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Fig 17-48
Fig 17-49
Fig 17-50
Croll Reynolds Scrubbers
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5) Venturi Gas Scrubber Extracted from Misc Equipment Items
Richardson (100-115) gives a method to size venturi gas scrubbers. An example is included.
The WH High Energy Scrubber is a high pressure drop, very high efficiency wet dust collector
with an adjustable throat venturi.
Tangentisl inlet. Cyclone droplet eliminator (See KO pot folder for cyclone method).
Slurry drain.
From the data presented you can predict the performance of a WH High Energy Venturi Scrubber.
From this data you can estiate the cost of a venturi scrubber.
More Details aon the Procedure For Selecting a WH High Energy Venturi Scrubber
Page 110-115 page 4 gives the nomenclature for the Engineering and Application Data
Step 1 To maintain maximum scrubbing efficiency, it is desirable to minimize liquid evaporation in the Contacto
section of the scrubber. For this reason, hot gases should be pre-cooled to about 250 to 300F ahead
of the scrubber inlet. Performance calculations should be based on the assumption that hot gas temper
(and gas volume, gas density and gas viscosity) has been reduced to the 250 to 300F range.
Step 2 Refer to the drawings on page 10 and 11, select the standard size scrubber, N, ( a dimensionless Scrub
having a capacity range which incldes the gas volume at the scrubber inlet. If system requirements are
accurately established, and not subject to change, a special size may be selected by:
where Q = volumetric flow rate of the gas at the scrubber inlet, actual cubic feet per minute, acfm
one selects the WH size from the Table on page 11 and from the size various dimensions are provided.
Note: the Table on page 11 gives sizes as WH 65 to WH 1450. The N value is the numerical
component of the size designation. That is, WH 1450 is, in fact, N = 1450 for use in other Figures.
Step 3 Select a first trial pressure drop, dP. In venturi scrubbers, collection efficiency increases as an exponent
pressure drop. Judgement and experience are required to select an adequate first trial value.
As a giude, some typical applications and the required pressure drops are:
Step 4 Estimate the rate of circulating (unevaporated) scrubbing liquid supplied to the scrubber.
To avoid liquid carryover or system pulsations, scrubbing liquid rates must be maintained within certain
At any given pressure drop, scrubber efficiency increases as a function of the quantity of scrubbing liqui
Thus, since water (or other srubbing liquids) and the equipment required to supply it are relatively inexp
compared to fan horsepower, it is generally desirable to use values near or equal to the maximum value
herein. The total scrubbing liquid rate consists of three (3) components:
Step 4a R1 is the liquid rate supplied directly to the Venturi Throat and Contactor Section.
The minimu value for R1 determined from Fig 1, page 6.
The maximu value for R1 determined from Fig 2, page 6.
Step 4b R2 is the liquid supplied indirectly to the Contactor by means of a large orifice, solid cone nozzle directly
the Contactor section. R2 is found by:
Step 4c R3 is the liquid rate required to clean the spinner vanes in the Droplet Eliminator. It is supplied by mean
a large orifice hollow cone nozzle directly above the Drop Eliminator. R3 is found by:
Step 4d Calculate W1, flow rate of liquid supplied to upper liquid connection, not including evaporation losses,
U.S. gallon per minute
Step 4e Calculate W2, flow rate of liquid supplied to lower liquid connection. Not including evaporation losses,
U.S. gallons per minute
Note The use of W1 and w2 will be found in Step 8 where you will determine the evaporation losses.
Step 5 Establish the fractional efficiency curve based on the trial value of dP for the scrubber size N
ESTABLISHED IN Step 2 and 3. A dimensionless parameter, F, is calculated by:
S is the true specific gravity of the dust at the collector inlet, equal to the true density in grams per cc
Step 6 Calculate the total collection efficiency, Et, by means of Equation 1, page 4
Ste 7 If Et is either too low or higher than required to meet emission levels, reduce or increase the trial value o
and/or increase r1 and R2 and repeat steps 4 to 6.
Step 8 The gas will leave the scrubber saturated or nearly so. The liquid rates W1 and w2 found in step 4
do not include evaporation losses. These must be calculated by psychometrics and added
proportionally to W1 and w2
Note To solve the efficiency one must have the particulate conditions at the collector inlet.
This will be typically as follows:
n Dp (microns) Pn % finer
1 0.1 5
2 0.14 10
3 0.2 17.3
4 0.25 25.7
5 0.3 32.8
6 0.36 40
7 0.45 49.8
8 0.55 58.5
9 0.65 65.5
10 0.75 74.5
11 1.2 85.6
12 2 95
13 4 99.14
If you do not have this data, you cannot solve the efficiency part of the design.
You may have to assume this particulate condition simply to demonstrate the method.
Van Stone Flanges are often used in Srubbers. Check the above web site for a description of several types of flang
They are often used to connect plastic PVC pipe to metal pipes with standard flanges.
http://www.estcorporation.com/wetscrub.htm
ne particles in the size range of one micron and smaller.
ntact between the particles in the gas and the scrubbing liquid.
rticles from the gas. For varying gas rates, variable throat
eded for effective control of the particles.
parator with liquid storage, a recirculation pump,
d. System blowers can also be included.
R1 R2
R3
Slurry Drain
is the numerical
use in other Figures.
aporation losses.
crubber size N
Equation 7
d w2 found in step 4
s and added
n of several types of flanges.
From Richardson 100-115, page 11
Given: Gas Conditions at Collector Inlet
Table of capacities, Dimensions and Weights by Fisher - Klosterman Inc.
Gas temp =
acfm acfm length " Radius " max acfm R.H. =
Size N Max Min. A E Selector Q, acfm =
WH - 65 65 360 225 28 5 Dg =
WH - 80 80 550 340 34.375 6 Ug =
WH - 100 100 860 535 43 7 S=
WH - 120 120 1235 770 51.625 8.5 Year =
WH - 150 150 1935 1205 64.5 10 Mtl (1 to 4)
WH - 180 180 2785 1735 77.375 12 Cdn $ exchange =
WH - 210 210 3790 2360 90.375 13.5
WH - 250 250 5375 3345 107.5 15.5 Step 2 Max =
WH - 300 300 7740 4820 129 18 Min. =
WH - 350 350 10535 6560 150.5 21.5 N=
WH - 400 400 13760 8570 172 24 Size =
WH - 450 450 17415 10850 193.5 27.5 Length =
WH - 500 500 21500 13395 215 31 Diam. =
WH - 550 550 26015 16205 236.5 33.5
WH - 600 600 30960 19290 258 36 Step 3 Assume a trial value pressure
WH - 650 650 36330 22635 279.5 39
WH - 700 700 42140 26255 301 42 Step 4a R1 minimum =
WH - 800 800 55035 34290 344 47 R1 maximum =
WH - 900 900 69655 43400 387 53 69655
WH - 1000 1000 85895 53580 430 58 85895 Select R1 just under R1 maximu
WH - 1100 1100 104055 64835 473 63 104055
WH - 1200 1200 123835 77160 516 69 123835 Step 4b 0.05(R1) =
WH - 1300 1300 145335 90555 559 74 145335 0.2(R1) =
WH - 1450 1450 180810 112660 623.5 87 180810
Select R2 = just under 0.2(R1) =
N R1 R1 calc
800 1.65 1.63 dP = 30 " w.c. for N > 800
900 1.6 1.60 2
1000 1.55 1.57
R1 minimum, Gal/1000 acfm
1.9
1100 1.52 1.53 1.8
1200 1.5 1.50 1.7
1300 1.48 1.47 1.6
f(x) = - 0.000332x + 1.898787
1450 1.42 1.42 1.5 Column B
1.4 Linear (Column B
1.3
1.2
1.1
1
700 800 900 1000 1100 1200 1300 1400 1500
Scrubber Size, N
1.4 Linear (Column B
R1 minimum,
1.3
1.2
1.1
1
700 800 900 1000 1100 1200 1300 1400 1500
Scrubber Size, N
N R1 R1 calc
800 3 3.00 Fig 1 for R1 at 50 " w.c. for N > 800
900 2.95 2.95
1000 2.9 2.90 3.1
2.6
2.5
700 800 900 1000 1100 1200 1300 1400 1500
Scxrubber Size, N
3.95
3.9
700 800 900 1000 1100 1200 1300 1400 1500
Scxrubber Size, N
as Conditions at Collector Inlet
69,655 acfm
43,400 acfm
900 nominal size Calcs only good when N . 800
WH - 900 Fisher - Klosterman Inc nomenclature
32.25 ft. approx see Richardson page 10
8.8 ft. approx see Richardson page 10
By eqn 4, R3 = 12.078(N) / Q
By eqn 4, R3 = 0.16 U.S. Gal/1000 acfm
N > 800
Column B
Linear (Column B)
1400 1500
Linear (Column B)
1400 1500
Column B
Linear (Column B)
1400 1500
n N > 800
Column B
Linear (Column B)
00 1500
If the particle distribution of the solids in the feed is known, the collector efficiency can be determined as follows:
Step 6
Dp(n) % Finer Dp mid Ep mid Ep mid *
n microns Pn microns Fig 3 P(n+1) - Pn P(n+1) - Pn
1 0.1 5.00% 0.10 47 5.00% 2.35
2 0.14 10.00% 0.12 49.5 5.00% 2.48
3 0.2 17.30% 0.17 72.2 7.30% 5.27
4 0.25 25.70% 0.23 86 8.40% 7.22
5 0.3 32.80% 0.28 92.4 7.10% 6.56
6 0.36 40.00% 0.33 96 7.20% 6.91
7 0.45 49.80% 0.41 98.3 9.80% 9.63
8 0.55 58.50% 0.50 99.35 8.70% 8.64
9 0.65 65.50% 0.60 99.74 7.00% 6.98
10 0.75 74.50% 0.70 99.89 9.00% 8.99
11 1.2 85.60% 0.98 99.95 11.10% 11.09
12 2 95.00% 1.60 100 9.40% 9.40
13 4 99.14% 3.00 100 4.14% 4.14
100.00% 100 0.86% 0.86
Required collection efficiency = 90% Et = 90.54% Step 6
dp = 30 inches w.c.
Dg = 0.0648 lb/cf
R1 = 3.8
R2 = 0.75
S= 2
Ug = 1.25E-05 lb mass/ft-sec
For N > 800 W1 = (2)(R1)(Q) / 3000 For N <=800, W1 = (R1)(Q) / 1000 Eqn 5b
W1 = 173.5 usgpm liquid supplied to upper liquid connection, not including evaporation losses.
W2 = 149.0 usgpm liquid supplied to lower liquid connection, not including evaporation losses.
Calculation of the evaporation losses involves pscchometric analysis as follows: See Air Density V1.1 in Phys Prope
lbs water per lb dry air = 0.008241 by moles water * 18 / moles dry air / MW dry air = 28.84
From the psychometric chart, the corresponding web bulb temperature is 76.4 F
evaporation losses.
Eqn 10
Eq 11
2003
Fabricated Equipment Index
Year FEI
1975 192.2
1976 200.8
1977 216.6
1978 238.6
1979 261.7
1980 291.6
1981 321.8
1982 327.5
1983 330.1
1984 335.4
1985 335.6
1986 337.7
1987 344.1 Escalation.
1988 361.3 1.05
1989 379.4 1.05
1990 398.3 1.05
1991 418.3 1.05
1992 439.2 1.05
1993 461.1 1.05
1994 484.2 1.05
1995 508.4 1.05
1996 533.8 1.05
1997 544.5 1.02
1998 555.4 1.02
1999 566.5 1.02
2000 577.8 1.02
2001 589.4 1.02
2002 601.2 1.02
2003 613.2 1.02
2004 625.4 1.02
2005 638.0 1.02
2006 650.7 1.02
2007 663.7 1.02
1 12 ga - NRS cs
900
2003
1.6 assume no duty per NAFTA
Installation Hrs = 64
Crew rate = 2003 $50.00 $/hr Cdn
Installation Cost $3,200 $, Cdn