You are on page 1of 7

STUDY TITLE: Decom and dismantle Battery Bank, Battery Rack and UPS 5KVA system.

MOC NO:
BACKGROUND: Upgarding for N2 package
UNIT : UPS 5KVA system
FACILITY/PLANT : RGTSU
PREPARED BY :
DOC/REF : REGAS Cause & Effect Matrix
RGT Main Cause & Effect Matrix

INITIAL RISK RANKING FINAL RISK RANKING Recommendation


No Process / Equipments / Steps What if? Consequences Current Safeguards in place Remarks & Recommendations Action By
P E A R P E A R Status

What-If Checklist (HSE-WI-59-002/A01)


Dicommissioning of Batteries 5KVA
Presence of actual H2 Presence of source of ignition will lead to NA 1. To instal/provide and maintain portable H2 1.JGC/ MEB -Zaki
explosion and fire detector during dismantling activities.

Action as per Fire Cause and effect will not 2. To brief RGTSU operation and maintenance team 2. PMT- Electrical &
activated . ( Electrical and Instrument) before work start. Instrument
(Lutfi/Vishnu)
Process: 3. To implement Head Count system to control entry
To bypass QZT- JESD1 to battery room. 3.JGC/ MEB (WL)
8101/8102/8103/8104 Isolate power to UPS100KVA Battery bank
1 (Q004) B4 NA B4 B4 4. To include mitigation plan and action in JHA when
Note : H2 detector with voting
2oo4 Isolate power to UPS5KVA Battery bank present of real H2. 4. JGC/MEB (SHO)
(Q004)
Trip HVAC 5. To stricly follow approved ERP Rev C004 ( Project
Close Fire damper ERP)
Exhaust/supply fan trip

Actual smoke Suffocation to working personel. HVAC exhaust is available at Battery room To provide additional blower during dismantling 1. JGC/MEB
activities.
Action as per Fire Cause and effect will not
activated .

Process:
JESD1
Isolate power to UPS100KVA Battery bank
To bypass XZS-8138/39 (Smoke (Q004)
2 B2 NA NA NA
detector, voting 2ooN) Isolate power to UPS5KVA Battery bank
(Q004)
Trip HVAC
Close Fire damper
Exhaust/supply fan trip

1. To instal/provide and maintain portable gas 1.JGC/ MEB -Zaki


Presence of source of ignition will lead to detector during dismantling activities.
explosion and fire
2. To brief RGTSU operation and maintenance team 2. PMT- Electrical &
Action as per Fire Cause and effect will not ( Electrical and Instrument) before work start. Instrument
activated . (Lutfi/Vishnu)
3. To implement Head Count system to control entry
Process: to battery room. 3.JGC/ MEB (WL)
To bypass QZT-8121/22(Gas
3 presence of actual Hydrocarbon JESD1 B4 NA B4 B4 NA
detector, voting 2oo2) 4. To include mitigation plan and action in JHA when
Isolate power to UPS100KVA Battery bank
(Q004) present of real H2. 4. JGC/MEB (SHO
Isolate power to UPS5KVA Battery bank
(Q004) 5. To stricly follow approved ERP Rev C004 ( Project
Trip HVAC ERP)
Close Fire damper
Exhaust/supply fan trip

UPS trip lead to DCS black out and plant trip. Auto swicth over is available at both UPS 1. Identify UPS according to Tag number.
2. Isolation of breaker shall be done by ABT
Isolate Q004 breaker for UPS battery Isolate wrong breaker ie Incomer, Q004 UPS chagerman on duty.
4 NA NA NA NA
Bank A and B and system 3. To adhere isolation step/procedure inside UPS
panel.

Disconnect battery cable at battery Disconnect battery cable at wrong bank and Monitoring and alarm are avaliable at IMCS 1. Identify UPS according to Tag number.
5 NA NA NA NA NA and PMCS
terminal. UPS system
Disconnect battery cable at Q004 Disconnect battery cable at wrong Q004 Monitoring and alarm are avaliable at IMCS 1. Identify UPS according to Tag number.
6 NA NA NA NA NA and PMCS
breaker breaker
Dicommissioning of UPS 5KVA
Shutdown UPS 5KVA AOL system is not avaliable. RGTSU Terminal is not visible to aircraft 1. Navigation light at terminal are avaliable. 1. To provide temporary power supply with 1. PMT (Lutfi)
during low visibility. 2. AOL system is avaliable at FSUs MOC to AOL system.
1 NA NA A1 NA 2. To perform swicthing supply activities shall be 2. JGC/MEB -Zaki
done during day time.
AOL system unable to On line with Temporary 1. Navigation light at terminal are avaliable. 1. To make sure AOL online with temporary power
power supply. RGTSU Terminal is not visible to aircraft 2. AOL system is avaliable at FSUs supply before shutdown UPS
2 NA NA A1 NA 1. JGC/MEB -Zaki
during low visibility.

NA 1. To properly identify and tag cable to be


Disconnect all cables from/to UPS ie disconnect.
3 Disconnect wrong cabel from/to UPS NA NA NA NA NA 1. PMT/JGC/MEB
power and instrument signal

Prepared By Reviewed By Endorsed By Approved By

Shahrul B Yahya Asmizam B Mohamad A Muhaimin B A Rahim


Name
Executive (ED - I&C) Executive PSM Project Manager

Internal 1
STUDY TITLE: Decom and dismantle Battery Bank, Battery Rack and UPS 5KVA system.
MOC NO:
BACKGROUND: Upgarding for N2 package
UNIT : UPS 5KVA system
FACILITY/PLANT : RGTSU
PREPARED BY :
DOC/REF : REGAS Cause & Effect Matrix
RGT Main Cause & Effect Matrix

INITIAL RISK RANKING FINAL RISK RANKING Recommendation


No Process / Equipments / Steps What if? Consequences Current Safeguards in place Remarks & Recommendations Action By
P E A R P E A R Status

What-If Checklist (HSE-WI-59-002/A01)

Signature

Date

Internal 2
STUDY TITLE: Decom and dismantle Battery Bank, Battery Rack and UPS 5KVA system.
MOC NO:
BACKGROUND: UPS 5KVA Upgarding for N2 package
UNIT : UPS 5KVA system
FACILITY/PLANT : RGTSU
PREPARED BY :
DOC/REF : REGAS Cause & Effect Matrix
RGT Main Cause & Effect Matrix

INITIAL RISK RANKING FINAL RISK RANKING Recommendation


No Process / Equipments / Steps What if? Consequences Current Safeguards in place Remarks & Recommendations Action By
P E A R P E A R Status

What-If Checklist (HSE-WI-59-002/A01)


Actual smoke Suffocation to working personel. HVAC exhaust is available at Battery room To provide additional blower during dismantling 1. JGC/MEB
activities.
Action as per Fire Cause and effect will not
activated .

Process:
JESD1
To bypass XZS-8138/39 (Smoke Isolate power to UPS100KVA Battery bank
1 B2 NA NA NA
detector, voting 2ooN) (Q004)
Isolate power to UPS5KVA Battery bank
(Q004)
Trip HVAC
Close Fire damper
Exhaust/supply fan trip

Actual H2 release Presence of source of ignition will lead to NA 1. To instal/provide and maintain portable H2 1.JGC/ MEB -Zaki
explosion and fire detector during dismantling activities.

Action as per Fire Cause and effect will not 2. To brief RGTSU operation and maintenance team 2. PMT- Electrical &
activated . ( Electrical and Instrument) before work start. Instrument
(Lutfi/Vishnu)
Process: 3. To implement Head Count system to control entry
To bypass QZT- JESD1 to battery room. 3.JGC/ MEB (WL)
8101/8102/8103/8104 Isolate power to UPS100KVA Battery bank
2 (Q004) B4 NA B4 B4 4. To include mitigation plan and action in JHA when
Note : H2 detector with voting
2oo4 Isolate power to UPS5KVA Battery bank present of real H2. 4. JGC/MEB (SHO)
(Q004)
Trip HVAC 5. To stricly follow approved ERP Rev C004 ( Project
Close Fire damper ERP)
Exhaust/supply fan trip

1. To instal/provide and maintain portable gas 1.JGC/ MEB -Zaki


Present of source of ignition will lead to detector during dismantling activities.
explosion and fire
2. To brief RGTSU operation and maintenance team 2. PMT- Electrical &
Action as per Fire Cause and effect will not ( Electrical and Instrument) before work start. Instrument
activated . ( Lutfi/Vishnu))
3. To implement Head Count system to control entry
Process: to battery room. 3.JGC/ MEB (WL)
To bypass QZT-8121/22(Gas
3 present of actual Hydrocarbon JESD1 B4 NA B4 B4 NA
detector, voting 2oo2) 4. To include mitigation plan and action in JHA when
Isolate power to UPS100KVA Battery bank
(Q004) present of real H2. 4. JGC/MEB (SHO
Isolate power to UPS5KVA Battery bank
(Q004) 5. To stricly follow approved ERP Rev C004 ( Project
Trip HVAC ERP)
Close Fire damper
Exhaust/supply fan trip

1. Presence of source of ignition may lead to NA 1. To provide portable H2 detector to monitor H2 Closed, Initial
explosion and fire. level. Charging and
2. To develop UPS commissioning procedure. discharging of
H2 emission may reach to flammable range Note: OEM to advice on battery performance once batteries already
4 B4 NA B4 B4 initial charging immediate stop due to high H2 done at Jumbohan
(LEL - UEL) during initial charging
emission. Battery Facility, see
Test Result

Battery exploded 1. Contstantly monitor battery temperature ( Every 1


hour)
5 Temperature high (more than 45 deg C) C2 NA C2 NA 2. Stop charging once temperature reach 45 Deg C
Initial Battery charging

Battery bulging / exploded 1. UPS Auto cut off function 1. OEM to set UPS auto cut off for battery over
charge
6 Battery overcharge C1 2. Monitor battery charging Amp every 1 hour
3. Visual check on battery physical condition
1. UPS trip on DC earth fault 1. DC Earth Fault Alarm and trip 1. To check each battery condition and affected
2. Battery may exploded battery shall be removed and replaced.
7 Electrolyte leak/DC earth fault C2 NA C2 NA 2. To provide containment for handling of leakage

1. Battery damage 1. Battery factory routine test 1. To conduct battery test at Port Klang prior to
2. Project delay shipment to JRU
8 Battery volatge sudden drop/death NA NA C1 NA 2. Prepare immediate replacement of damage
battery
Battery discharge test using load
bank 1. Commissioning procedure already included 1.To Include action plan when Battery Temperature
monitoring and record all battery parameter high in commissioning procedure.
9 Battery Temperature high Battery exploded C2 NA C2 NA ie Temperature, voltage, current and load.

Funtional Test 1. Auto DC Bus link not function as attended Reduce backup time vs design to equipment. 1. Status and alarm for DC Bus link is NA
10 NA NA NA NA avaliable at PMCS and IMCS

Internal 3
STUDY TITLE: Decom and dismantle Battery Bank, Battery Rack and UPS 5KVA system.
MOC NO:
BACKGROUND: UPS 5KVA Upgarding for N2 package
UNIT : UPS 5KVA system
FACILITY/PLANT : RGTSU
PREPARED BY :
DOC/REF : REGAS Cause & Effect Matrix
RGT Main Cause & Effect Matrix

INITIAL RISK RANKING FINAL RISK RANKING Recommendation


No Process / Equipments / Steps What if? Consequences Current Safeguards in place Remarks & Recommendations Action By
P E A R P E A R Status

What-If Checklist (HSE-WI-59-002/A01)

Prepared By Reviewed By Endorsed By Approved By

Shahrul B Yahya Asmizam B Mohamad A Muhaimin B A Rahim


Name
Executive (ED - I&C) Executive PSM Project Manager

Signature

Date

Internal 4
Internal
Internal
Date: 11-Sep-15

No Name Functions
1 As per attendance list Leader (PSM)
2 Scribe (PSM)
3
4
5
6
7
8
9

Internal

You might also like