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A recent accident in one of our laboratories should serve as a reminder to us all of the possibility that
vials stored in the liquid phase of liquid nitrogen storage systems can explode after being removed
from the storage vessel. It is preferable to store vials in the vapour phase rather than the liquid phase
so as to eliminate the possibility of explosions.
What happened?
The accident occurred after the vial had been removed from storage in the liquid phase of a liquid
nitrogen storage vessel. The vial was one designed and manufactured for storage at cryogenic
temperatures. It exploded and part of the vial became embedded in the laboratory worker's hand.
Fortunately the injury was slight but the potential for more serious injury if the circumstances had
been slightly different was evident. Severe injuries from exploding vials have been recorded at a
number of other research institutions.
What should we do if we wish to continue to store vials in the liquid phase of liquid nitrogen
storage systems?
If research groups wish to continue to store vials in the liquid phase great care should be taken when
they are removed from the storage vessel. It can never be guaranteed that a vial has not leaked
causing liquid nitrogen to enter the vial. Every vial should be treated as if it could explode and
cryoprotective gloves, full face-shield and a fastened laboratory coat should always be worn while
handling the vials. In addition forceps should be used to handle the vials where possible. Many
institutions recommend placing the vial inside some form of secondary containment (e.g. sandwich
box + lid) immediately after removing from liquid nitrogen to allow it to thaw; if the vial is going to
explode, it is likely to do so very soon after removal. Finally consideration should be given to sealing
the individual vials in cryoflex tubing or equivalent which is designed to prevent penetration by liquid
nitrogen.
Nigel Corby
University Safety Adviser
January 2011