to develop large-scale food and
feed production from algaeone needed to identify species, production, pro-
cedures, etc. The food surplus problems in the United States and strong political
56 G. Hochman and D. Zilberman
4.3.4Fatty Acids
weight of algae (denoted by S) and production of dry matter of algae per 1,000m2
(denoted by Q), i.e., Y=Q * S.
Based on the price of cod liver oil pills, the retail price of omega-3 fatty acid is
estimated to be around $600 per kg. Next, it is assumed that producer price is only
20% of retail price (the other 80% covers transportation, processing, storage, and
marketing costs). Based on these conservative assumptions, the producer price we
use for profitability analysis is P=$120 per kg.
Based on several sources, 3t of dry eight of algae per acre is a low-end esti-
mate of annual production of most existing systems, and average output should be
about 6t per 1,000m2. (For brevity, the time dimension of yield and cost figures
are omitted, but all yield and cost figures given here are annual.) In the longer run,
with better knowledge and experience, dry weight algal production per 1,000m2
would reach 10t per 1,000m2. We use three levels of dry weight algal production:
Low output: Q=QL=3t per 1,000m2
Medium output: Q=QM=6t per 1,000m2
High output: Q=QH=10t per 1,000m2.
Experiments done (Koren et al. 1988) obtained results consistence with our
assumed levels. That team grew Nonochloropsis salina which is intended as a
source for fatty acid in a 100, a 2.5m2 pond, and a photoreactor. Production lev-
els are equivalent to annual yields per acre per year of between 3t of dry weight
(large pond) to 8t of dry weight (photoreactor).
Based on several sources, the share of fatty acids in dry weight of algae moved
from a low of 0.03 to high of 0.05. The experiments in Koren et al. (1988) resulted
in shares that are closer to 0.03. That makes us somewhat more cautious in the val-
ues we use for S in our assessment. The values we use are:
Low share: S=SL=0.03
High share: S=SH=0.04.
Combining the dry weight and share estimates, we obtain six values of yield
per acre, denoted for Y1 (lowest) to Y6 (highest). These values are:
Y1=low outputlow share=90kg/1,000m2/year
Y2=low outputhigh share=120kg/1,000m2/year
Y3=medium outputlow share=180kg/1,000m2/year
Y4=medium outputhigh share=240kg/1,000m2/year
Y5=high outputlow share=300kg/1,000m2/year
Y6=high outputhigh share=400kg/1,000m2/year.
As argued previously (in the case of -carotene), variable costs (operation cost)
per 1,000m2 are guesstimated to range from a low of OC = OCL =$15,000
per 1,000m2 to a high of OC = OCH =$24,000 per 1,000m2. Investment per
1,000m2 (which has no time dimension) is estimated to be I =$30,000 per
1,000m2. Then guesstimates have several implications.
Under the lowest yield assumption (Y = Y1) revenues cannot cover varia-
ble costs even when assuming low variable cost level. The deficit in this case is
58 G. Hochman and D. Zilberman
$4,200 annually (15,00090120). The low variable costs are almost covered
even with the lowest algae production if the fatty acid in the dry algae is higher.
In the case of Y = Y2 and OC = OC2, the deficit is only $600 dollars annually
(15,00017,400).
When algae output is at a medium level the low level of variable cost is covered
and there is substantial surplus even assuming low fatty acid share. Specifically,
the surplus above variables cost when Y=Y3 and OC=OC3 is $6,600 annually
(18012015,000), and variable costs are at the high level, the annual deficit
is only $2,400 annually. Average algae output and higher fatty acid ratio (Y=Y4)
generated a surplus of $4,800 annually even when variable costs are at their high
level (4,8002401,20002,400).
When Algae output is in the high level, it leaves substantial surplus above
variable cost, even when share of fatty acids in dry weight is low. When Y=Y5
and OC = OCH, the annual surplus is $6,000 and fixed cost can be recovered
in 5years. When algae output is high and share us high (Y=Y6), surplus above
the high level of variable costs can be recovered in less than a year and a half.
Moreover, even when fatty price will decline by 50% (down to $60 per kg), rev-
enues will cover the variable costs.
4.3.5Polysaccharides
4.3.6Food Coloring
There is a growing demand worldwide for organic food coloring. Regulating agen-
cies constantly limit the range of permissible chemical food coloring, and the regula-
tory process will be even stricter if and when organic substitutes are available. The
volume of the market for food color is immensein the billions of dollars annually.
Microalgae can be used as a source of many organic food coloring. As
Borowitzka and Borowitzka (1987) show, some microalgae contain substantial
amounts of other types of carotenes in addition to -carotene. Other types of color-
ing appear in microalgae as well. In pure form it can fetch up to $1,000 per kg. It
has been argued that the potential of microalgae, as a source of food coloring, is
limited because algal-derived food coloring is not photostable. Namely, they tend
to bleach with cooking. Nevertheless, in spite of this limitation, the potential mar-
ket for microalgae-derived food coloring is vast.
4.3.7Osmoregulators
These are carbohydrates that can affect osmotic processes. Glycerol is the most
notable member in this compound category, which included other commercially
viable products as well. Substantial weight of the dry weight of several algae,
e.g., up to 50% (Dunaliella salina), can be transformed to osmoregulators under
the appropriate conditions. Microalgae compete with bacteria and animal fat as
sources of osmoregulators. Research should and is likely to discover valuable
osmoregulators that can be produced from microalgae.
4.3.8Energy
The idea of using micro-algae to produce biodiesel is not a new idea and much
research has been allotted to the topic (Gallaghar 2011). A project at the National
Renewable Energy Laboratory has collected roughly 3,000 strains of algae from
northwest and southeast regions of the continent of the U.S. and Hawaii (Sheehan
et al. 1998). Carlsson and Bowles (2007) notes that the vlc-PUFAs may be less
appropriate for the production of biodiesel, since the polyunsaturation leads to oxi-
dation concerns in the fuel.
Gallaghar (2011) computed the Net-Present Value (NPV) using production and
cost figures reported in the literature. He concludes that high yield and high oil
prices, together with moderate government support and carbon prices, make bio-
diesel production viable economically. Assuming high yield (134mt/ha) with lipid
concentration of 40% leads to 6,430 gal/ac. Then, is we assume $1.00 subsidy
per gallon and a price of carbon of $44 per ton, a NPV of 17.4million dollars
is achieved with a payback period of 16.7 and an IRR of 12.4. Gallaghar (2011)
60 G. Hochman and D. Zilberman
analysis suggests the once the environment and the social cost of pollution is intro-
duced into calculations, biodiesel production from algae can become economically
viable with moderate subsidies. See also work by Demirbas and Demirbas (2011).
4.3.9Other Applications
Microalgae contain many useful chemical compounds, and its derivatives can be
used in the future for many other applications in addition to the ones mentioned
above. They include cosmetic and skin products, food and feed supplements,
vitamins, and fertilizers, as well as fuel. Microalgae may be less productive than
bacteria, and our ability to manipulate it is much smaller. But microalgae con-
tains unique and complex products not available otherwise. Therefore, science
potentially can offer much research regarding the use and manipulation of micro-
algae. Today, in addition to the products discussed above, Spirulina is used to
produce phycocyanin and biomass (Lee 2001; Costa et al. 2003) while Chlorella
vulgaris/Chlorophyta is used to produce biomass (Lee 2001).
4.4Production Systems
4.4.1Open Ponds
We constructed some tentative estimates. First we present the following two esti-
mates of annual operational costs per 1,000m2,
These operational costs include production, harvesting, and drying. The big dif-
ference between the high and low cost is in the labor cost estimates. Over time, as
experience is gained, work procedures will become better established and labor
costs will decline much further. Feed costs are the bug cost item in the long run,
especially the CO2 cost. The cost of repair and maintenance will decline with time
as more efficient production technologies and machinery are developed. Energy
efficiency is likely to increase over time, but energy consumption will rise as pro-
duction becomes more automated and labor intensive. As mentioned before, these
are very gross guesstimates; more knowledge on cost structures is required. Still,
all experts we discuss with agree that operational costs can be reduced further
$10,000 per 1,000m2 and that reducing CO2 and feed costs is major challenge.
4 Algae Farming and Its Bio-Products 61
4.4.2Photobioreactors
These systems are different types of tanks or closed systems, in which algae is
grown (Richmond 2004). In these systems, water, nutrients and CO2 are supplied
in a controlled way, while oxygen is removed. Janssen et al. (2003) and Choi et al.
(2003) review developments in work that optimize photobioreactors systems for
algae cultivation.
4.4.3Heterotrophic
Others work suggests that algae can be grown in conventional fermentors instead
of photobioreactors to produce high value products (Wen and Chen 2003). Instead
of use of light and photosynthesis, heterotrophic utilize carbon sources in the
medium for the carbon and energy generation (Ward and Singh 2005).
This chapter suggests that commercial utilization of algae, beyond biofuels, is eco-
nomically viable, and that there is a worldwide market for algal derivatives that
is estimated to be in the billion of US dollars. While application of algae as biofuel
has gained much attention, the literature suggests that some algal derivatives, which
researchers worked on during the last several decades, matured and proved quiet lucra-
tive. Others are still at the research and development stage, or are just been thought of.
Energy production from algae has gained much attention. Many algal species
are rich in oil content and algal is more productive at producing oil than any of
the existing terrestrial plants. While aquatic biomass may be used as raw material
for co-firing and producing electricity power and heat, much research and public
and private funds are channeled to the commercial development of the production
of bio-oil, biomethane, biodiesel or biogas. However, currently these technologies
cannot compete with fossil fuels. Policy can facilitate the adoption of these tech-
nologies of algae technologies as part of a green economy (Bangalore et al. 2012).
Such policy emphasis may misfire if the algae sector cannot stand on its own
feet and compete after a relatively short period of transition and learning. Hybrid
62 G. Hochman and D. Zilberman
applications using algae to produce fuels and other product will increase the pro-
ductivity of biofuel sector and made bio-algae more efficient.
This chapter briefly surveyed the economic performance of the algae industry
thus far. It offers a snapshot of the algae industry and its potential. Further work,
however, is needed to better assess the economic viability of various algae deriva-
tives and to understand the true potential of algae and its impact on the energy sec-
tor. We leave this for future work.
Appendix A: Interviews
Abuoav J (Dr.,). Chief of Surgery, Mount Zion University, San Francisco, California.
Amit U. Ein Yahav, Arava, Israel.
Arad S (Dr.). Ben Gurion University, Box 1025, Beer Sheva, Israel, 84110.
Borowitzka M. School of Environmental and Life Sciences, Murdoch University,
Perth, Australia.
Ben-Amotz A (Professor). Israel Oceanographic Institute, Tel Shikmona, P.O. B.
8030, 31080 Haifa, Israel.
Foget RD. Manager Marketing Services, Bio Products, FMC Corporation, Marine
Colloids Division, 2000 Market Street, Philadelphia, PA, 19103.
Glazer AN (Professor). Department of Microbiology and Immunology, University of
California, Berkley, California, 94720.
Guron Y. B.A.R.D. Fund, P.O. Box Bet Dagan 50250, Israel.
Martinez W. USDA-ARS, Room 226, Building 005, BARC-West, Beltsville,
Maryland, 20705.
Neushul M (Professor). Marine Science Institute, University of California,
William J Department of Civil Engineering, University of California, Berkley,
California, 94720.
Oswald WJ Department of Civil Engineering, University of California, Berkley,
California, 94720.
Ramus J. Duke University Marine Lab., Beaufort, North Carolina, 28516.
Renn DW. (Dr.). FMC Corporation, 5 Maple Street, Rockland, Maine, 04841.
Sfat MR. Bio-Technical Resources Inc., 1035 South Seventh Street, Mainitowoc,
Wisconsin, 54220.
Vreeland V (Dr.). Department of Biology, University of California, Berkley,
California, 94720.
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Part II
Biomass Biology
Chapter 5
Regional Gene Pools for Restoration,
Conservation, and Genetic Improvement
of Prairie Grasses
A. R. Jakubowski(*)
Department of Agronomy, University of Wisconsin-Madison, 1575 Linden
Dr., Madison, Wisconsin 53706, USA
e-mail: Jakubowski@wisc.edu
M. D. Casler
USDA-ARS, U.S. Dairy Forage Research Center, 1925 Linden Dr., Madison,
Wisconsin 53706, USA
M. D. Casler
DOE-Great Lakes Bioenergy Research Center, University of Wisconsin-Madison,
445 Henry Mall, Madison, Wisconsin 53706, USA
5.1Introduction
Indiangrass
Switchgrass
Big bluestem
Fig.5.1Map of estimated native range of switchgrass, big bluestem, and Indiangrass in Canada
and the USA. Data adapted from Barkworth et al. (2003)
5 Regional Gene Pools for Restoration, Conservation 69
isolated from one another (Simberloff and Gotelli 1984). To date, the vast major-
ity of planting of these species has been for prairie restoration. While these efforts
have grown exponentially over the past 20years, they have reclaimed only a frac-
tion of the land once in prairie (Anderson 2009). The use of native warm-season
grasses for use as a bioenergy feedstock will greatly expand the presence of these
species on the landscape. We argue that the planting and breeding of these three
species, with an understanding of their geographic and genetic context, can meet
agronomic and conservation goals while making these species common once again
in North America.
5.2Species Background
5.2.1Switchgrass
5.2.2Big Bluestem
Big bluestem has drawn interest as a potential biofuel crop recently (Anderson
et al. 2008; Zhang et al. 2012). The species is primarily found as a hexaploid
(2n=6x=60) with enneaploid (2n=9x=90) less common (Norrmann et al. 1997).
70 A. R. Jakubowski and M. D. Casler
Hybridization between the two cytotypes is possible and aneuploids appear to be com-
mon (Keeler 1992). Established plants grown in agronomic settings have been iden-
tified as tall as 3m, suggesting there is great potential for producing high yielding
stands of bluestem (Stubbendieck et al. 1991). The species has also been shown to
have higher fermentability potential when compared to other warm-season grass spe-
cies (Jung and Vogel 1992; Weimer and Springer 2007). In agriculturally managed
systems, big bluestem was found to produce between 9.9 and 15.7Mg/ha of biomass
depending on fertilization in Iowa, USA (Hall et al. 1982). In an evaluation of produc-
tivity in unmanaged systems in the Great Plains, big bluestem was found to produce
more than twice as much biomass as either switchgrass or Indiangrass (Epstein et al.
1998). Big bluestem was also reported to have produced twice as much biomass per
unit of applied nitrogen than switchgrass and Indiangrass (Perry and Baltensperger
1979). Recent work found three overlapping gene pools in the species from the Great
Plains, Midwest, and Northeast USA, suggesting large interbreeding populations simi-
lar to those found in switchgrass (Price et al. 2012).
5.2.3Indiangrass
5.3Breeding
There are many potential benefits to using perennial warm-season grasses for
biomass production, but all three species have similar characteristics in need of
improvement. Establishment of all crops is slow and yields are a fraction of their
5 Regional Gene Pools for Restoration, Conservation 71
potential yields during the establishment season (Parrish and Fike 2005). The
seeds of all three species maintain dormancy and require up to a year of storage
to achieve optimal germination (Beckman et al. 1993; Emal and Conard 1973).
These species also emerge later in the spring than cool-season plants, creating
potential weed pressure and an incomplete use of the growing season (Sanderson
et al. 2004). All three species have seed shattering habits that will reduce the effi-
ciency of breeding and large-scale seed production. However, sustained breeding
efforts should be capable of improving all of these traits.
Previous breeding efforts in these species suggest that there is potential for
improvements in yield and quality characteristics, with the majority of work
occurring in switchgrass. Yields are expected to increase by 50100% through a
combination of conventional breeding, genetic modification, and the development
of hybrid switchgrass (crosses between upland and lowland ecotypes) in the next
1020years (Casler 2010; Martinez-Reyna and Vogel 2008; Vogel and Mitchell
2008). Evaluations of genetic variability for favorable bioenergy traits appear to
be high in switchgrass (Das et al. 2004; Rose et al. 2008). The early recognition
of these three species as potential forage crops has resulted in significant col-
lection of germplasm for breeding that is publically available within the USDA
Germplasm Resources Information Network (GRIN) system. As of November
2012, there are 332, 1,188, and 54 accessions in GRIN for switchgrass, big
bluestem, and Indiangrass, respectively. Additional collections of the three species
from remnant prairies are underway throughout the USA.
This tremendous increase in potential productivity can make the economics of
growing perennial grasses for bioenergy much more favorable (Perrin et al. 2008).
Previous breeding efforts in native warm-season grasses have proven successful,
although programs have focused on improving forage quality and nutritional value
for animal grazing until recent efforts in switchgrass for bioenergy (Anderson
etal. 2008; Mitchell et al. 2005; Vogel et al. 2010). Cultivars of all three spe-
cies have been released with improved forage quality using phenotypic selection
of IVDMD (Hopkins et al. 1993; Mitchell et al. 2005; Vogel et al. 2006; Vogel
et al. 2010). These cultivars also show minor improvements in yield. Only switch-
grass has had improved varieties specifically for use as a bioenergy feedstock crop
released by public breeders (Burns et al. 2010; Wu and Taliaferro 2009) and at
least one private company (Ceres, Inc Thousand Oaks, CA).
The use of genetic modification to improve plants for use as a bioenergy feed-
stock has been called imperative for making bioenergy crops viable (Gressel
2008). Indeed, the down-regulation of genes involved in lignification improved
ethanol yield in switchgrass by up to 38% with significantly reduced pretreat-
ment requirements and conversion costs (Fu et al. 2011). However, field testing of
these varieties is required to confirm their improvement as conventional breeding
for lower lignin in switchgrass and other perennial crops has been shown to dra-
matically reduce plant fitness (Casler 1997; Casler et al. 2002). Whether herbicide-
resistance transgenes will be incorporated into publically available varieties in the
future is unknown; however, herbicide resistant lines of switchgrass have been
developed (Song et al. 2012).
72 A. R. Jakubowski and M. D. Casler
While breeding efforts will be important for improving yield and quality in
these species, there are significant concerns regarding the breeding and introduc-
tion of improved native perennial crops (Kwit and Stewart 2012; Lonsdale and
FitzGibbon 2011). Because these species are native throughout North America,
there is fear that improved or introduced populations will introgress with native
populations and result in reduced fitness of wild populations or the develop-
ment of novel invasive populations (Lesica and Allendorf 1999; Selbo and Snow
2005; Byrne and Stone 2011). Many of the traits identified as targets of breeding
programs, such as rapid growth rates, plasticity across a range of environments,
high yield, and cold and drought tolerance, have been identified as traits asso-
ciated with increased invasion potential (Heaton et al. 2008; van Kleunen et al.
2010; Mclaughlin et al. 1999; Raghu et al. 2006; Sakai et al. 2001; Theoharides
and Dukes 2007). These species also have weedy relatives with which hybridiza-
tion may be possible (Ahrens et al. 2011). If genetically modified varieties of these
species are released (particularly with herbicide resistance), this concern of intro-
gression into weedy relatives is magnified further (Bagavathiannan et al. 2010;
Stewart et al. 2003; Warwick et al. 2009).
Much work remains in evaluating the pollen flow dynamics of these species.
The closest analog to pollen flow studies was undertaken with genetically mod-
ified creeping bentgrass (Agrostis stolonifera, Watrud et al. 2004; Zapiola et al.
2008). This species is a wind-pollinated perennial that is highly outcrossing and
has a synchronous flowering period with weedy relatives with which hybridiza-
tion is possible (Belanger et al. 2003). Systematic dispersal studies using senti-
nel plants recovered herbicide resistance seedlings at a distance of up to 21km
(Watrud et al. 2004). A follow up study collected plants from a 4.8km area sur-
rounding the initial planting area identified nine transgenic plants out of 20,400
tested (Zapiola et al. 2007). Switchgrass, Indiangrass, and big bluestem are likely
to disperse pollen over longer distances than creeping bentgrass due to their taller
morphology and higher pollen production (Kausch et al. 2010). Recent work has
shown that switchgrass pollen can remain viable under ideal field conditions for
up to 2.5h (Ge et al. 2011).
There is little previous knowledge on which to assess the risks of creating
novel invasive species through conventional breeding. One example used reed
canarygrass (Phalaris arundinacea L.) as a model for risk assessment of breed-
ing native perennial crops (Jakubowski et al. 2011). Reed canarygrass is native
to North America and Eurasia, but is considered a noxious wetland invader
throughout much of North America. The species is also planted as a forage
crop and improved varieties have been released in the North American market-
place. Cultivation had been suggested as the origin of the development of inva-
siveness in the species (Merigliano and Lesica 1998). However, Jakubowski
et al. (2011) showed that cultivars were more productive and fecund than wild
5 Regional Gene Pools for Restoration, Conservation 73
Switchgrass breeding
program
Fig.5.2Plant adaptation regions (PARs) to determine regional gene pools based on climatic and
geographic data. The locations of the 12 public switchgrass breeding programs are identified by
the open circles. Map developed using the methods of Vogel et al. (2005)
Eurasian populations in the environments for which they were selected (uplands
with nitrogen addition), but no more productive in the environment in which they
are considered invasive (wetlands). The authors conclude that breeding per se is
not responsible for invasion by the species, but the widespread planting of reed
canarygrass for forage and soil stabilization made the species common on the
landscape.
These concerns, along with the growing chorus for the recognition of the addi-
tional ecosystem services beyond production provided by the use of perennial
grasses in agriculture, encourage the use of locally collected ecotypes of native
grasses (Boody et al. 2005; Gasparatos et al. 2011). Locally collected seed is
defined as unimproved germplasm collected from remnant sites within a speci-
fied distance of the planting site. The geographic scale at which seed is considered
local varies by species (McKay et al. 2005), but should be determined by genetic
analysis as the scale at which interbreeding populations of a species exist. Vogel
et al. (2005) developed general guidelines for determining the geographic scale of
local germplasm using climatic and geographical variables by combining Baileys
Ecoregions with the USDA Plant Hardiness Zone maps. These regions were named
Plant Adaptation Regions (PARs) and were developed to guide collection and
selection of germplasm for natural area restoration when resources are unavailable
for genetic analysis (Fig.5.2). For the obligate out-crossing and wind-pollinated
grasses discussed here, local seed would be collected within approximately 500km
of a site. As mentioned earlier, up to 99% of land originally in tallgrass prairie
has been converted to other land uses. The planting of locally collected varieties
of these species would be an economically valuable way of maintaining genetic
resources on the landscape. Most cultivars and local collections are widely adapted
74 A. R. Jakubowski and M. D. Casler
within one hardiness zone north and south of their origin (Casler 2012), which
includes multiple plant adaptation regions. Thus, the concept of local can be
quite broad, covering a broad geographic area for many cultivars. Public breed-
ing programs can play an important role in conserving germplasm and releasing
locally adapted varieties. The 12 programs involved in switchgrass breeding are
scattered throughout the native range of the species and test populations in many of
the PARs (Fig.5.2).
Further, collection and use of locally collected varieties may prove to be more
productive than improved varieties from distant locations. Numerous studies com-
paring production of local and non-local varieties in warm-season grasses have
found that locally collected varieties are more productive than non-local ecotypes
(Casler 2005; Casler et al. 2004; Gustafson et al. 2004; McMillan 1964, 1965).
The breeding of perennial grasses is a slow process that requires many years of
selection and evaluation before an improved variety is released (Casler 2010;
Yamada et al. 2005). This process is expected to accelerate with the increasing
availability of genomic tools, but is still limited by the generation time of peren-
nial crops. This process is further complicated by genotype by environment inter-
actions and the wide range of marginal lands upon which perennial grasses will
be established. The development of improved varieties in which improvements
are stable across a wide range of environments has proven difficult (Eberhart
and Russell 1966; Simmonds 1991). A comparison of productivity and quality
of locally collected wild accessions and cultivars (developed in Nebraska) of big
bluestem found no consistent differences in production or grazing tolerance in pas-
tures in Wisconsin, USA (Chamberlain et al. 2012). Emerging work in understand-
ing interactions between plant and mychorrizal fungi provenance suggests that
mismatched plant and fungal communities may have major impacts on plant pro-
duction, particularly in nutrient limited environments (Collins-Johnson et al. 2010,
Klironomos 2003). A home-field advantage has been identified in a range of
plant species when grown in the same soils from which they were collected (Smith
et al. 2012; Whitham et al. 2012).
Increasingly, the use of biomass harvest in conservation and restoration has
been identified as a sound management tool (Jakubowski et al. 2010; Gasparatos
etal. 2011; Hull et al. 2011). Land managers often have limited resources to con-
duct intensive management, such as the use of burning and herbicide to control
undesirable species. Partnerships between land managers and local farmers to har-
vest biomass from these lands historically considered closed to agricultural pro-
duction are becoming more common. The farmer harvests biomass and is allowed
to retain any benefits gained from the sale or processing of biomass, while the land
manager is receiving weed control and nutrient management at no cost. The value
of the biomass serves as an economic incentive to encourage restoration and con-
servation for protection of soil, water, and faunal resources. The development of
best management practices with a concrete basis in conservation has been devel-
oped to assure appropriate use of these lands (Ventura et al. 2012). Because these
lands are not managed for maximum agricultural production, the use of the highest
5 Regional Gene Pools for Restoration, Conservation 75
yielding variety is not necessary, nor appropriate. In addition, these types of lands
will be important in providing cellulosic biomass without establishment costs dur-
ing the early phases of a shift to a bioenergy economy.
There is room for the coexistence of improved varieties (including genetic modi-
fication) of native warm-season grasses and native populations. The development
of improved cultivars with significant gains in yield and ease of establishment will
be critical in realizing the economic and ecological benefits of harvesting peren-
nial biomass crops for bioenergy. Yield gains achieved through breeding may prove
to be the most important factor in making bioenergy crops economically feasible.
However, concerns regarding development of novel invasive species and gene flow
from improved or GM varieties into wild populations are well founded. Thoughtful
policy and strategies are required to minimize these risks (Kausch et al. 2010).
Several agronomic and breeding strategies can also minimize these risks.
Breeding often selects improvements for a very specific target population of envi-
ronments, and stability across a wide range of environments has proved elusive for
even the most highly bred crops (Simmonds 1991). Selecting cultivars for specific
environments or requiring specific management (i.e. high nitrogen environments
or cultivation) reduces the probability that a crop will escape cultivation. Breeders
generally strive for cultivar stability across a range of environments, as these culti-
vars are more marketable and simplify selection for a producer. In contrast to typi-
cal cultivar development, a range of cultivars that are each designed for a specific
environment may be preferable for bioenergy feedstock crops. In addition, the
evaluation of crops in environments in which they have the potential to be inva-
sive may be appropriate to select against the populations that are highly productive
in these environments. This will require collaboration between breeders and weed
scientists to determine which traits and environments are most important.
Another safeguard to reduce the chance of creating a novel invader is to select
for reduced fecundity of perennial crops. Efforts to select for slowed maturity and
reduced flowering to improve forage quality have been successful in several per-
ennial pasture species (Buxton 1996; Casler et al. 2004). In addition, research to
reduce or eliminate flowering by altering the genetic mechanisms involved in the
flowering pathway has shown promise (Salehi et al. 2005; Jung and Mller 2009).
This technique not only reduces the fecundity of the crop but can also increase
biomass production due to a reallocation of resources. Selecting for reduced
fecundity in biomass crops has the potential to reduce the risks of introgression
of improved genes or traits into native populations and the escape of improved
varieties into undesirable environments. However, this will reduce the ability to
produce seed of new cultivars. Alternatively, the development of winter hardy
76 A. R. Jakubowski and M. D. Casler
5.6Conclusion
The use of both improved and locally collected varieties can coexist on the land-
scape and help to jumpstart the shift to a bioenergy based economy that provides
sufficient biomass to meet cellulosic bioenergy goals, restore native ecosystems,
and provide an array of regulating, cultural, and supporting ecosystem services
while increasing the sustainability of agriculture. Breeders should appreciate the
concerns of the conservation community regarding the introgression of exotic
germplasm into native populations and incorporate appropriate safeguards to
reduce these risks into their breeding programs. Conservationists should appreci-
ate the importance of breeding in enabling a shift to a bioenergy economy and the
multitude of ecosystem services associated with such a shift. Most importantly, the
communities should work together to develop strategies that appropriately utilize
germplasm, protect natural ecosystems, and meet agronomic goals.
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Chapter 6
Mining Genetic Diversity of Sorghum
as a Bioenergy Feedstock
Abstract Sorghum is a drought-tolerant rainfed crop that requires about 30% less
nitrogen fertilizer than corn to produce equal amount of ethanol per acre under non-
irrigated conditions. Excellent genetic and genomic resources exist for improvement
of sorghum as a bioenergy source. We expect a huge impact on biomass yield, qual-
ity, and conversion efficiency with appropriate plant breeding and biotechnology
tools in order to develop energy sorghum germplasm that allows highly efficient pro-
duction of biofuel. The outlined improvement should produce benefits that include:
(1) genetic improvement of a biomass crop with significantly reduced overall cost of
biomass-to-ethanol conversion; (2) selection of a reliable bioenergy feedstock that
is drought tolerant, inexpensive to grow, environmentally friendly and cultivated in
nearly all temperate and tropical climate regions; (3) expansion of the production
area for bioenergy crops by developing cold tolerance germplasm and hybrids and
by offering both annual and perennial sweet sorghum types; and (4) reduction in cell
wall lignin for improved efficiency in production of biofuels.
C. M. B. Damasceno R. E. Schaffert
Embrapa Maize and Sorghum, Caixa Postal 151 Rodovia MG-424, Km 45,
34701-970 Sete Lagoas, MG, Brazil
e-mail: cynthia.damasceno@embrapa.br
R. E. Schaffert
e-mail: robert.schaffert@embrapa.br
I. Dweikat(*)
Department of Agronomy and Horticulture, University of Nebraska, 202 Keim Hall,
Lincoln, NE 68583-0915, USA
e-mail: idweikat@unlnotes.unl.edu
6.1Introduction
Sorghum, [Sorghum bicolor (L.) Moench], is an excellent choice for a feedstock for
bioenergy and bioproduct production as it is a very photosynthesis efficient species
comparable to or more efficient than other C4 species such as sugarcane and ele-
phant grass. Sweet sorghum can be used for first generation technology (G1) which
involves the direct fermentation of the sugar produced in the stem and extracted in the
juice, similar to sugarcane. Highly productive energy sorghum or biomass sorghum
can be used as an efficient feedstock for second generation technology (G2) involving
the hydrolysis of the cellulose and hemicellulose to simple sugars and fermentation to
produce bioproducts and/or biofuels. Highly productive energy sorghum or biomass
sorghum can also be used as a feedstock for third, fourth generation and beyond tech-
nologies for generating bioenergy and bioproducts. Also, a strong demand for energy
sorghum is evolving in Brazil to burn the biomass for co-generation of electrical
energy or the generation of steam in certain industrial processes.
The top ethanol producers in the world are the United States and Brazil. A
research and development project to develop feedstock for G1 bioenergy was initi-
ated by the Brazilian Enterprise for Agricultural Research (Embrapa) in Brazil in
1975 as a response to the demand of the Pr-lcool Program of Brazil, following
the 1973 OPEC oil embargo. In response to the new energy demands Brazilian grow-
ing economy will require, the Brazilian government launched in 2006 the National
Agroenergy Plan in order to stimulate research and production in the bioenergy sec-
tor. In the United States (US), the Energy Independence and Security Act of 2007 was
established amending the renewable fuels standard (RFS)-Energy Policy Act of 2005,
in order to reduce its dependence on foreign fossil energy supplies, reduce green-
house gas emissions, and provide meaningful economic opportunity. By year 2050,
the energy demands in the US alone are expected to be about 27Terawatts per year
(Lewis and Nocera 2006). Biomass feedstocks are expected to contribute to as much as
40% of total renewable energy with expected biofuel production of 136 billion liters
in the US by 2022 (EIA 2011). In response to these demands, R&D projects have been
launched in recent years to develop adequate technology for the production of biofuels.
The advantage of plant-based biomass material lies in its photosynthetic ability.
Nature has designed a sophisticated solar conversion system that self-assembles from
water, nutrients in the soil and carbon dioxide (CO2) in the air with energy input
from the sun. Enhancing the production and conversion of plant biomass to utilizable
sources of energy is critical to decrease dependency on fossil fuels, increase energy
security, ameliorate negative environmental impacts associated with petroleum com-
bustion (e.g., reducing greenhouse gas emissions and toxic pollutants) and will add
significant value to domestic agricultural products. Converting plant biomass to etha-
nol represents a renewable form of energy that is immediately utilizable in existing
combustion engines and transportation systems (Sommervile 2007; Vermerris et al.
2007).
Sorghum by origin is a short day species in its native areas of evolution in
Tropical Africa or commonly called photosensitive (PS). In this case, flower induc-
tion is initiated when day length is less than 12h and 1520min (Rooney 2007).
6 Mining Genetic Diversity of Sorghum as a Bioenergy Feedstock 83
content in April and high rainfall in November and December through January
and February complicating harvest and transport of the crop. Sugar content also
declines during the rainy season. Sweet sorghum can be planted at the beginning
or the rainy season in November and December for harvest and processing in
late February, March and April before the beginning of the sugarcane harvest in
April and May in areas of Sugarcane renovation. Sugarcane renovation is recom-
mended every five years in Brazil, thus generating a potential area of 20% of the
sugarcane acreage or 1.9 million hectares for sweet sorghum production between
the months of OctoberMay. Sustainable levels of ethanol production of 2,500
3,000lha1 in these conditions have been attained in four months in pilot trials
in Central Brazil (Embrapa Documentos 138). There are also other scenarios or
niches for sweet sorghum, such as in the implementation of new distilleries, areas
where sugarcane is restricted for environmental concerns, and in areas where rain-
fall is not sufficient for sugarcane production.
Sorghum [Sorghum bicolor (L.) Moench] is the fifth most important cereal crop
world-wide (http://apps.fao.org/default.jsp) as well as an important source of food,
feed, fiber, and biofuel (Doggett 1988). Sorghum, like maize and sugarcane, car-
ries out C4 photosynthesis, a specialization that makes these grasses well adapted
to environments subject to high temperature and water limitation (Edwards et al.
2004). Different varieties of sorghum have been bred for different commodities.
Sweet sorghum has traditionally been bred for high sugar content in the stem for
producing molasses. These lines typically have high biomass and low seed yield.
On the other hand, grain sorghum has been bred for high seed yield, has reduced
plant biomass and low accumulation of sucrose in stem tissue. It is possible to
cross these varieties to generate populations that segregate for the various traits.
The gene for male sterility, Ms3/ms3 can be used for developing random mating
sweet sorghum populations for use in selection and improvement. The cross of
contrasting sweet sorghum lines to generate recombinant inbred lines (RILs) by
single seed descent is currently being used to map traits related to sucrose accu-
mulation and plant biomass at Embrapa.
Sorghum has cultivated varieties spread among 5 races and over 25 species
of wild relatives, providing tremendous genetic diversity for crop improvement
(Bhattacharya et al. 2011). Since its introduction to the Americas about 250years
ago, sorghum has been established as the third major cereal crop of both Brazil
and the U.S. During the last century, conversion of sorghum genotypes to adapt
to long day conditions has increased genetic diversity and greatly contributed
to improved grain crop quality and productivity (Marguerat and Bahler 2010).
However only about 1,000 of over 44,000 accessions of sorghum found at the
USDA National Plant Germplasm System (USDA-NPGS) flower under long day
6 Mining Genetic Diversity of Sorghum as a Bioenergy Feedstock 85
Sorghum is among the most widely adaptable cereal grasses potentially useful for
biomass and fuel production (Hons et al. 1986). The adaptation of sorghum to sub-
humid and semiarid climates has extended the geographic scope of sorghum pro-
duction far beyond that of other warm-cereal grains. Sorghum is a versatile crop,
one grown in warm and cool climates. This annual C4, self-pollinating, highly water
efficient plant of African (tropical) origin is also well adapted to sub-tropical and
temperate regions. Sweet sorghum is a warm-season crop that matures earlier under
high temperatures and short days. It is not only known as a high energy crop for
its high photosynthetic rate, but it is also the camel among crops for its drought
and aluminum toxicity tolerance. Sweet sorghum is adapted to widely differing cli-
matic and soil conditions. As a consequence, sorghum plays a vital role in the global
food economy and is the fifth most important cereal cropfollowing wheat, rice,
corn, and barleywith more than 43 million hectares planted to sorghum worldwide
each year (FAO 2011). Sweet sorghum varieties can grow up to 5m tall and produce
50120tons of biomass (fresh weight) per hectare. Biomass, sugar extraction, and
ethanol production from traditional and new varieties of sweet sorghum ranged from
45 to 52Mgha1, 72 to 109kgMg1 and 1,800 to 2,600Lha1, respectively in
Brazil (Schaffert et al. 1986). Sweet sorghum requires less than 50% total nitrogen
to produce similar ethanol yields as corn (Anderson et al. 1995) and is capable of
removing 62% of total nitrogen with no difference in DM yield (Bean et al. 2008).
Reports have shown that sweet sorghum yielding 1116Mgha1 will remove
nitrogen, phosphorus and potassium at the rate of 112, 45, and 202kgha1, respec-
tively (Undersander et al. 1990). Under favorable conditions, sweet sorghum is
capable of producing up to 13.2 metric tons per hectare of total sugars, which is
equivalent to 7,682l of ethanol per hectare (Murray et al. 2009). Sorghum stalks
can reach a height of 5m with diameters ranging from 1 to 5cm. Sorghums small
leaf surface and very developed root structure (twice that of corn) are likely respon-
sible for the plants exceptional drought tolerance. Sorghum has also been reported
to tolerate fungal disease, viruses, herbicides, heat, insects, weeds, and poor quality
(alkali or acid) and water logged soils. Most of the sugars (sucrose, fructose, and
glucose) are uniformly distributed in the stalk, while about 2% are in the leaves and
inflorescences (Vietor and Miller 1990). Even in dry climates, sorghum can yield
high levels of fermentable sugar, grain, and lignocellulose (Gnansounou et al. 2005).
Sorghums can be classified into four main groups depending on their production
characteristics: grain sorghum, forage sorghum, high-tonnage sorghum or energy
sorghum, and sweet sorghum. Although sweet sorghum, as a crop, meets the needs
of US Midwest growers, grower acceptability of dedicated energy crops will be
greatest if the crops can be planted and harvested with the machinery used for cur-
rent crops, if they can be easily eradicated should landowners want to change land
6 Mining Genetic Diversity of Sorghum as a Bioenergy Feedstock 87
use, and if they can provide harvestable material in a short period of time. Sweet
sorghum fits all of these requirements. Sorghums high water and N use efficiency
will further enhance farmer acceptability.
Sweet sorghum is characterized by high fermentable sugar content. At the soft
dough stage, the sugar is composed mainly of sucrose (6074%) (Table6.1), fruc-
tose and glucose that can be easily fermented to produce ethanol. Sweet sorghum
total fresh weight yields vary considerably from 12 to 60Mtha1 with arrange
from depending on the cultivars/hybrids used, the location, inputs, and production
practices (Dweikat et al. 2012; Jackson et al. 1980; Reddy et al. 2007; Propheter
et al. 2010; Zhao et al. 2009). Sweet sorghum sugar yields range between 1.6 and
13.2Mgha1, with significant variation observed across different years and regions
(Jackson et al. 1980; Reddy et al. 2007; Propheter et al. 2010; Zhao et al. 2009).
Cellulosic materials are generally thought to be the most likely feedstock for large-
scale ethanol production from biomass in the long-term, due to their potentially larger
supply and lower price compared to other carbohydrate sources (Perlack et al. 2005).
However, low cost, plentiful supply, and ease of conversion have made readily ferment-
able carbohydrates (FC) the preferred feedstocks for bioethanol production. Starch-rich
materials, such as grains, have the advantage of established feedstock and processing
infrastructure in the US, and a more homogenous and reactive form of carbohydrate
than that found in cellulosic materials. An advantage of both starch and sugar-rich
materials over cellulosic materials is that they can be processed to sugar streams of suf-
ficient purity to accommodate production of high-value products such as food, phar-
maceuticals, and fiber-grade polymers. Plant materials high in soluble sugars yield the
most readily converted form of carbohydrate, requiring lower inputs of chemicals and
energy for processing, and the technology for the extraction of sugars is fully mature
and highly efficient, reducing processing costs. Sugar is the preferred carbohydrate
feedstock for many high-value products and is also used to produce around half of the
worlds ethanol, the largest bio-commodity (Murray 2005).
Sweet sorghum is of particular interest because of the large volume of read-
ily fermentable juice that can be extracted. Hunter and Anderson (1997) indicated
that the sugar produced in sweet sorghum has a potential ethanol yield up to
8,000Lha1, or about twice the ethanol yield potential of maize grain, In addition
to producing large amounts of sugar-rich biomass, hybrids can be developed from
crosses between grain-type seed parents and sweet-type pollen parents (Hunter
and Anderson 1997). The product of these crosses typically increase biomass
yields and sugar content when compared to the original grain-type seed parents,
but are inferior in sugar quality compared to the pollinator parent. Such hybrids
can co-produce grain at levels approaching the yields of the grain-type seed par-
ent (Miller and McBee 1993). Sweet sorghum has been found to be competitive
with corn for theoretical ethanol yield with less energy invested (Smith et al. 1987;
Smith and Buxton 1993; Hunter and Anderson 1997). Ethanol production from
sugar does not require energy to depolymerize carbohydrates such as is required
for grain starch or cellulosic ethanol. Smith et al. (1987) reported total sugar yield
ranging from 4 to 10.7Mgha1 for the continental USA and up to 12Mgha1
for Hawaii while Smith and Buxton (1993) reported sugar yields at 6Mgha1 in
Iowa and Colorado. Vermerris et al. (2007) reported total sugar concentrations of
the juice ranging from 9 to 15%. Ricaud et al. (1979) found sugar concentration
in juice at the soft dough stage to range from 12.8 to 16.6%. Theoretical ethanol
yield estimates for SS have ranged from 3,850 to 4,410Lha1 (Lueschen et al.
1991; Hunter 1994) although the crop has been estimated to have the potential of
8,000Lha1 of ethanol (Hunter and Anderson 1997), equivalent to ethanol pro-
duced from approximately 20Mgha1 of corn.
The conversion efficiency of lignocellulosic biomass to liquid fuels like ethanol
is strongly influenced by cell wall composition. Lignin has been shown to hamper
saccharification by physically shielding the cellulose from degradation, making it
difficult to convert into ethanol and increasing the energy requirement for process-
ing. Sorghum stover, containing lignin, hemi-cellulose and cellulose (Table6.1),
can serve as an excellent feedstock for ethanol production. A set of mutation
stocks, developed by the USDA Plant Stress and Germplasm Development Unit in
Lubbock, Texas, USA (Xin et al. 2008), is sufficiently extensive to allow identifica-
tion of mutations in virtually every sorghum gene. The best known such mutations
are the brown midrib (BMR) mutants, which were first discovered in maize in 1926.
Early studies revealed the trait resulted in lower fiber and lignin within the plant
and could increase the conversion efficiency of sorghum biomass for lignocellulosic
bioenergy. In sorghum, more than 19 bmr mutants were discovered by Porter et al.
(1978). The bmr mutants are characterized by the reddish-brown coloration of the
vascular tissue of the leaf blade, leaf sheath and stem, which is associated with alter-
ation of secondary cell wall composition, especially lignin.
The bmr mutant sorghum, pearl millet (Pennisetum glaucum) and maize lines
have significantly lower levels of lignin content (51% less in their stems and
25% less in their leaves). Purdue University research showed 50% higher yield
of fermentable sugar from the stover of certain sorghum bmr lines after enzymatic
hydrolysis (Vermerris 2011). Therefore, the use of bmr cultivars would reduce the
cost of biomass-based ethanol production. In addition, The bmr crop residues have
higher rumen digestibility and palatability, making them good for fodder as well.
6 Mining Genetic Diversity of Sorghum as a Bioenergy Feedstock 89
6.5Sorghum Production
Corn is currently the feedstock of choice for U.S. ethanol producers. Increasing
ethanol production led to higher domestic corn utilization, as it is also widely
used in the food and livestock sectors. This, coupled with other factors such as
the value of the dollar and investment markets, has contributed to corn prices ris-
ing to some of the highest levels in U.S. history. Farmers responded to high corn
90 C. M. B. Damasceno et al.
prices by shifting planted acres to corn, which has caused ripple effects across
other crops, contributing to higher price levels of competing crops. As a result,
public and political interest has escalated for the production of ethanol from
sources other than corn. Economic research has explored various alternative etha-
nol production technologies. Progress has been made with respect to biochemical
and thermo-chemical technologies for cellulosic ethanol, yet the ability to reach
commercial viability continues to elude the industry. Herbst (2003), Shapouri et al.
(2006), Ribera et al. (2007), Salassi (2007), and Outlaw et al. (2007) have exam-
ined the economic feasibility of ethanol production from grain sorghum and corn,
sugarcane juice and molasses, respectively. Studies by Epplin (1996), Graham
et al. (2000), and Mapemba et al. (2007) have explored transportation, harvest,
and delivered feedstock cost components of biomass used for cellulosic ethanol.
Outlaw et al. (2007) conclude ethanol production from sugarcane juice, a pre-
dominant production method in Brazil, would be economically feasible in certain
regions of the United States. However, sugar policy has left little opportunity for
this method to gain traction in the United States.
Because sorghum grown for biomass can be harvested before it is fully mature,
it is possible to grow it in a double crop sequence with a winter annual. Winter
annuals are planted in the fall, grow rapidly in the spring, and reach harvest any-
time during late spring to early summer. Sorghum, which is well adapted to ger-
mination under limited moisture, can be no-till planted into the stubble of a winter
annual crop. The primary advantages of a double crop sequence are to maximize
use of solar radiation, provide winter cover against wind and water erosion, and
increase biomass/ha. Because sorghum and winter annuals have differing cardinal
temperatures for growth, the double crop sequence can take advantage of a longer
growing season than either crop alone.
Sweet sorghum yield has not been found to be sensitive to plant density
(Lueschen et al. 1991; Ferraris and Charles-Edwards 1986), but sucrose con-
tent, sugar yield, and juice content have been decreased with high plant den-
sity (Broadhead and Freeman 1980; Martin and Kelleher 1984; Kuepper 1992).
Efficient nitrogen (N) use is important for net energy yield (energy yield rela-
tive to energy invested), and associated life cycle greenhouse gas (GHG) emis-
sions (Liska and Cassman 2008). Response to applied nutrients has varied with
location. Nitrogen application did not affect fermentable sugar yield (Smith and
Buxton 1993), total and stalk dry matter yield at harvest (Barbanti et al. 2006), or
fermentable carbohydrate and ethanol yield (Lueschen et al. 1991). Biomass yield
has been shown to increase in Louisiana by 140% by applying 100kgha1N,
but no further increase was observed with an additional 100kgha1N (Ricaud
and Arenneaux 1990). Total sugar yield was also increased by 150% in the
same study by applying 100kgha1N, with a 4% increase from an additional
6 Mining Genetic Diversity of Sorghum as a Bioenergy Feedstock 91
100kgha1N. Sweet sorghum has been found to require roughly 36% of the
fertilizer N required for similar yield levels in corn (Geng et al. 1989). Total dis-
solved solid concentration in stalk juice was shown to decrease with increased N
rate (Wiendenfeld 1984). Consequently, some priority areas of research for sweet
sorghum as an ideal bioenergy crop are the annual nature of the crop in the tem-
perate regions, sensitivity to cool temperatures at the early growing stages, weed
controls for industrial scale plantation, sustainable production systems.
Perennial plants are highly efficient and responsive micro-managers of soil, nutri-
ents, and water. In contrast, annual crops require seedbed preparation, precisely
timed inputs and management, and good weather during narrow time windows.
With shorter growing seasons and less extensive root systems, annual crops pro-
vide less protection against soil erosion, manage water and nutrients less effec-
tively, store less carbon below ground, and are less resilient to pests and abiotic
stresses than are perennial plant communities (Glover 2005). Perennials generally
yield more above ground biomass than do annuals, and some of the carbon that
goes into the biomass might be reallocated to above ground section of the plant
production through breeding. Although those species currently being domesti-
cated as perennial grain crops have low seed yields, their total aboveground pro-
ductivity is often higher than that of annual crops with long breeding histories
(DeHaan etal. 2005). Piper and Kulakow (1994), for example, reported a mean
aboveground biomass for self-pollinated progeny of annual X perennial sorghum
hybrids that was 62% higher than that of their annual parent.
The perennial species Sorghum halepense is a tetraploid with 20 pairs of chro-
mosomes, 10 of them similar to those of S. bicolor and 10 similar to those of
the diploid perennial S. propinquum (Paterson et al. 1995). Sorgum halepense as
migrated throughout much of the United States and into Canada as a highly suc-
cessful, rhizomatous weed known as johnsongrass. Because the two species differ
in chromosome number, those early hybrids were produced using artificially chro-
mosome-doubled (tetraploid) S. bicolor plants as female parents. The tetraploid F1
hybrids were fertile, and F2 plants derived by self-pollination of the hybrids varied
widely in rhizome production. A majority of those plants were perennial; that is
after harvest, their rhizomes survived through the winter to produce new shoots the
following spring. Advance sorghum lines with rhizomes have been generated as a
result of crossing grain sorghum nuclearmale sterile lines to Johnsongrass mate-
rials (Dweikat 2005, Fig.6.1). The sorghum lines were backcrossed five genera-
tions, and grain types with rhizomes habit were selected. Our goal is to use these
sorghum lines for crosses with elite sweet sorghum cultivars. The F1 plants were
backcrossed to sweet sorghum to generate sweet sorghum advanced lines with
rhizomes. The advanced materials have been planted in the field and have been
allowed to over-winter to select for perennial biotypes.
92 C. M. B. Damasceno et al.
S. bicolor F1 S.halapense
Fig. 6.1a Chromosome analysis of root-tip cells collected from Johnsongrass (right), culti-
vated sorghum (left) and the putative F1 plant (middle) confirmed that Johnsongrass contained
40 chromosomes while both the cultivated sorghum and the F1 contained 20 chromosomes.
b Phenotypic characterization of the seed (top panel), panicles (middle panels) and roots
(bottom) of sorghum (left), Johnsongrass (right), and the F1 hybrid (middle)
6 Mining Genetic Diversity of Sorghum as a Bioenergy Feedstock 93
Sorghum originated from tropical regions and is a cold and frost-sensitive plant.
Low-temperature stresses, including chilling and frost, greatly affect the germina-
tion and growth of the plant, and limit the geographical distribution of the crop.
This poses a major problem in temperate environments when sorghum is planted
early. Cool air and soil temperatures result in poor seedling establishment of sor-
ghum because of slow emergence rate, reduced emergence percentage, and reduced
growth rate after emergence (Pinthus and Rosenblum 1961; Singh 1985). Early
planting of sorghum hybrids in temperate climates confers numerous advantages,
but requires genetic improvement, both in lines and in parental effects for germi-
nation and seedling tolerance to low soil temperatures. Analysis of the phenotypic
data showed a high degree of heritability for all traits measured (Gunaratna 2002),
suggesting that gains from selection for seedling cold tolerance should be signif-
icant. The development of sorghum hybrids with increased cold tolerance would
help to expand and stabilize sorghum production under these conditions. Sorghum
hybrids with early-season cold tolerance have several advantages. First, early can-
opy development reduces weed competition and soil moisture evaporation. Second,
sorghum primarily is grown in hot and dry environments, and early planting allows
the crop to better utilize spring rains and reach flowering prior to drought condi-
tions that are more prevalent during the mid-summer period (Pendleton et al.
1965). Finally, improved cold tolerance would be important in no-tillage produc-
tion systems. No-tillage systems are becoming increasingly popular due to their
numerous advantages, but they also reduce soil temperature by 15C at typical
planting dates (Carter and Barnett 1987; Graven and Carter 1991).
Sorghum has the ability to tolerate short-term drought and a late summer sorghum
crop may follow an early-season corn crop. Achieving good control of grassy
weeds has been identified by producers as a significant management challenge that
must be addressed in order for the crop to be economically sustainable. New her-
bicides are not developed specifically for grain sorghum. If a herbicide developed
for corn or wheat does not cause severe phytotoxicity in grain sorghum, then grain
sorghum may be added to the label. In fact, because of the high cost of develop-
ing, testing, and registering herbicides, there are very few new herbicides being
developed now even for the major crops. Weed control in sorghum is essential if
high yields and efficient harvest are to be achieved; however, good weed control
in sorghum is often difficult to achieve. Sorghum is a small seeded grass and is
relatively slow growing in the first few weeks after emergence. The slow seedling
growth combined with the limited number of herbicides and the low rates which
must be used creates a problem in sorghum weed control.
94 C. M. B. Damasceno et al.
The most troublesome weeds for grain sorghum include morning glory, pig-
weed, broadleaf signal grass, barnyard grass, prickly sida, crabgrass and sick-
lepod (referencesthis is not uniform in all sorghum growing areas). There are
fewer control options for weed control in grain sorghum than in corn, cotton and
soybeans. Preemergence and POST ALS-inhibiting herbicides are used effec-
tively to control weeds in corn (Zea mays L.) and other crops. Unfortunately,
sorghum is susceptible to grass control ALS-inhibiting herbicides such as nicosul-
furon and rimsulfuron, which makes it impossible to use these herbicides in sor-
ghum. Recently, researchers at both Kansas State University and the University
of Nebraska have developed different types of sorghum that is resistant to several
ALS-inhibiting herbicides by transferring resistance genes from a wild sorghum
relative (Tuinstra and Al-Khatib 2007; Tuinstra et al. 2009; Hennigh et al. 2010;
Gelli et al. unpublished).
Shattercane (Sorghum bicolor) is a monocot weed in the Poaceae fam-
ily. It occurs as a weed in wherever cultivated grain sorghums and their wild
relatives grow in the same region. All races of the subspecies bicolor and all
wild kinds of S. bicolor can hybridize into the weedy shattercanes. Four differ-
ent shattercanes resistant to ALS-inhibiting herbicides were collected between
1992 and 1996 from plants in 16 fields located in southeastern and south cen-
tral Nebraska. The plants were randomly selected from those fields which had
been treated for three consecutive years with different classes of ALS inhibiting
herbicides. Greenhouse experiments will be conducted to evaluate the response
of the four different putative resistant shattercane biotypes to ALS-inhibiting
herbicides. The resistant and the susceptible biotypes will be tested against the
four classes of ALS-inhibiting herbicides SU, PTB, TP, and SCT (Gelli et al.
unpublished).
more efficient yeast strains more tolerant to higher ethanol concentration. Juice with
total sugar content higher than 12.514.0% sugar content can be diluted with water
for efficient fermentation. The alcohol yield per ton of stalks is a function of extrac-
tion efficiency, sugar content in the juice, and industrial efficiency, and alcohol yield
per hectare is a function of biomass yield, extraction efficiency, sugar content in the
juice and industrial efficiency.
The above discussion is based on a standardized process of determining Brix,
sugar content of the juice and total sugar extracted. We have used the hydrau-
lic press (http://www.pontalmaq.com.br/links/sub_link/prensa_hidraulica.html)
developed and utilized by the sugarcane industry to characterize experimental
germplasm and commercial cultivars. The Brix measurement from a field sam-
ple can vary significantly depending upon how the juice was extracted. The Brix
reading of a few drops of juice (easy juice) on a digital refractometer in the field
will be several units higher than the Brix reading of the juice extracted with
a hydraulic press (minimum of 810 stalks). Consequently, one must beware
and knowledgeable of how the juice was extracted for proper interpretation.
Economic ethanol yield projections based on easy juice samples will be very
misleading by projecting exaggerated ethanol yield productions. Also, one must
keep in mind that Brix is not sugar and cannot be used directly to substitute
total sugar levels in estimating ethanol production as has been reported in sev-
eral publications [Degrees Brixsymbol Bxis the sugar content of an aque-
ous solution (http://www.engineeringtoolbox.com/degrees-brix-d_1828.html)].
6.12Industrial Management
The period of industrial utilization (PIU) is terminology borrowed from the sugarcane
industry to describe the time interval that a cultivar of sweet sorghum has the mini-
mum levels of sugar extraction and minimum level of sugar in the juice for economic
production of ethanol. Experience at Embrapa, based on data utilizing the hydraulic
press, indicates that a minimum total sugar of 12.5% in the juice and extracted sugar
of 80kgt1 biomass over a period of 30days are the minimum parameters for deter-
mining the PIU. Normally total sugar of 12.5% and extracted sugar of 80kgt1 bio-
mass occur simultaneously. The PIU of a cultivar can vary at different planting times
and at different locations and should be determined for each eco-region where the
cultivar will be utilized. This information is necessary for industrial planning in order
to provide the necessary amount of biomass daily for the programmed harvest period.
The logic of using a minimum period of 30days is so that the industrial manager can
program each cultivar and planting period for a 15day harvest window, thus allowing
a 15day cushion for providing the necessary quantity of daily feedstock for milling.
A maturity curve, the interaction of juice extraction, fiber, and sugar content of the
juice, is developed by weekly sampling of a cultivar beginning a few days (15) after
flowering for a period of 810weeks. An example of a sweet sorghum maturity curve
is presented in Fig.6.2.
6 Mining Genetic Diversity of Sorghum as a Bioenergy Feedstock 97
20 (80)
BR505 - Wray
Brix (% juice)
Sugar extractio
n (%
(juice extraction %)
juice) biom
ars (% ass
)
15 (70) a l sug 90
Tot b iom a ss )
Fibe r (%
Juic
80
e ex
trac
tion
10 (60) (% b 70
ioma
ss)
60
5 (50)
85 90 95 100 105 110 115 120 125 130 135 140 145 150
Days after planting
The interaction of Brix and total sugars in the extracted juice, fiber,
juice extraction and sugar extraction of sweet sorghum stalks
during maturity for the variety Wray utilizing a hydraulic press.
(Embrapa Maize and Sorghum, Sete Lagoas, MG, Brazil)
The ideal sweet sorghum idiotype is a non-tillering cultivar with a small panicle
(Fig.6.3) with the parameters in Table6.2. The number of stems per hectare influ-
ences biomass yield, biomass quality, and lodging. The only way to control stem
population is by controlling the seeding rate of non-tillering cultivars. Small pani-
cles are desirable as this reduces lodging, provides less competition for photosyn-
thates and reduces harvesting and processing complications.
Both hybrids and varieties of sweet sorghum cultivars have been evaluated in
experimental trials and pilot evaluations in Brazil. The varieties were developed
by Embrapa and the hybrids were developed and provided by several private seed
companies. For the most part, no differences were observed in biomass produc-
tivity, with both varieties and hybrids producing acceptable levels of biomass of
more than 40tha1. However, for the most part, the sugar quality of the hybrid
biomass has not reached the minimum thresholds (Table6.3) of sugar quantity, for
both sustainable processing and sustainable ethanol yields. The varieties, on the
other hand, produced both adequate biomass quantity and quality when adequate
production systems are used, reaching the minimum ethanol production of 2,500
3,000lha1. Research at Embrapa has indicated that the lower industrial quality
of hybrids can be contributed to the low sugar level of the female lines. No differ-
ences have been observed in the quantity of juice extracted between varieties and
hybrids, but the Brix and sugar levels in the juice of the hybrids is only slightly
superior to the average or mid-parent of the male and female parents. This has also
been reported by several authors (Reddy et al. 2011).
The presence and absence of juice in the stem of sorghum is simply inherited
(one recessive gene) and many juicy stem female lines are used in producing both
grain and forage sorghum hybrids. Sugar in the juice, on the other hand, is a more
complexly inherited trait with several genes being involved. There is a very lim-
ited number of short statured three dwarf sweet sorghum female lines available
to produce sweet sorghum hybrids. Another complicating factor to develop ideal
sweet sorghum lines is that all female lines developed since the 1950s have been
selected for high general combining capacity (GCC) for grain production, whereas
in sweet sorghum the ideal type is minimum grain production. The rational for this
is to reduce lodging, to simplify the mechanical harvest of sweet sorghum biomass
for producing ethanol using G1 technology, and to reduce possible competition
for sugars in the photosynthesis process. We have observed that in experimen-
tal hybrids, both an increased amount of stalk lodging occurs and lower levels of
sugar in the juice resulting in an inadequate and shorter PIU.
The most recently released cultivars (USA), cultivars released in the 1970s
and 1980s such as Topper, M81E, Wray, Theis, Rio, etc. were improved varieties.
6 Mining Genetic Diversity of Sorghum as a Bioenergy Feedstock 99
ple stress tolerant juicy stem B-lines to develop a broad based array of male sterile
lines for developing sweet sorghum hybrids.
However, in the case of using bagasse as feedstock for water vapor generation,
varieties with higher lignin content are desirable since their biomass have a higher
caloric value.
Therefore, it is important to consider the structural and biochemical charac-
teristics that can be enhanced in energy crops, allowing achievement of set goals
for liquid biofuels production. Ideal energy crops will maximize yield per hec-
tare with minimum inputs and exhibit value-added traits that enhance their use as
biofuel feedstock. In addition to enabling agronomic traits, many argue that new
energy crops must focus on cell wall production since the bulk of photosynthetic
free energy is found in the polymers of this complex matrix (U.S. DOE 2006).
At Embrapa, our objective in developing biomass sorghums is to tailor the bio-
mass composition to increase efficiency of biomass conversion. Sorghum with a
higher level of lignin is desirable for burning, and with a lower level of lignin is
desirable for biomass hydrolysis to fermentable sugars. There are already several
techniques to utilizing sweet sorghum bagasse for burning, as well as methane
and ethanol conversion (Gnansounou et al. 2005; Rooney et al. 2007; Xin and
Wang 2011).
Embrapa Maize and Sorghum is developing very high yielding (5060tha-
1 dry matter) high energy photosensitive hybrids as a feedstock for cellulosic
ethanol. Some of these hybrids have bmr (brown midrib) mutant genes intro-
gressed in different genetic backgrounds, which allows for selection of mate-
rials showing low lignin content without lodging problems. Several of these
hybrids are already being evaluated under different field conditions. Strategies
for studying biomass composition and its accumulation differences, as well as
sugar content and juiciness, are under way and are great resource for high res-
olution mapping of desirable QTLs and/or genes. This is being carried out in
a PS sweet sorghum RIL population (275 F7 individuals) using the genotyp-
ing by sequencing (GBS) method (Elshire et al. 2011). We expect this molecu-
lar approach to significantly contribute to the improvement of sorghum as an
energy dedicated crop.
In a similar approach, Embrapa has also developed a diverse sorghum asso-
ciation panel composed of approximately 200 photosensitive and insensitive
materials (high biomass). The panel has been fully characterized for biomass
compositional traits, including lignin content, using Near-infrared spectroscopy
technology and biochemical assays. This association panel was put together using
accessions from Embrapas germplasm collection and breeding program, as well
as accessions from the CIRAD core collection. The data showed great variability
of cell wall composition among the genotypes. All individuals of this panel will
be sequenced by GBS, allowing us to genotype the panel with thousands of SNPs
across the sorghum genome. This will give us an opportunity for genome-wide
association studies on traits related to biomass quality and yield. Genotyping this
panel using the GBS method will also enable genetic diversity characterization of
the panel, which will be useful in the selection of materials and development of
new mapping populations for biomass accumulation and composition studies in
sorghum.
102 C. M. B. Damasceno et al.
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Chapter 7
Genetics, Genomics and Crop Modelling:
Integrative Approaches to the Improvement
of Biomass Willows
Abstract Willows (Salix spp.) grown as short rotation coppice (SRC) are among
the leading commercially grown biomass crops in temperate regions, however,
compared with major arable crops they are relatively undomesticated. Initial
advances in improving the crop were made by selecting stem characteristics
(height, diameter, straightness) and coppicing response (shoot number, shoot vig-
our), as well as resistance to pests, diseases and environmental stress. Selections
were achieved purely on the basis of phenotype, with little understanding of the
genetics for many of these important traits, or how they interact with each other
and the environment. To enhance yields further, and to adapt the crop to future cli-
mates and more marginal environments where biomass crops will be encouraged, a
more holistic understanding is needed of the key traits to target and expected gene-
environment interactions. In this chapter we begin by reviewing what is known
about growth in willow in relation to the parameterisation of process-based models
and the advances made in willow genetics and genomics. We finish by considering
an integrative approach which feeds genotypic information into phenotypic models
of source-sink interaction to identify target traits for crop improvement.
M. C. McCann et al. (eds.), Plants and BioEnergy, Advances in Plant Biology 4, 107
DOI: 10.1007/978-1-4614-9329-7_7, Springer Science+Business Media New York 2014
108 A. Karp et al.
7.1Introduction
Willows are catkin-bearing trees of the genus Salix. They occupy a wide variety of eco-
logical niches in temperate zones and are extremely variable in growth characteristics.
An exception is the enclosing of buds within a single scale; one of the characteristics
that distinguish Salix from the related genus Populus (poplars). The circa 400 species
are broadly grouped into the tree willows (sub-genus Salix), the dwarf and alpine wil-
lows (sub genus Chamaetia) and the shrubby willows (sub-genus Vetrix). The latter are
particularly suited as biomass crops due to their propensity for fast, vigorous growth in
coppicing cycles, ease of vegetative propagation and low fertilisation requirements (an
average of 2030kgNha1year1 depending upon site) (Karp et al. 2010a).
Systematic breeding of willow for biomass has only been pursued since the late
1980s in response to a rise in the oil prices, and then in just a few places world-
wide. The potential for further crop improvement is therefore huge. Central to real-
ising this potential are the answers to two inter-related questions: what is growth
in willow and what determines willow growth? These questions are being tackled
indirectly and directly by many groups, including the BSBEC-BioMASS consor-
tium, which is part of the UK BBSRC Sustainable Bioenergy Centre (BSBEC).
BSBEC-BioMASS planted a trial of four different genotypes (Tora, Endurance,
Resolution and Terra Nova) at two sites in the UK (Cerasuolo et al. 2013). A
large number of non-destructive and destructive measurements were made on this
trial, which, together with studies of willow mapping populations, have led to
an improved understanding of many aspects of willow growth. In this review we
draw on these results, and other studies, and show that the answers to the questions
posed above lie in understanding how the plant integrates across many processes.
7.2Growth in Willow
Growth is as an increase in size due to cell division and subsequent cell expan-
sion. Growth processes have been most thoroughly studied in the model plant
Arabidopsis thaliana (Thale Cress) and knowledge is accumulating in pop-
lar as a model tree. We start by considering willow growth in comparison with
Arabidopsis and poplar, as differences become relevant later when processes and
candidate genes derived from these model plants are considered.
Fig.7.1The perennial
cycle of willow and poplar
depicting the main growth
transitions. Although some
stages overlap, or occur
concurrently, they involve
separate developmental
processes and have been
shown distinctly for this
reason
In short rotation coppice (SRC), stem cuttings are planted in spring and grown
for one year, when they can reach 23m in height. After leaf fall the stems are
cut back to induce a coppicing response, in which multiple shoots re-sprout from
the cut base (stool) in the following spring. Further growth is allowed, typically
for three more years, by which time the stems are ~7m tall. Specialist machin-
ery is used to harvest the stems to produce chips or billets for storage and use.
Resprouting follows in spring and the cycle is continued for circa 20years.
The SRC cycle has interesting features in terms of growth (Fig.7.2). The stem
cutting has everything required to re-grow a tree: vegetative buds to form leaves,
adventitious nodes/lenticels to develop roots and reserves for initial growth
(Sect. 7.3.3). Growth is similar to that from the intact stem in inter-harvest years.
New growth from cut stools, however, relies on stool and root reserves. It originates
from axillary buds in the stool that may have been dormant for successive years
until stem removal at harvest releases them from apical dominance. The stool starts
as a small swelling and increases in size with each successive harvest. The number
of re-sprouting shoots differs among species (Sennerby-Forsse and Zsuffa 1995).
Axillary buds contain three primordia, each of which has a fixed number of initia-
tion nodes from which leaves develop to give a flush of fixed growth. Additional
free growth arises from new nodes initiated during the year (Sennerby-Forsse
et al. 1984). Many buds sprout simultaneously but the resultant stems are pro-
gressively thinned, a process involving differential growth rates, dominance and
Fig.7.2The main growth characteristics of the short rotation coppice cycle in willow. Events
are shown for the establishment year through the first rotation, including initial re-growth after
the first harvest
7 Genetics, Genomics and Crop Modelling 111
The willow shoot tip contains the shoot apical meristem (SAM) and comprises a
stem portion with overlapping upturned leaves that extend above the tip. Shoot tips
differ in length (e.g. 55, 1530 and 2540mm, for S. viminalis, S. caprea, and their
hybrid, respectively) but are generally very small (Sennerby-Forsse et al. 1984).
Leaf initiation originates in the SAM and is alternate along the stem. The SAM
typically contains an outermost layer, which produces the epidermis, and an inner-
most layer which gives rise to the rest of the shoot. Below this is the zone of central
mother cells, beneath which cell divisions produce vertical cell files that become
the pith and the pro-cambium. A few cm lower the vascular cambium is already vis-
ible as a ring. Primary growth is continuous throughout the season, although growth
rate is affected by temperature and stress (Sennerby-Forsse et al. 1984).
112 A. Karp et al.
Cytokinin activity increases abruptly coinciding with floral and leaf bud burst in
willow after which levels fall and remain low throughout the summer (Bowen and
Hoad 1968; Alvim et al. 1976). In contrast, ABA levels increase over the win-
ter following leaf abscission, then decrease before growth initiation in the spring
although a further increase in ABA occurs in July just before growth cessation
(Alvim et al. 1976). No correlations between ABA levels and photoperiodicity
have been detected (Alvim et al. 1979).
Regulation of axillary lateral SAMs is a key way in which plant architecture
is determined. The polar auxin transport stream acts as an inhibitor of axillary
bud outgrowth, an effect opposed by cytokinins and strigolactones (Domagalska
and Leyser 2011; Mueller and Leyser 2011). Root apical meristems are con-
trolled negatively by cytokinins and positively by auxin. PIN proteins regulate
auxin flow by localizing it asymmetrically in the vessels. We have demonstrated
that hormone physiology assays developed in Arabidopsis can be directly trans-
ferred to study control of bud activation in biomass willow and that bud hormone
response was qualitatively remarkably similar. Arabidopsis hormone mutants
were used to assess allelic variation in the cognate willow hormone genes and
allelic differences in willow strigolactone genes were observed using this
approach (Ward et al. 2013).
Gibberellins (GAs) are regulators of stem or leaf elongation, and together
with brassinosteroids, are considered to be the main factors influencing plant
height. In poplar cessation of cell division and cell elongation in response to
SD is associated with down regulation of GAs and can be reinitiated by GA
application (Olsen 2010). Similarly, in S. pentandra GAs influence shoot elon-
gation and cessation of apical growth can be prevented by exogenous GAs
(Davies et al. 1985). In elongating shoots of S. dasyclados and S. viminalis
GA1, GA4, GA8, GA9, GA19, GA20 and GA29 were all detected but levels of
GA19 and GA20 were particularly high in both species in the vegetative shoot
(Junttila et al. 1988).
A few weeks prior to any visible new growth in the spring, there is a mobilisa-
tion of resource along the willow stem. The latest formed vessels overwinter in
mature state and are utilised first when growth recommences (Sennerby-Forsse
1986, 1995). Activation of the cambium follows, beginning at the apex and taking
more than a week to spread to the base. Phloem differentiation starts at least two
weeks before flowering and bud break, whilst xylem differentiation occurs around
the same time as bud activation (Sennerby-Forsse 1986).
114 A. Karp et al.
vary greatly in complexity. Models have been specifically developed for SRC wil-
low (Eckersten and Slapokas 1990) and poplar (Deckmyn et al. 2004), of which the
poplar model SECRETS is the most comprehensive and complex, describing a total
of 22 processes and quantitative relationships (Deckmyn et al. 2004). The SECRETS
model was adopted for a similar biological and management system and is thus clos-
est to meeting the requirements needed to describe the trials in BSBEC-BioMASS.
However, it was not considered adequate for our purposes because the carbon (C)
allocation routine originates from a global, upscaled approach, which distinguishes
between green C (leaf, fine roots, etc.) and structural C. This was considered unlikely
to match our specific requirements for a detailed process description of canopy
dynamics, of the interaction between above- and below-ground compartments and
of the effect of reserves, within the sink-source control operating in the willow per-
ennial cycle. To achieve the latter we implemented a sink-source balance described
in LINGRA (Schapendonk et al. 1998) which has been successfully applied in a
generic way to energy grasses (Richter et al. 2010b; Triana et al. 2011). In the fol-
lowing, we outline the conceptual basis of our process-based model and show the
power of the model sensitivity analysis to rank model parameters (Richter et al.
2010a). Ultimately our vision is to link genetic information to the model parameteri-
zation to explain the gene to phenotype (GP) relations (see Sect. 7.6.3).
Our newly developed model for Light Use and Carbon Allocation for Salix
Species (LUCASS) simulates growth and development of SRC willow grown in
monoculture (M. Cerasuolo, Rothamsted Research, UK, unpublished results).
LUCASS considers the processes of phenological and morphological development
of the plant (including senescence and dormancy), light interception, photosyn-
thesis, and respiration, as well as biomass formation. The model defines the plant
organs (buds, leaves, branches, stems, stool and roots) as sinks, to which carbo-
hydrates (CHO) from a common source pool (photosynthates, mobilised reserves)
are allocated. Partitioning follows the principles of balancing demand (sink
strength) and supply (CHO sources). These processes are dependent on tempera-
ture and day length as well as on light and water availability. Boundaries for crop
growth are defined by the soil hydrology and water and energy balance model.
The specificity of our modelling approach was first demonstrated for the simu-
lation of light interception (Cerasuolo et al. 2013) which accounted for the hori-
zontal and vertical structure of the canopy of SRC willow. The model represented
the varietal differences for light interception observed for the four genotypes in the
BSBEC field trial in terms of the distribution of leaf inclination and its effect on
light extinction, but most prominently, in terms of the clumping index and vertical
leaf area distribution. Compared to explicit 3D descriptions of the canopy struc-
ture, this model provides a parsimonious but effective means of identifying geno-
type-specific traits to improve varieties.
The sensitivity analysis applied to LUCASS identified other important vari-
etal traits that characterise light interception, like the leaf shape and leaf extension
rate. The parameters of sink formation; the onset of stem formation (phenological
control related to daylength) and the stem extension rate, proved to be of predomi-
nant importance for yield, across a range of environments. The fraction allocated to
116 A. Karp et al.
(continued)
A. Karp et al.
Table7.1continued
Growth process Some key genes in Arabidopsis Simplistic overview in Arabidopsis Key genes/knowledge in pop- References
lar (and/or willow, if known)
Meristem identity: LEAFY (LFY1) All pathways involved in vegetative Studies of a LF orthologue Fernando and Zhang (2006),
floral primordial APETALA1 (AP1) to reproductive transitions con- (PtLFY;) identified in Srikanth and Schmid
formation verge on meristem identity genes, poplar and AP1 ortho- (2011), Hsu et al. (2012),
of which LFY is the most impor- logue (SAP1-1. from Siriwardana and Lamb
tant. LFY occurs at low levels in S. discolour suggest simi- (2012)
leaf primordia but once above lar controls will operate in
a threshold identity switches to willow to switch meristem
floral primordia. AP1 encodes identity from leaf to floral
a transcription factor with a primordial)
MADS-domain and determines
sepal and petal development
7 Genetics, Genomics and Crop Modelling
Cell division CYCLINs (CYCs) The cyclin family of proteins regu- 22 CYCD genes were identi- Menges et al. (2007), Dong
CYCLIN-DEPENDENT late the cell cycle by interacting fied in the poplar (Populus et al. (2011)
KINASEs (CDK) with cyclin (dependent kinases trichocarpa) genome; six
CDKs). Arabidopsis contains 10 CYCD subgroups are con-
CYCD genes served across higher plants
Cell wall synthesis CELLULOSE SYNTHASE CesA encode cellulose synthase Many of the cell wall Sarkar et al. (2009), Demura
and secondary (CesA) catalytic subunits. Lignin biosynthesis genes have and Ye (2010), Douglas
growth GLYCOSYLTRANSF ERASES biosynthesis is a branch of the been identified in poplar, et al. ( 2011), Carroll et al.
GTs (IRXs) phenylpropanoid pathway and particularly in the lignin (2012), Li et al. (2012),
VASCULAR-RELATED NAC includes several gene such ass pathway. In addition, a Sanchez-Rodriguez
DOMAIN (VND) PAL, C4H, 4CL, CCR, HCT, number of transcription et al. (2012), Schuetz et al.
C3H, CCoAOMT, CCR, F5H, factors regulate differen- (2013)
COMT, CAD. GTs (IRX genes) tiation of vessels. proteins
are involved in xylan (hemicel- (VND6, VND7, SND1 and
lulose) biosynthesis NST1) are key switches
regulating a cascade of
downstream transcription
119
(continued)
A. Karp et al.
Table7.1continued
Growth process Some key genes in Arabidopsis Simplistic overview in Arabidopsis
Key genes/knowledge in pop- References
lar (and/or willow, if known)
Shoot and root INDOLE ACETIC ACID Key phytohormone gene networks In poplar over expression Koornneef et al. (1998),
growth, apical (IAA) relate to their biosynthesis, of PcGA2ox resulted in Hartweck (2008),
dominance ABSCISIC ACID (ABI) degradation and signalling. The reduced apical domi- Nieminen et al. (2008),
architecture GIBBERELLINS (GA)) rate limiting step of cytokinin nance, short trees and Domagalska and Leyser
DELLAs biosynthesis is catalysed by wide crowns. Involvement (2011), Mueller and Leyser
ISOPENTYL TRANSFERASE IPTs, degradation is by CKXs of ABI and auxin related (2011)
(IPTs) whilst receptors include the genes has been dem-
AHK family. Auxin synthesis onstrated in relation to
CYTOKININ OXIDASE/
involves IAA whilst signalling drought stress and root
DEHYDROGENASE
includes ARRs and shoot growth and
(CKXs)
GA biosynthesis involves GA auxins, cytokinins and str-
ARABIDOPSIS HISTIDINE
7 Genetics, Genomics and Crop Modelling
Although omic studies are only just beginning in willow, the derivation of the
whole genome sequence of P. trichocarpa (Tuskan 2006) has resulted in data
sets and resources that are highly beneficial (Yang et al. 2009). Transfer of infor-
mation was facilitated by direct alignment of the K8 map to the poplar genome
and the high degree of macrosynteny found between them (Hanley et al. 2006).
More recently, full genome sequencing of willow has been carried out and draft
sequences are close to publication. Transcriptomic and metabolomic studies have
also been conducted, but not yet published. Such approaches can be combined
with QTL analyses, for example to identify e-QTLs or mQTL, respectively (Sect.
7.6), that can be informative in analysis of regulatory pathways. In terms of gene
validation, the disadvantage of willow is that it currently lacks a robust transfor-
mation technology. However, advancements have been made in understanding the
role played by key genes through their study in transgenic Arabidopsis and pop-
lar. Moreover, functional variation of willow alleles can sometimes be assessed by
transforming them into Arabidopsis (Ward et al. 2013) or poplar lines.
Given the complexity of growth process in willow (Sect. 7.2), the plethora of exog-
enous and endogenous cues and gene networks involved (Sects. 7.3 and 7.5), and
the large lists of possible genes (e.g. Table7.1), how is it possible to identify key
targets for breeding or genes to select? There has been a technological revolution in
the way that genomes and their expression can be interrogated in a global systems
way and gene networks affecting traits can be searched for. However, these need to
be combined with hypotheses based on biology and on knowledge of the variation
used by the plants in competing for growth and meeting environmental challenges.
For the use of models describing the interaction between plants and the environment
(Sect. 7.4), new avenues will have to be developed for integrating experimental evi-
dence with genetic information in the parameterization of predictive tools.
were based on: extending the growing season, improving architecture and increas-
ing above-ground allocation. Data from phenotyping the BSBEC trial and map-
ping populations in the field is being used to refine these hypotheses and develop
process-based models to identify critical processes, developmental stages and
component traits. Simultaneously we have been building and deploying genetic
and genomic approaches to map QTL and identify key genes associated with these
targets, using some of the technological approaches outlined above.
Phenotypic data collected for the growth stages outlined in Fig.7.1 have dem-
onstrated that variation exists for the majority of traits examined in willow. This
includes: bud flush, biomass yield (stem heights, diameters and numbers) growth
cessation and senescence, canopy and leaf traits and above and below-ground allo-
cation, as well compositional traits (e.g. lignin, cellulose and hemicellulose con-
tent). However, examination of the way the traits co-locate with respect to yield
QTL and the use of process-based modelling and sensitivity analysis (Sect. 7.4)
have shown that some of the traits which are variable and have a high heritability
are not the most important ones to target in breeding for improved yield.
Efforts to map bud flush (as a way of extending the growing season) have been
successful. A consistent QTL was detected in several mapping populations in the
same location and a possible causal candidate identified, whose function makes
sense with respect to the networks listed in Table7.1. However, integration of
the results with other data from our studies and the results of sensitivity analy-
ses suggests that it is the events prior to bud flush (e.g. the chilling requirement
and resource mobilisation), rather than bud flush per se, that may be more impor-
tant for yield improvement, at least in UK environments. The sensitivity analy-
sis also showed that allocation is a key trait affecting yield, again suggesting that
resource mobilisation events prior to new spring growth and/or dormancy may be
more important than bud flush or bud set per se. Importantly BSBEC-BioMASS
results indicate that there is not a set relationship between above and below-
ground allocations and that selecting for more above-ground will not necessarily
be at the expense of biomass belowground. Experiments in which plants differing
in the bud flush QTL are sampled in the weeks prior to bud flush are now being
performed at RRes and specific experiments have been designed to investigate
resource mobilisation throughout the perennial cycle.
Willows show variation in leaf shape, leaf area and leaf area index (LAI), but plants
with quite different canopy architecture can attain similar high yields. Our process-
modelling, (Sect. 7.4) revealed that key parameters are not leaf area or LAI per se but
the vertical distribution profile of leaf area and clumping index. Efficient light pen-
etration through the canopy can be achieved for willows with large LAI if leaves also
show a high degree of clumping (Cerasuolo et al. 2013). These results provide guide-
lines with which to assess canopy structures associated with different stem numbers.
BSBEC-BioMASS also assessed willow biomass as a feedstock for sugar
release in saccharification tests for biofuel production. Genetic variation in sacchar-
ification potential was assessed and QTL mapped (Brereton et al. 2010). This has
led to a number of potential targets that are now being pursued. However, the most
interesting data came when correlations were sought with biomass composition
7 Genetics, Genomics and Crop Modelling 125
and with growth traits, and none were found. However, when a RW phenotype was
induced in eight genotypes grown in pots, glucose release strongly correlated with
the glucose release obtained for mature field-grown trees. No such correlation was
found when RW was not induced. This suggests that genotypic differences in RW
response may be a primary determinant of the variation observed in sugar release
from willow biomass, and could be selected for (Brereton et al. 2012). Experiments
are now underway to identify the genetic basis of the differences in RW response.
The advantages of modular model structure, and the separation of code and param-
eter space, of process-based models, enable the down-scaling (dissection) and
parameterisation of key processes at higher granularity. Hammer et al. (2006) stated,
new models can help in navigating the biological complexity in breeding improved
crop plants, developing predictive tools for the genotypic controls in phenotypic
(GP) models. In their paper, they refer to the combined analyses of QTLs and an
eco-physiological model to address the genetic variability of leaf growth among 100
recombinant inbred lines in response to meristem temperature, leaf water potential,
and vapour pressure deficit (Reymond et al. 2003). Our SRC model has similar rela-
tionships between leaf extension rate and environmental variables, and it would be
interesting to evaluate these for the K8 mapping population in the context of QTL
analysis. Messina et al. (2011) conceptualise an iterative framework to build realis-
tic GP models based on extensive experimentation to establish the relationship
between genomics and phenomics. To follow this, it may be necessary to expand
physiological models implementing modules that represent 3D structural com-
ponents as functional-structural plant models (FSPM; Vos et al. 2010), although a
pseudo-3D model (Cerasuolo et al. 2013) might suffice. The dynamics of resprout-
ing and die-back show similarity to the tillering and tiller suppression observed
in cereals as a function of red:far red ratio, where FSPM proved useful (Vos et al.
2010). Certainly, the sink-source regulation implemented as an up-scaled morpho-
genesis in LUCASS can be down-scaled using the concepts established in an FSPM
like GreenLab (Guo et al. 2006), or other such approaches (Dingkuhn et al. 2007).
Parameters determining onset of sink formation and sink size proved to be of crucial
importance in the sensitivity analysis of LUCASS; however, dynamics of stem num-
ber were modelled empirically, and not as an evidence-based process.
7.7Concluding Remarks
from phenotyping of specific genotypes in field trials with genetic mapping and
crop modelling in an iterative way has enabled the identification of key component
traits that contribute to useful variation in the field and the developmental stages that
are most critical to this. QTL can then be mapped and advanced omic technolo-
gies applied, as appropriate, to identify markers for breeding. Process-based models
can also be used to help predict yield gains and performance in different environ-
ments. Despite the fact that willows cannot be transformed, this approach has led
us to the identification of likely casual genes and the first results for bud flush, yield
(increase in height and stem diameters) are currently in preparation as publications.
Acknowledgments The authors would like to thank the UK Biotechnological and Biological
Sciences Research Council (BBSRC) and Ceres Inc. for funding support of the BBSRC
Sustainable Bioenergy Centre (BSBEC): Perennial Bioenergy Crops Programme (BB/
G016216/1: BSBEC-BioMASS) and BBSRC for funding the RRes Cropping Carbon Institute
Strategic Programme Grant. We would also like to thank Jennifer Cunniff, Marianna Cerasuolo,
Cristina Gritsch, Tim Barraclough and March Castle (RRes) and Sarah Purdy, Lawrence
Jones and Anne Maddison (IBERS) for their dedicated work as part of the BSBEC-BioMASS
programme and William Macalpine, Rachel Rossiter and Peter Fruen (RRes) for general
scientific support. Rothamsted Research is an Institute supported by the BBSRC.
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among growth traits in hybrid willow (Salix dasyclados x S.viminalis) grown under two
water regimes. New Phytol 170:467477
Yang XH, Kalluri UC, DiFazio SP, Wullschleger SD, Tschaplinski TJ, Cheng ZMM, Tuskan GA
(2009) Poplar genomics: state of the science. Crit Rev Plant Sci 28:285308
Chapter 8
Camelina: An Emerging Oilseed Platform
for Advanced Biofuels and Bio-Based
Materials
M. C. McCann et al. (eds.), Plants and BioEnergy, Advances in Plant Biology 4, 131
DOI: 10.1007/978-1-4614-9329-7_8, Springer Science+Business Media New York 2014
132 U. Iskandarov et al.
8.1Introduction
Fig.8.1Camelina sativa
(Camelina). a Flowering
Camelina plant. b Mature
pods. c Comparison of
Arabidopsis (Arabidopsis
thaliana), Camelina, and
rapeseed (Brassica napus)
seed sizes
8 Camelina: An Emerging Oilseed Platform 133
yellowbrown or brown, oblong, rough with rigid surface (Putnam et al. 1993).
Seeds contain 3040% oil on dry weight basis of which 64% is polyunsaturated,
including 3045% of the omega-3 fatty acid -linolenic acid (Vollmann et al. 1996).
Historically Camelina has been valued for the vegetable oil extracted from
its seeds (Moloney et al. 1998; Jaskiewicz and Matyka 2003; Flachowsky etal.
2011). The ancient Romans used Camelina oil as massage oil, lamp fuel, as
well as cooking oil. In modern times, Camelina oil has gained a niche market,
particularly in Europe, for its nutraceutical value because of its high content of
-linolenic acid (Hurtaud and Peyraud 2007; Ehrensing and Guy 2008). Camelina
meal obtained after oil extraction, contains 1011% fiber, 1014% oil, and about
40% protein making it a valuable product for use (Korsrud et al. 1978; Onyilagha
et al. 2012) in cattle, chicken and hog feed (Ehrensing and Guy 2008). However,
due to the presence of glucosinolates (1923mol/g) in Camelina meal regula-
tions require limited daily use to avoid negative impacts on livestock productiv-
ity although the amount is not higher than that of the widely used canola meal
(Matthus and Angelini 2005; Moser 2010). U.S. Food and Drug Administration
regulations currently restrict the use of Camelina meal to10% of the total diet
of beef cattle, broiler chickens, and laying hens and2% of the diet of growing
swine for United States livestock production.
8.2Agronomic Properties
Camelina has recently gained renewed interest as a low input biofuel feedstock because
of its minimal agronomic input requirements for productivity on marginal lands with
limited fertility and water resources. Camelina requires low to moderate amounts of
fertilizers and is productive with nitrogen and phosphorus levels of as low as 90100
and 67kg/ha, respectively (McVay and Lamb 2007; Ehrensing and Guy 2008; Sipalova
et al. 2011; Solis et al. 2013). Field trials with cambic chernozem soil in Timisoara,
Romania showed that only addition of the fertilizers nitrogen (100kg/ha) and phos-
phorus (60kg/ha) increased seed yield from 932 to 1,813kg/ha and oil up to 584kg/ha
increasing the oil yield by 25% when plants were sowed at 25cm row distance which
was found to be optimal (Imbrea et al. 2011). Similar doses of nitrogen fertilizer were
recommended for Camelina growth to achieve optimal yield based on the results of the
laboratory experiments (Sipalova et al. 2011).
Despite being a cool season crop, Camelina is well suited for dryland crop-
ping systems in which soil moisture and rainfall can be maximized by planting in
early months of spring depending on location. For example, as high as 1,912kg/ha
of grain and 506kg/ha oil yield were achieved in dryland conditions near Havre,
Montana USA, while grain yield of 3,250kg/ha was obtained in Austria if water
was not limiting throughout vegetation period (Vollmann et al. 1996; McVay
and Lamb 2007; Ehrensing and Guy 2008). The 2year trials in arid zones of
Southwestern USA showed that Camelina can be a low water use crop. Camelina
grown from January to May in Maricopa, Arizona yielded in over 1,500kg/ha seed
134 U. Iskandarov et al.
with maximum seasonal water use of just 4749cm, furthermore the seed yield
loss was not significant unless the soil water depletion before irrigation reached
70% and higher (Hunsaker et al. 2011).
Camelina has traditionally been grown without pesticides and has allelo-
pathic effects on weed species (Ehrensing and Guy 2008; Gesch and Cermak
2011). Herbicide research on Camelina is currently ongoing. Being a minor
weed, Camelina is usually not a problem in other crops and does not have seed
dormancy. Research showed that by planting Camelina seeds in winter or early
spring, herbicide use can be avoided since Camelina seeds can germinate at
low temperatures and seedlings are frost tolerant (Robinson 1987) and suppress
many weed species, except perennial weeds, especially if seeded at high density
(Ehrensing and Guy 2008; Gesch and Cermak 2011). Camelina was shown to be
a viable winter crop for the Northern Corn Belt of the U.S., where seed yields as
high as 1,317kg/ha and oil yields as high as 420g/kg were obtained from fall
sown crop promoting good weed suppression (Gesch and Cermak 2011). Thus
sowing does not require pre-emergence weed control, greatly reducing both pro-
duction costs and environmental damage. Susceptibility of Camelina to herbicides
inhibiting acetolactate synthase (ALS), that are commonly used for wheat cultiva-
tion in the Pacific Northwest of the U.S., has limited cultivation of Camelina as an
oilseed crop in the area (Hanson et al. 2004; Pavlista et al. 2011).
Unlike other Brassicaceae crops such as rapeseed, Camelina does not require
insecticide application. Camelina is resistant to crucifer insect pests due to large
concentrations of the insect deterrent quercetin glycosides in its tissues (Onyilagha
et al. 2012; Naranjo and Stefanek 2012). Camelina is also highly resistant to
blackleg disease caused by the fungus Leptosphaeria maculans, which is a major
pathognen of many Brassicaceae crops, such as canola. Camelina is susceptible
to downy Peronospora Camelinae (downy mildew), Alternaria brassicae and the
saprotrophic fungus Rhizoctonia, but none of these pathogens has been reported
to cause major yield losses in Camelina (Robinson 1987; Salisbury et al. 1995;
Ehrensing and Guy 2008).
Because it has a relatively short growth cycle (80100days) and frost tolerance,
Camelina can be used in double cropping systems during cool periods of the year
(Gesch and Archer 2012). Field trials showed that short season cultivars of soy-
bean could be double cropped after winter Camelina in the upper U.S. Midwest
(Gesch and Archer 2012). The net return from the Camelina-soybean double crop
was higher than that of mono-cropped soybean in the period analyzed (Gesch and
Archer 2012). Camelina can also be grown following wheat, barley, peas and len-
tils, but should not be planted following Brassicaceae crops to avoid increased
risks by pests and diseases (Fleenor 2011). In addition, Camelina has been con-
sidered as a tertiary crop for rotations in northeastern Colorado where wheat is
rotated with crops such as corn (Brandess 2012). In this region, Camelina could
be planted in October after the first crop in year one and harvested before July
of year two. This could then be followed by land recuperation period of July to
mid-September when winter wheat could be planted and harvested in July of year
three. This is followed by a fallow period until April or May of the year four when
8 Camelina: An Emerging Oilseed Platform 135
the rotation restarts (Brandess 2012). This rotation would allow farmers to grow
three crops versus two in three years (Brandess 2012). Since it is best adapted to
cooler climates, Camelina could also be grown in winter in areas with mild win-
ters (Gesch and Cermak 2011).
Although the oil content of seeds is lower than that of Brassica napus on dry
weight basis, the oil yield per hectare can reach as high as that of B. napus if good
agronomic management is practiced (Putnam et al. 1993; Imbrea et al. 2011).
Camelina has a low seeding rate (as low as 35kg/ha) compared to other agro-
nomic crops, including canola to establish dense stands (McVay and Lamb 2007;
Pilgeram et al. 2007). In addition, existing equipment that is used for harvesting and
processing of other crops can be adapted to Camelina (Brandess 2012). These agri-
cultural attributes of Camelina give it compelling properties and make it a favorable
oilseed crop to be grown in agronomically demanding lands with low-inputs.
Limiting the full potential of Camelina as a biofuel oilseed crop is the need to
improve a number of agronomic, yield, and oil quality traits. In contrast to other
Brassicaceae oilseeds such as canola and rapeseed, Camelina has not undergone
extensive breeding and only a relatively small number of cultivars are available
for commercial production. From an agronomic production standpoint, improve-
ment in traits such as heat tolerance, downy mildew resistance, water and nitrogen
use efficiencies, and herbicide resistance are desirable. For biodiesel and industrial
uses such as bio-based lubricants, enhancement in seed oil content from the cur-
rent 3040% of seed weight to levels of 4050% of seed weight, as is currently
found in elite rapeseed germplasm, is a major target for Camelina crop improve-
ment. An additional target for biodiesel and bio-lubricants is the reduction of the
high polyunsaturated fatty acid content of the seed oil [3539% linolenic acid
(18:3) and 2025% linoleic acid (18:2)] and replacement with high content of the
more oxidatively stable monounsaturated fatty acid oleic acid (18:1). Furthermore,
reductions in seed glucosinolate levels would allow for increased use of Camelina
meal for livestock production.
Varietal selection and screening of germplasm following mutagenesis are
among the approaches used to date for Camelina crop improvement. Several
Camelina varieties have been selected for higher oil content and improved fatty
acid composition. For example, the cultivar Blaine Creek is richer in -3 fatty
acids, while Suneson has 23% higher oil content, and is rich in -linolenic
acid (Ehrensing and Guy 2008). Lines with resistance to acetolactate synthase
(ALS)-targeting herbicides imazethapyr and sulfosulfuron and altered seed fatty
acid composition, including increased oleic acid content, have also been identi-
fied screening of mutagenized populations (Vollamnn et al. 1997; Buchsenschutz-
Nothdurft et al. 1998; Kang et al. 2011; Walsh et al. 2012).
136 U. Iskandarov et al.
Recent advances in Camelina genomics are also providing avenues for Camelina
improvement through marker-assisted breeding. Molecular genetic maps have been
assembled for Camelina using random amplified polymorphic DNA (RAPD) markers
and amplified fragment length polymorphisms (Vollmann et al. 2005; Gehringer etal.
2006). These maps have been used to localize QTLs for agronomic characteristics
such as seed yield, oil content, 1,000-seed weight, and plant height (Gehringer et al.
2006). More recent AFLP fingerprinting data using 53 accessions from different ori-
gins showed a high genetic diversity in the species which could offer opportunities for
breeding (Ghamkhar et al. 2010). The chromosome number of Camelina is 2n=40,
which was confirmed by linkage map using 157 AFLP markers and 3 Brassica SSR
markers (Gehringer et al. 2006). Genetic mapping based on AFLP, SSR and ILP mak-
ers indicated that Camelina is a hexaploid (Hutcheon et al. 2010). This was supported
by isolation of three copies of FATTY ACID DESATURASE 2 (FAD2) and FATTY
ACID ELONGASE 1 (FAE1) genes, both of which are single copy in Arabidopsis
(Gehringer et al. 2006; Galasso et al. 2011). Like other important crops, polyploidy
of Camelina will likely complicate efforts to develop molecular markers and assemble
whole genome sequence. Advanced technologies for molecular genetics and genom-
ics, including RNA-seq and next-generation genome and transcriptome sequencing,
will likely provide unprecedented opportunities to accelerate improvement of agro-
nomic and seed quality traits for Camelina (Varshney et al. 2009; Edwards et al. 2012).
Complementing the impact of breeding on crop improvement, Camelina
is highly amenable to biotechnological enhancement through the use of
Agrobacterium tumefaciens-mediated transformation. Camelina can be easily trans-
formed using protocols similar those routinely used for Arabidopsis thaliana trans-
formation. These methods include vacuum infiltration of flowers with a solution of
Agrobacterium harboring a binary vector that contains the desired transgene (Lu
and Kang 2008), or by simple floral dip with the Agrobacterium solution (Liu et al.
2012). Plants with Agrobacterium-infiltrated or -dipped flowers are grown to matu-
rity. Seeds obtained from these plants are then screened to identify those containing
the transgene. For this process, genes for resistance to antibiotics (e.g., kamamycin
and hygromycin) or herbicides (e.g., glufosinate) can be used as selection markers
for obtaining transgenic plants by screening of seeds on media containing the selec-
tive agent or by spraying seedlings with the selective agent in the case of herbicides
(Lu and Kang 2008; Liu et al. 2012). Fluorescent protein selection markers such as
DsRed under control of a seed-specific or constitutive promoter can also be used to
identify transgenic seeds based on fluorescence of seeds with equipment as low tech
as a green LED flashlight and red camera filter (Lu and Kang 2008). A wide variety
of seed specific promoter/3UTR cassettes can easily be inserted into binary vectors
to express several candidate genes to modify seed oil traits. With these transforma-
tion methods and metabolic engineering toolbox, transgenic seeds can be obtained
in as little as 68 weeks following Agrobacterium infiltration or dipping of flow-
ers. Unlike transformation protocols for most crops, Camelina transformation can
be done with minimal labor input and without the need for specialized technical
skills. As such, Agrobacterium-based transformation offers a relatively simple and
rapid, cost-effective approach for improvement of agronomic and seed quality traits.
8 Camelina: An Emerging Oilseed Platform 137
Despite its considerable potential as a low input oilseed for biofuel production,
Camelina has yet to see extensive commercial production. In the United States, large-
scale production of Camelina has largely been restricted to the state of Montana
where 8,400 ha (20,800 acres) were grown in 2009 (Anonymous 2011a). Spurring
the recent interest in Camelina has been successful tests that have used Camelina oil
as an ingredient of aviation fuel for commercial airliners and military jets. To stimu-
late increased commercial planting of Camelina, the U.S. Department of Agriculture
Farm Service Agency announced in July 2011 a program targeted for the states of
California, Washington, and Montana under the Biomass Crop Assistance Program
to provide 5year contracts for the production of up to 20,200 ha (50,000 acres)
of Camelina for aviation fuel or other biomass conversion (Anonymous 2011b).
138 U. Iskandarov et al.
Table8.1Fatty acid Oil source Fatty acid composition (% of total fatty acids)
composition of seed oils
16:0 18:0 18:1 18:2 18:3 20:0 20:1 22:1
of Camelina, soybean,
sunflower, and rapeseed Camelina 7.5 4.0 14.9 21.4 31.7 5.1 11.8 3.3
Soybean 11.6 4.6 23.9 52.0 6.8 0.3 0.2 0.4
Sunflower 6.1 6.4 24.8 61.7 0.1 0.4 0.2 0.3
Rapeseed 3.3 1.7 18.1 14.1 7.7 2.8 8.2 44.2
More widespread production of Camelina in the North American Great Plains and
the Pacific Northwest of the United States will undoubtedly require ready markets
for Camelina oil and meal with cost-competitive pricing as well as the development
of more extensive infrastructure for crushing of Camelina seeds and conversion of
Camelina oil to biodiesel, aviation, or other fuel (Table8.1).
Acknowledgments Research in the Cahoon lab for Camelina genetic improvement is
supported by grants from the Center for Advanced Biofuel Systems (CABS), an Energy Frontier
Research Center funded by the U.S. Department of Energy, Office of Science, Office of Basic
Energy Sciences under Award Number DE-SC0001295, U.S. Department of Agriculture
Agriculture and Food Research Initiative 2009-05988, and NSF Plant Genome IOS 0701919.
References
Abstract The awareness of the depletion and contamination derived from fossil
fuels and the resultant environmental crisis has led to the recognition of the neces-
sity of research and development aiming the production of biofuels. An escalation
of oil prices has been the outcome of political instabilities in areas of the world
which traditionally have been massive petroleum providers, allied to oil deficits
and economic crises. The present paper discusses the potentialities of palm species
native to Brazil as feedstock of biodiesel.
9.1Introduction
The awareness of the depletion and contamination derived from fossil fuels and
the resultant environmental crisis has led to the recognition of the necessity of
research and development aiming the production of biofuels. An escalation of oil
prices has been the outcome of political instabilities in areas of the world which
traditionally have been massive petroleum providers, allied to oil deficits and eco-
nomic crises. This has contributed to a world claim for alternatives to fossil oils,
among which products derived from plants has been the aim of great expectation,
particularly in developing countries (Zhuang et al. 2011). Thus, new strategies for
power generation have become urgent all over the world. Some alternatives based
on plant products have been implemented, such as the production of ethanol from
corn and sugar-cane, as well as biodiesel from seed oils. Biofuels not only may
reduce the dependency on imported mineral oil, but also have the advantage of
giving off emissions with lower load of damaging environmental pollutants.
J. M. Meyer A. Salatino(*)
Department of Botany, Institute of Biosciences, University of So Paulo,
Rua do Mato 277, So Paulo, SP 05508-090, Brazil
e-mail: asalatin@ib.usp.br
M. C. McCann et al. (eds.), Plants and BioEnergy, Advances in Plant Biology 4, 141
DOI: 10.1007/978-1-4614-9329-7_9, Springer Science+Business Media New York 2014
142 J. M. Meyer and A. Salatino
Worldwide, biodiesel is produced mainly from vegetable oils (chiefly palm oil,
soybean and canola) and secondarily from animal fat and microalgae. In Brazil,
biodiesel is also produced chiefly from seed oils. Major sources are soybean
144 J. M. Meyer and A. Salatino
Fig.9.2Locations of
plantation of oleaginous
plants in Brazil for provision
of biodiesel feedstock.
Sources AGROPALMA,
ABIOVE and ABRAPA
regions as biodiesel feedstock (Fig.9.2), but achieving so far very little contribu-
tion to the national production. Jatropha curcas oil (Euphorbiaceae) has been rated
as one of the most promising feedstock for biodiesel production in the tropical
world. It was assumed as highly productive, drought resistant and requiring lit-
tle care for cultivation. Official funds were invested in several tropical countries
for cultivation of jatropha plants aiming the biodiesel production. For several rea-
sons (including ecological and economic unexpected problems) the former opti-
mistic forecasts were frustrated (Axelsson and Franzn 2010). Incentives from the
Brazilian government in the last decade has encouraged programs for cultivation
of jatropha plants in several areas of Brazil (Fig.9.2), and also the set-up of a bio-
diesel plant exclusively for production of jatropha biodiesel. However, the contri-
bution in Brazil from jatropha oil for biodiesel production has been negligible.
Given the so far limited resources being exploited, mostly from non-native spe-
cies, in addition to the immense potential possibilities offered by the diversity of
the Brazilian flora, bioprospection of alternative sources of biodiesel feedstocks
is crucial for technological development and improvement of the social-economic
condition of people from Brazilian less-favored areas.
The family of the palm trees (Arecaceae) is one of the largest among the mono-
cotyledons, comprising about 1,500 species (Henderson et al. 1995). Palm trees
are one of the main physiognomic characteristics of tropical forests from both New
and Old Worlds. There are approximately 200 species of palms in the Brazilian
flora (Souza and Lorenzi 2005). Palm species are distributed in all Brazilian eco-
systems. The Amazon and Atlantic forests are among the world ecosystems with
wider diversity of palm species (Cintra et al. 2005). Examples of palm trees from
Brazilian rain forests are Euterpe oleracea (the aa palm) and Astrocaryum sci-
ophilum. Euterpe edulis, Mauritia flexuosa, Orbygnia phalerata and Syagrus
oleracea are palm species from the cerrados (savanna ecosystems from the
central-west and southeast Brazil). Examples of palm species from the caatinga
(semiarid ecosystem from northeast Brazil) are Copernicia prunifera (carnaba),
Syagrus coronata and Syagrus oleracea. In the Brazilian restingas (coastal
ecosystems with sandy and salty soils) occur Astrocaryum aculeatissum, Attalea
humilis, Bactris vulgaris and Syagrus romanzoffiana, among other palm species.
Many species of palm trees have enormous oleaginous potential. Not only the
palm oil tree, but also other palm species have long been important sources, such
as coconut (Cocos nucifera) and babau (Orbygnia spp.). The dry endosperm of
coconut may attain 60% of fat. The content of oil in the kernel of the babau
fruit may reach up to 70%. In addition, palm species may be prodigal fruit pro-
ducers, such as coconut, aa and babau. A single raceme of babau contains
normally around 250 fruits. These characteristics, allied to their capacity to grow
146 J. M. Meyer and A. Salatino
and reproduce well in tropical environments, demanding only little care, turn the
palm species interesting feedstock sources for biodiesel production in less-favored
regions of the Americas, Africa and Asia. They have been regarded as suitable
crops to be cultivated in degraded environments. As commented above, two palm
species (palm oil tree and tucum) have been recommended for cultivation in the
Brazilian Amazon, aiming biodiesel production.
In the biodiesel context, another point worth considering is the distribution of
fatty acids of lipids from palm species. They seem to contain low contents of poly-
unsaturated fatty acids. In both coconut fat and babau oil the main constituent
is lauric acid (dodecanoic acidsaturated C12), with very low or negligible con-
tents of linoleic and linolenic acids (C18 di- and triunsaturated acids, respectively).
Low content of polyunsaturated acids is a desirable characteristic in biodiesel
feedstock. The increase in the number of double bonds of fatty acids favors per-
oxidation processes during biodiesel burn, promoting the accumulation of carbon
deposits inside the engine cylinders (Anand et al. 2010). In addition, polyunsatu-
rated acids favor the emission of NOx (McCormick et al. 2001).
It is likely that lipids from many Arecaceae other than coconut and babau have
low content of polyunsaturated fatty acids. The distribution of fatty acids has been
shown to bear taxonomic meaning, i.e. closely related species tend to have simi-
lar distribution of fatty acids (Santos and Salatino 1998; Mayworm and Salatino
2002). Hence many palm species are expected to produce seed oils with low con-
tents of polyunsaturated fatty acids. Data on Table9.1 strengthen this hypothesis.
Among the 14 listed species, only 2 (Euterpe edulis and Oenocarpus bacaba)
have oils with high content of diunsaturated acid (linoleic). The oils from the other
species may be combined in two groups: (1) oils with predominance of palmitic
(saturated) and oleic (monounsaturated) acidsAcrocomia aculeata, Astrocaryum
vulgare, Bactris gasipaes, Elaeis guineensis, Euterpe oleracea, E. precatoria,
Mauritia flexuosa, M. vinifera, Oenocarpus bacaba and O. bataua; (2) oils with
predominance of lauric and myristic acids, both with saturated and medium length
carbon chainsAcrocomia aculeata, Astrocaryum murumuru, Cocos nucifera and
Orbygnia phalerata. Both species groups have low or negligible contents of the
polyunsaturated acids linoleic and linolenic (Table9.1). It is interesting to note in
Table9.1 that oils from palm species seem to have practically no fatty acids with
carbon chains longer than C18. Few species on the table have contents of oil lower
than 20%, and the oil yield of several species are considerably higher than the
yield of oleaginous species currently exploited (e.g. soybean: 20%). Taking also
into account the common high production of fruits, favorable perspectives of pro-
ductivity per hectare may be expected from the exploitation of palm species as
biodiesel sources.
Despite the many advantages and high potential of palm trees as biodiesel
feedstock, care should be taken during its exploitation. For example, it is neces-
sary to take into consideration the area to be deforested in order to avoid threats
to the preservation of plant and animal species. The palm oil boom production
in Indonesia has provided vital income to small-scale farmers, but certainly too
large extents of natural tropical forests have given over to palm oil production.
Table9.1Oil yield and distribution of fatty acids of lipids of Elaeis guineensis (palm oil tree) and Brazilian native species of palms (Arecaceae)
Species Oil yield Fatty acids (%)
(%) Caprilic Capric Lauric Myristic Palmitic Palmitoleic Stearic Oleic Vaccenic Linoleic Linolenic Araquidic
(8:0) (10:0) (12:0) (14:0) (16:0) (16:1) (18:0) (18:1) (18:1 (18:2) (18:3) (20:0)
cis11)
Acrocomia 53.0 5.0 50.9 13.1 7.6 3.0 17.9 2.5
aculeata
(Jack)
Lood. ex
Martius1
Astrocaryum 31.0 2.7 2.0 51.6 25.8 6.0 2.9 5.7 3.0 0.1 0.1
murumuru2
Astrocaryum 18.0 0.8 22.9 2.9 67.6 1.2
vulgare
Mart.3
Bactris 8.0 0.5 41.3 5.9 3.3 43.1 1.7 4.1 2.3
gasipaes
Kunth4
Cocos nucifera 27.7 5.8 4.8 49.1 21.8 8.4 2.8 6.1 1.2
9 Perspectives in Brazil of the Contribution of Palm Trees
L.5
Elaeis guineen- 62.0 0.3 31.1 8.8 49.6 9.2 0.8
sis Jacq6
Euterpe edulis 39.7 3.4 23.1 0.8 6.3 15.6 15.6 36.4 1.5
Martius7
Euterpe 31.0 0.07 0.1 26.2 4.9 1.8 52.0 3.4 7.8 0.6 0.1
oleracea
Martius8
Euterpe 29.6 0.3 14.8 0.4 0.3 80.6 3.1
precatoria
Martius9
147
(continued)
Table 9.1continued
148
Tree burning and soil degradation, sometimes in carbon-rich peatlands, have given
off enormous amount of global-warming gases (Gilbert 2012). For this reason,
the choice of adequate localities for palm plantation in rainforest is important,
for example, avoiding marsh or wetland environments. Many internet sites have
blamed palm oil plantations in Indonesia for having caused the death of hundreds
of orangutans, a primate species already assumed as under serious risk of extinc-
tion. A possibility of cultivation in tropical forest with reduced or no risk of eco-
logical harm is the establishment of plantations in already degraded Amazonian
zones, such as has been done with black pepper (Piper nigrum) (Kato et al. 2001).
A seemingly interesting way of exploitation of native products is the harvest
of fruits in extractive regimen in preserved areas, created for this specific aim
(Mayworm et al. 2011). Extensive extractive areas have been established in sev-
eral locations of the Brazilian Amazon (Dubois 1996). The adequate conservation
of extractive areas depends on the sustainable exploitation of a high diversity of
species. Given the several favorable aspects of frequency of occurrence of palm
species in the Amazon, the commonly high productivity of fruits and the adequate
chemical profiles, the attainment of biodiesel feedstock in extractive areas is seem-
ingly promising from the economic, social and environmental viewpoints.
9.4Concluding Remarks
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Chapter 10
Xylan Biosynthesis in Plants, Simply
Complex
A. Faik(*) N. Jiang
Environmental and Plant Biology Department, Ohio University, Athens, OH 45701, USA
e-mail: faik@ohio.edu
M. A. Held
Department of Chemistry and Biochemistry, Ohio University, Athens, OH 45701, USA
M. C. McCann et al. (eds.), Plants and BioEnergy, Advances in Plant Biology 4, 153
DOI: 10.1007/978-1-4614-9329-7_10, Springer Science+Business Media New York 2014
154 A. Faik et al.
10.1Introduction
Plant lignocellulosic biomass consists mostly of plant cell walls and holds great
promise as a raw material for renewable biofuels. It is expected that manipula-
tion of the biosynthetic pathways of plant cell wall polysaccharides will lead to
improvements in plant biomass yield, digestibility, and energy recovery (conver-
sion rates). Xylans are the major non-cellulosic polysaccharides in plant ligno-
cellulosic biomass from grasses and trees and represent the third most abundant
polymer on earth (after cellulose and chitin). Xylan polymers are found mainly
in the primary cell walls of grasses and the secondary cell walls of grasses and
dicots. In lignocellulosic biomass, xylans interact directly with lignin and cel-
lulose and significantly contribute to its recalcitrance to enzymatic digestion
(saccharification). Overcoming this recalcitrance requires the inclusion of one
or more steps of biomass pretreatment (Faik 2013). Xylans are polymers made
mostly of pentoses (5-carbon sugars), and this adds another level of complex-
ity for their efficient fermentation, as most fermenting microorganisms cur-
rently used in the biofuel industry prefer hexoses (6-carbon sugars). For plants,
xylans in primary cell walls affect many aspects of plant growth and survival.
Any deficiency in xylan synthesis directly impacts plant growth and survival. It
seems that plants xylans have evolved many structural variations to fit numerous
functions in the wall, which would allow plant growth under various environ-
mental conditions. Thus, the designation one polymer for all seasons applies
to xylans. The structures of xylans vary depending upon species, tissues, or even
cells within the same tissue (Ebringerova et al. 2005). For instance, the structure
of xylan in cell walls of the starchy endosperm is different from that of the aleu-
rone or vascular walls. These structural variations suggest that plants have mech-
anistic and/or regulatory strategies to control xylan fine structure. Therefore,
deciphering the biochemical mechanisms of xylan synthesis will undoubtedly
contribute toward improving the quantity and quality of plant biomass for biofu-
els production. Xylan biosynthesis is far from understood and the process turns
out to be surprisingly difficult to grasp. The primary thrust of this chapter is to
critically analyze recent advances in the field of xylan synthesis and structure
leading to our current understanding of the biochemical mechanisms and regula-
tion of xylan synthesis in plant, and how these advances might improve biofuels
production. To start, we will review some of the most recent work related to this
topic in dicots and grasses and attempt to answer questions such as: How many
genes does a plant need to make xylans? And how can we reconcile the genetic
data with biochemical data that suggest the involvement of cooperative, multi-
protein complexes? Next, we will discuss the sophisticated, multi-level regu-
latory mechanisms that control xylan synthesis and secretion. Finally, we will
discuss how our current knowledge of xylan synthesis may be used to improve
plant biomass for biofuels, as well as aspects of xylan synthesis that are lagging
behind and deserve more attention.
10 Xylan Biosynthesis in Plants, Simply Complex 155
Despite the increasing attention paid to the field of xylan biosynthesis, there is
limited progress on the biochemical side of the process. It is clear that plants have
developed a sophisticated biosynthetic mechanism with a complex regulation sys-
tem to control the fine structural details of xylan biosynthesis. This system likely
includes a large number of genes and adapted synthesis and secretion pathways.
In fact, we have learned (and are still learning) from genetics in Arabidopsis
that many genes are involved in glucuronoxylan (GX) biosynthesis in secondary
cell walls (in xylem and fiber cells). These genes are members of a large fam-
ily, called IRREGULAR XYLEM (IRX) genes, that also includes genes associ-
ated with cellulose synthesis (Turner and Somerville 1997; Brown et al. 2005).
Of particular interest are three glycosyltransferase (GT) families classified in the
CAZy database as GT8, GT43, and GT47. Interestingly, IRX genes from GT43
and GT47 families exist as duplicates, namely IRX10/IRX10-L, IRX14/IRX14-L,
FRA8(IRX7)/F8H(IRX7-L), IRX9/IRX9-L, and IRX15/IRX15-L, and exhibit par-
tial functional redundancy and overlapping expression patterns. This gene redun-
dancy is an indication of the importance of xylan synthesis to plant development
and survival. On the other hand, IRX genes from GT8 family dont show such
redundancy, which may suggest more specific roles limited to a particular tissue
types or developmental stages. It is important that our readers keep in mind that
the current genetic advances in xylan biosynthesis are limited to irx phenotypes
in Arabidopsis. These phenotypes occur in a specialized tissue and any analysis
of genetic data should be put in this particular context. Generalizations regard-
ing the mechanisms of xylan synthesis may not yet be possible with these data
alone. For example, the description of GX synthesis in secondary cell wall should
be understood under the physiological and cell biological context of that partic-
ular tissue. This resembles the fabled description of an elephant by blind men,
each one describing the elephant through limited touch perception. With this in
mind, the Arabidopsis irx mutants have revealed the involvement of many genes in
xylan biosynthesis, but questions about how these gene products interact to make
xylan polymers in primary and secondary cell walls remain. Nevertheless, the irx
mutants indicate that IRX genes impact GX synthesis during secondary cell wall
deposition to varying degrees. These impacts are described in Table10.1, which
will be discussed as we progress through the text.
Biochemical advances in grasses has revealed new aspects of
glucurono(arabino)xylan (GAX) biosynthesis, such as the presence of multi-
enzyme complexes and a cooperative biosynthetic mechanism that genetics alone
could not demonstrate. We recognize that these aspects may well be specific to
growing tissues in grasses. Nonetheless, this provides us the opportunity in this
chapter to compare and contrast data from Arabidopsis (on secondary cell wall)
with the data from grasses (on primary cell wall), and develop a bigger picture
of xylan synthesis in plants. Therefore, we will separate our discussion of the
156 A. Faik et al.
biosynthetic process of xylan biosynthesis into four sub-sections: II-1 xylan back-
bone initiation/termination, II-2 xylan backbone elongation, II-3 xylan backbone
additional decoration through an uncoupled mechanism, and II-4 xylan secretion/
delivery. These sections will be used to help integrate genetic and biochemical
advances into a more general mechanism that may be applied to both dicots and
grasses, as well as to different plant tissues.
It has been shown in dicots that GX polymers of the secondary cell wall have a tet-
rasaccharide (called sequence 1), 4--d-Xylp-(1,4)--d-Xylp-(1,3)--l-Rhap-(1,2)-
-d-GalpA-(1,4)-d-Xylp, located at the reducing end of their chains (Table10.1)
(Johansson and Samuelson 1977; Andersson and Samuelson 1983; Pena et al.
2007). It was hypothesized that sequence 1 is important for the initiation or ter-
mination of GX backbone elongation, based on the observation that this sequence
is absent in GX-deficient Arabidopsis mutants fra8(irx7), irx8, and parvus (Pena
et al. 2007; Lee et al. 2007). However the fact that fra8(irx7) and irx8 mutants can
still produce some GX (Lee et al. 2007), suggests that it is not absolutely required
for priming xylan backbone synthesis. Other irx mutants having shorter xylan back-
bone chains (such as irx9, irx10, and irx14), or double mutants having very little
GX (such as irx10/irx10L or irx14/irx14-L, Table10.1), still show the presence of
this oligosaccharide in their GX, which may suggest that somehow sequence 1 pre-
maturely terminates xylan backbone chain elongation (Brown et al. 2009; Wu et al.
2009, 2010). In support of this hypothesis, irx7 and irx8 mutants (both have GXs,
but lack sequence 1) have xylan backbone chains with increased length and het-
erodispersity (Brown et al. 2007; Persson et al. 2007; Lee et al. 2009) (Table10.1).
However, it is still unclear what mechanism allows a plant cell to sense the length
of xylan backbone and terminate the elongation. One possibility is that the addition
of sequence 1 occurs in one of the late Golgi compartments, while GX backbone
synthesis starts in early Golgi compartments. Thus, the distance traveled between
the two compartments could represent the time for xylan backbone elongation.
Defective synthetic machinery may have a slower synthesis rate to allow the pro-
duction of normal sized GX chains. It also appears that GlcA substitution does not
dictate the addition of sequence 1, as the Xyl to GlcA substitution ratio is unaltered
in all irx mutants (regardless the length of xylan backbone, Table10.1).
Taking all of these observations into consideration, we hypothesize that
sequence 1 may have an additional/alternative role in xylan synthesis in second-
ary cell walls. Specifically, sequence 1 might be involved in driving the secretion
of the newly synthesized GX to the cell surface. Secondary cell wall deposition
occurs at a specific developmental stage (e.g., after cell elongation is ceased), and
may require a rapid, signal-mediated secretion mechanism to deliver the massive
Table10.1Comparison of the effects of mutations in IRX7/IRX7-L, IRX9/IRX9-L, IRX10/IRX10-L, IRX14/IRX14-L, and IRX15/IRX15-L pairs along with
IRX8 and PARVUS genes on GX biosynthesis and phenotype of Arabidopsis plants
Mutants (acces- irx Xylan chain GX content com- Xyl substitution X6-dependent XylT Sequence 1 References
sion #) phenotype length pared to WT activity at reducing
end
fra8(irx7) Strong Increased and 59% Unaffected Unaffected Absent Pena et al. (2007),
(At2g28110) hetero-disperse Brown et al.
(2009), Lee et al.
(2009)
f8h(irx7-L) Mild Not known 20% Unaffected Unaffected Unknown Brown et al. (2009),
(At5g22940) Lee et al. (2009)
irx7/irx7-L Strong Reduced 85% Not known Unaffected Absent Wu et al. (2010),
Persson et al.
(2007)
irx10 (At1g27440) Mild Reduced 10% Unaffected Unaffected Present
10 Xylan Biosynthesis in Plants, Simply Complex
(continued)
Table10.1continued
158
Mutants (acces- irx Xylan chain GX content com- Xyl substitution X6-dependent XylT Sequence 1 References
sion #) phenotype length pared to WT activity at reducing
end
irx15 (At3g50220) No Unaffected 25% Unaffected Unaffected Present Brown et al. (2011),
Jensen et al.
(2011)
irx15-L No Unaffected Unaffected Unaffected Unaffected Present Brown et al. (2011),
(At5g67210) Jensen et al.
(2011)
irx15/irx15-L Mild, Reduced 35% Unaffected Slightly decreased Present Brown et al. (2011),
uneven Jensen et al.
xylan (2011)
distribu-
tion)
A. Faik et al.
10 Xylan Biosynthesis in Plants, Simply Complex 159
amounts of GX polymer needed for building the secondary cell wall. The absence
of such a secretory mechanism would result in the accumulation of GX in the
Golgi of mature plant cells that usually lacking high vesicular trafficking to accom-
modate this need. In addition to this fast-delivery pathway for GX, a default secre-
tion pathway with a much slower rate may exist for other secretory cargo including
some GX (Fig.10.1). In this model, sequence 1 would be synthesized in the trans-
Golgi or trans Golgi network (TGN) by a sequence 1 synthase complex (indi-
cated as in Fig.10.1) that can also act as a carrier. This sequence 1 synthase
complex would transfer sequence 1 to the newly synthesized GX, which would
160 A. Faik et al.
facilitate its secretion, possibly with the help of a protein or lipid receptor that
recognizes sequence 1 as a secretion signal. In this model, xylan backbone syn-
thesis would be initiated early in the Golgi (e.g., cis Golgi) by xylan synthase com-
plexes (indicated as red in Fig.10.1) and completely decorated before reaching
the late Golgi compartments (i.e., trans-Golgi stacks or TGN). The whole GX-
sequence 1 polymer can then be recognized by its putative receptor, packaged
in vesicles (most likely of clatherin type), and then delivered to the cell surface
(Fig.10.1). This model is in agreement with the current genetic data. For example
mutations that yield defective GX synthases (irx9, irx10, and irx14, indicated as
red in Fig.10.1) would produce GX with shorter xylan chain lengths (at much
slower rate) compared to wild type. These shorter GX chains would still be termi-
nated by sequence 1 in the trans-Golgi or TGN and delivered to the cell surface
(Fig. 10.1). In the case of irx7, irx8 and parvus mutants, defects in the transfer
reaction of sequence 1 onto the newly synthesized GX or in sequence 1 synthase
complex itself (indicated as in Fig.10.1) would result in slower secretion of
GX to the cell wall and possibly the accumulation of large amounts of GX in the
Golgi. Another possibility is that the absence of sequence 1 may delay the release
of newly synthesized GX from xylan synthase complexes. This would result in
the accumulation of GX having longer xylan backbone chains in trans-Golgi or
TGN and could explain the longer xylan backbone chains observed in GX from
irx7 and irx8 mutants (Fig.10.1). We can imagine that the accumulation of GX
in trans-Golgi or TGN might trigger a reduction in GX biosynthesis by a nega-
tive feedback mechanism (yet to be discovered). Signal-mediated secretion would
appear to be specific to GX in secondary cell wall of vascular tissues, as cellulose-
deficient Arabidopsis mutants (such as irx3) do not show a decrease in GX con-
tent (Brown et al. 2011). The same situation was observed in irx4, an Arabidopsis
mutant defective in lignin biosynthesis (mutation in a cinnamoyl CoA reductase
gene), which exhibits collapsed xylem and altered plant development, but retains
normal levels of GX (Jones et al. 2001).
Another possible function of sequence 1 could be for the integration of GX into
the secondary cell wall. For example, sequence 1 may be needed to attach GX at
specific sites in the cell wall (i.e., to lignin or pectins), which would also drive GX
secretion. Several types of covalent bonds that connect xylans to lignin (and other
cell wall polymers) within the secondary cell wall have been documented (Joseleau
et al. 1992). These covalent bonds include glycosidic linkages between free C-1
positions (reducing end) of Xyl residues and p-Coumaric acid of lignin; benzyl
ester linkages between the side chains of GlcA and/or Ara residues and lignin (via
ferulic or coumaric acids); and ether linkages between lignin and either Ara or Xyl
residues of side chains. Most of these linkages are susceptible to alkaline treatment,
but can be identified by enzymatic treatment of xylans (Joseleau et al. 1992).
So far, there is no experimental evidence of the presence of sequence 1 in mono-
cots (Fincher 2009). However, work by Zeng et al. (2010) showed that a puri-
fied wheat xylan synthase complex (XSC) could produce in vitro a GAX-like
polymer that releases two main oligosaccharides (called peak I and peak II) after
digestion with endoxylanase III. Structural analysis of peak I suggested that it was
10 Xylan Biosynthesis in Plants, Simply Complex 161
Several observations provide direct evidence that xylan backbone synthesis and
elongation is under the control of more than one protein. For example, genes
162 A. Faik et al.
from one IRX pair are incapable of complementing mutations in the other pairs
(i.e., ixr9/irx9-L double mutant is not complemented by IRX10, IRX14, F8H, or
FRA8), and mutations in IRX genes have additive effects on irx phenotype and
plant growth (Table10.1). Other observations provide indirect evidence that the
IRX proteins function cooperatively in XSCs. For instance, the degree of sub-
stitution of the xylan backbone with GlcA residues is not affected by mutations
in IRX genes regardless of the length of the xylan backbone chain (Table10.1).
This is only possible if xylan backbone elongation is coupled with the addi-
tion of GlcA side chains via the cooperative action of multi-protein complexes.
Although our work in wheat supports the existence of XSCs and provides evi-
dence of the involvement of a cooperative mechanism for elongating of GAX-like
xylan backbone polymers (Zeng et al. 2008, 2010), there is no equivalent GAX
synthesis assay in mature Arabidopsis plants, making it difficult to translate data
from etiolated wheat seedlings (grass) to mature Arabidopsis plants (dicots). To
gain insights into GAX biosynthesis in dicots, we sought to test if etiolated wild
type Arabidopsis seedlings have GAX synthesis activity similar to that observed
in etiolated wheat seedlings. To do so, Golgi-enriched microsomes were prepared
from 5 to 7-day old etiolated Arabidopsis seedlings and tested for GAX synthesis
activity as described in Zeng et al. (2010). This previous work showed a stimula-
tory effect of UDP-Xyl on the incorporation of [14C]GlcA, from UDP-[14C]GlcA,
into ethanol-insoluble products using the wheat microsomes. Similarly, intact
Arabidopsis microsomes showed substantial [14C]GlcA incorporation in pres-
ence of UDP-Xyl, and no [14C]GlcA incorporation in the absence of UDP-Xyl
(Fig.10.2). Monosaccharide composition analysis of the [14C]-product generated
by Arabidopsis microsomal membranes in presence of UDP-[14C]GlcA, UDP-
[14C]Arap, and UDP-[14C]Xyl was then performed by acid hydrolysis (2M TFA,
1h at 120C) of the [14C]-product and fractionation by High pH anion exchange
chromatography (HPAEC) on a CarboPac PA20 column (Dionex). Our data show
that ~70% of the [14C]-radiolabel co-elutes with Ara, Xyl, and GlcA in a ratio
Xyl:Ara:GlcA of 9:0.5:1 (according to UDP-sugars specific [14C]-radioactivity),
suggesting less Ara incorporation (Fig.10.2).
General conclusions from these preliminary data are (1) Arabidopsis micro-
somes, like in wheat, also require the presence of both UDP-Xyl and UDP-
GlcA to produce a GAX-like polymer. Although the incorporation of [14C]GlcA
was ~10 times lower compared with wheat microsomes, GAX synthesis activity
was clearly present. This was expected, as GAX is only a minor constituent in
Arabidopsis primary cell walls compared to wheat; (2) GAX-like polymers pro-
duced by Arabidopsis microsomes have a ratio of Xyl:GlcA of 9:1, which is simi-
lar to the ratio of 8:1 observed in GX from the secondary cell walls of Arabidopsis
(Pena et al. 2007); and (3) like wheat, Arabidopsis uses a cooperative mechanism
to simultaneously incorporate GlcA and Xyl, which also suggests conserved
mechanisms of xylan synthesis in primary cell walls. It will be important to inves-
tigate GAX content and structure in cell walls from etiolated Arabidopsis seed-
lings to confirm the presence of Ara residues in xylan. Although GX polymers
from secondary cell walls have been shown to be devoid of Ara, earlier studies
10 Xylan Biosynthesis in Plants, Simply Complex 163
The question then becomes, why have so many core XSCs? And how are they
functionally different? One possible answer is that some of these core XSCs are
specialized for certain tissues or at certain developmental time points (e.g., for
making xylans in primary vs. secondary cell wall). Since a wheat core XSC was
purified from etiolated seedlings rich in primary cell wall, it is reasonable to sug-
gest that some of these XSCs are involved in xylan synthesis in primary cell walls
(i.e., GAX and AX), while others have major roles in producing xylans for sec-
ondary cell walls (i.e., GX), reminiscent of the unique rosette terminal complexes
employed for primary and secondary cell wall biosynthesis. Nonetheless, the rea-
son for a plant to have specialized core XSCs for each type of cell wall is puzzling.
Recently, work by Anders et al. (2012) showed that silencing two -(1,3)-AraT
genes (XAT1 and XAT2, members of the GT61 family) did not affect the number
of substituted Xyl residues in AXs from the endosperm of wheat. It is known that
Ara residues in endosperm AXs are either -(1,2)- or -(1,3)-linked to the xylan
backbone, and that some Xyl residues can be di-arabinosylated with both link-
ages. Thus, there are technically four types of -AraTs that may be required for
arabinosylation of AXs in the wheat endosperm: -(1,3)-AraTs and -(1,2)-AraTs
that would add Ara onto unsubstituted Xyl residues of the backbone, and -(1,2)-
AraTs or -(1,3)-AraTs that would transfer Ara onto mono-substituted -(1,3)-
Ara or -(1,2)-Ara-linked Xyl residues, respectively to form di-substituted Xyl
residues.
The findings by Anders et al. (2012) have important implications regarding AX
synthesis in grasses. First, it suggests that despite the absence of -(1,3)-linked
Ara, xylan backbone elongation is still linked to the incorporation of Ara (mirror-
ing the situation of GlcA and Xyl incorporation in GX). Second, it also suggests
that -(1,2)-AraT activity, but not -(1,3)-AraT activity, may work cooperatively
with xylan synthase to synthesize AX polymer. Interestingly, the proteomics stud-
ies described by Zeng et al. (2010) did not identify any members of the GT61 fam-
ily associated with fractions enriched in wheat GAX synthase activity, and this
observation was confirmed by further proteomics analysis of the affinity-purified
GAX synthase complex (Faik and Jiang unpublished data). Thus, we are tempted
to conclude that the AraT detected with the purified wheat GAX synthesis activ-
ity is an -(1,2)-AraT activity. This -(1,2)-AraT may belong to a GT family
other than GT61. Members of the GT47 family could be candidates for this type
of -(1,2)-AraT activity. It will be necessary to provide experimental data to sup-
port this hypothesis either by directly testing the enzyme activity of the candidates
or through over-expressing them in Arabidopsis and analyzing xylan structures
from transgenic plants. Together, these observations still support a cooperative
10 Xylan Biosynthesis in Plants, Simply Complex 165
Fig.10.3Model for synthesis of various types of xylans (GAX, GX, and AX) in primary and
secondary plant cell walls. Xylan synthase complexes (XSCs) are modular with a core complex
formed by a pair of proteins from IRX and IRX-L sets (see text). These cores XSCs are
responsible for the synthesis of the xylan backbone coupled with simultaneous incorporation of
some GlcA and/or Ara side chains. Depending of the degree of substitution, additiona enzymes
such as GUX1, 2 (GT8), XAT1, 2 and XAX1 (GT61), or RWA1,2,3, and 4, can be involved in
adding GlcA, Ara, Xyl, or acetyl groups, respectively, to the backbone in an uncoupled man-
ner. The mechanism of ferulic acid incorporation onto Ara or Xyl-Ara side chains by a family of
putative feruloyltransferases (Pfam PF02458) is still unknown
core of these XSCs is composed of members of the IRX and IRX-L proteins.
In this model (Fig.10.3), additional enzymes/GTs can work independently from
XSC (in an uncoupled manner), which would provide flexibility and adaptability
of the biosynthetic machinery for the production of many xylan types.
Plant cell wall polysaccharide secretion/deposition to the cell wall is still lagging
behind other aspects of cell wall biology, and certainly more efforts are needed to
advance this area of research. Our proposed model for sequence 1 in GX secretion
during secondary cell wall deposition would give a framework to design exper-
iments specifically to answer questions such as: Which proteins are involved in
recognizing sequence 1 in endomembrane system? Or which GTs catalyze the
transfer of this sequence 1 onto GX before secretion/deposition?
The recent characterization of two new irx mutants in Arabidopsis DUF579
genes (irx15 and irx15-L, Table10.1) start to shed the light on the mechanisms of
secondary cell wall deposition (Brown et al. 2011; Jensen et al. 2011). The double
mutant irx15 irx15-L plants have a mild irx phenotype with a decrease of up to
10 Xylan Biosynthesis in Plants, Simply Complex 167
50% in GX content in stem secondary cell walls, with cellulose contents simi-
lar to many other GX-deficient mutants, see Table10.1. However, what is most
interesting about this double mutant is the uneven deposition of their secondary
cell walls (compared to the smooth and even deposition of secondary cell walls in
other irx mutants). Thus, it was proposed that IRX15 and IRX15-L proteins might
have a role in the transport/delivery of polysaccharides to the cell wall (Brown
et al. 2011). Although this proposed function needs experimental confirmation,
there is indirect evidence that supports it. For example, one might expect the
IRX15 and IRX15-L genes to be highly expressed in tissues that are actively syn-
thesizing and secreting xylans and this is indeed true in the case of xylem/vessel
tissues, and the mucilaginous layer (called husk) of Psylium seeds, which contains
more than 60% dry weight in heteroxylans (Fischer et al. 2004) and is a devel-
oping tissue actively synthesizing and secreting xylans. Also, structural analysis
of a DUF579-containing protein (YPL225W) from S. cerevisiae showed that it
contains a coiled-coil domain necessary for proteinprotein interactions, and
can interact with components of the cytoskeleton (i.e., ARP23 complex) and the
endomembranes (Costanzo et al. 2010; Brown et al. 2011). Therefore, it is pos-
sible that the DUF579-containing IRX15 and IRX15-L proteins may have the
capacity to interact with cytoskeleton and participate in GX/polysaccharide traf-
ficking. It is also possible that IRX15 and IRX15-L play a role during the bio-
synthesis of GX. For example, they could act as polysaccharides chaperones to
maintain GX in a soluble form during xylan backbone elongation and delivery to
the cell surface. Their putative role as polysaccharide chaperones could explain the
shorter xylan chain lengths observed in the irx15 irx15-L double mutant plants,
since the absence of these proteins would result in GX insolubility after a certain
length. This would cause a reduction in the rate of synthesis by xylan synthase
complexes, and aggregations of newly synthesized GX in the Golgi. The fact that
X6-dependent XylT activity and the ratio Xyl to MeGlcA are unaffected in the
irx15 irx15-L double mutant suggests that the xylan synthase complexes are func-
tional in this mutant (Brown et al. 2011) (Table10.1). Newly synthesized GX in
the irx15 irx15-L double mutant would still be decorated with sequence 1 and
delivered to cell wall, however, the absence of IRX15 and IRX15-L proteins may
restrict vesicular trafficking to a certain area of the cell surface through smaller
vesicles that are delivered in a patchy manner. Another possibility is that IRX15
and IRX15-L may contribute indirectly to GX solubility in the Golgi by playing
a role in the O-acetylation of xylan backbone. It is known that most hemicellu-
loses, including GX, are O-acetylated (Kiefer et al. 1989; Carpita 1996; Scheller
and Ulvskov 2010; Gille et al. 2011). In this scenario, IRX15 and IRX15-L could
stabilize GX-specific acetyltransferases (i.e., reduced wall acetylation proteins:
RWA1, RWA2, RWA3, and RWA4) on the newly synthesized GX. It would be
interesting to know whether RWA proteins interact with IRX15 and/or IRX15-L.
The Arabidopsis At1g33800 gene has been recently characterized and shown to
encode a 4-O-methyltransferase specific to GX (GXMT) (Urbanowicz et al. 2012).
This protein has also a DUF579 domain but clusters phylogenetically in a different
group from IRX15 and IRX15-L sharing less than 30% identity at the amino acid
168 A. Faik et al.
level. Thus, determining the biochemical function of IRX15 and IRX15-L will be
necessary before a clear conclusion regarding the roles of these proteins can be
drawn.
Fig.10.4Analysis of the growth of Arabidopsis irx7, f8h(irx7-L), irx9, irx9-L, irx10, irx10-L,
irx14, irx14-L, irx8, and parvus mutants on vertical plates in dark (panels a and b) or under light
(panels c and d). Seeds were surface sterilized and cold treated for two days before planting.
Pictures were taken 57days after germination
xylan synthesis in primary cell walls, we monitored the growth of Arabidopsis irx
mutants (irx7, irx7-L, irx9, irx9-L, irx10, irx10-L, irx14, irx14-L, irx8, and parvus)
on vertical plates under light and dark conditions. When Arabidopsis irx mutant
seedlings were grown in the dark (etiolated), hypocotyl elongation seemed to be
affected by mutations in IRX9-L, IRX10-L, or IRX14-L genes, as the seedlings from
these mutants were 3050% shorter than wild type (Fig.10.4a). On the other hand,
mutations in IRX7, IRX9, IRX10, or IRX14 had only minor effects on hypocotyl
170 A. Faik et al.
elongation (~10% shorter compared to wild type, Fig.10.4a). Perhaps the most dra-
matic effect observed was the very delayed germination of seeds from f8h(irx7-L)
mutants (Fig.10.4a). Surprisingly, when the same irx mutants were grown under
lighted condition, no significant differences in hypocotyl lengths were observed
among all seedlings of irx mutants and wild type (Fig.10.4b). However, a reduc-
tion in root length by ~50% was observed for irx14 and f8h(irx7-L) compared to
wild type (Fig.10.4b). Seeds from f8h(irx7-L) mutant seem to have shorter ger-
mination delay under light conditions. It is worth noting that both irx8 and parvus
mutants did not show any significant growth differences compared to wild type
under light and dark conditions (Fig.10.4c and d). This result is expected since both
IRX8 and PARVUS genes are required for sequence 1 synthesis and the secretion of
GX during secondary cell wall deposition. Sequence 1 is absent in other xylans such
as GAX and AX. This preliminary finding supports the notion that sequence 1 may
not be required for GAX synthesis in growing tissues with primary cell walls.
Taken together, these observations indicate that mutations in both sets of xylan
synthesizing genes, IRX and IRX-L from GT43 and GT47 families, affect
hypocotyl elongation of Arabidopsis seedlings, but IRX-L genes have a stronger
effect, which is the reverse situation when Arabidopsis is grown on soil and mak-
ing stems with secondary cell walls (Wu et al. 2009, 2010). Although this finding
gives additional support to the conclusion that IRX and IRX-L genes have
varying importance in xylan biosynthesis in primary and secondary cell wall, fur-
ther analyses will be needed to determine the exact roles of each of these genes on
plant development. We propose that IRX genes are more important in GX bio-
synthesis in secondary cell walls, while the IRX-L genes are more critical for
xylans synthesis in tissues rich in primary cell walls. The general distribution trend
of IRX and IRX-L gene expression within Arabidopsis body would look like
two opposite gradients as depicted in Fig.10.5. Figure10.6 summarizes expression
profiles of IRX7/IRX7-L, IRX9/IRX9-L, IRX10/IRX10-L, and IRX14/IRX14-L pairs
in Arabidopsis roots using publicly available microarray data (http://bar.utoronto.
ca/efp/cgi-bin/efpWeb.cgi; Brady et al. 2007; Winter et al. 2007). These expres-
sion data are in good agreement with our hypothesis and show that, in general, the
expression of IRX genes are more associated with tissues making secondary cell
walls, while IRX-L genes are more associated with growing/dividing tissues mak-
ing primary cell walls. This differential role (and expression) of two very close genes
highlights another level of regulation of xylan synthesis in dicots.
Fig.10.5Schematic
presentation of the general
distribution of IRX
and IRX-Like genes in
Arabidopsis stems. Primary
and secondary growth is
indicated by arrows. The
expression of IRX genes
increases with secondary
growth, while the expression
of IRX-Like genes
increases in tissues with
primary growth
to elucidate the roles of some transcription factors (TFs) and small RNA regulators
of cell wall biosynthesis. We are also starting to identify some of the proteinprotein
interactions needed in assembling functional polysaccharide synthase complexes.
However, we are still far from developing a larger picture of the regulatory landscape
associated with the synthesis of any given cell wall polymer. Xylan biosynthesis is no
exception, considering their importance in plant growth and survival.
Currently there are about 20 known proteins that constitute the Arabidopsis TF reg-
ulatory network for cell wall biosynthesis. Elucidating the transcriptional regulatory
mechanisms of cell wall synthesis is hampered by the fact that promoter sequences
172 A. Faik et al.
are complex and several TFs cooperate to simultaneously regulate gene expression
of cell wall synthesizing genes. For economical and technical reasons, the first stud-
ies on cell wall TFs targeted secondary cell wall formation. These works identified
a subgroup of plant specific TFs: NAC (NAM/ATAF1/CUC2) and MYB families
that control secondary cell wall thickening (Olsen et al. 2005; Demura and Fukuda
2007; Zhong and Ye 2007). These TFs appear to function as a developmental
10 Xylan Biosynthesis in Plants, Simply Complex 173
switch that induces the transition from primary to secondary cell wall deposition.
VASCULAR-RELATED NAC-DOMAIN1-7 (VND1-7) are members of NAC TF
family that are preferentially expressed in differentiating xylem cells in Arabidopsis
(Kubo et al. 2005), and two of these proteins (VND6 and VND7) act as master
switches for protoxylem and metaxylem development and are negatively regulated
by VND-INTERACTING2 NAC protein (Yamaguchi et al. 2010). No TFs specific
for inducing xylan synthesis have been identified. While five NAC SECONDARY
WALL THICKENING PROMOTING FACTOR 1 (NST1) and NST2, and VND7
proteins appear to function as activators of cell wall genes involved in cellulose,
xylan, and lignin biosynthesis, their direct targets appear to be other transcriptional
activators (Zhong et al. 2008; Ko et al. 2009; McCarthy et al. 2009). Some TFs
such as SND3, SND2, and MYB103 induce the expression of cellulose synthase
genes (Sonbol et al. 2009), but the identification of equivalent TFs for any IRX
genes is still elusive.
Progress is lagging behind in grasses. Currently, only two TFs (ZmMYB31 and
ZmMYB42) are known to affect cell wall biosynthesis. These two maize proteins
have been shown to function as repressors of lignin biosynthesis in Arabidopsis,
but not maize (Fornal et al. 2006; Sonbol et al. 2009). Ambavaram et al. (2011)
showed that the expression of an Arabidopsis TF SHINE gene (a member of the
AP2/ERF family) in rice caused coordinated down-regulation of lignin bio-
synthesis and up-regulation of cellulose and other cell wall biosynthetic genes.
Interestingly, SHINE regulates cutin polymer biosynthesis in Arabidopsis (not
cellulose or lignin) (Kannangara et al. 2007). This underscores the need for con-
tinued efforts to identify and characterize regulatory proteins for GTs associated
with primary and secondary cell wall biosynthesis in various tissues and species.
An attractive strategy for the identification of TFs specific to xylan biosynthesis
in primary cell walls is to use the endosperm tissues in wheat as a model system.
The cereal endosperm represents an excellent model for investigating plant cell
wall biosynthesis and regulation since the walls of cereal endosperm have a sim-
ple composition, consisting mainly of AX, mixed linkage (13),(14)--d-
glucan (MLG), and low amount of cellulose (Philippe et al. 2006a, b; Wilson et
al. 2006). Thus, transcriptomics and/or proteomics of these tissues might allow for
the identification of putative activators and repressors that are specific to AX and/
or MLG synthesis. Several genetic studies have already linked AX biosynthesis
and content in wheat grains to a few puantitative trait loci (QTLs) (Martinant et
al. 1998; Charmet et al. 2009). More recently, Nguyen et al. (2011) conducted an
extensive study on AX content in the grains of the Berkut x Krichauff doubled
haploid (DH) population grown at two different environmental conditions using
a linkage map of 528 genetic markers for QTL mapping. According to this study,
QTLs associated with grain AX contents are located on chromosomes 1A, 2A, 7A,
3D, 4D, and 6B, but carrying only the two QTLs 2A, and 4D was sufficient to sig-
nificantly increase AX content in the grain (Nguyen et al. 2011). Effects of these
two QTLs were further confirmed and validated on other wheat varieties. Two
important QTLs associated with AX accumulation showed epistatic interactions,
which may suggest regulation at the genetic level, as one QTL may contain one
174 A. Faik et al.
or several genes coding for one or several proteins that prevent transcription of the
gene(s) from the other QTL. This would be a major contribution toward under-
standing xylan biosynthesis in grasses.
Genetic analyses in Arabidopsis have shown that xylan synthesis can greatly impact
the growth and reproduction of plants at various developmental stages. Thus, it is
not surprising that plants would develop a regulatory step during the assembly and
trafficking of core XSCs in the endomembranes. The importance of IRX and
IRX-L protein interactions (core components of XSCs) can be deduced from
a recent genetic study in Arabidopsis that showed that the truncated Arabidopsis
IRX10 protein (lacking 22 amino acids from its N-terminal) cannot rescue
Arabidopsis irx10/irx10-L double mutants (affected in xylan backbone elongation),
and that the first 32 amino acids of IRX10 protein sequence were necessary for
successful complementation (Wu et al. 2009). Furthermore, two tobacco proteins
NpGUT1 (BAC20928.1) and NtGUT1 (BAD04923.1), homologous to Arabidopsis
IRX10 and IRX10-L, exist in public databases and are both truncated at the
N-terminus (lacking the first 7174 amino acids) (Iwai et al. 2002). The truncated
NpGUT1 could not complement the Arabidopsis irx10/irx10-L double mutant,
but did complement the mutant when fused with the 32-amino acid N-terminus
of IRX10 (Wu et al. 2009). Interestingly, Arabidopsis IRX10 and IRX10-L pro-
teins and their putative orthologs from other plants, are predicted to have a cleav-
able signal peptide, suggesting that these proteins would be soluble in the Golgi
lumen. Therefore, they would require interactions with a Golgi-localized protein for
a proper Golgi targeting. We predict that the sequence between the cleavage site and
the 70th amino acid position play an important role in proteinprotein interactions
within the XSC. Although this hypothesis is confirmed by genetic analysis, it will
need to be confirmed by direct biochemical evidence of such protein interactions.
The general hypothesis is that XSCs assemble in the endoplasmic reticulum
(ER), the location of the synthesis of all secretory proteins. One might expect that
deficiencies in the interactions of XSC proteins would result in the accumula-
tion of some of these proteins in the ER, which in turn may trigger proteasome-
assisted degradation of these proteins. One also might expect that for proper ER
export and Golgi accumulation, the assembled XSCs would need both ER exit and
Golgi retention signals on at least one of the protein complex members. Nothing
is known about xylan synthase trafficking, but the recent discovery of wheat XSC
will allow us to explore these issues. Regulatory mechanisms that maintain an
equilibrium between complex assembly and trafficking would be advantageous for
situations that require a rapid physiological response. For example, controlling the
production of only one key protein of the complex may be sufficient to trigger the
10 Xylan Biosynthesis in Plants, Simply Complex 175
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10 Xylan Biosynthesis in Plants, Simply Complex 181
Abstract With an estimated 200 billion tons produced annually, cellulose is the
most abundant biopolymer on earth. Cellulose is expected to be the principal feed-
stock for liquid biofuels and bio-based products, but its para-crystalline nature
results in recalcitrance to deconstruction required for biological and chemical
conversion to useful products. Recent work solving the 3D structure of a bacte-
rial cellulose synthase, modeling of plant cellulose synthases, and the 3D contour
structure of the catalytic domain of a plant cellulose synthase have contributed
new perspectives on the organization of catalytic units in the rosette complex.
These discoveries stimulate new approaches to engineer the complex to make
altered forms of cellulose for enhancing efficiency of biomass deconstruction for
biofuel production or for synthesis of new materials and nanoproducts.
C. Rayon
EA 3900-BIOPI, Universit de Picardie Jules Verne, 80039 Amiens, France
A. T. Olek N. C. Carpita(*)
Department of Botany and Plant Pathology, Purdue University, 915 West State Street,
West Lafayette, IN 47907-2054, USA
e-mail: carpita@purdue.edu
M. C. McCann et al. (eds.), Plants and BioEnergy, Advances in Plant Biology 4, 183
DOI: 10.1007/978-1-4614-9329-7_11, Springer Science+Business Media New York 2014
184 C. Rayon et al.
and hydrophobic barriers that maintain columns of water required for survival
(Boerjan et al. 2003). A wealth of information about how lignin formation can be
modified comes from studies vascular and fiber cell identity, where timing and
balance of transcription regulation through a cascade of NAC and MYB domain-
containing factors and microRNA expression define the lignin and polysaccharide
composition of secondary walls during vascularization (Brady et al. 2010; Zhong
et al. 2010; Zhao and Dixon 2011). Understanding the fine control of networks
offers many opportunities and strategies to engineer biomass composition more
precisely.
Considerable research effort is devoted to reducing the recalcitrance of cell
walls to conversion to ethanol and advanced biofuels. As described above, much
of this recalcitrance is attributed to lignin interactions that prevent hydrolysis by
digestive enzymes, but the high crystallinity of cellulose and its interactions with
cross-linking glycans and lignin also constitutes additional targets for enhancing
efficiency of deconstruction and conversion (Himmel et al. 2007). Our focus here
is on progress in understanding the mechanism of synthesis and assembly of cel-
lulose to gain the knowledge needed to develop strategies to redesign this foun-
dational structure of plant cell wall architecture to be an optimal raw material for
biofuel production.
Cellulose synthesis begins with the expression of several primary- and secondary
wall-specific isoforms of the CesA and their assembly into complexes at the Golgi
membrane (Haigler and Brown 1986). We have long known that a continuous sup-
ply of these complexes is required to maintain synthesis, indicating that each CSC
might synthesize one or a limited number of microfibrils (Herth 1985; Haigler and
Brown 1986). Demonstration that cellulose synthases have extremely short half-
lives (on the order of 20min) supports this view (Jacob-Wilk et al. 2006). A major
distinction of plant cells is that they move large numbers of vesicle clusters from
Golgi to PM during cell wall synthesis (Toyooka et al. 2009). The alternate path-
way of the CSC trafficking via cortical microtubules to the PM in contrast to actin-
based trafficking of the non-cellulosic polysaccharides offers some opportunities
for control of the relative abundance of each in the developing wall. Cytoskeletal
elements associated with CesAs including kinesins (Zhong et al. 2010) and
dynamin-related proteins (Collings et al. 2008; Hirano et al. 2010; Taylor 2011).
We are just learning how CSC internalization via dynamins is associated with a
clathrin-dependent pathway in support of the turnover (Fujimoto et al. 2010).
From in vivo labeling and in vitro biosynthesis dating back to the 1960s, we
have known that primary and secondary wall non-cellulosic non-cellulosic
cross-linking glycans and pectins are synthesized at the Golgi and transported in
large secretory vesicles via actin filaments to the plasma membrane where they
11 Towards Redesigning Cellulose Biosynthesis 185
are assembled around newly synthesized cellulosic microfibrils (for review, see
Carpita 2011). More recently we have learned that cellulose synthase complexes
are packaged and exported by a different route involving small vesicles and corti-
cal microtubules (Gutierrez et al. 2009; Crowell et al. 2009). Live-cell imaging
shows a cellulose synthase interactive protein (CSI1) co-localizes with CesAs
and moves bidirectionally with them (Gu et al. 2010). CSI1 is a microtubule-
associated protein that forms a direct bridge to the cellulose synthase complex,
and disruption of this connection in the csi1 mutant results in dissociation of co-
alignments of CSCs and the microtubule, suggesting both CSC delivery and guid-
ance functions for microfibril deposition (Li et al. 2012). Both the N-terminal
Zn-finger and catalytic domains of CesA have potential phosphorylation sites at
Ser residues, and mutation of these sites to mimic and a permanent on or off state
results in severe alterations in cell elongation and velocities of tracking of fluores-
cence-tagged CesAs (Chen et al. 2010). In summary, discovery of the dynamics of
cellulose synthases, their special routes of its trafficking to the plasma membrane,
and their activation mechanisms through phosphorylation each provide targets for
manipulation to enhance rates of synthesis upon delivery to the plasma membrane.
However, they do not in themselves provide a means of manipulation of cellu-
lose microfibril structure. For that we need to learn more about the mechanism of
synthesis.
To redesign the cell wall as an optimal feedstock requires a more complete under-
standing of the biology of the cellulose synthase complex, from the biochemical
mechanism of the polymerization of the (14)--D-glucan chains, to the coor-
dination of the crystallization process, and to the higher order bundling that occurs
in muro. In plants, individual -glucan chains of cellulose are synthesized and
crystallized at the plasma membrane by large membrane complexes termed parti-
cle rosettes (Giddings et al. 1980; Mueller and Brown 1980). Particle rosettes are
six-membered hexagonal arrays about 25nm in diameter and represents the mem-
brane spanning domains and short extracellular loops of roughly three dozen cel-
lulose synthase polypeptides (Fig.11.1). Cellulose synthases (CesAs) are intrinsic
membrane proteins with their catalytic domains extending into the cytoplasm.
Membrane foot-printing gives estimated diameters of about 50nm for the col-
lection of 36 cellulose synthase polypeptides (Bowling and Brown 2008). The 36
-glucan chains from the rosette complex, i.e. six chains per particle, give an esti-
mated microfibril diameter of around 3.63.8nm for most primary wall cellulose
(Kennedy et al. 2007). More recent evidence employed solid-state 13C-nuclear
magnetic resonance (NMR) spectroscopy and neutron and x-ray diffraction indi-
cate a smaller microfibril diameters on the order of 2.73.0nm, which indicate
that the crystalline portions of the microfibril are only 1824 glucans (Fernandes
et al. 2011; Thomas et al. 2013). As these techniques are relevant for the
186 C. Rayon et al.
crystalline domains, the inference is that as many as 18 of the glucan chains sur-
face coat the microfibril in a non-crystalline, flexible way that is capable of inter-
acting tightly with non-cellulosic glycans, such as xyloglucan, glucomannan and
xylan, or other microfibrils to form bundles. Bundling of both primary and second-
ary wall microfibrils can be extensive, creating a higher order of complexity and
recalcitrance to deconstruction (Ding and Himmel 2006). Targets of opportunity
for altering the microfibril structure include introduction of alternative sugars or
linkages into the microfibril during synthesis to disrupt the para-crystalline array,
altering the number of -glucan chains per microfibril to minimize diameters, and
interference with bundling with altered non-cellulosic glycans that alter nano-scale
architecture without radically altering the functional structure of the cell wall.
Fig.11.2The CesA gene family of Arabidopsis. a Domain model for a CesA. Two ZnF
domains (in yellow) are found in the N terminus before the first membrane-spanning domain (in
blue). The large central domain contains four highly conserved catalytic motifs (formerly called
U motifs) of D, DxD, (TE) D, and QxxRW, important for substrate binding and catalysis. The
class-specific region (CSR) is conserved among orthologs of the same subclade and vary in the
number of upstream conserved Cys residues, the number of consecutive basic amino acids, Lys
and Arg, and the number of consecutive acidic amino acids, Asp and Glu, downstream from the
basic residues (after Carpita and Vergara 1998; Vergara and Carpita 2001). Eight transmembrane
domains, two upstream and six downstream of the catalytic domain, are predicted to interact to
form a channel through which a single -glucan chains are secreted to the cell wall. However, the
finding that catalytic dimers form the fundamental unit of construction suggests that the mem-
brane-spanning domains might fuse into a larger channel to extrude two chains instead of one. b
Orthologous relationships of CesAs of Arabidopsis (red), rice (green), and maize (blue). Of the
ten Arabidopsis CesA genes, at least three are coexpressed during primary wall formation, and
mutations in each of them, AtCesA1 (RSW1; At4g32410), AtCesA6 (PRC1; At5g64740), and
AtCesA3 (CEV1 and ELI1; At5g05170), result in cellulose deficiencies and demonstrate non-
rdundancy. The irx mutants AtCesA8 (IRX1; At4g18780), AtCesA7 (IRX3; At5g17420), and
AtCesA4 (IRX5; At5g44030), which are also non-redundant, are deficient in cellulose synthesis
specifically in secondary walls (after Penning et al. 2009)
Plant CesAs share homology with sequences of bacterial CesA proteins with
respect to the four catalytic motifs essential for substrate binding and catalysis
(Saxena et al. 1995; Pear et al. 1996). The biochemical mechanism of cellulose syn-
thesis in plants must solve three fundamental physical problems: (a) synthesis of
the (14)--D-glucosyl linkage requires that each glucosyl residue is turned 180
with respect to its neighboring sugar, (b) a membrane channel of sufficient size is
needed to permit extrusion of the glucan chain, and (c) a mechanism is needed to
couple the many synthases into the rosette complex (Carpita 2011). The structure
of the Rhodobacter sphaeroides CesA (BcsA) solves the first two problems with a
single-site mechanism that toggles between two conformations of the non-reducing
end acceptor glucosyl residue, spiraling the chain through the 8-membered mem-
brane channel into a second protein, BcsB, that guides the chain through the peri-
plasmic space (Morgan et al. 2013). However, the BcsA synthase functions as a
monomer, and plants do not contain the accessory protein but extrude the chains
directly to the extracellular surface where they are organized by an unknown mech-
anism into microfibrils. In contrast, plant CesAs couple into complexes via three
additional sequences not present in bacterial CesAs, the Zn-finger domains, the
CSR, and/or P-CR. Recently, we showed that recombinant expression of only the
large catalytic domains between membrane-spanning domains II and III can be iso-
lated as monomers in the presence of thiol reducing agents but dimerize when the
proteins are concentrated or the thiol reducing agent depleted (Olek et al. 2013).
Small-angle x-ray scattering (SAXS) of the monomer shows an elongated two-
domain structure, with dimers coupled through the smaller domains.
The 3D crystal structure of the BcsA synthase gives a significant conformation
of the amino acids that function in UDP-Glc binding, chain termination position-
ing and catalysis of glycosyl transfer (Morgan et al. 2013). Structure modeling of
a cotton secondary wall CesA showed good conservation of the active site defined
by the four catalytic motifs and other amino acids with the BcsA (Sethaphong et
al. 2013). Olek et al. (2013) used several threading and structure prediction mod-
els to show the catalytic motifs give quite similar active site conservation with the
BcsA when a rice CesA is truncated to remove P-CR and CSR domains not pre-
sent in the bacterial protein. However, considerable uncertainty remains concern-
ing the P-CR and CSR domains subtending the active site because of the lack of
specific templates. Ab initio modeling (Sethaphong et al. 2013) versus composite
modeling against chimeric templates (Olek et al. 2013) gave drastically different
models for the conformation of the P-CR and CSR.
Sethaphong et al. (2013) extend their model to form a symmetrical hexamer
that involves coupling of the CSR and P-CR. In contrast, Olek et al. (2013) predict
dimerization through the P-CR and/or CSR domains form the fundamental unit of
synthesis, and three dimers couple by complementary Zn-finger domains to form
a single particle of the 6-membered particle rosette. Interaction of Zn-fingers is
precluded in the symmetrical hexamer. In either model, each monomer synthesizes
a single -glucan chain by a single catalytic mechanism that toggles between the
alternating position of O-4 of the non-reducing terminal glucose needed to form
the (14)--D-linkage. However, based on the contour structure predicted by
11 Towards Redesigning Cellulose Biosynthesis 189
SAXS, the fundamental dimer hypothesis predicts the UDP-Glc entry from the
outward faces and extrusion of two chains through the cavity formed by the dimer
(Olek et al. 2013).
While the 3D crystal structure of a plant CesA is needed to determine the roles
of the P-CR and CSR unequivocally, it is reasonable to predict that the mecha-
nism of synthesis and the structure of the active site of the bacterial synthase
is conserved in the plant enzyme. Thus, amino acid targets for manipulation of
the linkage would be those predicted to be involved with toggling mecha-
nism while maintaining the uridinyl binding domain of UDP-Glc (Morgan et al.
2013). Mapping the differences in the mechanism of (13)--D-glucan vs.
(1 4)--D-glucan synthases could provide some guidance for protein engi-
neering. One could contemplate protein engineering strategies to convert the
uridinyl binding domain to a guanidinyl binding domain to accommodate a GDP-
Man. Man is a C-2 epimer of Glc and may need some remodeling of the toggling
domain to accommodate the axial -OH of Man rather than the equatorial -OH of
Glc. Man in place of Glc could potentially introduce slight alterations in the crys-
tal structure of cellulose that would ease deconstruction without modifying the
fundamental microfibril function.
The formation of catalytic dimers as the fundamental units of synthesis gives a
new perspective on the requirement for multiple isoforms of the CesA associated
with primary and secondary wall cellulose formation. As mutants of each impair
synthesis, their association with the synthase complex is non-redundant (Taylor
2003), and direct interactions of three distinct CesA polypeptides have been shown
in vivo by bimolecular fluorescence complementation (Desprez et al. 2007) and
in vitro by affinity pull-down experiments (Taylor et al. 2003; Wang et al. 2008;
Atanassov et al. 2009), and yeast 2-hybrid studies (Timmers et al. 2009). The key
question becomes whether or not certain isoforms form better homo- or heter-
odimers, and the role domain swapping or active-site manipulation might play in
modulating the number of chains produced.
Amor et al. (1995) proposed that a sucrose synthase (SuSy) associated with the
plasma membrane constituted a UDP-Glc metabolic channeling mechanism for
cellulose synthase. This idea was strengthened by demonstration immunologically
of SuSy in the rosette structures (Fujii et al. 2010). However, several lines of con-
flicting data have cast doubt on a requirement for SuSy in cellulose synthesis. A
quadruple mutant that eliminates all detectable SuSy has no effect on rates of cel-
lulose synthesis in Arabidopsis (Barratt et al. 2009). Baroja-Ferandz et al. (2012)
challenged this conclusion by claiming that the reaction conditions for SuSy were
not optimized and that even the quadruple mutant had sufficient SuSy activity to
support cellulose synthase. Smith et al. (2012) argued that the activity measured
190 C. Rayon et al.
was from two additional isoforms that are strictly phloem localized and irrelevant
for mesophyll cells of the leaf. Regardless of a facilitative or required role for
SuSy as a metabolic channel for UDP-Glc to cellulose synthase, over-expression
of SuSy in transgenic poplar results in significant increases in cellulose content
(Coleman et al. 2009). Thus, enhancing amounts of SuSy in the absence of over-
expression of the components of the cellulose synthase complex is a reasonable
strategy to enhance yields of cellulose.
Several interactions of CesAs with other proteins have been inferred from
mutants whose phenotypes include disruption of cellulose synthesis. Loss of tri-
chome birefringence (TBR), long-recognized as a cellulose deficiency (Potikha
and Delmer 1995), was traced to a gene encoding a transmembrane domain-
containing protein with a domain of unknown function (DUF231) (Bishoff
et al. 2010). TBR is a member of a very large family that also contains genes that
encode senescence-related, repression of freezing-tolerance, and resistance to
powdery mildew.
KORRIGAN, a transmembrane-containing endo-(14)--D-glucanase
required for cell growth and cellulose deposition, co-localizes with CesAs at the
plasma membrane but remains without a specific function (Crowell et al. 2010).
Members of COBRA, a large gene family encoding glycosyl phosphatidylinosi-
tol (GPI)-anchored membrane associated protein, are necessary for normal cell
development and cell-wall architecture, with different isoforms associated with
normal primary- or secondary-wall cellulose biosynthesis in grasses (Schindelman
et al. 2001; Roudier et al. 2005; Sato et al. 2010). While the co-localize to the
plasma membrane with CesAs, they do not appear to function directly in synthesis
of the glucan chains, but in the orientation and patterning of both cellulose and
lignin during wall deposition. Their absence gives rise to stem brittleness with-
out change in tensile strength in stress-strain experiments (Sindhu et al. 2007).
As some studies indicate that COBRAs might function in crystallization, there
is potential to manipulation to alter recalcitrance properties of cellulose. Thus,
manipulation of secondary wall COBRAs might have a utility in wall densification
or fragmentation during processing.
11.5Conclusions
Good progress has been made in unraveling the intricacies of the protein structure,
synthase assembly, trafficking, and synthase mechanisms of cellulose synthase
complexes. At each step of resolution, researchers are given important insights
on how the features of microfibril assembly could be altered to improve biomass
as a feedstock for biofuels and bio-based products. However, in a broader sense
unraveling the complexities of transcriptional networks that are responsible for
establishing the diverse lignocellulosic compositions and architectures found in
any species holds special promise for redesigning the cell wall for deconstruction
to valued end-products.
11 Towards Redesigning Cellulose Biosynthesis 191
Acknowledgments This review was completed through support of the Center for Direct
Catalytic Conversion of Biomass to Biofuels, an Energy Frontier Research Center funded by
the U.S. Department of Energy, Office of Science, Office of Basic Energy Sciences (award no.
DESC0000997).
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Part III
Biomass Processing
Chapter 12
Developing Novel Enzyme Repertoires
for the Efficient Deconstruction of Plant
Biomass Tailored for the Bioenergy Industry
Harry J. Gilbert
H. J. Gilbert(*)
The Institute for Cell and Molecular Biosciences, Newcastle University,
Framlington Place, Newcastle upon Tyne NE42 6EB, UK
e-mail: h.j.gilbert@ncl.ac.uk
M. C. McCann et al. (eds.), Plants and BioEnergy, Advances in Plant Biology 4, 197
DOI: 10.1007/978-1-4614-9329-7_12, Springer Science+Business Media New York 2014
198 H. J. Gilbert
12.1Introduction
The cell walls of plants are the most abundant source of organic carbon on the
planet. This photosynthetically fixed carbon is recycled by microbial enzymes that
convert cell wall polysaccharides to mono- and oligosaccharides. Reflecting the
growing industrial significance of plant cell wall deconstruction, the enzymes that
catalyze this process have been subjected to intense analysis in the last few years.
Today, a growing and significant application of these biocatalysts is in the produc-
tion of second generation lignocellulosic-based biofuels and in the bioprocessing
sector, where the synthesis of high-value chemicals from renewable sources, such
as plant biomass, is of particular importance (Ragauskas et al. 2006; Bayer et al.
2007; Sticklen 2008; Himmel and Bayer 2009). Plant cell walls are recalcitrant to
biological depolymerization as the extensive interactions between polysaccharides,
and between polysaccharides and lignin, restrict access to the battery of microbial
enzymes (principally glycoside hydrolases) that break down these composite struc-
tures (for review, see Mohnen 2008). Since the early 1990s, when the first structures
of these enzymes were determined, there has been an explosion of structural infor-
mation on these proteins. This structural information is starting to inform and direct
protein engineering strategies that, potentially, will make a significant contribution
to the toolbox of biocatalysts used to deconstruct the plant cell wall. These novel
enzymes could therefore increase the economic viability of using lignocellulose as
a substrate for the biofuel industry. This review will discuss how such enzymes can
be generated either through screening for natural biocatalysts that display novel, and
useful, activities, or by engineering established enzymes.
Plant cell walls are divided into two major types; the primary and secondary wall,
and are comprised predominantly of polysaccharides (~90%). Secondary walls,
which provide the major source of biomass, contain low amounts of pectin and
the major hemicellulose is xylan, although in gymnosperms glucomannans repre-
sent the major hemicellulose. In addition to polysaccharides, secondary walls are
often rigidified by the impregnation of lignin, a heterogenous aromatic polymer.
The structure of the plant cell has been extensively reviewed previously and will
be described briefly here (see Harris and Stone 2008; Mohnen 2008; Mohnen et al.
2008, for an overview of plant cell wall structure).
Cellulose is a -1,4-linked glucose (Glc) molecule that is substantially crystalline.
All the hemicellulosic polysaccharides contain a -linked sugar backbone. In xylans
and mannans the backbone sugars are -1,4-D-Xyl and -1,4-D-Man residues, while
in glucomannan the backbone consists of randomly dispersed -1,4-Glc and -1,4-
Man sugars. The backbones of hemicellulosic polysaccharides are decorated with a
variety of sugars and acetyl groups explaining why these polymers are not crystalline,
exemplified by xyloglucan, which comprises a -1,4-linked glucose backbone deco-
rated with xylose residues that, in turn can also contain additional sugars.
12 Developing Novel Enzyme Repertoires for the Efficient Deconstruction of Plant 199
12.3CAZy
The structural basis for the GH6 and GH7 cellobiohydrolases and endoglucanases,
reflecting the formation of extended loops that form tunnel-like substrate bind-
ing regions, is well established and has been extensively reviewed (Kleywegt et
al. 1997; Teeri 1997; Varrot et al. 1999). However, it is also apparent that subtle
12 Developing Novel Enzyme Repertoires for the Efficient Deconstruction of Plant 201
changes to the distal negative subsites of glycoside hydrolases can be used modu-
late the mode of enzyme action. Thus, endo-acting GH43 arabinanases contain a
substrate binding cleft open at both ends, explaining their endo-activity (Alhassid
et al. 2009), The single arabinanase from Cellvibrio japonicus, CjArb43A, unu-
sually, displays an endo-processive activity (McKie et al. 1997). Again sub-
tle changes to the distal subsite (compared to endo-acting arabinanases) cause a
steric block that prevents extension of the substrate past the 3 subsite (Nurizzo
et al. 2002; Proctor et al. 2005). Endo-activity can be introduced into the enzyme
through only two amino acid substitutions to the 3 subsite, without compromis-
ing catalytic efficiency. The redesigned endo-enzyme remains a more powerful
catalyst than unmodified endo-acting arabinanases, demonstrating the feasibility
of engineering industrially relevant modes of action into highly active carbohy-
drate modifying enzymes.
12.5Xylan Degradation
The xylan backbone is hydrolysed primarily by GH10 and GH11 xylanases, while
the Araf side chains are removed by enzymes from various families including
GH43, GH51, GH54 and GH62 (for review of xylan degradation, see Gilbert et
al. 2008). GH43 arabinofuranosidases may display the highest level of substrate
diversity exemplified by the activity of a GH43 enzyme (HiAXHd3) that removes
the O3- Araf side chain from Xyl residues decorated at both O2 and O3 with Araf
(van den Broek et al. 2005; Sorensen et al. 2006). The crystal structure of this
enzyme reveals a cleft that houses the xylan backbone. In the centre of the cleft is
the active site pocket. Modification of the rim of the active site pocket introduces
endo-xylanase activity, while the resultant enzyme variant, Y165A, retains arab-
inofuranosidase activity. The crystal structure of Y165A shows that the mutation
creates a topology that allows either the xylan backbone or arabinose side chains
to enter the active site, explaining the observed multiple catalytic functions of the
engineered enzyme, Fig.12.1 (McKee et al. 2012). These data demonstrate that
the active site of HiAXHd3 is tuned to hydrolyse arabinofuranosyl or xylosyl link-
ages, and it is the topology of the distal regions of the substrate binding surface
that confers specificity. The introduction of xylanase activity into an AXHd3 ara-
binofuranosidase is of considerable biotechnological significance, particularly in
industries, such as the biofuel sector, which utilize the plant cell wall as the major
substrate. The chemistry of plant cell walls is highly complex, and thus a large
number of enzymes, with different substrate specificities, are required to fully sac-
charify these composite structures. From an industrial perspective, the enzyme
component in the bioenergy and bioprocessing sectors is a significant cost, and
thus it is important to minimize the number of different glycoside hydrolases
deployed. By introducing additional catalytic functions into a biotechnologically
significant glycoside hydrolase, the work of McKee et al. demonstrates the fea-
sibility of generating limited enzyme cocktails that display the range of activities
202 H. J. Gilbert
required to efficiently degrade plant cell walls. In a more generic sense the engi-
neering of HiAXHd3 demonstrates that GH43 glycoside hydrolases provide a
platform for generating bespoke multi-functional enzymes that target industrially
significant, chemically complex, substrates, exemplified by the plant cell wall.
One of the major challenges facing the liquid biofuels industry is the cost of
enzymes used in the process. As a result there has been a significant investment in
enzyme discovery, in the hope of finding novel and superior (to current enzymes)
plant cell wall degrading biocatalysts. Two potential strategies for mining exist-
ing genomic data is to identify proteins with a non-catalytic module that indicates
a plant cell wall degrading function, but, also contains a domain that is >150
amino acids, which may comprise a novel enzyme. Recently, Bras et al. (2011)
characterized a protein that is expressed at highly levels when Clostridium ther-
emocellum is cultured on cellulose. The protein contains a ~250 residue sequence
with no sequence similarity with any entries in the CAZy database, and a type I
dockerin, a domain that integrates proteins into the cellulosome, a highly efficient
plant cell wall degrading multienzyme complex. Analysis of the protein showed it
to be an endo--1,4-glucanase that acts in synergy with the cellulosomal cellobio-
hydrolase. The crystals structure of the enzyme (Cel124A) in complex with cel-
lotriose showed that the glycanase hydrolyzed glycosidic bonds at the interface
12 Developing Novel Enzyme Repertoires for the Efficient Deconstruction of Plant 203
The major barrier to deconstructing cellulose, the most abundant substrate available
to the biofuel industry, is its highly crystalline structure. Glycoside hydrolases dis-
tort the sugar in the active site into its transition state conformation, and to achieve
this substrate distortion, enzymes need to bind isolated chains of their target poly-
saccharides. As cellulose chains form highly crystalline structures it is not obvious
how cellulases are able to channel isolated cellulose chains into their active sites.
It has been shown by Koivula et al. (1998) that a tryptophan, at the entrance to the
active site of the pivotal Trichoderma cellobiohydrolase, Cel6A, is essential for
activity against crystalline cellulose, but is not required when the enzyme is acting
on disordered or soluble substrates. It was proposed that the tryptophan intercalates
between a cellulose microfibril and a surface cellulose chain, and the resultant sol-
ubilised glucan molecule can then be fed into the active site tunnel.
A more generic mechanism for attacking crystalline polysaccharides is the
recent discovery of polysaccharide oxidases. These oxidases were first shown to
oxidize and thus disrupt the crystalline structure of chitin, making the polysaccha-
ride highly accessible to chitinases (glycoside hydrolases), and thus greatly poten-
tiating the activity of the glycoside hydrolases (Vaaje-Kolstad et al. 2005, 2010).
The role of oxidases has now been extended to cellulose where cellulose oxidases
mediate a similar disruptive oxidation of the polysaccharide, increasing its access
to cellulase action (Forsberg et al. 2011; Quinlan et al. 2011). These enzymes con-
tain a copper binding site, and the redox metal plays a central role in the oxidation
reaction (Quinlan et al. 2011; Aachmann et al. 2012; Vaaje-Kolstad et al. 2012).
Significantly, the oxidation reaction does not require substrate distortion and thus
the enzymes can bind to the planar surface presented by crystalline polysaccha-
rides such as cellulose, explaining their unique activity against high recalcitrant
substrates. These oxidases represent a major advance in cellulose deconstruction,
and comprises the disruptive C1 factor proposed by Reese and colleagues (1950).
It should be noted that while these oxidases play a critical role in the cellulases
systems of both aerobic fungi (Harris et al. 2010; Quinlan et al. 2012) and bacte-
ria (Forsberg et al. 2011), they are absent in the corresponding anaerobic cellulase
complexes. Despite the lack of oxidative enzymes anaerobic cellulase consortia,
exemplified by the Clostridium thermocellum cellulosomes (Fontes and Gilbert
2010), display similar catalytic efficiencies against crystalline substrates to the
corresponding aerobic fungal systems (Ding et al. 2012). How the anaerobic cel-
lulase systems overcome the lack of an oxidative enzyme is currently unclear.
206 H. J. Gilbert
12.9Future Perspectives
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Chapter 13
Using Natural Plant Cell Wall Degradation
Mechanisms to Improve Second Generation
Bioethanol
AbstractCell wall hydrolysis is one of the key processes needed for develop-
ment of the technology for second-generation (2G) bioethanol production. Thus,
finding and characterizing enzymes that can deal with the complexity of the walls
has been the main focus of research. As a result, data on pretreatments of many
kinds and performances of enzyme cocktails containing glycosyl hydrolases from
microorganisms are becoming quickly available. Here we propose that the effi-
ciency of the 2G process could be increased even further by acquiring control of
mechanisms that plants themselves use to degrade their own walls, so that wall
loosening provoked by such processes would decrease the energy demand for pre-
treatments and facilitate hydrolysis. The examined in this chapter are plant-micro-
organism interaction, cell wall storage mobilization, fruit ripening, abscission, and
aerenchyma formation. These systems are seen as having in common the use of
modules that are coupled sequentially in order to lead to cell wall modification,
including hydrolysis, for performance of different biological functions. These
modules are (1) target cells perception of a message from the hormonal balance,
(2) cell separation, (3) cell expansion, (4) programmed cell death, (5) hemicellu-
lose-cellulose relaxation/hydrolysis and (6) cellulose hydrolysis. We propose that
the use of synthetic biology to transform bioenergy feedstocks could be a route to
increase the efficiency of 2G processes.
13.1Introduction
The main bioethanol producers in the world are the US and Brazil, the former pro-
ducing it from maize starch and the second from sucrose from sugarcane culms.
In order to increase bioethanol production without increasing acreage, second
M. C. McCann et al. (eds.), Plants and BioEnergy, Advances in Plant Biology 4, 211
DOI: 10.1007/978-1-4614-9329-7_13, Springer Science+Business Media New York 2014
212 A. Grandis et al.
Thus, even with the large effort of the scientific community world wide to
improve pretreatment and hydrolysis processes, cell wall recalcitrance to hydroly-
sis continues to be a barrier to turn the 2G processes economically viable (Himmel
et al. 2007). A common mistake has been to attribute recalcitrance solely to the
presence of lignin. However, this recalcitrance is also due to the enormous com-
plexity of the architecture of the cell wall with its several polymers integrated in a
composite that has been selected in a way to avoid enzyme attack and degradation.
One additional strategy to be used to improve the knowledge about 2G pro-
cesses that has not been consistently thought of, or experimented with the same
intensity, is the use of hydrolytic systems that plants themselves possess. Some of
them can be quite efficient to degrade and/or change the architecture of cell walls
and might lead to important additions to 2G processes, especially with the advent
of the synthetic biology era, in which the capacity of changing biological systems
(e.g. turning on/off entire biochemical pathways) is expect to be developed.
Similarly to the strategies currently being designed in which biological engi-
neering is going to be used within microorganisms to produce more efficient
enzymes, plant biotechnology could help not only by the introduction of genes
of animals and/or microorganisms, but also by finding mechanisms of cell wall
hydrolysis that already exist in nature. The main mechanisms of this kind known
are: (1) plant-microorganism interaction; (2) seed cell wall storage mobilization;
(3) fruit ripening, (4) abscission and (5) aerenchyma formation.
In this chapter, we will provide a review of aspects of some representative
mechanisms that could be relevant to improve plants so that they would be better
214 A. Grandis et al.
prepared for pretreatment and hydrolysis. Here, this process will be named bio-
logical pretreatment. The idea is that in the future, plants could have some of
their hydrolytic processes redesigned to alter some features of the cell walls in the
way of turning them more suitable for use in industry, without however loosing
the perspective of the technologies current under development for 2G bioethanol
production.
In order to understand how walls can be hydrolysed, some aspects of cell wall
composition, structure and architecture will be introduced in the following section.
The understanding of the cell wall complexity will allow the reader to appreciate
how some natural systems in which walls are modified could be used for biotech-
nology applications in bioethanol production.
The cell walls are composed of a mixture of polymers, mainly carbohydrates, pro-
teins and secondary metabolites. These polymers interact through a mixture of
covalent and non-covalent linkages to form a supramolecular complex that is
thought to be a multifunctional structure responsible for controlling the mechani-
cal properties of the cell.
In order to elucidate plant cell wall structure and functions, wall scientists have
followed some key steps mainly during the second half of the 20th Century. The
first step was to set up methods for extraction, determination of composition and
structure of wall components. This step was followed by the development of meth-
ods to determine the structure (linkage types) and physico-chemical properties
of these polymers. All this work culminated in the proposition of a succession of
models that pictured a general assembly for the polymers in the wall (Keegstra
et al. 1973; McCann and Roberts 1991; Carpita and Gibeaut 1993). Likewise,
many aspects of the biochemistry of the wall were developed, culminating in the
characterization of several glycosyl hydrolases (e.g. Fry 2004) that correlate with
physiological events in plants, which are controlled by plant hormones and envi-
ronmental cues. With the advance of cellular and molecular biological techniques,
part of the wall research community invested in finding and correlating wall struc-
ture with genes associated with its metabolism (e.g. Holland et al. 2000; Lima et
al. 2001) and also succeeded to find probes (enzymes and monoclonal antibodies)
capable to localise wall components in the cell (e.g. Willats et al. 2001; Pattathil
etal. 2010).
McCann and Roberts (1991) coined the term architecture of the cell wall in a
reference to the existence of three different independent domains in the wall: pec-
tin, cellulose-hemicellulose and proteins. This view implies that the three domains
might interact and this sole interaction would have emergent properties. Carpita
and Gibeaut (1993) showed that at the level of higher plants, the wall structure has
different polysaccharides (e.g. arabinoxylan, -glucan, xyloglucan and mannan)
13 Using Natural Plant Cell Wall Degradation Mechanisms 215
that may play similar functions. Thus, the architectural model of the wall
points out that cell wall structure is degenerated and that the domains are chang-
ing during evolution, i.e. monocots and ferns changed their main hemicelluloses
from xyloglucan to arabinoxylan and mannans respectively, with a concomitant
decreased pectin domain (Buckeridge 2006; Sarkar et al. 2009).
In higher plants, cellulose, (14)--D-glucan, is the most abundant biologi-
cal material on earth and in dry wood correspond around of 4050% of dry mass.
Hemicellulose is the second polysaccharide representing 2535% of dry mass
and their composition is a mixture of various polymerised monosaccharides, such
as xylose and arabinose or glucose, mannose and galactose whose proportions
change according to the plant tissue and the species.
The principal hemicelluloses found in nature are xyloglucan, galactomannan
or galactoglucomannan, -glucan and glucuronoarabinoxylan (GAX). Xyloglucan
is a major hemicellulose in the primary walls of flowering plants, all non-mono-
cots and about one-half of monocot species. Some seeds store this polysaccha-
ride in large amounts as a resource for the embryo after germination (Buckeridge
et al. 2000a). Xyloglucans typically comprise (14)--D-glucan back-
bones, with three of every four glucose residues substituted with (16)--D-
xylopyranosides, and some of the xylose residues are further substituted with
(1 2)--D-galactopyranosides. The most widespread technique used for stud-
ies on xyloglucan has been the digestion with a Trichoderma endo--glucanase
(Anderson and Stone 1975; Tin et al. 2006). This enzyme hydrolyses xyloglucan
polymers only on unbranched glucosyl residues.
The cell walls from grasses (Poales), which are the main plants used in bio-
energy, have a distinct architecture when compared with non-monocots and non-
Commelinid monocots (Carpita and Gibeaut 1993). Besides the fact that low
levels of pectin are present in their walls, grasses contain as their main hemicel-
luloses the mixed-linked (13), (14)--d-glucan (-glucan) and glucurono-
arabinoxylan (GAX).
-Glucan interlaced by GAX of low degree of substitution and glucomannans,
is thought to be tightly associated with the cellulose microfibrils. GAX of higher
degree of arabinosyl substitution and some glucomannan constitutes the major
pore-determining interstitial material between the microfibrils (see below).
One of the principal enzymes involved in the depolymerization of the
endosperm -glucan is the (13), (14)--D-glucan endohydrolase, whose
activity parallels that of the B. subtilis enzyme in that hydrolysis is restricted to
(1 4)--linked glucosyl residues adjacent to (13)--linked residues on
the non-reducing side (Parrish et al. 1960). Like the B. subtilis endohydrolase,
hydrolysis of -glucan with these enzymes yields mostly cellobiosyl- and cello-
triosyl-(13)-glucosyl oligosaccharides and smaller amounts of larger cellodex-
trin-(13)-glucose oligomers (Anderson and Stone 1975).
In GAX, the arabinose residues are attached at the O-3 positions along the
(14)--linked xylan backbone, and the glucuronic acids are attached to the O-2
positions (Carpita 1996). Arabinoxylans are widespread in the walls of all flower-
ing plants, but in nongramineous species the polymer is of much lower abundance,
216 A. Grandis et al.
and the arabinose residues are attached mostly at the O-2 rather than the O-3 of
the xylosyl units.
A highly substituted GAX (HS-GAX), with six of seven xylosyl branched units
is associated with the maximum growth rate of coleoptiles of the grass species
Lolium multiflorum and a sequence-dependent xylanase was found that requires
branching with GlcA to cleave the neighboring (14)--D-xylosyl linkage
(Nishitani and Nevins 1991). When maize GAXs are depleted of arabinosyl units
by mild-acid hydrolysis, this endo--D-xylanase releases a homogeneous group
of deca- or undecamers of glucuronoxylan. The xylosyl units are also substituted
with acetyl groups at the positions O-2 and O-3 and some methyl groups have
been detected (Carpita 1996).
Porosity of the GAX domain could be determined by the extent of removal
of the appendant units. Some highly substituted GAX remain intercalated in the
small amount of pectins that are also found in the primary wall. Because -glucans
are thought to be tightly associated with individual cellulose microfibrils (Carpita
et al. 2001), GAX might be the main molecule in the interstitial space. However,
Buckeridge and Crivellari (unpublished) have recently performed experiments
with sugarcane walls that did not support this hypothesis. When isolated walls
(alcohol insoluble residues) of leaves and culms of sugarcane were treated with
lichenase (a glycosyl hydrolase that attacks specifically -glucan), most of the pol-
ymer present in the walls was hydrolyzed and, at the same time, its retrieval did
not interfere in the action of endo -xylanase on the wall. Also, De Souza et al.
(2013) observed that -glucans in sugarcane walls are lightly associated with cel-
lulose and/or the cellulose-hemicellulose matrix in the wall. These data suggests
that in sugarcane, although -glucan is present in some association with other pol-
ymers in the wall, they seem to be free for enzyme hydrolysis whereas GAXs are
likely to be strongly bound to other polymers, probably cellulose.
Another distinctive feature of Poales and their relatives is the enrichment of
aromatic substances in nonlignified walls (Carpita 1996). A large portion of the
aromatic substances is esters of hydroxycinnamates (Harris and Hartley 1980).
The GAXs are cross-linked in walls by both esterified and etherified hydroxycin-
namates and by other phenolic substances, as ferulic acid (Iiyama et al. 1994).
On the basis of the knowledge of the structure of the cell wall polysaccharides,
the mode of action of the glycosyl hydrolases and also the genes that encode for
these enzymes, it is now possible to design routes that can deal with the complex
hydrolysis mechanisms of either the less complex seed polysaccharide degrad-
ing systems or even to access more complex wall systems such as the ones from
grasses. The latter is not an easy task as relatively little knowledge exists about the
composition, structure and architecture of the wall of most bioenergy feedstocks.
The cell walls of one of the most important bioethanol feedstocks, sugar-
cane, has been recently analysed by De Souza et al. (2013), who demonstrated
that hemicelluloses are quantitatively the main components of the cell walls.
Regarding carbohydrates alone, whereas hemicelluloses account for ca. 60% of
the walls, cellulose makes around 30%, and pectins about 10%. Hemicelluloses
are of three types: arabinoxylan, -glucan and xyloglucan, the former being about
13 Using Natural Plant Cell Wall Degradation Mechanisms 217
50% of the hemicelluloses with the other two types sharing the rest in equal
proportion. These authors highlighted the elevated complexity of cell walls and
proposed a model for enzyme hydrolysis in which phenylpropanoids in the wall
would have to be retrieved first in order to open the way for carbohydrate specific
enzymes, pectins being the first to be attacked, followed by the members of the
cellulose-hemicellulose matrix.
In summary, cell wall hydrolysis for bioenergy production purposes can be
thought of as a procedure capable to disassemble cell wall architecture so that
individual polysaccharides would be available to hydrolases. The goal of the pro-
cess is the production of fermentable monosaccharides. On the other hand, even if
the cell wall architecture can be dismantled, the polysaccharides released would
still offer the challenge related to their branching patterns, which are different for
every polysaccharide, resulting in a rather large diversity of combinations that are
named fine structures.
Although the structure of cell wall polymers have been studied for several spe-
cies, less attention is given to fine structure studies. Since the fine structure of
polysaccharides could involve a formation of a glycomic code and interfere in
hydrolysis efficiency (De Souza and Buckeridge, unpublished), the understanding
of branching patterns and its combinations could be an important issue for 2nd
generation processes (see topic 13.4).
In order to illustrate how natural systems could be helpful in bioenergy sec-
tor, in the following sections we will discuss five major systems existent in nature,
which include cell walls modifications by enzymes produced for specific situa-
tions. It must be highlighted here that these items do not intend to review every
biological process exhaustively, but only give key information that are relevant
for the mechanisms of cell wall modifications (including hydrolysis) that could be
used to transform plants and make them more suitable as bioenergy crops.
death and with that can restrict the infectious region to a small area surrounding
the infection. However, in these cases, pathogens can use this opportunity to feed
on dead cells and gain nutrients and with that they may become even more inva-
sive (Greenberg and Yao 2004).
The first class of cell wall hydrolases produced by the pathogen is the pecti-
nases (Tomassini et al. 2009). They are thought to loosen the tissue through diges-
tion of the middle lamella and consequently kill the plant cells that they attack
(Cooper 1983). The pectinases known to be involved in fungal and bacterial inva-
sion are endo- and exo-polygalacturonases, pectate-lyases, and pectin methylester-
ases (Walton 1994; Lagaert et al. 2009). It is also believed that even saprophytes
need to use cell wall degradation strategies in order to establish interaction with
the plant and for that they also produce pectinases (e.g. Marques et al. 2006).
Pectins are polysaccharides that control cell wall porosity. Some studies dem-
onstrated that the porosity of the substrate walls is the main limiting factor in the
enzymatic hydrolysis of lignocellulosic biomass (Chandra et al. 2007). Thus, the
knowledge about how microorganisms use the pectinases to invade the plant could
be a way to improve the biomass hydrolysis to 2G bioethanol.
Futhermore, several other enzymes that are able to hydrolyse cell walls can
be produced by microorganisms. Recently, the need for enzymes to be used in
the production of bioethanol from biomass led many groups to produce a large
amount of scientific information about glycosyl hydrolases from microorgan-
isms. The isolation and characterization of enzymes as well as cloning their genes,
open a way to engineering those derived from microorganisms, i.e. modify them
to perform hydrolysis more efficiently (Serpa and Polikarpov 2011; Ward 2011).
Then, new cocktails of enzymes could be designed that would efficiently produce
free fermentable sugars for bioethanol production. A review of the enzymes from
microorganisms used for bioenergy has been recently published (Polizeli et al.
2011).
Cell Wall Storage Polysaccharides (CWSP) are found as the principal storage
compound in seeds of many taxonomically important groups of plants. These
groups developed extremely efficient biochemical mechanisms to disassemble cell
walls and use the products of hydrolysis for growth. During evolution, several dif-
ferent groups of polymers have been selected as reserves (e.g. mannans, galacto-
mannans, galactoglucomannans, arabinogalactans and xyloglucans) (Buckeridge
et al. 2000a, 2000b; Buckeridge 2010). The selective pressures that ended up pro-
ducing CWSP were directed towards an increase their proportion by introducing
a storage cell wall between already existent primary walls (Tin, Braga, Pattathil,
Hahn and Buckeridge, unpublished).
The CWSP have different chemical structures that are related with different
biological functions. Mannans and galacto- and glucomannans that are present in
palm and coffee seeds and lettuce and tomato respectively are insoluble in water
13 Using Natural Plant Cell Wall Degradation Mechanisms 219
13.5Fruit Ripening
During ripening, the cells of fruits display changes in cell walls so that the final
result will afford the release of seeds for dispersion. Several species have been
adapted to human consumption and became sources of food, being nowadays
extremely important in agriculture. That is the case of tomato, apple, pear, melon,
papaya, grape to name but a few. Due to the economic importance of fruits,
development and ripening have been intensively studied, with tomato being one
of the most studied fruit regarding studies of cell wall changes related to texture
(Brummell and Harpster 2001; Brummell 2006). Changes in fruit texture that
occur during ripening in many cases lead to softening, this process being slightly
different for each species (Harker et al. 1997; Brummell 2006). Nonetheless, in
all cases the texture is related to changes in cell walls that are associated with the
production of several hydrolases. Due to the fact that enzymes can act to hydro-
lyse fruit cell wall polysaccharides and/or to allow structural changes that modify
the mechanical properties of plant tissues, fruit systems can be considered as an
opportunity to find mechanisms of cell wall degradation in plants that could help
developing biotechnology for bioenergy.
In fruit systems, the most studied degradation process is the activity of endopo-
lygalacturonases, pectin methylesterases and -galactosidases on pectic matrix of
the walls. Together with the detection of enzyme activities, changes in cell walls
of tomato are consistent with a large decrease in uronic acid as well as even larger
decreases in galactose in wall fractions (Ahmed and Labavitch 1980; Rose et al.
1998; Brummell and Harpster 2001; Brummell 2006).
It has been demonstrated that pectinases are associated with ripening and sof-
tening through degradation of endopolygalacturonases present in the middle
lamella. The action of this enzyme is thought to lead to cell separation, a phenom-
enon that is linked to the subsequent softening of the fruits and change in their
texture and taste (Fray and Grierson 1993; Barsan et al. 2010).
The xyloglucan-cellulose network has also been pointed out as an important
target in ripening (Rose and Bennett 1999; Brummell 2006). These authors high-
light the role of expansions and XTHs in the process and the former authors even
compare the process of fruit ripening with the cell expansion system in hypoco-
tyls. Brummell (2006) reviewed fruit ripening from the viewpoint of the wall
changes, putting forward the idea that whereas pectin degradation varies among
different fruit species (Brummell 2006), the xyloglucan-cellulose network seems
to undertake changes that are much more consistent among species. However,
the author also highlights the fact that, contrarily to what has been observed for
pectins, xyloglucan small fragments have not been detected. Thus, the effects
of expansin and enzymes on the xyloglucan-cellulose matrix seem to be more
13 Using Natural Plant Cell Wall Degradation Mechanisms 221
towards a relaxation of this matrix rather than hydrolysis. This seems to lead to
cell wall swelling that happens concomitantly with pectin solubilization.
The increase in pore sizes, thought to be related to the attack of exo--
galactanase in pectin matrix (Brummell 2006), probably opens the way for expan-
sions, XTHs, cellulases, as well as other debranching enzymes, that will attack
the cellulose-hemicellulose matrix of the wall, finally changing wall texture as a
whole. Indeed, according to Carpita et al. (1979), pore sizes of the walls in plant
tissues would be in the range of 3540, whereas the glycosyl hydrolases stoke
radius [e.g. a 20kDa protein would be approximately 2.5nm according to Carroll
and Somerville (2009)] is in general higher than the pore sizes, so that this is a
clear limitation for penetration of enzymes in the cell wall matrix.
Although endo--glucanases have been found to increase during fruit ripen-
ing, very little evidence has been produced that cellulose would be hydrolysed.
However, it has been speculated that cellulases would be capable to act on the sur-
face of microfibrils (Brummell 2006) without, however, any assignment of a func-
tion for this event.
In spite of the fact of hydrolysis, in a broad sense, being the main process in
course during fruit ripening, other steps such as cell separation and expansion,
have been observed (Brummell 2006). On the other hand, differently from some
other cell wall degradation processes such as aerenchyma formation and abscis-
sion (see below), fruit ripening seems do not include programmed cell death.
From a general point of view, fruit ripening is a process in which walls are
firstly attacked by pectinases that increases wall porosity, probably allowing the
action of other enzymes like XTHs and endo--glucanases that will transform
the cellulose-hemicellulose matrix, promoting swelling and increasing even more
wall porosity. The extensins that bind to the cellulose-hemicellulose matrix of the
wall also could participate of these processes, being probably the first proteins to
interact with the wall matrix. Thus, the cell wall alteration plus a higher hydration
capacity given by the presence of pectins with lower molecular weight modifies
fruits softening.
All this knowledge is extremely useful for bioenergy purposes, as it makes pos-
sible to understand details of how plants can manipulate their own walls. These
events could be compared with the ones that occur during biomass pretreatment
process used to achieve the 2G bioethanol. The possibility of applying such
knowledge in bioenergy crops to produce similar effects in grass stems cell walls
(e.g.) could lead to the establishment of a biological pretreatment that could be
implemented using synthetic biology tools in the future.
13.6Abscission
Abscission is a general term applied to the processes that takes place during the
detachment of leaves, fruits, seeds and also cotyledons, lateral branches and many
reproductive structures. In all cases studied, extremely precise biochemical path-
ways lead to cell wall modification and breakdown in order to form a fracture line
222 A. Grandis et al.
known as the abscission zone. The events that occur during abscission and dehis-
cence processes are cleary related to cell wall modification, in a very similar way
to the other ones reported in this chapter.
Roberts et al. (2002), highlight the facts that endopolygalacturonases and endo-
-glucanases are closely related to the processes of cell separation. In fruits like
tomato, silencing of abscission-related polygalacturonases (e.g. TAPG1) led to a
delay in abscission and increased the force needed to break the abscission zone in
explants treated with ethylene (Jiang et al. 2008).
In the abscission zone, cortex cells of different plant tissues are thought to be
positionally differentiated target cells that will receive the signal from hormones
(ethylene, auxin, abscisic acid, gibberellin) in such a balance that the cross talk
among these will lead to transdifferentiation and finally to abscission. McManus
et al. (1998) demonstrated the existence of transdifferentiation in mature corti-
cal cells of bean abscission tissues. According these authors, this means that cells
from the cortex of some plant tissues have the flexibility to differentiate into func-
tionally competent ethylene-responsive cells that exhibit a gene expression com-
patible with an abscission cell.
Although not reported in most cases, cell wall degradation is thought to
occur during abscission, since detection of activity of endo--glucanase has
been reported for many abscission systems (Roberts et al. 2002). Also, accu-
mulation of mRNA related with genes encoding Cel1 and Cel4 in tomato fruit
and flower abscission zones have been reported (Gonzles-Carranza et al.
1998).
The similarity of this process with the ones described above is remarkable.
Abscission is widespread in plants, occurring in many different tissues of different
organs in plants. It includes wall separation and expansion, which are associated
with pectin degradation as well as modifications in the cellulose hemicellulose
matrix. However, programmed cell death has not been reported for abscission pro-
cesses, according to the literature revised for this chapter. Thus, there seems to be
a great variety of combinations of action of hydrolases to perform cell separation
and hydrolysis so that it could be used to design technologies associated to 2G
bioethanol production.
13.7Aerenchyma Formation
homogalacturonan modifications but also suggest that more severe changes on the
cell wall structure and not only on the middle lamella can occur. We have observed
a similar pattern of events in sugarcane roots, not only with the pectinases, but also
with the observation of the rise in gene expression of several genes that encode
hemicellulases (e.g. lichenase, endo--xylanase, XTH, -glucosidaseunpub-
lished results).
Gunawardena et al. (2001a) reported the formation of vesicles and vacuole rup-
ture while the cell wall appeared intact. It is reasonable to hypothesize that the
release of hydrolytic enzymes in this step could be responsible for the cell wall
degradation (Bouranis et al. 2007).
The data produced that are related with aerenchyma formation to date indicates
that this phenomenon is similar to the other processes discussed above in the sense
that cell walls are modified, including cell separation, hemicellulose-cellulose
matrix relaxation and perhaps some hydrolysis of cellulose. Thus, the knowlegde
about aerenchyma formation can also be considered as a possible target for use
in biotechnology that includes cell wall modifications for bioenergy purposes.
Recently we have produced a consistent set of results describing events during the
aerenchyma formation in sugarcane roots. We found that the events are essencially
similar to maize (e.g.), with the exception that in sugarcane it is constitutively acti-
vated. Our results (manuscripts in preparation) show very clearly that cell sepa-
ration, programmed cell death, hemicellulose-cellulose changes and some attack
to cellulose occurs in sugarcane. We are now searching for the transcription fac-
tors responsible for regulating this processes aiming at possibly inducing them in
culms so that this process might be used as a biological pretreatment in the future.
Table13.1Correlation among situations that include cell wall modifications and natural events
in plant biology where these situations are key to biological function
Target Cell Cell Programmed Hemicellulose Cellulose
Processes cells separation expansion cell death hydrolysis hydrolysis
Plant ? YES ? YES YES YES
microorganism
interaction
Storage cell wall ? NO YES ? YES ?
mobilization
Fruit ripening YES YES YES NO YES YES/NO
Abscission YES YES YES ? YES YES
Aerenchyma YES YES YES YES YES ?
formation
YES=there is literature showing that it occurs in most (or all) systems studied; NO=not
observed in the systems studied to date; YES/NO=observed only in some of the systems stud-
ied to date; ?=not reported to occur to date
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plant maturity, classification, and plant fraction. The fourth section summarizes
current directions in the development of novel plant materials for improved bio-
chemical conversion. And the final section discusses the use of chemical pretreat-
ments as a screening and analysis tool for rapid identification of amenable plant
materials, and for expansion of the fundamental understanding of plant cell walls.
Abbreviations
14.1Introduction
Fig.14.1Feedstock variables (a), pretreatment variables (b), and resulting modes of action
(c)for improved enzymatic degradation of plant cell wall carbohydrates. Gray arrows in part C
represent the potential for a direct impact of one mode of action on another
Higher plants have two main cell wall types, with different functions and composi-
tions. Primary walls are laid down during cell growth and elongation, and second-
ary walls are laid down after cessation of cell growth (Cosgrove 2005; Ivakov and
Persson 2012). The middle lamella is located between adjacent cells and binds them
together (Cosgrove 2005). After growth stops, lignin deposition begins in the middle
lamella and cell corners and progresses to the primary and secondary walls (Ralph et
al. 2007; Ivakov and Persson 2012). In woody plants, the primary wall is degraded
before secondary wall deposition (Jarvis 2012), however for herbaceous plants the
secondary wall is deposited directly inside the primary wall (Wilson and Hatfield
234 R. G. Ong et al.
1997; Engels and Jung 1998). Not all types of cells have secondary cell walls, mainly
those requiring greater strength or rigidity (Cosgrove 2005), and some secondary
walls never lignify (Engels and Jung 1998). But because of their greater thickness,
secondary walls make up the bulk of lignocellulosic biomass and cell volume, espe-
cially in woody materials (Wilson and Hatfield 1997; Ivakov and Persson 2012).
Cellulose, hemicelluloses, and lignin are the major components of the secondary cell
wall. Cellulose forms the scaffolding of the cell wall and comprises -(14)-linked
glucan chains arranged in crystalline microfibrils. The hemicelluloses are a diverse
class of amorphous carbohydrates that cross-link cellulose microfibrils and lignin
within the cell wall. All hemicelluloses have -(14)-linked backbones of glucose
(glucans), mannose (mannans), glucose and mannose (glucomannans), or xylose
(xylans), and may be substituted with sugars, uronic acids, and acetyl groups. Lignin
is an amorphous phenylpropanoid polymer that fills in most of the remaining space
and is comprised of three different subunits that are differentiated by the number of
methoxyl groups on the phenyl ring: syringyls (S) have 2; guaiacyls (G) have 1; and
p-hydroxyphenyls (H) have 0. Pectins are another class of carbohydrate and repre-
sent a major portion of the dicot and gymnosperm primary wall, however they are
comparatively easy to extract from the cell wall or degrade (Willfr et al. 2005a, b;
DeMartini et al. 2011a). For more detailed explanations on cell wall composition and
structure of the polymers please refer to a number of reviews (Carpita and Gibeaut
1993; Ralph et al. 2007; Scheller and Ulvskov 2010; Ivakov and Persson 2012).
Bioenergy plants are grouped in three classes based on their cell wall composition:
grass-like (commelinid monocots), dicot-like (non-commelinid monocots, herba-
ceous dicots, and hardwoods), and gymnosperm (softwoods). Grass-like secondary
cell walls contain glucuronoarabinoxylan (GAX) as the main hemicellulose substi-
tuted with arabinose and some glucuronic acid, and lignin comprised of S and G
subunits with low levels of H subunits; dicot-like secondary cell walls predomi-
nantly contain glucuronoxylan substituted with 4-O-methyl-glucuronic acid and
infrequently with arabinose, and lignin comprised of similar levels of S and G subu-
nits and trace H subunits; and gymnosperm secondary walls contain slightly more
galactoglucomannan than glucuronoarabinoxylan, and lignin comprised mostly of
G subunits and low levels of H subunits (Ralph et al. 2007; Scheller and Ulvskov
2010). The type and distribution of the polymers varies within the cell and between
cell types. For all plant classifications, the cell corners and middle lamella generally
have the highest lignin content compared to the primary and secondary wall (Singh
et al. 2009; Siqueira et al. 2011; Sun et al. 2011). For corn stover, cell types can
be arranged in order of decreasing lignin and cellulose content: sclerenchyma and
tracheids>epidermis>bundle sheath>parenchyma (Sun et al. 2011). Sugarcane
follows a similar trend with lignin concentrated in the vessels followed by fiber and
parenchyma cells (Siqueira et al. 2011). Lignin in herbaceous dicots is concentrated
14 Linking Plant Biology and Pretreatment 235
in the vascular ring (Wilson and Hatfield 1997; Engels and Jung 1998), but pith
parenchyma cells, though thin, are also lignified (Engels and Jung 1998).
14.2.2Covalent Linkages
The S/G ratio determines the types of inter-unit cross-linking that occur within the
lignin matrix. The -O-4 (-aryl ether) linkage is the most frequent linkage and
one of the most easily cleaved chemically (Ralph et al. 2007) and is more com-
mon in lignin containing more S subunits (Kishimoto et al. 2009). 4-O-5 linkages
are more common with a 1:1 S/G ratio, and the - linkage is more common with
a greater proportion of S subunits (Kishimoto et al. 2009; Rencoret et al. 2011).
Lignins with a greater proportion of G subunits tend to be more branched, and also
contain more chemically and thermally resistant structures (-5 and 5-5) (Ralph et
al. 2007; Kishimoto et al. 2009; Rencoret et al. 2011). As a result, hardwood lignin
is easier to degrade and has a lower glass transition temperature compared to soft-
wood lignin, which contains no syringyl subunits (Lundquist and Lundgren 1972;
Lundquist 1973; Awal and Sain 2011).
Lignin is also covalently linked to hydroxycinnamic acids, with p-coumaric
acids forming ester-linked terminal residues. Ferulic acids, which are also able to
form oligomers, are ether-linked to lignin and ester-linked to carbohydrates, either
pectins in certain dicots, or GAX arabinose side-chains in grass and dicot second-
ary walls (Iiyama et al. 1990; Harris and Trethewey 2010), though the frequency
is lower for dicots due to significantly lower arabinose substitution (Scheller and
Ulvskov 2010; Chiniquy et al. 2012). Ferulate cross-links limit enzymatic degra-
dation (Grabber et al. 1998), but the ester link with hemicellulose is easily cleaved
by most pretreatments. In addition to covalent cross-linking through hydroxycin-
namic bridges, a variety of direct cross-links have also been proposed between
lignin subunits and cell wall carbohydrates (Imamura et al. 1994; Karlsson et al.
2004; Lawoko et al. 2006).
14.2.3Non-Covalent Interactions
A great deal of interaction between cell wall polymers is in the form of hydrogen
bonding and van der Waals forces. In higher plants the glucan chains in the cel-
lulose microfibril are present predominantly in the I crystal conformation (Atalla
and Vanderhart 1984; Stone 2005). The microfibrils may interact with each other
and other cell wall polysaccharides through non-covalent interactions (Altaner
and Jarvis 2008; Ivakov and Persson 2012) and through these form aggregate-
or bundle-like structures (Donaldson 2007; Abe and Yano 2009). Glucomannans
bind more strongly to cellulose and are more resistant to extraction compared
to glucuronoxylans (Clayton and Phelps 1965; kerholm and Salmn 2001,
2004; Zhang et al. 2011a). Strength of hemicellulose binding is likely related to
236 R. G. Ong et al.
interactions between the specific sugars in the hemicellulose backbone and cellu-
lose, and a recent modeling study showed fewer hydrogen bonds but greater bond
strength between cellulose and glucomannan compared to between cellulose and
xylan (Zhang et al. 2011a). However stronger binding of glucomannan may also
be related to lower side-chain substitution compared to xylan (Clayton and Phelps
1965). For the same class of hemicellulose, those with lower substitution bind
more strongly to cellulose (Whitney et al. 1998; Kabel et al. 2007; Dammstrm et
al. 2009), and the pattern of substitution also appears to have an impact (de Lima
and Buckeridge 2001). In addition to the sugar side-chains, most mannans and
xylans are acetylated (Scheller and Ulvskov 2010), which likely reduces binding
affinity towards cellulose (Altaner and Jarvis 2008). It has also been hypothesized
that hemicelluloses may be covalently linked to or embedded within cellulose
microfibrils (Cosgrove 2005).
14.3Pretreatment Chemistry
Thermochemical pretreatments alter the cell wall through chemical reactions that
cleave covalent bonds and/or disrupt non-covalent interactions between cell wall
polymers (Fig.14.2) as well as through thermal softening and solubilization of
biomass components. These chemical changes in combination with the physi-
cal removal and/or relocalization of cell wall components cause structural changes
that improve enzymatic digestibility. Most pretreatments can be grouped based on
their general effect on cell wall structure: those that remove lignin (alkaline/oxida-
tive), those that remove hemicellulose and relocalize lignin (acidic), and those that
fractionate cell wall components (ionic liquid, organosolv, and phosphoric acid)
(Fig. 14.2). Most pretreatments, except for biological pretreatments and ionic
liquids (ILs), can also be arranged in a continuum based on the nucleophilicity/electro-
philicity of their main reactants (Fig.14.3). Though less precise, the continuum can
also be thought of in terms of pH (Pedersen and Meyer 2010; Garlock et al. 2011).
Almost all of these pretreatments cleave some fraction of acetyl groups from the
hemicellulose backbone (Maloney et al. 1985; Kumar et al. 2009; Shi et al. 2011)
and use conditions that break -ether linkages in lignin (Saake and Lehnen 2007).
The main mode of action for alkaline and oxidative pretreatments is through
nucleophilic substitution and/or oxidation of esters and -ethers within lignin and
between cell wall polymers (Tarkow and Feist 1969; Iiyama et al. 1990; Sewalt
et al. 1996). At very high alkali concentrations, carbohydrate monomers can be
removed via peeling reactions and converted to acids (e.g. lactic acid) (Knill
and Kennedy 2003). As reactant concentration and temperature decrease, peel-
ing reactions become less likely to occur and fewer -aryl-ether bonds are bro-
ken. Ammonia, a weaker nucleophile, does not cleave -ethers but is known to
cleave ester-linkages between hemicellulose and hydroxycinnamic acids (Wang
et al. 1964; Azarpira et al. 2011). In contrast, acidic pretreatments mainly act
through electrophilic hydrolysis of ester cross-links, -ether bonds, and glycosidic
14 Linking Plant Biology and Pretreatment 237
Fig.14.2Main molecular scale (chemical) impacts to plant cell wall components by ther-
mochemical pretreatments and, in conjunction with mass transfer of biomass components, the
resulting nanoscale (structural) changes for the three main classes of pretreatment
linkages, and they can also catalyze the dehydration of monomeric sugars. Room
temperature acid treatment is able to break ether linkages between hydroxycin-
namic acids and lignin/hemicelluloses (Wallace et al. 1995); while higher tem-
peratures are needed to hydrolyze esters (Sannigrahi et al. 2009). Though -ether
bonds can be broken by strong acidic pretreatments, they are more readily hydro-
lyzed by alkali (Saake and Lehnen 2007). The key feature of acidic pretreatments
is the hydrolysis of glycosyl linkages that allows for extraction of hemicellulose-
derived oligomers and monomers. Xylans are more easily hydrolyzed than man-
nans (McGee and April 1982; Tunc and van Heiningen 2008; Vrnai et al. 2010),
and for side-chains, arabinose is more easily removed than galactose, and galac-
tose than 4-O-methyl-glucuronic acid (McGee and April 1982; Sun and Cheng
2005). During hydrothermal pretreatments, hydronium ion concentration is
238 R. G. Ong et al.
anion to accept hydrogen bonds (Tadesse and Luque 2011; Gericke et al. 2012; King
et al. 2012) and the length of the alkyl substituent chain on the cation, with shorter
chain lengths leading to more effective cellulose dissolution (Zhang et al. 2005).
Combined, the anion and cation form an electron donoracceptor matrix with the
cellulose hydroxyl groups that facilitates dissolution (Tadesse and Luque 2011; Xu
et al. 2012). In ILs, pH is a measure of dissociation between the anion and cation
(MacFarlane et al. 2006) and anions and cations can be classified as acidic, basic, or
neutral. For example, the imidazolium ring has acidic properties that are believed to
result in acid catalytic effects (MacFarlane et al. 2006). An IL with an acidic cation
and basic anion like 1-ethyl-3-methylimidazolium acetate (EMIMAc) has a larger
degree of dissociation (~pH 11) (Singh et al. 2009; Muhammad et al. 2012), which
is likely related to its ability to both decrystallize cellulose and dissolve lignin.
Imidiazolium ILs with a weakly basic anion like 1-butyl-3-methylimidizolium
chloride (BMIMCl) and 1-ethyl-3-methylimidizolium chloride (EMIMCl) (~pH 6)
are more selective for dissolving cellulose (Zhang et al. 2013b). The IL anion may
also enhance catalytic reactions, and ILs with anions that are less basic than water
(e.g. Cl) turn strong acids into weaker acids, however ILs with anions that are
more basic than water (e.g. acetate) turn weak acids (like water and acetic acid) into
stronger acids (MacFarlane et al. 2006). This may be one reason for the beneficial
effect of water observed in EMIMAc, though this may also be related to reductions
in viscosity (Fu and Mazza 2011). IL viscosity, which is much higher than conven-
tional solvents, impacts cellulose dissolution through mass transfer and this can be
difficult to separate from kinetic impacts (Gericke et al. 2012). The effectiveness
of an IL is also dependent on temperature. Pure cellulose dissolves in imidazolium
ILs between 80 and 100C (Zhang et al. 2005; Vitz et al. 2009), but pretreatment
of whole biomass requires higher temperatures (~130C) for significant decrystal-
lization of undissolved fractions (Kimon et al. 2011), which might be related to the
glass transition temperature of lignin (Keskar et al. 2011; Li et al. 2011).
14.4.1Plant Classification
14.4.2Plant Varieties
A handful of studies have looked at differences in digestibility and yields for cul-
tivars within the same species. Upland and lowland switchgrass when harvested
around the same time in the same location had similar sugar yields for most pre-
treatment methods (Kim et al. 2011) and similar optimal pretreatment conditions
and enzyme loading (Garlock et al. 2012a). Results for wheat straw were varied,
with one study that indicated sugar yields (g/g dry biomass) from hydrothermally
pretreated wheat straw were not influenced by cultivar (Larsen et al. 2012), while
two other studies found a significant variation in sugar yields across all cultivars
(Lindedam et al. 2010; Lindedam et al. 2012).
For herbaceous crops that have annual growth cycles, harvest date significantly
impacts composition and biomass yields. As the plant approaches full maturity and
senescence, the relative proportion of lignin and structural carbohydrates increase
with a simultaneous decrease in soluble sugars, protein, and minerals (Dien et al.
2006). Harvest during the growing season can result in a highly digestible mate-
rial, but one that also has significant nitrogen and ash content (Bals et al. 2010),
which can impact farm economics, sustainability, and conversions. Some studies
have shown little impact on total sugars released due to maturity (Dien et al. 2006;
Garlock et al. 2009). However, there is a consistent decrease in digestibility and
biomass yields when harvest is delayed from fall to winter or spring, largely due
to loss of leaves and other fragile, digestible portions of the plant (Pordesimo et al.
2005; Adler et al. 2006; Le Ngoc Huyen et al. 2010; Kim et al. 2011). With regard
to woody materials, one paper examined sugar yields from different growth rings
and found no significant variation between mature wood and juvenile wood, despite
an increase in lignin content with age of the ring (DeMartini and Wyman 2011b).
14.4.5Composition
The most common trend reported for the effect of biomass composition on hydrol-
ysis yields, is that glucan digestibility is negatively correlated to total lignin con-
tent (Davison et al. 2006; Dien et al. 2006; Rock et al. 2009; Garlock et al. 2012b).
Lignin monomer composition may also be important, as a decrease in the S/G
ratio leads to more recalcitrant linkages, and pretreatments that can break them
would be expected to show a higher digestibility compared to those that do not.
However, based on a number of studies S/G ratio may or may not be correlated to
improved digestibility, depending on other plant cell wall properties and whether
and how the plant was pretreated (Chen et al. 2002; Mechin et al. 2005; Davison
etal. 2006; Li et al. 2010; Studer et al. 2011b; Zhang et al. 2011b).
14.5.1Alterations to Lignin
Initial studies on plants with altered lignin contents began with the brown mid-
rib mutations (Barrire et al. 2004) for improved ruminant digestibility. Plant
lines have subsequently been engineered with decreased and altered lignin con-
tent by changing the expression of monolignol biosynthetic enzymes. Decreasing
expression of one or more of the monolignol synthesis enzymes has been shown
to decrease total lignin content and improve the enzymatic digestibility of alfalfa
following hot water pretreatment (Chen and Dixon 2007). However, decreasing the
total lignin content of the cell wall also impairs the overall fitness of the plant and
can lead to dwarfed plants and failure to accumulate biomass (Casler et al. 2002;
Voelker et al. 2011). As a consequence of this, more recent strategies have been
focused on altering the ratio of monolignols, and increasing the S/G ratio in hybrid
poplar has been shown to improve alkaline delignification (Stewart et al. 2009) and
digestibility following alkaline and dilute acid pretreatment, though there was no
significant difference following AFEX treatment (Ong 2011). Increasing S/G in
Arabidopsis was shown to improve the enzymatic release of glucose following hot
water pretreatment (Li et al. 2010). A recent study found that decreasing total lignin
content concurrently with decreasing S/G in switchgrass improved the enzymatic
glucose yield following dilute acid pretreatment, as well as decreasing pretreatment
severity and cellulase loadings, and increasing ethanol yield (Fu et al. 2011).
Another strategy has been to introduce novel monolignols or proteins that make
the cell wall more amenable to chemical deconstruction without impacting total
lignin content or plant fitness. These approaches, all of which have been shown to
increase digestibility and/or lignin removal to some extent include adding monol-
ignols that shorten the degree of polymerization (p- hydroxybenzyaldehydes) (Eudes
et al. 2012), monolignols that incorporate alkali-labile ester linkages within the lignin
matrix, e.g. novel ester-based di-lignols as lignin precursors (Grabber et al. 2008;
Simmons et al. 2010), and glycoproteins that participate in cross-couplings with
lignin, such as tyrosine-rich hydroxyproline-rich glycoprotein (Liang et al. 2008).
14.5.2Alterations to Polysaccharides
Altering cell wall polysaccharides is another method to reduce cell wall recalci-
trance or increase the amount of substrate. One strategy is to decrease cellulose
crystallinity by overexpressing cellulose synthases with impaired functional-
ity (Harris et al. 2009) or by overexpressing a membrane-bound endoglucanase,
KORRIGAN (Maloney and Mansfield 2010). Another strategy is to increase the
carbohydrate content of the plant cell wall. Cellulose content and crystallinity
increased in poplar by over-expressing a sucrose synthase gene (Coleman et al.
2006) and various amorphous polysaccharides have been targeted for accumula-
tion, including starch (Chuck et al. 2011 and mixed-linkage -glucans (Pauly et
al. 2011). In contrast, reductions in glucuronoxylan content in poplar showed an
14 Linking Plant Biology and Pretreatment 243
increase in digestibility by enzymes alone (Lee et al. 2009). In rice, loss of activity
for a xylosyltransferase thought be responsible for arabinosyl substitution of the
xylan backbone resulted in a slight increase in arabinose substitution and decrease
in hydroxycinnamic acid content, resulting in increased extractability of xylan and
enzymatic digestibility (Chiniquy et al. 2012). Alteration of O-acetylation of hemi-
celluloses may also lead to a decrease in acetate content for reduced inhibition of
fermentation or altered capacity of hemicelluloses to hydrogen bond with other
cell wall polymers (Gille and Pauly 2012). Other work has demonstrated improved
enzymatic digestibility of plant cell walls by preventing de-methyl esterification in
the pectin homogalacturonan (Lionetti et al. 2010), which limits the ability to form
Ca2+-mediated cross-links, increasing primary cell wall porosity and decreasing
rigidity and cell-to-cell adhesion in primary cell walls.
The high cost and doses of enzymes required for cellulosic biofuels are critical eco-
nomic barriers for commercialization. Expression of thermophilic cellulases in
the apoplast (Sticklen 2006) or mesophilic cellulases in chloroplasts (Verma et al.
2010) are one possible route for generating some of the cellulolytic enzymes in situ.
Cellulolytic enzymes can be generated in planta to supplement other enzymes during
hydrolysis, however even mild pretreatment of the biomass can significantly lower
their activity (Teymouri et al. 2004). Expression of feruloyl esterases in grasses which
cleave ferulate ester cross-links has been found to improve both enzymatic and in
vitro ruminant digestibilities (Buanafina et al. 2008). Expression of plant cellulolytic
enzymes that are active under plant physiological conditions (Hartati et al. 2008) or
244 R. G. Ong et al.
cellulose binding modules (CBMs) (Shoseyov et al. 2006) in the apoplast have been
found to increase growth and biomass accumulation, presumably by increased cell
wall loosening, but with the potential disadvantage of impaired plant fitness.
14.7Conclusions
In recent years understanding of the chemistry and structure of the plant cell wall
has progressed rapidly. Pretreatment research has contributed to understanding of the
distribution and composition of various cell wall polysaccharides within the many
different classes of cell walls. Future work will continue to delve more deeply into
the complex relationships between cell wall and pretreatment chemistry to improve
and develop novel conversion methods for release of cell wall sugars and to improve
biomass characteristics for conversion to biofuels. High-throughput analytical tech-
niques and tools that allow for rapid analysis of small quantities of samples will
allow for more efficient comparisons in the development of new feedstocks and
processing methods, and improved understanding of the fundamental relationships
between cell wall chemistry and structure and pretreatment chemistry.
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Chapter 15
Lignocellulosic Biorefineries:
Concepts and Possibilities
Kenneth F. Reardon
15.1Introduction
In the past decade, the term biorefinery has increased dramatically in usage
(Fig. 15.1), and a Google search on this term now returns more than 655,000
results. Biorefineries have been the subject of a report from the US National
Research Council (2000) and numerous conferences, books, and review articles.
The general concept of a biorefinerya facility that produces not only a bio-
fuel but also other chemical products and power from biomassis intended to
draw an analogy to a petroleum refinery (here, petrorefinery will be used to as a
matched shorthand term). Both bio- and petrorefineries have chemically complex
K. F. Reardon(*)
Department of Chemical and Biological Engineering,
Colorado State University, Fort Collins, CO 80523-1370, USA
e-mail: Kenneth.Reardon@colostate.edu
M. C. McCann et al. (eds.), Plants and BioEnergy, Advances in Plant Biology 4, 255
DOI: 10.1007/978-1-4614-9329-7_15, Springer Science+Business Media New York 2014
256 K. F. Reardon
Fig.15.1PubMed search results for the number of publications with terms related to biorefiner-
ies in the article title or abstract. Publications with biorefinery or biorefineries are the most
numerous (left axis) but the use of bio-based and biorenewable is also growing rapidly
15.2Petroleum Refineries
The term biorefinery appears to have first been proposed in a journal article by
Lynd et al. (1999) in an article discussing the concept of biocommodity engineer-
ing. These authors outlined a vision for the evolution of biorefineries from facili-
ties producing only a few products to those generating many outputs:
Table15.1Generalized comparison of petroleum refineries and biorefineries
258
integration
(continued)
Table15.1continued
Petroleum refinery Biorefinery Comments
Current product spectrum Many (>100) Few Typical corn grain and sugarcane etha-
nol biorefinery products are ethanol,
electricity, and distillers grains
Flexibility of product High Very low
spectrum
Size 10,000 to >80,000m3/d crude oil feed- 4001,200m3/d product (Renewable Fuels Processing capabilities vary widely
stock (Wikipedia 2013) Association 2013) for both types of refinery.
Biorefinery values shown are for
ethanol
15 Lignocellulosic Biorefineries: Concepts and Possibilities
259
260 K. F. Reardon
Biocommodity processes and products are often treated as though one or at best a few
of these products would be manufactured in a single plant. Although this approach may
be necessary initially to keep the scope of marketing, financing, and technology devel-
opment manageable for first-of-a-kind plants, a multiproduct biorefinery configuration
is likely to be more cost effective in the long term. Such an evolution would be simi-
lar to that experienced in the petroleum refining industry in which the initial focus on
production of primarily kerosene with little revenue from the remaining fraction of oil
ultimately gave way to integrated refineries that convert virtually all feedstock fractions
into a wide range of valuable products (Lynd et al. 1999).
15.4.1General Considerations
The primary aspect of the biorefinery concept is the output of multiple products from
a single facility. In 2004, the US Department of Energy produced reports identify-
ing the non-fuel products that were determined to be the best targets for biorefineries
on the basis of the pathways for production and the market sizes (US Department of
Energy 2004). An updated version of this Top 10 list was published by Bozell and
Petersen (2010). The chemicals identified in these reports (Table15.2) have been the
focus of many research and development efforts toward the goal of biorefining.
One factor that makes biorefineries different than their petroleum counterparts is
that oil is first fractionated and then each of those fractions is chemically converted
to one or more products. In contrast, both biological and thermochemical biorefinery
types convert biomass to an intermediate form (sugars, pyrolysis oil, or synthesis gas)
before those compounds are fractionated and/or formed into the end products. This
suggests that there are two main options for generating a suite of biorefinery products:
Enable simultaneous production of products by incorporating a fractionation
step prior to conversion
Design biorefineries to yield different products sequentially with a flexible plat-
form (e.g., change catalysts or microorganisms, operate at different conditions).
The first opportunity for fractionation to obtain more products from biomass is
independent of the type of biorefinery. Here, chemicals could be extracted directly
from the lignocellulosic biomass. In one of the few examples of this concept, hex-
ane has been used to extract a mixture of long-chain alcohols from sugar cane and
switchgrass (Ravindranath et al. 2009). This mixture, called policosanol, has been
shown to have cholesterol-lowering potency (McCarty 2002).
15.4.2Thermochemical Biorefinery
In the case of pyrolysis oil, fractionation as well as chemical reactions can be used
to form products. For example, Naik et al. (2010) evaluated supercritical CO2 for
this purpose and determined that certain high value products (furanoids, pyra-
noids, and bezenoids) could be separated from the pyrolysis oil. Upgrading reac-
tions (with hydrogen) are used to lower the oxygen content of the molecules in the
oil mixture (Zhang et al. 2005). Ultimately, pyrolysis oil must be further fraction-
ated or blended into streams in a petrorefinery to obtain specific products.
Because synthesis gas has been produced for many years, catalysts and pro-
cesses have been developed to convert this gas in one or more steps to a range
of products from hydrocarbons to organic acids and aldehydes. However, a 2004
report from the US Department of Energy on suggested products to make from
synthesis gas recommended only hydrogen and methanol because catalyst costs
for the other products were too high (Table15.2) (US Department of Energy
2004). Catalyst development for FischerTropsch and other reactions is an ongo-
ing research topic (Abell and Montan 2011) and thus new options may emerge.
Depending upon the operating conditions of a thermochemical biorefinery, a
significant amount of biochar may be produced (Many 2012). This carbonaceous
material has been shown to have significant benefits for soil fertility (Spokas et
al. 2012) and has also received considerable attention as a means of sequestering
atmospheric carbon (Meyer et al. 2011).
15.4.3Biochemical Biorefinery
2011; Jarboe et al. 2010). In most instances, metabolic engineering strategies have
been implemented in the easily modified industrial strains of Escherichia coli and
Saccharomyces cerevisiae, but research has also targeted known bacterial ferment-
ers such as Clostridium sp. (Tracy et al. 2012).
With this increasing capacity to modify the metabolism of microorganisms
and to form almost any metabolic product, biorefinery designers must decide
between an organism optimized to produce the highest yield of only one molecule
(and thus the sequential approach to achieving a multiple product biorefinery) or
an organism that produces a suite of useful molecules but with lower concentra-
tions and yields of any one of them. The type and cost of the separation processes
involved will be critical in making this choice.
15.5Future Perspectives
Within the next two years, several commercial-scale cellulosic biorefineries will
begin production. This is an important stage in the development of this industry.
Relative to current petrorefineries, the product diversity is much smaller. However,
this is an expected starting point, and petrorefineries also began with a small prod-
uct portfolio. It is interesting to note the rapid increase in refereed journal publica-
tions referencing not only biorefinery but also the terms bio-based products
and especially biorenewables (Fig.15.1).
In the future, several developments can be expected as biorefining matures:
The implementation of new types of chemical conversions, such as hydrogen-
olysis (Ruppert et al. 2012) and aqueous-phase reforming (Huber and Dumesic
2006; Vispute and Huber 2009)
Combinations of thermochemical and biological (chemical catalysts for sugars
and polyols (Ruppert et al. 2012; Zhou et al. 2011), microbial fermentations of
syngas (Henstra et al. 2007; Munasinghe and Khanal 2010)
The development of metabolically engineered microorganisms that are robust in
an industrial setting and have higher yields of the desired products
The development of cost-effective processes to extract and purify high-value
nutraceuticals from biorefinery feedstocks
The development of continuous biorefinery processing over the current batch
process-dominated approach
Increased acceptability of bio-based products in the chemical marketplace.
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Chapter 16
Catalytic Dehydration of Lignocellulosic
Derived Xylose to Furfural
Abstract In this chapter we present different biorefinary strategies for the produc-
tion of Furfural, a top ten platform chemical for making next generation fine chem-
icals and liquid fuels. Several research articles have been published demonstrating
the production of furfural using homogeneous and heterogeneous catalysts in single
and biphasic solvent systems. This article summarizes the finding of the most recent
research articles with critical discussion on the factors that control the yield and
selectivity of furfural. Among several factors, special emphasis has been given on
the improvement of partition coefficient of biphasic solvent systems and the effect
of pore size of the heterogeneous catalyst in enhancing furfural yield and selectivity.
Catalytic dehydration of xylose and its isomer form has been exemplified with Lewis
and Brnsted acidic catalysts in understanding the mechanistic role of the individual
acid sites in improving furfural yields and minimizing by-products formation.
B. Saha M. M. Abu-Omar(*)
Brown Laboratory, Department of Chemistry and School of Chemical Engineering,
The Center for Catalytic Conversion of Biomass to Biofuels (C3Bio),
Purdue University, 560 Oval Drive, West Lafayette, IN 47907, USA
e-mail: mabuomar@purdue.edu
N. S. Mosier
School of Agricultural and Biological Engineering, The Center for Catalytic Conversion
of Biomass to Biofuels (C3Bio), and Laboratory of Renewable Resources Engineering,
Purdue University, 500 Central Drive, West Lafayette, IN 47907, USA
M. C. McCann et al. (eds.), Plants and BioEnergy, Advances in Plant Biology 4, 267
DOI: 10.1007/978-1-4614-9329-7_16, Springer Science+Business Media New York 2014
268 B. Saha et al.
16.1Introduction
The catalytic conversion of xylose, xylan and pre-treated biomass substrates to fur-
fural in monophasic and biphasic solvent systems has been investigated by using
homogeneous and heterogeneous catalytic materials containing Lewis and Brnsted
16 Catalytic Dehydration of Lignocellulosic Derived Xylose to Furfural 269
Fig.16.2Furfural production and its utilization routes for chemicals and liquid fuels
acidic sites. Like the Quaker Oats process, the conversion of xylose to furfural with
mineral acid catalysts (HCl, H2SO4) in aqueous medium achieved a maximum of 50%
furfural yields (Sievers et al.2009; Weingarten et al.2010; Yemis and Mazza2011).
However, mineral acid catalyzed processes suffer from corrosiveness and environ-
mental issues associated with the use of strong acids. In this context, Lewis acidic
metal chloride catalysts are advantageous for furfural production via isomerisation
of xylose to xylulose intermediate. Binder et al. have shown that CrCl3 and CrCl2
catalysts are effective for xylose conversion in N,N-dimethylacetamide (DMA)-LiCl
solvent, giving a maximum of 56% furfural yield in 4h at 100C (Binder et al.2010).
Depolymerisation of Birch xylan is, however, a major challenge using this catalytic
system, resulting in poor furfural yield (15%). Although pre-treatment of xylan with
HCl or 1-ethyl-3-methylimidazolium chloride ([EMIM]Cl) IL (ionic liquid) shows a
significant improvement in xylan hydrolysis (77%), a proportional increase in fur-
fural yield was not observed in the subsequent dehydration step in DMA-LiCl. The
same catalytic system in pure [EMIM]Cl solvent produced 63% furfural from xylan
in shorter time (3min) when the reaction was carried out under microwave assisted
hearing at 100C (Zhang and Zhao2010). This method is also effective for intact
biomass corn stalk, rice straw and pine wood due to high dissolution of biomass
in imidazolium-based ionic liquids. Furfural yields from these biomass species
are in the range of 2331% based on their pentose composition by weight (von
Sivers and Zacchi1995; Liu and Wyman2005; Jin and Chen2007). Potential
drawback of the IL solvent is that ionic liquids are expensive and the separation of
furfural from high boiling point ILs is energy intensive. Besides cost, ILs tend to
deactivate by the water formed during the dehydration reaction. Xylose conversion
270 B. Saha et al.
has also been investigated in high boiling point organic solvents such as dimethylsul-
foxide (DMSO) using heteropolyacids (Dias et al.2005) and Nafion catalysis (Lam
et al.2011). Although these reusable catalysts give modest furfural yields in the range
of 5867mol%, selectivity of the desired product is an issue due to the formation
of undesired humin by-products via oligomerization between xylose and furfural
(Dee and Bell2011). Such humin formation has also been a challenge for acid-
catalyzed formation of furfural from xylose in 1-butyl-3-methylimidazolium chlo-
ride ([BMIM]Cl) using Brnsted acids such as H2SO4 (Sievers et al.2009). Besides
humin formation in DMSO, the high boiling point of this solvent also possess a chal-
lenge for cost-effective separation of furfural with high purity, and therefore, these
processes are economically unfavorable for larger scale commercial applications.
at 200C (Kim et al.2012). The synergistic effect of KCl and KI salts results in a
higher furfural yield (88%) and selectivity (95%).
Besides homogeneous catalysts, several heterogeneous catalysts, including
Zr-P, SiO2-Al2O3, WOx/ZrO2, -Al2O3 and HY zeolite (Weingarten et al.2011),
Amberlyst-15 (Takagaki et al.2010), hydrotalcite (Tuteja et al.2012), tin-tung-
sten mixed oxide (Yamaguchi et al.2011), Nafion 117 (Lam et al.2011), and Sn-
beta zeolite (Choudhary et al.2011) have been employed for furfural production to
take advantages of their easy separation and recyclability properties. These stud-
ies reveal that catalysts with higher Lewis acid sites are most active. However,
catalyst pore confinement is found to have an adverse effect on furfural selectiv-
ity. Adsorptiondesorption studies and decomposition experiments with furfural
in aqueous solution have confirmed that HY zeolite causes furfural to irreversi-
bly adsorb inside the zeolite pores and oligomarize to form humin side-products.
Therefore, micropores containing catalysts may not be suitable for xylose dehy-
dration due to strong adsorption of the product inside the catalyst pore.
Fig.16.4Plausible reaction mechanism for xylose conversion to furfural via xylulose intermediate
16.5Conclusions
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Bare SR, Kelly SD, Sinkler W, Low JJ, Modica FS, Valencia S, Corma A, Nemeth LT (2005)
Uniform catalytic site in Sn--Zeolite determined using x-ray absorption fine structure. J Am
Chem Soc 127:1292412932
Choudhary V, Pinar AB, Sandler SI, Vlachos DG, Lobo RF (2011) Xylose isomerization to xylu-
lose and its dehydration to furfural in aqueous media. ACS Catal 1:17241728
Binder JB, Raines RT (2009) Simple chemical transformation of lignocellulosic biomass into
furans for fuels and chemicals. J Am Chem Soc 131:19791985
Binder JB, Blank JJ, Cefali AV, Raines RT (2010) Synthesis of furfural from xylose and xylan.
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Brownlee HJ, Miner CS (1948) Industrial development of furfural. Ind Eng Chem 40:201204
Collyer CA, Blow DM (1990) Observations of reaction intermediates and the mechanism of aldose-
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mers to 5-hydroxymethylfurfural with aluminium chloride catalyst in water. Green Chem
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liquids and the factors influencing dehydration of glucose and the formation of humins.
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Joseph J. Bozell
17.1Introduction
Lignin offers a number of attractive features as a starting material for chemical produc-
tion, and the only large scale source of aromatic moieties in nature (Bozell et al. 2007).
It is highly abundant, comprising 1525wt% of lignocellulosic feedstocks, such as
agricultural materials or forest resources, making it the second most available source
of renewable carbon after cellulose. However, lignin faces significant disadvantages
as a chemical feedstock, with the primary drawback being a high level of structural
heterogeneity that arises from two primary sources. First, the biosynthesis of lignin
introduces heterogeneity as lignin is manufactured in the plant cell wall (Fig.17.1)
(Boerjan et al. 2003).
Lignin biosynthesis uses the three primary monolignols, p-hydroxycinnamyl
alcohol, coniferyl alcohol and sinapyl alcohol, leading to the well-recognized
p-hydroxyphenyl, guaiacyl and syringyl units, respectively, in the resulting lignin
biopolymer. During biosynthesis, these monolignols are converted into highly
delocalized phenoxy radicals that undergo radicalradical coupling and conver-
sion to the lignin polymer. Softwoods are primarily constructed of guaiacyl units,
while hardwoods contain significant amounts of both guaiacyl and syringyl units.
J. J. Bozell(*)
Center for Renewable Carbon, Center for the Catalytic Conversion of Biomass (C3Bio),
University of Tennessee, Knoxville, TN 37996, USA
e-mail: jbozell@utk.edu
M. C. McCann et al. (eds.), Plants and BioEnergy, Advances in Plant Biology 4, 277
DOI: 10.1007/978-1-4614-9329-7_17, Springer Science+Business Media New York 2014
278 J. J. Bozell
feedstock requires its isolation from the lignocellulosic matrix, leading to the second
source of lignins structural heterogeneity. Any process used to isolate lignin inevita-
bly induces structural changes in the native material through loss of some substructural
units and introduction of new interunit linkages. As an example, switchgrass sam-
ples subjected to organosolv fractionation showed a marked change in the concentra-
tion of -O-4 units as the severity of the fractionation increased (Bozell et al. 2011b).
Quantitative 13C analysis of the NMR spectral region between 88 and 77ppm identifies
lignins -O-4 units, which can be 50% or greater of the interunit linkages in native
lignin. After organosolv fractionation, NMR spectra indicate that it is possible to nearly
eliminate all of these linkages at high severity (160C, 0.1M acid catalyst). Other
pretreatment processes result in similar changes. Dilute acid pretreatment can reduce
-O-4 units by 36% (Samuel et al. 2010), and steam explosion can nearly eliminate
them under proper conditions (Li et al. 2009). In parallel, lignins structure realizes an
increase in the number of free phenolic OH groups as the -O-4 units are cleaved.
Ongoing biorefinery development is providing access to high purity lignin as
new, inexpensive sources of renewable carbon through technology such as orga-
nosolv fractionation (Bozell et al. 2011a). Despite these structural challenges,
all lignin, regardless of source, comprises a network of electron rich aromatic
rings. Accordingly, such systems would be anticipated to undergo a wide range
of oxidation processes. Development of new oxidation catalysts would ideally
employ environmentally benign terminal oxidants such as O2 or HOOH, could
be adapted to operation in aqueous media, and would demonstrate reactivity
designed for the substructural units present in lignin as isolated by the biore-
finery. This chapter provides a brief overview of work in both nonselective and
selective lignin oxidation, and efforts within our group to develop selective cata-
lytic oxidation processes for lignin and lignin models.
Lignin oxidation is a critical component of the kraft process used in the manufac-
ture of pulp and paper. The kraft industry is the largest current producer of lignin,
through the generation of about 120106 tons of pulp in 2005, leading to the paral-
lel production of about 72106t of lignin (Auhorn and Niemela 2007). Further,
kraft cellulose pulp retains a small amount of recalcitrant lignin that must be
removed chemically. Historically, however, the industry has not viewed this lignin
as a potential source of chemicals, and instead uses a wide range of nonselective
oxidation processes for its consumption. The simplest oxidation of lignin is its com-
bustion as fuel for the kraft operations chemical recovery boiler, a vital component
of a mills heat and energy balance (Fengel and Wegener 1984). In parallel, residual
lignin in kraft cellulose not extracted during pulping is subjected to nonselective
bleaching processes for its rapid oxidative deconstruction and removal. Industrially,
ClO2 is extensively used as a primary oxidant, but well recognized bleaching pro-
cesses employing O2, HOOH, O3 or sequential combinations of these oxidants are
also employed (Dence and Reeve 1996).
280 J. J. Bozell
5.7 106t in 2005) is available from the sulfite process, but in contrast to the
kraft process, sulfite pulping generally does not use the lignin as fuel, affording
lignosulfonates as a separate process stream. The production of vanillin from
lignin in the pulp and paper industry has a long history, with an initial observation
of vanillin in lignin wastes appearing in 1875, and the first commercial scale pro-
duction in the US starting in 1936 (Hocking 1997). The process has typically been
carried out by alkaline oxidation of lignosulfonates isolated from sulfite pulping
of wood at high temperature using air as the oxidant. Yields of lignin are quite
low (510%), but the pulp industry has employed the process for the purpose of
generating additional revenue from pulping operations. Although 85% of vanillin
today is now produced from guaiacol, (da Silva et al. 2009) production from lignin
is still carried out on a limited scale by industry, in particular, Borregard (Voitl and
von Rohr 2010). The primary disadvantage to production of lignin from lignosul-
fonates is the cost associated with disposal of a large amount of residual lignin
waste after vanillin recovery. These costs led to elimination of nearly all commer-
cial lignin-based vanillin operations by the early 1990s (Hocking 1997).
Efforts have been made to improve this process through development of new oxi-
dation catalysts. It has long been recognized that the yields of vanillin from sulfite
liquors can be increased by the addition of metal catalysts such as Cu(II). Alkaline
oxidation of sulfite waste liquor gave 22% vanillin in the presence of CuSO4 5H2O,
and 13.5% yield from sulfite waste liquor solids (Pearl 1942). Alternatively, alka-
line nitrobenzene can be used as the oxidizing agent. Nitrobenzene oxidation of
spruce wood meal gave a 23% yield of vanillin (Creighton et al. 1941). However,
the requirement for stoichiometric amounts of nitrobenzene in the oxidation sig-
nificantly increases the cost of the process, making it unsuitable for industrial use.
Development of a process catalytic in nitrobenzene was attempted, by combining
nitrobenzene and Cu(II) catalyzed oxidations. However, the yield of vanillin using
this process was never greater than 6% (Bjorsvik 1999). As a result, the only remain-
ing commercial process for conversion of lignin to vanillin still uses aerobic alkaline
oxidation. Organosolv lignins have also been reported as starting materials for vanil-
lin synthesis. Organosolv lignin from eucalyptus, sugarcane bagasse and softwood via
the Acetosolv or Organocell process was converted to vanillin by oxidation in HOAc
with O2 catalyzed by Co(OAc)2. The optimum yield reported for any of these systems
was less than 6% (Goncalves and Schuchardt 1999).
The much more abundant kraft lignin can also be converted to vanillin, although
the yields remain uniformly low. Oxidation of black liquor from kraft pulping of
Pinus pilaster with oxygen in alkaline medium at~135C gave a maximum vanil-
lin yield of 1.2g/l, or about 0.9g of vanillin/100g of contained black liquor solids
after 50min. Comparative biocatalytic oxidation with Acinetobacter anitratus was
carried out, but gave a tenfold lower production of vanillin than chemical oxida-
tion (Mathias et al. 1995). Catalyzed and uncatalyzed oxidation of isolated kraft
lignin from eucalyptus with oxygen, or oxygen and added Cu(II) or Co(II) cata-
lysts gave<5% yield of low molecular weight products as a mixture of materials
(Villar et al. 2001). Engineering process analysis of this process to evaluate yield
and kinetics of the oxidation has been reported (Araujo et al. 2010). Oxidation
282 J. J. Bozell
of kraft lignin under acidic conditions was carried out using O2 as the oxidant in
the presence of the polyoxometalate H3PMo12O40 as a catalyst in MeOH at 170
to give a mixture of vanillin and methyl vanillate in combined yields of 78%.
However, the isolated material also contained significant amounts of oligomeric
material, indicating that further purification of the reaction products would be nec-
essary to obtain pure monomers (Voitl and von Rohr 2010, 2008). Again, nitroben-
zene oxidation of kraft lignin improves vanillin production, with a 13% vanillin
yield reported from pine lignin (Mathias and Rodrigues 1995). Engineering studies
to develop reactor systems for the continuous production and purification of vanil-
lin from kraft lignin have been reported (da Silva et al. 2009).
Fig.17.5Proposed mechanism for the oxidation of guaiacyl models in the presence of a hin-
dered base
that can be formed under these conditions (Bosch et al. 1994). Kochi has shown that
NO2 oxidation of hydroquinone dialkyl ethers to quinones occurs via a radical cation
that results from the reaction of the substrate with the NO2 disproportionation prod-
uct NO+NO3 (Rathore et al. 1994). Thus, substrates used in our study are assumed
to undergo conversion to a radical cation upon reaction with NO+. Formation of the
quinone occurs via reaction of this cation with the nitrate counterion (Fig.17.8).
This sequence forms HONO that is converted back to NO2 via N2O3 formation
and subsequent O2 oxidation of N2O3 to N2O4, continuing the catalytic cycle. In par-
allel, we observe that direct reaction with NO2 affords ring nitration rather than oxida-
tion through formation of a phenoxy radical and subsequent trapping of that radical by
a second molecule of NO2. This mechanistic path is similar to that described for the
reaction of phenols with Co-Schiff base complexes and O2 (Nishinaga et al. 1981).
We have also examined this process for the oxidation of organosolv lignin samples,
and found that the yield of quinone is again fairly low, around 68%.
286 J. J. Bozell
17.5Conclusions
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