IMPACT 3.

0 Thursday, 20 September 2012

Chassis ID Path
2/Repair/B12R, D12D420/Engine assembly, install. Engine and gearbox as a unit

Model Identity
B12R 117358953

Publishing Date Operation No.

Wednesday, 5 March 2008 21076-1

21076-1 Engine assembly, install

Engine and gearbox as a unit

Other special equipment: 1159795

1
Install the engine.

2
Check that the front engine mounting is correctly seated on the cushions and tighten the bolts in the cushions
to the specified torque.

Other special equipment: 1159795

Specifications:
220 20 Nm

3
Carefully lower the engine to the height of the cushion. Install the rear cushions and tighten them to the
specified torque.

Other special equipment: 1159795

Specifications:
M10: 48 4 Nm M12: 85 8 Nm M14: 140 14 Nm

4
Install the rear member on the chassis and tighten it to the specified torque.

Other special equipment: 1159795

Specifications:
140 14 Nm

5
Use a hoist or a hydraulic jack to raise the vehicle.

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

Remove the installation device from the engine, lower the vehicle and remove the lifting equipment.

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

10

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

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12

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

13

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

Other special equipment: 1159795

Specifications:
85 8 Nm

14

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

15

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

16

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

17

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

18

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

Also install the cable harness on the engine housing.

19

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

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21

22

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

23

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

24

25

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

26

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

27

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

28

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

29

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

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Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

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33
Install the engine cable harnesses by connecting them to the main cable harness and attaching them to the
brackets with steel cable strips. In the area between the brackets, attach the cable harnesses with plastic cable
strips.

34

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

35

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

36

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

Note: Once installation is complete, connect the pipes to the gearbox.

37

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

38

39

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

40

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

41

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

42

Note: Once installation is complete, seal the sensor.

43

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

Other special equipment: 1159795

Specifications:
190 19 Nm

44

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

45
Add coolant via the expansion tank.

46
Connect the negative battery cable.

47
Install the lower plates on the engine and the gearbox.

48
Close the internal covers on the engine and gearbox.

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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