Bearing Plate Design Without Rocker Washer Arrangement

PCP HCP
Fur. Fur. HCP HCP HCP ECO. ECO. ECO. ECO.
Front Rear Wall Rear Wall LH/RH LH/RH HCP Rear HCP Rear
Hanger Rod Location LH/RH LH/RH Front Baffle Baffle stinger stinger stinger stinger
Wall screen-1 screen-2 Side Side Wall Wall
Side Wall Side Wall Wall Wall Wall @PSH @PSH @RH @RH
Wall Wall
Case(i)- Check Local web yielding
R
0.66Fy
(A+5k)tw
Load to beam from bearing plate(kips) usually 1/2 R kg 19425 16275 2625 13125 13125 3675 15750 11025 12600 12600 4725 4725 22575 22575 15750 15750
-the Rod load
Distance from outer face of flange to web Toe of k mm 40 50 20 26 62.5 62.5 62.5 40 20 62.5 17 50 26 62.5 25 50
-fillet on rolled shape or equivalent on welded
-section(in.) per AISC
Beam web thickness tw mm 10 10 8.9 12 16 16 16 10 8.9 16 7.6 10 12 16 10 10
Flange thickness tf mm 32 40 16 20.8 50 50 50 32 16 50 13.6 40 20.8 50 20 40
Yield strength of Beam Fy kg/mm 2
26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26
Beam depth d mm 600 800 400 600 1300 1300 1300 600 400 1300 300 800 600 1300 400 800
Width of Bearing Plate A mm 400 400 250 400 450 175 450 350 375 600 125 350 450 600 300 400
So, R/[(A+5k)tw] C1 kg/mm2 3.2 2.5 0.8 2.1 1.1 0.5 1.3 2.0 3.0 0.9 3.0 0.8 3.2 1.5 3.7 2.4
& 0.66 Fy C2 kg/mm2 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0
Design condition [C1 C2 ] SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE
Case(ii)- Check Web Crippling
tf
R 67.5 tw2 [ 1+3(A/d)(tw/tf)1.5 ] x Fy C4
tw
So, R C3 kg 19425 16275 2625 13125 13125 3675 15750 11025 12600 12600 4725 4725 22575 22575 15750 15750
& C4 C4 kg 82652 81322 64653 121808 184085 166284 184085 79977 78797 193795 40272 79717 128919 193795 86945 81322
Design condition [C3 C4 ] SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE

Allowable Rod Load P kg 38850 32550 5250 26250 26250 7350 31500 22050 25200 25200 9450 9450 45150 45150 31500 31500
Bearing Plate Material SA 36 SA 36 SA 36 SA 36 SA 36 SA 36 SA 36 SA 36 SA 36 SA 36 SA 36 SA 36 SA 36 SA 36 SA 36 SA 36
Allowable Tension stress for Bearing plate@ 100F FT kg/mm2 13.6 13.6 13.6 13.6 13.6 13.6 13.6 13.6 13.6 13.6 13.6 13.6 13.6 13.6 13.6 13.6
Nominal Rod Diameter D mm 80 80 40 70 70 40 70 70 70 70 50 50 90 90 80 80
Width of Bearing Plate A mm 400 400 250 400 450 175 450 350 375 600 125 350 450 600 300 400
Length of Bearing Plate [ C=B/B+3 ] in. (calculated) C mm 476 526 366 436 576 576 576 476 366 576 176 526 436 576 426 526
Length of Bearing Plate [ C=B/B+3 ] in. (Provided) C mm 500 550 375 450 600 600 600 500 375 600 200 550 450 600 450 550
Bearing plate hole dia. dh mm 85 85 45 75 75 45 75 75 75 75 55 55 95 95 85 85
W = A - dh W 315 315 205 325 375 130 375 275 300 525 70 295 355 505 215 315
Back to Back spacing of channels(in.) or B/B mm 400 450 290 360 500 500 500 400 290 500 100 450 360 500 350 450
- C.L to C.L spacing of Beams(in.)
Shape Factor Ks 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
For Bending condition Bearing Plate thickness:

1.5P x [B/B - D - 0.0833]

T1=
W x Ks x FT
T1 mm 53.8 52.9 21.6 41.4 47.0 43.7 51.5 44.0 36.7 38.9 21.8 30.6 50.1 51.8 53.8 52.1
For Shearing condition Bearing Plate thickness:

0.1875D2 + (1.67P/FT) - 0.433D

T2=
Bearing Plate Design Without Rocker Washer Arrangement
PCP HCP
Fur. Fur. HCP HCP HCP ECO. ECO. ECO. ECO.
Front Rear Wall Rear Wall LH/RH LH/RH HCP Rear HCP Rear
Hanger Rod Location LH/RH LH/RH Front Baffle Baffle stinger stinger stinger stinger
Wall screen-1 screen-2 Side Side Wall Wall
T2= Side Wall Side Wall Wall Wall Wall @PSH @PSH @RH @RH
Wall Wall
2
T2 mm 21.3 18.8 6.7 17.1 17.1 8.7 19.5 15.0 16.5 16.5 9.4 9.4 22.6 22.6 18.3 18.3
So, Bearing plate thickness [MAX(T1,T2)] mm 55 55 25 45 50 50 55 45 40 40 25 32 55 55 55 55
Provided Bearing plate thckness t mm 55 55 25 45 50 50 55 45 40 40 25 32 55 55 55 55
Bearing plate length l mm 500 550 375 450 600 600 600 500 375 600 200 550 450 600 450 550
Bearing plate width b mm 400 400 250 400 450 175 450 350 375 600 125 350 450 600 300 400
Bearing plate unit weight (Finished) kg 84 93 18 62 104 41 115 60 43 112 4 48 84 152 56 93
 F
r
Bearing Plate Design Without Rocker Washer Arrangement o
n
Platen Platen Sec. I/L Sec. O/L Sec. I/L Sec. O/L Sec. O/L
t Primary Primary Platen SH Platen SH Sec. I/L Sec. O/L Sec. I/L Sec. O/L RH O/L
Hanger Rod Location Coil Coil Manifold Manifold Manifold Manifold Manifold
SH SH O/L Hdr. O/L Hdr. Hdr. Hdr. Hdr. Hdr. Hdr.
supp. supp. Hdr. Hdr. Hdr. Hdr. Hdr.
W
Case(i)- Check Local web yielding a
R l
0.66Fy l
(A+5k)tw
Load to beam from bearing plate(kips) usually 1/2 R kg 4725 4725 3675 5512.5 2625 3937.5 2625 4200 4725 5750 2625 4200 4725 4725 5750 6325
-the Rod load
Distance from outer face of flange to web Toe of k mm 20 62.5 20 62.5 20 62.5 26 26 26 26 62.5 62.5 62.5 17 17 17
-fillet on rolled shape or equivalent on welded
-section(in.) per AISC
Beam web thickness tw mm 8.9 16 8.9 16 8.9 16 12 12 12 12 16 16 16 7.6 7.6 7.6
Flange thickness tf mm 16 50 16 50 16 50 20.8 20.8 20.8 20.8 50 50 50 13.6 13.6 13.6
Yield strength of Beam Fy kg/mm 2
26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26
Beam depth d mm 400 1300 400 1300 400 1300 600 600 600 600 1300 1300 1300 300 300 300
Width of Bearing Plate A mm 250 400 250 450 200 400 300 300 300 300 400 400 400 125 125 125
So, R/[(A+5k)tw] C1 kg/mm2 1.5 0.4 1.2 0.5 1.0 0.3 0.5 0.8 0.9 1.1 0.2 0.4 0.4 3.0 3.6 4.0
& 0.66 Fy C2 kg/mm2 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0
Design condition [C1 C2 ] SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE
Case(ii)- Check Web Crippling
tf
R 67.5 tw2 [ 1+3(A/d)(tw/tf)1.5 ] x Fy C4
tw
So, R C3 kg 4725 4725 3675 5513 2625 3938 2625 4200 4725 5750 2625 4200 4725 4725 5750 6325
& C4 C4 kg 64653 180848 64653 184085 58995 180848 107585 107585 107585 107585 180848 180848 180848 40272 40272 40272
Design condition [C3 C4 ] UNSAFE
SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE

Allowable Rod Load P kg 9450 9450 7350 11025 5250 7875 5250 8400 9450 11500 5250 8400 9450 9450 11500 12650
Bearing Plate Material SA 36 SA 36 SA 36 SA 36 SA 36 SA 36 SA 36 SA 36 SA 36 SA 36 SA 36 SA 36 SA 36 SA 36 SA 36 SA 36 SA 36
Allowable Tension stress for Bearing plate@ 100F FT kg/mm2 13.6 13.6 13.6 13.6 13.6 13.6 13.6 13.6 13.6 13.6 13.6 13.6 13.6 13.6 13.6 13.6
Nominal Rod Diameter D mm 50 50 40 40 40 40 40 50 50 50 40 50 50 50 50 50
Width of Bearing Plate A mm 250 400 250 450 200 400 300 300 300 300 400 400 400 125 125 125
Length of Bearing Plate [ C=B/B+3 ] in. (calculated) C mm 366 576 366 576 366 576 436 436 436 436 576 576 576 176 176 176
Length of Bearing Plate [ C=B/B+3 ] in. (Provided) C mm 375 600 375 600 375 600 450 450 450 450 600 600 600 200 200 200
Bearing plate hole dia. dh mm 55 55 45 45 45 45 45 55 55 55 45 55 55 55 55 55
W = A - dh W ### 195 345 205 405 155 355 255 245 245 245 355 345 345 70 70 70
Back to Back spacing of channels(in.) or B/B mm 290 500 290 500 290 500 360 360 360 360 500 500 500 100 100 100
- C.L to C.L spacing of Beams(in.)
Shape Factor Ks ### 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
For Bending condition Bearing Plate thickness:

1.5P x [B/B - D - 0.0833]

T1=
W x Ks x FT
T1 mm 29.1 30.1 25.6 30.3 24.9 27.4 22.0 27.9 29.6 32.6 22.3 28.3 30.1 21.8 24.1 25.3
For Shearing condition Bearing Plate thickness: ###

0.1875D2 + (1.67P/FT) - 0.433D

T2=
 F
r
Bearing Plate Design Without Rocker Washer Arrangement o
n
Platen Platen Sec. I/L Sec. O/L Sec. I/L Sec. O/L Sec. O/L
t Primary Primary Platen SH Platen SH Sec. I/L Sec. O/L Sec. I/L Sec. O/L RH O/L
Hanger Rod Location Coil Coil Manifold Manifold Manifold Manifold Manifold
SH SH O/L Hdr. O/L Hdr. Hdr. Hdr. Hdr. Hdr. Hdr.
T2= supp. supp. Hdr. Hdr. Hdr. Hdr. Hdr.
W
2 a
T2 mm l 9.4 9.4 8.7 11.7 6.7 9.2 6.7 8.6 9.4 10.9 6.7 8.6 9.4 9.4 10.9 11.7
l
So, Bearing plate thickness [MAX(T1,T2)] mm 32 32 32 32 32 32 25 32 32 36 25 32 32 25 32 32
Provided Bearing plate thckness t mm 32 32 32 32 32 32 25 32 32 36 25 32 32 25 32 32
Bearing plate length l mm 375 600 375 600 375 600 450 450 450 450 600 600 600 200 200 200
Bearing plate width b mm 250 400 250 450 200 400 300 300 300 300 400 400 400 125 125 125
Bearing plate unit weight (Finished) kg 23 60 23 67 18 60 26 33 33 37 47 60 60 4 6 6
Bearing Plate Design Without Rocker Washer Arrangement
PCP HCP
Fur. Fur. HCP HCP ECO. ECO. ECO. ECO.
Front Rear Wall Rear Wall LH/RH LH/RH HCP Rear HCP Rear Primary
Hanger Rod Location LH/RH LH/RH Front Baffle stinger stinger stinger stinger
Wall screen-1 screen-2 Side Side Wall Wall SH
Side Wall Side Wall Wall Wall @PSH @PSH @RH @RH
Wall Wall
Bottom of Bearing plate Level m EL. 75.5
Case(i)- Check Local web yielding
R
0.66Fy
(A+5k)tw
Load to beam from bearing plate(kips) usually 1/2 R kg 19425 16275 2625 13125 13125 3675 15750 11025 12600 12600 4725 22575 22575 15750 15750 4725
-the Rod load
Distance from outer face of flange to web Toe of k mm 40 50 20 26 62.5 62.5 62.5 40 20 62.5 17 26 62.5 25 50 20
-fillet on rolled shape or equivalent on welded
-section(in.) per AISC
Beam web thickness tw mm 10 10 8.9 12 16 16 16 10 8.9 16 7.6 12 16 10 10 8.9
Flange thickness tf mm 32 40 16 20.8 50 50 50 32 16 50 13.6 20.8 50 20 40 16
Yield strength of Beam Fy kg/mm 2
26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26
Beam depth d mm 600 800 400 600 1300 1300 1300 600 400 1300 300 600 1300 400 800 400
Width of Bearing Plate A mm 400 400 250 400 450 175 450 350 375 600 100 450 600 300 400 250
So, R/[(A+5k)tw] C1 kg/mm2 3.2 2.5 0.8 2.1 1.1 0.5 1.3 2.0 3.0 0.9 3.4 3.2 1.5 3.7 2.4 1.5
& 0.66 Fy C2 kg/mm2 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0
Design condition [C1 C2 ] SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE
Case(ii)- Check Web Crippling
tf
R 67.5 tw2 [ 1+3(A/d)(tw/tf)1.5 ] x Fy C4
tw
So, R C3 kg 19425 16275 2625 13125 13125 3675 15750 11025 12600 12600 4725 22575 22575 15750 15750 4725
& C4 C4 kg 82652 81322 64653 121808 184085 166284 184085 79977 78797 193795 37509 128919 193795 86945 81322 64653
Design condition [C3 C4 ] SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE

Allowable Rod Load P kg 38850 32550 5250 26250 26250 7350 31500 22050 25200 25200 9450 45150 45150 31500 31500 9450
SA 516 SA 516 SA 516 SA 516 SA 516 SA 516 SA 516 SA 516 SA 516 SA 516 SA 516 SA 516 SA 516 SA 516 SA 516 SA 516
Bearing Plate Material Gr. 70 Gr. 70 Gr. 70 Gr. 70 Gr. 70 Gr. 70 Gr. 70 Gr. 70 Gr. 70 Gr. 70 Gr. 70 Gr. 70 Gr. 70 Gr. 70 Gr. 70 Gr. 70
Allowable Tension stress for Bearing plate@ 100F FT kg/mm2 16.4 16.4 16.4 16.4 16.4 16.4 16.4 16.4 16.4 16.4 16.4 16.4 16.4 16.4 16.4 16.4
Nominal Rod Diameter D mm 80 80 40 70 70 40 70 70 70 70 50 90 90 80 80 50
Width of Bearing Plate A mm 400 400 250 400 450 175 450 350 375 600 100 450 600 300 400 250
Length of Bearing Plate [ C=B/B+3 ] in. (calculated) C mm 476 526 366 436 576 576 576 476 366 576 156 436 576 426 526 366
Length of Bearing Plate [ C=B/B+3 ] in. (Provided) C mm 500 550 375 450 600 600 600 500 375 600 175 450 600 450 550 375
Bearing plate hole dia. dh mm 85 85 45 75 75 45 75 75 75 75 55 95 95 85 85 55
W = A - dh W 315 315 205 325 375 130 375 275 300 525 45 355 505 215 315 195
Back to Back spacing of channels(in.) or B/B mm 400 450 290 360 500 500 500 400 290 500 80 360 500 350 450 290
- C.L to C.L spacing of Beams(in.)
Shape Factor Ks 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
For Bending condition Bearing Plate thickness:

1.5P x [B/B - D - 0.0833]

T1=
W x Ks x FT
T1 mm 48.9 48.2 19.7 37.7 42.8 39.8 46.8 40.1 33.4 35.4 18.9 45.6 47.2 48.9 47.4 26.5
For Shearing condition Bearing Plate thickness:
Bearing Plate Design Without Rocker Washer Arrangement
PCP HCP
Fur. Fur. HCP HCP ECO. ECO. ECO. ECO.
Front Rear Wall Rear Wall LH/RH LH/RH HCP Rear HCP Rear Primary
Hanger Rod Location LH/RH LH/RH Front Baffle stinger stinger stinger stinger
Wall screen-1 screen-2 Side Side Wall Wall SH
Side Wall Side Wall Wall Wall @PSH @PSH @RH @RH
Wall Wall
0.1875D2 + (1.67P/FT) - 0.433D
T2=
2
T2 mm 18.6 16.3 5.8 14.8 14.8 7.5 17.0 13.0 14.4 14.4 8.1 19.6 19.6 15.9 15.9 8.1
So, Bearing plate thickness [MAX(T1,T2)] mm 50 50 20 40 45 50 50 45 35 40 20 50 50 50 50 32
Provided Bearing plate thckness t mm 50 0 20 40 45 50 50 45 35 40 20 50 50 50 50 32
Bearing plate length l mm 500 550 375 450 600 600 600 500 375 600 175 450 600 450 550 375
Bearing plate width b mm 400 400 250 400 450 175 450 350 375 600 100 450 600 300 400 250
Bearing plate unit weight (Finished) kg 76 0 14 55 94 41 104 60 37 112 2 77 139 51 84 23
 F
r
Bearing Plate Design Without Rocker Washer Arrangement o
n
Platen Platen Sec. I/L Sec. O/L Sec. I/L Sec. O/L Sec. O/L
t Primary Platen SH Platen SH Sec. I/L Sec. O/L Sec. I/L Sec. O/L Sec. O/L Sec. O/L
Hanger Rod Location Coil Coil Manifold Manifold Manifold Manifold Manifold
SH O/L Hdr. O/L Hdr. Hdr. Hdr. Hdr. Hdr. Hdr. Hdr.
supp. supp. Hdr. Hdr. Hdr. Hdr. Hdr.
W
Bottom of Bearing plate Level m a
Case(i)- Check Local web yielding l
l
R
0.66Fy
(A+5k)tw
Load to beam from bearing plate(kips) usually 1/2 R kg 4725 3675 5512.5 2625 3937.5 2625 4200 4725 5750 2625 4200 4725 4725 5750 5750 5750
-the Rod load
Distance from outer face of flange to web Toe of k mm 62.5 20 62.5 20 62.5 26 26 26 26 62.5 62.5 62.5 17 62.5 17 20
-fillet on rolled shape or equivalent on welded
-section(in.) per AISC
Beam web thickness tw mm 16 8.9 16 8.9 16 12 12 12 12 16 16 16 7.6 16 7.6 8.9
Flange thickness tf mm 50 16 50 16 50 20.8 20.8 20.8 20.8 50 50 50 13.6 50 13.6 16
Yield strength of Beam Fy kg/mm 2
26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26
Beam depth d mm 1300 400 1300 400 1300 600 600 600 600 1300 1300 1300 300 1300 300 400
Width of Bearing Plate A mm 400 250 450 200 400 300 300 300 300 400 400 400 125 400 125 225
So, R/[(A+5k)tw] C1 kg/mm2 0.4 1.2 0.5 1.0 0.3 0.5 0.8 0.9 1.1 0.2 0.4 0.4 3.0 0.5 3.6 2.0
& 0.66 Fy C2 kg/mm2 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0
Design condition [C1 C2 ] SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE
Case(ii)- Check Web Crippling
tf
R 67.5 tw2 [ 1+3(A/d)(tw/tf)1.5 ] x Fy C4
tw
So, R C3 kg 4725 3675 5513 2625 3938 2625 4200 4725 5750 2625 4200 4725 4725 5750 5750 5750
& C4 C4 kg 180848 64653 184085 58995 180848 107585 107585 107585 107585 180848 180848 180848 40272 180848 40272 61824
Design condition [C3 C4 ] UNSAFE
SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE

Allowable Rod Load P kg 9450 7350 11025 5250 7875 5250 8400 9450 11500 5250 8400 9450 9450 11500 11500 11500
SA 516 SA 516 SA 516 SA 516 SA 516 SA 516 SA 516 SA 516 SA 516 SA 516 SA 516 SA 516 SA 516 SA 516 SA 516 SA 516
Bearing Plate Material SA 36Gr. 70 Gr. 70 Gr. 70 Gr. 70 Gr. 70 Gr. 70 Gr. 70 Gr. 70 Gr. 70 Gr. 70 Gr. 70 Gr. 70 Gr. 70 Gr. 70 Gr. 70 Gr. 70
Allowable Tension stress for Bearing plate@ 100F FT kg/mm2 16.4 16.4 16.4 16.4 16.4 16.4 16.4 16.4 16.4 16.4 16.4 16.4 16.4 16.4 16.4 16.4
Nominal Rod Diameter D mm 50 40 40 40 40 40 50 50 50 40 50 50 50 50 50 50
Width of Bearing Plate A mm 400 250 450 200 400 300 300 300 300 400 400 400 125 400 125 225
Length of Bearing Plate [ C=B/B+3 ] in. (calculated) C mm 576 366 576 366 576 436 436 436 436 576 576 576 156 576 156 366
Length of Bearing Plate [ C=B/B+3 ] in. (Provided) C mm 600 375 600 375 600 450 450 450 450 600 600 600 175 600 175 375
Bearing plate hole dia. dh mm 55 45 45 45 45 45 55 55 55 45 55 55 55 55 55 55
W = A - dh W ### 345 205 405 155 355 255 245 245 245 355 345 345 70 345 70 170
Back to Back spacing of channels(in.) or B/B mm 500 290 500 290 500 360 360 360 360 500 500 500 80 500 80 290
- C.L to C.L spacing of Beams(in.)
Shape Factor Ks ### 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
For Bending condition Bearing Plate thickness:

1.5P x [B/B - D - 0.0833]

T1=
W x Ks x FT
T1 mm 27.4 23.3 27.6 22.6 24.9 20.0 25.4 26.9 29.7 20.3 25.8 27.4 15.2 30.2 16.7 31.3
For Shearing condition Bearing Plate thickness: ###
 F
r
Bearing Plate Design Without Rocker Washer Arrangement o
n
Platen Platen Sec. I/L Sec. O/L Sec. I/L Sec. O/L Sec. O/L
t Primary Platen SH Platen SH Sec. I/L Sec. O/L Sec. I/L Sec. O/L Sec. O/L Sec. O/L
Hanger Rod Location Coil Coil Manifold Manifold Manifold Manifold Manifold
SH O/L Hdr. O/L Hdr. Hdr. Hdr. Hdr. Hdr. Hdr. Hdr.
supp. supp. Hdr. Hdr. Hdr. Hdr. Hdr.
W
a
0.1875D2 + (1.67P/FT) - 0.433D
T2= l
l
2
T2 mm 8.1 7.5 10.2 5.8 7.9 5.8 7.4 8.1 9.4 5.8 7.4 8.1 8.1 9.4 9.4 9.4
So, Bearing plate thickness [MAX(T1,T2)] mm 32 32 32 32 32 20 32 32 36 25 32 32 32 36 36 36
Provided Bearing plate thckness t mm 32 32 32 32 32 20 32 32 36 25 32 32 32 36 36 36
Bearing plate length l mm 600 375 600 375 600 450 450 450 450 600 600 600 175 600 175 375
Bearing plate width b mm 400 250 450 200 400 300 300 300 300 400 400 400 125 400 125 225
Bearing plate unit weight (Finished) kg 60 23 67 18 60 21 33 33 37 47 60 60 5 67 6 23
 F
r
Bearing Plate Design Without Rocker Washer Arrangement o
n
t RH O/L RH O/L RH loop
Hanger Rod Location
Hdr. Hdr. supp.
W
Bottom of Bearing plate Level m a
Case(i)- Check Local web yielding l
l
R
0.66Fy
(A+5k)tw
Load to beam from bearing plate(kips) usually 1/2 R kg 6325 6325 5250
-the Rod load
Distance from outer face of flange to web Toe of k mm 17 20 20
-fillet on rolled shape or equivalent on welded
-section(in.) per AISC
Beam web thickness tw mm 7.6 8.9 8.9
Flange thickness tf mm 13.6 16 16
Yield strength of Beam Fy kg/mm 2
26 26 26
Beam depth d mm 300 400 400
Width of Bearing Plate A mm 150 300 250
So, R/[(A+5k)tw] C1 kg/mm2 3.5 1.8 1.7
& 0.66 Fy C2 kg/mm2 17.0 17.0 17.0
Design condition [C1 C2 ] SAFE SAFE SAFE SAFE
Case(ii)- Check Web Crippling
tf
R 67.5 tw2 [ 1+3(A/d)(tw/tf)1.5 ] x Fy C4
tw
So, R C3 kg 6325 6325 5250
& C4 C4 kg 43035 70310 64653
Design condition [C3 C4 ] UNSAFE
SAFE SAFE SAFE

Allowable Rod Load P kg 12650 12650 10500

SA 516 SA 516 SA 516
Bearing Plate Material SA 36Gr. 70 Gr. 70 Gr. 70
Allowable Tension stress for Bearing plate@ 100F FT kg/mm2 16.4 16.4 16.4
Nominal Rod Diameter D mm 50 50 50
Width of Bearing Plate A mm 150 300 250
Length of Bearing Plate [ C=B/B+3 ] in. (calculated) C mm 156 366 366
Length of Bearing Plate [ C=B/B+3 ] in. (Provided) C mm 175 375 375
Bearing plate hole dia. dh mm 55 55 55
W = A - dh W ### 95 245 195
Back to Back spacing of channels(in.) or B/B mm 80 290 290
- C.L to C.L spacing of Beams(in.)
Shape Factor Ks ### 1.5 1.5 1.5
For Bending condition Bearing Plate thickness:

1.5P x [B/B - D - 0.0833]

T1=
W x Ks x FT
T1 mm 15.1 27.4 28.0
For Shearing condition Bearing Plate thickness: ###
 F
r
Bearing Plate Design Without Rocker Washer Arrangement o
n
t RH O/L RH O/L RH loop
Hanger Rod Location
Hdr. Hdr. supp.
W
a
0.1875D2 + (1.67P/FT) - 0.433D
T2= l
l
2
T2 mm 10.1 10.1 8.8
So, Bearing plate thickness [MAX(T1,T2)] mm 32 32 32
Provided Bearing plate thckness t mm 32 32 32
Bearing plate length l mm 175 375 375
Bearing plate width b mm 150 300 250
Bearing plate unit weight (Finished) kg 6 28 23
Lifting Lug design (For Fur. Front Panel Top Header)
Load = 356.0 Tonnes
Factor of safety = 1.25
Number of hooks = 10 No(s).
Hence, load at each lifting point P = 44.5 Ton
Metal temperature of header = 364.0 Deg. C
Header Material SA 106 Gr.C
Header Outlet Diameter OD = 244.0 mm
Header thickness = 36.0 mm
Material of Lifting lug = SA 516 GR.70
Allowable stress for lug material FT LUG = 1285.2 kg/cm2
Yield stress for lug material fy = 1930.6 kg/cm2
Yield stress for pin material (IS 2062 GR.A) fy = 1830.1 kg/cm2
Lifting Lug inputs:
Radius of hook R = 14.0 cm
Assumed Thickness of Lifting Lug t = 4.0 cm
Total Weld length = - cm
Link Plate Details:
Link Plate Thickness = 3.6 cm
Guide pin straight length for acting effective load = 8.0 cm

Case-1:
Maximum bending moment, M = [ P x l ]/4 M = 71200 kg.cm
So, Minimum diameter of Shear Pin d = 8.4 cm
32 M 1/3
Where, d=
x b
b = Permissible Bearing stress = 0.66 x fy
Case-2:
So, Minimum diameter of Shear Pin d = 5.9 cm
2P
Where, d=
x s
s = Permissible Shearing stress = 0.45 x fy
Maximum value of d is = 8.4 cm
So provided diameter of pin at plate sliding area d = 100 mm

Lug thickness Selection

Tearing stress induced, i = P / (2t x ( R - D/2 ))
= 618 kg/cm2
Allowable tearing stress(0.4fy), a = 772 kg/cm2
Design Condition: Safe
Allowable stress > Tearing Stress Induced [a > i]
Lug in Tension condition:
P
t =
A 2 x (R-d/2) x t
So Lug thickness under tensile load condition = 19 mm
Minimum Lug Thickness:
 Refer B&W manual 1.13 W
CMin =
4U6-2U-2A OD x FT LUG
Min. Lug thickness = 16 mm

As per B&W Manual (4U6-2U-2A):

Maximum allowable load on a header lug(Tension only)-Wmax
based upon the strength of the header:
Design condition is W < Wmax
Lug Design load W 37.8 Tonnes
Wmax = [ 2 Xmax + C ] x [ 2TSE - PD - 2PT (1-y) ]
Xmax = 1.296 x sqrt(DT) Xmax 10.2
D = Inside diameter of header D 17.2 cm
T = Header thickness T 3.6 cm
C = Lug Thickness C 4.0 cm
S = 1.5 Ft S 2041 kg/cm2
Ft = Allowable Tension stress for Header material Ft 1360 kg/cm2
E = Ligament Efficiency [ p-d/p ] E 0.58
P = Header Design pressure P 199.0 kg/cm2
y = Temperature coefficient y 0.4
So, Maximum allowable load on hdr. Lug Wmax 33.4 Tonnes
So, Safe Design Condition is Wmax > W PL. CHECK

To Find Kactual & K:

Design Condition K > Kactual
Kactual = sqrt(b2+c2)
K = 0.5 sqrt(RT) + 1.5 dh , Where dh = Equ. Hole dia & R = 0.5(D+T)
Value, b b 55.3 mm
Value, c c 61.0 mm
Equ. Hole dia dh 116.3 mm
R 104.0 mm
Kactual 82.3 mm
Minimum dimension between face of Lug K 205.1 mm
- and centerline of any hole
So, Safe Design Condition is Kactual > K PL. CHECK
Lifting Lug design (For HCP Side Panel Header)
Load = 300.0 Tonnes
Factor of safety = 1.25
Number of hooks = 10 No(s).
Hence, load at each lifting point P = 37.5 Ton
Metal temperature of header = 375.0 Deg. C
Header Material SA 106 Gr.C
Header Outlet Diameter OD = 219.0 mm
Header thickness = mm
Material of Lifting lug = IS 2062 GR.B
Allowable stress for lug material FT LUG = 1090 kg/cm2
Yield stress for lug material fy = 1807 kg/cm2
Yield stress for pin material (IS 2062 GR.A) fy = 1807 kg/cm2
Lifting Lug inputs:
Radius of hook R = 11.0 cm
Assumed Thickness of Lifting Lug t = 3.6 cm
Total Weld length = - cm
Link Plate Details:
Link Plate Thickness = 2.5 cm
Guide pin straight length for acting effective load = 6.1 cm

Case-1:
Maximum bending moment, M = [ P x l ]/4 M = 45750 kg.cm
So, Minimum diameter of Shear Pin d = 7.3 cm
32 M 1/3
Where, d=
x b
b = Permissible Bearing stress = 0.66 x fy
Case-2:
So, Minimum diameter of Shear Pin d = 5.4 cm
2P
Where, d=
x s
s = Permissible Shearing stress = 0.45 x fy
Maximum value of d is = 7.3 cm
So provided diameter of pin at plate sliding area d = 75 mm
Lug thickness Selection
Tearing stress induced, i = P / (2t x ( R - D/2 ))
= 718 kg/cm2
Allowable tearing stress(0.4fy), a = 723 kg/cm2
Design Condition: Safe
Allowable stress > Tearing Stress Induced [a > i]
Lug in Tension condition:
P
t =
A 2 x (R-d/2) x t
So Lug thickness under tensile load condition = 24 mm
Minimum Lug Thickness:

Refer B&W manual 1.13 W

CMin =
4U6-2U-2A
 Refer B&W manual CMin =
4U6-2U-2A OD x FT LUG
Min. Lug thickness = 18 mm
Lifting Lug design (For Primary SH O/L Header)
Hence, load at each lifting point W = 49.0 kips
Header Outlet Diameter OD = 9.500 in
Header thickness = 1.438 in

As per B&W Manual (4U6-2U-2A):

Maximum allowable load on a header lug(Tension only)
based upon the strength of the header:
Design condition is W < Wmax
Lug Design load P 49.0 kips
Wmax = [ 2 Xmax + C ] x [ 2TSE - PD - 2PT (1-y) ]
Xmax = 1.296 x sqrt(DT) Xmax 3.999
D = Inside diameter of header D 6.625 in
T = Header thickness T 1.438 in
C = Lug Thickness C 0.750 in
S = 1.5 Ft S 14.700 kg/cm2
Ft = Allowable Tension stress for Header material Ft 14.700 ksi
E = Ligament Efficiency [ p-d/p ] E 0.715
P = Header Design pressure P 2.975 ksi
y = Temperature coefficient y 0.400
So, Maximum allowable load on hdr. Lug Wmax 47.1 kips
 Project: AES
System : WCT VSS

ALLOWABLE LUG LOAD CALCULATION FOR SHEAR LUG AS PER 4U6-3U6

D 35.000 in Pipe OD
t 3.875 in Pipe Thk
SA369 FP91 Pipe Material
SA 387 GR.22 Cl.2 Shear Lug material
Tm 849.920 F Pipe mean temp (Design temp.)
Tu 1000.000 F Pipe temp limit (2A322-1-2A131-4U)
Tc1 0.580 4U6-3U6-10/7-31-15
Pr 4325.000 psi Design Pressure
Lug Thickness 0.984 in
engaged arc 30.000 degrees
Karc 1.355 = 1.0082 + 0.00839 * eng arc + 0.000106 * (eng arc)2
L 10.000 in Lug atta. Length
Lug Thickness( C ) 0.984 in
P 32062.000 pounds from doc. E800967-hanger load
S(PIPE) 20300.000 psi PER 2A322-I-2A131-2U-3U-B-7/1-17-08
Ft(LUG) 21900.000 psi PER 2A322-I-2A131-2U-3U-C-6/1-17-08

y 0.400 ASME temp. co efficient (2A322-1-2E131-1U/2U/3U)

eL 0.656

Shear lug thick( C ) 0.560 in

P_over_S 0.243 ksi

f , theta 17.802 ksi

D/t2 2.331
P/X tension 5.2279 kip/in
P/X compression 0.6799 kip/in
X tension 22.798 ksi
X compression 22.798 ksi

F(lug) top 1262.169 pounds/in P*e1/ (L2/6)Applied load

F(lug) bottom -1262.169 pounds/in - P*e1/ (L2/6).....Applied load

Allow Lug load (tens) 161531.692 pounds/in (P/X) tens * Karc * X

21008.151 pounds/in (P/X) comp * Karc * X if Flug(bott) is < 0
Allow Lug load (comp)
(P/X) tens * Karc * X if Flug(bott) is > 0
SAFE
 Project: AES
System : WCT VSS

WELD CHECK :
fw 1722.846
(((Pe1)/(L^2/3))^2+(P/
(2L))^2 )

Size 0.625 16 mm
Fw= .6*size*Ft*w 8212.500 SAFE