Professional Documents
Culture Documents
Group: WSHP
W CCH 1 019 B E Y L S
Note: For illustration purposes only. Not all options available with all models.
Please consult McQuay Sales Representative for specific availability.
Page 2 of 36 / IM 1049-4
Receiving and Storage Pre-Installation
WARNING
CAUTION WARNING
The installer must determine and follow all applicable codes and
Sharp edges can cause personal injury. Avoid contact with
regulations. This equipment presents hazards of electricity, ro-
them. Use care and wear protective clothing, safety glasses and
tating parts, sharp edges, heat and weight. Failure to read and
gloves when handling parts and servicing heat pumps.
follow these instructions can result in property damage, severe
personal injury or death. This equipment must be installed by
experienced, trained personnel only.
Upon receipt of the equipment, check carton for visible
damage. Make a notation on the shippers delivery ticket
before signing. If there is any evidence of rough handling, 1. To prevent damage, do not operate this equipment
immediately open the cartons to check for concealed damage. for supplementary heating and cooling during the
If any damage is found, notify the carrier within 48 hours to construction period.
establish your claim and request their inspection and a report. 2. Inspect the carton for any specific tagging numbers
The Warranty Claims Department should then be contacted. indicated by the factory per a request from the installing
Do not stand or transport the machines on end. For storing, contractor. At this time the voltage, phase and capacity
each carton is marked with up arrows. should be checked against the plans.
In the event that elevator transfer makes up-ended position- 3. Check the unit size against the plans to verify that the unit
ing unavoidable, do not operate the machine until it has been is being installed in the correct location.
in the normal upright position for at least 24 hours. 4. Before installation, check the available ceiling height
Temporary storage at the job site must be indoor, completely versus the height of the unit.
sheltered from rain, snow, etc. High or low temperatures 5. Note the location and routing of water piping, condensate
naturally associated with weather patterns will not harm drain piping, and electrical wiring. The locations of these
the units. Excessively high temperatures, 140F (60C) and items are clearly marked on submittal drawings.
higher, may deteriorate certain plastic materials and cause 6. The installing contractor will find it beneficial to confer
permanent damage. with piping, sheet metal, and electrical foremen before
installing any unit.
IMPORTANT Notes: 1. Check the unit data plate for correct voltage with
IMPORTANT the plans before installing the equipment. Also, make
This product was carefully packed and thoroughly inspected sure all electrical ground connections are made in
before leaving the factory. Responsibility for its safe delivery accordance with local code.
was assumed by the carrier upon acceptance of the shipment.
2. When installing a MicroTech III Horizontal
Claims for loss or damage sustained in transit must therefore be
made upon the carrier as follows: unit size 007, 009 or 012 which are provided with
a factory-mounted BACnet communication module,
it is suggested that the MAC address dip switches
VISIBLE LOSS OR DAMAGE
on the communication module be set prior to
installing the unit in the ceiling. Access to the dip
Any external evidence of loss or damage must be noted on the
freight bill or carriers receipt, and signed by the carriers agent.
switches may be limited when the unit is installed.
Failure to adequately describe such external evidence of loss 7. The contractor shall cover the units to protect the
or damage may result in the carriers refusal to honor a damage machines during finishing of the building. This is critical
claim. The form required to file such a claim will be supplied by
the carrier.
while spraying fireproofing material on bar joists,
sandblasting, spray painting and plastering. If plastic film
CONCEALED LOSS OR DAMAGE is not available, the shipping carton may be modified to
cover the units during construction.
Concealed loss or damage means loss or damage which does 8. Remove all shipping blocks in the fan wheel.
not become apparent until the product has been unpacked. The
9. Change the airflow direction from straight discharge to
contents may be damaged in transit due to rough handling even
though the carton may not show external damages. When the end discharge or vice versa before the unit is installed in
damage is discovered upon unpacking, make a written request the ceiling. Refer to "Air Discharge Conversion" on page
for inspection by the carriers agent within fifteen (15) days of 5.
the delivery date and file a claim with the carrier.
IM 1049-4 / Page 3 of 36
Unit Location Filter Access
1. Locate the unit in an area that allows for easy removal Each unit is shipped with a filter bracket for side filter remov-
of the filter and access panels. Leave a minimum of 18" al. For bottom removal push the filter up into top bracket to
of clearance around the heat pump for easy removal gain clearance of bottom bracket and remove the filter. Also,
of the entire unit (if necessary), and to perform routine a sheet metal duct filter retainer can be fabricated when return
maintenance, or troubleshooting. Provide sufficient room air duct work is used.
to make water, electrical and duct connections. Figure 1: Hanger bracket location dimensions - sizes 007
2. The contractor should make sure that adequate ceiling thru 060
panel access exists, including clearance for hanger
brackets, duct collars and fittings at water and electrical B
connections.
3. Allow adequate room below the unit for a condensate trap Coil Control
Box
and do not locate the unit above pipes. Airflow
4. Each unit is suspended from the ceiling by four threaded
rods. The rods are attached to the unit corners by a hanger E C
bracket through a rubber isolator. A Fan Comp
Assembly
CAUTION
Do not use rods smaller than shown in Figure 2. The rods must
be securely anchored to the ceiling or to the bar joists. D
Page 4 of 36 / IM 1049-4
Air Discharge Conversion 3. Remove the access panel to the fan motor by loosening
the two (2) screws at the bottom holding the panel (Figure
Unit sizes 007 thru 060 are stocked as straight discharge. A
3). Remove the piece of insulation at the bottom on the
straight discharge unit may be converted to an end discharge
side of the bottom panel.
by doing the following:
4. If the unit being converted is installed and has been
Note: The information covered in this section of the blower
operating, discharge the capacitor. Release the wire
assembly orientation is typical of Daikin McQuay
units. Regardless, if you are changing end to straight clip shown in Figure 4 to provide slack in the wires. If
or straight to end the blower assembly has to turn 90 necessary remove the wire tie to provide additional free
degrees and simultaneously rotate 180 degrees to wire length (Figure 4).
achieve the proper orientation. Not all Daikin McQuay Figure 4: Discharge capacitor and release wire clip
units will have the same air discharge location but
will have the same general results when following the Capacitor
instructions.
Release wire clip to
provide slack in
DANGER wiring
Remove Access
Panel to Fan
Motor Assembly
IM 1049-4 / Page 5 of 36
6. Lift the fan assembly out rotating it 180 degrees and 8. Reinstall the access panel in the fan motor access opening
position it within the opening at the end of the unit (Figure (Figure 6).
5). With the fan motor in the end discharge position the 9. Reinstall the top panel and secure with screws removed
fan and housing orientation is top-horizontal. A straight previously.
air discharge arrangement, the housing is in the bottom-
Note: If installed correctly the fan motor should be
horizontal orientation.
accessible when the fan motor access panel is
7. Secure the fan assembly to the unit frame with the screws removed.
removed previously.
Figure 5: Lift out the fan assembly, turn 90 degrees and rotate 180 degrees
End Discharge
Arrangement
(Top-Horizontal) Orientation
Page 6 of 36 / IM 1049-4
Horizontal Unit Ductwork &Attenuation As a general recommendation, the acoustic fibrous insulation
Discharge ductwork is normally used with these conditioners. should be at least 1/2-inch thick over the entire duct run (Fig-
Return air ductwork may also be required. ure 8). For better sound attenuation, line the last five diam-
eters of duct before each register with a one-inch thick sound
All ductwork should conform to industry standards of good
blanket. Elbows, tees and dampers can create turbulence or
practice as described in the ASHRAESystems Guide.
distortion in the airflow. Place a straight length of duct, 5 to
The discharge duct system will normally consist of a flexible 10 times the duct width, before the next fitting to smooth out
connector at the unit, a transition piece to the full duct size, airflow. Diffusers that are located in the bottom of a trunk
a short run of duct, an elbow without vanes, and a trunk duct duct can also produce noise. For this same reason, volume
teeing into a branch duct with discharge diffusers as shown in control dampers should be located several duct widths up-
Figure 7. The transition piece must not have angles totaling stream from an air outlet.
more than 30 degrees or severe loss of air performance can
For Hotel, Motel, Dormitory or Nursing Home applications
result.
that use a single duct discharge, a velocity of 500 to 600
Do not connect the full duct size to the unit without using a fpm is suggested. These applications typically have static
transition piece down to the size of the discharge collar on the pressures as low as 0.05 inches of water and duct lengths
unit. With metal duct material, the sides only of the elbow and approximately six feet in length. The discharge duct must be
entire branch duct should be internally lined with acoustic fi- fully lined and have a square elbow without turning vanes.
brous insulation for sound attenuation. Glass fiber duct board Return air for these applications should enter through a low
material is more absorbing and may permit omission of the sidewall filter grille and route up the stud space to a ceiling
canvas connector. plenum. For horizontal heat pumps mounted from the ceiling,
an insulated return plenum is sometimes placed at the return
air opening to further attenuate line-of-sight sound transmis-
sion through return openings.
Acoustic/Thermal Lining
3ft. (.9m) to 5ft. (1.5m)
Acoustic/Thermal
Lining
Diffuser
Two 90 Turns
Diffuser (Ductwork Sized Based on Airflow)
Ductwork Supported
Independent of Unit
Flexible Connector
Return Air Intake Acoustic/Thermal
Located Lining 10ft. (3 meters)
Away from the
Unit Blower
IM 1049-4 / Page 7 of 36
Return air ductwork can be connected to the standard filter Ventilation Air
rack. See Figure 9 (side filter removal shown). The filter Ventilation may require outside air. The temperature of the
rack can be installed for bottom filter removal or side filter ventilation air must be controlled so that mixture of outside
removal by locating the brackets. For side filter removal the air and return air entering the conditioner does not exceed
brackets should be located on the bottom, left side, and top. conditioner application limits. It is also typical to close off
For bottom filter removal the brackets should be mounted on the ventilation air system during unoccupied periods (night
the left side top and right side with the spring clips supporting setback).
the filter.
The ventilation air system is generally a separate building
Do not use sheet metal screws directly into the unit cabinet subsystem with distribution ductwork. Simple introduction of
for connection of supply or return air ductwork, especially the outside air into each return air plenum chamber reason-
return air ductwork which can hit the drain pan or the air coil. ably close to the conditioner air inlet is recommended. Do
Figure 9: Standard 1"(25mm) Filter rack/return air duct not duct outside air directly to the conditioner inlet. Provide
collar sufficient distance for thorough mixing of outside and return
air. See "Operating Limits" on page 12.
Page 8 of 36 / IM 1049-4
Electrical Data Figure 11: CCH, CCW sizes 007 thru 060 (factory wired)
General
1. Verify the compatibility between the voltage and phase
of the available power and that shown on the unit serial
plate. Line and low voltage wiring must comply with
local codes or the National Electrical Code, whichever
applies.
2. Apply correct line voltage to the unit. A 78" (22mm) hole
and/or a 1-18" (29 mm) knockout is supplied on the side
of the unit. A disconnect switch near the unit is required
by code. Power to the unit must be sized correctly and
have dual element (Class RK5) fuses or an HACR circuit
breaker for branch circuit overcurrent protection. See the
nameplate for correct ratings.
3. Three phase 50 cycle units, 380/50-3, require a neutral Figure 12: CCH, CCW Sizes 042 thru 060 (Factory wired,
wire for 230/50-1 power to the fan circuit. 460 volt motor only)
IM 1049-4 / Page 9 of 36
4. Some flexible hose threaded fittings are supplied with Figure 14: Condensate disposal trapping detail
sealant compound. If not, apply Teflon tape to assure a
tight seal.
Figure 13: Sizes 007 through 060 shown
Condensate Riser
9. Do not locate any point in the drain system above the
drain connection of any unit.
Supply Air
Ball Valves 10. Automatic flow controlled devices must not be installed
Supply Riser prior to system cleaning and flushing.
11. A high point of the piping system must be vented.
Note: Do not over-torque fittings. The maximum torque 12. Check local code for the need for dielectric fittings.
without damage to fittings is 30 foot pounds. If a
torque wrench is not available, use as a rule of thumb, Cleaning & Flushing System
finger tight plus one quarter turn. 1. Prior to first operation of any conditioner, the water
5. Supply and return shutoff valves are required at each circulating system must be cleaned and flushed of all
conditioner. The return valve is used for balancing and construction dirt and debris.
should have a memory stop so that it can always be If the conditioners are equipped with water shutoff valves,
closed off but can only be reopened to the proper position either electric or pressure operated, the supply and return
for the flow required. runouts must be connected together at each conditioner
6. No unit should be connected to the supply and return location. This will prevent the introduction of dirt into the
piping until the water system has been cleaned and flushed unit. See Figure 15.
completely. After the cleaning and flushing has taken Figure 15: Supply & return runouts connected together
place, the initial connection should have all valves wide
open in preparation for water system
Return Runout
flushing.
7. Condensate piping can be steel, copper or PVC. Each unit Supply Runout
includes a condensate connection.
8. The condensate disposal piping must be trapped. The
piping must be pitched away from the unit not less than Mains
14" per foot. The unit has a 3/4 inch female pipe fitting
on each water source heat pump to accommodate the
condense drain connection. Factory supplied condensate
hose assemblies have a pipe thread fitting to facilitate Flexible Runouts Initially
connection of a flexible vinyl or steel braided hose. Hose
A complete copper or PVC condense system can be Connected Together
used. Union fittings in the copper or PVC lines should be
applied to facilitate removal. 2. Fill the system at the city water makeup connection with
all air vents open. After filling, close all air vents.
The contractor should start main circulator with the
pressure reducing valve open. Check vents in sequence to
bleed off any trapped air, ensuring circulation through all
components of the system.
Power to the heat rejector unit should be off, and the
supplementary heat control set at 80F (27C).
While circulating water, the contractor should check
and repair any leaks in the piping. Drains at the lowest
point(s) in the system should be opened for initial flush
Page 10 of 36 / IM 1049-4
and blowdown, making sure city water fill valves are set to Again, many conditioners have time delays which protect
make up water at the same rate. Check the pressure gauge the compressor(s) against short cycling. After a few
at pump suction and manually adjust the makeup to hold minutes of operation, check the discharge grilles for cool
the same positive steady pressure both before and after air delivery. Measure the temperature difference between
opening the drain valves. Flush should continue for at least entering and leaving water. It should be approximately
two hours, or longer if required, to see clear, clean drain 1 times greater than the heating mode temperature
water. difference. For example, if the cooling temperature
3. Shut off supplemental heater and circulator pump and difference is 15F (8C), the heating temperature
open all drains and vents to completely drain down difference should have been 10F (5C).
the system. Short circuited supply and return runouts Without automatic flow control valves, target a cooling
should now be connected to the conditioner supply and temperature difference of 10F to 14F (5C to 8C).
return connections. Do not use sealers at the swivel flare Adjust the combination shutoff/balancing valve in the
connections of hoses. return line to a water flow rate which will result in the
4. Trisodium phosphate was formerly recommended as a 10F to 14F (5C to 8C) difference.
cleaning agent during flushing. However, many states and 5. Set thermostat to Heat. If the thermostat is the automatic
localities ban the introduction of phosphates into their changeover type, set system switch to the Auto position
sewage systems. The current recommendation is to simply and depress the heat setting to the warmest selection.
flush longer with warm 80F (27C) water. Some conditioners have built-in time delays which
5. Refill the system with clean water. Test the water using prevent the compressor from immediately starting. With
litmus paper for acidity, and treat as required to leave most control schemes, the fan will start immediately. After
the water slightly alkaline (pH 7.5 to 8.5). The specified a few minutes of compressor operation, check for warm
percentage of antifreeze may also be added at this time. air delivery at discharge grille. If this is a cold building
Use commercial grade antifreeze designed for HVAC start-up, leave unit running until return air to the unit is at
systems only. Do not use automotive grade antifreeze. least 65F (18C).
Once the system has been filled with clean water and Measure the temperature difference between entering and
antifreeze (if used), precautions should be taken to protect leaving air and entering and leaving water. With entering
the system from dirty water conditions. Dirty water will water of 60F to 80F (16C to 27C), leaving water
result in system wide degradation of performance and should be 6F to 12F (3.3C to 6.6C) cooler, and the air
solids may clog valves, strainers, flow regulators, etc. temperature rise through the machine should not exceed
Additionally, the heat exchanger may become clogged 35F (19C). If the air temperature exceeds 35F (19C),
which reduces compressor service life or causes premature then the water flow rate is inadequate.
failure. 6. Check the elevation and cleanliness of the condensate line.
6. Set the loop water controller heat add setpoint to 70F If the air is too dry for sufficient dehumidification, slowly
(21C) and the heat rejection setpoint to 85F (29C). pour enough water into the condensate pan to ensure
Supply power to all motors and start the circulating proper drainage.
pumps. After full flow has been established through all 7. If the conditioner does not operate, check the following
components including the heat rejector (regardless of points:
season) and air vented and loop temperatures stabilized, a. Is supply voltage to the machine compatible?
each of the conditioners will be ready for check, test and b. Is thermostat type appropriate?
start-up, air balancing, and water balancing.
c. Is thermostat wiring correct?
Start-up 8. If the conditioner operates but stops after a brief period:
1. Open all valves to full open position and turn on power to a. Is there proper airflow?Check for dirty filter, incorrect
the conditioner. fan rotation (3-phase fan motors only), or incorrect
2. Set thermostat for Fan Only operation by selecting ductwork.
Off at the system switch and On at the fan switch. If b. Is there proper water flow rate within temperature
Auto fan operation is selected, the fan will cycle with limits? Check water balancing; backflush unit if dirt-
the compressor. Check for proper air delivery. clogged.
3. For those units that have two-speed motors, reconnect for 9. Check for vibrating refrigerant piping, fan wheels, etc.
low speed operation if necessary. 10. Do not lubricate the fan motor during the first year of
4. Set thermostat to Cool. If the thermostat is an automatic operation as it is prelubricated at the factory.
changeover type, simply set the cooling temperature to the 11. Field supplied relays installed on the input terminals W1,
coolest position. On manual changeover types additionally W2, Y1, Y2 or G may introduce electrical noise. Never
select Cool at the system switch. install relay coils in series with the inputs.
IM 1049-4 / Page 11 of 36
Operating Limits
Typical Water Source Heat Pump Common Design Temperatures
Entering Air F Entering Water F
Operating
Minimum Maximum Standard Range Extended Range
Mode
DB WB DB WB Minimum Maximum Minimum Maximum
Cooling 75 63 80 67 85 100 85 100
Heating 60 70 60 70 40 70
Water Source Heat Pump Operating Temperature Limits (For Continuous Duty)
Entering Air F Entering Water F
Operating
Minimum Maximum Standard Range Extended Range
Mode
DB WB DB WB Minimum Maximum Minimum Maximum
Cooling 65 55 85 71 55 110 50 110
Ambient 50 100
Heating 50 80 55 90 20 90
Ambient 50 85
Notes: In the heating mode, the sum of the entering air + entering water must be 100F.
MINIMUM WATER FLOW = 1.5 GPM/Ton.
Maximum and minimum values may not be combined. If one value is at maximum or minimum, the other two
conditions may not exceed the normal condition for standard units. Extended range units may combine any two
maximum conditions, but not more than two, with all other conditions being normal conditions.
Page 12 of 36 / IM 1049-4
Table 2: MicroTech III unit controller terminals locations
and descriptions
H1 - 1 24 24 VAC Power Input H7 - 6 Red-Green-Yellow LED Common
H1 - 2 C 24 VAC Common H8 - 1 1 Isolation Valve/Pump Request Relay N/O
H2 - 1 SL1 Fan Output - Switched L1 H8 - 2 Isolation Valve/Pump Request Relay N/C
H2 - 2 Blank Terminal H8 - 3 24 VAC Common
H2 - 3 N Fan Neutral H9 - 1 1 Return Air Temperature Signal
H3 - 1 HP1-1 High Pressure Switch 1 Input Terminal 1 H9 - 2 Return Air Temperature Common
H3 -2 HP1-2 High Pressure Switch 1 Input Terminal 2 TB1 - 1 1 Room Sensor LED Output
H4 - 1 Discharge Air Temp Common TB1 - 2 2 Fan Mode / Heat-Cool-Auto Input
H4 - 2 Discharge Air Temp Signal TB1 - 3 3 Setpoint Adjust Input
H4 - 3 Leaving Water Temp Common TB1 - 4 4 Room Temperature Sensor / Tenant Override
H4 - 4 Leaving Water Temp Signal TB1 - 5 5 DC Signal Common
H5 - 1 1 I/O Exp Module Common (Gnd) Test-1 R 24 VAC
H5 - 2 I/O Exp Module Common (Gnd) Test-2 W2 Heat Stage 2 Input
H5 - 3 I/O Exp Module +5 VDC Test-3 W1 Heat Stage 1 Input
H5 - 4 I/O Exp Module SPI CE1 Test-4 Y2 Cool Stage 2 Input
H5 - 5 I/O Exp Module SPI CLK Test-5 Y1 Cool Stage 1 Input
H5 - 6 I/O Exp Module SPI OUT Test-6 G Fan
H5 - 7 I/O Exp Module SPI IN TB2 - 1 R 24 VAC
H5 - 8 I/O Exp Module +12 VDC TB2 - 2 A Alarm Output
H5 - 9 I/O Exp Module 24 VAC TB2 - 3 W2 Heat Stage 2 Input
H5 - 10 I/O Exp Module 24 VAC TB2 - 4 W1 Heat Stage 1 Input
H5 - 11 Spare TB2 - 5 Y2 Cool Stage 2 Input
H5 - 12 Spare TB2 - 6 Y1 Cool Stage 1 Input
H6 - 1 1 Condensate Overflow Signal Input TB2 - 7 G Fan Input
H6 - 2 Low Temp 1 Sensor Common TB2 - 8 O Tenant Override Input
H6 - 3 Low Temp 1 Sensor Signal TB2 - 9 C 24 VAC Common
H6 - 4 Low Pressure Switch 1 Source Voltage TB3 - 1 E Mark IV Emergency Shutdown Input
H6 - 5 Low Pressure Switch 1 Signal TB3 - 2 U Mark IV Unoccupied/Occupied Input
H6 - 6 Reversing Valve 1 Common L1 - 1 L1 - 1 Line Voltage Terminal 1
H6 - 7 Reversing Valve 1 Output L1 - 2 L1 - 2 Line Voltage Terminal 2
H7 - 1 1 Dummy Terminal L1 - 3 L1 - 3 Line Voltage Terminal 3
H7 - 2 Dummy Terminal N1 N1 Neutral Terminal 1
H7 - 3 Red LED Output N2 N2 Neutral Terminal 2
H7 - 4 Green LED Output N3 N3 Neutral Terminal 3
H7 - 5 Yellow LED Output
IM 1049-4 / Page 13 of 36
Note: A random start delay time between 180 and 240 Figure 17: Location of configuration jumpers on the
seconds is generated at power up. MicroTech III unit controller
Page 14 of 36 / IM 1049-4
MicroTech III Unit Controller Table 4: MicroTech III unit controller LED & fault outputs
The MicroTech III Unit Controller includes built-in features
Mode / Fault
Status LEDs
Yellow Green Red
Thermostat Alarm Light
Output-Terminal A
such as random start, compressor time delay, shutdown, Occupied, Bypass,
condensate overflow protection, defrost cycle, brownout, and Standby, or Tenant Off On Off Energized
Override
LED/fault outputs. Table 4 shows the LED and fault output Unoccupied On On Off Energized
sequences. Condensate Overflow On Off Off De-engergized
High Pressure 1 Fault Off Off Flash De-energized
The unit has been designed for operation with a microelec-
Low Pressure 1 Fault Off Off On De-energized
tronic wall thermostat selected by the manufacturer. Do not Low Temperature 1 Fault Flash Off Off De-energized
operate the unit with any other type of wall thermostat. Brownout Off Flash Off De-energized
Each unit has a printed circuit board control system. The low Emergency Shutdown Off Flash Off De-energized
Room/Return Air or Low
voltage output from the low voltage terminal strip is AC volt- Flash Flash On De-engergized
Temp Sensor 1 Failure
age to the wall thermostat. R is A/C voltage output to the wall
Service Test Mode
stat. Enabled 1 On On Off De-energized
The 24 volt low voltage terminal strip is set up so R-G Serial EEPROM
On On On De-energized
Corrupted
energizes the fan, R-Y1 energizes the compressor for cool-
Network Offline
ing operation, R-W1 energizes the compressor and reversing Received
Off Off Off De-enegized
valve for heating operation. The reversing valve is energized 1 Compressor relay/compressor terminal is labeled COMP, switched line of the
in the heating mode. The circuit board has a fan interlock same electric input as any of the L1 terminals.
circuit to energize the fan whenever the compressor is on if
the thermostat logic fails to do so.
The output to the wall stat is AC current. Terminal (R) on the Remote Reset Feature
wall stat can be connected to terminal (R) on the PC board for The Remote Reset feature provides the means to remotely
AC voltage. reset automatic lockouts generated by high-pressure and/
R = AC current or low-temperature (in heating) faults. When the MicroTech
R to G = fan only III unit controller is in automatic lockout due to one of these
faults, and the cause of the fault condition has been alleviated,
R to Y1 = cooling
energizing the O-terminal for 10 seconds or more will force
R to W1 = heat the MicroTech III unit controller to clear the lockout. A unit
The MicroTech III unit controller has a lockout circuit to stop power cycle can also be used to clear an automatic lockout if
compressor operation if any one of its safety switches opens the conditions causing the fault have been alleviated.
(high pressure switch and low pressure switch on unit sizes The Intelligent reset feature helps to minimize nuisance trips
024 through 060). If the low temperature switch opens, the of automatic reset lockouts caused by high-pressure and/or
unit will go into the cooling mode for 60 seconds to defrost low-temperature (in heating) faults. This feature clears faults
any slush in the water-to-refrigerant heat exchanger. After 60 the first two times they occur within a 24-hour period and
seconds the compressor is locked out. If the condensate sen- triggers an automatic lockout on the 3rd fault. The retry count
sor detects a filled drain pan, the compressor operation will is reset to zero every 24 hours.
be suspended only in the cooling mode. The unit is reset by
The MicroTech III unit controller has built-in night setback
opening and closing the disconnect switch on the main power
operation. A grounded signal to the U terminal on TB3
supply to the unit in the event the unit compressor opera-
of the unit control puts the unit into the unoccupied mode for
tion has been suspended due to low temperature (freezestat)
night setback operation. Fan operation terminates and unit
switch, high pressure switch, or low pressure switch on unit
control will only respond to signal at the W2 terminal. Day-
sizes 048 thru 060. The unit does not have to be reset on a
time heating and cooling operation is locked out. +24VAC to
condensate overflow detection.
W2 energizes the compressor and reversing valve for heating
The MicroTech III unit controller fault output sends a signal operation. Night setback operation can be overridden for two
to an LED on a wall thermostat. Table 4 shows for which hours by energizing the O on the TB2 terminal of the unit
functions the fault output is on (sending a signal to the control for 3 seconds. Day thermostat setpoints then control
LED). the heating and cooling operation. The MicroTech III unit
controller also accommodates shutdown operation on receipt
of a grounded signal to the E input, respectively, on TB3
input terminal of the unit control.
IM 1049-4 / Page 15 of 36
MicroTech III Controller With An amber, on-board status LED aids in diagnostics by indi-
cating the water source heat pump operating mode and alarm
LonWorks Communication Module conditions. If there are no current alarm conditions, the LED
This manual covers the installation of a Daikin McQuay will indicate the unit operating mode. If there are one or more
Horizontal Ceiling Hung Unit - Model CCH, CCW Water alarm conditions present, the LED will flash to indicate an
Source Heat Pump. For installation and operation information alarm condition.
on LonWorks Communication Module and other ancillary MicroTech III heat pumps with a MicroTech III unit control-
control components, see: ler are LonMark certified and designed to be linked with a
IM 927 - MicroTech III Water Source Heat Pump centralized building automation system through a LonWorks
LonWorks Communication Module communications network for centralized scheduling and man-
IM 933 - LonMaker Integration Plug-in Tool: For use with agement of multiple heat pumps. Wall-mounted room sensors
the MicroTech III Unit Controller are available to control the heating and cooling operation of
IM 955 - MicroTech III Wall Sensor for use with each MicroTech III Water Source Heat Pump Unit Controller.
Microtech III Unit Controller Available room sensors include: room sensor with LED status
and tenant override button, room sensor with LED status,
Figure 18: LonWorks Communication Module
timed-override button, room sensor with LED status, timed-
override button, and setpoint adjustment, and room sensor
with LED status, timed-override button, setpoint adjustment.
The MicroTech III water source heat pump unit controller
provides control of Daikin McQuay water source heat pumps.
The controller enables the mode of operation, monitors the
water and air temperatures, and indicates fault conditions.
Each unit controller is factory programmed, wired, and tested
for effective operation of your Daikin McQuay water source
heat pump.
The MicroTech III water source heat pump controller uses
LonWorks technology. One of the following two versions
of the application software is loaded into the controller at the
The LonWorks communication module will plug into the
factory.
Microtech III unit controller at the CN_LON1 Header (see
Figure 20 on page 18). LonMark 3.4 certified application code is the current stan-
dard application code for MicroTech III units.
Each Daikin McQuay water source heat pump can be
equipped with a LonWorks communication module. The MicroTech III Controller with BACnet
controller is microprocessor-based and is designed to commu- Communication Module
nicate over a LonWorks communications network. The unit For installation and operation information on MicroTech III
controller is factory programmed and tested with all the logic unit controller and other ancillary components, see:
required to monitor and control the unit. The wall thermostat
sets the unit mode of operation. The unit controller monitors IM 928 - MicroTech III BACnet Communication Module
water and air temperatures, and can communicate fault condi- OM 931 - MicroTech III Unit Controller for Water Source
tions to a LonWorks communications network. Heat Pumps Operation and Maintenance Manual
The MicroTech III unit controller with communication IM 955 - MicroTech III Wall Sensor For use with
module includes a unit-mounted return air, discharge air and Microtech III Unit Controller
leaving water temperature sensor. Wall mounted temperature Daikin McQuay water source heat pumps are available with
sensors include setpoint adjustment and tenant override. The Daikin McQuay BACnet MS/TP communication module that
user has the capability of substituting the wall sensor with a is designed to communicate over a BACnet MS/TP commu-
duct-mounted return air sensor. nications network to a building automation system (BAS). It
Each unit controller orchestrates the following unit can be factory or field-installed.
operations: The unit controller is programmed and tested with all the
Enable heating and cooling to maintain setpoint based on logic required to monitor and control the unit. An optional
a room sensor. wall sensor may be used with the communication module to
Enable fan and compressor operation. provide limited local control of the water source heat pump.
Monitor all equipment protection controls. The unit controller monitors water and air temperatures and
passes information to the communication module. The mod-
Monitor discharge air temperature.
ule communicates with the BAS, to provide network control
Monitor leaving water temperature. of the water source heat pump.
Relay status of all vital unit functions.
Support optional control outputs.
Page 16 of 36 / IM 1049-4
The module makes operational data and commands available MicroTech III Unit Controller with BACnet MS/TP Commu-
on a communications network using BACnet objects and nication Module orchestrates the following unit operations:
properties: Enable heating and cooling to maintain setpoint based on
The network cable is a shielded twisted-pair cable a room sensor
Network communications run up to 76.8 Kbps Enable fan and compressor operation
DIP switches on the controller enable the MS/TP MAC Monitors all equipment protection controls
address to be set in the range 0-127
Monitors room and discharge air temperatures
IMPORTANT Monitors leaving water temperature
NOTICE
Relays status of all vital unit functions
When installing a MicroTech III Horizontal unit size 007, 009 or
012 which are provided with a factory-mounted BACnet com- The MicroTech III unit controller with
munication module, it is suggested that the MAC address dip
switches on the communication module be set prior to installing communication module includes:
the unit in the ceiling. Access to the dip switches may be limited Return Air Temperature sensor (RAT)(field-installed)
when the unit is installed.
Discharge Air Temperature sensor (DAT)(field-installed)
Four green status LEDs on the communication module Leaving Water Temperature sensor (LWT)
indicate communication activity on the MS/TP Note: Refer to IM 956-X for details to install (RAT) & (DAT)
communication network and with the unit controller sensors.
Figure 19: MicroTech III BACnet Water Source Heat Pump CAUTION
Snap-in Communication Module
When an optional wall-mounted room temperature sensor is
connected to the unit controller, the Return Air Temperature
(RAT) sensor must not be installed. A wall-mounted room
temperature sensor and the return air temperature sensor
must not be connected simultaneously or the unit will not
operate properly.
IM 1049-4 / Page 17 of 36
Figure 20: LonWorks Communication Module Placement on MicroTech III Unit Controller
Page 18 of 36 / IM 1049-4
Changing PSC Fan Motor Speed Figure 22:Sizes 019 through 036 (208/230-60-1), (265-60-1)
The fan motor can be changed from high to low speed or vice
versa by interchanging the wires on the black and red labeled
terminals on the motor terminal block.
DANGER
Hazardous Voltage!
Page 20 of 36 / IM 1049-4
Typical Wiring Diagrams
Figure 28: MicroTech III Unit Controller with PSC Motor 208/230-60-1 Unit Sizes 015-060
Drawing No. 668991002
Table B
208V RED
230V ORG
Legend
Item Description
C1 Capacitor-Compressor
C2 Capacitor-Fan
CC Compressor - Contactor
CM Compressor - Motor
COS Condensate Overflow Sensor
DAT Discharge Air Temp Sensor
EWT Entering Water Temp Sensor
HP High Pressure Switch
ISO-NO Isolation Valve - Normally Open
LED1 LED Annunciator / Harness
LP Low Pressure Switch
SLTS Suction Line Temp Sensor
LWT Leaving Water Temp Sensor
MIII MicroTech III Main Board
R1 Relay - Fan Motor
RAT Return Air Temp Sensor
RV Reversing Valve Solenoid
TB1 Power Terminal Block
X1 Primary 24VAC Transformer
_____ Standard Unit Wiring
_ _ _ _ Optional Wiring (by others)
Notes:
1. Main board jumpers:
JP3 Geothermal
Transformer:
Unused wire to be capped.
Note: The gray tinted areas in the wiring diagram; Discharge Air (DAT) and Return Air (RAT) Temperature sensors are field-installed
on units configured with a communication module. The Leaving Water (LWT) sensor is unit-mounted from the factory.
*Wiring diagrams are typical. For the latest drawing version refer to the wiring diagram located on the inside of the controls access
panel of the unit.
IM 1049-4 / Page 21 of 36
Typical Wiring Diagrams
Figure 29: MicroTech III Unit Controller with PSC Motor 208/230/460/575-60-3 Unit Sizes 024-070
Drawing No. 668991202
Legend
Table B Item Description
208V RED C1 Capacitor-Compressor
230V ORG C2 Capacitor-Fan
460V BLK/RED CC Compressor - Contactor
575V BLUE CM Compressor - Motor
COS Condensate Overflow Sensor
DAT Discharge Air Temp Sensor
EWT Entering Water Temp Sensor
HP High Pressure Switch
ISO-NO Isolation Valve - Normally Open
LED1 LED Annunciator / Harness
LP Low Pressure Switch
SLTS Suction Line Temp Sensor
LWT Leaving Water Temp Sensor
MIII MicroTech III Main Board
R1 Relay - Fan Motor
RAT Return Air Temp Sensor
RV Reversing Valve Solenoid
TB1 Power Terminal Block
X1 Primary 24VAC Transformer
_____ Standard Unit Wiring
_ _ _ _ Optional Wiring (by others)
Notes:
1. Main board jumpers:
JP3 Geothermal
Transformer:
Unused wire to be capped.
Note: The gray tinted areas in the wiring diagram; Discharge Air (DAT) and Return Air (RAT) Temperature sensors are field-installed
on units configured with a communication module. The Leaving Water (LWT) sensor is unit-mounted from the factory.
*Wiring diagrams are typical. For the latest drawing version refer to the wiring diagram located on the inside of the controls access
panel of the unit.
Page 22 of 36 / IM 1049-4
Typical Wiring Diagrams
Figure 30: MicroTech III Unit Controller with ECM Motor 208 /230-60-1 Unit Sizes 024-070
Legend
Item Description
CC Compressor - Contactor
CM Compressor - Motor
COS Condensate Overflow Sensor
HP High Pressure Switch
ISO-NC Isolation Valve - Normally Closed
ISO-NO Isolation Valve - Normally Open
LED1 LED Annunciator / Harness
LP Low Pressure Switch
SLTS Suction Line Temp Sensor
LWT Leaving Water Temp Sensor
MIII MicroTech III Main Board
RAT Return Air Temp Sensor
RV Reversing Valve Solenoid
X1 Transformer
_____ Standard Unit Wiring
_ _ _ _ Optional Wiring (by others)
Notes:
1. Main board jumpers:
JP3 Geothermal
Transformer:
Unused wire to be capped.
Note: The gray tinted areas in the wiring diagram; Discharge Air (DAT) and Return Air (RAT) Temperature sensors are field-
installed on units configured with a communication module. The Leaving Water (LWT) sensor is unit-mounted from the factory.
*Wiring diagrams are typical. For the latest drawing version refer to the wiring diagram located on the inside of the controls
access panel of the unit.
IM 1049-4 / Page 23 of 36
Typical Wiring Diagrams
Figure 31: MicroTech III Unit Controller with ECM Motor 208/230-60-1 Unit Sizes 015-060
Legend
Item Description
C1 Capacitor-Compressor
CC Compressor - Contactor
CM Compressor - Motor
COS Condensate Overflow Sensor
DAT Discharge Air Temp Sensor
EWT Entering Water Temp Sensor
HP High Pressure Switch
ISO-NC Isolation Valve - Normally Closed
ISO-NO Isolation Valve - Normally Open
LED1 LED Annunciator / Harness
LP Low Pressure Switch
SLTS Suction Line Temp Sensor
LWT Leaving Water Temp Sensor
MIII MicroTech III Main Board
R1 Relay - Fan Motor
RAT Return Air Temp Sensor
RV Reversing Valve Solenoid
X1 Transformer
_____ Standard Unit Wiring
_ _ _ _ Optional Wiring (by others)
Notes:
1. Main board jumpers:
JP3 Geothermal
Transformer:
Unused wire to be capped.
Note: The gray tinted areas in the wiring diagram; Discharge Air (DAT) and Return Air (RAT) Temperature sensors are field-
installed on units configured with a communication module. The Leaving Water (LWT) sensor is unit-mounted from the factory.
*Wiring diagrams are typical. For the latest drawing version refer to the wiring diagram located on the inside of the controls
access panel of the unit.
Page 24 of 36 / IM 1049-4
Typical Wiring Diagrams
Figure 32: MicroTech III Unit Controller with ECM Motor and Optional Communication Module 460-60-3 Unit Sizes
024-070
Legend
Item Description
CC Compressor - Contactor
CM Compressor - Motor
COS Condensate Overflow Sensor
HP High Pressure Switch
ISO-NC Isolation Valve - Normally Closed
ISO-NO Isolation Valve - Normally Open
LED1 LED Annunciator / Harness
LP Low Pressure Switch
SLTS Suction Line Temp Sensor
LWT Leaving Water Temp Sensor
MIII MicroTech III Main Board
RAT Return Air Temp Sensor
RV Reversing Valve Solenoid
X1 Transformer
_____ Standard Unit Wiring
_ _ _ _ Optional Wiring (by others)
Notes:
1. Main board jumpers:
JP3 Geothermal
Transformer:
Unused wire to be capped.
Note: The gray tinted areas in the wiring diagram; Discharge Air (DAT) and Return Air (RAT) Temperature sensors are field-
installed on units configured with a communication module. The Leaving Water (LWT) sensor is unit-mounted from the factory.
*Wiring diagrams are typical. For the latest drawing version refer to the wiring diagram located on the inside of the controls access
panel of the unit.
IM 1049-4 / Page 25 of 36
Thermostat Connections
Figure 33: 7-Day Programmable Electronic Thermostat Figure 35: Ferrite Core Noise Suppressor on Thermostat
(P/N 668375301) Cord Cable
MicroTech III Unit Control Board Low voltage, themostat wiring entry
Low Voltage Terminal Strip (Circuit 1)
TB2
Thermostat
24VAC Common C Terminals
Tenant Override O
C
-
Fan G
R
+
Cool 1 Y1 W1
Cool 2 Y2
Y1
Heat 1 W1
W2
Heat 2 W2 Ferrite Core Noise Suppressor
Y2 on thermostat cable
Alarm Output A
G
24VAC R
Page 26 of 36 / IM 1049-4
MicroTech III Wall-Mounted Room Wiring Sensors to the MicroTech III Unit Controller
Temperature Sensors
Figure 39: Temperature Sensor Wiring to MicroTech III Unit
(P/N 668900801, 669088201, 669088101
Controller (Kit Part No.s 669529101, 669529201)
Figure 37: MicroTech III Wall-Mounted Room Temperature
Sensors (669529201 Not Shown)
Temperature
Sensor Terminals
General
Microtech III Wall-Mounted Room Temperature Sensors
provide electronic sensing of room temperatures at wall
locations. All sensor models feature a thermistor (10k) and
MicroTech III Unit Con-
a green LED for unit status. Tenant override, setpoint adjust- troller TB1 Terminals
ment potentiometer, thermometer, and a communications port
are optional features available in any combination
This manual provides general information for the Microtech
III Wall-Mounted Room Temperature Sensors. For installa-
tion instructions refer to IM 955.
Figure 40: Temperature Sensor Wiring to MicroTech III
Figure 38: MicroTech III Wall Sensor Details
Unit Controller (669529001)
0 to 10 K ohm
Potentiometer Temperature
Sensor Terminals
4.59"
Status LED
(Green) Fan Control
Slide Switch
Specifications
Thermistor resistance (10k)
(Conforms to advance thermal products curve 2)
Ambient Temperature Limits:
Shipping and Storage: 40F to 160F (40C to 71C)
Operating: 40F to 140F (4C to 60C)
Humidity: 5 to 95% RH, non-condensing
Locations: NEMA Type 1, Indoor only
Connections: Color Coded Leads
IM 1049-4 / Page 27 of 36
Additional Accessories General Figure 42: Multiple Unit Control Panel and Board
Connector
Conduit
Connector
The multiple unit control board provides the components
Pin(s), female necessary to protect the MicroTech III unit controller from
connect to terminal H8 electrical damage that may occur when using standard off-
the-shelf relays.
Do not use the unoccupied (U-terminal) feature with the mul-
tiple unit control board.
Figure 43: Wiring Multiple Unit Control Board (MUCP)
MicroTech III Unit Control Board
Multiple Unit Control Panel Low Voltage Terminal Strip
Circuit Board R A W2 W1 Y2 Y1 G O C
TB2 - Unit #1
K3 Thermostat Terminals
TB3 G Y2 W2 Y1 W1 +R -C
Y G W
R
K2
Y G W C
TB4
Note: Connectors on valve must be cut off and stripped back TB2
R
R A W2 W1 Y2 Y1 G O C
TB2 - Unit #2
PR Terminals
K1
R
TB1
Y G W
R A W2 W1 Y2 Y1 G O C
The MicroTech III unit controller has an internal Pump TB2 - Unit #3
Page 28 of 36 / IM 1049-4
Troubleshooting General Maintenance
1. Normal maintenance on all units is generally limited
The in and outs of R-410A
to filter changes. Units are provided with permanently
R-410A is a non-ozone depleting blend of two refrigerants lubricated motors and require no oiling even though oil
- HFC-125 and HFC-32 in a fifty percent mixture. R-410A caps may be provided.
exhibits higher operating pressure and refrigeration capacity
2. Filter changes are required at regular intervals. The time
than R-22. R-410A is intended for use in new air condition-
period between changes will depend upon the project
ing applications that have traditionally been used HCFC-22
requirements. Some applications such as motels produce
(R-22). Due to higher capacity and pressure of R-410A, it
a lot of lint from carpeting and linen changes, and will
must not be used in existing R-22 systems.
require more frequent filter changes. Check filters at 60-
Although R-410A is non-flammable at ambient temperature day intervals for the first year until experience is acquired.
and atmospheric pressure, it can become combustible under If light cannot be seen through the filter when held up to
pressure when mixed with air. sunlight or a bright light, it should be changed. A more
Note: R-410A should not be mixed with air under pressure critical standard may be desirable.
for leak testing. Pressure mixtures of dry nitrogen and 3. The condensate drain pan should be checked annually and
R-410A can be used for leak testing. cleaned and flushed as required.
Lubrication 4. Record performance measurements of volts, amps, and
R-410A should be used only with polyester (POE) oil. The water temperature differences (both heating and cooling).
HFC refrigerant components in R-410A will not be compat- A comparison of logged data with start-up and other
ible with mineral oil or alkylbenzene lubricants. R-410A sys- annual data is useful as an indicator of general equipment
tems will be charged with the OEMrecommended lubricant, condition.
ready for use with R-410A. 5. Periodic lockouts almost always are caused by air or water
problems. The lockout (shutdown) of the unit is a normal
Charging protective result. Check for dirt in the water system, water
Due to the zeotropic nature of R-410A, it should be charged flow rates, water temperatures, airflow rates (may be a
as a liquid. In situations where vapor is normally charged dirty filter), and air temperatures. If the lockout occurs
into a system, a valve should be installed in the charging line in the morning following a return from night setback,
to flash the liquid to vapor while charging. entering air below machine limits may be the cause.
Make certain that the recycle or recovery equipment used is
designed for R-410A. The pressure of R-410A refrigerant is
approximately 60 percent greater than that of R-22. Pressure
gauges require a range up to 800 PSIG high side and 250
PSIG low side. Recovery cylinders require a 400 PSIG rating
do not put R-410A in a 300 PSIG rated cylinder.
WARNING
Recycle/recovery equipment must be designated for R-410A.
R-410A pressure is greater than R-22. Improper equipment can
cause severe injury or death.
IM 1049-4 / Page 29 of 36
Figure 44: Troubleshooting Refrigeration Circuit
Air Water Safety
Head Suction Compressor Super
Subcooling Temp (loops) Temp Lock
Pressure Pressure Amp Draw Heat
Symptom Differential Differential Out
Charge
Undercharge System Low Low Low High Low Low Low Low Pressure
(Possible Leak)
Normal
Overcharge System High High High Normal High Low Normal High Pressure
High
Low Air Flow Heating High High High Low High Low High Pressure
Normal
Low
Low Air Flow Cooling Low Low Low Normal High High Low Low Temp
Low Low
Low Water Flow Heating Normal Low Low High Low High Low Temp
Normal
Low Water Flow Cooling High High High High Low Low High High Pressure
High Air Flow Heating Low Low Low Low High Low Low Low Temp
High Air Flow Cooling Low High Normal High Low Low Normal High Pressure
High Water Flow Heating Normal Low Normal High Normal Normal Low High Pressure
High Water Flow Cooling Low Low Low Low High Normal Low Low Temp
Normal
TXV Restricted High Low High High Low Low
Low
Page 30 of 36 / IM 1049-4
Typical Refrigeration Cycles
Figure 45: Cooling Mode (Single Circuit Only Shown)
Return Air
Compressor
Blower
Reversing Valve
Water In
Coil Air to Refrigerant
Heat Exchanger Water Out
Sensing Bulb
and Capillary Tube
Compressor
Blower
Reversing Valve
Low voltage, check Fuse may be blown, Unit control, check thermostat
Wire may be loose or broken.
power supply voltage circuit breaker is open for correct wiring or faulty
Replace or tighten wires
thermostat
Page 32 of 36 / IM 1049-4
DANGER
To avoid electrical shock, personal injury or death, be sure that
field wiring complies with local and national fire, safety, and elec-
trical codes, and voltage to the system is within the limits shown
in the job-specific drawings and unit electrical data plate(s).
Power supply to unit must be disconnected when
making field connections. To avoid electrical shock, personal
injury or death, be sure to rigorously adhere to field wiring pro-
cedures regarding proper lockout and tagout of components.
IM 1049-4 / Page 33 of 36
Daikin McQuay Training and Development
Now that you have made an investment in modern, efficient Daikin McQuay equipment, its care should
be a high priority. For training information on all Daikin McQuay HVAC products, please visit us at www.
daikinmcquay.com and click on Training, or call 540-248-9646 and ask for the Training Department.
Warranty
All Daikin McQuay equipment is sold pursuant to its standard terms and conditions of sale, including
Limited Product Warranty. Consult your local Daikin McQuay Representative for warranty details. Refer
to Form 933-430285Y. To find your local Daikin McQuay Representative, go to www.daikinmcquay.com.
Aftermarket Services
To find your local parts office, visit www.daikinmcquay.com or call 800-37PARTS (800-377-2787). To find
your local service office, visit www.daikinmcquay.com or call 800-432-1342.
This document contains the most current product information as of this printing. For the most up-to-date
product information, please go to www.daikinmcquay.com.