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Customer #4

SENIOR MAINTENANCE ENGINEER/MANAGER


Process Engineering ~ Operations ~ Reliability Engineering
Versatile, accomplished engineering management professional with proven expertise managing
maintenance operations in a wide range of industrial settings. Background includes over twenty years of
international experience at maritime, manufacturing, petroleum, and chemical facilities. See attached
Skills Summary for a complete skills list. Exhibits a strong and firm approach to sustaining and
encouraging safe work environments, and a demonstrated ability to streamline operations. Applies
continuous improvement principles to increase process and maintenance efficiency, and company profits.
Proven ability to draw, read, and interpret blueprints and schematics. Strong skills in directing and
motivating staffs with up to 60 members. Fluent in English, Spanish, Portugese, and Italian.
Staff Supervision Training Marine Systems
Marine Equipment Root Cause Analysis Corrective Maintenance
Preventive Maintenance Predictive Maintenance CMM/CSS Control Systems

SELECTED CAREER ACCOMPLISHMENTS


Company ABC
Manages a $28.6 million annual budget, including maintenance, new projects, and operation
consumables.
Increased main drum reliability to 80% and increased equipment consistency by 35% by developing
and presenting a maintenance plan that included preventive, predictive, and corrective procedures and
by using data collection equipment to implement a predictive maintenance and reliability analysis.
Served as team lead for a $475,000 project to replace an outdated and inefficient drain pumping
station facilitating a cleaner and safer environment due to a resulting decline in flooding.
Reduced contractor staff by 75% and annual costs by $200,000 by implementing an in-house training
program for complex repairs and higher quality and safety standards.
Company
Reduced contractor staff by 90% and improved personnel capability 300% by creating a
company-wide water treatment and maintenance plan to elicit faster repairs, improve equipment
efficiency, and reduce shutdowns.
Increased physical plant certificates issued to 85% by developing an equipment certification
program.
Reduced customer complaints concerning heating failures by 70% by leading a $650,000 project
to replace heating equipment.
Company
Optimized tanker ship cruising speed by applying innovative problem solving techniques to
identify and resolve an overheating problem in the turbocharger exhaust that had reduced ship speed
by 30%.
Designed and created a system implemented on eight tankers that used steam pumps as auxiliary
systems to reduce electricity and fuel oil consumption.
Managed a 40-person staff that built three 60,000 Metric Ton oil tankers, and supervised all
testing, inspections and at-sea performance of the ships to establish navigability.
Customer #4 Page Two

PROFESSIONAL EXPERIENCE
COMPANY ABC, Bronx, NY 2003 Present
Operation & Maintenance Manager/Engineer
Sustains and improves reliability, plant operation, maintenance, and systems documentation for a
leading organic fertilizer recycling facility.
Directs a 38-member staff responsible for the countrys largest residuals recycling facility, with
processing output of 2,000 tons per day.
Manages the plants operations, maintenance, projects, and departments including spare parts,
inventory, budget, and compliance with environmental and safety regulations.
Implements a wide variety of engineering solutions to increase equipment availability, increase net
operating rate, reduce operation losses, and achieve standard and acceptable production rates.
Introduced and developed an approach to maintenance incorporating principles of TPM, RCM, and
the Kaizen philosophy, and then created plans, programs, and strategies for personnel and equipment
improvement.
Company, New Rochelle, NY 2001 2003

Director of Engineering
Supervised four technicians, 25 superintendents, and 12 property managers responsible for
executing risk management, maintenance plans, and compliance with all state regulations and
certifications for over 40 rental properties.
Established the companys first engineering and operations department to control equipment,
inventory, repairs, and personnel, and to improve departmental efficiency.
Implemented an emergency response system that improved customer service by guaranteeing the
availability of technicians to answer client calls during nights and weekends and that increased
demand for company properties.
Company, Italy 1998 2000
Plant Turnaround Engineer
Acted as reliability superintendent and provided technical support to recondition ships and
achieve compliance with international standards and regulations.
Inspected and evaluated ships for potential purchase, and evaluated costs of plant recovery.
Designed and implemented recovery projects, including creating workflow schedules, scopes of
work, and hiring work crews, contractors, and engineering crew members, including Chief and
engineers.
Empowered to enter into contracts and purchase necessary equipment and supplies.
Coordinated with local agencies and authorities to perform safety and operations testing and
acquire compliance certificates.
Supervised onsite work crews and contractors to execute recovery plans on a daily basis.
Provided worldwide technical support for reconditioned ships in foreign ports, and liaised with
foreign authorities to achieve required repairs.
Introduced and developed an approach to maintenance incorporating principles of TPM, RCM, and
Kaizen, and then created plans, programs, and strategies for personnel and equipment improvement.
Company, Japan 1994 1998
Port Engineer/Superintendent
Employed TPM-Kaizen-Kaban continuous improvement principles to manage maintenance for a
six ship, factory-fishing fleet operating in Antarctica that produced Surimi and fishmeal for European
markets.
Managed onboard maintenance efforts, including ship operation and processing plant, and
equipment such as cutting machines, conveyors, boilers, metering systems, packing equipment, and
the ammonia refrigeration system.
Customer #4 Page Three

PROFESSIONAL EXPERIENCE (Continued)


Company XYZ, Argentina 1982 1993

Chief Engineer (Shipyard) (1992 1993)


Served as company representative during construction of three super-tankers in El Ferrol, Spain
and two large tankers in Tandanor, Argentina.
Supervised more than 60 contractors and shipyard workers.
Managed sea testing and directed all technical and administrative affairs, including installation,
control, safety, equipment quality assurance, and Mar pollution protocols.
Ensured all technical and company standards were met.
Chief Engineer (Onboard) (1989 1992)
Led the engineering department, with responsibility for all equipment and personnel.
Supervised operations of the main propulsion plant, the generation plant, and the steam plant.
Implemented preventive, predictive, and corrective maintenance to perform scheduled outages.
Ensured compliance with all international regulations, including emission and water pollution
control, safety, and STCW.
Worked with different classification agencies, including the American Bureau of Shipping, Lloyd
Register, and Bureau Veritas.
First Officer Engineer (1986 1988)
Supervised overall operation of the ship while on shift, including the power generation plant,
gas/steam turbines, reciprocating diesel generators, fans, pumps, and deck equipment.
Directed main cargo loading and unloading pumping system, and inert gas system.
Administered personnel workflow, equipment logbooks, and CMM.
Second Officer Engineer (1984 1985)
Supervised overall operation of the ship while on shift, including auxiliary equipment and
systems such as water generation, boilers, steam plant, HVAC, wastewater and water treatment
systems, and emissions and special oil pollution control equipment and systems.
Third Officer Engineer (1982 1983)
Supervised overall operation of the ship while on shift, including propulsion plant, power plant
auxiliary equipment, electrical maintenance, power balance and evaluation.
Managed operation and power generation onboard large tanker vessels with CRO
responsibilities.

E D U C ATI O N
MERCHANT MARINE ACADEMY, Buenos Aires, Argentina
Third Officer Engineer, Second Officer Engineer, First Officer Engineer, Chief Engineer
MERCHANT MARINE UNIVERSITY (ESNN), Buenos Aires, Argentina
Naval Engineer
Chief Engineer (International Unlimited License)
TPM-Kaizen-Kaban continuous improvement training, Nissui, Niihama, Japan
SKILLS SUMMARY
Mechanical marine equipment and systems:
Propulsion plants: Gas turbines, steam turbines, and diesel engines up to 23,000 HP
Power plants: Gas turbines, steam turbines, and diesel engines, up to 5 MW
Propulsion systems: Direct propeller, pitch propeller, reduction gear box; electric motor
(synchronic variable)
Generators: Brushes and static electronic excitation, gear coupled indirectly to main engines
and directly to turbo-plants (3X440 V, 10,000 A, 3-5 MW)
Fuel injection systems: Fuel injection combustors (JP-1 Aircraft fuel), fuel injection (Bosh
pumps system), heavy fuel (crude), diesel oil injection pumps, kerosene, rotating burners (boilers),
crude and diesel oil, steam and air atomization, gas and WTE kiln rotating combustors and furnaces
Boilers: High pressure water tubes up to 900 PSI with 16 burners, low-pressure commercial
boilers and burners, steam plant systems and steam-powered mechanical equipment, absorbers, co-
generation, recovery boilers, and super-heaters
Waste management: Sewage recovery systems, incinerators, sewage water treatment, caking
centrifuges, and polymer, sulfuric acid, and caustic treatment systems
Auxiliary equipment: Screw and reciprocating air compressors up to 1200 PSI, fuel oil and
lube-oil vertical purifiers, HVAC systems (including chillers and absorption), direct and indirect
refrigerating plants, Freon 22, 12 and 134 screw compressors, ammonia refrigerating tunnels with
reciprocating compressors, and water distillation plants up to 105,680 gallons per day
Pumps: Centrifugal steam, electric, diesel motor, and hydraulic powered for water, sludge,
and fuel oil (horizontal and vertical, simple double and multiple stages), with capacities of up to
2,500 cubic meters per hour (660,500 Gallons); positive displacement pumps, including
reciprocating, screw, lobule, spiral, gear, pulse hydrant, and diaphragm, at pressures up to 300 kg/cm2
(4,266 PSI)
Others: Inert gas systems, crude oil washing systems, gas recirculation systems, regenerative
thermal oxidizers, gas liquefaction systems, air compressed systems, turbochargers, and scavenge
reciprocating pumps
Water treatment plants and systems, including boiler feeding water, sewage water disposal,
drinking water, industrial processing water, and engine cooling water
CMM and CCS control systems
CCS: Simos 31 & 32, Dynac, Brown Bovery P24, ACC, Wonderware Computerized control
systems
CMM: MP2 & Maximo, Siemens CMM 216, Brown Bovery CMS X-73
Electronic Control: Siemens PLC, and Alan Bradley PLC and systems
Control systems: Electrical, electro-pneumatic, electro-hydraulic, and mechanical control
systems, valves, including regulating valves, safety valves, controlling valves, cut off valves, and
emergency valves
Instruments: Pressure meters, flow meters, CEMS (continuous emission monitoring systems),
PH indicators, vibration switches, temperature switches (pt, thermo rope, etc.), gas analyzers (O2,
NOX, CO2, CO), level indicators, and vibration instruments (Ludeca)
Maintenance Programs
Maintenance special training: RCA (reliability centered maintenance), TPM (Total
Productive maintenance), Kaizen (Continuous improvement), performance and efficiency
engineering, lean manufacturing, metrics, and troubleshooting techniques
Preventive: Development and implementation of scheduled maintenance programs and
lubrication plans, overhauls, outages, inspections, draft tasks, instruction books, procedures,
checklists, and emergency response programs
Predictive: Development and implementation of data collection systems and programs, fault
trees, root cause analysis, temperature and vibration spectrum analysis, lubrication analysis, thermal
growth, alignment and bearing management, Infrared monitoring and analysis, report and procedure
drafting, and trend analysis and spectrum generation to prevent breakdowns
Corrective: Development and implementation of corrective actions such as laser alignment,
balancing, lubrication plans, maintenance frequency, and training
Training: Development and implementation of personnel training, including SOPs and
SMPs, checklists, and instruction books
Processing
Conveyors: Screw (shaft and shaft-less), Belt, air, vibrating, bucket elevators, and transport
lines
Drum dryers: Furnaces and rotating dryers, RTO burners, and duct heaters
Dust collection: Dustex systems, bag houses, jet cleaners, scrubbers, and oiling systems
Fish processing: Cutting machine laser auto programming, bone milling and drying
machines, fish meal furnace, packing and conveying machines, ammonia and Freon refrigeration
plants (frozen tunnels, direct and indirect systems)
Waste to Energy: Kiln furnace, rotating combustors, recovery boilers, and steam turbine
generators

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