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MAPAL Competence
Today reaming and fine boring are guide pads and with fixed multi- high accuracy HFS clamping system
the most widely used methods bladed reaming tools. From the right up to monoblock reamers made
for precision machining bores. This wide range of single and twin-bladed of carbide, cermet or HSS this
produces highly economic machining reamers as well as fine boring tools catalogue gives you a complete
results of the highest precision over with guide pads and WP or HX blades, overview of our know-how for the
the whole range of materials with through the HPR replaceable head fine machining of bores.
reaming and fine boring tools with reamers in combination with the
Introduction 2
Introduction
Tools with guide pads 4
Fixed multi-bladed reamers 6
System explanation | Pictograms 10
guide pads
Article overview 14
Tools with
Single-bladed reamers 16
Twin-bladed reamers 42
Indexable blades 54
EasyAdjust System 60
High-performance reamers
with cylindrical shank 68
Article overview 70
FixReam 74
MonoReam 96
MonoReam Plus 122
FeedPlus 132
Fixed multi-bladed reamers
Drastically reduced machining times are possible using To DIN and similar to DIN 216
fixed multi-bladed reamers. The multi-cutting edge
allows higher feed values, which at the end of the
day define the machining times. Due to specifically
developed systems and the latest manufacturing
technology, MAPAL also offers these tools with the
highest accuracies.
The product portfolio offers a wide variety that will Solutions 288
satisfy all the requirements of the machining task.
All areas are covered, from monoblock versions through
Machining examples for
Solutions
3
Tool with Blades and Guide Pads.
MAPAL tools with guide pads Thanks to the use of the delicate
attribute their outstanding efficiency adjusting system, the required
to direct guiding in the bore by guide diameters are produced to the m
pads and the high quality of MAPAL from the first part.
blades. In precision machining bores
extraordinary demands are made
on cutting materials, coatings, blade
geometry and grinding quality.
The continuous further development
of the unmistakeable MAPAL principle
forms the basis for the great success
of these tools.
4
Reaming and Fine Boring | Introduction
Introduction
Advantages:
CC Exact adjustment of the
machining diameter
CC Optimum circularity and
straightness of the bore
thanks to the guide pad
principle
CC Cutting materials and
coatings for every applica-
tion
CC Indexable blades with six
cutting edges for maxi-
mum cost-effectiveness
In addition to the right selection and design External reamers allow outside diameters and A drastic reduction in the setting time for
of the tools construction, the decision for shafts to be machined efficiently and with tools with guide pad technology was the goal
the right cutting material is also of great m precision. The principle of the MAPAL of the latest new development from MAPAL
significance to the quality and economic re- external reamers is based on optimally the EasyAdjust-System.
sults of a cutting operation. Carbide, cermet, absorbing and dispersing the cutting forces
coatings, PCD and PCBN, the entire range of using guide pads so that no displacement The heart of the system is an innovative
modern cutting materials is available from forces and bending moments are exerted on cassette that stably holds the blades with
MAPAL for every workpiece material and for the workpiece. their six or four cutting edges without any
every machining task. The latest manufactur- play. The back taper of the minor cutting
ing technology employed in the production of Taper fits in machine engineering make edge is already integrated into this cassette,
the indexable blades today enables any chip very high demands on surface finish, lead thus eliminated the need for this adjustment.
former and chip breaker shape to be achieved accuracy and circularity deviations in order Due to the exact guidance of the cassette on
even in super-hard cutting materials such to ensure the crucial contact ratio of the a precision guide pin, the back taper remains
as PcBN and PCD. fit. The MAPAL principle is also applied to unchanged even during diameter adjust-
taper reamers in order to process reliably the ments.
highest tolerances during machining.
5
Fixed multi-bladed reamers
more blades for more performance
Drastically reduced machining times The product portfolio offers a wide
are possible using fixed multi-bladed variety that will satisfy all the require-
reamers. The multi-cutting edge allows ments of the machining task. All areas
higher feed values, which at the end are covered, from monoblock versions
of the day define the machining times. through to modern replaceable head
Due to specifically developed systems systems. The standard products are
and the latest manufacturing tech- complemented by special solutions
nology, MAPAL also offers these tools which set new standards with respect
with the highest accuracies. to productivity.
6
Reaming and Fine Boring | Introduction
Introduction
Advantages:
CC Maximum flexibility thanks to the
wide range of different series
CC Monoblock and replaceable head
systems
CC Diameter range from 0.6 to
400 mm
CC Customised special solutions in all
series
CC With and without internal cooling
CC Suitable for practically all materials
MAPAL offers replaceable head reamers with NC machine reamers are a particularly With regrinding or repairs to ensure eco-
different head systems. The replaceable head inexpensive variant for the production of nomical use of tools!
systems impress with exact radial run-out precision bores. Although the performance
and changeover accuracy, and with safe and data are below those of high-performance To help you tap the full potential of your
simple handling, particularly during assem- reamers of solid carbide and cermet, these fixed multi-bladed reamers, MAPAL offers a
bly and dismantling. The standard product tools are widely used since they are charac- regrinding and repair service for your used
spectrum includes a wide range of diameters, terised in particular by their simple handling. tools. Reamers can generally be reground
versions for through bores and blind holes as Here again, MAPAL offers a broad range of several times after reaching the end of their
well as a broad choice of cutting materials. tools which are mostly available from stock tool life. Especially with high-quality tools
The HFS system is also characterised by the or which can be delivered in intermediate di- such as high-performance reamers, the level
possibility of radial tool clamping. mensions at short notice. In addition, MAPAL of utilisation of any tool can be consider-
offers machine reamers similar to DIN with ably improved by retipping or regrinding. This
straight shank diameters for direct clamping saves costs for new tools. To ensure consist-
in standard hydraulic and shrink chucks. ently good machining results, however, the
work must be performed by a professional.
7
Technology | Engineering | Products | Worldwide
TECHNOLOGY
The specialist for minimum quantity lubrication and dry machining
Minimum Quantity Lubrication (MQL) and dry machining are particularly important features
for the energy efficiency of a machine tool. The reason is the high power consumption of the
high pressure pumps required for the cooling lubricant. Often these devices make up 2030 %
of the total energy required by the machine. By converting a cylinder head machining opera-
tion to MQL, it was possible, for example, to completely do without a pump that operates in
the pressure range up to 50 bar and that has a motor power rating of 12 kW.
Advantages:
MQL or dry machining possible
for all machining methods and in
all materials
Special quality controls for
MQL tools
Complete range of clamping tools
available for single and two-channel
MQL supplies
Demonstration and sample machining
in the MAPAL technology centre
PRODUCTS
The innovative tool designs from the MAPAL production line cover the whole area of preci-
sion machining. Pecision machining tools, such as reaming, fine boring tools, gun boring tools,
special tools with ISO elements, generating slide tools, plus PCD gun boring tools and circular
milling tools, cutter heads and milling tools with tangential blades, together with the whole
programme for the high precision HSK Clamping System from the standard tool to the
specific solution MAPAL offers the perfect product for your machining task.
Vorteile:
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88
Reaming and Fine Boring | Introduction
Introduction
ENGINEERING
TET |
Tool Expert Team
re.tooling
TOS |
Tool Optimizing Services
MAPAL WORLDWIDE
The best product, the optimum tool and specific, rapid service are worth nothing if they are
not offered or made constantly available where the customer actually needs them day today.
It is for this reason that for many years MAPAL has observed the motto Wherever the cus-
tomer is, you will find MAPAL. Following the principle of this company policy, more than
20 MAPAL affiliated manufacturing companies and service stations have been established
worldwide and are available to customers in all the major industrial locations of the world,
fully functional in daily operation with all MAPAL products and new customer services.
Subsidiaries in 21 countries
and representatives in
25 countries
4.300 employees
worldwide
9
System explanation | Pictograms
10
Reaming and Fine Boring | Introduction
Introduction
SYSTEMS HOLDERS/ADAPTORS COOLANTS
+ 4 m
HSK-A CFS replaceable head connection
Grinding tolerance
HFS
BLADES HSK-C HFS replaceable head connection
BORING
HX blade
11
12
Reaming and Fine Boring | Tools with Guide Pads
13
Single and Twin-Bladed Reamers
1 WP Single-Bladed Reamers
HX Single-Bladed Reamers
WP Twin-Bladed Reamers
HX Twin-Bladed Reamers
14
Reaming and Fine Boring | Tools with Guide Pads | Introduction
MN2002 MN2043
Page 22 Page 30
MN2003 MN2044
Page 24 Page 31
MN2004
Page 26
15
16
Reaming and Fine Boring | Tools with Guide Pads | Single-Bladed Reamers
M
N2000 | Morse taper shank (MK) 18
A feature of the MAPAL WP single-bladed tools
is the indexable blade with two cutting edges. M
N2001 | Cylindrical shank with clamping surface 20
The cutting leads required for reaming have a
double cutting lead with a flat ground section. M
N2002 | MN2003 | Cylindrical shank with clamping surface 22
Because of the adjustable back taper for the
blade, the effect of the secondary cutting edge M
N2004 | MN2034 | Cylindrical shank with clamping surface 26
can be aligned with the machining task in
question. The application of the series illustra- M
N2023 | MN2024 | Cylindrical shank with 28
NC clamping surface
ted in this brochure is carried outsubject to
the machine, either on the floating holder or M
N2043 | MN2044 | Smooth cylindrical shank 30
M
N6023 | MN6024 | Cylindrical shank with 32
NC clamping surface
M
achining values for single-bladed reamers 34
A
djustment instructions for single-bladed reamers 38
S etting fixtures 41
17 1717
17
Reaming and Fine Boring | Tools with Guide Pads | Single-Bladed Reamers
WP Single-Bladed Reamers 1
MN 2000
A
MK
d1
l4
l2 l3
l1
Dimensions Accessories
Clamping Adjusting
Torx screw/ Clamping Adjusting screw Adjusting wedge
Clamping screw plate MN 620 MN 619
Blade Order No.
Length Order No. Order No. Order No.
d1* l1 l2 l3 l4 MK A size (size) (size) (size) (size)
18
Reaming and Fine Boring | Tools with Guide Pads | Single-Bladed Reamers
WP Single-Bladed Reamers
MN 2000
18,30-20,29 220 75 140 30 2 145 92 10036725 30026296 10036755 30026266
(M4x0,5LH/RHx9) (GR-2N) (M4x8) (GR-2)
20,30-22,29 230 75 150 30 2 155 92 10036725 30026296 10036755 30026266
(M4x0,5LH/RHx9) (GR-2N) (M4x8) (GR-2)
22,30-23,29 240 75 160 30 2 165 92 10036725 30026296 10036755 30026266
(M4x0,5LH/RHx9) (GR-2N) (M4x8) (GR-2)
23,30-26,29 260 94 161 30 3 166 92 10036725 30026296 10036755 30026266
(M4x0,5LH/RHx9) (GR-2N) (M4x8) (GR-2)
26,30-28,29 270 94 171 30 3 176 92 10036725 30026296 10036755 30026266
(M4x0,5LH/RHx9) (GR-2N) (M4x8) (GR-2)
28,30-29,29 280 94 181 30 3 186 92 10036725 30026296 10036755 30026266
(M4x0,5LH/RHx9) (GR-2N) (M4x8) (GR-2)
29,30-32,29 290 94 191 30 3 196 92 10036725 30026296 10036755 30026266
(M4x0,5LH/RHx9) (GR-2N) (M4x8) (GR-2)
32,30-35,29 290 117,5 166 30 4 172,5 92 10036725 30026296 10036755 30026266
(M4x0,5LH/RHx9) (GR-2N) (M4x8) (GR-2)
35,30-40,29 310 117,5 186 30 4 192,5 92 10036725 30026296 10036755 30026266
(M4x0,5LH/RHx9) (GR-2N) (M4x8) (GR-2)
40,30-48,29 325 117,5 201 30 4 207,5 93 10036725 30026298 10036764 30026279
(M4x0,5LH/RHx9) (GR-3N) (M6x15) (GR-4)
48,30-59,79 340 117,5 216 30 4 222,5 93 10036725 30026298 10036764 30026279
(M4x0,5LH/RHx9) (GR-3N) (M6x15) (GR-4)
59,80-79,79 340 117,5 216 45 4 222,5 93 10036725 30026298 10036764 30026279
(M4x0,5LH/RHx9) (GR-3N) (M6x15) (GR-4)
79,80- 340 149,5 184 45 5 190,5 93 10036725 30026298 10036764 30026279
(M4x0,5LH/RHx9) (GR-3N) (M6x15) (GR-4)
Sizes in mm.
SP = blade cannot be turned. When ordering, please state required guide pad grade (Carbide, Cermet or
The appropriate floating holder can be found in our special catalogue PCD). Unless stated, the guide pads will be supplied in carbide.
MAPAL Competence - Clamping. See page 56 for selection of indexable blades.
See page 38 for setting notes and fitting of accessories.
See page 53 for order example.
*Values do not indicate adjustment range but the sizes for the various
diameters (only adjustable within a tolerance field).
**With 2,5 mm long center spigot for d1, less than 7,8 mm.
19
Reaming and Fine Boring | Tools with Guide Pads | Single-Bladed Reamers
WP Single-Bladed Reamers 1
MN 2001
d1
d2
l4
K
l2 l3
l1
Dimensions Accessories
Clamping Adjusting
Torx screw/ Clamping Adjusting screw Adjusting wedge
Clamping screw plate MN 620 MN 619
Blade Order No. Order No. Order No. Order No.
d1* d2 h9 l1 l2 l3 l4 Kh12 size (size) (size) (size) (size)
5,00-5,29 5 85** 25 60 15 - (SP) 81 10036776 30026285 10036736 30026239
(M1,6x3,9) (GR-1YN) (M2x1,8) (GR-06)
5,30-5,49 5 85** 25 60 15 - (SP) 81 10036778 30026285 10036737 30026239
(M1,6x4,4) (GR-1YN) (M2x2) (GR-06)
5,50-6,19 5 85** 25 60 15 - (SP) 81 10036780 30026286 10036737 30026260
Torx screw
Sizes in mm.
20
Reaming and Fine Boring | Tools with Guide Pads | Single-Bladed Reamers
WP Single-Bladed Reamers
MN 2001
Sizes in mm.
SP = blade cannot be turned. When ordering, please state required guide pad grade (Carbide, Cermet or
The appropriate floating holder can be found in our special catalogue PCD). Unless stated, the guide pads will be supplied in carbide.
MAPAL Competence - Clamping. See page 56 for selection of indexable blades.
See page 38 for setting notes and fitting of accessories.
See page 53 for order example.
*Values do not indicate adjustment range but the sizes for the various
diameters (only adjustable within a tolerance field).
**With 2,5 mm long center spigot for d1, less than 7,8 mm.
21
Reaming and Fine Boring | Tools with Guide Pads | Single-Bladed Reamers
WP Single-Bladed Reamers 1
MN 2002
d1
d2
l4
l2 l3
l1
Dimensions Accessories
Clamping Adjusting
Torx screw/ Clamping Adjusting screw Adjusting wedge
Clamping screw plate MN 620 MN 619
Blade Order No. Order No. Order No. Order No.
d1* d2 h7 l1 l2 l3 l4 size (size) (size) (size) (size)
5,00-5,29 10 90** 30 60 15 (SP) 81 10036776 30026285 10036736 30026239
(M1,6x3,9) (GR-1YN) (M2x1,8) (GR-06)
5,30-5,49 10 90** 30 60 15 (SP) 81 10036778 30026285 10036737 30026239
(M1,6x4,4) (GR-1YN) (M2x2) (GR-06)
5,50-6,19 10 90** 30 60 15 (SP) 81 10036780 30026286 10036737 30026260
Torx screw
Sizes in mm.
22
Reaming and Fine Boring | Tools with Guide Pads | Single-Bladed Reamers
WP Single-Bladed Reamers
MN 2002
13,30-14,29 16 120 45 75 30 92 10036725 30026296 10036753 30026266
(M4x0,5LH/RHx9) (GR-2N) (M4x5) (GR-2)
14,30-18,29 20 130 55 75 30 92 10036725 30026296 10036753 30026266
(M4x0,5LH/RHx9) (GR-2N) (M4x5) (GR-2)
18,30-19,79 20 130 55 75 30 92 10036725 30026296 10036755 30026266
(M4x0,5LH/RHx9) (GR-2N) (M4x8) (GR-2)
19,80-20,29 20 150 55 95 30 92 10036725 30026296 10036755 30026266
(M4x0,5LH/RHx9) (GR-2N) (M4x8) (GR-2)
20,30-26,29 20 150 55 95 30 92 10036725 30026296 10036755 30026266
(M4x0,5LH/RHx9) (GR-2N) (M4x8) (GR-2)
26,30-40,29 25 160 65 95 30 92 10036725 30026296 10036755 30026266
(M4x0,5LH/RHx9) (GR-2N) (M4x8) (GR-2)
40,30-59,79 25 180 65 115 30 93 10036725 30026298 10036764 30026279
(M4x0,5LH/RHx9) (GR-3N) (M6x15) (GR-4)
59,80- 25 180 65 115 45 93 10036725 30026298 10036764 30026279
(M4x0,5LH/RHx9) (GR-3N) (M6x15) (GR-4)
Sizes in mm.
SP = blade cannot be turned. When ordering, please state required guide pad grade (Carbide, Cermet or
The appropriate floating holder can be found in our special catalogue PCD). Unless stated, the guide pads will be supplied in carbide.
MAPAL Competence - Clamping. See page 56 for selection of indexable blades.
See page 38 for setting notes and fitting of accessories.
See page 53 for order example.
*Values do not indicate adjustment range but the sizes for the various
diameters (only adjustable within a tolerance field).
**With 2,5 mm long center spigot for d1, less than 7,8 mm.
23
Reaming and Fine Boring | Tools with Guide Pads | Single-Bladed Reamers
WP Single-Bladed Reamers 1
MN 2003
d1
d2
l4
l2 l3
l1
Dimensions Accessories
Clamping Adjusting
Torx screw/ Clamping Adjusting screw Adjusting wedge
Clamping screw plate MN 620 MN 619
Blade Order No. Order No. Order No. Order No.
d1* d2 h7 l1 l2 l3 l4 size (size) (size) (size) (size)
Sizes in mm.
24
Reaming and Fine Boring | Tools with Guide Pads | Single-Bladed Reamers
WP Single-Bladed Reamers
MN 2003
Sizes in mm.
SP = blade cannot be turned. When ordering, please state required guide pad grade (Carbide, Cermet or
The appropriate floating holder can be found in our special catalogue PCD). Unless stated, the guide pads will be supplied in carbide.
MAPAL Competence - Clamping. See page 56 for selection of indexable blades.
See page 38 for setting notes and fitting of accessories.
See page 53 for order example.
*Values do not indicate adjustment range but the sizes for the various
diameters (only adjustable within a tolerance field).
**With 2,5 mm long center spigot for d1, less than 7,8 mm.
25
Reaming and Fine Boring | Tools with Guide Pads | Single-Bladed Reamers
WP Single-Bladed Reamers 1
MN 2004
d1
d2
l4
l2 l3
l1
Dimensions Accessories
Clamping Adjusting
Torx screw Clamping Adjusting screw Adjusting wedge
Clamping screw plate MN 620 MN 619
Blade Order No. Order No. Order No. Order No.
d1* d2 h7 l1 l2 l3 l4 size (size) (size) (size) (size)
Sizes in mm.
The appropriate floating holder can be found in our special catalogue When ordering, please state required guide pad grade (Carbide, Cermet or
MAPAL Competence - Clamping. PCD). Unless stated, the guide pads will be supplied in carbide.
See page 38 for setting notes and fitting of accessories. See page 56 for selection of indexable blades.
See page 53 for order example.
*Values do not indicate adjustment range but the sizes for the various
diameters (only adjustable within a tolerance field).
**With 1 mm long center spigot for d1, less than 8,3 mm.
26
Reaming and Fine Boring | Tools with Guide Pads | Single-Bladed Reamers
WP Single-Bladed Reamers 1
MN 2034
d2
d1
l4
l2 l3
l1
SP = blade cannot be turned. When ordering, please state required guide pad grade (Carbide, Cermet or
The appropriate floating holder can be found in our special catalogue PCD). Unless stated, the guide pads will be supplied in carbide.
MAPAL Competence - Clamping. See page 56 for selection of indexable blades.
See page 38 for setting notes and fitting of accessories.
See page 53 for order example.
*Values do not indicate adjustment range but the sizes for the various
diameters (only adjustable within a tolerance field).
**With 1 mm long center spigot for d1, less than 8,3 mm.
27
Reaming and Fine Boring | Tools with Guide Pads | Single-Bladed Reamers
WP Single-Bladed Reamers 1
MN 2023
NC version
d1
d2
l4
l2 l3
l1
Dimensions Accessories
Clamping Adjusting
Clamping screw Clamping Adjusting screw Adjusting wedge
MN 618 plate MN 620 MN 619
Blade Order No. Order No. Order No. Order No.
d1* d2(-0,003) l1 l2 l3 l4 size (size) (size) (size) (size)
Sizes in mm.
See page 38 for setting notes and fitting of accessories. When ordering, please state required guide pad grade (Carbide, Cermet or
See page 53 for order example. PCD). Unless stated, the guide pads will be supplied in carbide.
*Values do not indicate adjustment range but the sizes for the various See page 56 for selection of indexable blades.
diameters (only adjustable within a tolerance field).
28
Reaming and Fine Boring | Tools with Guide Pads | Single-Bladed Reamers
WP Single-Bladed Reamers 1
MN 2024
NC version
d1
d2
l4
l2 l3
l1
Sizes in mm.
See page 38 for setting notes and fitting of accessories. When ordering, please state required guide pad grade (Carbide, Cermet or
See page 53 for order example. PCD). Unless stated, the guide pads will be supplied in carbide.
*Values do not indicate adjustment range but the sizes for the various See page for selection of indexable blades.
diameters (only adjustable within a tolerance field).
29
Reaming and Fine Boring | Tools with Guide Pads | Single-Bladed Reamers
WP Single-Bladed Reamers 1
MN 2043
NC version
d2
d1
l4
l2 l3
l1
Dimensions Accessories
Clamping Adjusting
Clamping screw Clamping Adjusting screw Adjusting wedge
MN 618 plate MN 620 MN 619
Blade Order No. Order No. Order No. Order No.
d1* d2 h6 l1 l2 l3 l4 size (size) (size) (size) (size)
Sizes in mm.
See page 38 for setting notes and fitting of accessories. When ordering, please state required guide pad grade (Carbide, Cermet or
See page 53 for order example. PCD). Unless stated, the guide pads will be supplied in carbide.
*Values do not indicate adjustment range but the sizes for the various See page 56 for selection of indexable blades.
diameters (only adjustable within a tolerance field).
30
Reaming and Fine Boring | Tools with Guide Pads | Single-Bladed Reamers
WP Single-Bladed Reamers 1
MN 2044
NC version
d1
d2
l4
l2 l3
l1
Sizes in mm.
See page 38 for setting notes and fitting of accessories. When ordering, please state required guide pad grade (Carbide, Cermet or
See page 53 for order example. PCD). Unless stated, the guide pads will be supplied in carbide.
*Values do not indicate adjustment range but the sizes for the various See page 56 for selection of indexable blades.
diameters (only adjustable within a tolerance field).
31
Reaming and Fine Boring | Tools with Guide Pads | Single-Bladed Reamers
HX Single-Bladed Reamers 1
MN 6023
NC version
d2
d1
l4
l2 l3
l1
Dimensions Accessories
Clamping Adjusting
Clamping screw Clamping Adjusting screw Adjusting wedge
MN 618 plate MN 620 MN 619
Blade Order No. Order No. Order No. Order No.
d1* d2(-0,003) l1 l2 l3 l4 size (size) (size) (size) (size)
See page 39 for setting notes and fitting of accessories. When ordering, please state required guide pad grade (Carbide, Cermet or
See page 53 for order example. PCD). Unless stated, the guide pads will be supplied in Cermet.
*Values do not indicate adjustment range but the sizes for the various See page 58 for selection of indexable blades.
diameters (only adjustable within a tolerance field).
**With 1 mm long center spigot for d1, less than 22,50 mm.
32
Reaming and Fine Boring | Tools with Guide Pads | Single-Bladed Reamers
HX Single-Bladed Reamers 1
MN 6024
NC version
d2
d1
l4
l2 l3
l1
Guide pad quality: Cermet **With 1 mm long center spigot for d1, less than 22,50 mm.
See page 39 for setting notes and fitting of accessories. See page 58 for selection of indexable blades.
See page 53 for order example.
*Values do not indicate adjustment range but the sizes for the various
diameters (only adjustable within a tolerance field).
33
Reaming and Fine Boring | Tools with Guide Pads | Single-Bladed Reamers
The machining values given are Minimal lubrication Guide line values for coolant
guidelines. The optimum data for MAPAL reamers can be supplied on pressure and quantity for reamers
the particular machining operation request in a special design for minimal with internal coolant supply
should be calculated from trials lubrication. - Quantity Pressure
or during the operation. range litre/min bar
Coolant
The standard grades of guide pads Any standard commercial emulsions 8 - 12 10 - 15 10 - 30
for MAPAL reamers are carbide or with a 1: 9 mixture are suitable for use 12 - 15 15 - 30 10 - 20
Cermet. These require a sufficient with MAPAL reamers. When using PCD 15 - 20 20 - 40 10 - 15
film of lubricant. By using PCD guide guide pads, the proportion of emulsion 20 - 30 30 - 60 5 - 10
pads the surface quality and life can be reduced. The best tool life is 30 - 50 50 - 200 3 - 8
of the pads can be considerably achieved with emulsions which contain 50 - 100 150 - 300 3 - 6
improved. mineral oil.
P Lead alloyed free cutting steel 0,1 - 0,4 20 - 40 20 - 40 30 - 50 < 60 < 60 0,1 - 0,4 40 - 60 40 - 60 60 -100 110 -160 110 -160
Stainless steel < 600 0,1 - 0,3 20 - 30 20 - 30 20 - 40 < 60 < 60 0,1 - 0,3 20 - 40 20 - 40 60 60 60
M Stainless steel > 600 0,1 - 0,3 20 - 30 20 - 30 20 - 40 < 60 < 60 0,1 - 0,3 20 - 40 20 - 40 60 60 60
Stainless/heat resisting steel > 750 0,1 - 0,3 20 - 30 20 - 30 20 - 40 < 60 < 60 0,1 - 0,3 20 - 40 20 - 40 60 60 60
Alu-casting alloy
N Si-content < 10 %,
magnesium alloy
0,1 - 0,3 30 - 40 30 - 40 < 60 0,1 - 0,3 160 -180 160 -180
Alu-casting alloy
Si-content > 10 %, 0,1 - 0,3 30 - 40 30 - 40 < 60 0,1 - 0,3 180 -230 180 -230
magnesium alloy
34
Reaming and Fine Boring | Tools with Guide Pads | Single-Bladed Reamers
0,1 - 0,3 0,08 - 0,2 60 - 80 60 - 80 80 -120 130 -180 130 -180 0,08 - 0,2
0,1 - 0,3 0,08 - 0,2 60 - 80 60 - 80 80 -120 130 -180 130 -180 0,08 - 0,2
0,1 - 0,3 0,08 - 0,2 60 - 80 60 - 80 80 -120 130 -180 130 -180 0,08 - 0,2
0,1 - 0,3 0,08 - 0,2 60 - 80 60 - 80 80 -120 130 -180 130 -180 0,08 - 0,2
Subject to discussion
machining 400-700
machining 400-700
0,1 - 0,3 0,08 - 0,2 60 - 80 60 - 80 80 -120 0,08 - 0,2 60 - 80 60 - 80 80 -120
0,1 - 0,25 0,08 - 0,2 100-120 100-120 0,08 - 0,2 100-120 100-120
Subject to discussion > 200
Subject to discussion > 200
0,1 - 0,3 0,08 - 0,2 100-120 100-120 0,08 - 0,2 100-120 100-120
0,08 - 0,2 0,08 - 0,2 180-200 180-200 0,08 - 0,2 180-200 180-200
0,1 - 0,3 0,08 - 0,2 180-200 180-200 0,08 - 0,2 180-200 180-200
0,08 - 0,3 0,08 - 0,2 200 -250 200 -250 0,08 - 0,2 200 -250 200 -250
0,08-0,15 0,08-0,15 < 50 < 50 < 60 0,08 - 0,15 < 50 < 50 < 60
35
Reaming and Fine Boring | Tools with Guide Pads | Single-Bladed Reamers
The machining values given are guide- Minimal lubrication Guide line values for coolant
lines. The optimum data for the par- MAPAL reamers can be supplied on pressure and quantity for reamers
ticular machining operation should be request in a special design for minimal with internal coolant supply
calculated from trials or during the lubrication. - Quantity Pressure
operation. range litre/min bar
Coolant
The standard grades of guide pads Any standard commercial emulsions 8 12 10 15 10 30
for MAPAL reamers are carbide or with a 1: 9 mixture are suitable for use 12 15 15 30 10 20
Cermet. These require a sufficient film with MAPAL reamers. When using PCD 15 20 20 40 10 15
of lubricant. By using PCD guide pads guide pads, the proportion of emulsion 20 30 30 60 5 10
the surface quality and life of the can be reduced. The best tool life is 30 50 50 200 38
pads can be considerably improved. achieved with emulsions which contain 50 100 150 300 36
mineral oil.
Cutting lead form R 0,8 and R 1,5 / Cutting depth 0,05 - 0,25 mm
Cutting speed for
Top cutting material
Feed rake
Rm f* 1 2 3 4
N/mm2 (mm/rev) 0 3 6 HU612 HU612 HC416 HP426 CU140 CP140
Unalloyed steel: < 500 0,1 - 0,25 40 - 60 40 - 60 60 - 100 110 - 160 110 - 160
structural-, cast-, free cutting-, case hardened steel
Unalloyed/low alloyed steel: 500 - 900 0,1 - 0,25 40 - 60 40 - 60 60 - 100 110 - 160 110 - 160
structural-, cast-, heat treat.-, tool steel, case hardened steel
P Lead alloyed free cutting steel 0,1 - 0,25 40 - 60 40 - 60 60 - 100 110 - 160 110 - 160
Unalloyed/low alloyed steel: > 900 0,1 - 0,25 40 - 60 40 - 60 60 - 100 110 - 160 110 - 160
temp. resisting structural-, heat treat-, nitride-, tool steel
High alloyed steel: 0,1 - 0,25 20 - 40 20 - 40 < 60 < 60 < 60
Tool steel
Nodular iron pearlitic; Malleable iron: > 600 0,1 - 0,25 40 - 60 40 - 60 60 - 100
GGG60-GGG80, GTW65, GTS65-GTS70
Copper alloy, brass, lead alloyed bronze with long chips 0,1 - 0,2 80 -100 80 -100
Alu-casting alloy Si-content > 10 %, 0,08 - 0,25 180 - 230 180 - 230
magnesium alloy
36
Reaming and Fine Boring | Tools with Guide Pads | Single-Bladed Reamers
coolant supply HX blades with clamping groove for series with internal coolant supply
0,08 - 0,15 40 - 60 40 - 60 80 80 80
0,08 - 0,15 40 - 60 40 - 60 80 80 80
0,08 - 0,15 40 - 60 40 - 60 80 80 80
Subject to discussion
for cast iron or hard
machining 400-700
Please enquire
Please enquire
Please enquire
37
Reaming and Fine Boring | Tools with Guide Pads | Single-Bladed Reamers
WP blade
Adjusting
Clamping plate wedge
Adjusting screw
Accessories
Indexable blade Torx screw/ Clamping plate Adjusting screw Adjusting wedge
Clamping screw MN 618 MN 620 MN 619
1 off 1 off 1 off 2 off 2 off
A B C D
Turn the front and back adjusting Turn torx screw or clamping screw 1. Remove blade. 1. Press blade against back stop
screw 1/2 turn anti-clockwise. anti-clockwise from the top and 2. Clean the blade and blade seat and adjusting wedge.
clockwise from the bottom. (do not use compressed air 2. Turn torx screw or clamping
Two keys need to be used to open note the adjusting wedge). screw clockwise from the top and
(as shown). The clamping plate 3. Turn the blade or insert new anti-clockwise from the bottom.
will be loosened. blade. Two keys need to be used to open
(as shown). The clamping plate
will be tightened.
E F G
For rough adjustment, turn the front 1. For measurement and precision setting we recommend a precision
and back adjusting screw clockwise micrometer.
again 1/4 turn. 2. Set the front and rear setting dimension for varying intervals with the
adjusting screw. Back tapering to rear approx. 0,01 to 0,015 mm.
To make handling easier and ensure reliable setting, we recommend the use of a MAPAL setting device
H I J K
With the setting mandrel (must be Set the front and rear setting dimension for varying intervals with the MAPAL UNISET: For easy
ordered separately) calibrate the adjusting screw. Back tapering to rear approx. 0,01 to 0,015 mm. setting of reamers MAPAL
MASTERSET. Setting mandrel has the supplies electronic setting
minimum dimension for the bore. devices in vertical and
horizontal designs. Please ask
Detailed setting notes can be found in the equipments operating instructions. for our special brochure on
Note: For setting with the fixed bridge method, see WP Twin-Bladed Reamers, Page 50. Setting Devices.
38
Reaming and Fine Boring | Tools with Guide Pads | Single-Bladed Reamers
HX blade
Setting Instructions for
HX Single-Bladed Reamers:
Clamping screw
Clamping plate
Adjusting wedge
Adjusting screw
Accessories
A B C D
Turn the adjusting screw 1/2 turn Turn clamping screw anticlockwise 1. Remove blade. 1. Fit blade and press into pocket.
anti-clockwise. from the top and clockwise from 2. Clean blade and blade seat 2. Turn clamping screw clockwise
the bottom. Two keys need to (do not use compressed air from the top and anticlockwise
be used to open (as shown). The note the adjusting wedge). from the bottom. Two keys need
clamping plate will be loosened. 3. Turn the blade 60 or insert new to be used to open (as shown).
blade in cartridge. The clamping plate will be tight-
ened.
E F
For rough adjustment, turn 1. For measurement and precision setting we
the adjusting screw clockwise recommend a precision micrometer.
again 1/4 turn. 2. Set the required setting dimensions by turning
the adjusting screw clockwise.
To make handling easier and ensure reliable setting, we recommend the use of a MAPAL setting device.
G H I
With the setting mandrel (must be Set the required setting MAPAL UNISET: For easy setting of reamers MAPAL supplies
ordered separately) calibrate the dimensions by turning the electronic setting devices in vertical and horizontal designs.
MASTERSET. Setting mandrel has adjusting screw clockwise. Please ask for our special brochure on Setting Devices.
the minimum dimension for the bore.
39
Reaming and Fine Boring | Tools with Guide Pads | Single-Bladed Reamers
HX blade
Adjusting wedge
Clamping plate
Adjusting screw
Accessories
Indexable blade Cartridge Clamping screw Clamping plate Adjusting screw Adjusting wedge
MN 618 MN 620 MN 619
1 off 1 off 1 off 1 off 2 off 2 off
A B C D
Turn the front and back Turn clamping screw anticlock- 1. Remove blade and cartridge. 1. Press blade and cartridge against
adjusting screw 1/2 turn wise from the top and clockwise 2. Clean blade, cartridge and blade back stop and adjusting wedge.
anti-clockwise. from the bottom. Two keys need seat (do not use compressed air 2. Turn clamping screw clockwise
to be used to open (as shown). note the adjusting wedge). from the top and anti-clockwise
The clamping plate and cartridge 3. Turn the blade 60 or insert new from the bottom. Two keys need
will be loosened. blade in cartridge. to be used to open (as shown).
4. Replace cartridge The clamping plate will be
tightened.
E
For rough adjustment, turn the front
and back adjusting screw clockwise
again 1/4 turn.
To make handling easier and ensure reliable setting, we recommend the use of a MAPAL setting device
F G H
With the setting mandrel (must Set the front and rear setting dimen- MAPAL UNISET: For easy setting of reamers MAPAL supplies electronic
be ordered separately) calibrate sion for varying intervals with the setting devices in vertical and horizontal designs. Please ask for our
the MASTERSET. Setting mandrel adjusting screw. Back tapering to special brochure on Setting Devices.
has the minimum dimension for rear approx. 0,005 to 0,010 mm.
the bore.
Detailed setting notes can be found in the equipments operating instructions.
Note: For setting with the fixed bridge method, see WP Twin-Bladed Reamers, Page 50.
40
Reaming and Fine Boring | Tools with Guide Pads | Single-Bladed Reamers
Setting Devices
Setting with maximum precision!
To allow the described setting procedures to be carried out easily, quickly and with high precision, MAPAL has a series of
setting devices in its programme. From a mechanical to a electronic system with tool management, these setting devices
offer the optimum solution for precision tool setting.
MAPAL MASTERSET
MAPAL MASTERSET
MAPAL UNISET
The setting devices from the MAPAL UNISET series are
distinguished by significant advantages with regard to
universal use. In addition to precision tools for machining
bores, milling tools can also be adjusted and measured.
Through the use of the mechanical contact measuring
technique, high dimensional accuracy is achieved.
The contacted pressure is so low due to the special con-
figuration that sensitive cutting materials such as PCD
and PcBN can be set m-exact without the danger of
damaging the cutting edge.
MAPAL UNISET-H
The MAPAL UNISET-H is the horizontal version of the
UNISET setting devices. In the basic version, with a 600
or 900 mm centre width, these setting devices guarantee
high precision and reliable setting for the precision tools.
The measurement results for the axes can be recorded
MAPAL UNISET-H with a printer.
MAPAL UNISET-V
41
42
Reaming and Fine Boring | Tools with Guide Pads | Twin-Bladed Reamers
Twin-Bladed Reamers M
N 2223 | Cylindrical shank with NC clamping surface 44
43
43
4343
Reaming and Fine Boring | Tools with Guide Pads | Twin-Bladed Reamers
WP-Twin-Bladed Reamers
MN 2223
NC version
d2
d1
l4**
l2 l3
l1
Dimensions Accessoires
Clamping Adjusting
Torx screw/ Clamping Adjusting screw Adjusting wedge
Clamping screw plate MN 620 MN 619
Blade Order No. Order No. Order No. Order No.
d1* d2(-0,003) l1 l2 l3 size (size) (size) (size) (size)
Torx screw
(M2,5x5,2) (GR-1W) (M2,5x3) (GR-33)
15,30-16,29 20 170 50 120 90 10036784 30026287 10036733 30026274
(M2,5x5,2) (GR-1W) (M2,5x4) (GR-33)
16,30-18,29 20 170 50 120 90 10036722 30026290 10036733 30026274
(M3LH/RHx6) (GR-0V) (M2,5x4) (GR-33)
18,30-19,29 20 170 50 120 91 10036722 30026293 10036744 30026272
(M3LH/RHx6) (GR-1V) (M3x3) (GR-31)
19,30-20,29 20 170 50 120 91 10036722 30026293 10036745 30026272
(M3LH/RHx6) (GR-1V) (M3x4) (GR-31)
20,30-22,29 20 170 50 120 92 10036722 30026295 10036745 30026272
(M3LH/RHx6) (GR-2KV) (M3x4) (GR-31)
Clamping screw MN 618
Adjustment instructions and installation of the accessories, see page 50. Please indicate the desired guide pad quality (HM, cermet or PCD) when
Ordering example, see page 53. ordering. Unless otherwise indicated, the guide pads will be delivered in
*Values indicate the sizes for different diameters (adjustable only within cermet quality.
a tolerance field), not the adjustment range. Selection of indexable blades, see page 56.
**Pad length l4 generally 15 mm.
44
Reaming and Fine Boring | Tools with Guide Pads | Twin-Bladed Reamers
HX-Twin-Bladed Reamers
MN 6223
NC version
S1
View X:
X
d1
d2
l4***
l2 l3
l1 S2
Sizes in mm.
Adjustment instructions and installation of the accessories, see page 50. ***Pad length l4 generally 15 mm.
Ordering example, see page 53. Please indicate the desired guide pad quality (HM, cermet or PCD) when
*Values indicate the sizes for different diameters (adjustable only within ordering. Unless otherwise indicated, the guide pads will be delivered in
a tolerance field), not the adjustment range. cermet quality.
**With 1.5 mm long centring pin for d1 < 37.83 mm. Selection of indexable blades, see page 58.
45
Reaming and Fine Boring | Tools with Guide Pads | Twin-Bladed Reamers
The machining values given are guide- the quality specifications for the fin- form and wear.
lines. The optimum data for the par- ished workpiece
ticular machining operation should be the type of guide pads: carbide, A change in the chip fracturing can be
calculated from trials or during the Cermet or PCD. produced by a variation in the cutting
operation. depth.
Under optimum conditions, feed rates of
Various factors are decisive in calculat- up to 1,0 mm can be achieved in steel The allowance for reaming should be
ing the values exactly: and grey cast iron. In principle lower selected so that the cutting depth in
rigidity of the whole system: machine, feed rates produce a better surface fin- the reaming operation is greater than
tool and holder ish, while higher feed rates reduce any the rough depth for the pre-machining
rigidity of the component part and vibrations which may occur. By varying operation. The most favourable value is
workpiece clamping, especially at high the cutting speed, the surface can be a cutting depth of approximately 0,15
feed rates improved by an increase, while a reduc- mm, in other words 0,3 mm allowance in
tion produces a positive effect on chip the diameter.
P Lead alloyed free cutting steel 0,2-0,6 20-40 20-40 30-50 < 60 < 60 0,2-0,6 40-60 40-60 60-100 110-160 110-160
Stainless steel < 600 0,2-0,6 20-30 20-30 20-40 < 60 < 60 0,2-0,6 20-40 20-40 60 60 60
M Stainless steel > 600 0,2-0,6 20-30 20-30 20-40 < 60 < 60 0,2-0,6 20-40 20-40 60 60 60
Stainless/heat resisting steel > 750 0,2-0,6 20-30 20-30 20-40 < 60 < 60 0,2-0,6 20-40 20-40 60 60 60
Grey cast iron 0,3-0,75 30-40 30-40 40-50 0,3-0,75 40-60 40-60 60-100
Alloyed grey cast iron 0,25-0,6 30-41 30-41 40-50 0,25-0,6 40-60 40-60 60-100
Alloyed nodular iron 0,25-0,6 30-44 30-44 40-50 0,25-0,6 40-60 40-60 60-100
Alu-casting alloy
N Si-content < 10 %,
magnesium alloy
0,25-0,6 30-40 30-40 < 60 0,25-0,6 160-180 160-180
Alu-casting alloy
Si-content > 10 %, 0,25-0,6 30-40 30-40 < 60 0,25-0,6 180-230 180-230
magnesium alloy
46
Reaming and Fine Boring | Tools with Guide Pads | Twin-Bladed Reamers
Central supply of lubricant through the the finishing blade 3. For details on the 1 Carbide
tool is advisable in every case. The use cutting lead forms, see Page 57. 2 coated Carbide
of minimal lubrication should only be 3 Cermet
applied with PCD guide pads. When us- Cutting materials 4 coated Cermet
5 PCD polycristalline diamond
ing the MN 2225 and MN 2227 versions, MAPAL offers a broad-based selection
6 PCBN polycristalline cubic boron nitride
attention should be particularly paid to of cutting materials so that the right
good concentricity on the tool head. A cutting material can be used for every Preferred radial rake
value of < 5 m is recommended. material. Alternative radial rake for special cases
* For high cutting speeds and large cutting
Cutting lead form depth, select small feed rates
Subject to discussion
Subject to discussion
for cast iron or hard
0,25-0,6 0,15-0,4 60-80 60-80 80-120 0,15-0,4 60-80 60-80 80-120 for cast iron or hard
machining 400-700
machining 400-700
machining 400-700
0,25-0,6 0,15-0,4 60-80 60-80 80-120 0,15-0,4 60-80 60-80 80-120
47
Reaming and Fine Boring | Tools with Guide Pads | Twin-Bladed Reamers
The machining values given are the quality specifications for the a reduction produces a positive effect
guidelines. The optimum data for the finished workpiece on chip form and wear.
particular machining operation should the type of guide pads: Carbide,
be calculated from trials or during the Cermet or PCD. A change in the chip fracturing can be
operation. produced by a variation in the cutting
Under optimum conditions, feed rates depth.
Various factors are decisive in calculat- of up to 1,0 mm can be achieved in steel
ing the values exactly: and grey cast iron. In principle lower The allowance for reaming should be
rigidity of the whole system: machine, feed rates produce a better surface selected so that the cutting depth in
tool and holder finish, while higher feed rates reduce the reaming operation is greater than
rigidity of the component part and any vibrations which may occur. the rough depth for the pre-machining
workpiece clamping, especially at high By varying the cutting speed, the surface operation. The most favourable value is a
feed rates can be improved by an increase, while cutting depth of approximately 0,15mm,
Cutting lead form R 0,8 and R 1,5 / Cutting depth 0,05 - 0,25 mm
Cutting speed for
Top cutting material
Feed rake
Rm f* 1 2 3 4
N/mm2 (mm/rev) 0 3 6 HU612 HU612 HC416 HP426 CU140 CP140
Unalloyed steel: < 500 0,2 - 0,6 40 - 60 40 - 60 60 - 100 110 - 160 110 - 160
structural-, cast-, free cutting-, case hardened steel
Unalloyed/low alloyed steel: 500 - 900 0,2 - 0,6 40 - 60 40 - 60 60 - 100 110 - 160 110 - 160
structural-, cast-, heat treat.-, tool steel, case hardened steel
P Lead alloyed free cutting steel 0,2 - 0,6 40 - 60 40 - 60 60 - 100 110 - 160 110 - 160
Unalloyed/low alloyed steel: > 900 0,2 - 0,6 40 - 60 40 - 60 60 - 100 110 - 160 110 - 160
temp. resisting structural-, heat treat-, nitride-, tool steel
High alloyed steel: 0,2 - 0,45 20 - 40 20 - 40 < 60 < 60 < 60
Tool steel
Nodular iron pearlitic; Malleable iron: > 600 0,25 - 0,6 40 - 60 40 - 60 60 - 100
GGG60-GGG80, GTW65, GTS65-GTS70
Copper alloy, brass, lead alloyed bronze with long chips 0,2 - 0,5 80 -100 80 -100
Alu-casting alloy Si-content > 10 %, 0,25 - 0,6 180 - 230 180 - 230
magnesium alloy
48
Reaming and Fine Boring | Tools with Guide Pads | Twin-Bladed Reamers
coolant supply HX blades with clamping groove for series with internal coolant supply
0,2 - 0,6 40 - 60 40 - 60 80 80 80
0,2 - 0,6 40 - 60 40 - 60 80 80 80
0,2 - 0,6 40 - 60 40 - 60 80 80 80
Subject to discussion
for cast iron or hard
machining 400-700
Please enquire
Please enquire
Please enquire
49
Reaming and Fine Boring | Tools with Guide Pads | Twin-Bladed Reamers
WP blade
Adjusting
Clamping plate wedge
Adjusting screw
Accessoires
Indexable blade Torx screw/ Clamping plate Adjusting screw Adjusting wedge
Clamping screw MN 618 MN 620 MN 619
2 off 2 off 2 off 4 off 4 off
A B C D
Turn the front and back adjusting Turn torx screw or clamping screw 1. Remove blade. 1. Press blade against back stop
screw 1/2 turn anti-clockwise. anti-clockwise from the top and 2. Clean the blade and blade seat and adjusting wedge.
clockwise from the bottom. Two (do not use compressed air 2. Turn torx screw or clamping
keys need to be used to open note the adjusting wedge). screw clockwise from the top and
(as shown). The clamping plate 3. Turn the blade or insert new anti-clockwise from the bottom.
will be loosened. blade. Two keys need to be used to open
(as shown). The clamping plate
Note: will be tightened.
The same procedure
(Fig. A-E) also applies
for the second blade.
E
For rough adjustment, turn the front
and back adjusting screw clockwise
again 1/4 turn.
To make handling easier and ensure reliable setting, we recommend the use of a MAPAL setting device.
Blade 1 9 12 m
Guide pad
HMF as drg.
Blade 2
12 15 m
F G H I
1. MAPAL MASTERSET: Set the Setting Blade 1: Set the front and rear setting dimension for varying MAPAL UNISET: For easy setting
spacing for the MASTERSET intervals with the adjusting screw. Setting dimension: amount of the of reamers MAPAL supplies
to the blade length. blade over the following guide pad as in setting instructions Fig. H. electronic setting devices in
2. Zero the dial indicator on Back tapering to rear approx. 0,01 to 0,015 mm. vertical and horizontal designs.
the guide pad following the Setting Blade 2: Set the front and rear setting dimension for varying Please ask for our special
blade. intervals with the adjusting screw. Setting dimension: amount of the brochure on Setting Devices.
blade below the following guide pad as in setting instructions Fig. H. Detailed setting notes can
Back tapering to rear approx. 0,01 to 0,015 mm. be found in the equipments
operating instructions.
50
Reaming and Fine Boring | Tools with Guide Pads | Twin-Bladed Reamers
HX blade
Setting Instructions for
HX Twin-Bladed Reamers: Cartridge
Clamping
screw
Adjusting wedge
Clamping plate
Adjusting screw
Accessoires
A B C D
Turn the front and back adjusting Turn clamping screw anticlockwise 1. Remove blade and cartridge. 1. Press blade and cartridge
screw 1/2 turn anti-clockwise. from the top and clockwise from 2. Clean blade, cartridge and blade against back stop and adjusting
the bottom. Two keys need to seat (do not use compressed air wedge.
be used to open (as shown). The note the adjusting wedge). 2. Turn clamping screw clockwise
clamping plate and cartridge will 3. Turn the blade 60 or insert new from the top and anti-clockwise
be loosened. blade in cartridge. from the bottom. Two keys need
4. Replace cartridge. to be used to open (as shown).
Note:
The same procedure
(Fig. A-E) also applies
for the second blade.
E
For rough adjustment, turn the front
and back adjusting screw clockwise
again 1/4 turn.
To make handling easier and ensure reliable setting, we recommend the use of a MAPAL setting device.
Blade 1 9 12 m
Guide pad
HMF as drg.
Blade 2
12 15 m
F G H I
1. MAPAL MASTERSET: Set the Setting Blade 1: Set the front and rear setting dimension for MAPAL UNISET: For easy setting of
spacing for the MASTERSET varying intervals with the adjusting screw. reamers MAPAL supplies electronic
to the blade length. Setting dimension: amount of the blade over the following setting devices in vertical and
2. Zero the dial indicator on guide pad as in setting instructions Fig. H. Back tapering to rear horizontal designs. Please ask for
the guide pad following the approx. 0,005 to 0,010 mm. our special brochure on Setting
blade. Setting Blade 2: Set the front and rear setting dimension for Devices.
varying intervals with the adjusting screw. Detailed setting notes can be
Setting dimension: amount of the blade below the following found in the equipments operat-
guide pad as in setting instructions Fig. H. Back tapering to rear ing instructions.
approx. 0,005 to 0,010 mm.
51
Reaming and Fine Boring | Tools with Guide Pads | Twin-Bladed Reamers
52
Reaming and Fine Boring | Tools with Guide Pads | Twin-Bladed Reamers
Example 1
Order details for WP Reamers
Please provide the following details
when ordering: Name Guide pad Production Tolerance Cutting lead
grade code
IT or dimensions (see page 57
for selection)
MN2002 Carbide 12 H 6 AD
Example 1
Order details for WP blade: AS92R-O-HU615
Please provide the following details
when ordering: Cutting Blade size Cutting direction Top rake Cutting material
lead form
(see page 57 (see page 57 (see page 57 (see page 57
for selection) for selection) for selection) for selection)
AS 92 R 0 HU615
Example 2
Order details for HX blade: HX25RS3-CU140
Blade form Blade size Cutting Cutting Cutting edge Top rake Cutting
lead direction material
(see page 59 (see page 59 (see page 59 (see page 59 (see page 58
for selection) for selection) for selection) for selection) for selection)
HX 2 5 R S 3 CU140
53
54
Reaming and Fine Boring | Tools with Guide Pads | Indexable Blades
successful tools H
X blades 58
55
55
Reaming and Fine Boring | Tools with Guide Pads | Indexable Blades
Blades
for WP Single-Bladed and WP Twin-Bladed Reamers
End of life
Roughness
without F chamfer
with F chamfer
Cutting direction
R = R.H. cutting
L = L.H. cutting
Radial rake
Cutting lead form O = 0
AD = 3/15 length 3 mm 6 = 6
AS = 3/30 length 1,3 mm 2 = 12
EK = 3/30 length 0,6 mm
AS 92 R F 2 HU615
AZ = 3/75 length 1,3 mm
56
Reaming and Fine Boring | Tools with Guide Pads | Indexable Blades
0,25
Universal cutting lead for high quality surface finishes also
for low cutting speeds; note cutting lead length of 3 mm;
not suitable for aluminium.
3
15
Radial rake: 0, 6, 12
Cutting lead suitable for all materials, high quality surface
finish also for high cutting speeds; cutting lead length 1,3 mm.
3
30
Radial rake: 0, 6, 12
3
P M K N S H
to ISO513
Non-ferrous
High heat
Materials
Stainless
cast iron
resistant
(Alu etc.)
Code
metals
Steel
steel
Hard
Grey
01 05 10 15 20 25 30 35 40 45 50
Uncoated carbide grade with wide range of applications;
for general cutting tasks; suitable for use with low to medium
HU615 HW-K10 utting speeds.
Cutting material code: HU615 = carbide; HC416, HP426 = coated carbide; CU140, CU134 = Cermet; Application area Main application Further application
CP140/CP134 = coated Cermet; PU620 = PCD-polycristalline diamond;
FU801, FU802 = PcBN-polycristalline cubic boron nitride
57
Reaming and Fine Boring | Tools with Guide Pads | Indexable Blades
Blades
for HX Single-Bladed and HX Twin-Bladed Reamers
1. Six precision-ground cutting edges for maximum economy in precision
machining bores.
2. Better blade clamping with clamping grooves for a stable positioning,
even for difficult cuts and high spindle speeds.
3. Chip breakers for controlled chip flow and achieving the required chip
3 form.
4. The guide chamfer on the periphery of the blade in conjunction with
the adjustable back taper ensures maximum tool life.
2 The force and positive connection of the blades guarantees they are
4 safely held.
Held in finely adjustable cartridges.
1 The close allocation of the roughing and finishing blade produces the
best possible surface quality with the twin-bladed tool in conjunction
with the sensitive adjustment facility.
P M K N S H
to ISO 513
Non-ferrous
High heat
Materials
Stainless
cast iron
resistant
(Alu etc.)
Code
metals
Steel
steel
Hard
Grey
01 05 10 15 20 25 30 35 40 45 50
Uncoated carbide grade with wide range of applications;
for general cutting tasks; suitable for use with low to medium
HU612 HW-K10 cutting speeds.
Cutting material code: HU612 = carbide; HC416, HP426 = coated carbide; CU140/CU134 = Cermet; Application area Main application Further application
CP140/CP132 = coated Cermet;
PU620 = PCD-polycristalline diamond; FU801, FU802 = PcBN-polycristalline cubic boron nitride
58
Reaming and Fine Boring | Tools with Guide Pads | Indexable Blades
Cutting direction
R = R.H. cutting
L = L.H. cutting
Radial rake
RL = R.H. and L.H. cutting
0 = 0
6 cutting edges 3 = 3
Hexagonal 6 = 6
12,
Cutting lead
8 = R 0,8
2
6 cutting edges
Hexagonal
HX 1 3 8 RL CU134
Chip form geometry Cutting material quality
1 = for steel and long e.g.: CU134 = Cermet
chip materials For further cutting material grades
2 = for cast iron and see table on page 58.
short chip materials
Blade size
2 = inscribed circle 6 mm
3 = inscribed circle 10 mm Cutting direction
RL = R.H. and L.H. cutting
59
60
Reaming and Fine Boring | Tools with Guide Pads | EasyAdjust-System
61
Reaming and Fine Boring | Tools with Guide Pads | EasyAdjust-System
System overview
The EasyAdjust-System in detail
Conventional
systems
62
Reaming and Fine Boring | Tools with Guide Pads | EasyAdjust-System
Back taper
The back taper of the blade has a major influence on the bore quality. MAPAL selects the back taper of the cassette
necessary for the machining application according to the demands of the material and the feed rate.
Advantages:
The HX-blade with six cutting edges for high The TEC-blade with four cutting edges and
cost-effectiveness. different lead geometries for blind bore and
shoulder machining.
63
Reaming and Fine Boring | Tools with Guide Pads | EasyAdjust-System
Article overview
EasyAdjust-System with HX-blades
Selection
Auswahlkriterien
criteria Systemgren
System sizes
Bohrungsart
Type of bore -Bereich
-Tool Graduation
Abstufung
range Schneidentyp
Blade type Schneidengre
Cutting edge System-
System
Werkzeug ofder
theVerjngung*
back taper* size bezeichnung
designation
HP342
HC413
HP342
PU620
HP615
FU485
CP122
Type Size
HX 2 30538938 30538934 30538938 30009396 30538941
HX 2 HX128RLB 30308283 HX128RLB HX128RLB Please ask 30538957
64
Reaming and Fine Boring | Tools with Guide Pads | EasyAdjust-System
Article overview
EasyAdjust-System with TEC-blades
Selection
Auswahlkriterien
criteria Systemgren
System sizes
Bohrungsart
Type of bore -Bereich
-Tool Graduation
Abstufung
range Schneidentyp
Blade type Schneidengre
Cutting edge System-
System
Werkzeug ofder
theVerjngung*
back taper* size bezeichnung
designation
HP342
HC413
HP342
PU620
HP615
FU485
CP140
Type Size
TEC 2 30539018 30539023 30539018 30539027 30539029
TEC 2 30539030 30539033 30539030 30539030 30539032 30539034
65
Reaming and Fine Boring | Tools with Guide Pads | EasyAdjust-System
Handling instructions
Replacing and setting the blade
The EasyAdjust-System permits quick and easy replacement of the blades. The blades are replaced and set
with precision in just a few steps.
1 Loosen the adjusting wedge by turning it 2 Note: 3 Push the cassette together with the adjusting
half a turn in anti-clockwise direction using Two allen keys are required. wedge forward towards the tool.
an allen key.
Loosen the clamping jaw by turning allen key 1
in anti-clockwise direction while turning allen
key 2 in clockwise direction.
4 Remove the blade from the cassette. 5 Replace or turn the blade and then press the 6 Note:
blade into the cassette. Two allen keys are required.
66
Reaming and Fine Boring | Tools with Guide Pads | EasyAdjust-System
9 Set the protrusion dimension or absolute dimension of the blade by turning the
threaded pin in clockwise direction using an allen key.
Result:
The desired protrusion or absolute dimension of the blade is set.
Note:
To be used only by trained personnel.
67
68
Reaming and Fine Boring | Fixed Multi-Bladed Reamers
Machine reamers
69
Multi-Bladed Reamers
the way to the right reamer
Reamers of solid carbide, solid cermet and PcBN Reamer system in fixed, expandable and finely Specially for cast iron with selective coolant
with special coatings and lead geometries above adjustable versions. Diameters 8 40 mm supply. Reamer with HPC geometry of solid
3.00 mm diameter with internal cooling for in straight and left-hand fluted for through cermet and with cermet blades. From 8 mm
practically all materials. bore machining and straight for blind hole diameter also available as an expanding
machining. version for through bore machining.
Maximum number of blades for maximum Replaceable head system with axial and radial Simple replaceable head system with taper
performance for through bores. With 6 12 mm tool clamping. Simple handling, high changeover and face connection for high stability and
diameter as solid carbide variant, and for accuracy and radial run-out accuracy > 3m. rigidity. Simple handling and radial run-out
10 40 mm diameter with brazed blades. accuracy > 5 m.
from 65 mm dia.
70
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Introduction
Transitional range
Diameter ranges in mm
0,6 5 10 15 20 25 30 40 50 60 300
4,0 40,0
MRP
6,0 40,0
FeedPlus
FPR
High Performance
7,0 65,0
Reamer
HPR
Modular
8,0 40,0
CPReam
CPR
DIN | sDIN
Machine Reamers
MDR | MSR
0,6 100
65 300
compression ring
Special
HPR300
HPR 300
20 200
Compression ring
71
Cutting lead geometry and radial rake multi-bladed reamers
Serie FXR, MOR, MPR, FPR, HPR and CPR
CUTTING LEAD
MA 1G
x 0A 0
1E 4
ML 25 1F 5
25
1G 6
1L 10
x 1N 12
ME
1M 13
MF 2G 6 (for blind bores)
30 30
MG 3F -5
3C -2
MY
3L -10
x
MC 3Z negative variable
MH 45
45
MU
MV
x
MI
MT 60
60
MM
MQ
Explanation cutting material
x
Type Explanation
HU Carbide
MA 75
HP Carbide PVD coated
75
HC Carbide CVD coated
CU Cermet
x1
x2 CP Cermet PVD coated
5 PU PCD
MW 75/5 FU PcBN
75
SU HSS
72
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Cutting Leads
MT 8.00-40.20 0.35
MA 8.00-40.20 0.4
73
74
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | FixReam FXR
High-Performance Reamers
FixReam A
rticle overview 78
75
Solid carbide high-performance reamers FixReam
for high feed and short machining times
For more than 60 years MAPAL has mass production of steel and cast
been using precision tools for fine parts by high feed rates.
machining of bores to meet the high- Depending on the diameter, MAPAL
est quality standards of machining FixReam reamers have between four
with geometrically defined cutting and eight cutting edges, which allows
edges. The MAPAL tool portfolio offers them to reach the required high feed
a unique range of reaming and fine rates.
boring tools for this purpose with
various cutting systems. In addition According to the diameter, the
to designs with guide pads, an entire MAPAL high performance reamers Advantages:
series of fixed multi-bladed reamers is have between four and eight cutting
also available. edges and through this achieve the
appropriate high feed rate speeds. CC Optimum geometries for
Fixed reamers are used in fine ma- Reamers made of solid carbide or every material
chining of bores especially when solid Cermet. These series feature CC High availability from stock
short machining times and high pro- different coatings and internal cool-
ductivity are important. For example, ant supply. The standard programme
moderate cutting speeds due to the for universal application and high-
material can be compensated for in speed machining of steel, iron, Alu
76
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | FixReam FXR
High-Performance Reamers
Even on reground tools there should be no reduction in quality.
77
Article overview FixReam | Ordering example
Series
P M N1
505 Solid Carbide Drill
K S H
K H 505 PcBN
P K 503 short
K H 500 PcBN
P M N1
510 Solid Carbide Drill
K S
FXR512 | 503
Tool data d1 l1 l3 d2 l2 l4 z
d1 l1 l3 d2 l2 l4 z z
5.71 - 6.20 70 34 6 36 10 6
FXR510 FXR505|500 FXR512 6.21 - 8.20 75 39 8 36 15 6
Ordering example
SERIES DIAMETER
Tool dimensions
FXR510, FXR512
FXR500
FXR505
FXR503 short
d1
d2
l4
l2 l3
l1
High-Performance Reamers
P M K1 K2 K3 N1 N2 S H
Non-alloy steels, Stainless, Grey cast iron Spheroidal Spheroidal/ Bronze, Aluminium CFK / GFK < HRC63
cast-steel, rust and GG20 30 cast iron vermicular copper, brass
alloy steels acid-resistant GGG40 50 cast iron
steels GGG60 80
MV0A MG1M MT0A MF1M MV0A MG1M MV0A MG1M MV0A MG1M MV0A MG1M MV0A MV0A MG1M MT0A
M
HP145 HU612 HP145 HP145 HP145 HP145 HP145 HP145 HP145 HP145 HP145 HU612 HU612 HP622 HU612 HC614 HC614 HP141
MG1M MG1M
CU154 CU154
MG0A MF0A
HP622 HP141
79
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | FixReam FXR
d1
Cutting material suggestion
l4
l2 l3
P M K1 K2 K3 N1 S H
l1 Cu/Zn/Mg
80
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | FixReam FXR
d1
Cutting material suggestion
l4
l2 l3
P M K1 K2 K3 N1 S H
l1 Cu/Zn/Mg
High-Performance Reamers
3.98 +0.004 75 36 39 12 6 4 FXR510G3.98+4[Lead]-[Cut] 30571088 30571160 30571232
3.99 +0.004 75 36 39 12 6 4 FXR510G3.99+4[Lead]-[Cut] 30571089 30571161 30571233
4.01 +0.004 75 36 39 12 6 4 FXR510G4.01+4[Lead]-[Cut] 30571090 30571162 30571234
4.02 +0.004 75 36 39 12 6 4 FXR510G4.02+4[Lead]-[Cut] 30571091 30571163 30571235
4.03 +0.004 75 36 39 12 6 4 FXR510G4.03+4[Lead]-[Cut] 30571092 30571164 30571236
4.97 +0.004 75 36 39 12 6 4 FXR510G4.97+4[Lead]-[Cut] 30571093 30571165 30571237
4.98 +0.004 75 36 39 12 6 4 FXR510G4.98+4[Lead]-[Cut] 30571094 30571166 30571238
4.99 +0.004 75 36 39 12 6 4 FXR510G4.99+4[Lead]-[Cut] 30571095 30571167 30571239
5.01 +0.004 75 36 39 12 6 4 FXR510G5.01+4[Lead]-[Cut] 30571096 30571168 30571240
5.02 +0.004 75 36 39 12 6 4 FXR510G5.02+4[Lead]-[Cut] 30571097 30571169 30571241
5.03 +0.004 75 36 39 12 6 4 FXR510G5.03+4[Lead]-[Cut] 30571098 30571170 30571242
5.97 +0.004 75 36 39 12 6 4 FXR510G5.97+4[Lead]-[Cut] 30571099 30571171 30571243
5.98 +0.004 75 36 39 12 6 4 FXR510G5.98+4[Lead]-[Cut] 30571100 30571172 30571244
5.99 +0.004 75 36 39 12 6 4 FXR510G5.99+4[Lead]-[Cut] 30571101 30571173 30571245
6.01 +0.004 75 36 39 12 6 4 FXR510G6.01+4[Lead]-[Cut] 30571102 30571174 30571246
6.02 +0.004 75 36 39 12 6 4 FXR510G6.02+4[Lead]-[Cut] 30571103 30571175 30571247
6.03 +0.004 75 36 39 12 6 4 FXR510G6.03+4[Lead]-[Cut] 30571104 30571176 30571248
7.97 +0.004 100 36 64 16 8 6 FXR510G7.97+4[Lead]-[Cut] 30571105 30571177 30571249
7.98 +0.004 100 36 64 16 8 6 FXR510G7.98+4[Lead]-[Cut] 30571106 30571178 30571250
7.99 +0.004 100 36 64 16 8 6 FXR510G7.99+4[Lead]-[Cut] 30571107 30571179 30571251
8.01 +0.004 100 36 64 16 8 6 FXR510G8.01+4[Lead]-[Cut] 30571108 30571180 30571252
8.02 +0.004 100 36 64 16 8 6 FXR510G8.02+4[Lead]-[Cut] 30571109 30571181 30571253
8.03 +0.004 100 36 64 16 8 6 FXR510G8.03+4[Lead]-[Cut] 30571110 30571182 30571254
9.97 +0.004 120 40 80 20 10 6 FXR510G9.97+4[Lead]-[Cut] 30571111 30571183 30571255
9.98 +0.004 120 40 80 20 10 6 FXR510G9.98+4[Lead]-[Cut] 30571112 30571184 30571256
9.99 +0.004 120 40 80 20 10 6 FXR510G9.99+4[Lead]-[Cut] 30571113 30571185 30571257
10.01 +0.004 120 40 80 20 10 6 FXR510G10.01+4[Lead]-[Cut] 30571114 30571186 30571258
Sizes in mm.
Please order intermediate sizes using the configuration description at the beginning of chapter FXR high-performance reamers.
*Please complete the specification by indicating the lead [Lead] and cutting material [Cut] (see ordering example at the beginning of the chapter).
81
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | FixReam FXR
d1
Cutting material suggestion
l4
l2 l3
P M K1 K2 K3 N1 S H
l1 Cu/Zn/Mg
82
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | FixReam FXR
d1
l4
l2 l3
P M K1 K2 K3 N S H
l1
Lead MG1M MG1M
d1 Tolerance l1 l2 l3 l4 d2 z
High-Performance Reamers
4.50 H7 70 36 34 10 6 4 FXR5124.5H7MG1M-CU154 30570646
5.00 H7 70 36 34 10 6 4 FXR5125H7MG1M-CU154 30570647
5.50 H7 70 36 34 10 6 4 FXR5125.5H7MG1M-CU154 30570648
6.00 H7 70 36 34 10 6 6 FXR5126H7MG1M-CU154 30570649
6.50 H7 75 36 39 15 8 6 FXR5126.5H7MG1M-CU154 30570650
7.00 H7 75 36 39 15 8 6 FXR5127H7MG1M-CU154 30570651
7.50 H7 75 36 39 15 8 6 FXR5127.5H7MG1M-CU154 30570652
8.00 H7 75 36 39 15 8 6 FXR5128H7MG1M-CU154 30570653
8.50 H7 75 40 35 15 10 6 FXR5128.5H7MG1M-CU154 30570654
9.00 H7 75 40 35 15 10 6 FXR5129H7MG1M-CU154 30570655
9.50 H7 75 40 35 15 10 6 FXR5129.5H7MG1M-CU154 30570656
10.00 H7 100 40 60 20 10 6 FXR51210H7MG1M-CU154 30570657
10.50 H7 100 45 55 20 12 6 FXR51210.5H7MG1M-CU154 30570658
11.00 H7 100 45 55 20 12 6 FXR51211H7MG1M-CU154 30570659
11.50 H7 100 45 55 20 12 6 FXR51211.5H7MG1M-CU154 30570660
12.00 H7 100 45 55 20 12 6 FXR51212H7MG1M-CU154 30570661
Sizes in mm.
Please order intermediate sizes and tolerances other than H7 using the configuration description at the beginning of chapter FXR high-performance reamers.
83
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | FixReam FXR
d1
l4
l2 l3
P M K1 K2 K3 N S H
l1
Lead MG1M MG1M
d1 Tolerance l1 l2 l3 l4 d2 z
84
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | FixReam FXR
d1
l4
l2 l3
P M K1 K2 K3 N S H
l1
Lead MG1M MG1M
d1 Tolerance l1 l2 l3 l4 d2 z
High-Performance Reamers
12.01 +0.004 100 45 55 20 12 6 FXR512G12.01+4MG1M-CU154 30571084
12.02 +0.004 100 45 55 20 12 6 FXR512G12.02+4MG1M-CU154 30571085
12.03 +0.004 100 45 55 20 12 6 FXR512G12.03+4MG1M-CU154 30571086
Sizes in mm.
Please order intermediate sizes using the configuration description at the beginning of chapter FXR high-performance reamers.
85
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | FixReam FXR
d1
l4
l2 l3
l1
P M K1 K2 K3 N2 S H
Alu
MG0A MF0A
d1 Tolerance l1 l2 l3 l4 d2 z
HP622 HP141
4.00 H7 75 36 39 12 6 4 FXR5004H7[Lead]-[Cut] 30570872 30570822
4.50 H7 75 36 39 12 6 4 FXR5004.5H7[Lead]-[Cut] 30570873 30570823
5.00 H7 75 36 39 12 6 4 FXR5005H7[Lead]-[Cut] 30570874 30570824
5.50 H7 75 36 39 12 6 4 FXR5005.5H7[Lead]-[Cut] 30570875 30570825
6.00 H7 75 36 39 12 6 4 FXR5006H7[Lead]-[Cut] 30570876 30570826
6.50 H7 100 36 64 16 8 6 FXR5006.5H7[Lead]-[Cut] 30570877 30570827
7.00 H7 100 36 64 16 8 6 FXR5007H7[Lead]-[Cut] 30570878 30570828
7.50 H7 100 36 64 16 8 6 FXR5007.5H7[Lead]-[Cut] 30570879 30570829
8.00 H7 100 36 64 16 8 6 FXR5008H7[Lead]-[Cut] 30570880 30570830
8.50 H7 100 40 60 20 10 6 FXR5008.5H7[Lead]-[Cut] 30570881 30570831
9.00 H7 100 40 60 20 10 6 FXR5009H7[Lead]-[Cut] 30570882 30570832
9.50 H7 120 40 80 20 10 6 FXR5009.5H7[Lead]-[Cut] 30570883 30570833
10.00 H7 120 40 80 20 10 6 FXR50010H7[Lead]-[Cut] 30570884 30570834
10.50 H7 120 45 75 20 12 6 FXR50010.5H7[Lead]-[Cut] 30570885 30570835
11.00 H7 120 45 75 20 12 6 FXR50011H7[Lead]-[Cut] 30570886 30570836
11.50 H7 120 45 75 20 12 6 FXR50011.5H7[Lead]-[Cut] 30570887 30570837
12.00 H7 120 45 75 20 12 6 FXR50012H7[Lead]-[Cut] 30570888 30570838
13.00 H7 130 45 85 22 14 6 FXR50013H7[Lead]-[Cut] 30570889 30570839
14.00 H7 130 45 85 22 14 6 FXR50014H7[Lead]-[Cut] 30570890 30570840
15.00 H7 130 48 82 22 16 6 FXR50015H7[Lead]-[Cut] 30570891 30570841
16.00 H7 150 48 102 25 16 6 FXR50016H7[Lead]-[Cut] 30570892 30570842
17.00 H7 150 48 102 25 18 6 FXR50017H7[Lead]-[Cut] 30570893 30570843
18.00 H7 150 48 102 25 18 6 FXR50018H7[Lead]-[Cut] 30570894 30570844
19.00 H7 150 50 100 25 20 6 FXR50019H7[Lead]-[Cut] 30570895 30570845
20.00 H7 150 50 100 25 20 6 FXR50020H7[Lead]-[Cut] 30570896 30570846
Sizes in mm.
Please order intermediate sizes and tolerances other than H7 using the configuration description at the beginning of chapter FXR high-performance reamers.
*Please complete the specification by indicating the lead [Lead] and cutting material [Cut] (see ordering example at the beginning of the chapter).
86
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | FixReam FXR
d1
l4
l2 l3
l1
P M K1 K2 K3 N S H
Lead MF0A
Cut HP141
d1 Tolerance l1 l2 l3 l4 d2 z
High-Performance Reamers
3.98 +0.004 75 36 39 12 6 4 FXR500G3.98+4MF0A-HP141 30571304
3.99 +0.004 75 36 39 12 6 4 FXR500G3.99+4MF0A-HP141 30571305
4.01 +0.004 75 36 39 12 6 4 FXR500G4.01+4MF0A-HP141 30571306
4.02 +0.004 75 36 39 12 6 4 FXR500G4.02+4MF0A-HP141 30571307
4.03 +0.004 75 36 39 12 6 4 FXR500G4.03+4MF0A-HP141 30571308
4.97 +0.004 75 36 39 12 6 4 FXR500G4.97+4MF0A-HP141 30571309
4.98 +0.004 75 36 39 12 6 4 FXR500G4.98+4MF0A-HP141 30571310
4.99 +0.004 75 36 39 12 6 4 FXR500G4.99+4MF0A-HP141 30571311
5.01 +0.004 75 36 39 12 6 4 FXR500G5.01+4MF0A-HP141 30571312
5.02 +0.004 75 36 39 12 6 4 FXR500G5.02+4MF0A-HP141 30571313
5.03 +0.004 75 36 39 12 6 4 FXR500G5.03+4MF0A-HP141 30571314
5.97 +0.004 75 36 39 12 6 4 FXR500G5.97+4MF0A-HP141 30571315
5.98 +0.004 75 36 39 12 6 4 FXR500G5.98+4MF0A-HP141 30571316
5.99 +0.004 75 36 39 12 6 4 FXR500G5.99+4MF0A-HP141 30571317
6.01 +0.004 75 36 39 12 6 4 FXR500G6.01+4MF0A-HP141 30571318
6.02 +0.004 75 36 39 12 6 4 FXR500G6.02+4MF0A-HP141 30571319
6.03 +0.004 75 36 39 12 6 4 FXR500G6.03+4MF0A-HP141 30571320
7.97 +0.004 100 36 64 16 8 6 FXR500G7.97+4MF0A-HP141 30571321
7.98 +0.004 100 36 64 16 8 6 FXR500G7.98+4MF0A-HP141 30571322
7.99 +0.004 100 36 64 16 8 6 FXR500G7.99+4MF0A-HP141 30571323
8.01 +0.004 100 36 64 16 8 6 FXR500G8.01+4MF0A-HP141 30571324
8.02 +0.004 100 36 64 16 8 6 FXR500G8.02+4MF0A-HP141 30571325
8.03 +0.004 100 36 64 16 8 6 FXR500G8.03+4MF0A-HP141 30571326
9.97 +0.004 120 40 80 20 10 6 FXR500G9.97+4MF0A-HP141 30571327
9.98 +0.004 120 40 80 20 10 6 FXR500G9.98+4MF0A-HP141 30571328
9.99 +0.004 120 40 80 20 10 6 FXR500G9.99+4MF0A-HP141 30571329
10.01 +0.004 120 40 80 20 10 6 FXR500G10.01+4MF0A-HP141 30571330
10.02 +0.004 120 40 80 20 10 6 FXR500G10.02+4MF0A-HP141 30571331
10.03 +0.004 120 40 80 20 10 6 FXR500G10.03+4MF0A-HP141 30571332
11.97 +0.004 120 45 75 20 12 6 FXR500G11.97+4MF0A-HP141 30571333
11.98 +0.004 120 45 75 20 12 6 FXR500G11.98+4MF0A-HP141 30571334
11.99 +0.004 120 45 75 20 12 6 FXR500G11.99+4MF0A-HP141 30571335
Sizes in mm.
Please order intermediate sizes using the configuration description at the beginning of chapter FXR high-performance reamers.
87
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | FixReam FXR
d1
l4
l2 l3
l1
P M K1 K2 K3 N S H
Lead MF0A
Cut HP141
d1 Tolerance l1 l2 l3 l4 d2 z
88
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | FixReam FXR
d1
l4
l2 l3
P M K1 K2 K3 N S H
l1
d1 Tolerance l1 l2 l3 l4 d2 z
High-Performance Reamers
3.50 H7 65 28 37 12 4 6 FXR5003.5H7MH3F-FU840 30571012
4.00 H7 75 36 39 12 6 6 FXR5004H7MH3F-FU840 30571013
4.50 H7 75 36 39 12 6 6 FXR5004.5H7MH3F-FU840 30571014
5.00 H7 75 36 39 12 6 6 FXR5005H7MH3F-FU840 30571015
5.50 H7 75 36 39 12 6 6 FXR5005.5H7MH3F-FU840 30571016
6.00 H7 75 36 39 12 6 8 FXR5006H7MH3F-FU840 30571017
6.50 H7 100 36 64 16 8 8 FXR5006.5H7MH3F-FU840 30571018
7.00 H7 100 36 64 16 8 8 FXR5007H7MH3F-FU840 30571019
7.50 H7 100 36 64 16 8 8 FXR5007.5H7MH3F-FU840 30571020
8.00 H7 100 36 64 16 8 10 FXR5008H7MH3F-FU840 30571021
8.50 H7 100 40 60 16 10 10 FXR5008.5H7MH3F-FU840 30571022
9.00 H7 100 40 60 16 10 10 FXR5009H7MH3F-FU840 30571023
9.50 H7 120 40 80 20 10 10 FXR5009.5H7MH3F-FU840 30571024
10.00 H7 120 40 80 20 10 10 FXR50010H7MH3F-FU840 30571025
Sizes in mm.
Please order intermediate sizes and tolerances other than H7 using the configuration description at the beginning of chapter FXR high-performance reamers.
89
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | FixReam FXR
d1
l2 l3
P M K1 K2 K3 N S H
l1
d1 Tolerance l1 l2 l3 l4 d2 z
90
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | FixReam FXR
d1
l4
l2 l3
P M K1 K2 K3 N1 N2 S H
l1
HP145 HP622
Cut HP145 HP145 HU612 HC614 HP141
HU612 HU612
High-Performance Reamers
3.20 H7 65 28 37 12 4 4 FXR5053.2H7[Lead]-[Cut] 30570692 Please ask -- -- -- --
3.50 H7 65 28 37 12 4 4 FXR5053.5H7[Lead]-[Cut] 30570693 Please ask -- -- -- --
4.00 H7 75 36 39 12 6 4 FXR5054H7[Lead]-[Cut] 30570694 30570747 30570797 30570947 30570847 30570897
4.50 H7 75 36 39 12 6 4 FXR5054.5H7[Lead]-[Cut] 30570695 30570748 30570798 30570948 30570848 30570898
5.00 H7 75 36 39 12 6 4 FXR5055H7[Lead]-[Cut] 30570696 30570749 30570799 30570949 30570849 30570899
5.50 H7 75 36 39 12 6 4 FXR5055.5H7[Lead]-[Cut] 30570697 30570750 30570800 30570950 30570850 30570900
6.00 H7 75 36 39 12 6 4 FXR5056H7[Lead]-[Cut] 30570698 30570751 30570801 30570951 30570851 30570901
6.50 H7 100 36 64 16 8 6 FXR5056.5H7[Lead]-[Cut] 30570699 30570752 30570802 30570952 30570852 30570902
7.00 H7 100 36 64 16 8 6 FXR5057H7[Lead]-[Cut] 30570700 30570753 30570803 30570953 30570853 30570903
7.50 H7 100 36 64 16 8 6 FXR5057.5H7[Lead]-[Cut] 30570701 30570754 30570804 30570954 30570854 30570904
8.00 H7 100 36 64 16 8 6 FXR5058H7[Lead]-[Cut] 30570702 30570755 30570805 30570955 30570855 30570905
8.50 H7 100 40 60 20 10 6 FXR5058.5H7[Lead]-[Cut] 30570703 30570756 30570806 30570956 30570856 30570906
9.00 H7 100 40 60 20 10 6 FXR5059H7[Lead]-[Cut] 30570704 30570757 30570807 30570957 30570857 30570907
9.50 H7 120 40 80 20 10 6 FXR5059.5H7[Lead]-[Cut] 30570705 30570758 30570808 30570958 30570858 30570908
10.00 H7 120 40 80 20 10 6 FXR50510H7[Lead]-[Cut] 30570706 30570759 30570809 30570959 30570859 30570909
10.50 H7 120 45 75 20 12 6 FXR50510.5H7[Lead]-[Cut] 30570707 30570760 30570810 30570960 30570860 30570910
11.00 H7 120 45 75 20 12 6 FXR50511H7[Lead]-[Cut] 30570708 30570761 30570811 30570961 30570861 30570911
11.50 H7 120 45 75 20 12 6 FXR50511.5H7[Lead]-[Cut] 30570709 30570762 30570812 30570962 30570862 30570912
12.00 H7 120 45 75 20 12 6 FXR50512H7[Lead]-[Cut] 30570710 30570763 30570813 30570963 30570863 30570913
13.00 H7 130 45 85 22 14 6 FXR50513H7[Lead]-[Cut] 30570711 30570764 30570814 30570964 30570864 30570914
14.00 H7 130 45 85 22 14 6 FXR50514H7[Lead]-[Cut] 30570712 30570765 30570815 30570965 30570865 30570915
15.00 H7 130 48 82 22 16 6 FXR50515H7[Lead]-[Cut] 30570713 30570766 30570816 30570966 30570866 30570916
16.00 H7 150 48 102 25 16 6 FXR50516H7[Lead]-[Cut] 30570714 30570767 30570817 30570967 30570867 30570917
17.00 H7 150 48 102 25 18 6 FXR50517H7[Lead]-[Cut] 30570715 30570768 30570818 30570968 30570868 30570918
18.00 H7 150 48 102 25 18 6 FXR50518H7[Lead]-[Cut] 30570716 30570769 30570819 30570969 30570869 30570919
19.00 H7 150 50 100 25 20 6 FXR50519H7[Lead]-[Cut] 30570717 30570770 30570820 30570970 30570870 30570920
20.00 H7 150 50 100 25 20 6 FXR50520H7[Lead]-[Cut] 30570718 30570771 30570821 30570971 30570871 30570921
Sizes in mm.
Please order intermediate sizes and tolerances other than H7 using the configuration description at the beginning of chapter FXR high-performance reamers.
*Please complete the specification by indicating the lead [Lead] and cutting material [Cut] (see ordering example at the beginning of the chapter).
91
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | FixReam FXR
d1
l4
l2 l3
P M K1 K2 K3 N1 N2 S H
l1
92
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | FixReam FXR
d1
l4
l2 l3
P M K1 K2 K3 N1 N2 S H
l1
High-Performance Reamers
10.03 +0.004 120 40 80 20 10 6 FXR505G10.03+4[Lead]-[Cut] 30571152 30571224 30571296 30571368
11.97 +0.004 120 45 75 20 12 6 FXR505G11.97+4[Lead]-[Cut] 30571153 30571225 30571297 30571369
11.98 +0.004 120 45 75 20 12 6 FXR505G11.98+4[Lead]-[Cut] 30571154 30571226 30571298 30571370
11.99 +0.004 120 45 75 20 12 6 FXR505G11.99+4[Lead]-[Cut] 30571155 30571227 30571299 30571371
12.01 +0.004 120 45 75 20 12 6 FXR505G12.01+4[Lead]-[Cut] 30571156 30571228 30571300 30571372
12.02 +0.004 120 45 75 20 12 6 FXR505G12.02+4[Lead]-[Cut] 30571157 30571229 30571301 30571373
12.03 +0.004 120 45 75 20 12 6 FXR505G12.03+4[Lead]-[Cut] 30571158 30571230 30571302 30571374
Sizes in mm.
Please order intermediate sizes using the configuration description at the beginning of chapter FXR high-performance reamers.
*Please complete the specification by indicating the lead [Lead] and cutting material [Cut] (see ordering example at the beginning of the chapter).
93
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | FixReam FXR
d1
l4
l2 l3
l1
P M K1 K2 K3 N S H
d1 Tolerance l1 l2 l3 l4 d2 z
94
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | FixReam FXR
data
<5 5-8 8 - 12 12 - 16 16 - 30
vc [m/min] 100-200
Steel, < 700 N/mm f [mm/U] 0,08-0,12 0,1-0,4 0,3-0,8 0,5-1,0 0,8-1,2
allowance a 0,1-0,15 0,15-0,2 0,2-0,3 0,2-0,3 0,2-0,3
CU
vc [m/min] 80-120
HP*
P Steel, 700 - 900 N/mm f [mm/U] 0,08-0,12 0,1-0,4 0,3-0,8 0,5-1,0 0,8-1,2
allowance a 0,1-0,15 0,15-0,2 0,2-0,3 0,2-0,3 0,2-0,3
vc [m/min] 80-100
Steel, 900 - 1200 N/mm f [mm/U] 0,08-0,12 0,1-0,3 0,3-0,6 0,3-0,8 0,5-1,0
allowance a 0,08-0,12 0,1-0,2 0,2-0,3 0,2-0,3 0,2-0,3
vc [m/min] 20-60
VA < 700 N/mm f [mm/U] 0,1-0,15 0,15-0,2 0,3-0,5 0,4-0,6 0,5-1,0
allowance a 0,05-0,1 0,1-0,15 0,1-0,2 0,15-0,2 0,15-0,25
HP M vc [m/min] 20-40
VA > 700 N/mm f [mm/U] 0,1-0,15 0,15-0,2 0,3-0,5 0,4-0,6 0,5-1,0
allowance a 0,05-0,1 0,1-0,15 0,1-0,2 0,15-0,2 0,15-0,25
High-Performance Reamers
vc [m/min] 80-160
HP
Grey cast iron (GG) f [mm/U] 0,3-0,5 0,4-1,0 0,6-1,4 0,8-2,2 0,8-2,2
FU*
allowance a 0,1-0,15 0,15-0,2 0,15-0,25 0,2-0,3 0,2-0,3
vc [m/min] 120-180
HP
FU*
CU*
K Spheroidal graphite cast iron
(bis GGG 50)
f [mm/U] 0,3-0,5 0,4-1,0 0,6-1,4 0,8-2,2 0,8-2,2
allowance a 0,1-0,15 0,15-0,2 0,15-0,25 0,2-0,3 0,2-0,3
vc [m/min] 60-120
HP Spheroidal graphite cast iron
f [mm/U] 0,3-0,5 0,4-1,0 0,6-1,4 0,8-2,2 0,8-2,2
FU* (> GGG 50)
allowance a 0,1-0,15 0,15-0,2 0,15-0,25 0,2-0,3 0,2-0,3
vc [m/min] 30-80
Cu / Zn / Mg-alloy f [mm/U] 0,1-0,16 0,15-0,2 0,15-0,3 0,25-0,35 0,25-0,4
allowance a 0,1-0,15 0,15-0,2 0,15-0,2 0,2-0,3 0,2-0,3
vc [m/min] 20-80
HU N1 Plastics soft f [mm/U] 0,12-0,16 0,15-0,2 0,15-0,3 0,25-0,35 0,25-0,4
allowance a 0,1-0,15 0,15-0,2 0,15-0,2 0,2-0,3 0,2-0,3
vc [m/min] 20-40
Plastics heavy f [mm/U] 0,12-0,16 0,15-0,2 0,15-0,3 0,25-0,35 0,25-0,4
allowance a 0,1-0,15 0,15-0,2 0,15-0,2 0,2-0,3 0,2-0,3
vc [m/min] 200-300
Alu-casting alloy
f [mm/U] 0,6-0,8 1,0-1,5 1,2-2,0 1,5-2,2 1,5-2,2
(Si < 7%)
allowance a 0,1-0,15 0,2-0,3 0,2-0,3 0,25-0,35 0,3-0,4
HP N2 vc [m/min] 250-350
Alu-casting alloy
f [mm/U] 0,6-0,8 1,0-1,5 1,2-2,0 1,5-2,2 1,5-2,2
(Si > 7%)
allowance a 0,1-0,15 0,2-0,3 0,2-0,3 0,25-0,35 0,3-0,4
vc [m/min] 30-80
Alu-casting alloy
f [mm/U] 0,12-0,16 0,15-0,2 0,15-0,3 0,25-0,35 0,25-0,4
(Si < 7%)
allowance a 0,1-0,15 0,15-0,2 0,15-0,2 0,2-0,3 0,2-0,3
HU N2 vc [m/min] 20-50
Alu-casting alloy
f [mm/U] 0,15-0,16 0,15-0,2 0,15-0,3 0,25-0,35 0,25-0,4
(Si > 7%)
allowance a 0,1-0,15 0,15-0,2 0,15-0,2 0,2-0,3 0,2-0,3
vc [m/min] 12-30
HP S Titanium f [mm/U] - - 0,4-0,6 1,4-2,8 1,4-3,6
allowance a - - 0,1-0,2 0,15-0,25 0,15-0,25
vc [m/min] Please enquire Please enquire Please enquire Please enquire Please enquire
HP H Hardened materials < 63 HRC f [mm/U] Please enquire Please enquire Please enquire Please enquire Please enquire
allowance a Please enquire Please enquire Please enquire Please enquire Please enquire
*Cutting data for these cutting materials on request
95
96
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | MonoReam MOR
High-Performance Reamers
MonoReam A
rticle overview 100
97
MonoReam
With the newly developed multi-bladed as left-hand fluted or straight fluted versions different quantities or bore tolerances.
reamers in the 600, 700 and 800 series, for through bores and blind bores, as well With a reduced number of variants a large
MAPAL is offering a new, simple, high as with different cutting leads and cutting number of possible applications are covered
performance, standardised reaming system. materials. in fine machining with significant rationali-
sation potential.
The reamers in the MonoReam series are Due to the compatibility between the series,
available as fixed, expandable or finely it is possible to change to the optimum All tools can be used in common high
adjustable versions and, depending on the system reamer for the specific case if general accuracy chucks such as hydraulic chucks
application and material, can be ordered conditions change in production, for example and shrink fit chucks.
Advantages:
Straight fluted and left-hand fluted for through bores and blind bores
98
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | MonoReam MOR
Series 800
Setting to the m can be realised with the Very tight bore tolerances can be achieved
System 800
adjusting sleeve
replaceable head reamers, the blades can be significant cost reductions are possible,
finely adjusted. as the blades can be readjusted to the m.
The special three-piece design with screw, As a consequence these highperformance
pushing ring and adjusting sleeve ensures cutting materials are optimally utilised.
coaxial errors are compensated and the radial
run-out accuracy of the blades after adjust-
ment is within 3 m.
High-Performance Reamers
Series 700
The MonoReam reamers in the 700 series prior to re-grinding and not for setting or
are used as fixed tools, however this series is readjusting the diameter. Due to the expan-
optimised for re-grinding to reduce the tool sion of the diameter it is possible to re-grind
costs. Unlike the MonoReam 800 series, the all functional surfaces, both on the cutting
System 700
700 series is only expanded in diameter by lead, and also on the tool diameter. As a
expansion screw
Fixed tool with
a one-piece expansion screw. The expansion result, re-ground tools also have the same
system is therefore suitable for compensation performance as the original.
Series 600
The reamers in the MonoReam 600 series reamers, the 600 series is also available as
Simplest, economical
are fixed reamers with brazed blades that standard in diameters from 7.70 mm to
cannot be adjusted. They are the simplest 40.20 mm and is equipped with four, six or
of the new MonoReam reamers and are eight blades depending on the diameter.
System 600
99
Article overview MonoReam | ordering example
Series
FINELY ADJUSTABLE
screw, pushing ring and
FIXED
economical design
expansion screw
adjusting sleeve
Fixed tool with
Simplest,
Type of bore Material Coolant supply Flute helix angle
P
M
605 705 805
K
N
P
M 610 710 810
K
Tool data
d1 l1 l3 d2 l2 l4 z
7.70 - 9.70 120 75 12 45 8 4
9.71 - 11.70 120 75 12 45 8 6
11.71 - 17.20 140 92 16 48 8 6
17.21 - 22.20 160 110 20 50 12 6
22.21 - 27.20 180 130 20 50 12 6
27.21 - 29.20 200 144 25 56 12 6
29.21 - 40.20 200 144 25 56 12 8
Ordering example
SERIES DIAMETER
Tool dimensions*
High-Performance Reamers
l1 are identical for all
MonoReam series.
P M K1 K2 K3 N1 N2
Non-alloy steels, Stainless, Grey cast iron Spheroidal Spheroidal/ Bronze, Aluminium
cast-steel, rust and cast iron vermicular copper, brass
alloy steels acid-resistant GG20 30 GGG40 50 cast iron
steels GGG60 80
Ra < 2,0 Ra > 2,0 AlSi other
Non-ferrous metals
MonoReam MOR600 H7
Fixed version
d2h6
d1
Cutting material suggestion
l4
l2 l3
P M K1 K1 K2 K3 N1 N2 S
l1 Ra<2,0 Ra>2,0
Lead MY1G
Cut HU612
d1 Tolerance l1 l2 l3 l4 d2 z
102
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | MonoReam MOR
MonoReam MOR600 H7
Fixed version
d2h6
d1
Cutting material suggestion
l4
l2 l3
P M K1 K1 K2 K3 N1 N2 S
l1 Ra<2,0 Ra>2,0
Lead MY1G
Cut HU612
d1 Tolerance l1 l2 l3 l4 d2 z
High-Performance Reamers
36.00 H7 200 56 144 12 25 8 MOR60036H7MY1G-HU612 30474581
37.00 H7 200 56 144 12 25 8 MOR60037H7MY1G-HU612 30474582
38.00 H7 200 56 144 12 25 8 MOR60038H7MY1G-HU612 30474583
39.00 H7 200 56 144 12 25 8 MOR60039H7MY1G-HU612 30474584
40.00 H7 200 56 144 12 25 8 MOR60040H7MY1G-HU612 30474585
Sizes in mm.
Please order intermediate sizes and tolerances other than H7 using the configuration description at the beginning of chapter MonoReam.
103
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | MonoReam MOR
MonoReam MOR610 H7
Fixed version
d2h6
d1
Cutting material suggestion
l4
l2 l3
P M K1 K1 K2 K3 N1 N2 S
l1 Ra<2,0 Ra>2,0
Lead MY1G
104
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | MonoReam MOR
MonoReam MOR610 H7
Fixed version
d2h6
d1
Cutting material suggestion
l4
l2 l3
P M K1 K1 K2 K3 N1 N2 S
l1 Ra<2,0 Ra>2,0
Lead MY1G
High-Performance Reamers
36.00 H7 200 56 144 12 25 8 MOR61036H7MY1G-[Cut] 30473892 30473859 30473930
37.00 H7 200 56 144 12 25 8 MOR61037H7MY1G-[Cut] 30473893 30473860 30473931
38.00 H7 200 56 144 12 25 8 MOR61038H7MY1G-[Cut] 30473894 30473861 30473932
39.00 H7 200 56 144 12 25 8 MOR61039H7MY1G-[Cut] 30473895 30473862 30473933
40.00 H7 200 56 144 12 25 8 MOR61040H7MY1G-[Cut] 30473896 30473863 30473934
Sizes in mm.
*Please complete the specification by indicating the lead desired cutting material [Cut] (see ordering example).
105
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | MonoReam MOR
MonoReam MOR605 H7
Fixed version
d2h6
d1
l4
P M K1 K1 K2 K3 N1 N2 S
l2 l3 Ra<2,0 Ra>2,0
l1
Lead MU2A
106
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | MonoReam MOR
MonoReam MOR605 H7
Fixed version
d2h6
d1
l4
P M K1 K1 K2 K3 N1 N2 S
l2 l3 Ra<2,0 Ra>2,0
l1
Lead MU2A
High-Performance Reamers
36.00 H7 200 56 144 12 25 8 MOR60536H7MU2A-[Cut] 30474787 30474822 30474858 30474894
37.00 H7 200 56 144 12 25 8 MOR60537H7MU2A-[Cut] 30474788 30474823 30474859 30474895
38.00 H7 200 56 144 12 25 8 MOR60538H7MU2A-[Cut] 30474789 30474824 30474860 30474896
39.00 H7 200 56 144 12 25 8 MOR60539H7MU2A-[Cut] 30474790 30474825 30474861 30474897
40.00 H7 200 56 144 12 25 8 MOR60540H7MU2A-[Cut] 30474791 30474826 30474862 30474898
Sizes in mm.
*Please complete the specification by indicating the lead desired cutting material [Cut] (see ordering example).
107
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | MonoReam MOR
MonoReam MOR700 H7
Expanding version
d2h6
d1
l4
l2 l3 P M K1 K1 K2 K3 N1 N2 S
Ra<2,0 Ra>2,0
l1
Lead MY1G
Cut HU612
d1 Tolerance l1 l2 l3 l4 d2 z
108
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | MonoReam MOR
MonoReam MOR700 H7
Expanding version
d2h6
d1
l4
l2 l3 P M K1 K1 K2 K3 N1 N2 S
Ra<2,0 Ra>2,0
l1
Lead MY1G
Cut HU612
d1 Tolerance l1 l2 l3 l4 d2 z
High-Performance Reamers
36.00 H7 200 56 144 12 25 8 MOR70036H7MY1G-HU612 30475215
37.00 H7 200 56 144 12 25 8 MOR70037H7MY1G-HU612 30475216
38.00 H7 200 56 144 12 25 8 MOR70038H7MY1G-HU612 30475217
39.00 H7 200 56 144 12 25 8 MOR70039H7MY1G-HU612 30475218
40.00 H7 200 56 144 12 25 8 MOR70040H7MY1G-HU612 30475219
Sizes in mm.
Please order intermediate sizes and tolerances other than H7 using the configuration description at the beginning of chapter MonoReam.
109
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | MonoReam MOR
MonoReam MOR710 H7
Expanding version
d2h6
d1
l4
P M K1 K1 K2 K3 N1 N2 S
l2 l3 Ra<2,0 Ra>2,0
l1
Lead MY1G
110
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | MonoReam MOR
MonoReam MOR710 H7
Expanding version
d2h6
d1
l4
P M K1 K1 K2 K3 N1 N2 S
l2 l3 Ra<2,0 Ra>2,0
l1
Lead MY1G
High-Performance Reamers
35.00 H7 200 56 144 12 25 8 MOR71035H7MY1G-[Cut] 30475052 30475090 30475123
36.00 H7 200 56 144 12 25 8 MOR71036H7MY1G-[Cut] 30475053 30475091 30475124
37.00 H7 200 56 144 12 25 8 MOR71037H7MY1G-[Cut] 30475054 30475092 30475125
38.00 H7 200 56 144 12 25 8 MOR71038H7MY1G-[Cut] 30475055 30475093 30475126
39.00 H7 200 56 144 12 25 8 MOR71039H7MY1G-[Cut] 30475056 30475094 30475127
40.00 H7 200 56 144 12 25 8 MOR71040H7MY1G-[Cut] 30475057 30475095 30475128
Sizes in mm.
*Please complete the specification by indicating the lead desired cutting material [Cut] (see ordering example).
111
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | MonoReam MOR
MonoReam MOR705 H7
Expanding version
d2h6
d1
l4
P M K1 K1 K2 K3 N1 N2 S
l2 l3 Ra<2,0 Ra>2,0
l1
Lead MU2A
112
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | MonoReam MOR
MonoReam MOR705 H7
Expanding version
d2h6
d1
l4
P M K1 K1 K2 K3 N1 N2 S
l2 l3 Ra<2,0 Ra>2,0
l1
Lead MU2A
High-Performance Reamers
36.00 H7 200 56 144 12 25 8 MOR70536H7MU2A-[Cut] 30475329 30475363 30475400 30475436
37.00 H7 200 56 144 12 25 8 MOR70537H7MU2A-[Cut] 30475330 30475364 30475401 30475437
38.00 H7 200 56 144 12 25 8 MOR70538H7MU2A-[Cut] 30475331 30475365 30475402 30475438
39.00 H7 200 56 144 12 25 8 MOR70539H7MU2A-[Cut] 30475332 30475366 30475403 30475439
40.00 H7 200 56 144 12 25 8 MOR70540H7MU2A-[Cut] 30475333 30475367 30475404 30475440
Sizes in mm.
*Please complete the specification by indicating the lead desired cutting material [Cut] (see ordering example).
113
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | MonoReam MOR
MonoReam MOR800 H7
Finely adjustable version
d2h6
d1
l4
l2 l3 P M K1 K1 K2 K3 N1 N2 S
Ra<2,0 Ra>2,0
l1
Lead MY1G
Cut HU612
d1 Tolerance l1 l2 l3 l4 d2 z
114
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | MonoReam MOR
MonoReam MOR800 H7
Finely adjustable version
d2h6
d1
l4
l2 l3 P M K1 K1 K2 K3 N1 N2 S
Ra<2,0 Ra>2,0
l1
Lead MY1G
Cut HU612
d1 Tolerance l1 l2 l3 l4 d2 z
High-Performance Reamers
36.00 H7 200 56 144 12 25 8 MOR80036H7MY1G-HU612 30475849
37.00 H7 200 56 144 12 25 8 MOR80037H7MY1G-HU612 30475850
38.00 H7 200 56 144 12 25 8 MOR80038H7MY1G-HU612 30475851
39.00 H7 200 56 144 12 25 8 MOR80039H7MY1G-HU612 30475852
40.00 H7 200 56 144 12 25 8 MOR80040H7MY1G-HU612 30475853
Sizes in mm.
Please order intermediate sizes and tolerances other than H7 using the configuration description at the beginning of chapter MonoReam.
115
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | MonoReam MOR
MonoReam MOR810 H7
Finely adjustable version
d2h6
d1
l4
P M K1 K1 K2 K3 N1 N2 S
l2 l3 Ra<2,0 Ra>2,0
l1
Lead MY1G
116
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | MonoReam MOR
MonoReam MOR810 H7
Finely adjustable version
d2h6
d1
l4
P M K1 K1 K2 K3 N1 N2 S
l2 l3 Ra<2,0 Ra>2,0
l1
Lead MY1G
High-Performance Reamers
36.00 H7 200 56 144 12 25 8 MOR81036H7MY1G-[Cut] 30475565 30305331 30475602
37.00 H7 200 56 144 12 25 8 MOR81037H7MY1G-[Cut] 30475566 30305332 30475603
38.00 H7 200 56 144 12 25 8 MOR81038H7MY1G-[Cut] 30475567 30305333 30475604
39.00 H7 200 56 144 12 25 8 MOR81039H7MY1G-[Cut] 30475568 30305334 30475605
40.00 H7 200 56 144 12 25 8 MOR81040H7MY1G-[Cut] 30475569 30305335 30475606
Sizes in mm.
*Please complete the specification by indicating the lead desired cutting material [Cut] (see ordering example).
117
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | MonoReam MOR
MonoReam MOR805 H7
Finely adjustable version
d2h6
d1
l4
P M K1 K1 K2 K3 N1 N2 S
l2 l3 Ra<2,0 Ra>2,0
l1
Lead MU2A
118
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | MonoReam MOR
MonoReam MOR805 H7
Finely adjustable version
d2h6
d1
l4
P M K1 K1 K2 K3 N1 N2 S
l2 l3 Ra<2,0 Ra>2,0
l1
Lead MU2A
High-Performance Reamers
36.00 H7 200 56 144 12 25 8 MOR80536H7MU2A-[Cut] 30476014 30476051 30476087 30476125
37.00 H7 200 56 144 12 25 8 MOR80537H7MU2A-[Cut] 30476015 30476052 30476088 30476126
38.00 H7 200 56 144 12 25 8 MOR80538H7MU2A-[Cut] 30476016 30476053 30476089 30476127
39.00 H7 200 56 144 12 25 8 MOR80539H7MU2A-[Cut] 30476017 30476054 30476090 30476128
40.00 H7 200 56 144 12 25 8 MOR80540H7MU2A-[Cut] 30476018 30476055 30476091 30476129
Sizes in mm.
*Please complete the specification by indicating the lead desired cutting material [Cut] (see ordering example).
119
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | MonoReam MOR
data
8 - 12 12 - 16 16 - 30 30 - 40
vc [m/min] 100 - 200
Steel, < 700 N/mm f [mm/U] 0,6-0,8 1,2-1,5 1,2-1,8 2,4-4
allowance a 0,1-0,2 0,2-0,3 0,2-0,3 0,3-0,5
CU vc [m/min] 80 - 120
120
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | MonoReam MOR
High-Performance Reamers
121
122
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | MonoReam Plus
High-Performance Reamers
MonoReam Plus A
rticle overview 124
123
Article overview MonoReam Plus | Ordering example
Series
FIXED
EXPANDABLE
FIXED
Solid cermet head
Cermet-Blades
Cermet-Blades
Type of bore Material Coolant supply Flute helix angle
P 505 605
K2
Tool data
d1 l1 l2 l3 l4 d2 z d1 l1 l2 l3 l4 d2 z
Ordering example
SERIES DIAMETER
Tool dimensions
MRP510, 610
MRP505, 605
MRP710
d1
d2
l4
High-Performance Reamers
l2 l3
l1
P M K1 K2 K3 N
Non-alloy steels, Stainless, Grey cast iron Spheroidal Spheroidal/ Aluminium, bronze,
cast-steel, rust and GG20 30 cast iron vermicular copper, brass
alloy steels acid-resistant steels GGG40 50 cast iron
GGG60 80
d1
l2 l3
l1 P M K1 K2 K3 N S H
d1 Tolerance l1 l2 l3 l4 d2 z
126
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | MonoReam Plus
l4
d1
l2 l3
l1 P M K1 K2 K3 N S H
d1 Tolerance l1 l2 l3 l4 d2 z
High-Performance Reamers
22.00 H7 160 48 112 22 16 6 MRP61022H7MG1L-CU130 30570543
23.00 H7 180 50 130 22 20 6 MRP61023H7MG1L-CU130 30570544
24.00 H7 180 50 130 22 20 6 MRP61024H7MG1L-CU130 30570545
25.00 H7 180 50 130 22 20 6 MRP61025H7MG1L-CU130 30570546
26.00 H7 180 50 130 22 20 6 MRP61026H7MG1L-CU130 30570547
27.00 H7 180 50 130 25 20 6 MRP61027H7MG1L-CU130 30570548
28.00 H7 180 56 124 25 25 6 MRP61028H7MG1L-CU130 30570549
29.00 H7 180 56 124 25 25 6 MRP61029H7MG1L-CU130 30570550
30.00 H7 200 56 144 25 25 8 MRP61030H7MG1L-CU130 30570551
31.00 H7 200 56 144 25 25 8 MRP61031H7MG1L-CU130 30570552
32.00 H7 200 56 144 25 25 8 MRP61032H7MG1L-CU130 30570553
33.00 H7 200 56 144 25 25 8 MRP61033H7MG1L-CU130 30570554
34.00 H7 200 56 144 25 25 8 MRP61034H7MG1L-CU130 30570555
35.00 H7 200 56 144 25 25 8 MRP61035H7MG1L-CU130 30570556
36.00 H7 200 56 144 25 25 8 MRP61036H7MG1L-CU130 30570557
37.00 H7 200 56 144 25 25 8 MRP61037H7MG1L-CU130 30570558
38.00 H7 200 56 144 25 25 8 MRP61038H7MG1L-CU130 30570559
39.00 H7 200 56 144 25 25 8 MRP61039H7MG1L-CU130 30570560
40.00 H7 200 56 144 25 25 8 MRP61040H7MG1L-CU130 30570561
Sizes in mm.
Please order intermediate sizes and tolerances other than H7 using the configuration description at the beginning of chapter MRP high-performance reamers.
127
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | MonoReam Plus
d1
l2 l3
l1
P M K1 K2 K3 N S H
d1 Tolerance l1 l2 l3 l4 d2 z
128
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | MonoReam Plus
d1
Cutting material suggestion
l4
l2 l3
P M K1 K2 K3 N S H
l1
d1 Tolerance l1 l2 l3 l4 d2 z
High-Performance Reamers
22.00 H7 160 48 112 22 16 6 MRP60522H7MV3C-CU130 30570588
23.00 H7 180 50 130 22 20 6 MRP60523H7MV3C-CU130 30570589
24.00 H7 180 50 130 22 20 6 MRP60524H7MV3C-CU130 30570590
25.00 H7 180 50 130 22 20 6 MRP60525H7MV3C-CU130 30570591
26.00 H7 180 50 130 22 20 6 MRP60526H7MV3C-CU130 30570592
27.00 H7 180 50 130 25 20 6 MRP60527H7MV3C-CU130 30570593
28.00 H7 180 56 124 25 25 6 MRP60528H7MV3C-CU130 30570594
29.00 H7 180 56 124 25 25 6 MRP60529H7MV3C-CU130 30570595
30.00 H7 200 56 144 25 25 6 MRP60530H7MV3C-CU130 30570596
31.00 H7 200 56 144 25 25 6 MRP60531H7MV3C-CU130 30570597
32.00 H7 200 56 144 25 25 6 MRP60532H7MV3C-CU130 30570598
33.00 H7 200 56 144 25 25 6 MRP60533H7MV3C-CU130 30570599
34.00 H7 200 56 144 25 25 6 MRP60534H7MV3C-CU130 30570600
35.00 H7 200 56 144 25 25 8 MRP60535H7MV3C-CU130 30570601
36.00 H7 200 56 144 25 25 8 MRP60536H7MV3C-CU130 30570602
37.00 H7 200 56 144 25 25 8 MRP60537H7MV3C-CU130 30570603
38.00 H7 200 56 144 25 25 8 MRP60538H7MV3C-CU130 30570604
39.00 H7 200 56 144 25 25 8 MRP60539H7MV3C-CU130 30570605
40.00 H7 200 56 144 25 25 8 MRP60540H7MV3C-CU130 30570606
Sizes in mm.
Please order intermediate sizes and tolerances other than H7 using the configuration description at the beginning of chapter MRP high-performance reamers.
129
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | MonoReam Plus
d1
l2 l3
l1
P M K1 K2 K3 N S H
d1 Tolerance l1 l2 l3 l4 d2 z
130
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | MonoReam Plus
d1
l2 l3
l1
P M K1 K2 K3 N S H
d1 Tolerance l1 l2 l3 l4 d2 z
High-Performance Reamers
36.00 H7 200 56 144 25 25 8 MRP71036H7MG1F-CU130 30570640
37.00 H7 200 56 144 25 25 8 MRP71037H7MG1F-CU130 30570641
38.00 H7 200 56 144 25 25 8 MRP71038H7MG1F-CU130 30570642
39.00 H7 200 56 144 25 25 8 MRP71039H7MG1F-CU130 30570643
40.00 H7 200 56 144 25 25 8 MRP71040H7MG1F-CU130 30570644
Sizes in mm.
Please order intermediate sizes and tolerances other than H7 using the configuration description at the beginning of chapter MRP high-performance reamers.
data
<5 58 8 12 12 16 16 30 30 50
vc [m/min] 100 200
Steel, < 700 N/mm f [mm/U] 0,08-0,12 0,1-0,4 0,3-0,8 0,5-1,0 0,8-1,2 0,8-2,0
P Steel, 700- 900 N/mm f [mm/U] 0,08-0,12 0,1-0,4 0,3-0,8 0,5-1,0 0,8-1,2 0,8-2,0
allowance a 0,1-0,15 0,15-0,2 0,2-0,3 0,2-0,3 0,2-0,3 0,3-0,5
vc [m/min] 80 100
CU
Steel, 900- 1200 N/mm f [mm/U] 0,08-0,12 0,1-0,3 0,3-0,6 0,3-0,8 0,5-1,0 0,8-1,5
allowance a 0,08-0,12 0,1-0,2 0,2-0,3 0,2-0,3 0,2-0,3 0,3-0,5
vc [m/min] 80 140
Spheroidal graphite cast iron
f [mm/U] 0,1-0,15 0,15-0,5 0,3-0,8 0,4-1,2 0,8-1,2 1,0-2,5
(bis GGG 50)
allowance a 0,1-0,15 0,15-0,25 0,2-0,3 0,2-0,3 0,2-0,3 0,3-0,5
K2 vc [m/min] 80 120
Spheroidal graphite cast iron
f [mm/U] 0,1-0,15 0,15-0,25 0,3-0,8 0,4-1,2 0,8-1,2 1,0-2,5
(> GGG 50)
allowance a 0,1-0,15 0,15-0,25 0,2-0,3 0,2-0,3 0,2-0,3 0,3-0,5
131
132
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | FeedPlus FPR
High-Performance Reamers
FeedPlus A
rticle overview 136
The most important measure for the perfor- F eedPlus | FPR500 139
133
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | FeedPlus FPR
A crucial criterion for the feed rate usual six teeth on conventional compared with conventional multi-
of multicut reamers is the number reamers. This increase produces bladed reamers derives from the
of blades. On the newly developed several positive effects. The machin- large number of arc land chamfers.
multi-tooth reamer, FeedPlus, MAPAL ing time drops drastically, as with a They are responsible for the guidance
has created more space for blades greater number of cutting edges the of the tool in the bore.
with a completely new design prin- feed rate can be increased, the tool
ciple. As a consequence it is possible, lives increase and the bore quality,
for example, to have ten teeth on a in particular the circularity of the
diameter of 14 mm instead of the bore, is improved. The higher quality
134
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | FeedPlus FPR
The special tools from the FeedPlus this system. It is also often possible The solutions tailored to the custom-
series allow MAPAL to cover an to extend the tool life in this way. ers needs make the FeedPlus reamers
even broader range of applications. Whereas the MAPAL FeedPlus ream- even more efficient and cost-effective
FeedPlus multi-tooth reamers are ers to date have been particularly for the demands described.
also available with HFS connection suitable for the machining of through
and fine adjustment system for a bores, the special tools now also
resource-saving use of the cutting enable blind holes to be machined.
material. Readjustment of the tool The HFS replaceable head system
diameter to the m is possible using allows tool changing on the machine.
High-Performance Reamers
Taktzeit
Time
Zeitersparnis
The higher number of cutting edges
Time-saving
of the FeedPlus drasticlly reduces
the machining time, the tool lives
are increased and the bore quality
improved. FeedPlus
Diameter
135
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | FeedPlus FPR
Article overview
FeedPlus high-performance reamers | Ordering example
Series
FIXED
FIXED
with blazed blades
Solid carbide
Fixed tool
version
Type of bore Material Coolant supply Flute helix angle
P
500
K
P N1
K1 N2
610
K2 H
Tool data
d1 l1 l3 d2 l2 l4 z
5.71 - 6.20 75 39 6 36 - 6
6.21 - 8.20 100 64 8 36 - 8
FPR 500 8.21 - 9.20 100 60 10 40 - 8
9.21 - 10.20 120 80 10 40 - 8
10.21 - 12.20 120 75 12 45 - 10
9.76 - 11.75 120 75 12 45 9 6
11.76 - 12.25 120 75 12 45 9 8
12.26 - 13.75 130 82 16 48 9 8
13.76 - 16.25 130 82 16 48 9 10
16.26 - 17.75 160 110 20 50 9 10
FPR 610 17.76 - 21.75 160 110 20 50 9 12
21.76 - 22.25 160 110 20 50 9 14
22.26 - 24.75 180 130 20 50 9 14
24.76 - 27.75 180 130 20 50 9 16
27.76 - 29.25 180 124 25 56 9 16
29.26 - 31.75 200 144 25 56 9 16
31.76 - 35.75 200 144 25 56 9 18
35.76 - 40.25 200 140 32 60 9 18
Ordering example
SERIES DIAMETER
Tool dimensions
FeedPlus FPR500
d1
FeedPlus FPR610
d2
l4
l2 l3
High-Performance Reamers
l1
P K1 K2 K3 N1 N2 H
Non-alloy steels, Grey cast iron Spheroidal Spheroidal/ Bronze, Aluminium < HRC 63
cast-steel, cast iron vermicular copper, brass
alloy steels GG20 30 GGG40 50 cast iron
GGG60 80
0 H 7 MH 1 E - H P 1 4 5
Cutting material:
IT or dimensions in m Cutting lead geometry HP145
(example: +30+10) and rake angle: CU718
MV1E Explanation of HU612
MM1E cutting lead geometry PU620
MH1E on page 72/73. FU801
MVOA
MV3L
MQ3Z 137
137
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | FeedPlus FPR
138
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | FeedPlus FPR
d1
l2 l3 P M K1 K2 K3 N1 N2 S H
l1
d1 Tolerance l1 l2 l3 d2 z
High-Performance Reamers
6.50 H7 100 36 64 8 8 FPR5006.5H7MV0A-HP145 30570164
7.00 H7 100 36 64 8 8 FPR5007H7MV0A-HP145 30570165
7.50 H7 100 36 64 8 8 FPR5007.5H7MV0A-HP145 30570166
8.00 H7 100 36 64 8 8 FPR5008H7MV0A-HP145 30570167
8.50 H7 100 40 60 10 8 FPR5008.5H7MV0A-HP145 30570168
9.00 H7 100 40 60 10 8 FPR5009H7MV0A-HP145 30570169
9.50 H7 120 40 80 10 8 FPR5009.5H7MV0A-HP145 30570170
10.00 H7 120 40 80 10 8 FPR50010H7MV0A-HP145 30570171
10.50 H7 120 45 75 12 10 FPR50010.5H7MV0A-HP145 30570172
11.00 H7 120 45 75 12 10 FPR50011H7MV0A-HP145 30570173
11.50 H7 120 45 75 12 10 FPR50011.5H7MV0A-HP145 30570174
12.00 H7 120 45 75 12 10 FPR50012H7MV0A-HP145 30570175
Sizes in mm.
Please order intermediate sizes and tolerances other than H7 using the configuration description at the beginning of chapter FeedPlus.
139
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | FeedPlus FPR
FeedPlus FPR610 H7
Version with brazed blades
d2h6
d1
Cutting material suggestion
l4
l2 l3
l1
P M K1 K2 K3 N1 N2 S H
HU612
Cut HP145 FU861 CU718 FU801
PU620
140
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | FeedPlus FPR
FeedPlus FPR610 H7
Version with brazed blades
d1
l4
l2 l3 P M K1 K2 K3 N1 N2 S H
l1
HU612
Cut HP145 FU861 CU718 FU801
PU620
High-Performance Reamers
26.50 H7 180 50 130 9 20 16 FPR61026.5H7[Lead]-[Cut] 30570209 30570270 30570331 30570392 30570453 30570514
27.00 H7 180 50 130 9 20 16 FPR61027H7[Lead]-[Cut] 30570210 30570271 30570332 30570393 30570454 30570515
27.50 H7 180 50 130 9 20 16 FPR61027.5H7[Lead]-[Cut] 30570211 30570272 30570333 30570394 30570455 30570516
28.00 H7 180 56 124 9 25 16 FPR61028H7[Lead]-[Cut] 30570212 30570273 30570334 30570395 30570456 30572053
28.50 H7 180 56 124 9 25 16 FPR61028.5H7[Lead]-[Cut] 30570213 30570274 30570335 30570396 30570457 30572054
29.00 H7 180 56 124 9 25 16 FPR61029H7[Lead]-[Cut] 30570214 30570275 30570336 30570397 30570458 30572055
29.50 H7 200 56 144 9 25 16 FPR61029.5H7[Lead]-[Cut] 30570215 30570276 30570337 30570398 30570459 30572056
30.00 H7 200 56 144 9 25 16 FPR61030H7[Lead]-[Cut] 30570216 30570277 30570338 30570399 30570460 30572057
30.50 H7 200 56 144 9 25 16 FPR61030.5H7[Lead]-[Cut] 30570217 30570278 30570339 30570400 30570461 30572058
31.00 H7 200 56 144 9 25 16 FPR61031H7[Lead]-[Cut] 30570218 30570279 30570340 30570401 30570462 30572059
31.50 H7 200 56 144 9 25 16 FPR61031.5H7[Lead]-[Cut] 30570219 30570280 30570341 30570402 30570463 30572060
32.00 H7 200 56 144 9 25 18 FPR61032H7[Lead]-[Cut] 30570220 30570281 30570342 30570403 30570464 30572061
32.50 H7 200 56 144 9 25 18 FPR61032.5H7[Lead]-[Cut] 30570221 30570282 30570343 30570404 30570465 30572062
33.00 H7 200 56 144 9 25 18 FPR61033H7[Lead]-[Cut] 30570222 30570283 30570344 30570405 30570466 30572063
33.50 H7 200 56 144 9 25 18 FPR61033.5H7[Lead]-[Cut] 30570223 30570284 30570345 30570406 30570467 30572064
34.00 H7 200 56 144 9 25 18 FPR61034H7[Lead]-[Cut] 30570224 30570285 30570346 30570407 30570468 30572065
34.50 H7 200 56 144 9 25 18 FPR61034.5H7[Lead]-[Cut] 30570225 30570286 30570347 30570408 30570469 30572066
35.00 H7 200 56 144 9 25 18 FPR61035H7[Lead]-[Cut] 30570226 30570287 30570348 30570409 30570470 30572067
35.50 H7 200 56 144 9 25 18 FPR61035.5H7[Lead]-[Cut] 30570227 30570288 30570349 30570410 30570471 30572068
36.00 H7 200 60 140 9 32 18 FPR61036H7[Lead]-[Cut] 30570228 30570289 30570350 30570411 30570472 30572069
36.50 H7 200 60 140 9 32 18 FPR61036.5H7[Lead]-[Cut] 30570229 30570290 30570351 30570412 30570473 30572070
37.00 H7 200 60 140 9 32 18 FPR61037H7[Lead]-[Cut] 30570230 30570291 30570352 30570413 30570474 30572071
37.50 H7 200 60 140 9 32 18 FPR61037.5H7[Lead]-[Cut] 30570231 30570292 30570353 30570414 30570475 30572072
38.00 H7 200 60 140 9 32 18 FPR61038H7[Lead]-[Cut] 30570232 30570293 30570354 30570415 30570476 30572073
38.50 H7 200 60 140 9 32 18 FPR61038.5H7[Lead]-[Cut] 30570233 30570294 30570355 30570416 30570477 30572074
39.00 H7 200 60 140 9 32 18 FPR61039H7[Lead]-[Cut] 30570234 30570295 30570356 30570417 30570478 30572075
39.50 H7 200 60 140 9 32 18 FPR61039.5H7[Lead]-[Cut] 30570235 30570296 30570357 30570418 30570479 30572076
40.00 H7 200 60 140 9 32 18 FPR61040H7[Lead]-[Cut] 30570236 30570297 30570358 30570419 30570480 30572077
Sizes in mm.
*Please complete the specification by indicating the lead [Lead] and cutting material [Cut] (see ordering example).
141
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | FeedPlus FPR
Steel, < 700 N/mm f = mm/U 0,5-0,8 0,6-1,0 0,8-1,3 1,0-1,5 1,2-1,8 1,3-2 1,44-2,34
HP M VA/ stainless f [mm/U] 0,4-0,6 0,6-0,8 0,8-1 0,9-1,2 1,1-1,4 1,2-1,6 1,4-1,8
FU Grey cast iron (GG) f [mm/U] 1,2-1,5 1,6-4 2,0-5,0 2,4-6 2,8-7 3,2-8 3,6-9
HU N2 Blass / Copper
Cu / Zn / Mg-alloy
f [mm/U] 0,6-2,4 0,8-3,2 1,0-4,0 1,2-4,8 1,4-5,6 1,6-6,4 1,8-7,2
HU N2 Aluminium
Si <7 %
f [mm/U] 0,5-1,8 0,6-2,4 0,8-3,0 0,9-3,6 1,0-4,2 1,2-4,8 1,35-5,4
PU N2 Aluminium
Si > 7 %
f [mm/U] 0,24-0,6 0,32-0,8 0,4-1,0 0,48-1,2 0,56-1,4 0,64-1,6 0,72-1,8
FU H Hardened materials
< 63 HRC
f [mm/U] 0,12-0,3 0,16-0,4 0,2-0,5 0,24-0,6 0,28-0,7 0,32-0,8 0,36-0,9
142
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | High-Performance Reamers | FeedPlus FPR
High-Performance Reamers
Customised special solutions with HFS
connection as replaceable head system
and for the machining of blind holes.
In addition, the proven expansion system
can be integrated into the head.
143
144
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HPR
145
MAPAL HFS Head Fitting System
The brilliant simple connection
for simply brilliant tool concepts
The rapid establishment of the HSK Clamp- reliably achieved in production, setting new Universal combination options
ing System worldwide has provided a tech- standards in economy, user comfort and
nological leap forward in the precision tool quality of machining results. The design of the MAPAL HFS offers the
industry in issues of stability and concen- best possible conditions for the tool to be
tricity. For tool head connections, however, Tools with HFS connections are no weaker tailored precisely to specific requirements.
there are still a large number of different or less accurate than a monolith tool. This means that the whole tool can be
connection systems. On the contrary, a tool with HFS is to some made up of combinations of a variety of
extent superior to a monolith tool since materials such as steel or carbide.
With the HFS Head Fitting System MAPAL tools with HFS have a higher rigidity than In designing combination tools the precise
has now brought a connection for tool monolith tools because of the extraordi- concentricity can also be fully utilised and
heads onto the market which adapts ele- nary precision of this type of connection. various cutting systems joined together
ments of the HSK Clamping System to the Despite this the tool head is also produced for example a brazed tool with a basic
particular needs of replaceable heads. as a standard part and can therefore be holder for inserts.
HFS guarantees high precision and perfor- manufactured in larger quantities and with
mance with which changeover accuracy maximum precision. For modern production For tools with large steps between diam-
and concentricity of less than 3 m can be set-ups the outstanding effect of consist- eters, HFS allows the components of the
ency in performance, including tool life, tool to be produced separately, on suitable
is achieved to the best possible level with production equipment and using the best
HFS. possible clamping setup for each one.
The principle features of the
HFS connection are:
Taper
Face connection
Positive drive
Coolant supply onto the blade
146
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HPR
Different holder-
versions, e. g.
cylindrical shank,
HSK-A
Sturdy, precision
clamping screw with
differential thread
l5
HFS
HPR130|230 HPR131|231
Series
P
nitt
FIXED
FINELY ADJUSTABLE
with screw, pushing
Three-piece design
economical design
Simplest,
cast-, free cutting-,
sleeve
case hardened steel, re
heat treat.-, tool steel,
n
P N HPR130 HPR230 Series Lead and cutting Cutting depth Cutting values < 500 - 900
HPR100 HPR200 material designation ap [mm]
K1 K2
MG: MG1G
P K3 HPR131 MC: MC1G 0,1 -0,2
HPR231
M HPR110 HPR210 HPR130 Lead geome- fz [mm]
try and rake MA: MA1G
HPR131
HPR100 angle MF: MF1G - Special lead 0,1
P K HPR180 HPR110 stainless steel
HPR280 HPR230
M N HPR150 HPR250 HPR231 ME: ME1G 0,1 - 0,2 0,15 - 0,3
HPR200
HPR210 Solid carbide coated:
HC412/HC413
Tool data Carbide: HU612
Carbide, coated: HP421
d1 l4 l5 HFS size No. of teeth z
Cutting vc [m/min]
HPR130|131 7.00 - 9.59 60 45 12 4 material Cermet: CU134/CU130 120 - 240
HPR230|231 9.60 - 18.59 60 45 12 6 Cermet coated: CP134/
HPR180 7.00 - 14.59 60 40 12 4 CP136
HPR 280 14.60 - 21.29 60 40 12 6
14 10 6
PVD: PU620
15.60 - 18.59
18.60 - 21.29 14.5 12 6 PcBN upon request
21.30 - 23.99 15.5 14 6
HPR100|110 24.00 - 29.99 16 16 6 MG
30.00 - 39.99 17 20 8
40.00 - 50.70 19 24 8 MA: MA1G 0,1 - 0,2
Lead geome- fz [mm]
50.71 - 65.00 25 24 8
try and rake ML: ML2G 0,1 - 0,2
16.60 - 21.29 14 10 6 angle
21.30 - 24.99 15.5 12 6
25.00 - 28.99 15.5 14 6 MT: Special lead stainless 0,1
17 16 6
HPR180 steel
HPR150 29.00 - 36.99
HPR150
37.00 - 44.99 17 20 8
HPR 280 Solid carbide coated:
45.00 - 50.70 19 24 8 HPR250 HC412/HC413
50.710 - 65.00 25 24 8
Carbide: HU612
18.60 - 20.39 25 12 6
20.40 - 21.29 27 12 6
Cutting Carbide, coated: HP421
21.30 - 23.99 27 14 6
HPR200|210
24.00 - 29.99 35 16 6 material vc [m/min]
30.00 - 39.99 41 20 8 Cermet: CU134/CU130 120 - 240
40.00 - 65.00 47 24 8 Cermet coated: CP134/
16.60 - 21.29 25 10 6 CP136
21.30 - 24.99 27 12 6
25.00 - 28.59 35 14 6
PCB: PU620
29.00 - 32.29 35 16 6 PcBN upon request
HPR250
32.30 - 36.99 41 16 6
37.00 - 41.19 41 20 8
41.20 - 44.99 47 20 8
45.00 - 65.00 47 24 8
Ordering example:
SERIES DIAMETER
HPR 1 0 0 C C: Configurable
2 0.0 0 0
Type of bore: version
0: Straight-fluted to 65,00 mm Length deviates from
1: Left-hand fluted to 65,00 mm Bore diameter and
standard or informa- tool diameter
5: Through bore to 65,00 mm tion to the required
3: Left-hand to 18,59 mm
8: Through bore to 21,29 mm grinding to lerance
High Performance Reamer G: Detail tool diame-
Version:
ter (Position only used
1: Fixed reamer by C and G version)
2: Finely adjustable reamer
148
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HPR
l5
l4 l4
l4 l4
P M K3
K1 K2 K3 N1 N2 H
Unalloyed/low alloyed High alloyed steel, Special alloyed Stainless/heat Grey cast iron Nodular iron Nodular iron Copper alloy, Copper alloy, Copper, Copper Alu wrought Alu-casting alloy Alu-casting alloy Hardend steel,
steel, temp. tool steel steel, Inconel, resisting steel GG20 - 30 pearlitic, pearlitic, brass, lead alloyed brass, bronze alloy, alu-, alloy Si-content Si-content hardened cast
resisting, structural-, Hastelloy, malleable iron, malleable iron, bronze, lead moderate free manganese-, < 10 %, > 10 % iron material, cast
heat treat-, Nimonic etc. GGG60 - GGG80, GGG60 - 80 bronze very good machining phosphorus magnesium alloy iron for chilled
nitride-, tool steel GTW65, free machining bronze hard free castings
GTS65 - GTS70 machiningr
80 - 120
30 - 80 30 - 80
100 80 - 100 10 - 30 25 - 60 80 - 140 80 - 120 80 - 120 80 - 120 80 - 120 40 - 80 100 - 250
Upon request
120 - 180 120 - 180
120 - 180 120 - 180 100 - 140
> 150
80 - 120
30 - 80 30 - 80
100 80 - 100 Please ask Please ask 80 - 140 80 - 120 80 - 120 80 - 120 80 - 120 40 - 80 100 - 250
Upon request
120 - 180 120 - 180
120 - 180 120 - 140 100 - 140
> 150
149
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HPR | Technical Notes
1. Configurable parameters for Replaceable Heads HPR100C, 110C, 150C and 200C, 210C, 250C
HPR100C/200C Blade diameter and grinding dimension can be configured (C1)
Order details:
HPR110C20H7ME1G-CU134
2. Configurable parameters for Replaceable Heads HPR130C, 131C, 180C, 230C, 231C, 280C
Blade diameter and grinding dimension can be configured (C1)
HPR130C/230C Working length can be configured (C2)
From diameter 7 15 mm the projection length l5 increases
C1*
by factor 10xd1
From diameter 15 mm the projection length l5 stays at
C2**
maximum 150 mm
* Diameter C1 = Diameter d1
** Length C2 = Length l4 and l5
150
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HPR | Technical Notes
C2**
configured working length 85 mm (standard 75 mm)
Order details:
HFS101RC-12-124-HSK-A063-S
HSK-A Working length: 85 mm
C2**
Module
Advantages:
S imple, high precision adjustment of the tool diameter where B
ecause of the easy configuration using parameters, a tool
there are difficult machining conditions caused by thin-walled system is supplied on request which is best suited to the
components, difficult materials and the effects of component machining task and consists of HPR Replaceable Reamer Head
geometry or clamping. and HFS Holder.
N
o special tools linked to drawings required for adjusting the
working length for Replaceable Heads (only HPR130, HPR131,
HPR180, HPR230, HPR231, HPR250 and HPR280) or for
HFS Holders.
151
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HPR
4.1.
HPR
6.1.
spindle or For through holes
pull stud 0 5 10
Cylindrical shank
HPR131 HFS 12
HPR231
HSK-A
HPR110
HPR210
HSK-C
HPR130 HFS 12
HPR230
Module
HPR100
HPR200
HPR180 HFS 12
HPR280
Cylindrical shank
HSK-A
HPR150
HSK-C
HPR250
Module
15 20 25 30 35 40 45 50 55 60 65
2 HFS 12
2 HFS 12
2 HFS 12
153
154
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HPR
HPR Replaceable H
PR130 | HPR131 156
version H
PR100 158
155
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HPR
HPR130 HFS
Fixed version
HFS
d1
l5
l4
d1 HFS l4 Working Cutting Carbide Carbide Cermet Cermet PcBN PCD Solid carbide
size length l5 edges coated coated coated
7.00 - 9.59 12 60 45 4 HU612 HP421 CU134/130 CP134/136 Please ask PU620 HC412
9.60 - 18.59 12 60 45 6 HU612 HP421 CU134/130 CP134/136 Please ask PU620 HC412
Sizes in mm.
HPR131 HFS
Fixed version
HFS
d1
l5
l4
d1 HFS size l4 Working length Cutting edges Carbide Carbide Cermet Cermet
l5 coated coated
156
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HPR
HPR180 HFS
Fixed version
HFS
d1
l5
l4
d1 HFS l4 Working Cutting Carbi- Carbide Cermet Cermet PcBN PCD Solid carbide
size length l5 edges de coated coated coated
7.00 - 14.59 12 60 40 4 HU612 HP421 CU134/130 CP134/136 Please ask PU620 HC412
14.60 - 21.29 12 60 40 6 HU612 HP421 CU134/130 CP134/136 Please ask PU620 HC412
Sizes in mm.
157
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HPR
HPR100 HFS
Fixed version
l4
HFS
d1
d1* HFS l4 Cutting Carbide Carbide Cermet Cermet PcBN PCD Solid carbide
size edges coated coated coated
15.60 - 18.59 10 14 6 HU612 HP421 CU134/130 CP134/136 PU620 HC412
18.60 - 21.29 12 14.5 6 HU612 HP421 CU134/130 CP134/136 PU620 HC412
21.30 - 23.99 14 15.5 6 HU612 HP421 CU134/130 CP134/136 PU620 HC412
Please ask
24.00 - 29.99 16 16 6 HU612 HP421 CU134/130 CP134/136 PU620 HC412
30.00 - 39.99 20 17 8 HU612 HP421 CU134/130 CP134/136 PU620 HC412
40.00 - 50.70 24 19 8 HU612 HP421 CU134/130 CP134/136 PU620 HC412
50.71 - 65.00 24 25 8 HU612 HP421 CU134/130 CP134/136 PU620 HC412
Sizes in mm.
Sizes in mm.
158
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HPR
HPR110 HFS
Fixed version
l4
HFS
d1
d1* HFS size l4 Cutting edges Carbide Carbide Cermet Cermet
coated coated
159
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HPR
HPR150 HFS
Fixed version
l4
HFS
d1
d1* HFS l4 Cutting Carbide Carbide Cermet Cermet PcBN PCD Solid carbide
size edges coated coated coated
Please ask
29.00 - 32.29 16 17 6 HU612 HP421 CU134/130 CP134/136 PU620 HC412
32.30 - 36.99 16 17 6 HU612 HP421 CU134/130 CP134/136 PU620 HC412
37.00 - 41.19 20 17 8 HU612 HP421 CU134/130 CP134/136 PU620 HC412
41.20 - 44.99 20 17 8 HU612 HP421 CU134/130 CP134/136 PU620 HC412
45.00 - 50.70 24 19 8 HU612 HP421 CU134/130 CP134/136 PU620 HC412
50.71 - 65.00 24 25 8 HU612 HP421 CU134/130 CP134/136 PU620 HC412
Sizes in mm.
160
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HPR
161
162
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HPR Finely adjustable
HPR - Replaceable H
PR230 | 231 | 280 | 200 164
Reamer Heads - H
PR210 | 250 166
Finely adjustable
163
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HPR Finely adjustable
HPR230 HFS
Finely adjustable version
HFS
d1
l5
l4
d1* HFS l4 Working Cutting Carbide Carbide Cermet Cermet PcBN PCD
size length l5 edges coated coated
7.00 - 9.59 12 60 45 4 HU612 HP421 CU134/130 CP134/136 Please ask PU620
9.60 - 18.59 12 60 45 6 HU612 HP421 CU134/130 CP134/136 Please ask PU620
Sizes in mm.
HPR231 HFS
Finely adjustable version
HFS
d1
l5
l4
d1* HFS l4 Working Cutting Carbide Carbide Cermet Cermet PcBN PCD
size length l5 edges coated coated
164
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HPR Finely adjustable
HPR280 HFS
Finely adjustable version
HFS
d1
l5
l4
d1* HFS l4 Working Cutting Carbide Carbide Cermet Cermet PcBN PCD
size length l5 edges coated coated
HPR200 HFS
Finely adjustable version
l4
165
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HPR Finely adjustable
HPR210 HFS
Finely adjustable version
HFS
d1
l4
d1* HFS l4 Cutting edges Carbide Carbide Cermet Cermet PcBN PCD
size coated coated
HPR250 HFS
Finely adjustable version
HFS
d1
l4
d1* HFS l4 Cutting edges Carbide Carbide Cermet Cermet PcBN PCD
size coated coated
166
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HFS Replaceable Head Holders
167
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HFS Replaceable Head Holders
HFS holder with cylindrical shank, internal cooling for through hole,
axial clamping, projection length 130, standard design
HFS101SN-12-130-ZYL-HA20-S
168
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HFS Replaceable Head Holders
4 3 2
169
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HFS Replaceable Head Holders
d1
l2 l3
l1
d1 HFS size d2 l1 l2 l3
d1 HFS size d2 l1 l2 l3
d1 HFS size d2 l1 l2 l3
170
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HFS Replaceable Head Holders
d3
d2 h6
d1
l5
l2 l3
l1
d1 HFS size d2 d3 l1 l2 l3 l5
d1 HFS size d2 d3 l1 l2 l3 l5
171
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HFS Replaceable Head Holders
d1
D
l3
l2
l1
d1 HFS size D l1 l2 l3
Supply includes: Holder with threaded spindle, Hexagon T Key, Holding screw for modular adaptor, Parts for angular adjustment of adaptor module.
172
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HFS Replaceable Head Holders
d1
D
l3
l2
l1
d1 HFS size D l1 l2 l3
Supply includes: Holder with threaded spindle, Hexagon T Key, Holding screw for modular adaptor, Parts for angular adjustment of adaptor module.
173
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HFS Replaceable Head Holders
d3
d1
D
l3
l2
l1
d1 HFS size D d3 l1 l2 l3
Supply includes: Holder with threaded spindle, Hexagon T Key, Holding screw for modular adaptor, Parts for angular adjustment of adaptor module.
174
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HFS Replaceable Head Holders
d3
d1
D
l3
l2
l1
d1 HFS size D d3 l1 l2 l3
Supply includes: Holder with threaded spindle, Hexagon T Key, Holding screw for modular adaptor, Parts for angular adjustment of adaptor module.
175
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HFS Replaceable Head Holders
HSK
d1
l3
l2
l1
176
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HFS Replaceable Head Holders
d3
HSK
d1
l3
l2
l1
177
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HFS Replaceable Head Holders
HSK
d1
l3
l1
178
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HFS Replaceable Head Holders
d3
HSK
d1
l3
l1
179
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HFS Replaceable Head Holders
d1
l2 l3
l1
d1 HFS size d2 h6 l1 l2 l3
d1 HFS
HFSGre
size d2 h6 l1 l2 l3 l4
18,60 - 21.29
18.60 21,29 12 20 118,5
118.5 50 68,5
68.5 14,5 HFS101RN-12-069-ZYL-HA20-S
HFS101RN-12-069-ZYL-HA20-S 30078117
21.30
21,30 - 23.99
23,99 14 20 119.5
119,5 50 69.5
69,5 15,5 HFS101RN-14-070-ZYL-HA20-S
HFS101RN-14-070-ZYL-HA20-S 30078118
24.00
24,00 - 29.99
29,99 16 25 150 60 90 16 HFS101RN-16-090-ZYL-HA25-S
HFS101RN-16-090-ZYL-HA25-S 30078119
30.00
30,00 - 39.99
39,99 20 25 149 60 89 17 HFS101RN-20-089-ZYL-HA25-S
HFS101RN-20-089-ZYL-HA25-S 30080151
d1 HFS
HFSGre
size d2 h6 l1 l2 l3 l4
18,60 - 21.29
18.60 21,29 12 20 118,5
118.5 50 68,5
68.5 14,5
14.5 HFS101RN-12-069-ZYL-HA20-S 30078117
Sizes in mm.
Recommendation:
In order to enable a fast change of the reamers with the radial clamping
system, at least one additional pull stud should be ordered.
Supply includes: Holder with pull stud, Hexagon T Key and wrench for pull stud.
180
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HFS Replaceable Head Holders
HSK
d1
l3
l2
l1
Recommendation:
In order to enable a fast change of the reamers with the radial clamping
system, at least one additional pull stud should be ordered.
Supply includes: Holder with pull stud, Hexagon T Key and wrench for pull stud.
181
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HFS Replaceable Head Holders
HSK
d1
l3
l1
Recommendation:
In order to enable a fast change of the reamers with the radial clamping
system, at least one additional pull stud should be ordered.
Supply includes: Holder with pull stud, Hexagon T Key and wrench for pull stud.
182
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HFS Replaceable Head Holders
HFS-holder with clindrical shank, internal coolant for through bores, tool clamping axial, projection length 130, standard
HFS101SN-12-130-ZYL-HA20-S
183
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HFS | Accessories
Threaded spindle for axial clamping system Pull stud for radial clamping system
without through coolant with through coolant without with
threaded spindle MN 618 threaded spindle MN 618 through coolant through coolant
HFS size Order No. Order No. HFS size Order No Order No
HFS size Size Order No. Size Order No. HFS size Order No.
l1
10 70 15 30036468
12 80 20 30036469
14 80 20.5 30036470
16 80 23.2 30036471
20 80 29.3 30036472
24 80 39 30036473
Sizes in mm.
Design:
Permissible concentricity deviation for cyl. part to
HFS connection 0,002 mm max.
184
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HPR | Accessories
Blanking plug
HSK-A I S G Order No.
size
63 11.5 8 M18x1 30326078
Sizes in mm.
l
l
1
G D
D
Sizes in mm.
185
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HPR | Technical Notes
Coolant supply
To make full use of the highly effective performance of the HPR Note:
reamers, the various series of replaceable heads each need the For all holders with HFS size 12 two versions are always included
right coolant supply. The difference in the components lies in the in the supply. When assembling care must be taken to select the
threaded spindle and the pull studs. Depending on the type of right system for the replaceable head (see diagram below).
head, these are used with coolant through the head or without
coolant through the head to ensure direct coolant supply via the
connection right onto the blades.
Clamping screw
or
HPR110/210
HFS-Holders
Draw pin
HPR120
HPR121
HPR130/230
Clamping screw
or
HPR131/231
HFS-Holders
Draw pin
HPR180/280
HPR150/250
186
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | HPR | Technical Notes
Notes on Handling
MAPAL HFS with axial clamping system MAPAL HFS with radial clamping system
Fig. 1a Fig. 1b
Marking
Cleaning
Clean all individual parts. Check that the internal and external taper and the surface of the HFS taper are free of foreign bodies (e.g. chips). To clean the internal taper on the HFS
holder we recommend the special taper cleaner (see Accessories page 33).
Tightening Tightening
1. Introduce the end of the threaded spindle without any marking into the HFS 1. Screw in the pull stud with the threaded side into the reamer. (see Fig. 1b).
holder. Do not screw on! (see Fig. 1a). Centering in the HFS holder is by means Attention: Left-handed thread!
of the spigot at the end of the threaded spindle. 2. Introduce the reamer into the holder completely. (see Fig. 2b). In doing so, align
2. Place the HPR reamer on the threaded spindle. (see Fig. 2a). the markings on the HPR reamer and the HFS holder: Dot to Dot.
3. Align the markings (see Fig. 2a) on the HPR reamer and the HFS holder: 3. Screw the clamp bolt with the hexagonal key in clockwise direction. (see Fig. 3b).
Dot to Dot and hold both parts. The direction of rotation is shown on the holder.
4. Screw the HPR reamer and the HFS holder together with the hexagonal key and 4. Recommendation: Tighten clamp bolt with torque wrench in clockwise direction
tighten firmly. Check that the markings are aligned and the face surface is correct. (see Fig. 4b). Recommended clamping torque: The holders are marked with the
(see Fig. 3a). corresponding clamping torques.
Release Release
HFS 10
1. To release, turn in the opposite HFS 12 and 14 1. To release, turn the holding pin counter clockwise as far as it will go.
direction (see Fig. 4). HFS 16 and 20 The reamer will then be ejected.
HFS 24
1. Secure the Expandable HPR Reamer in the HFS Holder. The opposite pairs
of blades in the extension at the round marking points on holder and head
serve as a reference for measuring and adjusting the tool diameter.
2. Set the desired tool diameter on the precision indicator measuring screw.
Then position the precision indicator measuring screw at the reference
blades.
3. Place the torx key on the setting screw and slowly turn in the clockwise
direction. Set the Expandable HPR Reamer to the required dimensions.
187
188
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Replaceable Head Reamers | CPReam CPR
CPR Complete through bores and blind holes. The heads are
available as a solid carbide version and with
Performance Reamers brazed blades. Carbide and cermet in coated
and non-coated versions are available as
high-precision and
189
CFS Complete Fitting System
highly precise and extremely easy to use connection
Increasing carbide prices, higher edges are used equally. This is the connection provides the best possible
requirements on process reliability prerequisite for the best possible radial run-out accuracy, stability and
and ease of use the trend toward performance, precision and tool life. rigidity. This is achieved by preload-
replaceable head systems is unbro- The new, simple, high precision CFS ing the taper. On tightening fully, the
ken. For the performance of such connection from MAPAL guarantees taper on the holder expands slightly
tool systems, particularly for a radial run-out accuracy below 5 and the face surface has perfect
reaming, the radial run-out accu- m. In addition, the replaceable head contact. The special design and
racy of the blades and the stability tools achieve the tool lives of mono- manufacture to the of the thread
and rigidity of the connection is lithic tools with significantly reduced and taper-face section guarantee the
crucial. It is only with the high- process costs. The new connection is highly precise radial run-out accu-
est accuracy that all the cutting designed such that a taper and face racy.
190
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Replaceable Head Reamers | CPReam CPR
191
Article overview CPR | Ordering example
Series
FIXED
FIXED
Type of bore Material Coolant supply
blazed blades
Solid carbide
Version with
version
P M
605
K N
P K 505
K N 600
P M K 610
P K 510
Tool data
d1 l1 sw CFS z d1 l1 sw CFS z d1 l1 sw CFS z
size size size
8.000 - 9.700 18 6 6 4 12.201 - 12.700 20 6 6 6 8.000 - 10.700 18 6 6 6
9.701 - 10.700 18 8 6 6 12.701 - 14.200 22 6 6 6 10.701 - 12.700 20 8 8 6
10.701 - 12.700 20 8 8 6 14.201 - 16.200 22 8 8 6 12.701 - 16.200 22 10 10 6
12.701 - 16.200 22 10 10 6 16.201 - 17.200 22 10 10 6 16.201 - 17.200 22 10 10 8
16.201 - 17.200 22 13 10 6 CPR605 17.201 - 20.200 26 10 10 6 17.201 - 21.200 26 13 12 8
CPR510
17.201 - 19.200 26 13 12 6 20.201 - 24.200 26 13 12 6 21.201 - 30.200 26 16 16 8
Bestellbeispiel
Ordering example
SERIES DIAMETER
Tool dimensions
CPR510, 610
CPR505, 605
CPR600
d1
l1
P M K1 K2 K3 N1 N2
Non-alloy steels, Inox, rust and Grey cast iron Spheroidal Spheroidal/ Bronze, Aluminium
cast-steel, acid-resistant cast iron vermicular copper, brass
alloy steels GG20 30 GGG40 50 cast iron
CPR510 | 505 Lead MV0A MG1M MV0A MG1M MV0A MG1M MV0A MG1M
CPR600 | 605 Lead MV0A MT0A MV0A MC1G MV0A MC1G MV0A MC1G MA0A | MV0A MC0A | MC1G MA0A | MV0A MC0A | MC1G
0 H 7MY 1 G-C P 1 3 6
Cutting lead geometry Cutting material:
IT or dimensions in m and rake angle: HP145
(example: +30+10) MY1G HU612
MV0A CU130
MG1M HP421
MC1G Explanation of PU620
MA0A cutting lead geometry
MT0A on page 72/73.
MF1G 193
193
MC0A
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Replaceable Head Reamers | CPReam CPR
d1 P M K1 K2 K3 N1 N2 S H
l1
Lead MG1M MG1M
CFS
d1 Tolerance l1 z sw
size
8.00 H7 18 6 6 6 CPR5108H7MG1M-HP145 30552593
8.50 H7 18 6 6 6 CPR5108.5H7MG1M-HP145 30559626
9.00 H7 18 6 6 6 CPR5109H7MG1M-HP145 30552594
9.50 H7 18 6 6 6 CPR5109.5H7MG1M-HP145 30552595
10.00 H7 18 6 6 6 CPR51010H7MG1M-HP145 30552596
10.50 H7 18 6 6 6 CPR51010.5H7MG1M-HP145 30552597
11.00 H7 20 6 8 8 CPR51011H7MG1M-HP145 30552598
11.50 H7 20 6 8 8 CPR51011.5H7MG1M-HP145 30552599
12.00 H7 20 6 8 8 CPR51012H7MG1M-HP145 30552600
12.50 H7 20 6 8 8 CPR51012.5H7MG1M-HP145 30552601
13.00 H7 22 6 10 10 CPR51013H7MG1M-HP145 30552602
14.00 H7 22 6 10 10 CPR51014H7MG1M-HP145 30552603
15.00 H7 22 6 10 10 CPR51015H7MG1M-HP145 30552604
16.00 H7 22 6 10 10 CPR51016H7MG1M-HP145 30552605
17.00 H7 22 8 10 10 CPR51017H7MG1M-HP145 30552606
18.00 H7 26 8 12 13 CPR51018H7MG1M-HP145 30552607
19.00 H7 26 8 12 13 CPR51019H7MG1M-HP145 30552608
20.00 H7 26 8 12 13 CPR51020H7MG1M-HP145 30552609
21.00 H7 26 8 12 13 CPR51021H7MG1M-HP145 30559627
Sizes in mm.
194
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Replaceable Head Reamers | CPReam CPR
d1 P M K1 K2 K3 N1 N2 S H
l1
Lead MG1M MG1M
CFS
d1 Tolerance l1 z sw
size
22.00 H7 26 8 16 16 CPR51022H7MG1M-HP145 30559628
23.00 H7 26 8 16 16 CPR51023H7MG1M-HP145 30559629
24.00 H7 26 8 16 16 CPR51024H7MG1M-HP145 30559630
25.00 H7 26 8 16 16 CPR51025H7MG1M-HP145 30559631
26.00 H7 26 8 16 16 CPR51026H7MG1M-HP145 30559632
27.00 H7 26 8 16 16 CPR51027H7MG1M-HP145 30559633
28.00 H7 26 8 16 16 CPR51028H7MG1M-HP145 30559634
29.00 H7 26 8 16 16 CPR51029H7MG1M-HP145 30559635
30.00 H7 26 8 16 16 CPR51030H7MG1M-HP145 30559636
31.00 H7 30 8 24 24 CPR51031H7MG1M-HP145 30559637
Sizes in mm.
195
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Replaceable Head Reamers | CPReam CPR
d1
P M K1 K2 K3 N1 N2 S H
l1
Lead MV0A MV0A
CFS
d1 Tolerance l1 z sw
size
10.00 H7 18 6 6 6 CPR50510H7MV0A-HP145 30552630
10.50 H7 18 6 6 6 CPR50510.5H7MV0A-HP145 30552631
11.00 H7 20 6 6 6 CPR50511H7MV0A-HP145 30552632
11.50 H7 20 6 6 6 CPR50511.5H7MV0A-HP145 30552633
12.00 H7 20 6 6 6 CPR50512H7MV0A-HP145 30552634
12.50 H7 20 6 6 6 CPR50512.5H7MV0A-HP145 30552635
13.00 H7 22 6 6 6 CPR50513H7MV0A-HP145 30552636
14.00 H7 22 6 6 6 CPR50514H7MV0A-HP145 30552637
15.00 H7 22 6 8 8 CPR50515H7MV0A-HP145 30552638
16.00 H7 22 6 8 8 CPR50516H7MV0A-HP145 30552639
17.00 H7 22 8 10 10 CPR50517H7MV0A-HP145 30552640
18.00 H7 26 8 10 10 CPR50518H7MV0A-HP145 30552641
19.00 H7 26 8 10 10 CPR50519H7MV0A-HP145 30552642
20.00 H7 26 8 10 10 CPR50520H7MV0A-HP145 30552643
21.00 H7 26 8 12 13 CPR50521H7MV0A-HP145 30559646
22.00 H7 26 8 12 13 CPR50522H7MV0A-HP145 30559647
23.00 H7 26 8 12 13 CPR50523H7MV0A-HP145 30559648
Sizes in mm.
196
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Replaceable Head Reamers | CPReam CPR
d1
P M K1 K2 K3 N1 N2 S H
l1
Lead MV0A MV0A
CFS
d1 Tolerance l1 z sw
size
24.00 H7 26 8 12 13 CPR50524H7MV0A-HP145 30559649
25.00 H7 26 8 16 16 CPR50525H7MV0A-HP145 30559650
26.00 H7 26 8 16 16 CPR50526H7MV0A-HP145 30559651
27.00 H7 26 8 16 16 CPR50527H7MV0A-HP145 30559652
28.00 H7 26 8 16 16 CPR50528H7MV0A-HP145 30559653
29.00 H7 26 8 16 16 CPR50529H7MV0A-HP145 30559654
30.00 H7 26 8 16 16 CPR50530H7MV0A-HP145 30559655
31.00 H7 30 8 16 16 CPR50531H7MV0A-HP145 30559656
32.00 H7 30 8 16 16 CPR50532H7MV0A-HP145 30559657
33.00 H7 30 8 24 24 CPR50533H7MV0A-HP145 30559658
Sizes in mm.
197
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Replaceable Head Reamers | CPReam CPR
CPReam CPR600 H7
Version with brazed blades
d1
P M K1 K2 K3 N1 N2 S H
l1
MC0A
Lead MC1G
MC1G
PU620
Cut HP421
HU612
198
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Replaceable Head Reamers | CPReam CPR
CPReam CPR610 H7
Version with brazed blades
d1
P M K1 K2 K3 N1 N2 S H
l1
Lead MY1G MF1G MY1G
199
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Replaceable Head Reamers | CPReam CPR
CPReam CPR605 H7
Version with brazed blades
P M K1 K2 K3 N1 N2 S H
l1
MA0A
Lead MV0A MT0A MV0A
MV0A
HP421 PU620
Cut CU130 HP421 HP421 HP421
CU130 HU612
Sizes in mm.
*Please complete the specification by indicating the lead [Lead] and cutting material [Cut] (see ordering example).
For special tolerances and intermediate diameters in the above mentioned -ranges also delivery on short notice.
200
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | CFS Replaceable Head Holders
6 5
8 12.5
10 15
12 20
16 25
20 30
201
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | CFS Replaceable Head Holders
d1
l3 l2
l1
d1
l3 l2
l1
202
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | CFS Replaceable Head Holders
d1
l3 l2
l1
d1
l3 l2
l1
203
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | CFS Replaceable Head Holders
d1
l3 l2
l1
d1
l3 l2
l1
204
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | CFS Replaceable Head Holders
d1
l3 l2
l1
d1
l3 l2
l1
205
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | CFS Replaceable Head Holders
d1
l3 l2
l1
d1
l3 l2
l1
206
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | CFS Replaceable Head Holders
d1
l3 l2
l1
d2 h6
d1
l3 l2
l1
207
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | CFS Replaceable Head Holders
d1
l3 l2
l1
d1
l3 l2
l1
208
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | CFS Replaceable Head Holders
d1
l2
l3
l1
l1
h
sw
sw l1 h
6 6 75 2.3 30352660
8 8 92 2.8 30352661
10 10 100 3.8 30352662
12 13 135 3.8 30352663
16 16 145 4.8 30352667
20 21 195 4.8 30352668
Sizes in mm.
209
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | CFS Replaceable Head Holders
rial data
<5 5-8 8 - 12 12 - 16
vc [m/min] 120 - 250
Steel, < 700 N/mm f [mm/U] 0,6-1,4 0,8-2,2 0,8-2,2 1,0-3,0
allowance a 0,1-0,2 0,2-0,3 0,2-0,3 0,3-0,5
vc [m/min] 120 - 250
HP P Steel, 700- 900 N/mm f [mm/U] 0,6-1,4 0,8-2,2 0,8-2,2 1,0-3,0
allowance a 0,1-0,2 0,2-0,3 0,2-0,3 0,3-0,5
vc [m/min] 120 - 250
Steel, 900- 1200 N/mm f [mm/U] 0,6-1,4 0,8-2,2 0,8-2,2 1,0-3,0
allowance a 0,15-0,2 0,2-0,3 0,2-0,3 0,3-0,5
vc [m/min] - - - -
VA < 700 N/mm f [mm/U] - - - -
allowance a - - - -
M vc [m/min] - - - -
VA > 700 N/mm f [mm/U] - - - -
allowance a - - - -
vc [m/min] 80 - 160
Grey cast iron (GG) f [mm/U] 0,6-1,4 0,8-2,2 0,8-2,2 1,0-3,0
allowance a 0,15-0,25 0,2-0,3 0,2-0,3 0,3-0,5
vc [m/min] 120 - 250
HP K Spheroidal graphite cast iron
(bis GGG 50)
f [mm/U] 0,6-1,4 0,8-2,2 0,8-2,2 1,0-3,0
allowance a 0,15-0,25 0,2-0,3 0,2-0,3 0,3-0,5
vc [m/min] 60 - 120
Spheroidal graphite cast iron
f [mm/U] 0,6-1,4 0,8-2,2 0,8-2,2 1,0-3,0
(> GGG 50)
allowance a 0,15-0,25 0,2-0,3 0,2-0,3 0,3-0,5
vc [m/min]
Cu / Zn / Mg- alloy f [mm/U]
allowance a
vc [m/min]
Alu-casting alloy
f [mm/U]
(Si < 7%)
allowance a
vc [m/min]
N Alu-casting alloy
(Si > 7%)
f [mm/U]
allowance a
vc [m/min]
Plastics soft f [mm/U]
allowance a
vc [m/min]
Plastics heavy f [mm/U]
allowance a
vc [m/min]
S Titanium f [mm/U]
allowance a
vc [m/min] - - - -
H Hardened materials
< 63 HRC
f [mm/U] - - - -
allowance a - - - -
210
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | CFS Replaceable Head Holders
S Titanium f [mm/U]
allowance a
vc [m/min]
H Hardened materials
< 63 HRC
f [mm/U]
allowance a
211
212
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
Machine reamers A
rticle overview 214
213
Carbide machine reamers CUTTING
STANDARD SHAPE DESIGN -RANGE SPECIFICATION PAGE
MATERIAL
Similar NC reamers, straight fluted solid carbide 4.0 13.0 MSR500-8093A 216
DIN 8093 A solid carbide head 14.0 20.0
Similar NC reamers, spiral fluted solid carbide 1.0 13.0 MSR510-8093B 217/218
DIN 8093 B solid carbide head 14.0 20.0 MSR510-8093B 218
carbide tipped 21.0 30.0 MSR610-8093B 219
Similar Micro NC reamers, spiral fluted solid carbide 0.6 0.9 MSR510G-8093B 220
DIN 8093 B
Similar NC reamers, spiral fluted solid carbide 0.98 3.03 MSR510G-8093B 221
DIN 8093 B with 0,01 mm increments 3.97 12.05 MSR510G-8093B 222/223
DIN 8093 A straight fluted solid carbide 1.0 6.0 MDR500-8093A 224
solid carbide head 6.5 16.0 MDR500-8093A 225
carbide tipped 17.0 20.0 MDR600-8093A 226
DIN 8093 B spiral fluted solid carbide 1.0 6.0 MDR510-8093B 227
solid carbide head 6.5 16.0 MDR510-8093B 228
DIN 8093 B angulare fluted carbide tipped 10.0 20.0 MDR610-8093B 229
DIN 8094 A straight fluted solid carbide head 5.0 16.0 MDR500-8094A. 230
carbide tipped 17.0 40.0 MDR600-8094A 231
DIN 8094 B spiral fluted solid carbide head 5.0 16.0 MDR510-8094B. 232
carbide tipped 10.0 40.0 MDR610-8094B 233
DIN 8090 B reamer for automatic lathes Solid carbide 3.0 12.0 MDR510-8090B 236
spiral fluted, short version
MWN 280 spiral fluted, with precutter carbide tipped 5.0 40.0 MSR610-MWN280 237
DIN 8054 A straight fluted, shell reamer carbide tipped 25.0 75.0 MDR600-8054A 238
DIN 212-3 B NC reamers, spiral fluted, HSS-E 1.0 3.02 MDR510G-212-3B 243
with 0.01 mm increments 3.97 12.0 MDR510G-212-3B 244-245
DIN 212-2 B spiral fluted HSS-E beschichtet 4.0 20.0 MDR510-212-2B 254
DIN 8089 B reamer for automatic lathes HSS-E 4.0 20.0 MDR510-8089B 257
spiral fluted, short version
DIN 208 B spiral fluted HSS-E coated 10.0 20.0 MDR510-208B 260
214
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
DIN 219 B spiral fluted, shell reamer HSS-E 25.0 100.0 MDR510-219B 266-267
DIN 219 C spiral fluted, shell helical reamers HSS-E 25.0 100.0 MDR510-219C 268-269
Hand reamers
CUTTING
STANDARD SHAPE DESIGN -RANGE SPECIFICATION PAGE
MATERIAL
DIN 206 A straight fluted HSS 1.0 60.0 MDR500-206A 271-272
DIN 859 A adjustable, straight fluted HSS 4.0 5.5 MDR700-859A 275
adjustable, spiral fluted
Taper reamers
CUTTING Machine Reamers
STANDARD SHAPE DESIGN -RANGE SPECIFICATION PAGE
MATERIAL
DIN 2179 Pin hole rough-turning reamer HSS-E 1.0 12.0 MDR510-2179 282
taper 1 : 50
DIN 2180 Pin hole rough-turning reamer HSS-E 5.0 50.0 MDR510-2180 283
taper 1 : 50
215
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
Cutting material suggestion
l4
l2 l3
l1
P M K1 K2 K3 N S H
d1 Tolerance l1 l2 l3 l4 d2 z
*The tool shank is made of steel (hardened). Therefore please use only suitable induction shrink units!
216
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
Cutting material suggestion
l4
l2 l3
l1 P M K1 K2 K3 N S H
Machine Reamers
217
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
l2 l3
l1
P M K1 K2 K3 N S H
*The tool shank is made of steel (hardened). Therefore please use only suitable induction shrink units!
218
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
l4 P M K1 K2 K3 N S H
l2 l3
l1
Cut HU613 HU613 HU613
d1 Tolerance l1 l2 l3 l4 d2 z HU613
*The tool shank is made of steel (hardened). Therefore please use only suitable induction shrink units!
Machine Reamers
219
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
l2 l3
d2h6
d1
l1 P M K1 K2 K3 N S H
d1 Tolerance l1 l2 l3 l4 d2 z
220
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
P M K1 K2 K3 N S H
l4 < 900 N
l2 l3
d1 Tolerance l1 l2 l3 l4 d2 z
221
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
l2 l3
< 900 N
M K1 K2 K3 N S H
l1
d1 Tolerance l1 l2 l3 l4 d2 z
Sizes in mm.
Intermediate diameters and special tolerances also available at short notice, on demand.
222
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
l2 l3
< 900 N
M K1 K2 K3 N S H
l1
d1 Tolerance l1 l2 l3 l4 d2 z
Machine Reamers
223
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
l2 l3
l1 P M K1 K2 K3 N S H
d1 Tolerance l1 l2 l3 l4 d2 z
224
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
Cutting material suggestion
l4
l2 l3
l1 P M K1 K2 K3 N S H
d1 Tolerance l1 l2 l3 l4 d2 z
Machine Reamers
225
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
Cutting material suggestion
l4
l2 l3
l1
P M K1 K2 K3 N S H
d1 Tolerance l1 l2 l3 l4 d2 z
226
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
l2 l3
l1 P M K1 K2 K3 N S H
d1 Tolerance l1 l2 l3 l4 d2 z
227
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
l2 l3
l1
P M K1 K2 K3 N S H
d1 Tolerance l1 l2 l3 l4 d2 z
228
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
l2 l3
P M K1 K2 K3 N S H
l1
d1 Tolerance l1 l2 l3 l4 d2 z
Machine Reamers
229
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
l3
l1 P M K1 K2 K3 N S H
d1 Tolerance l1 l2 l3 MK z
230
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
l3
l1
P M K1 K2 K3 N S H
d1 Tolerance l1 l2 l3 MK z
231
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
l3
l1 P M K1 K2 K3 N S H
d1 Tolerance l1 l2 l3 MK z
232
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
l3
P M K1 K2 K3 N S H
l1
d1 Tolerance l1 l2 l3 MK z
233
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
l2 l3
l1 < 900 N
M K1 K2 K3 N S H
d1 Tolerance l1 l2 l3 l4 d2 z
234
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
l2
P M K1 K2 K3 N S H
l1 < 900 N
d1 Tolerance l1 l2 l3 MK z
235
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
P M K1 K2 K3 N S H
d2h8
d1
l2
l1
Cut HU613 HU613 HU613
d1 Tolerance l1 l2 d2 z
236
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d3
d1
Cutting material suggestion
l4
l3 P M K1 K2 K3 N S H
l2
l1
Cut HU613 HU613 HU613
d1 Tolerance l1 l2 l3 l4 d3 MK z
237
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
P M K1 K2 K3 N S H
l2
l1 Cut HU613 HU613 HU613
d1 Tolerance l1 l2 d2 z
238
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
P
l2 l3
l1
< 900 N
M K1 K2 K3 N S H
d1 Tolerance l1 l2 l3 l4 d2 z
239
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
Cutting material suggestion
l4
P
l2 l3
l1
< 900 N
M K1 K2 K3 N S H
d1 Tolerance l1 l2 l3 l4 d2 z
240
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
Cutting material suggestion
l4
P
l2 l3
l1
< 900 N
M K1 K2 K3 N S H
d1 Tolerance l1 l2 l3 l4 d2 z
241
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
Cutting material suggestion
l4
P
l2 l3
l1
< 900 N
M K1 K2 K3 N S H
d1 Tolerance l1 l2 l3 l4 d2 z
Sizes in mm.
Intermediate diameters and special tolerances also available at short notice, on demand.
242
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
P
l2 l3
l1
< 900 N
M K1 K2 K3 N S H
d1 Tolerance l1 l2 l3 l4 d2 z
243
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
Cutting material suggestion
l4
l2 l3
l1
P M K1 K2 K3 N S H
< 900 N
d1 Tolerance l1 l2 l3 l4 d2 z
Sizes in mm.
Intermediate diameters and special tolerances also available at short notice, on demand.
244
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
Cutting material suggestion
l4
l2 l3
l1
P M K1 K2 K3 N S H
< 900 N
d1 Tolerance l1 l2 l3 l4 d2 z
245
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
l2 l3
l1
P M K1 K2 K3 N S H
< 900 N
d1 Tolerance l1 l2 l3 l4 d2 z
246
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
Cutting material suggestion
l4
l2
l1
l3
P M K1 K2 K3 N S H
< 900 N
d1 Tolerance l1 l2 l3 l4 d2 z
247
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
l2 l3
P M K1 K2 K3 N S H
l1 < 900 N
d1 Tolerance l1 l2 l3 l4 d2 z
248
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
l2 l3
P M K1 K2 K3 N S H
l1 < 900 N
d1 Tolerance l1 l2 l3 l4 d2 z
249
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
l2 l3
P M K1 K2 K3 N S H
l1 < 900 N
d1 Tolerance l1 l2 l3 l4 d2 z
250
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
l2 l3
P M K1 K2 K3 N S H
l1 < 900 N
d1 Tolerance l1 l2 l3 l4 d2 z
251
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
l2 l3
P M K1 K2 K3 N S H
l1 < 900 N
Dimensions
d1 Tolerance l1 l2 l3 l4 d2 z
Within the mentioned -ranges all tools increasing by 0.01 mm are in stock.
Please note: Modifications of DIN standard can temporarily lead to deviations of shank measures.
Order example:
MDR510G-212-1B2.40+4-SU344
252
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
l2 l3
P M K1 K2 K3 N S H
l1 < 900 N
Dimensions
d1 Tolerance l1 l2 l3 l4 d2 z
Within the mentioned -ranges all tools increasing by 0.01 mm are in stock. Machine Reamers
Please note: Modifications of DIN standard can temporarily lead to deviations of shank measures.
Order example:
MDR510G-212-2B8.20+5-SU344
253
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
l2 l3
P M K1 K2 K3 N S H
l1 Cu/Zn/Mg
d1 Tolerance l1 l2 l3 l4 d2 z
254
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
l4
d1
l2 l3
l1 P M K1 K2 K3 N S H
< 900 N Alu
d1 Tolerance l1 l2 l3 l4 d2 z
Machine Reamers
255
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
l2 l3
l1
P M K1 K2 K3 N S H
< 900 N Alu
d1 Tolerance l1 l2 l3 l4 d2 z
256
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d2h8
Cutting material suggestion
l4 l4
d1
d1
l2 l3
l1 l1
P M K1 K2 K3 N S H
< 900 N
d1 Tolerance l1 l2 l3 l4 d2 z
257
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
Cutting material suggestion
l3
l2
P M K1 K2 K3 N S H
l1 < 900 N
d1 Tolerance l1 l2 l3 MK z
258
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
Cutting material suggestion
l3
l2
P M K1 K2 K3 N S H
l1 < 900 N
d1 Tolerance l1 l2 l3 MK z
Machine Reamers
259
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
Cutting material suggestion
l3
l2
P M K1 K2 K3 N S H
l1 Cu/Zn/Mg
d1 Tolerance l1 l2 l3 MK z
260
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
Cutting material suggestion
l3
l2
l1
P M K1 K2 K3 N S H
< 900 N Alu
d1 Tolerance l1 l2 l3 MK z
261
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
l3
d3
d1
P
l2
l1
< 900 N
M K1 K2 K3 N S H
d1 Tolerance l1 l2 l3 d2 d3 z
262
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
d3
L2
L1
L3
P M K1 K2 K3 N S H
< 900 N
d1 Tolerance l1 l2 l3 l4 d3 MK z
263
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
d3
L2
L1
L3
P M K1 K2 K3 N S H
< 900 N
d1 Tolerance l1 l2 l3 l4 d3 MK z
264
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
Cutting material suggestion
l4 P M K1 K2 K3 N S H
l2 < 900 N
l3
l1 Cut SU343 SU343 SU343
d1 l1 l2 l3 l4 MK z
265
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
P M K1 K2 K3 N S H
< 900 N
l2
l1
Cut SU344 SU344 SU344
d1 Tolerance d2 l1 l2 z
266
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
P M K1 K2 K3 N S H
< 900 N
l2
l1
Cut SU344 SU344 SU344
d1 Tolerance d2 l1 l2 z
267
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
P M K1 K2 K3 N S H
< 900 N Alu
l2
Cut SU344 SU344
l1
d1 Tolerance d2 l1 l2 z
268
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
P M K1 K2 K3 N S H
< 900 N Alu
l2
Cut SU344 SU344
l1
d1 Tolerance d2 l1 l2 z
Machine Reamers
269
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
l3
l2
l1
Driving rings, release nuts and woodruff key are also available ex stock.
270
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
P M K1 K2 K3 N S H
sw l4 < 900 N
l1
Cut SU343 SU343 SU343
d1 d2 l1 l2 l3 l4 sw z
d1
P M K1 K2 K3 N S H
sw l4 < 900 N
l1
Cut SU343 SU343 SU343
d1 d2 l1 l2 l3 l4 sw z
272
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
sw
P M K1 K2 K3 N S H
< 900 N
l4
l1
Cut SU343 SU343 SU343
d1 d2 l1 l2 l3 l4 sw z
d1
sw
P M K1 K2 K3 N S H
< 900 N
l4
l1
Cut SU343 SU343 SU343
d1 d2 l1 l2 l3 l4 sw z
274
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
sw
Cutting material suggestion
d2e9
P M K1 K2 K3 N S h
< 900 N
l2
d1 d2 l1 l2 sw z
Machine Reamers
275
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
P M K1 K2 K3 N S H
sw < 900 N
L2
d1 d2 l1 l2 sw z
d1
P M K1 K2 K3 N S H
sw < 900 N
L2
d1 d2 l1 l2 sw z
277
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
sw
l2
P M K1 K2 K3 N S H
< 900 N
l1
d1 d1 d1 d1 d1 inch Size l1 l2 sw z
278
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
Size l1 z Size M
Please note that the replacement blades are only supplied in sets!
Machine Reamers
279
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
280
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
Machine Reamers
281
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
d3
P M K1 K2 K3 N S H
< 900 N
d2h9
l4
l3 l2
Cut SU344 SU344 SU344
l1
d1 d2 d3 d4 l1 l2 l3 l4 z
282
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d1
d3
P M K1 K2 K3 N S H
< 900 N
l3
d1 d3 d4 l1 l2 l3 MK z
Machine Reamers
283
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d3
d1
sw
P M K1 K2 K3 N S H
d2h11
< 900 N
l3
d4
d1 d2 d3 d4 l1 l2 l3 sw z
284
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
d3
sw
P M K1 K2 K3 N S H
d2h11
< 900 N
l2
Cut SU344 SU344 SU344
l1
For MK
d2 d3 d4 l1 l2 sw z
size
0 8 6.547 9.722 93 61 6.2 6 MDR500-204C6.547-SU344 30573838
1 10 9.571 12.863 102 66 8 7 MDR500-204C9.571-SU344 30573839
2 14 14.733 18.679 121 79 11 8 MDR500-204C14.733-SU344 30573840
3 20 20.01 24.829 146 96 16 8 MDR500-204C20.01-SU344 30573841
4 25 26.229 32.41 179 119 20 10 MDR500-204C26.229-SU344 30573842
5 31.5 37.873 45.767 222 150 24 12 MDR500-204C37.873-SU344 30573843
6 45 54.172 65.016 300 208 35 14 MDR500-204C54.172-SU344 30573844
Sizes in mm.
Machine Reamers
285
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
material data
<5 58 8 12 12 16 16 30 30 50
vc [m/min] 15 - 20
Steel, < 700 N/mm f [mm/U] 0,1-0,15 0,15 0,15-0,2 0,2-0,25 0,2-0,3 0,3-0,5
P Steel, 700- 900 N/mm f [mm/U] 0,1-0,15 0,15 0,15-0,2 0,2-0,25 0,2-0,3 0,3-0,5
allowance a 0,1 0,1-0,2 0,1-0,2 0,2-0,3 0,2-0,3 0,3-0,5
vc [m/min] 8 - 12
Steel, 900- 1200 N/mm f [mm/U] 0,1-0,15 0,15 0,15-0,2 0,2-0,25 0,2-0,3 0,3-0,5
allowance a 0,1 0,1-0,2 0,1-0,2 0,2-0,3 0,2-0,3 0,3-0,5
vc [m/min] -
VA < 700 N/mm f [mm/U] - - - - - -
allowance a - - - - - -
M vc [m/min] -
VA > 700 N/mm f [mm/U] - - - - - -
allowance a - - - - - -
vc [m/min] 12 - 20
Grey cast iron (GG) f [mm/U] 0,1-0,15 0,15-0,2 0,15-0,3 0,2-0,3 0,2-0,4 0,3-0,5
allowance a 0,1-0,15 0,1-0,2 0,1-0,2 0,2-0,3 0,2-0,3 0,3-0,5
vc [m/min] 12 - 15
N Alu-casting alloy
(Si > 7%)
f [mm/U] 0,12-0,16 0,15-0,2 0,15-0,3 0,25-0,35 0,2-0,4 0,3-0,5
allowance a 0,1-0,15 0,15-0,2 0,15-0,2 0,2-0,3 0,2-0,3 0,3-0,5
vc [m/min] 20 - 50
Plastics soft f [mm/U] 0,12-0,16 0,15-0,2 0,15-0,3 0,25-0,35 0,2-0,4 0,3-0,5
allowance a 0,1-0,15 0,15-0,2 0,15-0,2 0,2-0,3 0,2-0,3 0,3-0,5
vc [m/min] 10 - 15
Plastics heavy f [mm/U] 0,12-0,16 0,15-0,2 0,15-0,3 0,25-0,35 0,2-0,4 0,3-0,5
allowance a 0,1-0,15 0,15-0,2 0,15-0,2 0,2-0,3 0,2-0,3 0,3-0,5
vc [m/min]
S Titanium f [mm/U]
allowance a
vc [m/min]
286
Reaming and Fine Boring | Fixed Multi-Bladed Reamers | Machine Reamers
material data
<5 58 8 12 12 16 16 30 30 50
vc [m/min] 10 - 15
Steel, < 700 N/mm f [mm/U] 0,1-0,15 0,15 0,15-0,2 0,2-0,25 0,2-0,3 0,3-0,5
P Steel, 700- 900 N/mm f [mm/U] 0,1-0,15 0,15 0,15-0,2 0,2-0,25 0,2-0,3 0,3-0,5
allowance a 0,1 0,1-0,2 0,1-0,2 0,2-0,3 0,2-0,3 0,3-0,5
vc [m/min] -
Steel, 900- 1200 N/mm f [mm/U] - - - - - -
allowance a - - - - - -
vc [m/min] -
VA < 700 N/mm f [mm/U] - - - - - -
allowance a - - - - - -
M vc [m/min] -
VA > 700 N/mm f [mm/U] - - - - - -
allowance a - - - - - -
vc [m/min] 10 - 14
Grey cast iron (GG) f [mm/U] 0,1-0,15 0,12-0,16 0,15-0,2 0,2-0,35 0,2-0,3 0,3-0,5
allowance a 0,1-0,15 0,1-0,2 0,1-0,2 0,2-0,3 0,2-0,3 0,3-0,5
vc [m/min] -
Spheroidal graphite cast
K iron
(bis GGG 50)
f [mm/U] - - - - - -
allowance a - - - - - -
vc [m/min] -
Spheroidal graphite cast
iron f [mm/U] - - - - - -
(> GGG 50)
SU allowance a - - - - - -
vc [m/min] 15 - 30
SP
Cu / Zn / Mg- alloy f [mm/U] 0,12-0,16 0,15-0,2 0,15-0,2 0,2-0,25 0,2-0,3 0,3-0,5
allowance a 0,1-0,15 0,15-0,2 0,15-0,2 0,2-0,3 0,2-0,3 0,3-0,5
vc [m/min] 14 - 20
Alu-casting alloy
f [mm/U] 0,12-0,16 0,15-0,2 0,15-0,2 0,2-0,25 0,2-0,3 0,3-0,5
(Si < 7%)
allowance a 0,1-0,15 0,15-0,2 0,15-0,2 0,2-0,3 0,2-0,3 0,3-0,5
vc [m/min] -
N Alu-casting alloy
(Si > 7%)
f [mm/U] - - - - - -
allowance a - - - - - -
vc [m/min] 15 - 30 Machine Reamers
Plastics soft f [mm/U] 0,12-0,16 0,15-0,2 0,15-0,2 0,2-0,25 0,2-0,3 0,3-0,5
allowance a 0,1-0,15 0,15-0,2 0,15-0,2 0,2-0,3 0,2-0,3 0,3-0,5
vc [m/min] -
Plastics heavy f [mm/U] - - - - - -
allowance a - - - - - -
vc [m/min] -
S Titanium f [mm/U] - - - - - -
allowance a - - - - - -
vc [m/min] -
H Hardened materials
< 63 HRC
f [mm/U] - - - - - -
allowance a - - - - - -
287
288
Reaming and Fine Boring | Solutions
MAPAL Competence M
achining solutions tools with guide pads 290
in Practice M
achining solutions EasyAdjust system 292
289
Reaming and Fine Boring | Solutions | Machining examples
Transmission Housings
Aluminium and magnesium pressure castings
are increasingly used as a structural material in
modern vehicles to achieve reductions in weight.
Todays casting processes are very accurate and
efficient, which also allows extremely complex
workpiece geometry to be produced. One example
of this is with transmission housings. The finish
machining operation is carried out with com-
bination tools with which several bores can be
machined. The individual steps are designed with
adjustable systems for the precision machining
operation.
Performance details:
Performance details:
290
Reaming and Fine Boring | Solutions | Machining examples
Suspension Arm
Taper connections in machine manufacturing place
the highest demands on surface finish, accuracy
of pitch and concentricity deviations in order to
ensure the decisive percentage contact area is
achieved in the connection. In vehicle manufacture
in particular, where safety-related components in
steering or drive systems are mass produced, the
necessary tolerances must be reliably met: a task
which is predestined for the MAPAL taper reamers,
due to the MAPAL principle of blade and guide
pads which has also been applied in this context.
Steering arms in vehicle manufacturing are an
example of this.
Performance details:
291
Reaming and Fine Boring | Solutions | Machining examples
Combination tools for rough machining and finish machining of the small and large pin bores
Special features:
The tool combinations are equipped with ISO in interrupted cutting conditions and hence in Small end:
inserts for rough machining and HX blades more difficult machining conditions at the inlet Tapered or basket handle form
with EasyAdjust-System for fine machining. and outlet during the machining of the bore. High demands on the form and
In particular, modern lightweight connecting The tools with guide pads and EasyAdjust-System
surface finish
rods such as tapered or basket handle conrods are able to perform this machining completely in
can be machined completely. The chamfered or one step both cost-effectively and precisely. Unfavourable lead situation due to
stepped side surfaces of the small pin bore result the interrupted cut
High demands on axis parallelism
Cylinder crankcases for car and motorbike engines are today generally made of aluminium.
The matching bearing covers, however, are often made of spheroidal graphite cast iron (GGG)
or sintered steel. This bimetallic combination demands high guide accuracy in order to ensure
perfect circularity and cylindricity with varying cutting forces.
292
Reaming and Fine Boring | Solutions | Machining examples
Special features:
Micro machining
Using the six cutting edge tools with the cut of the HX blade can achieve a total tool life of up Micro machining (4 semi-machining
distribution micro machining 4+2, feed rates to 24,000 bores per blade. With the short setting and 2 finishing blades)
of over 1,200 mm/min are possible thanks to times of the EasyAdjust-System, the non-produc- 4,000 bores per cutting edge
PcBN cutting material. With their rapid and tive times can be very greatly reduced with this
high-precision adjustment, the six cutting edges multibladed tool.
Valve housings are the control centres in the hydraulics sector. The spool bores with their innumerable
transverse galleries have to be machines with precision with respect to straightness, surface finish
and dimensional tolerances. Rectangularity and smoothness, high surface finish quality and minimum
circularity deviations with exact positions and concentricity are preconditions for comfort and durability
of transmission parts.
Special features:
Multi-stage fine boring tools
With the precision-ground TEC-blade, workpiece the fine boring tools with guide pad technology of Machining of valve housing:
finishing is quick and easy with minimum burr as the EasyAdjust System. Finish-machining by hon- - Straightness 0.006
Solutions
the burr root is soft and easy to remove. Alternat- ing can be eliminated thanks to the latest cutting - Surface finish Ra 0.6
ing cutting depths from diameter to face machin- materials and geometries. - Dimensional accuracy IT5, IT6
ing demand stable guidance of the tools as with
293
Reaming and Fine Boring | Solutions | Machining examples
Pump housing
The machining of piston bores represents a typical
application for HPR finely adjustable reamers.
Even on the usage of PcBN blades, wear quickly
occurs, the diameter tolerance can no longer be
met. HPR finely adjustable reamers are then re-set
up to 3 times and achieve four-times the tool life!
Performance details:
Piston diameter:
35 mm, 20 m tolerance
Tool:
HPR finely adjustable reamer
with 8 PcBN blades
Machining values:
vc = 300 m/min | f = 1.2 mm/U
Tool life:
600 pump housings or 3,000 bores
4 tool lives
2,400 pump housings or
12,000 bores
294
Reaming and Fine Boring | Solutions | Machining examples
Material: 25MnCrSiVB6
Bore: 10 K7 (tol. 15 m)
5 m circularity and cylindrical form
Surface finish: Rz 5 15 m
Tool: HPR200 / 6 blades (Cermet CU134)
vc = 80 m/min and f = 0.6 mm
Tool life with one resetting 14,000 bores
Performance details:
n = 150 min-1 | vf = 67.5 mm/min
f = 0.45 mm | vc = 8 m/min
Hydraulic value lifter bore in cylinder head For machining the hydraulic valve lifter bore in
cylinder heads made of AlSiMg, the MonoReam
reamer MOR805 with PCD blades is used. The bores
are reamed to 12G7 and a surface roughness of
Rz = 6.3. Other specifications are freedom from
burrs and cylindrical form < 8 m. A special
requirement on the tool is the geometry of the
bore to be machined. This is a blind bore with
a downward cut partially interrupted by an oil
channel. This situation makes an optimal coolant
supply and chip transport indispensable. The tool
life of the previous tool was around 60,000 bores.
By using a MonoReam reamer it was possible to
meet and exceed the requirements; it was also
possible to increase the tool life from 60,000 to
150,000 bores by re-adjusting twice.
Performance details:
Tool: MonoReam MOR805
with 6 PCD blades
Diameter: 12G7 mm
Machining values: vc = 450 m/min
Solutions
295
Reaming and Fine Boring | Solutions | Machining examples
4 1
296
Reaming and Fine Boring | Solutions | Machining examples
2
Solutions
297
Reaming and Fine Boring | MAPAL worldwide
MAPAL competence
MAPAL is the major specialist for complete machining tasks. As a result MAPAL offers
complete tool know-how for machining parts. The programme ranges from high-performance
standard tools to complex custom tools. Absolute precision is the basis for the quality of
MAPAL tools. The result is dependable tool concepts that ensure reliable manufacture.
Excellent quality in relation to surface roughness, circularity, cylindricity and maximum
tool lives are the consequence.
298
Reaming and Fine Boring | MAPAL worldwide
Quality, close customer contact, early information on developments and market requirements are
the core objectives of MAPAL. Every day more than 4,300 employees in the MAPAL Group prepare
new, appropriate solutions for the machining tasks of our customers.
With continuous training and further training of employees and the constant interchange of
experience, MAPAL safeguards its high technological standards and guarantees that proverbial
MAPAL quality.
Subsidiaries
Representatives
299
MAPAL the major specialist