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CLD 20202
PROCESS INSTRUMENTATION
EXPERIMENT 4
Level Measurement & Calibration
SEMESTER
January 2013
1 Fill-up water in Tank T2 up to its overflow level. Make sure that drain valve is fully
closed.
2 At the front panel, make sure the heater and pump (P) are off.
3 Then switch ON the main power supply located at the front panel. The panel
instruments should all lit up.
4 Check that the pump suction valve and all pump discharge valves are fully open.
5 Open one turn of the pump by-pass valve (BV) first before starting the pump (P).
After pump start-up, close BV fully. This is a good practice to avoid any hydraulic
shock to the pump (P).
Note: During the experiment, if the water of tank T2 is at the low level, the level switch
(LS) will automatically switch off the heaters and pump (P). In this case, top up
more water into tank T2 from external water supply.
1. Refer to the start-up procedures and check that the procedures are done before the
experiment is carried out.
2. For tank T1, fully open top vent (V) and overflow manual valves.
3. Make sure bottom gate valve is fully open and globe valve is fully closed.
4. Make sure air inlet manual isolation valve is closed (with 900 position at the air supply
inlet tubing). The top space of tank T1 is at atmospheric pressure, as monitored by the
pressure gauge (PG).
5. Open one turn of the pump by-pass valve (BV) first before starting the pump (P)
6. Start pump (P) by pressing the green pushbutton at the front panel.
9. At the sight millimetre scale (LG), observe the level in tank T1 rise until it overflows
to make sure that both of the wet legs at the Differential Pressure/Level Transmitter
(LT) is filled with water.
10. Close the manual discharge gate valve at tank T1. Stop the pump (P).
1. Refer to the start-up procedures and check that the procedures are done before the
experiment is carried out
3. Open one turn of the pump by-pass valve (BV) first before starting the pump (P).
Start pump (P) by pressing the green pushbutton at the front panel. After pump start-
up, check that the pump by-pass valve (BV) is fully closed.
4. Adjust the flowrate by using Variable Area Flowmeter (FI) to about 2.5m3/hr. Let the
water circulate throughout tanks T1 and T2.
5. At the sight millimetre scale (LG), observe the level in tank T1 rise until it overflows
to make sure that both of the wet legs at the Differential Pressure/Level Transmitter
(LT) is filled with water.
6. Close the manual discharge gate valve at tank T1. Stop the pump (P).
7. Open the bottom globe valve of tank T1 to allow the water in tank to flow out into tank
T2 until the level at LG reads to about 750mm. Close the bottom globe valve.
1. Refer to the start-up procedures and check that the procedures are done before the
experiment is carried out.
2. For tank T1, fully open top vent (V) and overflow manual valves.
3. Make sure bottom gate valve is fully open and globe valve is fully closed.
4. Make sure air inlet manual isolation valve is closed (position 900 at the air supply inlet
tubing). The top space of tank T1 is at atmospheric pressure, as monitored by the
pressure gauge (PG).
5. Open one turn of the pump by-pass valve (BV) first before starting the pump (P).
Start pump (P) by pressing the green pushbutton at the front panel. After pump start-
up, close the pump by-pass valve (BV).
6. Adjust the flowrate by using Variable Area Flowmeter (FI) to about 2.5m3/hr. Let
the water circulate throughout tanks T1 and T2.
7. At the sight millimetre scale (LG), observe the level in tank T1 rise until it overflows
to make sure that both of the wet legs at the Differential Pressure/Level Transmitter
(LT) is filled with water.
9. Let the water to circulate throughout tanks T1 and T2 until the water temperature
reaches to about 500C.
Note:
TIC has an ON/OFF alarm with hysteresis of 0.50C.
11. Close the manual discharge gate valve at tank T1. Stop the pump (P).
1. Refer to the start-up procedures and check that the procedures are done before the
experiment is carried out.
2. Check that tank T1 is still operated as an OPEN tank.
Make sure that the top vent (V) and overflow manual valve are fully open.
Make sure that the manual discharge valves i.e. bottom gate valve is fully open
and globe valve is fully closed.
The pressurising air inlet manual isolation valve handle is 900 to the air supply
inlet tubing.
3. Open one turn of the pump by-pass valve (BV) first before starting the pump
(P).Start pump (P) by pressing the green pushbutton at the front panel. After pump
start-up, check that the pump by-pass valve (BV) is fully closed.
4. Adjust the flowrate by using Variable Area Flowmeter (FI) to about 2.5m3/hr. Let
the water circulate throughout tanks T1 and T2.
5. At the sight millimetre scale (LG), observe the level in tank T1 rise until it overflows
to make sure that both of the wet legs at the Differential Pressure/Level Transmitter
(LT) is filled with water.
6. Switch ON the heater on the front panel. Let the water to circulate throughout tanks
T1 and T2 until the water temperature reaches to about 500C.
Note:
a. TIC has an ON/OFF alarm with hysteresis of 0.50C.
8. Close the manual discharge gate valve at tank T1. Stop the pump (P).
9. Open the bottom globe valve of tank T1 to allow the water in tank to flow out into
tank T2 until the level at LG reads to about 750mm. Close the bottom globe valve.
1. Make sure that all the heaters and pump (P) are switched OFF.
2. Make sure that the air inlet manual isolation valve handle is in 900 positions at
the air supply inlet tubing. The top space of tank T1 is at atmospheric
pressure. Check the pressure gauge (PG) as well.
3. Fully open the overflow manual valve and the top vent (V) valve of tank T1.
4. Drain out all of the water in tank T1 by opening the manual discharge valve
i.e. the gate valve. After that, fully close both the gate valve and globe valve.
5. Drain out all of the water in tank T2 by opening its manual drain valve.
REMARKS:
B: Read from the sight glass with millimetre scale (LG).
C: Read from the level indicator (LI) on the front panel.
D: Read from the temperature gauge (TG) mounted on level tank T1.
REMARKS:
B: Read from the sight glass with millimetre scale (LG).
C: Read from the level indicator (LI) on the front panel.
D: Read from the temperature gauge (TG) mounted on level tank T1.
REMARKS:
B: Read from the sight glass with millimetre scale (LG).
C: Read from the level indicator (LI) on the front panel.
D: Read from the temperature gauge (TG) mounted on level tank T1.
REMARKS:
B: Read from the sight glass with millimetre scale (LG).
C: Read from the level indicator (LI) on the front panel.
D: Read from the temperature gauge (TG) mounted on level tank T1.
1. Level is measured in many of the processes in the industry. List and explain the most
common reasons for measuring level.
3. How the depth of a liquid does correspond to changes in liquid pressure? Can a
pressure transmitter be used to measure level?
4. The differential pressure transmitter is used to measure level in an open tank or closed
tank system. Discuss how this is done.
5. Discuss briefly the possible errors affecting the accuracy in pressure / level
measurement as observed in the experiment.
4.0 REFERENCE
1. Experiment Manual LMC 200. QDR Marketing Sdn Bhd