You are on page 1of 15

ISSUE DATE:

IMCO ENGINEERING AND Rev : 2


CONSTRUCTION COMPANY W.L.L 06-08-2016
Procedure No: Procedure Title: Page: 2 of 15
AN IMS CERTIFIED Rigging and Lifting Procedure
COMPANY QA/IMCO/HSE/M/QT-012

TABLE OF CONTENTS

1. SCOPE .............................................................................................................................................................. 4

2. TERMS AND DEFINITIONS ........................................................................................................................... 4

3. REFERENCES ................................................................................................................................................... 4

4. PURPOSE ......................................................................................................................................................... 5

5. RESPONSIBILITIES .......................................................................................................................................... 5

5.1 PROJECT MANAGER ......................................................................................................................................................5

5.2 HSE MANAGER .............................................................................................................................................................5

5.3 SUBCONTRACTORS HSE MANAGER & RELEVANT ORGANIZATIONS ...................................................................6

5.4 PROJECT RIGGING ENGINEER(PRE)...........................................................................................................................6

5.5 PERSON IN CHARGE (PIC) .........................................................................................................................................7

5.6 COMPETENT PERSON RIGGING (CPR) & RIGGER/BANKS MAN ...........................................................................7

5.7 OPERATOR .....................................................................................................................................................................8

6. GENERAL REQUIREMENT FOR RIGGING AND LIFTING.......................................................................... 8

6.1 COMPETENT CRANE OPERATIONS ..............................................................................................................................8

6.2 COMPETENT PERSON RIGGING (CPR) .....................................................................................................................8

7. RIGGING & LIFTING OPERATIONS ............................................................................................................. 9

7.1 LIFTING DEVICE DEFINITION ........................................................................................................................................9

7.2 LIFTING EQUIPMENT ....................................................................................................................................................9

7.2.1 LIFTING EQUIPMENT CERTIFICATION .........................................................................................................................9

7.2.2 COMPETENCE AND CERTIFICATION OF LIFTING EQUIPMENT PERSONNEL..........................................................9

7.2.3 SAFE WORKING LOADS............................................................................................................................................ 10

7.2.4 GENERAL REQUIREMENTS FOR LIFTING EQUIPMENT........................................................................................... 10

7.2.5 SPECIAL RISK OF LIFTING EQUIPMENT ................................................................................................................... 11

7.3 CRITICAL LIFTS............................................................................................................................................................ 12

7.4 GENERAL SAFETY ....................................................................................................................................................... 13

Blue Copy = Controlled by Quality Assurance Executive


White Copy = Controlled by Division Managers
White Uncontrolled Copy to be marked "Uncontrolled"
ISSUE DATE:
IMCO ENGINEERING AND Rev : 2
CONSTRUCTION COMPANY W.L.L 06-08-2016
Procedure No: Procedure Title: Page: 3 of 15
AN IMS CERTIFIED Rigging and Lifting Procedure
COMPANY QA/IMCO/HSE/M/QT-012

7.5 SITE OPERATION........................................................................................................................................................ 14

8. RECORDS ....................................................................................................................................................... 15

Blue Copy = Controlled by Quality Assurance Executive


White Copy = Controlled by Division Managers
White Uncontrolled Copy to be marked "Uncontrolled"
ISSUE DATE:
IMCO ENGINEERING AND Rev : 2
CONSTRUCTION COMPANY W.L.L 06-08-2016
Procedure No: Procedure Title: Page: 4 of 15
AN IMS CERTIFIED Rigging and Lifting Procedure
COMPANY QA/IMCO/HSE/M/QT-012

1. SCOPE

This document describes the rigging and lifting procedure to be used by IMCO
Engineering & Construction Company W.L.L. (hereinafter called as IMCO) and all
subcontractors during the preparation and construction of all process plants, general
facilities, storage and handling facilities, utilities and other services for off plot activities
and demobilization relevant to construction site. This procedure is specific to the
construction, pre-commissioning and demobilization phases of the site and temporary
site.

This procedure is applied to;


Site.
Temporary site.
Construction offices contained within the site and temporary site.

This procedure shall be distributed to all organizations engaged in the works at site
and temporary site.

2. TERMS AND DEFINITIONS

Terms and definitions specific of the current scope are the following;
Site: means the area of the project site as designated by the client.
Temporary site: means the remote facility operated by IMCO for support of the site
Subcontractor: means the entity engaged to perform the construction and pre-
commissioning activities.
Tandem lift: Described as a lift whereby 2 cranes of equal or varied capacity take an
equal proportion of a load being lifted 50:50 ratio. Both cranes work at putting in place
the equipment/part.
Dual lift: Described as a lift where by 2 cranes of equal or varied capacity take an
unequal proportion of a load being lifted. As example a 70% - 30%, top and tail
configuration. Even if two cranes are used, only 1 actually puts in place the
equipment/part, in that the 2nd crane only tails.

3. REFERENCES

QA/IMCO/HSE/M/QT-001 HSE Manual


QA/IMCO/HSE/P/QT-002 Safety Meeting and Toolbox procedure.
QA/IMCO/HSE/P/QT-004 Permit to work (PTW) procedure.
QA/IMCO/HSE/P/QT-029 Health and Hygiene procedure
QCS 2010 Occupational Safety & Health (Sec. 10 Part 1)

Blue Copy = Controlled by Quality Assurance Executive


White Copy = Controlled by Division Managers
White Uncontrolled Copy to be marked "Uncontrolled"
ISSUE DATE:
IMCO ENGINEERING AND Rev : 2
CONSTRUCTION COMPANY W.L.L 06-08-2016
Procedure No: Procedure Title: Page: 5 of 15
AN IMS CERTIFIED Rigging and Lifting Procedure
COMPANY QA/IMCO/HSE/M/QT-012

4. PURPOSE

The purpose of this procedure is to provide guidelines for the operation of lifting and
rigging within the site & temporary site.

This procedure is to establish, implement and verify the standard safe working
practices in utilizing lifting equipment in all areas that under Client and IMCO
jurisdiction.

This procedure specifies in details:

The mandatory requirements and recommendation for the safe utilization of all
lifting equipment operating in all areas under the jurisdiction of Client, IMCO and
sub-contractors within the state of Qatar.

5. RESPONSIBILITIES

In support of the site and temporary site rigging and lifting procedure, the positions
identified within section 5 shall have responsibility as identified in the
QA/IMCO/HSE/QT-001 HSE Manual.

5.1 Project manager

The Project manager shall display personal commitment to the HSE management
system through obvious site actions related to the safety of the personnel on the
project, and through support of the HSE manager.

Project manager shall;

Ensure that the requirements of the rigging and lifting procedure are adhered
to on site & temporary site.

5.2 HSE manager

The IMCO HSE manager shall;

Ensure the implementation and adherence to this rigging and lifting procedure
report violations and/or noncompliance issues to project management for
immediate corrective action.
Assist the site manager in the general supervision of the HSE program.
Audit and control of due implementation of the cranes & lifting operation
procedure.
Conduct frequent inspection on site, related to rigging and lifting procedure
and direct appropriate corrective action.

Blue Copy = Controlled by Quality Assurance Executive


White Copy = Controlled by Division Managers
White Uncontrolled Copy to be marked "Uncontrolled"
ISSUE DATE:
IMCO ENGINEERING AND Rev : 2
CONSTRUCTION COMPANY W.L.L 06-08-2016
Procedure No: Procedure Title: Page: 6 of 15
AN IMS CERTIFIED Rigging and Lifting Procedure
COMPANY QA/IMCO/HSE/M/QT-012

Prepare inspection reports for the site manager for his review and action.
Ensure the requirements of the rigging and lifting procedure are cascaded to
vendors and subcontractors.

5.3 Subcontractors HSE manager & relevant organizations

Shall ensure that all employees adhere to the requirements of this procedure and
take immediate corrective actions in case of unsafe situations noted during
inspections.
In particular subcontractors are to ensure their compliance with the rigging and
lifting procedure.

5.4 Project Rigging Engineer(PRE)

Where heavy or critical lifts are involved, IMCO shall designate a project rigging
engineer (PRE) who is responsible for:

Providing technical guidance and support to the project in developing safe


work methods and plans for rigging operations.
The preparation of rigging plans and calculations, specification of rigging
materials and lifting equipment.
Preparation of lift data sheets for heavy and critical lifts.
Liaising with client regarding the preparation and client approval of plans for
heavy and critical lifts.
Performing the duties of the Person in Charge for heavy and critical lifts,
ensuring compliance with the developed safe system of work.
Monitoring of general project rigging operations to ensure that all heavy and
critical lifts are performed in accordance with the approved rigging plans and
procedures.
The PRE shall have a minimum of 2 years of construction or engineering
rigging related experience.

Where a JHA indicates that a complicated lift requires 2 cranes, the PRE shall be
designated.

The PRE must;

Know crane types and interpret crane load charts.


Know the rigging hardware and their safe use.
Know what codes and regulations apply to lifting and rigging
operations.

Blue Copy = Controlled by Quality Assurance Executive


White Copy = Controlled by Division Managers
White Uncontrolled Copy to be marked "Uncontrolled"
ISSUE DATE:
IMCO ENGINEERING AND Rev : 2
CONSTRUCTION COMPANY W.L.L 06-08-2016
Procedure No: Procedure Title: Page: 7 of 15
AN IMS CERTIFIED Rigging and Lifting Procedure
COMPANY QA/IMCO/HSE/M/QT-012

Possess drawing skills in order to prepare rigging drawings.


Know design of spreader and lift beams.
Possess understanding of soil type and soil load bearing capacity.

5.5 Person In Charge (PIC)

For every lifting/hauling operation IMCO shall ensure that one person, the PIC is
to have overall control on behalf of the organization conducting the operation to
ensure the implementation of the safe system of work. That person must be
available on site during the operation he/she controls. The PIC must have
adequate training and experience to carry out these duties competently. A person
qualified as a competent person rigger would meet the criteria to function as a PIC
for a light lift. For a medium, heavy or critical lift, the PIC should be an IMCO
employee, and meet the client criteria for a PRE. The PIC may have other duties,
but may not be the crane operator for that operation.

The PIC is responsible for;

The planning of the lifting operation to provide such planning, selection of


equipment, instruction and supervision as is necessary for the task to be
undertaken safely.
Ensuring that adequate inspection and maintenance of the equipment has
been carried out.
Identifying defects and incidents and ensuring that necessary corrective
action is taken.
The coordination, direction and control of the lifting and/or hauling operation.
Stopping the operation whenever an unsafe condition is identified or
suspected or that the operation is inconsistent with the plan.

5.6 Competent Person Rigging (CPR) & rigger/banks man

For general lifting and rigging operations subcontractors shall appoint a CPR who
shall;

Know crane types & interpret crane load charts.


Know the rigging hardware and their safe usage.

The CPR shall perform the following activities;

Ensure that the rigging equipment and materials have the required capacity
for the job and that all items are in good condition.

Blue Copy = Controlled by Quality Assurance Executive


White Copy = Controlled by Division Managers
White Uncontrolled Copy to be marked "Uncontrolled"
ISSUE DATE:
IMCO ENGINEERING AND Rev : 2
CONSTRUCTION COMPANY W.L.L 06-08-2016
Procedure No: Procedure Title: Page: 8 of 15
AN IMS CERTIFIED Rigging and Lifting Procedure
COMPANY QA/IMCO/HSE/M/QT-012

Ensure that the rigging equipment and materials are current (inspection is up
to date).
Ensure that the rigging equipment and materials are properly used.
Verify that rigging equipment and material are in compliance with this
procedure.
If working with cranes or load, confirm that the load path is clear of personnel
and obstacles.

5.7 Operator

The operator shall perform the following activities;

Safely operate equipment.


Follow the equipment operating guidelines and, for mobile cranes, the load
charts.
Perform the pre-use and frequent equipment inspection.
Ensure that the load will not exceed the rated capacity of the equipment.
Abide by any restrictions placed on the use of the equipment.

6. GENERAL REQUIREMENT FOR RIGGING AND LIFTING

6.1 Competent crane operations

IMCO shall provide evidence that crane operators meet minimum job qualifications
including specific physical requirements, and demonstrate the knowledge and
practical skills required to safely and proficiently operate the crane(s) and heavy
lift equipment to which they are assigned. Such evidence shall consist of a
competence-based qualification program and registration scheme for crane
operators.
This scheme shall be submitted to client for approval not less than fourteen (14)
days prior to mobilizing any heavy lifting cranes to the site or temporary site.
Crane operators shall be in possession of a valid certification or registration
document, which is available for clients inspection. A crane includes not only
conventional cranes but also alternate lifting systems.

6.2 Competent Person Rigging (CPR)

Subcontractors shall designate a CPR to have overall control for all lifting not less
than fourteen (14) days prior to conducting any heavy lifting rigging operations on
the site or temporary site. The CPR shall be onsite at all times during heavy lift
rigging operations. The individual may be a working foreman or supervisor. A CPR
must be present to review rigging activities being performed for all daily routine
light and medium lifts.

Blue Copy = Controlled by Quality Assurance Executive


White Copy = Controlled by Division Managers
White Uncontrolled Copy to be marked "Uncontrolled"
ISSUE DATE:
IMCO ENGINEERING AND Rev : 2
CONSTRUCTION COMPANY W.L.L 06-08-2016
Procedure No: Procedure Title: Page: 9 of 15
AN IMS CERTIFIED Rigging and Lifting Procedure
COMPANY QA/IMCO/HSE/M/QT-012

A CPR is an individual whose experience, education, background and/or training


is such that the individual is capable of identifying existing and predictable
conditions that may be hazardous or dangerous to personnel both in the
surroundings and in the working conditions. The CPR has the authorization to take
prompt corrective measures to eliminate these conditions. The CPR shall not be
the crane operator. IMCO shall provide to client evidence that CPRs meet
minimum job qualifications including demonstrating the knowledge and practical
skills required to safely and proficiently execute rigging operations. Such evidence
may consist of but not necessarily be;

Valid rigging training certification from the National Center for Construction,
Education & Resources (NCCER) U.S.A.
Valid Rigging Training certification from the Construction Industries Training
Board (CITB) U.K.
Other documentation or work history that demonstrates the individuals
knowledge, practical skills and experience to execute rigging operations.

7. RIGGING & LIFTING OPERATIONS

7.1 Lifting device definition

IMCO shall consider a lifting device as any machine or equipment used to lift a
load from its supporting surface. Such devices include, but are not limited to, the
following; crane, hoist, hoisting system, chain fall, come-along, hydraulic or
mechanical jack, monorail hoist, gantry crane, levers, pulley system, air bag jack,
strand lift system. The term crane includes not only conventional cranes, but also
other forms of lifting devices such as derricks, gin poles, strand jack systems,
lattice lifting gantries, and jacking systems & telescoping gantries.

7.2 Lifting Equipment

All lifting equipment and all parts and working gear thereof, both fixed and mobile
shall be of good construction, sound material and free from defects and shall be
maintained and operated to comply with Client standards particularly the Client
Lifting Equipment Technical Regulations. IMCO is hereby referred to the technical
regulations for details of the requirements in this section.

7.2.1 Lifting Equipment Certification

IMCO will ensure that all lifting equipment and lifting equipment personnel are
certified by a Client approved certification authority before work
commencement of lifting operations and such lifting equipment shall be
inspected/re-inspected and certified at regular intervals. Certificates shall be
approved by Client Facilities Integrity division of the Corporate HSE Support
department (STI) in compliance with the lifting regulations

7.2.2 Competence and Certification of Lifting Equipment Personnel

Blue Copy = Controlled by Quality Assurance Executive


White Copy = Controlled by Division Managers
White Uncontrolled Copy to be marked "Uncontrolled"
ISSUE DATE:
IMCO ENGINEERING AND Rev : 2
CONSTRUCTION COMPANY W.L.L 06-08-2016
Procedure No: Procedure Title: Page: 10 of 15
AN IMS CERTIFIED Rigging and Lifting Procedure
COMPANY QA/IMCO/HSE/M/QT-012

All IMCO equipment personnel such as Rigging Supervisors, Riggers, Crane


Operators and Forklift operators shall be trained certified and possess at least
the minimum qualifications stated in the Client Lifting Equipment Technical
Regulations. Their responsibilities and duties shall also be as stated in the
technical regulations.

7.2.3 Safe Working Loads

Every lifting appliance and piece of lifting gear should be:


Clearly marked with its Safe Working Load (SWL) or loads as shown on
the latest record of thorough examination; and
No lifting appliance or piece of lifting gear should be used for any load
exceeding its safe working load marked upon it other than when
undergoing a test by a competent person.
Cranes with fixed or derricking jibs should be fitted with effective
automatic safe load indicators which should be;

Provided with appropriate visual and audible signals;


Properly maintained;
Tested by a competent person after the erection or installation of the
crane.

7.2.4 General Requirements for Lifting Equipment

IMCO ensure that all Lifting appliances shall be constructed, installed,


tested, operated and maintained in accordance with the specified
Standards and as specified in the Client Lifting Equipment Technical
Regulations.
No Lifting Appliance shall be used unless Client Approved Third Party
Authority (TPA) has issued a certificate, verifying its design suitability for
its intended use in a specified environment.
IMCO will ensure that all Lifting Appliances shall be assigned unique
identification numbers and marked with certified SWL. In addition all
items shall be colour coded in accordance with Client colour coding
scheme, which is applicable at the time of utilization. IMCO shall ensure
that the equipment bears the current colour coding according to the
period specified in the Client colour coding schedule.
Comprehensive Register of Lifting Equipment detailing the following
minimum information shall be developed for monitoring periodic
inspection requirements:

Due Date
Brief Date of
of next Due Date
Description Proof Date of
Equip. ID No. SWL Proof of next
of Load Inspection
Load Inspection
Equipment Test
Test

Blue Copy = Controlled by Quality Assurance Executive


White Copy = Controlled by Division Managers
White Uncontrolled Copy to be marked "Uncontrolled"
ISSUE DATE:
IMCO ENGINEERING AND Rev : 2
CONSTRUCTION COMPANY W.L.L 06-08-2016
Procedure No: Procedure Title: Page: 11 of 15
AN IMS CERTIFIED Rigging and Lifting Procedure
COMPANY QA/IMCO/HSE/M/QT-012

No Lifting Appliance shall undergo alterations to components or parts


that affect its structural integrity or load bearing capacity without the
written approval of an Approved Certifying Authority or from the original
equipment manufacturer.
When Lifting Appliance has undergone repairs that affect the load
bearing parts or replacement of parts or components that affect the
structural integrity, the Lifting Appliance shall be re-inspected and
certified by Client Approved Certifying Authority.
Safety devices that affect the integrity of a Lifting Appliance shall not be
altered without the written approval of a Client approved Third Party
Authority (TPA) or the original equipment manufacturers.
Where a Lifting Appliance has suffered major damage or incident, the
appliance shall not be repaired without a written repair procedure from
the original equipment manufacturer, and shall be retested after the
repairs by a Client approved Client Third Party Authority (TPA) to verify
the equipment structural integrity.
Any Lifting Appliance, that has been newly installed or relocated, shall
undergo approval by Certifying Authority and commissioning tests shall
be performed before being used.
A complete manufacturers Maintenance and Operating Manual for
Lifting Appliance shall be available for reference to the Operator and
maintenance personnel at site / location. The Lifting Appliance shall be
operated and maintained in accordance with the procedures set out in
their relevant handbook and manuals.
Maintenance activities carried out on the appliance should be recorded in
the Log Book for the equipment.
No item of Lifting Equipment shall be utilized in a location or place where
it is impractical to maintain safe clearance.
All cranes permanently installed in a location that has slewing limitations
or crane boom restrictions (i.e. jack-up rigs or barges) due to structural
design (i.e. legs) shall be fitted with an approved and maintained limiting
device, in accordance with the relevant Standards.
A current copy of the applicable Standard, as detailed in the Client
Lifting Equipment Technical Regulation shall at all times be available for
reference to personnel utilizing Lifting Equipment.
All hazardous moving parts on any item of Lifting Equipment shall be
designed and constructed in such a manner that adequate safety
protection to personnel is provided.
Where the stability of any Lifting Equipment is achieved by weights or
ballast, they shall be adequate and suitable for the required task, and
shall be placed in accordance with a Certification Authorities approved
ballast diagram. They shall be firmly secured to prevent accidental
displacement.

7.2.5 Special Risk of Lifting Equipment

IMCO has responsible to ensure that a lifting appliance shall not be used
under weather, wind speed and sea conditions likely to endanger its
stability or to endanger any person, vessel or installation.

Blue Copy = Controlled by Quality Assurance Executive


White Copy = Controlled by Division Managers
White Uncontrolled Copy to be marked "Uncontrolled"
ISSUE DATE:
IMCO ENGINEERING AND Rev : 2
CONSTRUCTION COMPANY W.L.L 06-08-2016
Procedure No: Procedure Title: Page: 12 of 15
AN IMS CERTIFIED Rigging and Lifting Procedure
COMPANY QA/IMCO/HSE/M/QT-012

IMCO will strictly follow the Instructions issued by the manufacturer,


specifying weather, wind speed and sea conditions in which the lifting
appliance should either not be used or used subject to limitations, shall
be followed.
Before using a lifting appliance in circumstances where the weather,
wind speed and sea conditions would be likely to affect the safety of the
operation, effective steps shall be taken to obtain information on weather
and sea -conditions for the period during which the lifting operation will
be carried out.
The use of lifting machinery and equipment shall be restricted to those
persons given the task of using it. Repairs, modifications, maintenance or
servicing of lifting equipment shall be restricted to authorized persons
who have been specifically designated to perform operations of that
description.

7.3 Critical lifts

This section specifies the minimum requirements for the execution of critical lifts.

Lifting operations are classified as critical if any one of the following conditions
applies:

Any load dimension exceeds 12 metres or the load is of a complex shape where
the COG is difficult to ascertain.
Lifts that exceed 50 tonnes in weight.
Lifts which exceed 30 metres in height.
Lifts which require full boom extension or maximum radius.
Lifts requiring use of more than one crane simultaneously.
Lifts where the equipment/load consists of thin/fragile members susceptible to
deformation during lifting.
Lifts where the crane footprint is in operational facilities.
Personnel lifts, lifts over pipelines, near overhead electric power lines, where
lifting operation can endanger the safety of the plant or crane.
Lifts where safety of personnel and equipment are at risk, which is a concern
raised by any responsible authorities.

Lifts occurring during the assembly or disassembly of large cranes are not exempt
from the requirements of this procedure and must be categorized, planned,
approved and executed according to the category in which they fall, as in any
other lift.

NOTE:
IMCO shall not allow a load on a crane to more than 100% of the rated chart
capacity without the prior written permission of the crane manufacturer.

Blue Copy = Controlled by Quality Assurance Executive


White Copy = Controlled by Division Managers
White Uncontrolled Copy to be marked "Uncontrolled"
ISSUE DATE:
IMCO ENGINEERING AND Rev : 2
CONSTRUCTION COMPANY W.L.L 06-08-2016
Procedure No: Procedure Title: Page: 13 of 15
AN IMS CERTIFIED Rigging and Lifting Procedure
COMPANY QA/IMCO/HSE/M/QT-012

7.4 General Safety

All lifting equipment and all parts and working gear thereof, both fixed and mobile
shall be of good construction, sound material and free from defects and shall be
maintained and operated to comply with Client standards.

Ensure that all lifting operators, competent rigger/slinger, lifting equipment and
accessories are having valid third party certificate
If the lifting equipment will be used in the plant area, ensure that spark arrester
is available at the muffler and only diesel driven are allowed to work inside the
plant
Prior to commence the work, the area or location shall be inspected for the
positioning of the crane
Work permit has to be issued and approved whenever applicable before any
lifting operations
Atmospheric / weather conditions should be checked if it suitable. Lifting during
sand storm and wind velocity above 15.5 knots should not be done
Operations and safety meetings should be conducted to all involved personnel
as to the tasks and procedures to follow. This meeting should be conducted prior
to all new lifts and if newly assigned personnel join the operations
If the area of lifting equipment is soft for the outrigger, use metal plate for the
stability of the crane.
No one shall pass beneath the hook when any load is on the hook
Crane booms should never be operated near high tension power lines if it can
be avoided. If work must be done in their vicinity, effort should first be made to
have the power lines de-energized before starting work
When lifting a critical load, the outriggers shall be set on all sides since if the
load is dropped, the kickback may tip the crane backwards
Fully extend the outriggers horizontally
Whenever a load a load strikes the boom or the boom strikes an object, the
boom shall be lowered immediately and carefully examined for bent or damaged
members. Keep the space between the load and the boom
Be sure to confirm the danger angle, in some cases the crane will be overturned
without load if long boom will be used
Nobody should be allowed to enter the working area without the authority from
the signalman
Before backing up, make sure no one is behind the crane, use signalman when
you cant see the route
Use tag lines to control all loads
Rigger / slinger must position in full view of the operator and if using hand
signals close enough for the signal to be seen clearly
Ensure that only one signalman is designated to the operator to avoid confusion
Do not lift loads when winds create an unsafe or hazardous condition. Booms
should be lowered if possible under high wind condition

Blue Copy = Controlled by Quality Assurance Executive


White Copy = Controlled by Division Managers
White Uncontrolled Copy to be marked "Uncontrolled"
ISSUE DATE:
IMCO ENGINEERING AND Rev : 2
CONSTRUCTION COMPANY W.L.L 06-08-2016
Procedure No: Procedure Title: Page: 14 of 15
AN IMS CERTIFIED Rigging and Lifting Procedure
COMPANY QA/IMCO/HSE/M/QT-012

7.5 Site Operation

IMCO and or subcontractors shall provide warning signs of NO ENTRY and safety
barricading. The strength of the road and any obstacles on the route of the crane
shall be checked. The road shall be reinforced and obstacles removed when
required and reinstalled after work completion.
The strength of the ground where the crane is to be placed shall be examined. If
necessary, reinforcements, such as installation of steel plate or wooden mats shall
be made.

7.5.1. Bay sizes

A foreman and signalman shall be assigned for each erection at site and
temporary site under an operating system established for the work. The
signalman shall stand where he can observe the erection operation and be
clearly visible to the crane operator during the crane work. A uniform signal
system shall be used with flags, transceivers, and whistles for signaling.

7.5.2. Location of crane

The capacity of the crane to be used for erection shall be determined after
careful consideration and calculations. Total lifting weights and the centre of
gravity of the equipment to be erected shall be carefully rechecked before
commencing erection work. Before starting the work, the condition and
functioning of the brakes, limit switches, over-load preventing devices, wire
ropes, and lifting devices shall be checked and inspected, and other lifting
devices shall first be operated on a trial basis without a load.
As a preliminary check, the equipment to be erected shall be lifted and held
10 centimeters from the ground. In this state, all elements shall be checked
and inspected to see if they are functioning properly. If risky conditions are
detected, the lifting work shall stop immediately.

7.5.3. Lifting condition weather

Lifting work shall not be carried out during bad weather, such as strong
winds or rain.

7.5.4. Lifting conditions electricity

Electrical hazards from overhead power cable shall be considered with a


minimum approach for lifting over or closer than 6 m of energized electrical
equipment and/or power lines. Anything closer than 6 meters is subject to a
job hazard analysis.

7.5.5. Rope and winches

All cranes and winches shall be tested and inspected regularly. Cranes or
winches shall be locked or brake applied when not in operation.

Blue Copy = Controlled by Quality Assurance Executive


White Copy = Controlled by Division Managers
White Uncontrolled Copy to be marked "Uncontrolled"
ISSUE DATE:
IMCO ENGINEERING AND Rev : 2
CONSTRUCTION COMPANY W.L.L 06-08-2016
Procedure No: Procedure Title: Page: 15 of 15
AN IMS CERTIFIED Rigging and Lifting Procedure
COMPANY QA/IMCO/HSE/M/QT-012

The lifting weight shall be the total weight of the equipment or materials,
crate, and lifting tackle.
Ropes shall be of good quality, free from rust, corrosion, and deformation.
All wire shall be carefully checked for suitability prior the use. Wire rope
shall be replaced when either of the following critical conditions is observed.
Quantity of broken wires exceeds 10 percent of the total in one strand, or
there is a reduction in diameter which exceeds 7 percent of the original
diameter.

Materials shall be secured by at least two (2) slings, and the sling
angle shall not exceed 60 degrees.
Padding shall be provided at sharp edges of materials to be lifted to
prevent the ropes and slings from being damaged or cut.
A guy rope shall be provided for extra long or unstable special
materials to be lifted.
The hook shall be placed above the centre of gravity of the material
to be lifted. When the centre of gravity is above the centre of the list
or not in the middle of the material, special precautions shall be taken
to prevent swinging, slipping, or falling.
Working under materials or equipment being lifted or riding on
materials or equipment while being lifted shall be prohibited.
Lifting ropes and slings shall not be removed until confirming that the
lifted material is stable.

8. RECORDS

IMCO and or subcontractor shall maintain detailed records in relation to all lifting
equipment, as detailed in the safety and security regulations.

Blue Copy = Controlled by Quality Assurance Executive


White Copy = Controlled by Division Managers
White Uncontrolled Copy to be marked "Uncontrolled"

You might also like