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Magazine of Concrete Research Magazine of Concrete Research

http://dx.doi.org/10.1680/macr.14.00192
Paraffin wax as an internal curing agent in Paper 1400192
ordinary concrete Received 25/06/2014; revised 25/07/2014; accepted 20/08/2014
Chand, Giri, Kumar and Kumar
ICE Publishing: All rights reserved

Paraffin wax as an internal


curing agent in ordinary concrete
Madduru Sri Rama Chand Garje Rajesh Kumar
Research Scholar, Department of Civil Engineering, National Institute of Professor, Department of Civil Engineering, National Institute of
Technology, Warangal, India Technology, Warangal, India
Pollapothu Swamy Naga Ratna Giri Pancharathi Rathish Kumar
Research Scholar, Department of Civil Engineering, National Institute of Associate Professor, Department of Civil Engineering, National Institute of
Technology, Warangal, India Technology, Warangal, India

Curing of concrete involves maintaining satisfactory moisture content during early stages to develop the desired
properties. Properly cured concrete has improved durability and surface hardness, and is less permeable. Prevention
of loss of moisture is important not only for strength development but also to prevent plastic shrinkage, for
decreased permeability and to improve resistance to abrasion. Good and complete curing is not always practical for
several reasons, particularly in higher grade concretes. Using self-curing agents can solve this problem. The concept
of self-curing agents is to reduce water evaporation from concrete, and hence increase its water retention capacity
compared to conventional curing. Several materials, including polymeric glycol and paraffin wax, can act as self-
curing compounds. This study investigates the role of paraffin wax as a self-curing agent and compares this with the
effect of different curing regimes simulating traditional methods of curing. The parameters include grade of concrete,
type and dosage of paraffin wax, curing conditions and age of curing. Weight loss and compressive strength are
determined as a performance benchmark for the investigated curing compounds. It is found that the lower dosage
(0 .1%) liquid paraffin wax compounds act as the best curing compounds in higher grade concretes.

Introduction somewhat uniformly throughout the concrete will be more


Water is the maximum utilised commodity and because of this readily able to reach un-hydrated cement. This can be achieved
the day-by-day level of the water table is going down. If water by using pre-soaked lightweight aggregates (LWAs) or super-
has to be purchased for construction works, the cost of construc- absorbent polymer (SAP). Use of LWA/SAP in concrete involves
tion rises much higher. Also, in case of concreting works done at an additional carbon footprint, owing to their manufacturing
heights, vertical members, sloped roofs and pavements, contin- process. Furthermore, the strength of concrete is likely to be
uous curing is very difficult. Where the thickness of concreting is reduced because of the low mechanical strength of LWA/SAP
large, the percolation of water in the concrete is difficult, (Jiajun et al., 2006; Zhutovsky et al., 2002).
especially in the case of high-strength concrete. In the case of
high-performance concrete/self-compacting concrete, where the In the above-described circumstances, internal curing can be
surface pores and mixing water are minimised, complete curing effectively accomplished by the use of water-sealing materials,
of cement particles does not take place (Cano Barrita et al., namely, polyethylene glycol, paraffin wax, poly acrylic acid and
2003; Debashis and Abhijit, 2012). so on. Water-soluble polymers can be used as self-curing agents
and are likely to reduce the water evaporation from concrete to
Internal curing is especially beneficial in low watercement ratio increase its water-retention capacity compared to conventional
(w/c) based concretes because of the chemical shrinkage that concrete (Lura, 2003). Concrete incorporating self-curing agents
accompanies Portland cement hydration and the low permeabil- will represent a new trend in concrete construction in the
ity of calcium silicate hydrates. Because water that is chemically current millennium. As is already known, curing of concrete
bound and absorbed by cement hydration products has a specific plays a major role in developing an improved concrete micro-
volume less than that of bulk water, a hydrating cement paste structure and pore structure, which indirectly improves its
will imbibe water from the available source (Jianhua and durability and performance (Bentz and Snyder, 1999). Bentz et
Yingshu, 2013). In higher w/c concretes, this water can be, and al. (2002) studied the addition of LWA sand to provide internal
often is, supplied by external curing, but in concretes with low curing in cement mortars and examined the interfacial transi-
w/c ratio, the permeability of the concrete quickly becomes too tion zone (ITZ). They concluded that, owing to the presence of
low to allow the effective transfer of water from the external LWA sand during the internal curing regime, there is improve-
surface to the concrete interior. This is one of the justifications ment in the ITZ in terms of strength and durability (Bentz,
for internal curing. Additional water that can be distributed 2009). Cussion and Hoogeveen (2008) conducted experiments

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Magazine of Concrete Research Paraffin wax as an internal curing agent
in ordinary concrete
Chand, Giri, Kumar and Kumar

Offprint provided courtesy of www.icevirtuallibrary.com


Author copy for personal use, not for distribution

on pre-soaked LWA sand to study autogenous shrinkage crack- Fine aggregate


ing. It was noted that there is an improvement in tensile The fine aggregate conformed to Zone-2 according to IS 383
cracking behaviour upon use of self-curing compounds. Jensen (BIS, 1970). The fine aggregate used was obtained from a nearby
and Freiesleben (2001, 2002) addressed the curing of concrete river source. The specific gravity was 2 .65 and the bulk density
using SAPs and explained the effectiveness of curing with of the sand was 1 .45 g/cm3.
different w/c ratios. The same is stressed in state-of-the-art
reports on internal curing of concrete using LWAs and SAPs Coarse aggregate
(Bentz and Weiss, 2011; Machtcherine and Reinhardt, 2012; Crushed granite was used as coarse aggregate. The coarse aggre-
Poursaee and Hansson, 2010). gate was obtained from a local crushing unit and had nominal
size of 20 mm; it was well-graded aggregate according to IS 383
Because of the non-availability of both LWAs and SAPs, and (BIS, 1970). The specific gravity was 2 .8 and the bulk density
bearing in mind the technological difficulties in producing these was 1 .5 g/cm3.
materials, a method of curing concrete, namely, internal sealing
which does not need an externally applied curing, but is not based Water
on adding water to the concrete has been suggested as a viable Potable water was used in the experimental work for both mixing
alternative. Dhir et al. (1994, 1995) studied the strength and and curing companion specimens.
durability performance of self-curing concrete using hydrophilic
chemicals. Adding hydrophilic chemicals to the water when Superplasticiser
mixing water with concrete will reduce water evaporation as the High-range water-reducing admixtures conforming to ASTM C494
concrete is exposed to air-drying (Dhir et al., 1998). Liang and (ASTM, 2005), commonly called superplasticisers, were used to
Sun (2002) carried out work on internal curing of concrete using improve the flow or workability for decreased w/c ratio, without
polyethylene glycol and paraffin wax. Wen-Chen (2008) experi- sacrificing compressive strength. These admixtures, when they
mented with the use of poly acrylic acid and polyvalent alcohol as disperse in cement agglomerates, significantly decrease the viscos-
self-curing agents and evaluated the optimum dosages in concrete. ity of the paste, forming a thin film around the cement particles.
El-Dieb (2007), in his investigation, evaluated the use of water-
soluble polymeric glycol as a self-curing agent and compared Water-sealing chemicals
water retention and hydration of concrete containing self-curing Liquid paraffin wax and solid paraffin wax were used in the
agents with conventional concrete (El-Dieb et al., 2011). study. The chemicals were mixed with water thoroughly before
mixing the water into the concrete. Solid paraffin wax was melted
Experimental approach and materials at 608C before adding to the water. The details of the physical
Of the several methods discussed in literature, those using properties of the paraffin wax compounds are shown in Table 1.
compounds which act as sealing materials seem to be more
effective. This enables no loss of water from the concrete. In the Nomenclature of specimens
present study, experimental work was carried out to establish the The specimens were designated according to grade, type of
suitability of a curing compound and its dosage in different paraffin wax and dosage. Typically A (1:1 .4:2 .6/0 .35) represents
grades of concrete. The investigation was done considering higher grade, while B (1:1 .4:2 .6/0 .45) represents lower grade
concrete mixes (1:1 .4:2 .6) with w/c ratios 0 .35 and 0 .45 concretes. Solid paraffin wax is designated as S, while V
designated as A and B grades. The dosage considered for denotes liquid paraffin wax. I represents indoor curing with 0%
different types of water-sealing compounds used in the study dosage and W represents conventional/water curing with 0%
were 0%, 0 .1%, 1 .0% and 2 .0% by weight of cement. The types dosage. The percentages of dosage are taken as 0, 0 .1, 1 .0 and
of curing investigated in the study were indoor curing, water 2 .0% by weight of cement. For example AV-0 .1 represents a
immersion and internal curing, that is curing by water-sealing specimen with higher grade containing the curing compound of
compounds. A comparison was made with specimens cured under liquid paraffin wax at a dosage of 0 .1%.
indoor conditions and conventional curing.
Experimental work
Materials used The experimental work involves a comparison of broadly three
The different materials used in this investigation are discussed different curing conditions: indoor curing (I), water curing (W)
below. and self-curing compounds liquid paraffin wax (V) and solid
paraffin wax (S) at different dosages. The effectiveness of the
Cement chosen compounds can be compared based on water retention
Cement used in the investigation was 53 grade ordinary Portland and compressive strength. These hydrophilic self-curing agents
cement conforming to IS 12269 (BIS, 1987). The specific gravity are supposed to reduce the evaporation of water and increase the
of the cement was 3 .14 and its specific surface area was 225 m2/g; water retention capacity for the hydration process. Comparison of
its initial and final setting times were 40 min and 560 min respec- these self-curing agents is carried out using indoor curing (I) and
tively. conventional wet curing (W).

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Magazine of Concrete Research Paraffin wax as an internal curing agent
in ordinary concrete
Chand, Giri, Kumar and Kumar

Offprint provided courtesy of www.icevirtuallibrary.com


Author copy for personal use, not for distribution

Light liquid paraffin wax Solid paraffin wax

Flash point: 8C . 180 Flash point: 8C . 204


Appearance Clear colourless liquid. Appearance White
Specific gravity: g/ml 0 .845 at 158C Specific gravity: g/ml 0 .96 at 158C
Vapour density (air 1) .1 Physical state Solid pastille form
Vapour pressure , 0 .01 mmHg at 2 .08C Boiling point 3438C
Melting point 58 .962 .28C
Solubility in water Insoluble Solubility in water Negligible
Soluble in petroleum solvents

Table 1. Physical and chemical properties of paraffin wax

Water retention test 70


The resource of the water molecules in concrete, particularly
when subjected to indoor curing, is extremely important for the 60
curing of concrete. Curing compounds added during the mixing
Average weight loss: g

time act as internal sealing agents, by filling cracks, voids, 50


decreasing self-desiccation and progressing the hydration of con-
crete. The retention of water in concrete was monitored by 40
weighing the concrete cubes at regular intervals. The weight of
30
three similar specimens was taken on an electronic balance of
accuracy 0 .1 g and the average was taken for further analysis.
20 AI
AV 01
Compressive strength test 10 AV 1
Standard cube specimens were cast and tested for compression AV 2
using a Tenius Olsen testing machine. The maximum load that 0
0 7 14 21 28
the specimen could sustain was recorded. The rate of loading was
Age of curing: d
adopted as per IS 516 (BIS, 1956).
Figure 1. Average weight loss in A grade with liquid paraffin wax
Results and discussion
Water retention
120
Water retention is an important parameter of investigation as
maintaining satisfactory moisture content, particularly at early
100
ages, is important for hydration. In this study a comparison was
Average weight loss: g

made of water retention chemicals, namely, liquid paraffin wax 80


and solid paraffin wax.
60
The initial weight of each specimen type was taken as the
BI
reference value. The weight loss with respect to time was 40
BV 01
observed. The difference between the weight at any age and the BV 1
initial weight (reference value) is the weight loss and this is 20 BV 2
plotted with respect to the age of the specimen. Figures 14 show
plots of the average weight loss of liquid paraffin wax and solid 0
0 7 14 21 28
paraffin wax in two grades of concrete, namely, A (60 MPa) and Age of curing: d
B (40 MPa) between 0 and 28 d. The final weight loss of all the
specimens (i.e. after 28 d) is recorded as shown in Table 2. It can Figure 2. Average weight loss in B grade with liquid paraffin wax
be observed that there is a rapid moisture loss up to 7 d and the
percentage weight loss decreases as the curing progresses.
and 6 that the ratio of weight loss is minimum in liquid paraffin
Figures 58 show the details of the relative weight loss ratio with wax specimens at 0 .1% dosage in the case of higher grade
respect to reference specimens, that is, indoor curing concrete concrete as compared to the reference. This be attributed to lower
(0% water sealing compound). It can be noted from Figures 5 w/c ratio and dense pore structure. It can hence be concluded that

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Magazine of Concrete Research Paraffin wax as an internal curing agent
in ordinary concrete
Chand, Giri, Kumar and Kumar

Offprint provided courtesy of www.icevirtuallibrary.com


Author copy for personal use, not for distribution

90 150 AI
AV 01
80
AV 1
120 AV 2

Relative weight loss ratio


70
Average weight loss: g

60
090
50
40
060
30 AI
20 AS 01
030
AS 1
10 AS 2
0 0
0 7 14 21 28 7 14 28
Age of curing: d Age of curing: d

Figure 3. Average weight loss in A grade with solid paraffin wax Figure 5. Relative weight loss ratio in A grade liquid paraffin wax

180 150 BI
160 BV 01
BV 1
Relative weight loss ratio

140 120 BV 2
Average weight loss: g

120
090
100
80
060
60
BI
40 BS 01 030
BS 1
20
BS 2
0 0
0 7 14 21 28 7 14 28
Age of curing: d Age of curing: d

Figure 4. Average weight loss in B grade with solid paraffin wax Figure 6. Relative weight loss ratio in B grade liquid paraffin wax

150 AI
Dosage: 28 d average weight loss: g AS 01
% AS 1
Relative weight loss ratio

120
AI AV AS BI BV BS AS 2

0 60 108 090
0 .1 32 81 105 157
1 .0 37 65 96 157 060
2 .0 39 55 112 155
030
Table 2. 28 d average weight loss

0
7 14 28
Age of curing: d
for higher grade concretes using liquid paraffin wax at lower
dosages is beneficial. Figure 7. Relative weight loss ratio in A grade solid paraffin wax

From Figure 6, it can be noted that, at higher w/c ratio, because


of weak pore structure the replenishment of a larger dosage of solid paraffin wax is not beneficial for either the higher grade (A)
liquid paraffin wax (i.e. 1 .0%) is needed. Figures 7 and 8 show a or the lower grade (B).
comparison between the use of solid paraffin wax in higher and
lower grades of concrete. It can be noted in this case that use of In all of the above cases, addition of liquid paraffin wax gave

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Magazine of Concrete Research Paraffin wax as an internal curing agent
in ordinary concrete
Chand, Giri, Kumar and Kumar

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Author copy for personal use, not for distribution

150 BI 60
BS 01
BS 1
50
Relative weight loss ratio

120 BS 2

Compressive strength: MPa


40
090

30
060

20 BW
030 BI
BV 01
10 BV 1
0 BV 2
7 14 28
0
Age of curing: d 0 7 14 21 28
Age of curing: d
Figure 8. Relative weight loss ratio in B grade solid paraffin wax
Figure 10. Age plotted against compressive strength for B grade
with liquid paraffin wax

better performance than specimens subjected to indoor curing


(i.e. no curing). It can be noted from Table 2 that the loss of 70
water with identical w/c rato (in both grades A and B) is low
with use of liquid paraffin wax in higher grade concretes as 60
Compressive strength: MPa

compared to lower grade concretes. Hence from the water


retention test, it can be concluded that addition of liquid paraffin 50
wax is more beneficial for higher grade concretes than lower
40
grade concretes.
30
Variation of compressive strength AW
20 AI
The compressive strength test was done at the end of 7 d, 14 d and
AS 01
28 d, with an average of three specimens for each curing period. AS 1
10
Figures 9 and 10 show the details of average compressive strength AS 2
values of higher and lower grade concretes (60 MPa and 40 MPa) 0
with liquid paraffin wax, while Figures 11 and 12 show the details 0 7 14 21 28
Age of curing: d
of compressive strength values at different ages for grades A and
B (60 MPa and 40 MPa) with solid paraffin wax. The details of Figure 11. Age plotted against compressive strength for A grade
compressive strength after 28 d are given in Table 3. with solid paraffin wax

70 60

60 50
Compressive strength: MPa

Compressive strength: MPa

50
40
40
30
30
AW 20 BW
20 AI BI
AV 01 BS 01
10 AV 1 10 BS 1
AV 2 BS 2
0 0
0 7 14 21 28 0 7 14 21 28
Age of curing: d Age of curing: d

Figure 9. Age plotted against compressive strength for A grade Figure 12. Age plotted against compressive strength for B grade
with liquid paraffin wax with solid paraffin wax

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Magazine of Concrete Research Paraffin wax as an internal curing agent
in ordinary concrete
Chand, Giri, Kumar and Kumar

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% AW AI AV AS BW BI BV BS

0 63 .2 55 .36 50 .75 40 .14


0 .1 61 .50 50 .75 38 .23 37 .78
1 51 .43 55 .13 40 .56 42 .16
2 53 .19 58 .54 36 .24 35 .27

Table 3. 28 d compressive strength (MPa) of concrete

It can be noted in general that the use of liquid paraffin wax is concrete technology. Proceedings of the 3rd International
beneficial in higher grades of concrete compared to lower Research Seminar, Lund, Sweden, pp. 195204.
grades. All the specimens could almost reach the strength Bentz DP and Snyder KA (1999) Protected paste volume in
attained through wet curing. It can also be observed that with concrete extension to internal curing using saturated
0 .1% liquid paraffin wax at an age of 28 d the compressive lightweight fine aggregate. Cement and Concrete Research
strength is almost equal to the conventional wet curing speci- 29(11): 18631867.
men, with only marginal difference. Hence, it can be concluded Bentz DP (2009) Influence of internal curing using lightweight
that in applications where water curing is not possible, self- aggregates on interfacial transition zone percolation and
curing compounds replenish the loss of moisture indirectly, chloride ingress in mortars. Cement and Concrete Composites
thereby aiding the hydration process. 31(5): 285289.
Bentz DP and Weiss WJ (2011) Internal Curing: A 2010 State-of-
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strength. 1999): Indian standard methods of tests for strength of
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(a) The effectiveness of self-curing concrete is affected by w/c aggregates from natural sources for concrete. Bureau of
ratio and percentage dosages of the self-curing agent. Indian Standards, New Delhi, India.
(b) The water retention of concrete specimens cured by self- BIS (1987) IS 12269-1987: Specifications for 53 grade ordinary
curing compound liquid paraffin wax is higher compared to Portland cement. Bureau of Indian Standards, New Delhi, India.
indoor cured specimens. Cano Barrita F de J, Bremner TW and Balcom BJ (2003) Effects
(c) There is a significant effect relating to the compressive of curing temperature on moisture distribution, drying and
strength of concrete with low w/c ratio owing to change in water absorption in self-compacting concrete. Magazine of
curing regime. Concrete Research 55(6): 517524.
(d ) In terms of water retention of concrete with lower w/c ratio Cussion D and Hoogeveen T (2008) Internal curing of high-
incorporating liquid paraffin wax, lower dosage (0 .1%) is performance concrete with pre-soaked fine lightweight
more beneficial. aggregate for prevention of autogenous shrinkage cracking.
(e) In terms of water retention of concrete with higher w/c ratio, Cement and Concrete Research 38(6): 757765.
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( f ) The compressive strength of concrete with low w/c ratio and properties of fly-ash-based self-compacting concrete and
lower dosage (0 .1%) of liquid paraffin wax is high compared normally compacted concrete under different curing
to other dosages (1 .0%, 2 .0%). conditions. Magazine of Concrete Research 64(2): 129141.
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self-curing agent. It could not satisfy water retention or the feasibility of formulating self-cure concrete. Materials
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Magazine of Concrete Research Paraffin wax as an internal curing agent
in ordinary concrete
Chand, Giri, Kumar and Kumar

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