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Pass. 106 ace ae ab Te 27630 Tae 2583 ave 21607 0383 23635 ‘O77 PRS. 386 2 ee 0 200-7 3277 Te BTS FIT Bn 27761 i 27B0o. on aT. oI a BF eas. ‘OEE Pe a Tae. ‘ter ae OTe 29800. ‘our ary 136 a eat 7s 27340. Bite 27380 ‘Bug 2798 7 O17 271 ‘BHO 27085 O08 2708. ‘300 2608 ‘obAa, saat ‘OO00E. 7a020 ‘EEE 7002 ‘ES 38031 0707 5 OTE 20038 ‘0740 28040. ‘Bart ort — valle 9 By dha Se SOS sly he yess su te Oat AM Wl 23731 IS Boy DUEL Sp lan Storage tank odd ile go Sey oly bert OY bebe ales lle aly ele eho 2 Heel Nal coop Fleer Ub S plcenad & SESS MS As eS ps echelon! sly SIS gap sbe Sy pea, Syhee y9 WS ad yg oll + ier AS ply Sales pba we Sak Sb SH me 9 GBT Gb Ks) 5S po tS! IE ase Ko by (ashe pt bes) i ee 4 12S Seas Oo atte Sy be 5p tt bes (oly key) 2S dS hes lt sop lyas b 5 + n2i( Temperature regulated valve) esos bed eal JB po Syl syd ile sly pjV Syl sider Type wT, boas al Gs Sele ol Mpalpmresule gly may @)q=Me(-t) q = Btuhh (keal/h) 3 Ib (har) goss © = BiubrE (kealleg?C) ology S$ 1 PCO) beshe ease FF (°C) gle lg Sila ars PAS Sip lle dea by Ciba arya as ule Thay Bi gle S ulm shia b Saal ply 238 geal hb LS gad wah ge a 95 Abal TS aa ps Coes SE ghee sb @)Q@= VA (ty - &) atuar Q = Btufh (Kea) 94 Bb Sho Jake U = Brun (keal/m2 ne) 31> ues es Oph ay A= 0 (m) ose ile oe @iliso ys Lay s5 41-9 SO Sil oe abe Jade Lele os SY Sle ale le a Slinn Ig gir (Steam) jboe-1 (Hot water) pis C12 (Hight temperature oll) $s 25-3 (Blectricity) G.-4 debt ge Alay hak Bile hel hh ty Ses SN ag See SF GS 3b) By eee a iA geri MEET paolo Sha sl I jill A OE No Bis LBL be Ses 9d eas Wye lp ey eae Thm ys ty sty oT Le pg ot 100% 2 Sule Sil y ELS Gry sy Jade col ZN che NST Sle ays pe Sh El ies A ok WSL pa (ad fete GIS GL bed cul ate aay Ath se SIE Zale Gi able Veh Glee 15 fl Su Lh ey vel okey is db gta) ed de ile sean nk 4 jl gle 9 40% 5) 6) ep oot Wolke oe oleae Sls gic y yt ly pay se fb ot cslizal ls gby 3} cual iN cosh Colm ayo eS eal alin day JS oo Soh eqold ashy ad fea Tree Bo als stay Culp ae Uy gt ad yo ltd tall gpl sila te et SS In el je ole aay pS CLL pp Soph ag Bu dyor a) erat 9 (UNG) Oa le 3 low (ath pS pL sil 2st pad 2 ON pane 5S lend Che I ap Eps Lad he) aS pals asl pe de aE aS il as Salem alli yo Sete Sclhpeee yale sophie NP alizalayy saab a aed SSeS le hs | Jol a al 2 gy Gites Coe dS po Spl SL S gulp daly (ley yb BS po IS bu LS ibe daly lay 4 ead hy cates le HAS sls SS ST 5 ala lle oo ee IS tape Col aaa ty se lee LIL gate Seted iI nde, Slat eBay a2 I gat WY Y Claas ais ore ty = "FCC oh Jos gl tigen ans ty =F CC) ape hb ee Slo ane SAS Le 5 Open jie ants ey U late ale idly pt pads Sp S clas! 2 ly 9q slabs treet bie 9 Dae iS pS haa SUL ple yghar Q Mode a ara lay Hy ad IVY Gilat tis ors Table 2 comparison of steam, high pressure hot water and high temperature oil systems Steam Tiel Water High Temperature Oi 1 High heat content Laient heat Moderate heat content oor heat conta ‘Sppronimatsy 390 tale Srechichoat Stecife heat ofen 04 -07 2 Chap but soi Wate onan] GnaaprOsl/SeeadaRa data Empeneve a Goold heal irenserconfilenis! Méderaia et tansler Relavely poor beat ans s high pressure required for high High pressure required for high Low pressures only to get High ania taterdates ‘emrorasres 5 Noccirculating pume required Circulating sump required ___Cieulating pump reauied . Smal pipes Lara pipe Leratrbipes 7 oy tccontal wil ump ecient Lame'onny=S-wervaievect Lenesseny= nap slows " iferenliah pressure valve may diferential pressure valves may ineccuned eisae! . “Tengeraue breakcownensy,__Tompertire breakdown less eney Temperauce breakdown 50 253) Seodgmoraa tae = 2 Steam taps recuted No steam taps No steam traps ‘0 Condensate be handled No condensate handing Na candunaate handing " eye No flash preblame Ne fash probleme 2 Bicone aetna No tlowdown loss 2 Corresion problems Lass coresion _Negigible corrosion “ Reasonable pipework envired Saarching medium, welded or Vary searching medium, welded Ranged los vaual or Ranged lots usual 8 No fe sk Ne fr ok Five ik 6 System flenible Sratem loss flexible System iaflesible ary ills 9 yg ce Table3 Average Heat Loss from Oil in Tanks and Pipe Lines Position Oil Temperature # Heat Transfer Rate in BTU/he/ft? /% tenperature difference between oil end surrounding cir (W/m? °C) Uniagges logged Tank Sheltered Up to 50% ( 10%) 1-2 ( 6-81) °3 (1-70) Up re 80% ( 27°C) 13 (7°38) 325 (1-8) Up te 100°F ( 38°C) 14 (799) 35 (1-99) Tank Exposed Up te SOF ( 108) 1-4 (7-95) 35 (1-99) Up te Bot ( 27°C) 1-5 ( 8-52) 375 219 Up to 100% ( 38°C) 16 { 9°08) 42-2) Terk ia Pit ‘All Temperatures +2 ( 66I) 5 Pipe Sheltered Up te @0% ( 27%c) 1-5 ( 8°52) 375 (2-13) Line 8 10 260° (127°C) 23 (03-05) 5153-26) Pipe ee Upto ¢ 275) 18 (10-29 45 (259 Line 8 to 260% (127°C) 2:75(15-61), 7 (3-90 ‘+ For maximum heat los: the “surrouncing air temperature” may be say 25° (-4°C) or higher of lower according to country and locality. For rough ealculatfens it nay be token thot 1 ton (1016 kg) of fuel oil occupies 40 eu Ft (1° eubie metres). The specific hect of heavy Fuel oil is 0°45/0"48., HEAT TRANSFER FROM STEAM COILS ‘Approximately 20 BTU par hr per sq It of heating surface per deg F difference between oil and steam temperature (114 W/m? °C). HEAT TRANSFER FROW™ MOT WATER COILS Aoproxinaely 10 BIU gr hr erst at hating surface per de F diference between ol and water temperature (57 W/m ? Op pe Sash gulegy pS dsoe See ays CU eS ile ee byl lle shy cil od ets she (68-98keaym?.n.°S) 14-20B1wifFh Ly cal ai ST chp 9 dle Spal ply dw B99 glo gl fe Gy obey $8 th (488-97 6kcalm? h°C) 100-200Btu/tt ho se) Gy iS Jeb alen U4 Sew Seat dl S pepigl Gas LEAL sp SARL eS 9p be ha aS Cal alle Gl aS oT oles, SE She tae 9 pa SU Ie te lee ob SIP SES Golds WU yw bas wiles Se plus FL od aad yl ary SS ped aly) ecayys 99 Slay 185 3240% (10% Isles o9L48 cil (Thermostatic valve) stabs chat ay So oF Oliee ah gs alee bow eS Jobe LG al Las cay poh ply ped eaile buy 32(12atw/3Om) Spsi/100 14.2" WIL" al sy Se yl © sp goes fb whl oleae lke Piper ers) oe Soe ey S cl bi leo Sp Sicke Sl walle de Uk gba Jel be Og lade ley (1) daly Pidlhahae acne Bq = te y-ty feIbM(kgh) rele 2 ele Dh ye shade bol yh (SIE AS p25 Uy) 6S pile gle jie sealer seal 3! Jo 5 52 5L ay g2 Cale Sal cae @)Q=UA(,-T) lige cae ios Q = Biwh(keal/h) 2S gob AL b S45 5) U = Biwt2n® keane’) Sil Steal ys gen LSet A= ft (m?) 95cm cle Tr = FCO) be 8 phe Siete Ty =7FCO) gl cup ee VPYY css ais ara Be cibge ibe oS epF-2 Jilladial Saji easy eter pl psa bala ee tld py CBE aly! yp Sil SI i Soy ale sli oS ee ul, Tas sole Sip ae Oly! gS Gl lS gle 3 LOL 49 G27 so eS Biba 0 yn 09S pS cea ela age oa thee Sipe Syke ee ple aa Sef JP fro ate Bash (Spee arth BS dd Ley Oh Gl (keseS en etna: Me he J! tay eS Rash 54 Sipe Saab 9s 9, eae PB Ay ab eb) oe a cle te Opt 9 oP pen pla aS eS PEAY ey fiber tm SoS eS By SF tags yo bb od od Sd IS Jee es LAS aS AE eS Leela) uso ( (15.2)20-30psi Ah She a BR Seale erp Gan AVL ole te LBS 52 Age Syl ee gb Plt ge (Rte LS lm ep des FE SoS Gay cde a Sl y 54 Gas hy ee hj ke Sai) 20-30psi LES uae ge als LS abl, 2p ld LS le BEAN SLL aS y sty aly) JLel 4) Iss Sp Soje Abie OLE Ag SLEN) Si 5 apt fe ys te bas pF (tpn fone te ceeg pe Ab ls OLY wale KAS A) JSS BYE aS yo EI pe gad ee Sie S HN gl dG LS) ca Meh ely ad ad (SS Job 52 sles ne Bee LS) Be lS le ts Ee Oy! 2 5SUET 2 BY beg 5 play edly a Lt PAE eS Lath an oy Cat asalye GT gals palin am gap byob lange ase Ja ghee se gables sales PaS open glad Osi, 8 fey by Kay Sy wy cad (op 2932) GoStay ayes pce S eS usly SUES cae Sagptar gs ub gt and gto Ly laRAL YY 2 Galeaet aay FAG Sl Tipe (LS Layee had ys dad SV Gals cule fee Ga Spel Ki yy geo et pl ee SLI bai Sh yt cbt grag Atl ne BL : Doe Aa eS dhol Oj O72 99 Sd MI fea gy als Se Ee (ue a ale caper oad hs 2(T10) Ap Ess Sle Ways gt ta ol Us Te Tg el Da SB, Ny HL ALS hey TB gp Sel WJ ay ns 5 (Water hammer) PIG a8 fyi vole! aye ab (inverted Bucket trip) seo er ous TD ps3 os jap ttl ee bs SI ols oll ole] 2! 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Waste b Sale oyu pS Joos, SE OS Sle dpe JM eens 6 JS> agi Te teal a Sg sl pe te oll aay 2S ppl dt vale SSL LL IRA eae dg ge Sle SASL sell gl opts Ue oS pS Oyl> any et pe 2S 08 5 2p aly dae a oy Ce ye bad Se Op oe Soo Gel oly SV Sale ons pS ple Ab ajay Gy ee jah BB Oe et SEE act Gen See (usb cep Gut gay yO KAS pad ple jp 9 sth; g (Dally tank) EY IAS 3 sy Sle leet Ul Sah e pke sep olen se Ke sesilet pe hoe yc dy Ka fate ijl Seis 4) 80° 650 yu le SYP A ly CB pe gee WU Bh ath Got ees OLE by Ce pe et SLL (7) JRE EL SS 9 AS Se et cS 1 EAS op oe Gl po aneg AY Se ype BES 9 tl 6 JSS ale ol ol hE Aer tb le Te se one ae ASO Peel Bay J aS ol JO (7 JS) (Opp cl iB) AD et nai Ol ee Fp Ce pote atl gate ot ly eile yl Ub eal ooh Ca SES OT So pe se lane ody Jeb yo hs, Si glen IBS 3 Shay WS ns a chy MLA Ssly : ost SS Kes Zs eh 595 Sailer Sle py ste yo SoBe gg Og J SS peblike po 4 aS by Sop a bat tab I LG J Se Sad sy OLB Gg Ad SB owl eb Sy hb 9) cial Ses Kis WB shtal 3 Oye Seal cy pe gi a IS hy ne BLE ss hae old Sa SW ae AA je Be Se Shey bes pW ey 4 yy ant oe ples! bug Kr ay sil 9 US Ga pt iN LF Sole SK) ops oS SOLS ey Sp Sole p sy yopt ay by Tb ays BLE Pp he Seley stew) pbs pb ous colo os GUS JSS oe JS Ty pee al fy ye ey DT nt Be SUAS pty Ole Sa Ses abod yp De SoS 2p slde sre be sont DoS ble atk Daj se Sy Sot ahs he tp cil ah a TAY Oe Op AS tee lol sh) Ses ys Sibiu ga ie ate oI jh Re GE Ka ee pe pSeype Wii jl aed ope ats SPL CH Se pile Manse cl Spies SANS gh le STN tay 9 ABU Ks Jat iL abate RE yl ee SSI EK Es asset APY cust Cutis ars Thermostat — Motor valve — Steam —| Sux ‘s Oil outlet =~ Oil inlet Condensate 152} ><] / rip = Strainer — Fig6 ee le (gen ah) pe eS ot Sl On Lyssa tale te Ody OLS lb yy ane hel a Saale gb ple os 2 Saal po IS Fe Haas syalet Esl gad Gil soy 08 BI ge Mts3B ale la st os yl ul jee Can sept askt beg a 2S wld by ges walt ot eos oe dt bess OLS Glo a poaemee D2 F JE LS daly 3b5 ey send ols Si Spe MEI 02S pf ha) CUBE Ly la ahh Qt ee Glee ond pV Et ile te hie pa pote or ol slot Sd St Sle cb Sat APA Aig ey pen gti alyh shed yy figsbaal ph ead eae 0S (Tracing) th ge i) yb 9 tt pe apd seals gt Jolt Heavy oil steam heater BL 50% Uh Sy3l She ange SI gle ool sly ney Sods (ad dbs ALAS 5 irr Barf eee pet OA SL OSA sy aly Robe SN ga Nh isl days Aan Olly 9) Aa pnlihe crs Ba Boe tp SE a hp Ke 8 cel 50 Ab alg Bi gota BM si ae Sgt aly) Gg blasts w Sh Staph pK wth aS lege el as Crete le tin ge et et oY Fadl pete gaat ct pe cha I eSio le lt pS dtl ge Sy gl dler WS po ety IY Ks Sidi! 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Ae) bys 0,5 p55 ays Say BY LEY balan gubae oy alt il lye Spt Bie Sst a) ae yb ye le ule pee eo GSAS fu i bale gob dh ote sgh Sly 9 Gacketed lines) 12S yo9)\y bu Sy dsl se wh ee gh eer pl dpb 2h be (Tracer tine) Seine enol Vale Figs arr Line Heater cighye Soleo banal Co gue 95 ey Ae se go td Dyes jg bot Se CS le th La Bas ah 9 Soy ®) JS Slee wend LLL sabe Uae I ligy Se pata wad wale OLE (9) JSS 9 File doe b SS pd po tanlte JRE 395d yailas jou pl sx) 2 Bye cane (8) J RE yp AS ale Clu gays la Saal as ph KH eatpe Opt S paeaglae tS ee aS Ole aay te BUS 5) oot eat AS iS po cada gd Oyen Ub ogy cody a eye eg Oph aT A (Sey eh pe > as REE ea pn ney cot a LP tb ab5 SI y are ge Mibjete Serr ie i Hy eS (63185 Uap SN gp 3 ng ell th el Lbs all yo sly 55 Pressure relief valve) stron Sight Glas Sight Glow arr uilais 9 jy eb Prestire Relief To Bumers ae &ek BS BL» SoS ap beg Bs ay Sy se GAM ily dead fp eg at pe (Radiation) Lagging ‘Alueninium Produet Foil Air Space Tracer Fig 10 Serco Thermostat tet 2) ype aye She Sly Ao (Viscosity) Clik gi aS cayile fe clade jl glee 2-1 np MS ND ye Sg ae 8 8 ny a a} ao ye Bal iV ae Os Bal lel be Br yy pi yo aS sen sh HN egal tlie ule 0-2 ate thee oT cL shat gl cule ane O28 Be pal el ele Are SS be LS Seid alert] alogge Sig oo S bie Boye ep ub al pcb whe pie yo 58 PSG Se3I Sapee wb 9 2S II ye So Ath abel peee O55 yj Soba sly ab sks chy S Able dy 4 ah VU tL calm ange ll ys Td 3 a) g ll si platy Jae gal ype KS at | Sash Ig alent sylolyr gy (Trace) sly dy) i F155 Spd wise spy alge lad On 8 08 ly Skee Bods Ibe SAU! WH chs Se Sigh te ty cash SU 10 JS) a pgs ae OT a oe A pce oles beg ES 2 Se ptt alee dl WY cal ats are Shas go O18 OSU S glad yl jo lesa atand abs dS Se i) gS has spe At) LaDN aly clad JL! wie Eo badd js aad ash Ab 4) JSt gle Zo,5 eld peal Se Skt ay buhay gale dS US Giles Sos, Expansion loop) bl ale artlelale (2) Wr Js say plesl 23Gb 4 yl ay soy dy Slat! APAB Ag 4) rate dS 30 p ahold yc Sat pa haya gl 918-24" SS 55) 24 SL A5-60 Jal Ls Le all 60.900m ft 5s 24-36" al rd Sans the ge ey ee ll Ja) fs 4 1.25mm ofenbas y mm of ye yo wb Sash Kj as Agu So dphcn aah ee Jha ale ah ys ask, OStam Tracer 3 8 64 5 ay 432 S10 JS) aaa Dial (425mm jh) 151 IS SY U pe 3 cong 4 el SY ty Si bts ee poles 02 JS) 245 plas a gs gene held > ile SiS aghy Ladi Tracer 5 OT yee y eke pein oh Sal ear 3S O8 pa slide er Sd LBs Fig13 vacketed line pty Sa Sho by dl Jb pot aot aL NALS Jol pe aly oli Cole 6m Vyas Lads Spb opp a Soslid ott y ald A ab Jed PSs 3h Vu he Sp Kal 6 pl ath SNS ane 3) Soe per So Senki Spr Dy se Aly pedis led IE aha Bo uly (13 JS2) 53.8 5 Sue Tracer Pe Ba S be lees dl JB poo ob LUIS AN ga So Shas all bs SL AU ek lb 5 Cp) 35baF he yh aly Gale bat pel pole ag Fhe has (4) I par at ora yailait g BF dnb Steam Fall —> + Fig 15 Incorrect Arrangement po 98d oly SHI Ki SIE U CS J) aS Jes Se Kod dead Sit ai ited Se aso axe le AF Se ha 5 by piles Si GOM) Al4 oo A 22rd er wip KL SL go a ape lew GER ae DE Yep Se del dy gt bee Sap css wb OS oe BES Slog 3S 8 RIS che oth 9 Se 3 abe sly ASUS po yo ak lS oT yak Mie ayt al A Be AN bly el Gab 9 the TI pad at oe pag alyss BE be ae ly gM dy pt amet ae aot Ps eels AT gal sla Dabs rr dale NEEL L ot oli es gal ba Up es $1 yah Sse aa la JS af ead hay pl Wie ee oT Incorrect Arrangement Fig 14 Correct Arrangement oe L_ Connection gape dg hoe bE IS LI) doe a $ Bi od) eas ST je ly gab OL tty Fr e e opal BS o e % © 10" = 107 127 = ‘Table 5 Steam size connections for jacketed lines. APYY cola tis ors Product Line Size Ww a ea” _ 1820" Type A Number of 2" Trasere General frost protection or where solidification 2 ‘may occur at temps nee) METS = _ Z below 2406 (750F), Type 8 Number of 16” Tracers Where solidification ‘may occur at temps yoy 4 4 2 2 2 3 3 3 between 24-669¢ (76-1500F), Type c Number of 1" Tracers When solidification may aceue at terns 7g aA 3 g 8 Zi 6 8 10 ‘between 66:14960 {150-300°F). Table 4 Number of 1” tracers used with different sizes of preduct lines. thoy dee poy gS Sas sly dd NOS ibe! L Sa 8 bs yl (16) JRE Zee BIg ye pr dsbSs cede gs AT TE th aL dm SL dS Sar Aes pal igay to yO ge Ra She Kb lal ya HN O.Toat) Opt i} Ail Sgn Lag Sas8 da 9 glow Ltd ey gL aS Stes Yh gly LOL (1 Tbar) 250psi SMG yay he FHL Cibo ways LAS tl pas Be AD LES yo hy ale PEMA Sop) tly aS BE BS Tepe sli hy Val Sf wry (Header) 886 5 (6) Apu J gl (sph age OLS Lag Sa Ss alas pS ad Feb Ss sae rn + C f ra 35 Us ib | 6-15 . x 16.30 © Jae ary uaitais 9 RF dns APSE 529 9 807) JS Salle Hb 5 pS Gt Saag Nes jig AS Tas oye Gls Sy aL A Cr 1B 2 pee dag te Ee Mi pt Able F be by adele ly 5 Sous! 21,201918) gle JS4 5] ob g pac Steam Trap Steam Steam Trap. Fig 18 Steam Trap Q Steam Trap Fig 21 typical instrument Tracing e Fig 19 Tracer Lines Around Pump Cating Trop AVY Ciba is ora, Sails Se, SB pe gb Sle ole SFL eo ee Ty at etl eee wy Serbs on! Se S py elt Sx i sa pu et a wll a) gl ub bs RE Ly So leew bey el age RAIS Bi ayy LES gleoh dest ti DIT Blaetle Gin Sue sd SL 24.4 JS (Foaming) 55 ¢.i 5 (Back sizing) skh ilies Hs gol nagg panes deg eee cd a aay its AS EW Oe abl SESE Ue be aly Wi Sk gl dy! AS hie Ly Set as gl F sla Be ool po tS pote nt i) Se Ra 1B hs Sate 9 S leet 5] Glew 2 ID SUB IY 5 ayy. IS elt pyle ly be eS Sold gee gate ile Clg lsand glo J bd cae BY cule sb ke at AS als Bde cope elonet SOL 2st ghey Hig DES oe se shy ee 8 alee le eS cl sets (Absonption gpissy5l je 53) tile pe il obs ta S UB gae GS igh gute 70 16s gles y UF ples Ch ee SS aS Laligls 18S, grallsal oh yj Glagtow js Sah geld BLAKi2 3p TOS tS le Re A ohn SSD Cypasslye agi MOS Si, 9 gtk fol 5S S28 ope eather Sa seek Ly UI DE) pene ab ger LET 22 0 30 by Ge 9 aS mp S end Je eS las 8 aly tas tg (OH Le epolee feed (epee) HL GUS par plesiys Srl be sgh SU aS 25, So (Loose dying) 26 4 GUN BO pLL aye Sl 61 ale gene LN 9054 9 ty é S555 5 LS) Sop! Fl path go oT ple ets at meme (Come) shy ue gla Sss (595 9 ys fe Shs Se (Come dying) 5 $3, go5 ws Si, PES DIS pe ELT y A GS ree 3H Soe Ap Oyo 4 bale Sis 5 4 (Hank dying) EP eal oe ey Cie ola tl yo eS, Lagat sill pe (LoS lel gi Ss ee 58s Sab sen at pot dyeing 4Sof stream , (Winch) 55, + Sebo tp Ghd Cape gas geile p by Beetle bald oy 5B sagt IK As dhe So Lb a Say oaks Tas ae LS 1 55 ge phew Pressure reducing valve) 352 LX, Se eth ete SN 9 pe aed atl aly Lees dS Wy YET AS ool LS ene 99 i GIG ales LES OEY Che ays 9 OS yo nd ete ghana y Lie 19S. pots i> aoe IPS pt bag boy Jie pie ale et UAT claet Vm iS) slgetle ye SSK Sb Hype gin St 0 lye) Sale POLS sot SLBLS A ek Re apt cle BS (Muodolating 74 J 25) Anta Ga ay i RTO Ky jl ele Sy te EEE etl oh ee 9 nd Le ets bo) SDIVEH) AF y GN gS KLE Wy KE aS 9 RRS 9 ae Ss (Stemter) 21 sy EE SB all aye iS Sy pelts gE yb lhe et SSS sell pte le) ae Oso ot By le JEL 5 Gill cle fete ara isles Jay Unt ne ode pase ty Ly elya gb OME bo Gilt AML abet 9 Bag Sle a he ed UE Lh) ae (by le last Se LS Spe ASI oT pee gil So UIA (54, cS pis Bg sy PS ASL OLS le yl Te ge SIN Wh se tT sl ee 8) eal ABE Sy Fadl 3 WE So 5k SS peas Goby ad Soy ale IE ot AS aoe seal Oe aly 4 glial lady) dS ae Sect yep yl Ge Jslas Sry ath gochey s SSIES be oe yeh MIT by ipl WS (Ake 52) Ket Oy 3 yt Rr ply gee J yo edly ASL be DSS je gl anaes gs IAS La 9 agp by le SU 8 I LEILA go lM Sate oor dy (ead gabled pyle se 5 SIS 95 LBS a ID UT sou Kes elas Ah Koch Sdsop op aly platy 2S alps! lao Ss pie | Ge et ot ae Biya 2 Sab eb lege Se | tS ad sleet - wile Sali foe bla Hl eae) sures isk Oke ee ttl et pee Gy SI Saas 9 90 aal od hoy pb gopaalys Se ils al gpl jens pas Ay gh a be ly Fouts il SU Sb blab Las y cable sal bil) Sill Gyi Jota SASS aan Ig ye bad ry alge pli, gg Me ye 5s ha ASU ALS ag ye ala ed eat GS peer GS gly oars le cle he et Joe a leg 5 Res dpb be AL RI sls elle yl ja Sonat (Clear) Uae Ayale (Ms yo wth) nll A Cy pe onl ob (Ba ys eke yo bh Ky ayo po Lac i pe 3 SE PASTS) SES ST tae Dad GiB ELE yh feats deal Glas, Bel SUNG blll $1 (Separator) pS Lie Ghent $ Spam 50999 99.9 38L vig tale Fee Whey gy Bobs ot oo Saad hago ObEs Cle ya ya by ad gh 8 (22) IS Nt by glia dl) ASL ABS pee Si ay eed 3 eae TNS gy! 9 Soyo 23 JSS) Gulla ECE Lely ple ces te GL et gd oe Le 4 Sang Salat SIC e ONIISIS 9 lA) gsj95 aS 1-3 Steam & condensate distribution AS ath ole Shy hls ah pila y by JS Isley bales sen ee Ape pS sone OT jl Sider 2 OT GINS Gib ily aul Se ES al SOS eh gS st orl stay ASOT chy ate cle aly s apd Gate LSA pa eed Ks le eae abe BEM g! 99 Jb iT sal 9 Ste SI o DUI SIE ys Bg Ab te by Se eal as oy Be Lag alae Geb gL sy met aS als Spehag lbe D BIMURA GLS SIRS oe ob yl SAD Tar Uti Wey cela oS 6 30 pled” a) Sy 52 Sita gh WY hp stale tes abe jo ld Lb Gls stl dake sr aaybes dgyrcasateal tus A juss 1% poe Bh (A) RE ALEIO ply el KR ee Suzy yipe gl bs ok p pynpods aby sh p HUST Ge pe ha Sab os dy 5) elles CT alse pe 2S alas Cli WS oyt ps abl Usils 2 (Water Hammer) OT 4,3 abel Ga be dy) RE ce TIS My 8 ahs ee ty edpareged ayyy Lend usual ts pig ps oe 3h eS a ae (SVT gate g Le 9 La) lass WE reo ape ph OT beg I ole oe scikaalys Jos GWiouh badly oy Oy ules ST ate abs aly SV Js ably go 251000 Ga oy alte Je aS as Ble Gag pans sje Lawl) cues Jos cgeidy cya ghee glade ci $ 36 5315/1000 arte ae lela She le Se US ee et AY be 9 lan hls Sp aS ty Ln ae Be Ja cage Wah bale, oy dle ead fl Leslee tage 9 tage Be lo AS Gl eS ge Anis spel bl gla Wl Bete dn ps8 yp CS > cael ya ag 565-80 age yo pepe BST Gish HS agrige dpema at cope oh get A esse gly th tale GE a cad) car se bt oe ATYY cabal eatis ar Fig 23 DO |12'-4°| 6-8" |10°-12"|14~-16"| 18°24 Condensate Inline drain Pockst Drain pocket eT Sil Badd pape SS dak 6 ele I FUR Ja aules, (Ova baya,s Cait 99 he FET EP) eR bey ese le ae bol PH) $5 ape AST gl a soaps GE Teo SI 5 SSes ep 2S) Js ea gs ols STS aaa IS ade Slee aS a sy yl pag Sony SS a ja ntl (24) IS dem sya at, pb bes les GL ay bbe Sl ly bee oly a Se gly SIS, 50m 630m a hi ow Ld sly art uilais y yF nb yd Show at asin guid aurea gs Ser ealpacn 9 ops pyle oad ola! Gules Ti ks eS pa LS 91D) y Cal ali oS pee op oT ety AS pl slayl Ie oll Jt oe at ule» At Said peeled SH 35 od a (Ain Vent) ya abs Sole Seb tees gilt als 3) Alaa g ee abel 59 Staged 9 ope cal Stl apt FS ayy aS le gle Le sll ya (Pressure gauge with cock valve) «syste 3 | ee LS OD) JS8 an Srdnlte ow oyeg 9 jye Ua Seat Fig 27 insulation AS 5 ie ail glad J (Globe vatve) 3 Sas 3 St Sipe ge Oe Lb gl ES Ge TS ho Set OR $52)» Spel, es -P Incorrect. Correct Fig 28 Syke oT gy alii Ab sly gil b plot yo ope ype Sle 2 68 Alone FN p52 ot oad oS 4 ble Sg I LS PR st Co UT ye Il 2 SE de 2) | Fig 25 APTS geese sae by shel b shee lel » 106 JS.) 328 ual SF Ss ub Soaye sel Gar Fig 26 tS ge fob aes gett 2S Barton lel Bhd eae line te at liege ab Add dy St leknm 2a peg bel Sled 9 agile OM et aly Oppel oS Sate ee 9 aS ell Odt ls cee Ss Se bot Uy aul be atl Sa gat ge oe USE tle a al alas se oe AS ot AHS SAS ae lel ST sb lage eM aghags jead al ABS eG Bed aye cade ST Pot act cn Vyas Oop st Sell pt SU Safoopeg hath glade Lol LSI LET Jaw lat 2S Te she Gb Ib lel al slope Jd choke poh beg al Kine hy oa pee gy slope 2 Byes ptBa 21M Ls sb aie by Glas Sl gt Hd sme sll sw ( La gl got D2 Cow) By 0358 AVY cabal tis orr Fig31-1 Fig 312 29 (G3 JSs) abel oad CL, peas hy Sle GT acl lett UN sI Ate MILO SS sal cles yy lsh pS yotL Las 3M) Jt gilla(6t aL) NOP eet Ere ee IRS pe 5 JS2) Saline yb yp Glas) as whe hb 95 (Seva 65) TD Eg GL Va BS ab tpt SND 208 aged Aa ae SDS ga Biel 29 §s2) f Incorrect Correct Fig29 Ay Lad seit ly, (Bovemterio) $44 9) gis ba pss I~ GO JS4) 9 Seslintab las 9 ley Incorrect, ET yee 9 Vi gate ay shel cla J 3} Glatt by Ha Aad BML 3) AES Wy 2 ty 9 Ey dps op a Aue Sagas sl sole ale se AS poli opt 8 Saleh Sa be ete y OL a Glide ape seat srl ly SAS 2 2B Saye lar ge! aL GL J al j> Back pressure) (ie JL3 osphad SbLI ab JJ fal uses VAS ype a onal oy F553 bled dle Sy po ere CAS ai SSI DUG Shay WS Lab Lt G12 JS) 5 Sele 23d Al aS ay he pan yh aly by OLB (Separator) ¢, Shin TS, 358 i SUKI AS bbe, C2 Raina dlyy or ilais g JS dd 4 PO geias oF Bde ald go g shou alg) 0 9p sit Syl anys Be pre JI ghee Ath acts aye yaya sis AS ae 2 ye YS apes LI Ol Gb 5 aS Jet Aas (Partial pressure) |p = jE lth | I ope ag Shashi pa Sd pe dee 10 $i ge nage a yo gph go LOpst lym og ge LES AS LSI ol) 10Opsi Horizental separator sary aS pe aly 2 SLs ays Opt bbe pe LBS apg ey Sale (Ue Skee i) St 527.8" yy WUOPSE ja So ASTIN say Cl 3203 hy MPSE sy Ssh tea JB LS ag a Sta ae Ul oct palo Cool eye idbe Cl: date) apt ie ASOT ube der et AS DLA Ie hee eg Sap Aes lke (86) JS age OME by LEB y By Vertical Separator Fig33 Fig 38 APYY cabal tis ory CON LO. 2 Ghart 36 Air Steam Mixture ‘Temperature reduction caused by various volume. As an example, assume system Dereentages of air at cfferin pressures. This pressure of 250 psig with a temperature atthe chart determines the percentage of airwth heat exchanger of 375°F. Fram the cha, its ‘known pressure anc temperature by determined that there Is 20% alrby volume determining the point of intersection between the steam. pressure, tomporeture and percentage of air by Wi conde ston Figure 37. Steam condensing ina heat transfer unt maves air to te heat transter Surface where it calets or “lates cut” to form effectve insulation. tla y Jy 28S GE Gag ape pbb db Gb ys ph bel 2 et SE ISS gy AB A ayy hole IF SAS Oop pe pe Seal py she RU Lee blag Aide Gai lS gs i> bl nile Gb 92 52) hel Be esa BL ibe slo sled) joey 3 i) LL AUS By A DLT ale Oye ELF Jil ane Plan View Fig39 (0%) St rsa pt Elk pass aK 9 plioeslelslyl) Hy (alg gate aye gl) cle yl gals OT yy I Ep IAS S oes by dd oar Sp pled sol) AS p+ (expansion bend) bLigl yih da, S bLisljlee Sus aye ag Saag Ratt Wg) S je Hl bl ly Lada Sledily tal BAe Dale false gle sae 9 labs 2 2 Sa pice cor Al Jel sae 3 ag cle bey eds EET 2 Ce cetee (Cal Be Lys) Lal ge Ee Sig Madge ASL WT OLA, 9935p JulS ye Be ae SS pe MLSS Ls he Dee Lb a Ss3l game 1% apes Ale (Ale bound) LT JS8) aaa ge Aal650% UG LG) b> Ainge C0, JIS by Shapes 9 HS Sst 09 pte ole ae sis Tub SR SIS th 2 FS) ESI) Sie ging B19". o does HAI S Cig EN SS tel Wg apd byl dd Se US als Sh ape ng adee 9 Lal) SU 92 Goes SS ys (Make up water) Sys ais sj Of js Jy 8 pas dhe a dl) tld che St a Sig Sige FAL Ke Sted Bee oo ot ge os alas sly aly) blast Dsl Joie aS ply DLs slp 5A euy Ag bleed aie (7) distr sails Chm aye jude Sey Ae) daa OLE ee Gay, (30m) 2145 100 a 2) (16%) 05 2560" Las! JJ ole cups od abe de ata fa peal bay! AT JS) a SNF alia! a5 mye a AOA See Oi BLS Ble St Spb shail ] alba iN bek a I Je atl Shy) opp Las | bet ol he sy Hie pe bleh eb se pe , 9924 IS 25 SU | T Table7 Fist Biss rigio igi Tenge Expansion or 50 1008 335C-2000F 23 mm J T2190 - 2500 Tm 187 a) 149°C - 3000F ‘mm - 2.07 al 1706s fran" 5 2040 = 4000 Tamm 29 € @ 2320 = 4500 Samm 7 26056 8000 Somm ak Fig42 yj2ls2 busi ade E 2S ipl (A2) JR Giles |) bLigl Atle ol yg Ly gh oe Expansion loop DLglaiet abel Lapel ge Lady ple lps ere alle 5 ol WS Saal Se Leo os my 9 BB J) JSS, py tlle piSadle Je sh po (40 JR2U Cs, pen 9 J) APYY cobauaith catis ory Fig 44 Fig 45 LLicil sgh 9 blat alle ojlait anateee jake Dd ile ote ge pion pete ligt aie y pil go eee (8) Uae fy ceed we blagl Sealy paris (46) JSS Ciybe ly cena pa sly otal cen psa gt Cay ye Tih) blag ale ke Ce saya be hls 8 2000 le 2” WL Se sly lee ake blah ate 5 blag! jude th 250% a8 ph LL Jus 250% lo anys le (8) Jyae sl J po Se oe eb apt g BOm) LOH Gy 2 pgs 16" cub DL ace 5, Bm) 1008 yo shy 2008 ae ahr gi cipe de pula SK Ba (46) Shy J Ay 95100 sp ja HLH 1.6" fade ae BL DS ay 9 2pS ce sp bbagl 2" Ogi yp ble jade | one W oH PRLS clade day SS gly od Aaa Bete 30 dhol Si 4 bLil dil Joe 3,8 JB 9 ste 630m dese Saiite pM G ha el are trast Sly cay GS Je ye BSS Is cesT ls ase Bog SU han ean ee sate SSS shay aS 5 pees ly parle Fath gle ya gant 2p gy oly I Ime pe 9 Expansion Joint Bluest joe SG 4 (43) JSS (Sliding fount) 52S p45 9 52 Sc) lly boa 5ya ogg acta (44) JSC (Bellows) Spe Ss get IK BU pei 93 Sp ES clas api geastle gh gl JUS big ile ap ste pe Be ly a Jor Spe bls SABE Grape de Syke Fgh BY dab y Goole! ae tle oe bls je Seek pw elie jp blighss it poi S, oie jlam gantie ped Tt ao BLjay Wah GBlaEL jol clad J Mie gd DoS Sag see 9 Be ROW (hd w gpd bla fs epGH O58 Jl 05D pstS GW dpe ead gah ate aD 9 phot BS ase Bags oh wb oe Sb Le Fig 3 ppg Spgs hadi neg Si ol ale Gls BFS les ee sash Us Bll jo bt oly (48) JB 2S vldaad oT GJ aly ye ped dard ys tps Slt LL Bd oy yo bl las ary lla y KF dad Sluis ty UV BEV jaan) SS oaS Fb aly y gh heya pay ES elle 25 Sh ate lade she Ae pe 3 meee gph ge CHL (sph ge Cee bed OLS asd publ biyie ‘Supports shes gladly S49 Sa dele las! Jay lly gles clay) Oe Sie Lb Bb N53 9 EBL Eth Jyh cS > la SES > dys ALIA be gl cle Sele yy HSS pp foe ss by 59 Choe) SASH spt dg 1 Sige BL coype TD ge SAE wy plied ts a Ke ee Oe Ly lp ST Sy pee easy 34a lity eat See db GUD gh GLE tla SS oy ph po eae AIS aS ayy Cal le ly Se) Col le Te spp (SoM) 2" Gi Le Ip yb Se POM yyy. ag Gale y9 STSem Sq TOmmsTOmm 9) WEEE AN Sm ed Coole be lage Dt AB) JSS 3p SAS gab gh i ul las Table 8 Thermal Expansion of Metal Pipe Linear Thermal Expansion WOO Saturated Steam Temperature, Carton Type 304 Presure pig F_ Steel Stainless Stel Copper a 32 4m on 006 ooo a 0 0 oe on on os oot ous om 038 ot ars 00 04s as =i4s 08 = 0s On olde Td 143 03 07m 42 oat 09% 00, 140 068 LoL Le “137 075, 1 1 =0 091 135 19 a8 1.05 137 1b ~100 ia 19 ir 2 17 zoe a2 12D ° re 23 ao 2s to 248 2 103 bas 2 25 207 2m 294 29 us 2ut 307 i 23 23530 146 150 253 3st 0 133 sao 23a cc 83360 ase att on iui 380 30s 43s at 225100 325459 61 500 4 suo 59 js ‘00 513 703 1 5079 00 66 aa 100 12 959 a8 $00 ao tLe 00 92 as oe ly oT eter Game dS LL Shee 0) dle roo gs SLE ihe glace 1 FRIAS 9 9 oe Ki ys ply ty dy Sh Aig gee tbe ie by 32 ye nS Sie ly igh 2 AT) JRA oA fo oli slaleeld yl SLE je 5S 8 pple BP pe Sule gb pb oll Caldas a le LSI Spd AIS shy Ss oe sly SS Sule Caled go Wd bli Hem jLiie iin 55 4 Une ly, 2S=HOem 3 6 5 AS apt peAmDhem Love LE ly ott Sule Aly! ye ye ale 2S Bie | abel oul ele! ye APYY cab cabs OFA Table 48 Pipe Loop Design for AS3 Grade B Carbon Steel Pipe Through 400°F Eyl Pipe 7 ie 7 ‘ 3 0 2 a Ww Ww @ wf we we 1 2 ‘ 3 7 7 3 3s 9 3 0 203 6 ‘ 0 55 6 2 7 i a s 2 6 OG 14s 4 6 o4 3 35 3 7315 ao os o 3 0 ° 6 sa i 0 2 a 2 Boss ou 15 ® os ow 2M nx wo 6 2 as » us o2 nO | 2a 6 3 ° 2 ss 4m iss ot oF 6 93 2 be 5» 6 2 7s os o 3 a 6 2 Ws 3 wo 6 " os is 7 Bs 2 8s on us = es) Be os ss uo 8 123 2 is 3s os» 18 our W sad dessa oe Tie Semmind fm Eguance (0 W = US SAS pe pS She Sy SES Prob DL phe ody Ib ete bal Lak dubs ajhy (StSlaval fl y2) Lak 1S gil Jd yo ys pes! “poiina acs anup = 350 i ‘ocanpl Sim pps sn 00 Iho ce Sf aul DLagljye blaglatle saytnee dy bey ye thal 39 Spa) blasted wa bye Sy pms ilesl a play abt SASS (59) SOUS OS > gn 29,8 ye Wa 4 (big! coil shes a (AnChON) Sb abv IT de Si (49) St 9 $ ata ASE Lb IS pate (48) JS olde GU 2S Gb 9S Coal alent OS eli Sl gage ibe lta, TY y ayhosh ope dat ao bs [po aide a oS alaity Be dd ara 4) SSBeg| Se852 | S53 | SR25S|ERSRe PERSE los * [see aes] neon +) EGSEE| Baad 5253] 22589 282K Ais |amaee| aves | seas SBR] aRRE SEES] RAGE | RASS |AEARE] SAREE |SARER | ON HEE ATETE SENAS AREAS aaa SHOU OS82h | dads |Bo-2=[adacs|esdes [seven [enous |eornn|cecu| Bae i 1 | seaee| eoass | cae] ences] azens| ena! i f cang| | | S38#5|SR9R: [Fas i |5RS| HEAR nse anze| anna 20D SORES|SEART | BURGE |RERR? ©], | gaze see] ona |gaspal amen ena eage| geae lenges cezel eee uae [BS [eae seoulnenodl eeuleseal Saale wt culm lasastecanllnes 3553] S002! |-T505) SAGES | Setes |S22EE eee | sana anes |aeaG| SSR Aouad | aBeRE aREES terence beter ti aac owen oe ion timowtire i i | wrazeleusae|_sene]eaens seqae|anaca| sazeq|aeane| ange] sqgne| aeaae | A8R2|#Az-n| nan aRe4) aQ0R2 | 2ERS| Baas 98529 | Re ARH|sRaMa| aRNAE| ANG) OIG] BOGE LATS sapere |e it /2g582| 2883) S2E88| RAGES) RBAG| BBR: Bb eens |>8o"#| Paes |ntene| SRa8-| CURSE | RERER| RABRE| RBRaa| SOUS |SCRTE | SHUTS | OIESS + | saees|seere|-ree3|zsezs) agzee| gegag| aneeg| 8888S) 98209] SERRE) PEERS 3S: 33 | S883 | SELES i 2 i Slaazas|ae Ca) sencel gaxy-| 20e2e 7 i 2) ene |s9°%2] BARS] BRNag| pgs | Paes | ane OTE Thea of micnmie 20%. ona sou be mace ‘Tabled WY ala ats aa. de Sle sip) 200000B iu al yl Stee ib by bos AU sigh gl ale Peel aL ae ly See JES Se aL 5) ALS cat) ter oe) Sly 5 sUb se (33 & She PET os OOPSI lola pe 5h 181.9Btujto 200000 Tisi9 Th 1S, a Sige OF lls 3 oe pa ghee ba chgbo AAA cd UI) 5g hole AS Shae (a> rl gt Sey. hdd 18 By Sledble,s lis 9 eM tle als SOT 5 be Spee lade pula eats aap ghee oh a all AST saynil 5S UneS Sas OUI 1S EI an BN shee ae OS cl bes a Gj OL sy bs 55) 2S WA (py U9) VAS ee 99S 8 ST yy bs bey Le yay ct! yldy Syae ay9hp 14 Steam Consumption Babe RS Slade gles ag ly Wb Sil ye Ll sbi cot ple ole isinlaga 6 9 CMT sls jp ast S Gi pag Ufa PF ngs gia nals pay dl oll y sab gabe oT yo 3g (Machinary layout) Hip pltb ceed ye ebb y ype rye 2 a foee s Olathe CARI y ayia yb jpuue ya as Leal gh oad cee sb ae Bal jbl shale fed olga eS iLsid (SES she ct (Drain pooket) LS, LLY Ladd jes gaee oly AEE Sas WE Lge oly (leet ug, bly, go asl OUT gatle se B paw osshy SAAS LL Stl pe Slot Geet pS lel (Steam Consumption) 2, Gna. Jai (Steam pressure) jl. Us (Steam connection) jibe joy gl bE-3 (Condensate rate) lus Ch aby lated (Condensate connection) :,te iS bd-5 SSIES NB fle OLAS Joes WS pete KL 48-6 5S Silas opie Shea) ath att abet al gy PRL IES Ub ye ed et bean ale 8 Uy LaS iil ah at salty Fda VAS Sle ya Sule ya pS OT glade Lee be pS ab) Gh bl gly ae, ste SI 5d 9 Ab go O75 Sele Sled, 9 TOF cho ame AS gay y2 (Schedule 40) lj» les Oi je. (12) glee g)053 (13) ste azgl cen Syl Os er SE ria OLE ile BS | GE BU) sayfa sh ae GasiS GT sbg5 99 hy 1-5 Condensate rate hm boule dls sydd bybs beg bolus ol ph pe Soa hi ge tly SG pee bash yc bbl poe UL a es Td) BO JX) Ue ipl gloay Sb ISG ao lel 4 ow 2 (Se 9 bu sad delgS Sab 1S UL i CL cast oot UA Sig 2 Sey 8 Olas (Warm up) cl S25 4 ob Jojo ea, Sen St pgp bj HST Le ae) ipa Sega ale lle ay ap cI jl Leal Jaf gS i jo 5030 62D oboe lige Coy 5 ay IR WS yyy oles lest Tue Wx (T-1) x8, x60 a tod Q = Ibih (kh) class OT jae THF (0) uae oe L = Beal (kjk) By olf l= (Kg) «ool gtd gar NT AIS y Lg O5 1=PFCO SS Gib slp cul> ese sada 0S IS gpd Obes S,=0.117 Btu (0.4kj/kg*S) 3S yi 95,9 l= 3430 ply bb oly Fig 50 ASI OV ets OVLatl 5 OVS Glad S055 (1D) dye AD) yak 3h bead lea pe OLS 3 sy ge US lb Sy WPVY cuba ts oar Table 10 Weights of Steel Pipe age Mei Arpaio mit typ ote ont ts tae misma wets ore ss ss ii sage SPE gy Sy $115 mm) 10 15 2-75 1:25, 6:25 < rea TF 2 an) 50 + 5 49. 10-0 TE (40 mn) “2 os (2:95 To - men) 7 9-0 408 T. BEF (65 mam) a9 Tes S33 Os 40:20 et ee ee {100 ram) 149 Fn 9-53 35-5 0-70 E50 mm) 24-5 37-0 16°60 ao 152-00 Table 11 Condersation in insulated Pipes carrying Saturatee steam att Ara oun edo es [Presses [8 [a0 | 00 [1 [100 | ast | a0 | con | ae Pont i os] 7] 10] 12] 14] sa6 | 2a] oon 40) 18) 46] 48| 261 310| 406 #)3| 2/8) 2) 2/3 2/5) 2/3/82 2] a) ae 2) 3) 8/8) 2] 8).8 |e By 2/0 jus 83 Bis tas 8 a) ee ee tat |S [ems (SS RE "Me Newmont on, a st a iia ‘Steam Pressure, psig | 2 [15 | 30 | 60 | 725 | 100 | 250 | Pas seal MP TMi mova | seni ets] a ‘| S32 se seals #] s a m | 22 | oe i wal tal ie] | | Ue | aes is aE eaie| | 7) | & = e | Ble wag is) | Be | ae 2 e | 23 | z Bus ae) |) Be | ge tle Boe) | | ge = a | BS les iB | i | se a | Be es BES ae) | a | ge : S | Be ike ie] | 2 | BS $e SB aar pills 9 eo 4 (10) Joe ji NLA yb J 25s LEW os Slt sly syst vag 10 Wot 4 Btu LN ae 35.5 Ib # oboe 200 th W = (200%10)-4 (1835.8) + (14200) = 3839! yy 3839 88-45) 0.117460 ee 3681b/h (167.3ky/h) DM pepe 9 a a F 3 L SSWUS I te oul ee asl A sa panes yb 2 4S gla aS stead yee coeds seit pt eS AS. patel ACE LI pe by p sue 368 » 3 = 110416 Bl sed lap alae 104 + 4 = 276bh Aik antla ly GT ype db 276IbIM ub EP 28 gles AH gylbia as ile gad ye UN gpa NS 1S go als Radiation | 2b) oy\— Jstz be gt che eile aes ye ale ae ABS Sule daly lake (4) Sgt ajlo le Glas 9 yd saagge OLY Gale gas he WY og Si O3m) ply 55 des 9 DHA eid oe MLA Pais als Sule Ip) pls j)aS cle slab abe 0.75 Sale ies hig Sle dy AG! Calpe dR SS jes cll ISPS HUST ade Sp ie Repel yj cheb opt abel ale Exl Q Exlx36 jg = TR ed Q = lbh (kg/h) aig ee (14) pdr JS eal Sl E=Biuffih vim) AAS OT ie pal Sly Oy Lee 33 (51) SE he BUS i> ys GES LY oh GEL Os a AB aye Ay a 9 MSS ys ly gl cay be Ai aia 45 ala) SS ay 5 Lye eel AS AS Gs Syl slessu Wal us gia sale AM =) 08) OL ont A fat A=t? 11 pte J) by) cede hae U=Buf2-Fh 1 yk 3) Ud ade ebb a8 T= Fiala ty SFA) Gb oy Sle ays e = Gile dLal, Hs (EJ gaol ee FigSt Blu Heat Loss Curves ew ~ sascery Tl eg Nha At pgs Olas wy pla Je eda g] Conde gj coe bd 2H TB shia g At 4 Jhb 9 30 Lol aig dsb ha cam days ths got ade Sy BSTH! gg S38Bru/lb Sigs) ~)20psi I Las 4 45°F Lead glee 25230 pl Gad Fale) Od B88 Sip any y sal Wx (T-1) x8, «60 2 ee io Lxm IPVY cal os oar — Figs? 4 p$ babi ly 36 942)Q = Seer pgeg? (onal SS sal jaws Q = Tbh (gh) les Si uae E = Bru/ft(wim)(14) J pars) oh Sols ure T= ft(m) (OY Le Jaber Jab ole! ads JSS gb L = Brultb(ijikg) joy og 1>- OF Obst Ack (Cia, 99 ge) by we lf nd bets ade 52 Wb ls (14) ode poli Suh ye caf 15) sae I sill aS IY pS sly LL, gil jie ayes Lads, i aed (18) Lge SI ge pee sll les Ath il Gud 3I pS gape shal A ch ge ot ol eS ly Fa) otis jl SI 28 ye eS M(Air movement) iyo ou = (Still air) SL. SIP) OE) Syd pole So ph ce dd Shey tls OT See ey (17) ge) oS Slauil) ae 59 UL Gly Oe Spt Od Apacs bya 528 39) Q od dane Us hl Gl? ead, ae ly a MLE S BAS Jae en Ses 2 SAA LS py yp) apg 2 ams Ap g Seals 0 Sa il Sey cs ees se 8 SPT US ays 9 pee oh cle ale NF ath IB gu 42585 lepine 39 ule ag-9 Air heater batteries Spb ae te age cles eal OLE shake Sls Tube goad ly Ul scat Il ale 2 Op HET le cab alg Le 3S pend tlaby + LEG 50 (Steam atent heat) Pa pen Ab by OW > > Sib Sy) Mba sO sly dale pb GLI all ICU T= tm) L = Beunb(kjtkg) doodle Aa py TD gy dsl ans ys by ST ty Gea ay prAir vent sb be oigst sla SI ly ash IB Eg Se Ques ppt Js # pVzials 300 BSH! p46 oul sp sae sb ls -200pst gales Slee Syipe a 4s as Slang yal Jaks daa 05 lp bash Jake ae sot Bly SOB SE oly ly bles gb wae sh gob att ly 1 = 300 + (181) + (Led) = 3008 pth ge S38BtUMb , 200psi > be Iyae jl je ll Pe che ad ley jhe jloat dole ojl> Jae sah, g 1324Buu/fuh yly (14) Sgr 5 Gule 13245322 Sea = 124lbMm (S7.6kefh) Air heating pipes pp suis Fleas! ales! SS lhe cle ly ete (IH) Usd (52 SB) oar WS SL lp ae pf ghd J yo oat hel gt ete 5 Alay 3b tS Ol lai 00 uilais 9 JF ab Table 14 Heat Emission from Pipes ‘Heat emission from bare horizontal pipes with ambiant temparatira: batwaan SOF and 70°F (10°C ond 21°C} and still ait conditions, > a= itlrence haa Soon tA a ue # ae 2 “ “ F Sn/Lineoe ie 100. = o aw 1g 7 73 wy, a HD 5 Toy 1754, 26s 8 Ee a 1 T 13517 2 I 30 ws vi 60 a a a aT 30 ash 0 1 las 18. 331 47 a 20 “ae 2g 381 24s aes a8 Bs Neg 99) pt ato a ‘sa 7s 230 a a a ai 8 iat es 0 tsb Sg 398 a 5) a 7a 7st 20a 35) a4 9 ass 510 ne a 328 28S as 9 a es ae 91040 790 380 223s 90 590 990 9s 1g asa "romans Pie Sin. Sonor iSam 200m 20m em am nm Sinn D1 nm 1S % Wa % a 1a iz x a = me ar eT L ea 98 72 rt 2 ra ima ae Be 3a 2 3 st * iat ze or Bas a i i 1 r 208 3 3 ae a 18 a 7 2 a 1 BH tas 9a ae a 1 z = oa cA a rr = z — ze ra ~ at: Bal agra a zt 3 ee 2 < os 7 ‘a8 3190 z x L Se 7 2 og_—__—03 Table 18 Approximate efficiency of Banked Pipes ies 2 2 + 3 3 7 a 7 © kro eae Table 16 Approximate reduction in efficiency of Vertical Pipes te ste ar eo ee e er % 8 2.4 a1 2 me Table 17 Approximate effect of air movement on Heat Emission from fully Exposed Pipes ‘AE Velocity Relais Fak pares re in kev a 1 = aa Te 8 Tae ne EE Be 362 z i wet See Ses ee Ea wae £7 Sr 17 le velocity of $ to 10 mph 8-16 kn) isa gentle bere, 30 mph (48ke/le) isa sang breeze and 60 moh (5 bay WTVY cals cis Lx AT x Cx 50 x5, H = Tht piles OT jie PM gale 5st AT =F rot rg C = BUF glia 500 = 6min/h x 83: 23 -Dyp any SHA ale Ibigal Sy = (Apt fosk 32 aby User 3) le ce mae 5s HL = Blu (by Jyue ji) Be Bie LS plan Jadee coats SS get SI ds US 5 lad poe So Lda he da Wound be Sb NG Spend go yo (112Kj/m9}3Biwt? By dlp ys polly BEUIRD glade al go ae 2 mt IO BOF yy ee jl Jou ole Sila oT gat 9 tile Cb eet dal ge Cae IRS OT AY od gabe ll sade 1B el Slt Spas wR KB gst elle pa Spp etl ods gp spade BL 2S Spee po aloe luss SI (Warming ap) sy Ae (CIES Spt laste bh 8 ery) py PT Sslarss 3 gale sleds cle ee le As yeIB + Air vent gies pee dane LSet Hot water storage calorifiers BL be Si bOI Bie ol oe ALS Ail ole NA al) (53) JRE oli Jag Sande pithy Hae pata T jade Salad sh GE gl cle iN) ppm oi tgdes patil wad oles eul= a Garg uber cle aang tle Ui oye Wsase J she aye 3518 dee, A hey an ytyer ala Sy CT plat Saclay bee 3 fle, V db S1SQO0OB IU 25 4 ven K Seas pkg ou alaas le 8 NOT aS OT lade So 8 S0psi Ls Lyte 150000 = 164 t/t 912 scoul SOPSE jLE5 59 Uy Ug! Co 912 44000W x 3.6 Mato 36 2.747 ee 4.7 kesh Kh Cehth poe alg Ath! ata is gp Sad $I aly Shale HS ST jake at plan aS gf lg ge sal gt ek _ Vx 60x tx Sp a 5 a ys Q = Dihtkemt) 3145 sla V = fimin(m’/min) ALS 25 skal FCC) eye aes hub Sp = QO2BIuIR 134k.) La aps» LS ile Whya dab 000K min Tong b pip sens K ASS OLe |) hole alas Ai ylaka 28 ga STOOPS jy 4S sly ge 180 4, 65°F y g68 = US i 1520 0 5 2ainin(2 roy) A520 ply Lb Ay cad JET gg dylarys o2 ele S sa Sali te AL IB sys El et 8 ttl IB ep gin ase (22S pay ly dae &) apt ea pelt vent Heating calorifiers I> Gla Jase BS ians oly dale lease Lada ail Y yaa Sod gall hole J SUS Ol Juke Ash ale ol grb len eli SI al ps cel by Ug le Gs Sol Jae fils) Wass 4 lw eat 9 Gane Cale ae Bele eek ph Ala aay PPS My ore glee pend ys yah lg Veen pe dee» SE Seo pS asleep s A SI alee pottles ele tt Sal 3h (Sale dit 4) (U) 2 addy CT olde ce aS alae 9 Thy (18) ye eps jlale yb y Wile [te Ee GleL Gly (19) dae seal odd oils (U) cal Jail Poe Cult Yates nubs °F ‘Type ol Service Strom 1 Water Tobe Heaters Tube Heaters 200 | 500 steam to 10.20 | soso Steam te oiingtiquit |cn-200) sum te oinoon | 30-150 | Table 18 Embossed Col UVa ‘reste sect iatwat | Feresa Tiron Watery Siang 100-200 [50-275 SezmtoLigt 8 ‘acs | 0-10 Stein Me zoxo | 50-100 steumo ain 160 | 20.0 strato rar aga 1525 | 15-60 Samoa Sigtor | 258 | 35.45 SteumtoMotes atts | 2826 | 9-50 Stem onaisesercasyup | 20-0 | 70-90 Table 19 | ovine te trasprst | 150 | 50.60 ers Mii obese fiscal Ble Ag+ (19) 9 (18) lod pte al Fhe ie Jest SSN ah Mya Nose 06.2 p35 9(19) 9(08) Sylar yale ut Stainless steel) Be oped po Lb poles Bly we ops 9 I J LHI A a Sob Ss 2 Giggs Seth 75% ls Lah S gpl y0 Ju JL WD gs abe LU 40% AY es la Seely 9 ad a Ss apt SB yo uh soos aa Syd ay Sg Leb glaL S glee ys he le ee OSI Te SES) wi Ee capt» SE Gy Li 4 (Suction heaters) SLE js Coes LiL pos Gl ele? gle )2 (Concentrating) ty od pee 32 sdb 4 US Je (Vaporizing gases) Le WS spol ns 5 (Concentrating) 25 3 ys O95 ir spas Le 9 5) LS2 (Pipe-coil) lal § 2 pay asl .5+(56) J&+ (Embossed coil) WxS,x7 cj Lxh Q = Wih(keghh ita Oi ae (kB) 24 pF uy Sl oj IBuw/tb."(4. 180k)/kg"S) Chay gecleS FECO) Syl ase tl UMD (KiKE) soe Ags Sh cole dad a Sob5 s, tT L h Js thet IES Se aps ley LS STS ley HOY 4 508 ele? ous ab ly Ath, 5100p nae AS lee | abale desl Jai aN XS XT _ 500 210x190 _ Lxh B82 x2 aaa BE 1 9120 se ub oly ed bat ae ee SFT UY ep 2 ae L SBI ly ee gy Abb IB + Alt vont gi ‘Suomerged coils wh deh shes IS G4 JS4) Vile p Shel DSP Sidy bb Sol Sheth asl gle lala gal SS Sale Ue sy Tile ek ah ale dla eg Q=UAG,-1) yew! = Bunn) 5p pls lea SIS gil jue USBI glee f S51C > isl as Aa WM) LS sil> he ty = FCO) by S ph > ey bogs 1 = FEC) JS chee ys late Ceaser Et aa leh clan ae WV cabal ats aaa te et begs UT gat YS (le (Bracustion) 26 sey! ela th gs (Byphon drainage) iy (Plush steam) 2G bu wile se ST gy sph saw la glahas Of Ff) taba ay tga slgel pails A ibaa paigs Ole ailas Thala gad yy eb a ls) Uh 65 cela 2 nad skew! ls tal ge ctl 5 as I (el O=314 «De Rx W ral yo aS Q = tbh sles Hi jue Da fi he bs Rom Bib pes tel yp nS OT lade We fh athe 2 6) pe al sal yb idle BS by SHES path Kolb pala l Jue Hee bby sel Wel og eyes ae GL Tb te Q = 3445 x7 x 10 = 1100 Ibi bid b tle fe saa ls) aa gs elute os Ba S Ks tS cae fhe lB gibe yp SUR Fpl ST ke Wa ge MG a gall aly dy y SOE Hele ee babel @ o MeLee : wipes Q = Thh pes Ci ae pile Jobs Lae) sla fhjhe Joh pals a dob R=Ib/th ALS LT lade (Condensate rate) cheselns Poff? oI ie ch papoose Qube rah 36M a slay Gly QO) Spa IP ee cael 92 lS OT Made al pe cee gl eb ey 28h, 26-910. Fig $5 Thermostatic Controlled Embossed Coil, Syahon Orained — Water Fig 56 Continuous Coil, Syphon Drained oe le IS bo pS le Gl, (Bvaporaors) le, ylyls! Sheet gle asl ELS rl Jee ile he SS ape Gale GT jake tne aS yy ye JS oN Ae oy SUES ey Drying cylinders SKS gl ysbaw bs WS LBL hyd Ky yee SS KAS lle aT cere fo aly 9,8 KAS aly 9 aphege aly Jee lel Erie bythe gl Baye IS ld aly oS Gra Me bape Jl pale dl 2g Sy pty dyy ol. pe bad (la ea ols a Nie y pd ge St sts dB pth Lb 2 31y So Ko os 467) [Se he Sher pi) cglgh lad jo Mev aS Updo Kis di Sige (98 JS2) 245 0 2)9 (tthe yore BA ety LT SKS dy glad gle yo Mee SAS sly GILLES glee ys y (Dram diet) aad y Spe phe cole 9 5 (Paper machine drier) JaLs 2,5 Cott Se Sige I wll 9p ye he shal Sip claps 9 yo dee oe peg pl jtehe 38 p98 5000 Sep gf cla yaen 99 9 ids 99 492 LT hy Sef pe SIT feta ay cgay hs lth thy aias 14 8" 5) he oul JF 5 hp 200p Sig 6 atl a8 Fig 58 Product inside Oryer what a Ee 3. Fig 57 Product Outside Oryor = Xt Xe - ey I Size Canversion Tale e by factor given for size ard ype of pipe to get Souare feet of surface) Mim | fone | Bane % 45 788 x ae 09 1 2m am ti 2m 305 ts 201 2 2 101 1 ™ 13 18 3 109 ter ‘ es 358 “ot T Stam sone Trap 1 |x Xe t 13 x —— ute dea HE ies s 1930 saad Sy he wile pee ely oe GIES AT luis ss ape og ID AS ohare | ad tS HS ST Jae 8b a TE PaD30 LL AEM oN bd le 20) Jee le = 30x x8 sie = 1252 oh BQ LAs pany 13 45184 3Q aly Lb Ae LD YT GAT a 9 Saul IF ES Soe S Ath baal YY cats ts deel s fae I SSU dy Acild Sieh yl obads ya Sal sb BUS pasa Lily bine afer sli yo (Fatigue) Sa3 (cual Se OT ae 9p Bina tidy yy Sal 8 cS actly, apd gaeshdeal 5 ably i] SLES OT lube ale ly G xS, x Cyx AT x83 eS a= aT ah sas Q = Toh es Ot jlie G = gal MoS 6S Lu Ss lsu 8, =f SAL gle yoy dy 5 Sb WS sealed gle AT = Payt (SUb 8 pele Syl> arya ipl 83 = Thipal I pe 4 O59 Set H = Bulb woes T= nage Job wleaus pSaby ASL 3Q ply WU Gly cod hy Oly Uae stg alg aight ae GUS goth | US17SBrum te yy ole Js Joey palin) s, J cob yb ooy ope lat yt 5B Lagi y Ath 3Q lady (see be b aS IIE250 25, 4 be bode Oy Ko DAS ehh Sales alee HS pa LS 2Spsig 8s Steam jacketed kettles se bedy gl she Do SegLeSl 5 Cooking) ory aly ete Je ANE be so ysye IK; (Concentration) cle eigen 9 Ul pil y wilrrrgaSegle Ks uct yh 2,)a gal apslS giles Oph Salo apes bu bby Osbe Eg 99 IS oe DE ws OTR ce ols Tabs 9 JS) CoE Ope Ss » (Flved gravity drained Kettels) 92, IE Ope Coe HS AT li oF 60 ISH) tS S> (Titing syphon drained kettel) » 54 Fig 59 Fixed Gravity Drained Kettle Control valve Tote Stanin shee ah O.95BtuMb® of 45.5 clef 5 0.98 ol po 22180" Ley ats 3 eI oS bn cle as ys shh atid lta ptagrab cyl picilepg ete fara ste | a stare boa orev Line + a Prot. condensate 0 Dantine “Raine ig 6 Titi Sypon Dane atte ie Retiet Valve Rotary " TL sont oe t | ool fp sa jin in tie BS Gla by oad 250ga1x0.98% 0.958.470." 110° x8.31bjpat! ‘933Btu/lbx0.5h “ASR Lal espe end Op = 3.455. = 1365 thvh hy glaatiine lito islyatRins Steam chamber equipment hake Cle ily oF gla ay jf aa jbe LnlKins gy! SI 5S 9 Ay IS oe We SLE ee SVG Aha 22 bo sae ee lee ae (99) JSS Es (AIF vont) Lyx it ot a LLL yh gs ee Gh daa lA LE coe aly gle 00 JSS ES pape OE sles gs ayy QS gl yp 5S po Ji abba jo lt (Relicf vavle) adit pub Se tl SS U gle ne Jey Ie JEU OAS Qed LU a pai ee Oita ty he ag glad Ka 59 1c) SiS Adone 515 col het 9 48 IL ab AS Slay dhe! 1 2 liens a SS pte oy Wa Sarg Cl Sia cabins lg a ya LE ANB as 93 91 a SE ant silat 9 Rye do ‘Table 21 Condensate Rates n vst For Jacketed Kettes—Hemispherical Condensing Surace Safety factor 3 i cud Assume I = 175 Bhuhsq fF, 80°F starting temperature eartianiter | US. Gallons | U.S als, Water SS fettorste | “ce'waterin | perin obese a2 [ o | w | o | w | Femisanere | above hembatere isin | psig | sig | asa | ps | pig are | aa | sort | caae | a0 | 359F 1" 350 7 110 sae | gee | ser | aas | ave | 222 | see | 002 | o@ 9 2.90 8 120 wa | soa | am | az | se6 | 5a | aco | 60 | 7 2 498 2 13 azo} 450 | a0 | sa: | soo) ost | voz | rar | 720 2 530 2 188 sia | 586 | sea | saa | ait | re | ass | siz | 972 2 830 6 198 exe | e6o.| coo | rea | ase | ov2 | 1017 | roe | 158 2 140 2 230 na | ra | azz | 903 | woz) nor | 199 | rere] 13586 38 850 25 288 a2 | aot | ge2 | rosa] vv4a | 1260 | tars | set | 57 2 8.20 3 305 eso | 1a26] 088 | rier} 1203] 146+ | 150: | 1900) 797 2 1120 v7 350 ross | 1973 | 1202 | 1368 | 1505 | 1674 | 1809 | 1925 2052 3 1260 5 286 seat | 1az0| rae | 1529 | 1701 | rea: | os | area 2010 = iai0 ss 340 aos | 1476 | 1966 | 1722 | 1908 | 2108 | zerz | 2nes | zoa6. 3 1870 2 490 21 | tesa | 1783 | 1917 | 2120 | 2aas | 2535) 2700 | 2877 *° wra0 a Bas teas | seer | sexe] 2x24 | 2205 | 20a: | 2000 | eas | aue 2 1920 a 600 reso | goo | 2130 | 23a | 2508 | zea | 3039 | soa | 3519 a 21.10 7 sec 2oaa | 2206 | 2303 | 2577 | 2055 | 3159 | 2405 | 627 | 687 6 7390 110 720 2e29 | 2409 | 2583] aoa | sit | ass | ain | cose | ais | 8 2530 23 7a5 2s | 2610 | 2ava | ane7 | soa | arao | coz | as | 4an8_ s 3170 0 920 sors | saza | 3523 | 3975 | azas | azas | 5:25 | seca | saxo © 2320 25 vas | area | roa | 2950 | 47as | saos | sese | sa07 | arse | 7155, 2 55.40 aa 1779 | seeo | sore | sae | aco | zeae | axae | on | o702 | roose 29 9TB 55.3) Aany9 92 bald ol aly ee AS se a) be Spe Enh SCD gs ps ens oS Ee bole Ei felege aly Seal gpa tals he Se gy seapdge Ralld als dene sl jl yt ge Lp SL Be tg (Ce) hy hy Sa pe le ale 3 ele la ald 9 foley ta S say Kathy 9 Rael Jn Ay ay gS yb gd 30 AS gull ge de . (62 JS) Al go ced 5 a Slane gal v0 pole ue Wa Cx AT CET Hxt = Bom pitas A jase W = SG a ply oiy C= BADE (16 ad ys abe a Spe 5) sleet ule AT = °F lye cule ays Alsi H = Btufb Gl Sys ’ Ca h(erlyaly ANS gees s Say Sank bb cable Uae gel 9 LET pA 5 She 9 0058 op tal sean teil jo aS ths Sala labios ays shes Ua bio gale ST ope yada sibel ste oe Je EN 2 Sh obs hay Syd peresle (ob UIE yo Say y lar pRB ES es Sle Clean 55 9 pag (CHT) (CUE) 3p oe LL ae eS a 22 Sash Cashes, 55 pls 9 old sybl sly bee Sh (61 JS2) chasis S dg be Glen | cael ge et ej ae Staal col os aha Q=AxR ips Q Toh ila Ol jae ‘ PV pane y Colas Line le bn. lets cl sae (Condensate rate ghesel wept th Sj sib ALR abe AHH90 ub pd PY cast otis arr LI ‘tao el I stan v9 fy yet al concesse Aol ge 20 Sty Se 5 Og oy Ls ey 300°F eS har |y dale pilus A jis 3001b x 0.42Btuftb* x 230° 5 OBIuAb x 0.33h. LS th, 3x 96 =288Ib/h 17 pp SILL pe ste Bies 9 LIS peep walt IB Mi 38 cp 9 28 alge enn ola aS ca gle Fig 63_Diroct Steam Inaction ino Pracuct Chamber Vale suainer steam cota ove So Trap Discharge La PT rea hs 230 ple ah ly ca ed yb All vent SS GIbI GIL yo ob Sok gy Wy apd cay 59 ub UST yl aS gt bya bas spe cl oa sly be pettee les La lasag fot, be sub aye gy AIS ah Je Sm Olah 4 y 300 Sp Kp Sly 2 (degree Si ybpm aes) TO ale ay AulaSead whe Fig. 62, Product in Chamber—Steam in Jacket Steam Conta! Cyn Valve ) ( os sianer Doar Steam Jeet HX i ‘seam Trap or wills YF oad 4475 x3 = 13425 Ibn ay tnt a TB Eg yg ul aly te ypc agian leven 6s Uae A Se ss shel ge (SPT Oly sty Fig64, Typical Flash Tank Piping Sketch Make-up Yaive Totow Pressure steam Use : oe. Arent Ve orn Fash High Pressure Tank Condensate turn Line pe Fj ToLow Pressure Condensate Return Absorption machine Stil she Slat 9 plies ieee he oS oti! clay Abs pred dpe ys So LS Se 5 ly stiy Shas yey ol 5 (Lithium. bromide) le Oa rept lial OT if bon pd Oa Sle Ly pS A gals} seta uly I 5 yt eo Spee gales glae slap) Wales oul 52 tbe LEE Vee (65) JSS bs one AS Ai jie y abl po eS Ls 1Spsig. (Single stage UI gt at Wade 8 Fe she edb Oo ptliole jlabele SUS IMlb/h Single stage je js Sea oe ealy AB) VL alas Shas sf ilu OI Lads (68 JS) 9 Sy Be el LES OT yl apt Ole (SGLI js pie we Ae 9 ABL ABL 3 lp edb apt heathy BU SVL pp bas at pe Kee LPT BB ys 2S nai Ait veat ab 6 Slo gly Flash Tank Sb Bs ob Foal sL8 yo sb Be Tb le Ty eral oP aS aa So Jer abit bs a ol jf peut AME By l= ei (Flash steam) as S54 29 Ib, Pp be ooh atl gL cla a be ul 6iy ly PM ph Ke SOR yo VU UBL sla I gy Seb othe gly as Ty opty slay ile os sll aT bee ily 29s eo lb cai be Ap (Latent heat) 345 3) 35,31 shi «5 (Flash steam) obs ol dS pSle 9 Lad Kos SoS cle Slee ath (64 JS) (6 LBL Gr 9) Sold otyl ~L Ly ENE fe S pelle lyse ee ghagdes eK, WT BS RB LS a pg ES Bp pe 2 St Pe AS aly 159999 aeS OT Ld UG ay Seay 5b lie le AU Saas 59 oT SLi WS oy OU Sb JL y Sty sca ab ao peo Stale Gaede bab JI: Ga bl 5 ae aS oT lake whys Q = tbh (as yee ab Ay oS) ails ST hae L = ID SSE BN 4 wosss il I Jae P= (Be bb sbT o;0) A Lee BO lp eb Bt pe et oS yang UP ue ay sl SLAB 52 pil OT SODOIDN de SLE LEK 5 Noble go TOSI SOE ANG ola LG apt po sls 100pst wil ely PSIOS% pil ANG Leys Seed cd whee Sb Slee aly b etileatl tle A ba sca as Q = 5000 - (5000 x 105) = 44751b/h APYY cabs tis = 10¢ tal jo aS Q = Tom aes Ui je Peay C= ey, AL IQ kb oly ab Uke 300 cd pi Stage 99 535! Le Ss ya ST lad Sith odie Gasp Q = 10 x 300 = 3000 lbh 3 x 3000 = $000 tbh i aa 6 eon So ets BOpeig ZV Us ys oles OT lua yy! SoS sp sth bru LEE ply Sle LS GH» Gly ak T5psig Jee gh je shal gt FT 69 pine cyl Sip le Gg Megs LUC pb i pthanthl tSG pera ule ea,b $1 sly dye oS (Steam latent beat) boy il SU lain at ae eg) he ltl ply ly ule fc cal ge cae sl Ste Aa ab aS ge NS gil slain pe ere BAS ihe ae ge le yp yey SES sep g A al sfig 0S laa) iby b 95S, ohaen gee SS cu Oly gear stl play Bap onl 2S gan gle colle ye liys nyt ad $55 pe able he 4S cl ar Fig6S Generally zoproved method of Piping sieem absorption machine with standby ‘rapping system, Steam Supply 15 psig Single Stage 450 pig Two Stage FRT Trep wilntegral Vacuurn Breaker Draining to Gravity Retuin Q= 2c dips . Q = Wh sus Ti ake . C= Sryy oe ty sl te eb | Aas jp 20 jl ub ols we A fate ne ngy 99 S00 edb a tid der Kye Sapog sleyl plas Q = 20 x 500 = 10000 thin 2Q = 2 x 10000 = 20000 Ibm Gis 5 oo fies ade psig 183 ys alas OI ade pe aly LSOpsig L852 JL, Two stage be 52 UI AS pe hl a gl a rly TS Glee 99 by Spar jade acd Single stage (Sap oF Seok pb 12.2) Abb 122IM.ToMR Sey p4j aly J TWO stage ele doe 52 gilasS GT jus Sate 3S lk I 10 Mh cy oF pa ebb Sa i oa sila y BF db Bj: ONO 22 lg ge Sa 8 glklel ys See FAG 52 12000pm se Sp lately ys ls tf Ab wae pS Sob pleased arg uy bd Mb olebe pal Sh oS Sage pe 8 go Mtge pate leary al eg Ladd i a SYY So Je Sb gules Tey GES eh) SS Sep ps ety OL abl (Oversize) Sigg poe a bl ac) USL (Marginal) yo abi js Cue Sars 5S Jy GLU BIS CL OD 2) Je AU (Ih) agg oy Ep yale th ye Sess Rey LS (68) JRE Kt ye J ly ey Spe pale pyres th 12Spsl peeled pada OT ye abel S54 Weis ee 28 solital (27) gaa jb LD Atlee 125p sh sled a ge ee pas 3 pd po tea LB Cal G9 UO ge S Uae yl 9 AS Spb cas pe IB alba sl | Lpsi/100N Lats dS AS pee gt 198 A a ape 9 ONE y SVL gly Jule Ub Wes a Be Sp pm Hd 10% 195" x 1.10 ~ 215" Se cael ly Kt JS LSS el Ipsi/NOOFe Ls eh yl I 215 x yy = O21Spsi (125s0.20=2Spsi) Ges egy JLF20% 9h aasas Sxlp Bop a Sk Sw Sle pons Ft Se ee LS SSID (2 Sy gry MA par a) ope ope et ules) 2psi/t00rt B51SL5 9 LA) ag) oS ywlas 1-6 pAb ela Cet FAS a a Sa Nae ele act Deo le eb OLE Ly he Saat Gly tle A BABU ge 2) ck lel rg dln ag Bee Sy) ped eal SL GLU I 5 (Steam main) Lol dy his be GLAS hls St gees LL (Steam branch ines) soy. less y+ 4 S (Condensate return Line) 15) (Trap discharge tines) sas Oi bss Glass glad PI 5 goes abe ly, oles glad Sash alg lash bela g de pel abel ep hy Sy ay Be 4 iguy ME 20% J aby uly Sas Syed sal Ls 8 gpl SL Sea J stl go sh3 Gee cle Leal) 59 Mes sy Suge 59 45 12000 16000 Laid 50 bus ly alte Oy pb tie pieS A ghia 6 lho lg ably iS peeeiw ally Mile poi See 5) sown 6 “0 1020.00 1 feet prom | a] A sseornn |e ; feu wee) ie | eels = ° 7 4 ca Tes hepa ram) 13900 I/h, ” 6900 Ibi 4009 Iovh 400 Bm 15001 WPYY cabaaails ats ory Table 22 . Steam Pipe Capacity at 5 psig—Schedule 40 Pipe ‘Table 25 . Steam Pipe Capacity af 60 psig—Schedule 40 Pipe Paesce Pressure drop per 100 ta pipe Fenath [Page| - = in . = Si m i | ae : ue ® ioe Zee] = iasse_|_ asm ‘Table 23 . Steam Pipe Capacity at 15 psig—Schedule 40 Pipe rma Peesre dog per 100 ee aE : Ts Le ‘ : : i 5 a Se | sis Table 24. Steam Pipe Capacity at 30 psig—Schedule 40 Pipe Pressure dropper 100 Ta pipe length asy Table 28 _ Steam Pipe Capacity at 160 psig—Schedule 40 Pipe wails g jh F ad Table 30) . Steam Pipe Capacity at 450 psig—Schedule 40 Ppe Pipe Se (in). ‘Pressure top per 100 of pipe Tengih Pipe Sie Pressure Wop por 1001 ot pipe oh i (in) : % Table 29 . Stoam Pipe Capacity t 250 psig—Schedule 40 Pipe 31.0 Table 31. Steam Pipe Capacity at 600 psig—Schedule 40 Pe Pips Sine “inh Preseure drep per 100 fo pipe length Pine Sie Pressure rp per ‘TOUT ofpinerngih WY Sst tt ar te Nolen 38 9 28 seay aly ob ge jl thee oe SNS ge (gate del eee) oe Glass me lolinl segs eS OE pale ULE 59 Lie al jh ea ACS 590 38 9 sob SVs bby let a yo SU SRLS gle bs sh Le pe Gils Wes S55 a G8 EET EAS) allay 2 igey 1G ly (Separator) Sue IK last ales sly Copies AL HT ad) oe Se a ly we eels Luka by Sue a LL CLS py Cope Dee gly yp Shale I ape bad AS cule pean aby Leone hs) glad, esis TS giglg a gay AOS 55le + 6000 fpm 3! De Filles a seed os Gapiniser) (15 musy3000Fpmn 51 ob eee Sas Tyo iv OT a Sore AL BI pay 8 Slag iS ah ens Ube 9 125 psi bby Lh Talat aS i ae ys Sys 312 paTO0 L852 pL ak 60 SHY les ald AP 22, 68509 sae op 23 27) pa SL Sh 8S oye yal Sh As: nn Spa jade 9 15 psi oes i moneier gly SoSey ube Ay INES I JI Ba Gy 9 tls als us sso Baya aes lee Ab (125 poi) be Shae ly 9 Sagas hy LH Blea & bop ee HUG aT S805 gh 5 A) gts cl ge gl SL, sy Gol blac aie ay eSB mae Ly (SJ te) Slat IS Lily ly Bae Jade oad af jad Uh 400 ION a AS ab pad 5g LS 5 15 psi ss “iy aL AOI 9128) Sue 3 see ll Lb y 445 28000 Ipm yaar gle gst die pk gl25 pai 5 740 YL sae ee aS SBN a ole al aye BOO pen cae a Shy Dp Se eh 19800 Ib gi Guan Sear ol ele gangs IS 39, Ss 2p OOM LS Cal BAL be cb aay ye sy acl LE (6000 fpm ee.) aap cela ab as ly 12000 fpm ce a by ge se 13300 Hb 21 2psi/100 fg 52 ye 3h 5 T9500 OF a se 2803 S pS |; 8000fpm SSE EG SH ela pL soph mesa Bs Si e379 HME 5200 9 pa shan 21 4300s Ladi Jad hi ALS cul s 2pst Sed oie! eaepeeiy Shannen en; as DUG AS iL alee SEE GL LES aT glee Satan Ob gly ngligs pated |) aca a Yeas LS sl LS po epee aS a, AL been plls Peis a5 ALS pa pe ae plone GP Kista 513300 Tih Bae jie Sa a oe I SN oo yds bi So 17990 O aly) eda S acs, cetaie aes ge AB oa capa hie acs aes s bal Wyte ls al 8000 fpm. 3998 oe OF aS AL, 5. BOO IDM Dy oa Sb yn yo opie Ad 15S 19700 Jae ghee ade 5 Ray SASL 6000 aly Dpto dls B56 CLIT aie sep SAF SA WSS BM Se SH esha dL Jp fh Sth SBS eA AULA S bee aye yh dhe ye FR Sp AS LE 4000 Jed be jeer ys ap digo Bg jd SoHE J ge shen Sart AS a LS 6000 fp ae pe 39 Lae! pla Seal gall ASUS Geet LAs ey Ch beet aus oly Gone 6 Sil Sy JL Hl 9 (12000 fim) jlne cep 9 psi/100 {Lt 2815 o. 495? dla a5 ys ASR DS 5b So So. 15 12000/pm es Sep ope 9S pmHOO Hh oe 55) 284001b/h oath se SB Sly ype ene ay aly 1000p Spree Spe AS EL Ole ge te ely Sieg LU LAL Je Late hey ONL asa gallus 9 jy a aS Buys fe Duy Lhe Sus PEE tps awry gl (uth ope SUIS Sig saty To Seay e Leb th oof (Wet steam) a gles hj T pS ass pass Ss, eoph pr pty slibey ol eS hae Spe wip gy Sarg yi She cdl Sy Sour Sb KAt by 9 ony, 100 psi ply des L23 S 1190 Btu), (Total heat IS. atct) JS cyl Jae 3S poi a, B apt ala Sal OLAS, ys U5 pl Sy atlyse Seep e MIIS Bulb ply by dye jh Salm aap 4§(1190-117 5) Sls pay LS Sl 15 Buu safer gelato, oat Pe EL TSM sisle (100 psi) sayy by Sle Sate ae jl pa joey JS ey p ah 95% abe SS Gpsig als sy Sig yl pcan jae al LS og gn Lon glide by J ode 51S pe Cit apes Cosh Soy 2a oe B82 SUE SL 93088 Btullb 5. pues 309 + (0.955882) = 1147 Buu lng a date 5198 pL ok epee le Shem Sl get ge 925 Buwllb Sg yl 5250 Brwl 3 PSS 4 bye 147 one 511535 pat Be pepe Sale HLL, pa SO, SS 95% 4) 100 pst Led coal nase AatS LS Ub yo Sl lg ‘1147-250 = 897 Biu/lb 925 Bulb. 1.35 psi U3 ja Sts be SI Oye tyes SES deep gay pels ei Syl > 897 Bed Jy el be 3S pai LL 097 35 pri by ste aj. = SF yb We Gad BRE Gn 100 pal ote Oly Sal dheoy2 SELES 9 15 (Separator) jSlue ST aa yall ee ES by oe sate Wy Wide 2 SS ee LS4e 5 je Iyer u SI dhe ABH ty Seale 9 see Oil eye tl ke (Specific volume) La, 6 51,5, Ue, Gopade pane Je 45 Sj) 200 psi cy 100 pp ay js Seach go gals Hh 5 cll ere ee soleus ee 1a, on Bah So 98 ph tat Mine oe spt ge Poked J as! SSI Ve sae gy ean ap ge abe eal pe SS oop pan Fok see ot Baty PRD 88 ey ASU ste A ee nd N00" apse 92 al JLB CH ps tl ge tg 0000 Ip Cs pa Je ear ja dy Saas I as Bee ayeely Ded ay pe ces Yoh b ple ly» pealiyghccoa ye Reeelbiag hth ct Olem peal lyd te 3 i 19S As pats, Iya IS et as SI ayy (lll old i Ay gis Sa pallphige tly BS 2 ye ON pm ce ge woth apps Ba geS nb lat all yg ate jag Sed ul pst lb atl Bpmr ghidey 30 pid Mar NES o aS pays inthe (24) pase fp LSS lolly al MO BOOP ce oe 2 SAN TAT Ve one op Sip S pS 2 ye0ONDM a SI ga spt o 2h gl Bs 9,5 Vy sae op ag Spe TE ee 4 we ile aah aly bays ands APD! bd ab oS hoo 9 Abgh bog pS cad eng Canc n pS CIS pal MSS WS a LU 68 U5 a] le Sly! SMa boy Epo eT ode jp ae 960 pai Uy 125A led oti Spree yo z Say ES OS) oer HS tee 1500 fh ate ply Oy) pa ck, L860 Yh sae gs hag Spee ae 10D pot oe LF Shas ot pees ? Fg Hh phy 28) Ie 9S Bl LOD D phe gh oS Lob p+ 1390 IMM YL, ous Seay oe Jee 9 Ag) Bg Sy) 22 JSS jlo Ltd al) AAS SAS bey b Aa LS OL 138 PATIL Gad 9 gTULS 2 ELIS Osl> page cabelas LE pe Syl> 8 UL oe US gd Spel nt Ube ade deb Doar dy Alger Hb SAG jl ee LH AS gd GT JS Sule Wl, HAL Ls ST) coe PRAIA ah ga Pa Cle Sil + ee cle) pe eT LS ole ee GS Sule gn cule eta alt ape ANU Lp Seep Mba = lig eels (be Soar Seb) ol 3 Sole APYY calaasts tis i> (Warm up condition) 2 16 g4 4 ole ules KB Ste ys le lade ly Mae be gs Vane aS) opt BS Sloss col ay AG alba ule TS e (athe sls tals ype gel (Runing condition) «+ jp aS aml phily aii pan go paul yale wit GANS La Ad ole ed OS Sue Le hb le (pt ad $e 93 2 gc Pe err eae ate Ss Lays eb Ol yhoge welll |) Obl bad te ASL Gade HS Se 53 dal ys pes OT pale I IL2 LLL, ABST Lol) pet Spb ay ISK soydis Le Rasera ange ages rss sea2Si pis yg gl) eStats aS pats 1S 9 OMS IIS ST ap Stabs sky boldly» SS Type y (Warm up) «3 8 ppe (iSia yo wats pita gL | Noy Bb gs RE SIL ys le ly 3 EZ et ABE aL Ses 33 jp 55 Be LH SL pad apt SARA AST Jats y O65 UO gles WS Sy 45 1 B2) Aye jas ype wl, oles I 3000 Ib Ge Jake ks aad wo gaeas 34. 100 Cae Lad il gl 10% abs \L8s a ude gil DIES Sd pli {9S pie LH a, yl 1S psi ayae SUG Maney pb als st lead Lolal Sb be Ls ab Dh eg gata, oI tan bgt Lb gl oly ge VI y atl go le oly ony IS Ba AS een ly SSL Sl ye SY 3b \ (ep5 100 a i OO age ea ste DES y Nob sles uly Leyes sh, -« 80mbar/100m oS) BB ce hy SAL, fs (32) gam ad ead (33) PIAS AT fale lly, Soe Slory IS oles 9 dba 1.246 (Warm up Starting load) «2 Sp 55 2 ae A go SS Sle DEBI pal (83) Jgae 31 (67) JS ln Se wile ee wi pp ed a Ul bd LOW /100 AES pas Se ave psi F Buwtb(tott) tab 100 338 1190 3.89 200 388 1200 274 (200-100) 100 psi sled y9 GIESI a pt ga sinha aS Ls 3 (366-228) 48 Yi Sle ays GS! SIE ys ou pees SL 2+ (1200-1190) 10 Buuilb Wil JS a> Gest Boe nat pr 5% 200 SF bs yo adn yl po sbezolts $l gas BE Sy gl) L200 psi ew ply 39 100 psi ghey ol 0.85) LU, «100 psi dade Fale AS Syl anys y aber esl LOBiwiib Tee CG penta pre) pre erly 92 sy OSL 3S (PO) 2 HBS Las lt jy 10000 Ih ey Seago et DB apt" ply asd JF 26 sae) 100 pst iss pegs Mie he ye oa ge 5 hg) bd 28 Use 51) 200 psi 100 psi ss 9S pes La 200 psi L25 yo le QS KIL, Si acd BS ple poly AS gat lic alg sbi Jy cut a opie FS IN0 HE JS 3p) a gba es ge Sather HIB ger? bb Oy) > anys SUE ys By GleeiSS pane ly |p aol ee pte AV PS ols O9=) tle aly ages SIS oe 55 gl ae Lad gh pad Lane 2b j slog BIH! oo ty LL es Gast Bal S63 Soll ee BK 9 SIS OT alg! jb ale IM cel pleco LS TS gee slg. (Plash Steam) 290 Gu oye aol ga page Salat SUE ANE Buh Sere oy ate te 9 Athy lh Bae ALL AN bu oh sol ew lay dy WU os MAM Up SB) AS pK Gk SE AS Ke yo as 9998 A MS AU) WAT Sizb la cae Vy) Ie 33 Lead B pa 9 LS SAS GT gj ade L bel ASS ory ae Baek sabt oe Sb Oey tele oh adn gal AS aps aS AT eel ly oly ote St Sete 2 IS jade ga bs tt 3S den ta Tite y pS MN Sa 8p Dy 2) ayers Lah S gles Ly 2b jy 9 ether Sp AM 9 STATA ay oan GANG By ey ays eile AS Aas AAS jie Sas Dy pet Hegel aes ST din hl IS slot yl $1 Sana ge LE ane ay eaitais y tiny di Key kg/h bfhe- running load kg/h Ibfhe- Starting lood Bis st ve mi ii en oo ee a Ee Bc 300 2500 1 S75" com mo a DE 800 6900 a” S20" az" =r ue Metpctgya 18 SF he 825 + 281 = 3 psi aot ah baa I > a aith, ie sm WBS Saas ype Ub) le 12000 MLB LA - 1, rely dy J bb Saas ye LLL aS LT 2500Ib/M Jai C EB ti sph be AY 15 Sans pe Ub SUS 1360016 LD EC 1 apt el dy ag Sea yee lly oS 1 690010h Jie UD kel aly 33) Jy 2 BEA pees oly 2 yt ge sdb AS gla 3300 te 2000 IbMh 4; ae va 25335 WF WG/UO Mt ds 3 10 i9-=10 Ba JL 25) ie ol lly Sth set he HIS ol galls Jk Ope tet yl Lily 2 Gl ay) Sty aly IM th, 200 Wigs Ss Sutin! @2) ade jk gales Jobe ap hige T A alan J 512000 Ih as Tel Saar (eS ee SI eee ak Sly Sy pe gone alg hay ATYY bas tas avr ‘Table 32 Flow of Water in Heavy Steel Tubes Imperial Units wee | Ser [Per [2e [ er | ae ee | | Bima | ioimm WG bee z t ie 1 2 i 2 sane Bite — 3 ag a rs 9 Tag 3506 3 20 an 1 a So a THO 40 3 36 gi S000. 00 Tana ——37480. 01 Be 580) 35 70030 31 eo “ha i Toa 3630 iyi sas 920 rc ioe a0 fan — ae 2) 30 "Tap 2885 x — 2e\——65 122 2010 a 33800 “S500 bis 2e 15 % ‘ay20 e276 25300 ——S1590— 793 365 ba0 1378 3780 25800 52600 ¥ 8 30a 35300 S300 — mE 13700548500 — rH 13 - 230655600 esa Tad 13803080 2310057300. 3 3 Ta 380, 230) “sao E 31 ——To5 ata Sra 3100 50 os 701457 3100 Zsau0 e000 Saye 782 1989 a0 29300 e0200. 5s Eu a 1 ei ‘5300 ——"700- 58 3s a suas eaa0 375359 a Tee) —— 1330 30700 ees 769 a TE 3100 ——es00 108 ser Tes —— 508 32500__—sba 18 37570 16? —— 0 2600 e5 0 125 3e¢ 1s ria 990 320005700 Te 381 1739 3950 3350070280 Ta 3999518530 3399 P5800 ae 3551008 1890s t00_—1200) 8-00 37600 To ts 325 —rr Ter —are t 1219524890 —— sara a8 56m ‘3621048 on ——tsso 6000 1709 ro. sna stab eB “a8 —Tos6 —tos2 ta —— 716193980 —_-apa00 gos ral 37) 079 #490 s04.__Tats_2ee00 41200 geo i ‘e318 F190 ——a20- —— 08013518 ?7900 47300 go i S198 ——t31¢ a0 170 1357992603700 oo is 11198 3909 —— 13 ——"3¢0. 135 —— 800200 aot ao E até —— 910 ——t90- Ta —— 428 2000 44700 eo. are eaj Tate 3300 got 704869 ——s0000_——-as600 ores 401209 "231g a_120, tgp. ~spano #7000 5600 30. E7—Ta1a ano —— 220 ——br89- e951 900 29900 ——Ton000 2a. 581137 2610 sae 18920 soo a TOT 360. sca__—_a8¢ 2600 sexo ‘3210061200 108200. Bet S07 _—1as0 70a ‘geen 51700 105000 3em S19 ava —9e16 90 “aes 57900 10800 aos ae 3900 —— sa ‘saan 53300 ——1o800 2 aes 2 ioe Tae 7770 sea asd Brae 700 sua e200 = — = Fag — rae —— = — i ce = i 1 329698. 1600300 8751894 36296 80170 10a =360—— 1 Tee 3080 —— ge T0130 —— To “Te pt18 36 10291 18 i eg 70 o——T0a i is ‘ages ges 10815 20908 “an sz ra 27000. er a —T 322 ——pey4 10638 70702 0860400 173800 a Tay 398 ro 1 rab —— exo 139000 — ae (e165 3996 T1921 pra) 41a gx7so T5180 az. Tig Wes 3390 rea 10980 #8108500 98700 33000 res 7190 Bose Ta))_———agtou——es680 13890 ae. 7as_——Ts3 330 rav———112850 15020000. ae e113 sand Tou 1a88 72909 a ‘5H0 360. ‘16st ——319_——re8——1 1829 ——ra 99-9600" 3 (bzz_os 3690 ena 11588 9 32750 9527 3 op_——Toxs—3580._—v6137 186030 70400. ae “$35 ——1oe9 sores 11000 0) a¢00 711 soo bes Tbe _—-a679._ 722012090 $a003__—ae06 71000, ca asp T9396 —— fest —— 12080 —— 2910) ——aeno 72900 Sot es ——Toe? "3786 ca 12208 san) _a7190__72080, er 120183756 en ——13280 F350) ——47400 734 avr cositais g yy Gs Table? Flow of Water in Heavy Stee! Tupes Metric Units Tage [Rye | Baw | eam [ See [Mae | Se | Se | Ge fe Pa eal il a mere 0 26 —— SSA —— eo OTE is — a ee Tae — TET 30 3518 tos —— boo 156-951 9490 ——Fava 17000. EC ee 998 tos — 1197 168) 61 81s oat — ea zai 9777 057. 91600 68—1er—tae tog 1078 ae) gana tose — 2796 ee tatoos ase 99 908 2807 868} 190 oes gene 7350 —11aTa 95980 +7—ge) 133 00 sa_—1981 301079811703 a to ——tes—tae sta so) 12 “ae 765 11m 20208 feats — 39 — gor aoe 1 Fong rs 2a bee — at agg 1920! 38 79g 98200 er oe — a a CT Tai — 3rd gag 1a pana eo eg a 900 ate gig a2 is ge sss Sag a0 9k aig aaa 2 Stetson see at tsa Pepe Toy ser 364 bes 188 900 aa + rita 7e— yee 60098 185 308 are rer SS es a ee 2 ‘ 2 17a oD tao 7g ten gees 1487 9m —-€390——sogg 18: i 3b e970 eos 110 gag a0) — taba te? — 7 — yea reap “ae 907 Than) 8788 gt af —Ter a0 ua 1600 Pua? abs Sas 3 f BB 176 302 —ran— tee Pagan) pee 187 ee eta 178 — ats 797 tee Pap? asa woos —T813"—siet i oT a Tig 179} 238) ‘one era B19 279) 5366 10841 20 Tee rar ta — La a : Z 3701 ag 90) 196 sp te Taso Sete: i — 65 — ea pba 11022 ig) Seok 11009 47987 ro 5 8055 — 3b 7a i 2I6e 1262 Pasa 191 6s 127 2a —bae 0s — aan 3870 berg ze =e a 5ag—$70—— log 20s 31) ——btaa—13e0t frog ars — fa — Ste Sag) ae Srna = a ts pee aro ran ea ae ges en ses 9a Tas — zoe a5 Fey — ios — 1118 font tga rept 33a ara 573 — 451 — 1198 — 956 908 Ta 15157 Sas ares — #3 — bal inp — fer — ted 97ers 2ea 8851995 Fea 7 Wet 27 as $e se 1915 268 ape 7585 tee Ze ——age 2 ere 1255 — hie ai e129 780 sase5 33 —Sr5 139) rar a3 wo 1619325038 so ot — tet —19e7 —Pros army ——bi75——vesz0 aes saz (ot _—$0) 1a] —Pee asa bgp Tous 258s sae Sg 703 — 1315 —Yane ester) sb ose. Ta — Tne 90s a5 su th 73 sone Br ; ae ea fg — ses — er geri suas 7a) — es — ete ag 50s Fs) soe Taig — stasis e515, 8g 799 Tet as — Sues — apt ——e90) 1795027605 saa 5 ‘oes sree ——z6s05 S700 3 eat sa — ere — sas repo test 2 aap Se tee — gr ene = t Sst — iets — over ere tore a =a ee S73) cot sos 18976 zane 9012 0 581 ‘Sei — sats —sp1g—1e178 tose ——eoos Saya ses — a ese Seba ize — tone srg res80 sora) ane og sere het — ies — ree roto) _—ere e0__s8 Ses es — ste — so Tero soe 17a 880 Sip — fer spoons sos esas — Fe — a — a Sige — pis vpn 018s —s1053 ese rE 31g) ois — vos ores sas eat ors 887 ‘erg t5re sore 0590 $93, geese $00 ss ‘355988 tose" 0865 3227+ eee ea. 9 38 es 3352 pag F10s 361 © air —e:12 309 806 ‘3805 Toi #1174 99760 eet a Sia 7 21378 s5t90 e778 as a5 36a S870 a Es aT WPYY ibaa is ave ‘Tablas Kilograms of Condensate per hour Metric Units (Starting load ie. Runninglead x2) Approximate Frictional Resistance in mbar per m of Travel ~ Heavy Steel Tube oa 08 06 og +0 14 (oP) (SOPs) (GO Pa} (GOP) (100 Pa) (140 Pa) 15 mm 95 130 140 160 180 220 20 mm -% 220 200 320 370 420 500 25 mm-1 410 540 600 880 730 940 32 mm. 1% 890 1180 1300 1500 1700 2040 40 mm. 1% 1380 1750 2000 2280 2500 3100 50 mm-2 2630 3450 3816 4390 4990 6000 65 mm. 2% 5350 8950 7730 a900 © 1015012100 80 mm-3 ago 10900-12000» 1380015660 © 18700 100 mm -4 17000 = 22200-«« 24500 «28200-31900 © 38000 Table 33, Pounds of Condensate per hour Imperial Units {Sterting load is. Funning load x2) Approximate Frictional Resistance in inches WG per 100 ft. of Travel - Heavy Steel Tube 1 5 7 0 14 16 20 15 mm-% 100 240 290 350 430 460 520 20 mm -% 230 560 620 320 990 1000, 1200 25mm-1 4401070» «1200S «1880 = 180020002260. 22mm-1% 950 2300 «2700S 3300S 4000» 43004800 40mm=1% 1400 3600-4200 « 5000-6100.» 6600 7100 50mm -2 2800-6800» 8100- 990011800 12700-14200 65mm-2% 6700 13800 16500 20000-23900» «-25700 28900 80mm-3 go00 21500-25800 31000-37000» «3980044700 100 mim = 4 18600 © 44000» 62000 e3s00 «7550081000 S090 stassol gad YL Uy BAS OT iy VU hee St gy 9h ly ye LIS dy AF et oe tel UU eSB pee (OMdarypst a ek JS dey AS Leow hy shits pl SLL al MLA) Me one VLC m) O82 plese ST ABS Ble Obs Sosglge open AF Gop Fe LS aed oboe dp ST lp Sl, gilts GH SOpsi LAL lies OBL J K3) hy VK pp VE Ap Pe ab SIS Ta ye 931) (600 kepa & 6 bar) SPW apn shel Ig a AS pe bl p16) 9 20 LS SSH ot TD pat a Gus pli cual ply uso ols 1s a6 Differential preessure) 80-10 0 psi Aad path he he SASL oe od BU lade Ld Sl oo! Mapa S paant SAW, GU ay a S93 per Ugh 9h ee hel Sols (OBS)LS m syim ASlae colesls OLE Gee les Ty! Jy cle gals oa Wea AS yee Pa gait aad J lg tg EES at Wy Keb IS ppd Te fhe Kt ale CCIE pony yar tyne bt Se bye pee LS yoy tale hel ie eel Woy 63 AS alg pad ale ls Ole 5 BA) ste il 5 essa aya, cetlaisy yF dad JS GEL pS SL, 00 ip 1 ba 15 psi Pe te 3b S25 18 15-10=Spsi oe Seas SNS Kt IS pays hal SI Yoel AUT aS po pate S Cals alge hal be ISLS Cal Wh bettay gies gape gaat by lied det JS Mi cal Ulan aten yee we eh od pte pba Gee NS Lt otal Ole Gey JS de Ltd a ao bE UgG ahi oars 5 gl! PaO! pool ab5 Ve dd (Ogden pump) 26 go 1S Soe b aS Se Sle th 22 Seslical (69) JRE SF, IS TSR le fb ST gb 22 SN! dels Lacey el Lb Sed wali al Le a otis pee ald ba gem cow Set NS bee 5 Cul dea es I Se pate dels Si 33 Lal gang pages Sogle 9 Syhge po Sate Tape BEST Nal aly fb I a2 sper lpg (degasifire |, Deareator) 18> 4 1 SCS ol yee dels poo byw oS J line yadlyel Sbey ye ae cet 9 LW) 3b del SN 2S oe tly (Check valve) Sy pot Sy ly jd St op bp Be pe ey dg S 68-2 JS) 29,8 shoe ti Es > © ae Me Back Presiure Fig 68-1 +4 bar 20 psi Differential Pressure Condensate Return Steam Main + Chock Valve neuen Steam Trap fart pew AF Sy he LE Seto Fab ed 14s Sa) y Cul yl, (Warm up) (Starting load) S255 heal bs JS Ls od Lal a la) bee US VE lee dale jo tS Gb pa S92 Signe IVY clasts ats ayy Fig 69 Spirax Ogden Automatic Pump ‘Table 34 Flow ate (bu) for Oy Comed Rete r Alternative tear Eshavet eV Silene, rely izae fondeniate from Steam Tres Vented Receiver Filing Heod Shoiner in tsa Discharge Peponed by prmssn fom ASHBAE Fandbeok 1085 Fanci, ca eT aan cla | Sa ’ 2 me Fed - | Bz iS : a = A i a Res oe at s \ an Tlgae8 Pe ! = tla x = oe | tahoe a] Roa fa | Sains ‘ Peels se sie es ‘ Bf 2) Ss ee ee y ee cong Tle eS - Pee | ee ee se : tee tla ae fe i eo Se oe fae er ee ‘ Se celaee 2 |e ae coe ees 3 see ese "roared wats 08 Sobre tomer ayy walla y By dab Check vaive BRS pat JSG pan Joh ay Tethys Sie ish ato Als alleys Sapte tol et ool tthe ly SIF San ES Ay elit) yo pie MS ase Gls ee I pla OT ed gpl et pe ype poly Ki abel ES ee OW sate ol bs Oe oe eae by ee RAlSAT Ob, 9 AS eee | oS pe AA th edt LAS ST cat ie LB Oye LF OAL 3 ot lal 3B SL 5h ta AS OF Nae y oa GE Le SoBe 8 SI LE AS te AS Oy py ny see ET ae Jee pe beet splS Ez Sapte SL OSU aslo bol Ul 32 9 SES by We okaeL gb pS pt asktt Sy pecan 3 Says gal IB gsi (Inverted bucket steam trap) su Ji,5 Pe Sp Sb 9 AT oe ls BIEL? oo! AB 3 oh M) JE ae ele IS Sel ol 29 Bucket) Jos bs bt py ool FB A ay tlt A cel UE gra yal sar bl Soaps a nen rae et yoy Wh yes pe zatb alg jsbs GLI gb labia as ys ius BE gas US Ty sha Bs ape Gye Ul SSNS Hig ey hy Sy AS gs gat (Lue. 70 Jos) Soph ge tel MS QyLE Jel y wpa bean 2 DEN ede gle ayo ory at 94) ME Le 2988 SUL pase chee ub shy 92 yO DAS pe Ge be 33 8 cae dine GL 9 apy PEE TIES yet pe Sets OLE Ls Ehime Sub (2Abys TD JS) 3542 wae alsin 299 SITES 25 MEE OL ey US CT pate oy Cr ulp lk yl paseo. GS ft ra ot Babee 7 IRs) opt oe Ole jd ain GL yo at StF toy Ty ott pu EE Lt Albina p28 y dla OT jo yb LITLE Ge Ly Lb Odd ce fet ES Ty apt LSU at ot pS Doses Bb foley 29 SZ uly whips EAS ge M6 dnp 70 168) ay 9 Gs GtSale) adn (rip Cl jaga3 1-7 ossli5 Guy ep DAS aly be bbs 5 Sheed gil FMS pDAS 9 jb 51 ge 9 ST 8S We lb eins agian il MB ered ls pede WE pple y Olas y les ay St 32 Tay 5 a! Steam traps ols wl NE, eee Hh nS TT gant dy dws wl ST Dy) IA soci pee pe grt Cad 3 5 ay gt PIES MS cast) olf ace Gil can Sos ad ES sibel ST Sy, 4S cult Til Ly ol pee ys js od abel daw jou eae nae goth ag NK pw So phe cole hay gl ply PAS gS ge whe Ny Cilia Fpl pes 20 8 hey al el 0S we FS sly HS pian Le pare S21 Saad Ved al A ae i ote 15K wb Gb 599 SLs pie 99 AES, a gu ne steam Vale ob pit DB 02 Spe eh 0S pe jee LOT pd SSB 01 Slie shy aS poe hi OV yh ole Ae 1S Gas lad (Kia Scala 93 IS AF Strainer ule? Ble Be hy 3 92 Spe ma el HLS st orl oS jet MY NS be A Sat Oe wh dyes Wig ta Silly 90s al SUS yee Osh OLY sly tig! Wy ABST rset ete Spe ISH lps pe Oo GE BML 998 flee Steal Ole SIS jh yaya alinde wt ole ri sd Se ly abil sly Bil) Ciyan » see ead lp sd hel 95 St LE pee Sight glass HV cil is vA Figure’) . Operation ofthe Inverted Buckst Steam Trap (at proscures close ta meximurr) BH Sean [Bf condersse hr [7] Fasting Condensate Valve Closed 4.Sieem trap is installed in drain line between stezm-heated unt anc 2, Steam also enter trap under bottom of bucket, whereitrises anc Condensate return header. On star-up, bucket is down and valve is wide colts at top, imgarting buoyancy. Bucket then rises anc Hts valve ‘yen. ASintia food of condensate enfars te trap and flow under ‘oward its seat untl vale ie snapped tightly shut. Air and carbo dioxide bottom of bucket, it ills tap body ard completely submerges bucket. _continualy pass through bucket vent and collect at top of trap. Any Condensate then cischarges through wide open valve to return heeder. steam passing through vent is condensed by raciation from tra. Valve ‘Wide Open Scrubbing 3, ks the entering condencate start to filthe bucket, tha buckst begins 4. Ac the valve starts to opon, the ‘verer pull on te lever. As the condensate continues (rise, more reduced. The Ducket then sinks rapoly and fuly opens the valve. ‘oreo is exerted unti there s enough to cpen the valve against the Accumulated air is discharged first, followed by condensate. The fow ferential prossure, lnder the botiom of the bucket picks up dit and sweeps it out ofthe trap, Discharge continues unt! mare steam lots the bucket, and the cycle repeats, aye SW pho S89 Fee EST yay He 2S hy Aides pL sly 9 9 2 Se le alae det ale SES Tasks bate b eas ho le alae JS) Bap Ny Lp hye abd sled sla OTS pa gElicep Genes label tues pA als Tg sled OBL IL b alepan 9 998 9 GLE Lp Cub AT 85) ont a le Ue sath he Baeble ous A sy AS Sat Ue a td gle Sg ye ehh Jp Wh yad Sep S bly dy ate pe Lg) hs ae 3 sd ge SIS sib g Sel 2b Ug go asl > lia galas Hse $15 2S pe Ole |, of (Water hammer) Gi 4 5-1 AS gp eae ly cea g AY ay aly alt See Be sly at Sole y glade hls $12 pr grains 9 35 ghey ule ens Lu) ca Gals Saks yd Dok F ASST IL lies Gul shes (Ud ya elisal (=) Bail Moat 5 ¢ly SOIL Rs aby WY el ea al AB GE Sy SUS aly al pat sh £sTOrifice ASb IEA algal Bags 1K as Sot flabeys aI ool ae ght On) ge ble ad 2 ELE GE aoe yl a Saye apt ULL Me EG te m5 3 (Thermodynamic steam trap) ,Sstoyep5 iy TD est L, Contre ise steam trap) |y Gly oy! Lansjle 5 pe BB 9 AS g JS aA oly Ay ppl tad CD gy AS Eye pb pe Re lees Sipe aad SE chs daa gp EE ayy Kea 9 ag ge eA auly lps Gales 92 Ss) US a pene AUS leg gat gle aig) lowe agihegeeeplit jy dich uaitait 9 fy acd bbe scala dal BS Se las 9 won Sepp as scl pte (Water hammer) laps [Mie 92 el ee act ae te yd ple Beh aks SL the) he DE a EU et CE It are Ol thes Oe CaS Sips (as pled 998 swig alga sod elt Gig HoT ph pS IR Kye 2 MoS BAL SAS ee el st gs OB | (Opon top bucket) G17 3! js kegs ph pee pez yh bs he gy ales 2 TS ty seul bol ay opi palese bigs cul eal by tages gl yalBil pongo pol aps bie sp sealae AST je Sy alan ly I 90 ene ly ga ly 282i (Thermostatic air vent) Sole yas ly apts GLE aa aha lt 85 ey Je seal Mean Re SS be spb s Sn FT ¢5:U Float and thermostatic uly Up ga pas 9 Tanase Giael ply (11) JS ges bY Jol lod > ey Des! hs Be et Spt tb ylang US TW el aE pep ce 9h alee Gay ape pl ole SL SE 19 AS phy aline p ple ST yah spar gle lps Liotezanjon galt of yay, Sul (dy TL JS) iy Sele F pot Ab ayy alin a lay yt el ER TE es Be opt ee Sle ace WY cabs aa D apd jh ad ast ga 9g lg db tale Gulp iS cT Job gle gas pila ly oat els Bb ge 2) pee IS ole (TB) Jew ae ol Gls a)y MeL ol ala g pha AS gy, sel yee hcg yg game quip cian gag cal ge sett Ely goles Al eel lee use 2 DAS ool aha a ate by erat tha hg bg Ug Ce te BE Sal eee Eas il a eae pels pes yeahh sate ute 29 Sgt Ss lode IS Sole spc AS oT gab slo IL 5s Ua sS gy y9 le Sle 4 dpe - Sg Ue eel BSI fo wi cgl fy pd ca ye dame yo $3 by rae sy day aS ele piM bd Mis Seti a, nisl a HLS gees goee 39 2d a ole (Water hammer) Bl gyi L (Bimotaic) Kling & 5! wat claw ly BP py asl lp pol ola he ee Kp Sl (5 3d alas 92) Sheng SK shld Joe (74) JS slo ae ye a SA ate Sige Skin yp pike igs ol yp playhard las gal geneva SS by gett Le el St) Ss dy ey goat 6 fly alls LAA cocoa yy Kua VL abbaoee DAIS Gi CAF Hh ed pl pp SS Sas ae Dye aS EE LS SI pa NB ph pe w8L ples che SI aah a ya le ttle ath alk tS spe saejsingl? septs ST acpenany by rwze ee | tabape ew Ul joape eae stg uae Kage gsthaygn pas Seer ey 1S gasp gdleky Sos gL tadane sh ole ater cle cl Ts ayer We aS aI abs AS ge ISAT fla se Be 4 SE 0 Ve alee J ed scl eae SE Set gee aby sly? i lisp 9 spat Te lard cl apd 9 3 (eo Staines steel Ses pin) 2g dT aT ys las soa shin 325 fa Mie 3-4 Big ge SAF ASS Sy cl pre Sy Ke SES NS iihad MLS aa Spe aah Se a -6 pyle pressure) Yb goa td gS dh LY By ad wy LB 3 3.959 sy LG 8D% Ute JL) 4S IS 0.25 bar & segthlians jay hy oda GUSU gb ad UL I S12 se A APE lng apt galt Sond Une Ol Selo ale 35 $ cued aT hye (Air Vent) Sh ye jot San alle ayo hey ee SS ypad 2-3 Joe BES na Lb Thermostatic steam trap S Slings gy? BP | Blelanced pressure ¢5' 9 de ge le See BIE play See hy 9 (BEOWS) 4 SE hen ga AS ga Eye 9 ES ee ped 9 AS gly J gb shail Bul oles JH ly Jals OTE le RG ee fe LL te SpA Se Ips WAMU TU, gibar AU a Lacs te bat alla g fy hak Figure 71. Operation af he F&T Steam Trap Bi stean BMcondensite £2) ar 4. On stertup iow ysiem pressure forces alt 2. When stern reactes the trap, the 3. As ai accumulates he Lap, te out through the tharmestte airvent high thermostatic vrt Gases in response to gher temperature drops blew that of sated conéensitelcad normally folons air venting temperature, Condensate continuesto iow _ steam. The balancad pressure thernostle ard is he that which opens the main vaNe._throughthe main valve which is postonec ty air ent opens and discharges at. The remaining air continues to cischarge the oat to discharge condensate at the same through the open vent. rate that itfows othe tap, NOTE: These operational schemalls of the FAT trap do not represent actual trap configuration, a ai Trap Closing Trap Closed 41. On start-up, condensate and air entering the trap pass through the 2. When steam reaces the ds, inoresse flow velocity across i ‘heating chamber around the contol chamber and through the inet Of he cise redsces pressure at this poet, andthe alse Cosesthe nfoe, ‘rice. This fw lis the disc off the niet orifice andthe cendensate Contd bleeding of steam rom the control chamber causes the ‘open. H condensate is present, it wl be discharged. The tap eso the presence of steam and then continues to cyce ata cortrl ate flows through to the ou WPVY cobalt oar Figure 73 . Operation of the Thermostatic Steam Trap 1, 01 siar-up, condensate and a are_ pushed feud of ne steam diectly through the trap, Me thermostatic bellows element is tully totvaced andthe valve remains wade open lib steam approaches the tap. BB san 2. As thetomperatre inside he tap iroeases, itquichy heats the charged bellows element Increasing te vapor pressure insice. When Dressur nse the sleman becomes balanced with system pressure in the trap body. the Spiny tect of te delows causes the element ‘oexpand, closing the valve. Wren temgerature the trap diogs afew degrees belo saturated steam temperature, balanced pressure contiactsthe bellows, opening the valve. Operation of Thermostatic Weter wensate and Air FJ Condonsate Balanced Proxsuro Thermostatic Weer operation 's very simile to balanced pressure bellows The waters partly filled wit 2 tiquid. As the teryporsture inside the trp inereases, i heats the charged water increasing the vapor messure ins. When the pressure inside he var exoued the surreuncing stern pressure the wal membrane strc ‘down on the valve sat anc the trap is close ‘temperature drop caused by condansate ar non-condensable gases cools nd reduces the pressure inside the wafer allowing the w lincover tho seat oar ails g By F nb ADJUSTMENT Fig 75 bl Si) AS po tbe pS ke Olle ph wast @ Sala lp gp yl ab ee LIS ENB EEE wb lp oul cana ele 22 ase as yo NS, TUS OT gal sie 3 asa gl Ngee eT yo te glehl GUILE shaky SL Te 3-5 ayia caple Slit Sy BP ps cee okey aed AS fae ce pay AS pad G8 oy AL 3h toe Van Sm ove SEY singh lee Sete olla HI S12 AS pals Sol pls jl ty BLS 5 aie cid Trap selection ls elt 8 end SAN I a or OaysT coe ly spat SRI SIS oy Gbabete 9 LE sly oly ab ae dat, 5 Sy Fb SI Spe Ks gone ag pall gl fable che ya 5 SUI Ab ote (Condensate load) tbs (The safety factor to use) (Pressure differential) (Maximum allowable pressure) es Tube Asie go jbh he 3 je jks Sle Sly di gi grb Be yale I» las let Bypass j9 GSES TU gens ey eh 8 a 22 1b ped y kee sl Fig 14 Uy bd pe IE A 2) AS 33) Se Seed LBS pap va Lae a SL SS pt al 2 aS eg Age fe spt ed lt Gls Cush a SIS sonal ple pass i Sih, hg les Joel scl oe Vl gL Orley yas gh 09; Jy Obs GLI ul 328 pg ed eee apd GY nb Bb ol ale Gia eA YL a Si oe Sh es SIT Sp Jae Ss pd le AUS SY i) I oad abel ag ge db gaS cum ded 98 SUS Oe gst BAS USL 9 Wy arth! alan ads cyl tee wh ule eee eh glad opt ar ee ly ay oa Sci A lp jae BA a LE gL (Liquid expansion) ¢5 Ke 9» (Bellows) (old Lak BP py actle G1 gl Jos Wap seg Seal bas gt Se ST ps Sel ine ARI ge IE a AB Ay oly pt Teas ge SE de ped 9 aay WU bay le Hess sons hE Wap de ga As ain 99 guint OT at gent BSB gh Jae LE SE ee 9 ht Ve be dy (73) SS3 aad SPY ibaa tis bar shy LS lies aa l phot dea by pn) jy LS hae he wl ls 25 4380 psi Las Shae $1 oS boo |) (GSE LES GT 32k 200 pi JUSS G3ESI EL 150 pst LS 5) dy ise 9 2 AES be Bie LEGS yl jo ub Gly Ae 5 2S Slot 390 pL bli ga we Lt ole oxt Back pressure (eit 125 jlude et pS ela gt ele Sey gee has ja (EO 2 SS pee geen ole Says hg Gaal foe 0 JK) ale atl, piles held pub gs soe Shay NAG AS bly 6a eae pee SLL SLES OT er plot (Syphon drainage) oy. Joe car Jae 5! pS As wins SLE 5 Ips aa pl 82 a gh sate Wy 3p Bn oS pe ey ahold Gly ft SUBSE jake Gib 52 yo sb BH) a2 pl! ys ulus ln 2 ye at lets 99 pee pS lw goss LEE apy stags Se ss hth Hed bpae yp GIA! pao Shiota) al cohol tessa, scl Aa gine gh a Lae 2S pene joel 5 cua face Sh gray ao Seay yh ah ly dS Bets 2 RTH oy pt rast ache aj) (Strainer) Fle Kj jl tay 9 29,82 (Steam valve) PASAT Pegg 2S ed LP pe get al hee pee aS 2p nal ly (Cheak valve) oes de ge [S| SG pe piles Uy bes Balser ly ash agey nai Gyan ys wSule sr K Weaes8 pare 59 Gly) aad oly 1S 9jIo0 (Short circuiting) (5 35 JLail-1 AL 33 sll (SViggile foe) Lae pee jl te easly Jb die et ea FG yp obey H2 AES OT IAS Bley SEAE yeti 1 see le fie yy Sy yay) La ne pb Shpall 52 oo (Experience facton) a5 5 3 Sey) Slam oplf Sap gbaal giochi cia of sae UG Soen jeit OELS oats yl ath th base Sidhe Sa phige died (18 977 976) (gia JR weg Ge AB 500 HM iS pa pp ila T le Se Me ap tlk IIR wp oI JS St 93 yp (7) JS8 sly 92 aps (16) J hg Bad (18) ee Slee de SI sta Aly ys Okabe aS ke Stat re arg NS ate ep JEAate! kj Gs LE 5 (Water hammer) CT ap3 by! Go weak sphet IS A 2 ols desea bola ay LSU JL Ss lade Ml a a AS He Be LE (SL Aca TLS Sapte ntale (9) Jb yong Shae, ELE B Leo LE, jlae ) SF Geass LS oles JAP, | Py Leal ply ld Sas a atl go Gly PE SNe St Se erg IL le pa Use ee piles Ltd Nes Sa Syl 5 (Vacuum) Pat Pon Sie s PA Gs ALY lg areeaang AE PB = goa USL Sy loge ASS PMB = Oy grat 8 Se SS tes LS Oy yy Ld othe gs LL A Sal eS tps 3 LES al cle (SRE LEE nL) tebe Jae Layo I so ally LES NEI SI Hes! bla 5 sel tes 2 (gS) sil ph Sh th Gs ay a nad SHG) tel be oo Ss etic aS pi sa Ole FAN SS bays US as SHE ph 5s SSD ae Tg (Modulated contro) SESH) J 9 PSN sy 5 iy dat lite La a yo oS 5 (Vacuum li. aaa Identical Condensing Rates, lentical Pressures with Differing Safety Factors Be 8:20 i concen Figure 76 . Continuous cof, constant pressure 4ravity How to trap. 500 Ibsihrof condensate ‘Wom. single copper col at 30 psig. Gravy Arainage to trap. Volume of steam space very ssvall 2:1 satety factor. [Sear Condensate Differential Pressure or Maximum Operating Pressure (ioe) ce Tap 3 Inlet Pressure Back ‘or Maximum Pressure or Allowable Vaeuurt Pressure (MAP) Figure 79 A’ minus 8's Pressure Dierentia 1t°B" is back pressure subtract itfrom "A". 1°B" is vacuum, add ita *A" Figure 77 . Mutipe pies, moduatod pressure ‘gravity flow to rap. 500 vs of condensate ‘rom unt ester at 60 psig. Multiple tunes ‘reste minor short citcuting hazard, Use a4 Seley factor at 40 psig. Figure 80 . Condensate from gravy drain Paint sited to trap by a syphon, Every two {oct offi reducrs pressure diferent by one si Note seal at iow yoint ane the trap's Imemal check valve f event backtiow. uuilaisy BF das ne 7B. Laige onder, yphon cand 4500 isin trom a & clamete 10 ong einer Ayer wth 145 cu fof space 230 si. The safety factor is 1 witha 0G and 81 with an we 80 Figure 81. When tep vave opens, sean pressure wil elevate condensate, Every two Feet oft reauoes pressure aterentil by one ps YPYY cals ats sa (85 384 sla 5) oof -a}(CD L)TD Salas se lan 3110 5) sae lat a yo oad ody lls 3 ped gh 1 Ap9) 46 Sa 92 WS jbo ghd aig bye Bob UL? Fo AS Oba bl ne ge Cady kt AS BS 30 DASA Maile gato oilalts tye vial gt Cady pL Slee an Branch Li . 410! or Less oy c Pitch "per tt Runout Oversized (ne Pipe Size or More Fig 84. ping for unoit less than 10¢ ‘No trap required unless pitch back to supp'y faders es than per Nore po that a i 10 Pitch Down) ve" per 1Ott 0 Fig 85 Piping for runout greater than 10 Drip 9 and trap required ahead of contra valve Strainer anead of control valve can serve as dnp legif blowdown connection runs to an inverted bueket trap. This will also minimize the strainer cleaning problem. Trap stould De equipped with anintemal check valye ora swing chact insialed ‘ahead of the trap, byte l we 4) Sieht glass) pele GL TK Gly jl ae Vyas Ag Sa ga Sel (Cal ole ae JE Oly (Test Valve) a gt Oh Op opal ot Se Oey SS ST ads 52 SIR slo alle aS xpat ypsle eae Saal oy pal ab pa Sealed) lps SS bes hare SLA ole be lee apelin aay Se se Ap SU NYT ours b pa Sey 6 Bi Yan pean NK 9 be LES cl} 298 oe sa EL gh ie Ui Sh go yb GSI y ca ae Spa ys dS ST 3 ou iW act pee Slt Late ly > Sens! ety easy gy! $3 982 JRt) asge HAS, wake Fig 82 tw steam consuning uns ied by a single trap. referred to as group tiaping, may ‘osu in shortcecatng Fig83. Short circuiting is impossible wien each unit is drained by its ov trap Higrer etciency is assure, ey tld sly ole? dyiig fey Sian ob hel Sisal g oy! FRE el be a ab ae hel ek ay SLO ey STATS Sy LOIS 2g! a LAT ce (pe ny SSUES OU as 2S eb aot $he23 Sad yd i) J (Strainer) Vile aS Ge yb as olan uth 8 10 eS al UI eS SU eS pt ald $1 gy Hl hey LB py lp Bak le qb eas yp ath 8 10 i 5) aay pails Bay db Wp RrES nb was Type G8 lel J Sy dey Ub ps Kyo ht Beg by al Ke Stel peachy le 2 BU path ox) bi (25 bail at, 2b ple SES Ie Sele tS ie flee a Sb) ol PIE pt Ee Mosfoai NS la Sp JS gle asl lg SF Bb tl yige gal ye sl Sl ole el Sid 2, SJ LSA BE Sy i SS yen yl gay cine 2 aye ch ad $Vent Ug) slat ogee yo ae 3 ADL ABS shel ASI I oan 4 Joh soul shal atS, sa gals MES al tee a ES pe 8 8 lt LRT IS she [oO 5 sys ls) Le hs oi ab oe SA Alp Sep ope apt ple SVR ia pe plesl Cust ot Tu a ot a ee SMe 918 pe aye pee egleee yap d gd eas gl apy lal ySS eal Salts Syphon drained SEE slayetle gh tiles 5 us OT ales ly pt gt role Opie Senet 5I (Drier) SSL y(Menibley ply) Syl Ls » SS ype pAthee OGL Hs jh as a a CNY phe BSH, BUS Tags Sih (TB IRE) aoe DE igus O92 p ebW sss pW Bhig eel Gos Chobe tal Lb GSI psi uss las Y Sie eiyee dy bi ul Lab ay JS obutl Sl ly i aon : i PDE ol A ASL KIS enpeeatia yan ta GAR As yt satel Wipe a I bole aha) 395 SUL 6 (aus UI yd Sheu! Ue ety yo AS Ua TY Ug le Oph Gad clus oT abs sey thlans WT Ug SEL pe at otek Be ape ak Oe! aT Se ane hd LS Ul bbe $1 pape US) seh y le ib ashy 3) Si ley ap ub py 3 UST SLA ath oA GLE 5 5) ye LA DEEL aly yd ap Bap Sb lg Orifice 08 le Aube 1b $12 sul oad LAS £05, 9 glo Orifice 3 S992} PR AS gl a DE alee let Le ABL, BAS LS Spl as yo at ge plas Ae eh ek le apd by wy Mek pst TB pleated Sat hos plz lis lel toh Sydow SUSI beg sh bd Ap hottcle iI Eas SE ghee Ag cal an GREE tle poe oH SAS Tgp I Sle AUS cla LS pO alas ENS EK be ot HU 2.8 Cai (Vacuum breaker) alo) SVE HS apt OE hel alg LAC seach ash Gi FULT Oy Bs ae le pend BLE ey ob nay GF sla gs aah KS conan tabad CucSie Kolin yas gla, 5 9 FT lps 3 ABLE AS (Seay 9 sli J) Sala Pe Bert ra ug tas A Atal SD a hgy (epee 22 JSOI Sly) Sel Syl gle ST cel a gS Ltd LB pa 9 VE LS ly Fe Kise eS AB seiner Jy 08 Soe Os SEE jes wip aely pisly nb) aha fb 6 Slastanly ele Sol WY cabal tis AA Control valves IAS etka ME ne Pressure reducing valve rayergerey Fig86 Reducing Valve Fig 87 Reducing Valve Sli sob gh Ag Goa dal Ad el ae ln yo Ba Se 9 Ib sly SS Je GS 9 LFS Peg oe 92 a Saal al SEL pd ped 9 OIL Abd 9 yp LH Orb OLE gly ot pe Sone SS Shot a pt i a Lal yy SEL ay SBI shes SL pb aS gaily po La Gee ob eh er Vp tl tt a ag FNS ly Or Set BY ee LK a pe SOE pel dab Sth Wasps dae ile ane Ser Sle et aed ate Le Le ge ab Wesel co | sly Be Kis ISLS Sally cage al Ab BY ASG pa he LS LS gL ey ates Ath Sly is ti ay p Se Se pe Ft yo tale pte be OT lee os DB Ne et 2 ae CS CS y tly pF Shee 5 8 5 2S ga ate he ek ot SVL Ws tlad yb vat aS Ju) ate whee ty bye GLI 9 SEL cle Sets eA og ork LLG aap LS I OY et LG SS gh pee yo pte LS jl saline! sey LES Soe PR gps stp) GUE sila ayls bs Baap ile BB EP Si opts Atle lates fg i 9p Laps Ls Ss yl eye him See LS 2S ct BO JS) of FBI Si pS BLS cabb 9 gil Sth po att Es ae ebb ia deh 2S (Upstream) ayy LBL AS tee wee grat SS 2h PilOt vavle) Syl, at K DSS Sir ba pa ge ds (Downstream) 25 go DS se Ske Ed pe hl et pa a te 22 aa eat be Ty) deol SI BLS 2S > Gee lags CAE are LE pa at SOLS By sons ul cd ol So ge BT JS) 995,65 1S 2) onal YT ys ope Lt Sao coe Slings a J YS LES be et at wae ese SH pole of oles 8) RE yo gee bls rat 5 Gays pe IS il Gils Spe cra lbs SLI py LSI 5ST 9 Cal oy gt DP Oe ds tet et Be Oe AE et pe gia syn ges slbu al 34N Sed Tejas cain Bhopal aailDula gs al ia ewl gye EA edd REIL 28 soy 52 (Separator) DP oSAjle ob CBU oly (Strainer) ile aa sg fF da Si dint ale pA sags 9 ret Cee at Le a ae SLES Huta epeS alte Soba iif a GEA GST am wags 3 be 9 gle sh Beparator) oSlir OT goat Ae pad AAS) 4 sah LO eS tle ae lt rh oh WS oe) BD 8 ly ony dane nS) cal OL Le les 92 Olena ol SL po 02 SLD me A pal ay LS apd ge hel Osho ae Bb ' CS pa ee Bas 9 LBL Slab ae oa 9 Sty KG Beales Says pais alae ef ae USL Wy Supe thee de Temperature contro! valve cyl ajo JS pub? Ctl WS at 92 pm hay US le nt yl bel 52 45 blo (SeMSOF) pyar Ss eh ioB9 JS) apis al pb oS iNT Cam aya dal S lle FLL IL Soa NP Pay Vyaee daly aly» (90) JE Sip da Jes ete Sah oh dase reeure Contat St Value Sotety Vave 3 (apse 389 Dine) Srore Siem Radi Vole incon snare Seon Ts Fig 88 tnstat signe st tion of Reducing Vaive IVY coll at a “erin +e SS ae DLS 5 yh > 4290 JAS pt 3 Pressure temperature regulator GUS po AS gS LE LAS Syl clas ly et Gal Dye BL Bi ype te lye al le Sule anys DEEL Se plied 59 SI ces 3 JS2) a Sy clined BS Sapa ae lie any als il tals J Shp see SAS (By Sele ys Jk il Ln) syed ee ish (LL) Wu LS LY) Jy apts apt Jie 9 CB) WU ALOU Cle days 9 AS gt pine pS Obj SN Oe yates ey oo ye kd AS aL BEL 5 SG ae LIS 9 By Lt Mae LL wal sali ota SEEN y Steam control valve by Sle aS pat Ie pap Ban pach p OLS So KIS nt oh SSL eg pot Gabate 9b ales SLL yaeey |b S18 ot eb p is Kp (SL ibs 5,8 p (lal 3 het bent) Shed oil SIs er ots ley eH OL JS) AS fee SAS Obyye dees grays f ————4 © Figo Gleaw 52 ey Sel pe she Sl 38 pte at me Sh Be 5S SUB 9 ails Sip aes yey SAL tly Gale are iI aS SW Tye Syl anys ols ob OM) JS fe a foe 93 pyar a LAY tg Ul Np gh ui (0) JK Gillan dob 9 Abbi ess (02) JS lla te 298 ad Gi nee 9 aya SH an atlas 9 jy das g Steam Separator Float Trap Sight Glass Strainer Fig93 4 Condensate OS Be ole OVS) LE gt be BT AS aby pe tne 9 eS cle yet gS LY Glad GSS slo Joly gli weblim ous hs Ar Loe Sib ihe 5 Nad S13 I ype a pL ae pb lol eae eo ele (04 JS) Figo4 Strainer By-pass Valve Steam, Temperature Control SUE fale aS jbo d gb syb 50298 cle pS LiLo ches 2a Se Aa (Sips sly byt yl yee co aalys Sot nai Solovalve) 2&4 5 (Motor valve) <6 soe BE SSIS beg ul tS Wor Sel Sopp or Slant lil sl apie fie apd hye sls bug Og Salad SM nh yeah lye oT pleas ys eet Ae Le lie OLN ly eS acf go Falta ayy OBS tg pt GU pd Check valve abs Gee BE ed a Sdle t ta! apt ele glen Pe 2 Sly So dig NF oli aye (og apd lp ol) ‘Strainer lente 15395 fee Lady) 52 oye ys Bh alps 2S le ly pot gl pba BL Leal Lbs yo Sal (Reo Sip yt ST gS 9 ape gy Joleen WPYY cad tis ar BALL CHECK Sight Glace Fig %-a ‘Ar vert Wy ee at 5 aBis SAF Claydilen fo Biles ya als ly IS hy hbase une ple 9 lb ela AOE feel NOT Is (Bellows) ih > ppb la a Lye gt a ASS pe a SVL pe Ope Sabi ge 1 ig tela UB pe dp pel et Se LY Claes Say he 5 IE SMS 9 9 Se SUL Le Ce 9S bee gett Se ble ie ail dS Re BIR oil a le I UE al Le eet see BAF gop cle IPT alah ela gp Se Sk PAS apt EL Lie ys lS al et Atl, ~ Air eliminator Fig97 Spirax AV 10 Air Vent lp Keng? Col 525 sheen ibe Sly Ble Sy 9 SLAG tbe ple Sp Soper y hb athe oops bt Bp Saperg ub ttl ect sey bs Tekh LF Sl 9p IS Ol ple 9 OT aly hy Sle Baty |) yon 3) Glodine ays em 4 ula slew! ealej WS ap lS OV ile als SS ye al gee ah eos Speier liegl34 LOL Deugragegue tl Gast lect gal 9 2 ye S05 58) oS ge HF oli yp LST Sot al dy do apt pe tle ogee ly ail Pode Le SATs apt er oh 4 Sab IS at She he wt al Se DE a» fl call alera, 8 iiial floor Sasi ey teaggy dita lge Issa steal ange shen 5 F cla bog clad pasty Gabe a5 u beg eal Losey Be Ts 3a Ep 9 23 8g oe Tate 0a ya Phat PASI Se yok IS Oy ee Sant a ee Fig 95 Sight gias Lai Tt AOS ST ny AUS AT pa ye Vpn btped o! SIL Maal Sth cel unis IS EEK y 29S 50 opt AF Li Gy O60 JS) So gel GGL, ASRS, set a) An SB pK sole (06) JS (Sight chock) 2b po EL 5s (Lai ar ‘Steam valve phe yat-7 SS ES Ne sees Da Ss 9 FU oly Wied ge oa ST ay Tes Saou yp eT yes ay tng, abire soya paetdl pak bial sas plas A Gheslaly ae glass Uy gli Sev ay DEAS Ny tc pm hy ey flO): IRIE gs wiht CL waif Sy da by any gpl aaa (35) Lge Vacuum breaker p08 sy aa SI SF Sees by sla be S32 ed gal 9 TT et Sat gat Ng 23S po ad (lye gle) J Bogs dees Sn ti, ola birS 9 Sop ages b Dea S a8 spe JEN apt ge tees he say pee at Sel Se Sina Sgn shed ST ys AE Ko opty ltl SURE DE get Se oy! ge Wa get fo oS aR ys oe Shy OLS aye cae TNE ya pgs balsa yea DLS yah Ga Ke BK pK KONE ot asbal yale deat oe we wats Table 3s Pome Minimom ‘Suggected Receiver Minimums Minimam Siee Receiver Size using Standard Vert Pipe. Overflow Ins Capacity Pipe Size Size Litres Galle Ins Ine 7 7 1% Dim aot z ve % 16 06 m, 24" of 8” 26 2 2 By 08 m, 24" of 10" 3 , 3 439% 1:0 m, 36” of 10” 4 3 Exhaust Receiver Correct arrangement Fig 98 Incorrect arrangement WPYY casts tis Glas WL L ple Kivcrge gong ojpSall gy aly PSE he ply SybpS LL Rs eas sae I ot LF Cl Ole Ue pn gt Pe hei tid Cilla sual ye asaey das esto sage dalys od 93 LS GS dae SEL { 20 doe) AB Shee te yo by Bashy bl ol pe Oljee doe! ee OT 8 HIB gl Ke ogee getzene (5 ppm Stet lbs 9 Jy old 9 Sos sla 2 (Beale) Gy Hs Syl ah bp sj cal pgs sles lb Ki3 43 (Total disolved solids) TDS sythige prn S BL NS AU Sle de te SIL Spotl Sth Be oi che ys (Foun) GS aby wb SPS sled lady gb Ble 2 I Ue alae Doge Sg py Shy Clos Soy wale Sy pee detae sll pe gilent 9 lb Sp ladle daly gli Sua Ltd Gey bby Qe SITDS Jie Se A Da bys ag pty Seo ITDS apa yoy, 2000ppm —)— TDS se I TDS Gly 5 5% jb dy ish p alin (Parts per million) oy, Male 735 ju dey pb Uli 3000ppm ahs Syaleyy ya STACLU IE Na 35 any, etsy la T seat Ses J Tone ay atl Koyds Ne Soh By bw ST sub ash al bis SS alt eos (Make up) 38.1 ellsal ay 9+ wad hea hes pas AS GUST, pt thers at ahs soaps panohs eyuis A s35ly The boiler feed tank Soo a gated Kefhabyaoug ad pad 95 Nb 5 laa ygs ane Boiler room 09) aq 1-8 Sia LU dal » pee sky orl ly Ka Ug oe tape Lids Jy cleats Sys Gol b 32 Wb Sab ayes be JES pate doly Chae Sypatlae yo ly Sb ee aS EG Say ale bbe gol eh co sale sly AS og oth joy Ny ly aly obty Babu ole ete ate gle yh sail cule I gine ay3 jl glad Luge Sas A 4s tees (Super heated steam) ce ype Hee Le 9 aS LB ltl ayy Jy Sage ae boy REeyshj cole HT ln gap tyged elicel by ool I GAUGE g jpn J eel ds apt Leal (Saturated steam) pl by Ny 5 Abb OT oyu US 9 SE LL 9506S Ss oy pd ath ants T3595 See low Si Boga 3 ulm amped 9 a BA a Ola OT Ole Cole opt Aly ps2 GS Sole hs (Wet steam) shy jy syls (Dry steam) Kits bby a ctu ays O55 SE ASS heel ole pea ul uly clap yee JUN Ses) art yo AS 02 Foe ot dele wld yo oT jl she BES BEND yy thee ould ee a sles Ui ol 2s tal ys (Over load) Laila ales ape cob hb Ae Ly a J, Kis IT OLS ons aS ot IES p38 ab go AVL 9 ST che ty S| stip tlntl hes Ee Se Sse bee Gale Alpen eS ole ele le Joi pl Hee CIOS ama y le be cae Joe os uy! c2F 18 2 ce BI 99 LSS) 99h hy Ee 22d) ASL 20M aye iby cat owe Ses ala cet ty hee onl Jo Pb tty doe cb Ke Began ol gypS 3 ole LS gles Jag gy tt 5 tt eS AB be jl ch da Sle aly Dye ee he il peat dye BY et GI Separator) ay te A eal fF be SE Ole 99 Bis oo Re LG PSE AL ay oe ay eS LS ana galas y BF das 4 tOmh syeye Gli Sis sla ob b= ton web toslices b 1000 = i 1000 Ty 5 raul et 92 9) Sy peso asker abel C= 250 (a +d) tases % |e fr 200 33 TO a1 nm = Fig 100 idee 10 gh hag Sy shy Sy aaa yo gohan ely Ss ys Sit ew Sele FS le So poole yy Be GSB peel » 55 Koi Sal, Cath Sg alla ST pa ak be C= 250 (10 +5 +5) = 5000 Sip eae pte Bye abi a tl loge yh epdaberpad ad pcb Eyam sale ptgscR sa uail Aas ebm aye als I) 6 i Says ee Lh ao GALS pn nse 196 sd Sie ssl) Seed 9 ped shen! sha tS Tad S OuilSy ate Dap ge le aby Odi yb Int Maing 99 op aif ag yol sy [Seal 2S fie pslsFah sete Bonde lesip ae Ab ah) hag cle 91 sel 29 boy an AR Coed oS say Ole Saal aly al glade SS wont oy 98 AS 3S toys LL) to Sex (Cavitation) oye LS Ske fH 58 LBL LS aay Ae ELS Sh pha ae A cl Se Slang S95 9 Sse Sled! 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By SLs A goed DUNE Sas USE pam aia sygh dy 725 ab, c= @ +t xt000%1 CHWS shan WV cobalt ts ane Upoetapt ge laple Tae Se eed says boobs He Sy sloop Ee dd pS ae gayle eal pg peo yldg Gl paw Dey eth ee mabe dy et SIL SIL gs ge lt SUID. ie es lS ate SUS TS AU Aolaadlle to S440 CM U9 ata ti de te Pg Dy) p85 sla! EN ES apt ee dae ol tyry Jel) als opp Meee je 9 OS ld ol Job (SAU 5s DU yl oe g per & | Fig 102 agestice wilhes Aya pain Syloes ola Ge ely segs bile gaonlean (235.4 JS Make up U gle iil dala) Sys gis StS) SSNS 3 Bel lt plane ab Staslt I Shp tay 2 yt Boo o laggy Sas ees ALS! eng ee ya Sige sland alos ail Goa als Ses ESS gly 8 St By OS weit le ed BAS Oy pas SLL! Sse Sts pS sles! 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