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TI-S02-21
ST Issue 6

Cert. No. LRQ 0963008 FT43


ISO 9001
Cast Iron
Ball Float Steam Trap DN25 to DN50
Description
The FT43 is a cast iron bodied ball float steam trap having stainless steel working internals and automatic air venting facility. The trap
is supplied with integrally flanged connections and can be maintained without disturbing the pipework. Vertical flanged connections,
designated FT44V, are available for all sizes. Flow direction for the horizontal trap is clearly illustrated below. For vertically orientated
traps the flow is downwards only.
Available options: FT43 Horizontal flow FT43V Vertical flow
Capsule
The BP99/32 capsule which is used in the FT43 is suitable for use on 150C superheat @ 0 bar g and 50C superheat @ 32 bar g.
Standards
This product fully complies with the requirements of the European Pressure Equipment Directive 97/23/EC and carries the mark
when so required.
Certification
This product is available with a manufacturers Typical Test Report. Note: All certification / inspection requirements must be stated at
the time of order placement.

Optional extras FT43


A manually adjustable needle valve (designated 'C' on the DN25
nomenclature i.e. FT43-C) can be fitted to the FT43. This option
provides a steam lock release (SLR) feature in addition to
the standard air vent. For further information please consult
Spirax Sarco.
The top of the cover can be drilled and tapped " BSP or NPT
for the purpose of fitting a balance line if requested at the point
of order.
The bottom of the cover can be drilled and tapped " BSP or
NPT for the purpose of fitting a drain cock if requested at the
point of order.

Pressure / temperature limits



A
Temperature C

FT43-C
Steam
saturation
curve

D C B


Pressure bar g
The product must not be used in this region.
A - B Flanged EN 1092 PN16.
A - C Flanged ANSI 125.
A - D Flanged JIS/KS 10 (DN25 only).

Body design conditions PN16


PMA Maximum allowable pressure 16 bar g @ 120C FT43
TMA Maximum allowable temperature 220C @ 12.1 bar g DN40 and DN50
Minimum allowable temperature 0C
Maximum operating pressure
PMO for saturated steam service 13 bar g @ 195C
Note: The DN40 and DN50 traps are limited to a PMO equal to PMX Sizes and pipe connections
DN25, DN40 and DN50
TMO Maximum operating temperature 220C @ 12.1 bar g Note: Flow direction, for FT43 horizontal orientated traps, when
Minimum operating temperature 0C facing the body: - DN25 is left to right. - DN40 and DN50 is right
Note: For lower operating temperatures consult Spirax Sarco to left. Flow direction, for FT43V vertically orientated traps is
downwards only.
FT43-4.5 4.5 bar Standard flanges are EN 1092 PN16 with face-to-face dimensions
PMX Maximum differential pressure FT43-10 10 bar in accordance with EN 26554 (Series 1).
On request - ANSI B 16.5 Class 125 and JIS/KS 10 flanges are
FT43-14 13 bar also available.
Designed for a maximum cold hydraulic test pressure of 24 bar g Note: ANSI and JIS / KS flanges are supplied with tapped holes
to receive flange bolts. ANSI flanges have UNC threads and
Note: With internals fitted, test pressure must not exceed PMX JIS / KS have metric threads.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. Copyright 2008
Page 2 of 4

FT43 2 3 1 18 17 4 8
DN25

10

2 1 3 18 17 8 4

9 12 6 5 7 11

FT43-C
19 21 20 18 17

FT43
DN40 and DN50 7 12 6 26 5

Materials
No. Part Material
1 Body Cast iron EN-JL 1040
Cover bolts DN25 Steel BS 3692 Gr. 8.8
2 Cover stud Steel BS 4882 - B7M
Cover nuts Steel BS 3692 Gr. 8.8
3 Cover gasket Reinforced exfoliated graphite
4 Cover Cast iron EN-JL 1040
Valve seat DN25 Stainless steel BS 970 431 S29
5 BS 3146 Part 2
Main valve assembly with erosion deflector DN40, DN50 Stainless steel
Anc 2
Valve seat gasket DN25 Stainless steel BS 1449 304 S11
6
Main valve assembly gasket DN40, DN50 Reinforced exfoliated graphite
Pivot frame assembly bolts DN25 Stainless steel BS 4183 18/8
7 Main valve assembly bolts DN40 BS 970 304 S16
Studs and nuts DN50 BS 6105 A4.80
8 Ball float and lever Stainless steel BS 1449 304 S16
9 Support frame Stainless steel BS 1449 304 S16
10 Pivot frame Stainless steel BS 1449 304 S16
11 Pivot pin Stainless steel
12 Erosion deflector Stainless steel BS 970 431 S29
17 Air vent assembly Stainless steel
18 Air vent seat gasket Stainless steel BS 1449 409 S19
19 SLR assembly Stainless steel BS 970 303 S21
20 SLR gasket Mild steel BS 1449 CS4
21 SLR seal Graphite
26 Inlet plate DN40, DN50 Stainless steel BS 1449 304 S15

FT43 Cast Iron Ball Float Steam Trap DN25 to DN50 TI-S02-21 ST Issue 6
Page 3 of 4

Capacities













Condensate kg/h

Differential pressure bar (x 100 = kPa)

Additional cold water capacities from the thermostatic air vent under start-up conditions
Capacities shown above are based on condensate at saturation temperature. Under start-up conditions when the condensate is cold the
internal thermostatic air vent will be open and provides additional capacity to the main valve. The following table gives the minimum
additional cold water capacities from the air vent.

P (bar) 0.5 1 2 3 4.5 7 10 14


Minimum additional cold water capacity (kg/h)
DN25, DN40 and DN50 460 680 900 1 080 1 300 1 600 1 980 2 050

FT43 Cast Iron Ball Float Steam Trap DN25 to DN50 TI-S02-21 ST Issue 6
Page 4 of 4

FT43
DN40 and DN50 shown
B

F
A
D E Withdrawal distance

Dimensions/weights (approximate) in mm and kg Spare parts


The spare parts available are shown in solid outline. Parts drawn
A A
Size PN16 ANSI 125 B C D E F Weight in broken line are not supplied as spares.
DN25 160 148 110 80 245 160 215 8.3 Available spares
DN40 230 221 128 110 330 200 200 21.5 Main valve assembly with float 5, 6, 7, 8, 9, 10, 11
(DN25 horizontal traps)*
DN50 230 220 140 126 340 200 225 30.5
Main valve assembly with erosion deflector (DN40 and DN50) **
For PN16 the face-to-face dimensions are in accordance with (specify horizontal or vertical trap) 5, 6, 7, 12, 26
ISO 6554. For dimensions of other flange variants, please contact
Spirax Sarco. Ball float and lever (DN40 and DN50) 8
Air vent assembly 17, 18
Safety information, installation and maintenance Manually adjustable needle valve
For full details see the Installation and Maintenance Instructions 17, 18, 19, 20, 21
and air vent assembly
(IM-S02-30) supplied with the product.
Installation note: Complete set of gaskets (packet of 3) 3, 6, 20
The FT43 must be installed with the direction of flow as indicated * On horizontal traps the erosion deflector on the DN25 is pressed
on the body, and with the float arm in a horizontal plane so that it into the body during manufacture and not available as a spare.
rises and falls vertically. ** There is no erosion deflector on vertical traps.
Disposal How to order spares
This product is recyclable. No ecological hazard is anticipated with Always order spares by using the description given in the column
the disposal of this product providing due care is taken. headed 'Available spares' and state the size and type of trap,
including pressure range and orientation i.e. horizontal or vertical
How to order connections.
Example: 1 off Spirax Sarco DN25 FT43-4.5 ball float steam trap, Example: 1 - Air vent assembly for a Spirax Sarco DN25 FT43-4.5
flanged to EN 1092 PN16 with cast iron body and cover with ball float steam trap, with horizontal connections.
thermostatic air vent.

Steam lock 2 Dowel 3 18 Air vent assembly


release assembly 17
19 + 21

20

6 5 10 8 18
11 9 7
Main valve assembly with float (DN25)

Recommended tightening torques


or
Item Size Nm
mm 12 16 26 7 8
DN25 17 A/F M10 x 30 29 - 33 Main valve assembly
2 DN40 19 A/F M12 x 60 60 - 66 (DN40 and 50)
(horizontal assembly
DN50 24 A/F M16 x 70 80 - 88 shown)
5 DN25 50 - 50
DN25 M5 x 20 2.5 - 2.8
7 DN40 10 A/F M6 x 20 10 - 12
DN50 13 A/F M8 x 20 20 - 24
17 17 A/F 50 - 55
19 22 A/F 50 - 55

FT43 Cast Iron Ball Float Steam Trap DN25 to DN50 TI-S02-21 ST Issue 6
0667050/6 IM-S02-30
ST Issue 6

FT43, FT44, FT46 and FT47


Ball Float Steam Traps
Installation and Maintenance Instructions

1. General
safety information

2. General
product information

3. Installation

4. Commissioning

5. Operation

6. Maintenance
and Spare parts

Printed in the
IM-S02-30 STUK
Issue 6 Copyright 2002
1
1. General safety information
Safe operation of these units can only be guaranteed if they are properly installed,
commissioned and maintained by a qualified person (see Section 11 of the attached
Supplementary Safety Information) in compliance with the operating instructions. General
installation and safety instructions for pipeline and plant construction, as well as the
proper use of tools and safety equipment must also be complied with.

Warning
The cover gasket contains a thin stainless steel support ring which may cause physical
injury if not handled and disposed of carefully.

Isolation
Consider whether closing isolating valves will put any other part of the system or
personnel at risk. Dangers might include; isolation of vents and protective devices or
alarms. Ensure isolation valves are turned off in a gradual way to avoid system shocks.

Pressure
Before attempting any maintenance consider what is or may have been in the pipeline.
Ensure that any pressure is isolated and safely vented to atmospheric pressure before
attempting to maintain the product, this is easily achieved by fitting Spirax Sarco
depressurisation valves type DV (see separate literature for details). Do not assume
that the system is depressurised even when a pressure gauge indicates zero.

Temperature
Allow time for temperature to normalise after isolation to avoid the danger of burns and
consider whether protective clothing (including safety glasses) is required.

Disposal
These products are recyclable. No ecological hazard is anticipated with the disposal of
these products providing due care is taken.

2 IM-S02-30 ST Issue 6
2. General product information
2.1 General description
The FT range of ball float traps can be supplied in cast iron, carbon steel, stainless steel and
SG iron. A TV approved foundry produces the bodies and covers for the FT44, FT46 and FT47.
All ball float traps are fitted with an integral automatic air venting facility and the range is available
with horizontal flanged connections or vertical flanged connections designated suffix 'V'.
A steam lock release option is also available designated suffix 'C'.
If required, the covers can be drilled and tapped 3/ 8" BSP or NPT for the purpose of fitting a drain
valve.
Note: For additional information see the following Technical Information Sheets:
Product Material Section TI reference Capacities
DN25 - 50 Cast iron Section 2.2 TI-S02-21 TI-S02-35
FT43
DN80 - 100 Cast iron Section 2.2 TI-S02-22 TI-S02-35
DN15 - 50 Carbon steel Section 2.3 TI-S02-14 TI-S02-36
FT44
DN80 - 100 Carbon steel Section 2.3 TI-S02-23 TI-S02-36
FT46 DN15 - 50 Stainless steel Section 2.4 TI-P143-01 TI-S02-36
FT47 DN15 - 50 SG iron Section 2.5 TI-P142-01 TI-S02-36

IM-S02-30 ST Issue 6 3
2.2 FT43 - Cast iron

Fig. 1 DN25 shown

Sizes and pipe connections


Horizontal - DN25, 40, 50, 80 and 100
Vertical - DN25, 40 and 50
Standard flanges are BS 4504 and PN16. On request JIS /KS 10, ANSI 125 and ANSI 150 flat
face flanges with drilled and tapped holes can be provided.

Limiting conditions (ISO 6552)


Body design conditions PN16
PMA - Maximum allowable pressure 16 bar g (232 psi g)
TMA - Maximum allowable temperature 220C (428F)
PMO - Maximum operating pressure 13 bar g (188 psi g)
TMO - Maximum operating temperature 220C (428F)
Designed for a maximum cold hydraulic test pressure of: 24 bar g (348 psi g)

Operating range
220
A
Temperature C

150
100 Steam
saturation
50 curve
D C B
0
0 2 4 6 8 10 12 13* 14 16
Pressure bar g
The product must not be used in this region.
* PMO Maximum operating pressure recommended for saturated steam is 13 bar g (188 psi g).
A -B Flanged BS 4504 PN16 (DN25 to 100).
A -C Flanged ANSI 150 flat face and ANSI 125 (DN25 to 50).
A -D Flanged JIS /KS 10 (DN25 and 100).
DPMX - Maximum differential pressure
Size FT43-4.5 FT43-10 FT43-14
DN25 to 100 4.5 bar 10 bar 13 bar
Note: The FT43 range of float traps are limited to a PMO equal to DPMX.

4 IM-S02-30 ST Issue 6
2.3 FT44 - Carbon steel

Fig. 2 DN15 shown

Sizes and pipe connections


Horizontal - DN15, 20, 25, 40, 50, 80 and 100
Vertical - DN15, 20, 25, 40 and 50
Standard flanges are BS 4504 / DIN PN40 with face-to-face dimensions in accordance with
EN 26554 (Series 1). ANSI B 16.5 Class 150 and 300 and JIS / KS 20* are also available with
extended face-to-face dimensions (*vertical traps are in accordance with EN 26554 - Series 1).
ANSI / JIS / KS flanges are supplied with tapped holes to receive flange bolts. ANSI flanges have
UNC threads and JIS / KS have metric threads.

Limiting conditions (ISO 6552)


Body design conditions PN40
PMA - Maximum allowable pressure 40 bar g (580 psi g)
TMA - Maximum allowable temperature 400C (752F)
PMO - Maximum operating pressure 32 bar g (464 psi g)
TMO - Maximum operating temperature 300C (572F)
Designed for a maximum cold hydraulic test pressure of: 60 bar g (870 psi g)
Note: The trap in its complete operational form must not be subjected to a pressure greater than
48 bar g (696 psi g) otherwise damage to the mechanism may result.

Operating range
300
A
Temperature C

200

100 Steam
saturation
curve C D B
0
0 10 20 30 32* 40
Pressure bar g
The product must not be used in this region.
* PMO Maximum operating pressure recommended for saturated steam is 32 bar g (464 psi g).
A -B Flanged BS 4504 PN40 and ANSI 300.
A -C Flanged ANSI 150.
A -D Flanged JIS / KS 20.

DPMX - Maximum differential pressure


Size FT44 -4.5 FT44 -10 FT44 -14 FT44 -21 FT44-32
DN15, 20 and 25 4.5 bar 10 bar 14 bar 21 bar 32 bar
DN40, 50, 80 and 100 4.5 bar 10 bar - 21 bar 32 bar
Note: The DN40, 50, 80 and 100, FT44 float traps are limited to a PMO equal to DPMX.

IM-S02-30 ST Issue 6 5
2.4 FT46 - Stainless steel

Fig. 3 DN50 shown

Sizing and pipe connections


DN15, 20, 25, 40 and 50
Standard flanges are BS 4504 / DIN PN40 with face-to-face dimensions in accordance
with EN 26554 (Series 1). ANSI B 16.5 Class 150 and 300 flanges are also available with
face-to-face dimensions in accordance with EN 26554 (Series 1). ANSI flanges are supplied
with tapped (UNC) holes for flange bolts.

Limiting conditions (ISO 6552)


Body design conditions PN40
PMA - Maximum allowable pressure 40 bar g (580 psi g)
TMA - Maximum allowable temperature 400C (752F)
PMO - Maximum operating pressure 25.5 bar g (369 psi g)
TMO - Maximum operating temperature 300C (572F)
Designed for a maximum cold hydraulic test pressure of: 60 bar g (870 psi g)
Note: The trap in its complete operational form must not be subjected to a pressure greater than
48 bar g (696 psi g) otherwise damage to the mechanism may result.

Operating range
400
Temperature C

300
A
200
C Steam
100 saturation
curve D B
0
0 10 13.6 20 25.5* 30 40
Pressure bar g
The product must not be used in this region.
* PMO Maximum operating pressure recommended for saturated steam is 25.5 bar g (369 psi g).
A -B Flanged BS 4504 PN40 and ANSI 300.
C -D Flanged ANSI 150.

DPMX - Maximum differential pressure


Size FT46-4.5 FT46-10 FT46-14 FT46-21 FT46-32
DN15, 20 and 25 4.5 bar 10 bar 14 bar 21 bar 32 bar
DN40 and 50 4.5 bar 10 bar - 21 bar 32 bar
Note: The DN40 and 50, FT46 float traps are limited to a PMO equal to DPMX.

6 IM-S02-30 ST Issue 6
2.5 FT47 - SG iron

Fig. 4 DN50 shown

Sizing and pipe connections


DN15, 20, 25, 40 and 50
Standard flanges are BS 4504 /DIN PN40 /PN25 with face-to-face dimensions in accordance
with EN 26554 (Series 1). On request ANSI B 16.5 Class 150 flanges can be supplied with
face-to-face dimensions in accordance with EN 26554 (Series 1). Flanges have tapped (UNC)
bolt holes on Class 150 versions.

Limiting conditions (ISO 6552)


Body design conditions PN40
PMA - Maximum allowable pressure 40 bar g (580 psi g)
TMA - Maximum allowable temperature 300C (572F)
PMO - Maximum operating pressure 32 bar g (464 psi g)
TMO - Maximum operating temperature 300C (572F)
Designed for a maximum cold hydraulic test pressure of: 60 bar g (870 psi g)
Note: The trap in its complete operational form must not be subjected to a pressure greater than
48 bar g (696 psi g) otherwise damage to the mechanism may result.

Operating range
300 A
Temperature C

200

100 Steam
saturation
curve C B
0
0 10 20 30 32* 40
Pressure bar g
The product must not be used in this region.
* PMO Maximum operating pressure recommended for saturated steam is 32 bar g (464 psi g).
A -B Flanged BS 4504 PN40.
A -C Flanged ANSI 150.

DPMX - Maximum differential pressure


Size FT47-4.5 FT47 -10 FT47-14 FT47-21 FT47-32
DN15, 20 and 25 4.5 bar 10 bar 14 bar 21 bar 32 bar
DN40 and 50 4.5 bar 10 bar - 21 bar 32 bar
Note: The DN40 and 50, FT47 float traps are limited to a PMO equal to DPMX.

IM-S02-30 ST Issue 6 7
3. Installation
Note: Before actioning any installation observe the 'Safety information' in Section 1.

Warning
The cover gasket contains a thin stainless steel support ring, which may cause
physical injury if not handled and disposed of carefully.

Referring to the Installation and Maintenance Instructions, name-plate, and Technical Information
Sheet, check that the product is suitable for its intended use.
3.1 Check materials, pressure and temperature and their maximum values. If the maximum
operating limit of the product is lower than that of the system in which it is being fitted,
ensure that a safety device is included in the system to prevent overpressurisation.

3.2 Determine the correct installation situation and direction of fluid flow please be aware that
the flow direction is not the same for all FT trap types or sizes. However the flow direction
will be clearly marked on the trap body.

3.3 Remove protective covers from all connections.

3.4 The trap must be fitted with the float arm in a horizontal plane so that it rises and falls
vertically. Note: The trap can be visually checked for its correct orientation by reading the
writing on the body, cover, and name-plate. If installed correctly the writing will be seen to
be displayed the correct way up.

3.5 The trap should be fitted below the outlet of the steam system, with a small drop leg
immediately proceeding the trap, typically 150 mm (6") . See Fig. 5. If no drop leg is allowed
for then it may be possible (under low load conditions) for steam to flow over the condensate
in the bottom of the pipe and reach the trap.

FT

Fig. 5

8 IM-S02-30 ST Issue 6
3.6 Float traps should be fitted as close to the outlet of the plant to be drained as possible
otherwise the trap can steam lock. Steam locking occurs when the pipe between the
condensate outlet and the steam trap fills with steam and prevents condensate from
reaching the trap. This can lead to the system waterlogging which will affect plant efficiency.
It is very similar to the air locking experienced in water systems.
The most common application where steam locking is a risk is on rotating cylinders and other
applications where condensate is removed via a dip tube or siphon pipe. Steam locking can
easily be prevented by fitting the trap with a combined thermostatic air vent and steam lock
release valve (SLR), Fig. 6 shows an FT-C trap fitted on a slow speed cylinder.
The SLR valve is opened by turning the spindle anticlockwise. The standard factory setting
is turn which equates to an approximate steam 'bypass' of 22 kg / h @ 10 bar.
Site adjustment of the SLR can be achieved by turning anticlockwise to increase the bypass
flow, and clockwise to reduce the flow.
When draining from a high speed cylinder application, there is need for large amounts of
blow-through steam to assist the flow of condensate out of the cylinder via the siphon tube.
In such cases the SLR cannot handle such large amounts and an external bypass with an
adjustable needle valve is required. See Fig. 7.

Air vent

Air bottle

Cylinder

Strainer

Float Sight
trap glass

Condensate out

Fig. 6 Slow speed cylinder drainage with system unit

IM-S02-30 ST Issue 6 9
Steam in

Rotating Rotary joint with


cylinder flexible couplings

Float trap with


external bypass

Condensate
out

Fig. 7 High speed cylinder with float trap and parallel blow-through valve

3.7 If the trap is to be situated in an exposed position, it should be either lagged or drained by
a separate small thermostatic trap such as the Spirax Sarco No.8, or Bydrain.

3.8 Always fit a non-return (check) valve downstream of any steam trap which discharges into
condensate return lines where back pressure is experienced. This is not commonly caused
by a rising condensate line. The check valve will prevent the steam space flooding when the
inlet pressure is reduced or the steam is shut off.

3.9 Ensure adequate space is left to remove the cover from the body for maintenance the
maximum withdrawal to remove the cover is 200 mm (8").

Note: If the trap is to discharge to atmosphere ensure it is to a safe place, the discharging fluid
may be at a temperature of 100C (212F).

10 IM-S02-30 ST Issue 6
4. Commissioning
After installation or maintenance ensure that the system is fully functioning. Carry out tests on
any alarms or protective devices.

5. Operation
The float trap is a continuous trap, removing condensate the instant it forms. On start-up,
the thermostatic air vent allows air to bypass the main valve preventing the system air binding.
Hot condensate will close the air vent tightly, but as soon as it enters the main chamber of the trap,
the float rises and the lever mechanism attached to it opens the main valve - keeping the
system drained of condensate at all times. When the steam arrives, the float drops and closes
the main valve. Float traps are renown for their high start-up load handling capability, clean tight
shut-off and resistance to waterhammer and vibration.

IM-S02-30 ST Issue 6 11
6. Maintenance and Spare parts
6.1 FT43, FT44, FT46 and FT47 (DN15 to 50)
Note:
Before actioning any maintenance programme observe the 'Safety information' in
Section 1.

Warning
The cover gasket contains a thin stainless steel support ring which may cause physical
injury if not handled and disposed of carefully.

2 Dowel 3 10
9 Air vent assembly
11
12

8 2

Fig. 8

6 5 17 15 14 7 8
Main valve
assembly with float (DN15, 20 and 25)

Main valve assembly (DN40 and 50) 6 5 7


(Horizontal assembly shown)

Table 1 Recommended tightening torques


or
Item No. Size Nm (lbf ft)
mm
DN15, 20, 25 17 A / F M10 x 30 29 - 33 (19 - 24)
* 2 DN40 24 A / F M12 x 60 60 - 66 (44 - 48)
DN50 24 A / F M16 x 70 80 - 88 (58 - 65)
5 DN15, 20, 25 50 - 55 (37 - 40)
DN15, 20, 25 M5 x 20 2.5 - 2.8 (1.8 - 2.1)
7 DN40 10 A / F M6 x 20 10 - 12 (7 .0 - 9.0)
DN50 13 A / F M8 x 20 20 - 24 (15 - 17)
9 17 A / F 50 - 55 (37 - 40)
* 11 22 A / F 40 - 45 (29 - 33)

* FT44 only
2 DN15, 20, 25 17 A / F M10 x 30 19 - 22 (14 - 16)
11 22 A / F 50 - 55 (37 - 40)

12 IM-S02-30 ST Issue 6
Servicing:
- With suitable isolation, repairs can be carried out with the trap in the pipeline.
- When reassembling, make sure that all joint faces are clean and the dowel locates in the cover.

How to fit the main valve assembly for DN15, DN20 and DN25:
- Unscrew the support frame (15), pivot frame (14) and the valve seat (5).
- Ensure the seat /gasket faces are clean and dry.
- Fit the new gasket (6) and the valve seat (5) to the body (Do not use gasket paste).
- Attach the support frame (15) and pivot frame (14) to the body with the assembly set screws (7)
but do not tighten.
- Fit the float arm (8) to the pivot frame (14) using the pin (17) and by moving the complete
assembly centre the valve head onto the seat orifice.
- Tighten the assembly set screws (see Table 1 for the recommended tightening torques).

How to fit the main valve assembly for DN40 and DN50:
- Unscrew the 4 bolts or nuts (7).
- Remove the main valve assembly (5) and gasket (6).
- Ensure the gasket faces are clean and dry.
- Fit the new gasket (6) and the main valve assembly (5), including the baffle plate (see page 16,
Figs. 10 and 11).
- Tighten the bolts or nuts (7) evenly (see Table 1 for recommended tightening torques).

How to fit the air vent assembly for DN15 to DN100:


- Remove the spring clip, capsule, spacer plate, unscrew the seat and remove the frame (9) and
gasket (10).
- Ensure the gasket faces are clean and dry.
- Fit the new gasket (10), the frame and seat (9) and tighten to the recommended torque
(see Table 1).
- Assemble the new spacer plate, capsule and clip.
Note: Older models of the 32 bar traps were fitted with a bimetallic air vent, this can be replaced
with a new capsule assembly.

Spare parts
The spare parts available are shown in heavy outline. Parts drawn in broken line are not
supplied as spares.

Available spares
Main valve assembly with float (DN15, 20 and 25)
5, 6, 7, 8, 14, 15, 17
(specify horizontal or vertical traps)
Main valve assembly with erosion deflector (DN40 and 50)
5, 6, 7
(specify horizontal or vertical trap)
Ball float and lever (DN40 and 50) 8
Air vent assembly 9, 10
Steam lock release and air vent assembly 9, 10, 11, 12
Complete set of gaskets (packet of 3 sets) 6, 10, 12, 13

How to order spares


Always order spares by using the description given in the column headed 'Available spares' and
state the size, type of trap, connection: horizontal or vertical and pressure range.
Example: 1 - Air vent assembly for a DN20 Spirax Sarco FT43 ball float steam trap, with horizontal
connectors.

IM-S02-30 ST Issue 6 13
6.2 FT43 and FT44 (DN80 and 100)
Note:
Before actioning any maintenance programme observe the 'Safety information' in
Section 1.

Warning
The cover gasket contains a thin stainless steel support ring which may cause physical
injury if not handled and disposed of carefully.

Air vent
assembly
Dowel 10 9

6
Main valve assembly 7
Fig. 9 5 8 2

Table 2 Recommended tightening torques


or
Item No. Nm (lbf ft)
mm
2 24 A / F M16 x 45 80 - 88 (58 - 65)
7 13 A / F M8 x 20 20 - 24 (15 - 17)
9 17 A / F 50 - 55 (37 - 40)

14 IM-S02-30 ST Issue 6
How to fit the main valve assembly:
- Remove the cover nuts (2) and cover.
- Undo the 4 main valve assembly nuts (7).
- Remove the main valve assembly (5) and gasket (6).
- Ensure gasket faces are clean and dry.
- Fit new gasket (6) and main valve assembly (5).
- Tighten nuts (7) evenly (see Table 2 for the recommended tightening torques).
- Re-use or replace the ball float (8) as required.
- Replace cover gasket (3) ensuring the gasket face has been cleaned.
- Replace the cover, ensuring the dowel is located correctly.
- Retighten the cover nuts (2) evenly (see Table 2 for the recommended tightening torques).

How to fit the air vent assembly:


- Remove the spring clip, capsule, spacer plate, unscrew the seat and remove the frame (9)
and gasket (10).
- Ensure the gasket faces are clean and dry.
- Fit the new gasket (10), frame and seat (9) and tighten evenly (see Table 2 for the
recommended tightening torques).
- Assemble new spacer plate, capsule and clip.
Note: Older models of the 32 bar traps were fitted with a bimetallic air vent, this can be replaced
with a new capsule assembly.

Spare parts
The spare parts available are shown in heavy outline. Parts drawn in broken line are not
supplied as spares.

Available spares
Main valve assembly 5, 6, 7
Ball float and lever 8
Air vent assembly 9, 10
Set of all gaskets 3, 6, 10
Note: For a complete overhaul 2 off of each spare are required.
How to order spares
Always order spare parts by using the description given in the column headed 'Available spares'
and state the size, Model No. and pressure rating of the trap.
Example: 1 - Main valve assembly for a DN80 Spirax Sarco FT43-10TV ball float steam trap.

IM-S02-30 ST Issue 6 15
6.3 FT mechanisms (DN40 only)
Baffle arrangement used on FT43, FT44, FT46 and FT47 (horizontal only)
In line with our policy of continuous product improvement, we have found it beneficial to add a
baffle plate over the inlet port.
This eliminates any risk of flow from the inlet port affecting the correct operation of the float.
When fitting the mechanism, assemble the baffle plate supplied under the mechanism
retaining bolts.
The correct positioning is shown below.
Inlet
port

Inlet
port

Inlet
baffle
Inlet
baffle
Fig. 10

6.4 FT mechanisms (DN50 only)


Baffle arrangement used on FT43, FT44, FT46 and FT47 (horizontal only)
When fitting the mechanism, assemble as follows:
1. Remove two uppermost studs and replace with the longer studs provided.
2. Assemble the mechanism over the four studs.
3. Place the spacer collars then baffle plate over the longer studs so that the collars rest on the
back of the square flange.
4. Replace the nuts and tighten as normal.
The correct assembly and positioning is shown below.

Inlet
port

Inlet
port

Spacer

Inlet
Longer
baffle
Inlet studs
baffle

Fig. 11

16 IM-S02-30 ST Issue 6

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