PROCEDURE FOR ASSEMBLING THE FRAMO PUMP SD200

PUMP UNIT

TOOLS USE STANDARD TOOLS MENTIONED IN THE FRAMO SERVICE

MANUAL.
DRAWINGS REFERRED 0367-0600-1 & 0367-0625-1

1. CHECK CONDITION OF ALL SEALS AND WEAR RINGS.CHANGE AS

REQUIRED.
2. HEAT NEW ROLLER BEARING IN AN OIL PAN. (MAKE SURE PLASTIC PART
OF BEARING AND ROLLERS ARE REMOVED TO AVOID DAMGE BY HIGH
TEMPERATURE.ONLY HEAT INNER RACE.) HEAT IT UPTO 125 DEG C
APPROX.
3. SLIDE THE BEARING ON TO THE SHAFT WITH NUMBERS ON BEARING
FACING UP. LET THE SHAFT COOL DOWN TO NORMAL TEMPERATURE.
INSTALL CIRCLIP (ITEM NO 57).
4. HEAT BALL BEARING AND FREE WHEEL TOGETHER IN AN OIL PAN UPTO
125 DEG C APPROX.
5. PUT KEY (ITEM NO 13) ON TO THE SHAFT.
6. SLIDE HOT FREEWHEEL ON TO THE SHAFT.
7. IMMIDIATELY SLIDE BALL BEARING ON TO THE SHAFT.
8. ALLOW THE SHAFT TO COOL DOWN TO NORMAL TEMPERATURE.
9. TIGHTEN LOCK NUT (ITEM NO 08) AND LOCK WASHER (ITEM NO 09) ON
TO THE SHAFT.
10. REMOVE OUTER RACES OF ROLLER BEARING AND FREWHEEL FROM
BEARING HOUSING.
11. INSERT NEW RACES IN PLACE.
12. HEAT THE PART OF BEARING HOUSING WHERE BALL BEARING SEATS,
USING ACETYLENE TORCH UPTO 85 TO 90 DEGS C.
13. INSERT THE SHAFT WITH BEARINGS INTO HEATED BEARING HOUSING.
INSTALL CIRCLIP (ITEM NO 10).
14. SLIDE IN CERAMIC SLEEVE (ITEM NO 50) UP THE SHAFT ON TOP OF
MECHANICAL SEAL ROTATING PART.
15. SLIDE IN ROTATING PART OF NEW MECHANICAL SEAL UP THE SHAFT.
TIGHTEN THE LOCKING SCREWS. DONT FORGET TO PUT LOCKTITE ON
LOCKING SCREWS.
16. INSTALL FIXED PART OF MECHANICAL SEAL IN FLANGE (ITEM NO 22).
17. INSTALL LOCKING PLATE AND BOLTS (ITEM NO 61).
18. INSTALL FLANGE (ITEM NO 22) ON BEARING HOUSING CAREFULLY.
TIGHTEN BOLTS (ITEM NO17).
19. FIX HYDRAULIC MOTOR ON BEARING HOUSING. CARE TO BE TAKEN TO
AVOID ANY DAMAGE TO SERATIONS ON SHAFT WHILE LOWERING.
20. ONCE MOTOR IS COUPLED TO BEARING HOUSING, TIGHTEN BOLTS
(ITEM NO 11).
21. SLIDE IN SINGLR LIP SEAL (ITEM NO 51) UP THE SHAFT ON TO THE
FLANGE.
22. INSTALL SUPPORT RING (ITEM NO 62) AND BOLTS (ITEM NO 62) &
WASHERS (ITEM NO 60).
23. INSTALL DOUBLE LIP SEAL (ITEM NO 51) ON TO THE SEAL HOUSING
(ITEM NO 22). INSTALL SUPPORT RING (ITEM NO 62) AND TIGHTEN BOLTS
(ITEM NO 62) & WASHERS (ITEM NO 60).
24. INSTALL FRAMO SEAL ELEMENT (ITEM NO 38) ON FLANGE (ITEM NO 22).
25. INSTALL SEAL HOUSING ON TOP OF THE FLANGE. TIGHTEN BOLTS (ITEM
NO 42) WITH WASHERS (ITEM NO 43).
26. INSTALL FRAMO SEAL ELEMENT (ITEM NO 40) ON PUMP COVER (ITEM
NO 01).
27. INSTALL FRAMO SEAL ELEMENT (ITEM NO 39) ON FALNGE (ITEM NO 22).
28. INSTALL LOCK WASHER (ITEM NO 47) ON TOP OF CERAMIV SLEEVE.
29. INSTALL O-RING (ITEM NO 48) AND FRAMO SEAL ELEMENT (ITEM NO 49)
IN IMPELLER HUB (ITEM NO 24).
30. TIGHTEN NUT (ITEM NO 28) AND WASHER (ITEM NO 29) ON THE SHAFT
AFTER IMPELLER HUB.LOCK THE WASHER.
31. FIT EYE BOLT (M 12) AT THE SHAFT END AND LIFT IT UP VERTICALLY.
32. CAREFULLY LOWER THE FULL ASSEMBLY IN PUMP COVER. CARE TO BE
TAKEN TO AVOID DAMGE TO THE FRAMO SEAL ELEMENTS (ITEM NO 39
& 40).
33. TIGHTEN BOLTS (ITEM NO 69) AND WASHERS (ITEM NO 46).
34. INSTALL DRAIN BOLT (ITEM NO 18) , FRAMO SEAL ELEMENT (ITEM NO
20) , O-RING (ITEM NO 19) AND BLIDE FLANGE (ITEM NO 21) ON PUMP
COVER.
35. TIGHTEN BOLTS (ITEM NO 41) WITH LOCK WASHER (ITEM NO 43).
36. CARRY OUT PRESSURE TEST OF HYDRAULIC OIL PART OF PUMP UNIT.
37. PRESSURE TESTING FLANGE IS GIVEN WITH FRAMO TOOLS.
38. INSTALL TOOL ON TOP OF THE PUMP UNIT. CONNECT PRESSURE GAUGE
WITH AIR CONNECTION ON THE TESTING TOOL. PRESSURE TESTS IT AT 7
BARS.

PROCEDURE FOR ASSEMBLING VOLUTE CASING.

39. SLIDE IMPELLER (ITEM NO 30) INSIDE VOLUTE CASING (ITEM NO 25).
40. SLIDE SUCTION COVER (ITEM NO 27) INTO THE CASING.
41. INSTALL LOCK RING (ITEM NO 26) ON TOP OF SUCTION COVER IN THE
CASING.
42. INSTALL BRACKET LOCK (ITEM NO 66), PLATE LOCK (ITEM NO 64) AND
BOLTS (ITEM NO 65) TO LOCK THE LOCK RING IN THE CASING.
43. ASSEMBLE WEAR RING (ITEM NO 34) ON TO THE SUCTION FUNNEL
(ITEM NO 67).INSTALL SUCTION FUNNEL CAREFULLY ON VOLUTE
CASING. TIGHTEN BOLTS (ITEM NO 36).
44. INSTALL O RING (ITEM NO 36) AND FRAMO SEAL ELEMENT (ITEM NO 35)
ON THE IMPELLER TOP SIDE.
 PROCEDURE FOR INSTALLING PUMP UNIT AND VOLUTE
CASING IN THE TANK.

45. INTALL FRAMO SEAL ELEMENTS (ITEM NO11&12, DWG NO 0367-0625-1)

ON PUMP COVER.
46. LAY TEFLON SLIDES IN THE WELL.
47. LOCATE PUM UNIT INSIDE THE WELL.
48. LIFT UP THE PUMP UNIT USING TWO CHAIN BLOCKS. EYES ARE GIVEN
ON PUMP UNIT FOR THIS PURPOSE.
49. INSTALL LIFTING BOLTS AND LIFT UP THE PUMP UNIT UPTO THE
HYDRAULIC CONCENTRIC PIPE.INSTALL BOLTS (ITEM NO 05, DWG NO
0367-0625-1) AND WASHER (ITEM NO 06, DWG NO 0367-0625-1).REMOVE
LIFTING BOLTS .INSTALL ABOVE BOLYS IN REMAINING TWO HOLES.
TIGHTEN ALL THE BOLTS.
50. INSTALL WEAR RING (ITEM NO 34) IN SUPPORT RING (ITEM NO 33).
51. SLIDE SUPPORT RING UP THE SHAFT AND HOLD IT UP.
52. SLIDE VOLUTE CASING INSIDE THE WELL AND LOCATE IT CORRECTLY
UNDER THE IMPELLER HUB.
53. INSERT TWO LIFTING BOLTS (M12X90) THROUGH EACH FLANGE OF
CARGO LEGAND SCREW THEM INTO THE FLANGES OF VOLUTE CASING.
54. LIFT UP THE VOLUTE CASING USING LIFTING BOLTS EVENLY.
55. WHEN PUMP FLANGE TOUCHES THE CARGO LEG FLANGE INSTALL
BOLTS ON REMAINING HOLES OF THE FLANGES.
56. REMOVE LIFTING BOLTS AND INSTALL BOLTS IN THERS PLACE.
TIGHTEN ALL THE BOLTS.
57. INSTALL BOLTS (ITEM NO 69) AND WASHERS (ITEM NO 46) AND TIGHTEN.
58. INSERT BOLTS (ITEM NO 37) THROUGH IMPELLER HUB AND SCREW
THEM INTO THE IMPELLER. TIGHTEN ALL THE BOLTS.
59. SLIDE SUPPORT RING DOWN THE SHAFT AND PLACE IT ON THE VOLUTE
CASING.
60. INSTALL PERFORATED PLATES (ITEM NO 45) AND TIGHTEN BOLTS (ITEM
NO 31) AND LOCK PLATE (ITEM NO 32) ON TOP OF IT.
61. LOWER SUPPORT RING FROM THE PIPE STACK AND FASTEN IT WITH
FASTENING NUT AND BOLTS.
62. INSTALL CHECK PIPE.
 CHECKS BEFORE STARTING UP

63. PRESSURE TEST COFFERDAM AT THREE BAR.

64. OPEN PILOT LINE V/V AND HIGH PRESSURE PIPE INLET V/V.
65. CARRY OUT PURGING ON ALL THE THREE PONTS ON STC V/V.
66. START P/P AT 30 BAR PRESSURE. AGAIN PURGE THROUGH ALL PIURGE
POINTS ON STC V/V AND NON RETURN V/V, TILL ALL THE AIR IS OUT OF
SYSTEM.
67. CHECK FOR ANY ABNORMAL NOISE /VIBRATION.