Data Sheets Paints and Coatings PDF

Engineering Standard
SAES-H-101V 19 April 2009

Approved Saudi Aramco
Data Sheets - Paints and Coatings
Paints and Coatings Standards Committee Members
Barouky, Fikry Fouad, Chairman
Hammad, Bakr Sulaiman, Vice Chairman
Homayed, Mohammed Ali
Khashram, Maher Saud
Mansour, Mana Hamad
Nujaim, Salah Ahmed
Seba, Zaki Ahmed
Suller, Abraham A
Saudi Aramco DeskTop Standards

Table of Contents
1 Arabian Danish Approved Materials........... 2

2 Belzona Approved Materials........... 5
3 Ciba Geigy Ltd. Approved Materials........... 5
4 Corrocoat Approved Products................... 10
5 Fosam Approved Products........................ 13
6 Hempel Approved Materials...................... 16
7 International Approved Products............... 84
8 Jotun Approved Materials....................... 140
9 Oasis Ameron Approved Materials......... 188
10 Sipco Approved Products........................ 231
11 Shell Chemicals Approved Products....... 296
12 Sigma Approved Products...................... 300
Attachment Drying Time Graphs................... 359
Previous Issue: 10 December 2006 Next Planned Update: 10 December 2011

Revised paragraphs are indicated in the right margin Page 1 of 398
Primary contact: Suller, Abe A. on 966-3-8760223
CopyrightSaudi Aramco 2006. All rights reserved.

Document Responsibility: Paints and Coatings Standards Committee SAES-H-101V
Issue Date: 19 April 2009 Approved Saudi Aramco
Next Planned Update: 10 December 2011 Data Sheets - Paints and Coatings
1 Arabian Danish Approved Materials
APCS-10 Koppers Super Service Bituminous: Black

Black 30255
Page 2 of 398
Manufacturer : Hempel Paints (Saudi Manufacturer - Approved Saudi Aramco Data Sheet
APCS-10
Type of Coating : Bituminuous
Manufacturer : Arabian Danish Paints Co. Ltd.
Product Name : Koppers Super Service Black 30255
SAMS S/N : 09-611-715/720/725
1. Storage
1.1 Shelf life, sheltered storage @ 35C maximum : 1 year
2. Mixing
2.1 No. of Components : 1
2.2 Mixing Ratio : N/A
2.3 Thinner : Xylene (for cleaning only)
SAMS S/N : -
2.4 Thinning Requirements : None
2.5 Induction Time : N/A
2.6 Pot Life : N/A
3. Application
3.1 Maximum Allowable Substrate Temperature : 60C
3.2 Typical Wet Film Thickness Per Coat : 500 micrometers
3.3 Typical Dry Film Thickness Per Coat : 350 micrometers
3.4 Theoretical Coverage @ 25 Micrometers : 27 M/L
Dry Film Thickness
3.5 Minimum Number of Coats : 2
Page 3 of 398
Manufacturer - Approved Saudi Aramco Data Sheet

APCS-10 - Koppers Super Service Black 30255 (Cont'd)
3.6 Drying Time
Substrate Recoat Interval

Temperature To Handle Minimum Maximum To Immersion
10C 10 Hours - None 16 Days
3.7 Recommended Equipment
Airless Spray
Brush
4. Technical Properties
4.1 Volume Solids (ASTM D2697) : 68%
4.2 Product Weight (ASTM D1475) : 1.45 Kg/L
4.3 Viscosity (ASTM D562) : 65 KU
4.4 Flash Point (ASTM D93 OR D56) : 28C
Approval Date: July 15, 1986
Page 4 of 398
1 Belzona Approved Materials
APCS-27 Belzona 1591

APCS-28 Belzona 1341
Page 5 of 398

APCS-27
Type of Coating : Epoxy-Phenol Novolac Coating
Manufacturer : Belzona Polymerics Ltd.
Product Name : Belzona 1591 (formerly Ceramic XHT)
SAMS S/N : 1000767601
1. Storage
1.1 Shelf life, sheltered storage @ 35C maximum : 3 years
2. Mixing
2.2 Mixing Ratio : 10.5:1 by volume
2.3 Thinner : N//A
SAP M/N (SAMS S/N) : N/A
2.4 Thinning Requirements : N/A
2.5 Induction Time : None
2.6 Pot Life : 25 min. @ 30C

3. Application

3.2 Typical Wet Film Thickness Per Coat : 650 - 850 micrometers
3.3 Typical Dry Film Thickness Per Coat : 650 - 850 micrometers
Dry Film Thickness
Page 6 of 398

APCS-27 - Belzona 1591 (Cont'd)
3.6 Drying Time

Temperature To Handle Minimum Maximum
10C 110 Min Hours Hours
30C 25 Min Hours Hours
50C 6 Min Min Hours
Airless Spray : N/A
Conventional Spray : N/A
Brush/Spatula Suitable
4.2 Product Weight (ASTM D1475) : 1.97 to 2.06 Kg/L
4.3 Viscosity (ASTM D562) : KU Liquid Putty
4.4 Flash Point (ASTM D93 or D56) : > 110C
Approval Date: November 29, 2008

Replaces: New
Page 7 of 398

APCS-28
Type of Coating : Epoxy-phenol novolac coating
Manufacturer : Belzona Polymerics Ltd.
Product Name : Belzona 1341 (Supermetalglide)
SAP M/N (SAMS S/N) : 1000180328, 1000180337 and 1000180390
1. Storage
2. Mixing
2.2 Mixing Ratio : 1:1 by volume
2.3 Thinner : None
2.6 Pot Life : 20 min. @ 30C

3. Application

3.3 Typical Dry Film Thickness Per Coat : 250 300 micrometers
Dry Film Thickness
Page 8 of 398

APCS-28 - Belzona 1341 (Cont'd)
3.6 Drying Time

10C 1.5 Hours 24 Hours 24 Hours
30C 30 Min 6.0 Hours 24 Hours
50C 10 Min 1.5 Hours 24 Hours
Airless Spray : Tip size 0.019 to 0.029 inch
Fluid pressure 4,500 psi
Brush/Spatula : Suitable/Spatula
4.1 Volume Solids (ASTM D2697) : 100 %
4.3 Viscosity (ASTM D562) : 2,000 cps
4.4 Flash Point (ASTM D93 or D56) : > 110C Close cup
Note: When applying over eroded-corroded surfaces, pits, crevices & rough welds, use Belzona 1111,
1131 or 1311 first to level surfaces before coating application.
Replaces: New
Page 9 of 398
2 Ciba Geigy Ltd. Approved Materials
APCS-20A Araldite GY 257 Fiberglass Reinforced Epoxy: Hand Applied
Page 10 of 398

APCS-20A
Type of Coating : Fiberglass Reinforced Epoxy; Hand-Applied
Manufacturer : Ciba-Specialty Chemicals, Switzerland
Product Name : Araldite GY 257 (Curing Agents HY 830 and HY 850)
SAMS S/N : None
1. Storage
2. Mixing
2.2 Mixing Ratio : 100:52:8; GY 257:HY
830:HY 850 (by weight)
2.3 Thinner : N/A (clean up only)
SAMS S/N : None
2.4 Thinning Requirements : Nil
2.5 Induction Time : Not Applicable
2.6 Pot Life (GY 257 + HY 830 + HY 850);: : 3 hrs. 45 mins. @ 20C
Measured with TECAM gel timer @ 65% relative
humidity. (1 kg. mixture)
3. Installation Procedure
3.1 Surface Preparation
3.1.1 The surface is degreased and cleaned to ensure the removal of all oil, grease,
salts, dirt, and other surface contaminants prior to further surface preparation.
3.1.2 Prior to the start of the blasting work, all the surface irregularities including
weld spatters, weld fluxes, rough capping, etc., shall be removed or smoothed
using mechanical tools. The surface is blasted to SA 2 (near white metal).
Page 11 of 398

APCS-20A - Ciba's Araldite GY 257 (Cont'd)
3.1.3 Blasted surfaces shall be vacuumed or blown clean, and extra care should be
taken to avoid contamination of the blast cleaned surface. Severe corrosion,
undercuts, or weld porosity (larger than 1 inch in diameter) should be reported
for remedial work.
3.1.4 Priming shall take place while surface preparation is still fresh (directly after
blasting and before oxidation). The overall steel surfaces such as the shell wall,
support column, tank floor, and bottom shall be primed with a solvent based
epoxy to a dry film thickness (DFT) of 25-30 microns (~1 mil).
3.2 Caulking
Caulking shall be applied on all sharp edges, mainly between shell and floor, between
floor plates, in and around sumps, around connection between pipes and hull, and
around support pipes.
3.2.1 For the area between the shell and the floor, the amount of filler will determine
the sharpness of the turn. The sharper the turn, the more difficult it becomes to
construct a laminate that is free from wrinkles and air bubbles, and therefore
must be avoided. Use minimal epoxy filler as necessary to make the turn. A
throat of approximately 5 cm is usually adequate.
3.2.2 Caulking between the floor plates shall be applied directly before lamination,
and while the epoxy mortar is still wet, lamination on the floor can proceed.
3.3 Landing Plates
In floating roof tanks, steel panel may be inserted under the support legs. Landing
plates (~6 mm thick) are first blast cleaned and primed on both sides, and the
lamination system is applied to one side only. While still wet, sand (clean and dry) is
sprinkled on the perimeter to provide for subsequent mechanical bond. While blast
cleaning is in progress, work shall start on the landing legs in the following manner:
3.3.1 The welds on the striker plate are caulked.
3.3.2 Two to three hydraulic jacks are placed around the leg on timber spreaders,
clear of the area to be lined, and the roof is lifted about 15mm. The pin holding
the leg is removed, and the leg is raised.
3.3.3 The area under the leg is cleaned.
3.3.4 The lining is applied so it extends 10 cm from the landing plate. The lining
should be resin rich in the center.
Page 12 of 398

3.3.5 The prepared plate is placed, laminate side up, and forced slightly in the wet
laminate. The system is allowed to set, the leg is lowered, the pin replaced and
the jacks are released.
3.3.6 Any gaps between the landing plate and the striker plate should be filled with
epoxy mortar (caulking).
3.4 Laminate Application
3.4.1 Apply a generous amount of epoxy mix (~500 microns) onto the primed steel
surface, as evenly as possible.
3.4.2 Apply one layer of 450 g/m fiberglass chopped strand mat (CSM) to the wet
epoxy mix.
3.4.3 Embed fully to remove wrinkles and roll with steel roller to remove trapped air.
Add resin where required and consolidate well with steel roller.
3.4.4 Apply a second generous coating of Epoxy mix.
3.4.5 Apply the second layer of 450 g/m fiberglass CSM with a 50% of the nominal
width of the mat overlap on the previous layer in order to achieve a 2 layer
system. Care should be taken to ensure the second layer is overlapping the
previous one with the untrimmed edge.
3.4.6 Repeat smoothing and rolling as in step 3.4.3 and add resin mix if required.
3.4.7 Lay a surfacing tissue of 30 g/m in such a manner that it overlaps the mat
without aligning with mat edge, and ensuring that the strands of mat are not
exposed or protruding @ the laminate surface.
3.4.8 Repeat smoothing and rolling as in step 3.4.3.
3.4.9 Apply a fourth coat of Epoxy mix/ gel coat to give a resin rich finish.
3.5 Repair of Defects
3.5.1 Air inclusion shall be cut out to a tapered edge, sanded around, and application
of mat and tissue carried out with an overlap of 50mm on the sound laminate.
If the overcoating interval was exceeded, the overlap shall be of 100mm.
3.5.2 Overlaps of less than 30mm shall be patched with a strip 100mm wide.
3.5.3 Areas where the laminate does not appear to be resin rich shall be patched with
an extra layer of surface tissue and resin.
Page 13 of 398


3.7 Drying Time

Temperature To Handle Minimum Maximum Full Cure
20C 30 Hours 20 Hours 40 Hours 30 Hours
In case overcoating interval is past the maximum limit, abrade the cured film with sand
paper or sweep blast prior to application of fresh coat.
Hand application only.
4.3 Viscosity (@25C) (ASTM D562) : 1,400 m Pa S
4.4 Flash Point (ASTM D93 or D56) : 138C (GY 257)
183C (HY 830)
163C (HY 850)
Related Materials:
1. Fiberglass Mat: Vetrotex M4 40 P3 (Emulsion bonded) by Vetrotex International,
Scandinavian Glass fiber (MK 12) by Owens Corning or equivalent
2. Surfacing Tissue: Fiberil T 1773; 30-40 g/m; Manufactured by Carl Freudenberg
3. Primer: Hempel's Hempadur 1559 or approved equivalent.
4. Caulking (either):
4.1 100 parts resin mix and 20 parts Aerosil 202, Cabosil or equivalent
4.2 Hempadur Caulking 3588
Approval Date: August 9, 1997

Replaces: New
Page 14 of 398
3 Corrocoat Approved Products
APCS-2G Polyglass VEF Vinyl Ester Coating
Page 15 of 398
Manufacturer-Approved Saudi Aramco Data Sheet

APCS-2G
Type of Coating : Vinyl Ester Coating: One-coat
Manufacturer : Corrocoat Ltd.
Product Name : Polyglass VEF
SAP M/N (SAMS S/N) : Base plus catalyst in one box 1000709300 (09-000-502);
Retarder 1000709303 (09-000-505)
1. Storage
1.1 Shelf life, sheltered storage @ 27C maximum : 6 months
2. Mixing
2.1 No. of Components : Three
2.2 Mixing Ratio : (contact OTC)
2.3 Cleaning Agent : Styrene Monomer Inhibited
SAP M/N (SAMS S/N) : 1000709301 (09-000-503-00)
2.6 Pot Life : hr at 25 C
hr 40C
3. Application
3.4 Theoretical Coverage @ 25 Micrometers : 39.6 M/L
3.5 Minimum Number of Coats (Spray Application) : One
Page 16 of 398

APCS-2G
Polyglass VEF
3.6 Drying Time
Substrate Recoat Interval To Immersion

Temperature To Handle Minimum Maximum Water
10C 4 Hours 3 Hours 3 Days 6 Days
30C 1 Hour 1 Hour 2 Days 3 Days
50C 1 Hour 1 Hours 2 Days 1 Day

Airless Spray: Pump Ratio: 45:1 minimum
Tip Size: 0.030 to o.045 inch
Fluid Pressure: 3,000 psi
Paint Hose: 3/8 inch
Conventional Spray: Not recommended
Brush:
4.3 Viscosity (ASTM D562) : 250 to 350 Poise
4.4 Flash Point (ASTM D93 or D56) : 28C
Notes:
1. For tool cleaning, use Styrene Monomer Inhibited available in SAP M/N (SAMS S/N) 1000709301
(09-000-503-00).
2. The main component of the coating mixture is the base and catalyst. If retarder is required to delay
curing in summer, contact the manufacturer on tel 812-1044 for instruction.
Approval Date: October 22, 2005

Replaces: New
Page 17 of 398
3 Fosam Approved Products
APCS-10 Nitoproof 120 Bituminous Coating
Page 18 of 398

APCS-10
Type of Coating : Bituminous Coating: Self-Priming
Manufacturer : Fosam Co.
Product Name : Nitoproof 120
SAP M/N (SAMS S/N) : 1000194025 (09-611-715), 1000194029 (09-611-720) or 1000194032
(09-611-725)
1. Storage
1.1 Shelf life, sheltered storage @ 35C maximum : 1- years
2. Mixing
2.1 No. of Components : One
2.3 Thinner : Fosroc Solvent 103
SAMS S/N : None
2.6 Pot Life : N/A
3. Application
3.1 Maximum Allowable Substrate Temperature : C
3.5 Minimum Number of Coats (Spray Application): Three for buried.
Four for immersion.
Page 19 of 398

APCS-10
Nitoproof 120
3.6 Drying Time

Temperature To Handle Minimum Maximum Water Buried
10C 8 to 16 Hours 12 Hours None 7 Days
30C 2 to 4 Hours 4 Hours None 7 Days
50C 30 Minutes 2 Hours None 4 Days

Airless Spray: Tip Size: 0.026 inch
Brush:
4.3 Viscosity (ASTM D562) : KU
Approval Date: February 4, 1999

Replaces: New
Page 20 of 398
4 Hempel Approved Materials
APCS-1A Galvosil 85710 or 15780 Inorganic Zinc Primer: Solvent-Based

Galvosil 15610 Inorganic Zinc Primer: Water-Based
Hempadur Mastic 45881 Epoxy Topcoat: Red/Gray/Yellow
APCS-1B Hempadur HB Primer 17300 Epoxy Primer: Yellow
Hempadur 15570 Epoxy Primer: Red or Green
APCS-1C Hempadur Zinc 17360 Zinc-Rich Epoxy Primer: Gray
APCS-1D (Use APCS-1A as primer and intermediate coat.
Hempathane Topcoat 55210 Polyurethane Topcoat: Yellow/White
Gray/Green/Red
APCS-1E (Use APCS-1B as primer and intermediate coat.
Gray/Green/Red
APCS-1F (Use APCS-1C as primer and intermediate coat.
Gray/Green/Red
APCS-2A/B/C Hempadur 85671 Epoxy: Off White/ Red / Green
APCS-2D Hempadur 85210 Primer: Yellow FS 595a 23594
Topcoat: White FS 595a 27780
APCS-3 Hempels Coal Tar Epoxy Mastic 35670 Coal Tar Epoxy: Reddish Brown/Black
APCS-4 Hempel's ZP Alkyd Primer 12090 Zinc Phosphate Alkyd: Red
Hempels Silvium 51570 Aluminum Topcoat
APCS-6 Hempel's ZP Alkyd Primer 12090 Zinc Phosphate Alkyd: Red
Hempalin 52140 Alkyd Topcoat: Various Colors
APCS-9 Hempatex 46330 Chlorinated Rubber Primer: Red
Hempatex 46330 Chlorinated Rubber Topcoat: Gray/Green/Brown/Blue
APCS-10 Hempinol HB 10270 Bituminous: Black
Page 21 of 398
Hempels - Approved Materials (Cont'd)

APCS-11A Hempel's Galvosil 85710 or 15780 Inorganic Zinc Primer: Solvent-Based
Hempel's Galvosil 15610 Inorganic Zinc Primer: Water-Based
Hempels Silicone Aluminum 56910 Heat Resistant Topcoat: Aluminum
or Hempels Silicone Acrylic 56940
APCS-11B Hempel's Silicone Aluminium 56910 Heat Resistant Self-Priming System:
Aluminum
APCS-12 Hempadur HB Primer 17300 Epoxy Primer: Yellow

Hempadur 15570 Epoxy Primer: Red or Green
Hempadur Hi-Build 45881 Epoxy Topcoat: Red/Gray/Yellow
APCS-17A Hempel's Galvosil 85710 or 15780 Inorganic Zinc Primer: Solvent-Based

APCS-17B Hempel's Galvosil 15610 Inorganic Zinc Primer: Water-Based
APCS-19A Hempadur Multi-Mil 85490 Splash Zone Compound: Hand-Applied
APCS-19B Hempadur Spray-Guard 85550 Splash Zone Compound: Spray-Applied
APCS-20A Hempels Epoxy Resin System 05500 Fiberglass Reinforced Epoxy: Hand Lay-Up
APCS-20B Hempel's Sprayfibre 35890 Fiberglass Reinforced Epoxy: Hand Spray-
Applied
APCS-22A Hempadur 45070 Epoxy: Gray/Yellow/Black
APCS-23 Hempinol HB 10270 High Temperature Mastic: Black
APCS-26 Hempadur Mastic 45881 Epoxy Mastic: Aluminum/White/Orange/Red/
Yellow/Gray/Black
APCS-26T (Use APCS-26 as primer and Hempathane in APCS-1D as topcoat.)
Page 22 of 398

APCS-1A
Type of Coating : Inorganic Zinc Primer; Solvent-Based
Manufacturer : Hempel Paints (Saudi Arabia) W.L.L.
Product Name : Hempel's Galvosil 85710
SAP M/N (SAMS S/N) : 1000194146 (09-611-958)
1. Storage
2. Mixing
2.2 Mixing Ratio : 8.1 kg liquid: 20.5 kg Zinc dust
2.3 Thinner : Hempel's 08700
SAP M/N (SAMS S/N) : 1000198445 (09-738-220)
2.4 Thinning Requirements : Up to 30%

2.5 Induction Time : Nil
2.6 Pot Life : 6 hours @ 25C
2 hours @ 40C
3. Application
Dry Film Thickness
Page 23 of 398

APCS-1A Primer - Hempel's Galvosil 85710 (Cont'd)
3.6 Drying Time

Temperature To Handle Minimum Maximum*
10C 4 Hours 7 days None
30C 1 Hour 2 days None
50C Hour 10 Hours None
* Before overcoating after exposure in a contaminated environment, clean thoroughly
by high pressure fresh water hosing and allow to dry.
Conventional Spray : Tip Size
Atomizing Pressure
Brush : For touch-up only.
4.1 Volume Solids (ASTM D2697) : 70 to 74%
4.3 Viscosity (ASTM D562) : 92 tro 98 KU
Note: Topcoating is done when the inorganic zinc primer is fully cured. The minimum overcoating
time is valid @ 75% relative humidity and sufficient ventilation.
Approval Date: March 25, 2002

Replaces : July 7, 1994
Page 24 of 398

APCS-1A
Type of Coating : Inorganic Zinc Primer; Water-Based
SAP M/N (SAMS S/N) : 1000194182 (09-611-969)
1. Storage
2. Mixing
2.2 Mixing Ratio : 8.1 kg liquid:23.3 kg Zinc Dust
2.3 Thinner : Fresh water (sweet water)
2.6 Pot Life : 3- hours @ 25C
1- hours @ 40C
3. Application
Dry Film Thickness
Page 25 of 398

3.6 Drying Time

30C 1 Hour 7 days None
50C Hour 2 Days None
* Before overcoating after exposure in a contaminated environment,
clean thoroughly by high pressure fresh water hosing and allow to dry.
Airless Spray : N/A
Conventional Spray : Tip Size: 0.070 to 0.085 inch
Atomizing Pressure: 20 to 35 psi
4.3 Viscosity (ASTM D562) : 67 to 73 KU
4.4 Flash Point (ASTM D93 or D56) : N/A
Approval Date: December 22, 2004

Replaces : March 25, 2002
Page 26 of 398

APCS-1A
SAP M/N (SAMS S/N) : 1000194146; 09-611-958
1. Storage
2. Mixing
2.2 Mixing Ratio : 10 L liquid: 17 kg Zinc Dust
SAP M/N (SAMS S/N) : 1000198445 (09-738-220)
3 hours @ 40C
3. Application
Dry Film Thickness
Page 27 of 398

3.6 Drying Time

30C 1 Hour 1 day None
clean thoroughly by high pressure sweet water hosing and allow to dry.
Airless Spray : Tip size: 0.019 to 0.023 inch
Fluid pressure: 1,500 psi
4.4 Flash Point (ASTM D93 or D56) : 14C (57F)

Page 28 of 398

APCS-1A
Type of Coating : Epoxy Topcoat: Polyamide Cured
Product Name : Hempadur Mastic 45881
SAP M/N (SAMS S/N) : 1000194629 (09-612-364), 1000194797 (09-612-369) or 1000194960
(09-612-375)
1. Storage
2. Mixing
SAP M/N (SAMS S/N) : 1000198572 (09-738-260)
hour @ 40C
3. Application
3.3 Typical Dry Film Thickness Per Coat : 100 - 110 micrometers
Dry Film Thickness
Page 29 of 398

APCS-1A Topcoat - Hempadur Mastic 45881 (Cont'd)
3.6 Drying Time

10C 16 Hours 10 Hours 60 Days
Conventional Spray : No

Page 30 of 398

APCS-1B
Type of Coating : Epoxy Primer: Polyamide Cured
Product Name : Hempadur Hi-Build 17300
SAP M/N (SAMS S/N) : 1000194626 (09-612-362)
1. Storage
2. Mixing
Base : hardener
SAP M/N (SAMS S/N) : 1000198445 (09-738-280)
2.4 Thinning Requirements : maximum 5%
1 hours @ 40C
3. Application
Dry Film Thickness
Page 31 of 398

APCS-1B Primer - Hempadur Hi-Build 17300 (Cont'd)
3.6 Drying Time

30C 1- Hours 2- Hours 18 Days
50C 1 Hour 1 Hour 7 Days

Airless Spray : Tip size: 0.021 inch
Atomizing Pressure

Page 32 of 398

APCS-1B
Type of Coating : Epoxy Topcoat
Manufacturer : Hempel Paints (Saudi Arabia) W.L.L
SAP M/N (SAMS S/N) : 1000194629 (09-612-364), 1000194797 (09-612-369) or 1000194960 (09-
612-375)
See APCS-1A Data Sheet
Page 33 of 398

APCS-1C
Type of Coating : Zinc Rich Epoxy Primer
Product Name : Hempadur Zinc 17360
SAP M/N (SAMS S/N) : 1000195348 (09-612-580) or 1000195361 (09-612-590)
1. Storage
2. Mixing
Base: Hardener
SAP M/N (SAMS S/N) : 1000198449 (09-738-240)
2.4 Thinning Requirements : 5% maximum
hour @ 40C
3. Application
Dry Film Thickness
Page 34 of 398

APCS-1C Primer - Hempadur Zinc 17360 (Cont'd)
3.6 Drying Time

10C 5 Hours 4 Hours None
30C 1 Hour 1 Hours None
50C Hour Hours None
Atomizing Pressure

Page 35 of 398

APCS-1C
SAP M/N (SAMS S/N) : 1000194629 (09-612-364), 1000194797 (09-612-369) or 1000194960 (09-
612-375)
See APCS-1A Data Sheet
Page 36 of 398

APCS-1D/E/F Topcoat
Type of Coating : Polyurethane Topcoat: Aliphatic
Manufacturer : Hempel Paints (Saudi Arabia) W.L.L
Product Name : Hempathane Topcoat 55210
SAP M/N (SAMS S/N) : 1000194672 (09-612-365), 1000194675 (09-612-366), 1000194793 (09-612-
367), 1000194795 (09-612-368) or 1000194851 (09-612-371)
1. Storage
2. Mixing
Base:Hardener
SAP M/N (SAMS S/N) : 1000198479 (09-738-345)
2.4 Thinning Requirements : Up to 5% maximum

1 hour @ 40C
3. Application
Dry Film Thickness
Page 37 of 398

APCS-1D/E/F Topcoat - Hempathane Topcoat 55210 (Cont'd)
3.6 Drying Time

10C 1 Day 1-1/4 Days 90 Days
Conventional Spray : Tip size
Atomizing Pressure
Trowel/Hand : For touch-up only
Note: For APCS-1D, use APCS-1A as primer and intermediate coat. For APCS-1E, use APCS-1B as
primer and intermediate coat. For APCS-1F, use APCS-1C as primer and intermediate coat.

Replaces: March 25, 2002
Page 38 of 398

APCS-2A/C
Type of Coating : Phenolic Epoxy: Amine Adduct Cured
Product Name : Hempadur 85671
SAP M/N (SAMS S/N) : 1000195232 (09-612-425) or 1000195235 (09-612-453) for APCS-2A;
1000195317 (09-612-518) or 1000195341 (09-612-546) for APCS-2B; and 1000194295 (09-612-312),
1000194298 (09-612-313) or 1000194352 (09-612-314) for APCS-2C
1. Storage
2. Mixing
2.2 Mixing Ratio : 8.8:1.2 by volume,
base: hardener
SAP M/N (SAMS S/N): 1000198377 (09-738-140) for APCS-2A, 1000198372 (09-738-100)
for APCS-2B, and 1000198483 (09-738-380) for APCS-2C
2.5 Induction Time : 15 mins. @ 20C
hour @ 40C
3. Application

Dry Film Thickness
Page 39 of 398

APCS-2A/C - Hempadur 85671 (Cont'd)
3.6 Drying Time

5C 1.9 days 65 days 23 days
10C 25 Hours 1.5 days 50 days 18 Days
15C 1.3 days 35 days 12.5 Days
20C 1 day 21 days 7 Days
25C 18 hours 15 days 5.5 days
30C 5 Hours 12 hours 10 days 3.5 days
35C 10 hours 8.5 days 3.25 days
40C 8 hours 7 days 3 days
45C 6 hours 5 days 2.5 days
50C 1 hour 3 hours 3 days 2 days
55C 2.5 hours 2 days 1.5 days
60C 2 hours 1 day 1 day
(Please see graphs in the Attachment.)
Brush : For touch-up only
4.4 Flash Point (ASTM D93 OR D56) : 24C (75F)
Approval Date: March 28, 2009

Replaces: Dec. 22, 2004
Page 40 of 398

APCS-2B
Type of Coating : Phenolic Epoxy: Amine Adduct Cured
SAP M/N (SAMS S/N) : 1000195232 (09-612-425) or 1000195235 (09-612-453) for APCS-2A;
1000195317 (09-612-518) or 1000195341 (09-612-546) for APCS-2B; and 1000194295 (09-612-312),
1000194298 (09-612-313) or 1000194352 (09-612-314) for APCS-2C
1. Storage
2. Mixing
2.2 Mixing Ratio : 8.8:1.2 by volume,
base: hardener
SAP M/N (SAMS S/N): 1000198377 (09-738-140) for APCS-2A, 1000198372 (09-738-100)
for APCS-2B, and 1000198483 (09-738-380) for APCS-2C
2.5 Induction Time : 15 mins. @ 20C
hour @ 40C
3. Application

Dry Film Thickness
Page 41 of 398

APCS-2B - Hempadur 85671 (Cont'd)
3.6 Drying Time

10C 25 Hours 90 hours 45 days 18 Days
15C 60 hours 30 days 14 Days
20C 36 hours 21 days 10 Days
30C 5 Hours 18 hours 14 days 7 days
45C 7 Hours 4 days 2.5 days
50C 2 hours 5 Hours 3 days 2 days
Approval Date: Dec. 22, 2004

Page 42 of 398

APCS-2D
Type of Coating : Amine Adduct Cured Epoxy: Primer/Topcoat
SAP M/N (SAMS S/N) : 1000194354 (09-612-316) or 1000194357 (09-612-317)
1. Storage
2. Mixing
2.2 Mixing Ratio : 4:1 by volume,
base: hardener
SAP M/N (SAMS S/N) : 1000198458 (09-738-290)
hour @ 40C
3. Application
3.4 Theoretical Coverage @ 25 Micrometers : 26.4M/L
Dry Film Thickness
3.5Minimum Number of Coats : 2
Page 43 of 398

APCS-2D Primer/Topcoat - Hempadur 85210 (Cont'd)
3.6 Drying Time

15C 24 Hours 5 Days 14 Days
30C 6 Hours 6 Hours 36 Hours 5 Days
45C 3 Hours 14 Hours 2.5 Days
Airless Spray : Tip size 0.021 inch

Page 44 of 398

APCS-3
Type of Coating : Coal Tar Epoxy
Product Name : Hempel's Coal Tar Epoxy Mastic 35670
SAP M/N (SAMS S/N) : 1000194372 (09-612-318) or 1000194375 (09-612-320)
1. Storage
2. Mixing
2.2 Mixing Ratio : 4:1 by volume;
Base : hardener
SAP M/N (SAMS S/N) : 1000198441 (09-738-180)
2 hours @ 40C
3. Application
Dry Film Thickness
Page 45 of 398

APCS-3 - Hempel's Coal Tar Epoxy Mastic 35670 (Cont'd)
3.6 Drying Time

10C 1 Day 2 Days 17 Days 17 Days
15C 1.5 Days 11 Days 11 Days
20C 1 Day 7 Days 7 Days
25C 19 Hours 5.5 Days 5.5 Days
50C 6 Hours 5 Hours 1 Day 1 Hour
55C 2 Hours 1.1 Days 17 Hours
60C 1.2 Hours 17 Hours 12 Hours

4.2 Product Weight (ASTM D1475) : 1. 47 to 1. 53 Kg/L
4.3 Viscosity (ASTM D562) : More than 141 KU

Page 46 of 398

APCS-4/6
Type of Coating : Zinc Phosphate Alkyd Primer
Product Name : Hempel's ZP Alkyd Primer 12090
SAP M/N (SAMS S/N) : 1000197976 (09-708-133) or 1000198011 (09-708-137)
1. Storage
2. Mixing
SAP M/N (SAMS S/N) : 1000198474 (09-738-340)

2.6 Pot Life : N/A
3. Application
Dry Film Thickness
Page 47 of 398

APCS-4/6 Primer Hempel's ZP Alkyd Primer 12090 (Cont'd)
3.6 Drying Time

50C 2 Hours 1.5 Hours 1 Day
Atomizing Pressure

Page 48 of 398

APCS-4
Type of Coating : Aluminum Topcoat
Product Name : Hempels Silvium 51570
SAP M/N (SAMS S/N) : 1000196402 (09-686-354)
1. Storage
2. Mixing
2.3 Thinner : N/A
2.6 Pot Life : N/A
3. Application
Dry Film Thickness
Page 49 of 398

APCS-4 Hempels Silvium 51570 (Cont'd)
3.6 Drying Time

10C 1.5 Days 18 Hours None
Atomizing Pressure
4.5 Gloss (ASTM D523) : 100 to 110

Page 50 of 398

APCS-6
Type of Coating : High Gloss Alkyd Enamel Topcoat
Product Name : Hempalin Enamel 52140
SAP M/N (SAMS S/N): 1000195487 (09-630-753), 1000195490 (09-630-758), 1000195495 (09-630-763),
1000195532 (09-630-768), 1000195571 (09-630-769), 1000195577 (09-630-770), 1000195631 (09-
630-771), 1000195637 (09-630-773), 1000195650 (09-630-785), 1000195683 (09-630-794),
1000195685 (09-630-796), 1000195687 (09-630-798), 1000195689 (09-631-301), 1000195742 (09-
631-322), 1000195745 (09-631-450), 1000195747 (09-631-455), 1000195749 (09-631-462),
1000195801 (09-631-465), 1000195803 (09-631-590) or 1000195831 (09-631-645)
1. Storage
2. Mixing
2.3 Thinner : Hempel's Thinner 08230
SAP M/N (SAMS S/N) : 1000198474 (09-738-340)

2.6 Pot Life : N/A
3. Application
Dry Film Thickness
Page 51 of 398

APCS-6 Topcoat - Hempalin Enamel 52140 (Cont'd)
3.6 Drying Time

10C 2 Days 16 Hours None
Conventional Spray : Yes, Tip Size
Atomizing Pressure
44 to 48%
1.07 to 1.13 Kg/L
4.5 Gloss (ASTM D523) : 90 @ 60C

Page 52 of 398

APCS-9
Type of Coating : Chlorinated Rubber (Self-Priming)
Product Name : Hempatex Hi-Build 46330
SAP M/N (SAMS S/N) : 1000196351 (09-685-442), 1000196312 (09-685-436), 1000196317
(09-685-438), 1000196355 (09-685-448), 1000196359 (09-685-450)
1. Storage
2. Mixing
2.3 Thinner : Hempel's 08080 (Xylene)
SAP M/N (SAMS S/N) :
2.6 Pot Life : N/A
3. Application
Dry Film Thickness
Page 53 of 398

APCS-9; Self-Priming - Hempatex 1635 (Cont'd)
3.6 Drying Time

10C 1 Day 16 Hours None
50C 2 Hours 1.5 hours None
Atomizing Pressure

Page 54 of 398

APCS-10
Type of Coating : Bituminous
Product Name : Hempinol HB 10270
SAP M/N (SAMS S/N) : 1000194025 (09-611-715), 1000194029 (09-611-720) or 1000194032 (09-
611-725)
1. Storage
2. Mixing
2.6 Pot Life : N/A
3. Application
Dry Film Thickness
3.5 Minimum Number of Coats : 2 for buried service
3 for immersion service
Page 55 of 398

APCS-10 - Hempinol HB 10270 (Cont'd)
3.6 Drying Time

10C 3 Days 2 Days None 7 Days
30C 1 Day 18 Hours None 5 Days

Page 56 of 398

APCS-11A
Type of Coating : Inorganic Zinc Primer: Solvent Based
SAP M/N (SAMS S/N) : 1000194146 (09-611-958)
1. Storage
2. Mixing
2.2 Mixing Ratio : 10 L Liquid: 17.8 Kg Zinc Dust
SAP M/N (SAMS S/N) : 1000198445 (09-738-220)

3 hours @ 40C
3. Application
Dry Film Thickness
Page 57 of 398

3.6 Drying Time

10C 4 Hours 4 Days None
30C 1 Hour 1 Day None
Conventional Spray : Tip Size 0.070 to 0.085 inch
Atomizing Pressure 20 to 35 psi
Note: Overcoating is to be done when the inorganic zinc is fully cured. The minimum overcoating

Page 58 of 398

APCS-11A
Type of Coating : Inorganic Zinc Primer: Water Based
SAP M/N (SAMS S/N) : 1000194182 (09-611-969)
1. Storage
2. Mixing
2.2 Mixing Ratio : 8.1 Kg Liquid: 23.3 Kg Zinc
Dust
2.3 Thinner : Fresh Water (sweet water)
1- hours @ 40C
3. Application
Dry Film Thickness
Page 59 of 398

3.6 Drying Time

30C 1 Hour 7 Days None
Airless Spray : N/A
Note 1: This Manufacturer Approved Saudi Aramco Data Sheet is not a complete product datasheet.
For details, please consult Hempels (technical) product data sheets, or contact Hempel for
further information

Page 60 of 398

APCS-11A
Type of Coating : Silicone Aluminum Topcoat
Product Name : Hempel's Silicone Aluminium 56910
SAP M/N (SAMS S/N) : 1000196488 (09-687-325)
1. Storage
2. Mixing
2.6 Pot Life : N/A
3. Application
Dry Film Thickness
Page 61 of 398

APCS-11A Topcoat - Hempel's Silicone Aluminum 56910 (Cont'd)
3.6 Drying Time

50C 1.5 Hour 8 Hours None
Atomizing Pressure
4.1 Volume Solids (ASTM D2697) : 33 to37%

Page 62 of 398

APCS-11A
Type of Coating : Acrylic Modified Silicone Topcoat
Arabia) W.L.L.
Product Name : Hempel's Silicone Acrylic 56940
SAP M/N (SAMS S/N) : 1000196488 (09-687-325)
1. Storage
2. Mixing
2.6 Pot Life : N/A
3. Application
3.2 Typical Wet Film Thickness Per Coat : 85 micrometers (Aluminum)
50 micrometers (colors)
3.4 Theoretical Coverage @ 25 Micrometers : 11.6 M/L (Aluminum)
Dry Film Thickness 21.2 micrometers (colors)
Page 63 of 398

APCS-11A Topcoat - Hempel's Silicone Acrylic 56940 (Cont'd)
3.6 Drying Time

30C 2 Hours 5 Hour None
50C Hour 1.5 Hours None
Atomizing Pressure
4.1 Volume Solids (ASTM D2697) : 27 to 31% (Aluminum)
51 to 55% (colors)
4.2 Product Weight (ASTM D1475) : 1.07 to 1.13 Kg/L (Aluminum)
1.37 to 1.43 kg/l (colors)
4.3 Viscosity (ASTM D562) : 59 to 65 KU (Aluminum)
78 to 83 KU (colors)

Page 64 of 398

APCS-11B
Type of Coating : Silicone Aluminum
Product Name : Hempel's Silicone Aluminium 56910
SAP M/N (SAMS S/N) : 1000196502 (09-687-330)
1. Storage
2. Mixing
SAP M/N (SAMS S/N) : 1000196502

2.6 Pot Life : N/A
3. Application
Dry Film Thickness
Page 65 of 398

APCS-11B - Hempel's Silicone Aluminium 56910 (Cont'd)
3.6 Drying Time

50C 1.5 Hour 8 Hours None
Atomizing Pressure
4.2 Product Weight (ASTM D1475) : 1.07 to 1.13Kg/L

Page 66 of 398

APCS-12
Type of Coating : Epoxy Primer: Polyamide-Cured
Product Name : Hempadur HB Primer 17300 or Hempadur 15570
SAP M/N (SAMS S/N) : 1000194626 (09-612-362)
(Refer to APCS-1B Primer Data Sheet)

Page 67 of 398

APCS-12
Type of Coating : Epoxy Topcoat: Polyamide-Cured
SAP M/N (SAMS S/N) : 1000194629 (09-612-364), 1000194797 (09-612-369) or 1000194960 (09-
612-375)
(Refer to APCS-1B topcoat data sheets. Also, refer to APCS-12 of Saudi Aramco Engineering Standard
SAES-H-101 for application of aggregates (Hempel's Anti-Slint 67500).

Page 68 of 398

APCS-17A
SAP M/N (SAMS S/N) : 1000194146 (09-611-958)
1. Storage
2. Mixing
2.2 Mixing Ratio : 8.1 Kg Liquid: 20.5 Kg Zinc Dust
SAP M/N (SAMS S/N) : 1000198445 (09-738-220)
2 hours @ 40C
3. Application
Dry Film Thickness
Page 69 of 398

APCS-17A - Hempel's Galvosil 85710 (Cont'd)
3.6 Drying Time

Atomizing Pressure

Page 70 of 398

APCS-17A
SAP M/N (SAMS S/N) : 1000194146 (09-611-958)
1. Storage
2. Mixing
2.2 Mixing Ratio : 10 L Liquid: 17.8 Kg Zinc Dust
SAP M/N (SAMS S/N) : 1000198445 (09-738-220)

3 hours @ 40C
3. Application
Dry Film Thickness
Page 71 of 398

APCS-17A - Hempel's Galvosil 15780 (Cont'd)
3.6 Drying Time

30C 1 Hour 1 Day None
4.4 Flash Point (ASTM D93 or D56) : 14C C (57F)
Note 1: Topcoating shall be applied when the inorganic zinc primer is fully cured. The minimum
overcoating time is valid @ 75% relative humidity and sufficient ventilation.

Page 72 of 398

APCS-17B
Type of Coating : Inorganic Zinc Primer: Water Based
SAP M/N (SAMS S/N) : 1000194182 (09-611-969)
1. Storage
2. Mixing
2.2 Mixing Ratio : 8.1 Kg Liquid:23.3 Kg Zinc Dust
2.3 Thinner : Fresh water (sweet water)
2.4 Thinning Requirements : 50% max. for conventional spray
1- hours @ 40C
3. Application
3.2 Typical Wet Film Thickness Per Coat : 95micrometers
Dry Film Thickness
Page 73 of 398

APCS-17B - Hempel's Galvosil 15610 (Cont'd)
3.6 Drying Time

clean thoroughly by fresh water hosing and allow to dry.
Airless Spray : N/A
4.2 Product Weight (ASTM D1475) : 3.07 to 3.13 g/L
Note 1: Topcoating shall be applied when the inorganic zinc primer is fully cured. The minimum
overcoating time is valid @ 75% relative humidity and sufficient ventilation.

Page 74 of 398

APCS-19A
Type of Coating : Splash Zone Compound: Hand-Applied
Product Name : HempadurMulti-Mil 85490
(Formerly Hempadur 3543-SA)
SAP M/N (SAMS S/N) : 1000194524 (09-612-345)
1. Storage
1.1 Shelf life, sheltered storage @ 35 C maximum : 2 years
2. Mixing
2.2 Mixing Ratio : 1:1, Base:Hardener by volume
2.3 Thinner : N/A
hour @ 40C
3. Application
3.2 Typical Wet Film Thickness Per Coat : 2,500 micrometers
3.3 Typical Dry Film Thickness Per Coat : 2,500 micrometers
Dry Film Thickness
Page 75 of 398

APCS-19A - Multi-Mil 8549 (Cont'd)
3.6 Drying Time

Temperature To Handle Minimum Maximum Water Buried*
10C 20 Hours 23 hours 7 days 10 hours 8 Days
30C 9 Hours 6 hours 2 days 3 hours 2 Days
50C 3 Hours 2 hours 15 hours 2 hours 12 hours
Note:
* For soil burial, the coating must be hard enough to withstand backfill. The backfill time can
be shortened or extended slightly @ the discretion of the Saudi Aramco coating inspector.
Airless Spray : N/A
Trowel/Hand : Suitable

Page 76 of 398

APCS-19B
Type of Coating : Splash Zone Compound: Spray-Applied
Product Name : Hempadur Spray-Guard 85550 (Old Reference Number 3549)
SAP M/N (SAMS S/N) : 1000194520 (09-612-339)
1. Storage
2. Mixing
2.2 Mixing Ratio : 5.3:1, Base:Hardener by volume
2.3 Thinner : N/A
2.6 Pot Life : hour @ 25C
hour @ 40C
3. Application
Dry Film Thickness
Page 77 of 398

APCS-19B - Hempadur 85550 (Cont'd)
3.6 Drying Time

Temperature To Handle Minimum Maximum Water Buried*
10C 16 hours 18 hours 60 days 2 days 14 days
30C 8 hours 4 hours 14 days 12 hours 3- days
50C 3 hours 1 hour 3 days 3 hours 21 hours
Note:
* For soil burial, the coating must be hard enough to withstand backfill. The backfill time can
be shortened or extended slightly @ the discretion of the Saudi Aramco coating inspector.
Airless Spray : Graco President 10:1 Model 225-
841, Carousel pump or quick spray
hopper gun (for small areas)
Hand Application : Not suitable
4.4 Flash Point (ASTM D93 or D56) : >60C (140F)

Page 78 of 398

APCS-20A
Type of Coating : Fiberglass Reinforced Epoxy: Hand-Applied
Product Name : Hempel's Epoxy Resin System 05500
SAP M/N (SAMS S/N) : None
1. Storage
2. Mixing
2.2 Mixing Ratio : 1.8:1, Base:Hardener by volume
2.3 Thinner : N/A
2.5 Induction Time : hour
1 hour @ 40C
3. Application
3.1 For Corrosion Protection
3.1.1 Abrasive blast clean to Sa 2-1/2 with surface profile Rugotest #3 BN11 min.
Apply Hempadur 1559 or suitable blast primer/sealer recommended by the
coating manufacturer. All sharp dimensional changes such as welds, plate
laps, and fillets shall be filled with an epoxy patching or caulking compound
recommended by the coating manufacturer. The minimum throat dimension
of shell-to-bottom of storage tanks shall be 25 mm.
3.1.2 Apply epoxy resin @ about 500 micrometers wet film thickness (WFT) onto
primed surface.
3.1.3 Apply a layer of 450 G/M fiberglass mat to the wet resin.
Page 79 of 398

APCS-20A - Hempel's 05500 (Cont'd)
3.1.4 Straighten out the mat and lay it onto the wet resin. Roll with serrated rollers
to remove wrinkles and entrapped air.
3.1.5 Apply epoxy resin @ about 500 micrometers WFT. (The total WFT of the
coating system up to this paragraph should be approximately 1500
micrometers.)
3.2
3.2.1 When the coating is dry, repeat procedures 3.1.2 to 3.1.5. However, the
fiberglass mat should be laid @ right angle (90 degrees) to that previously
installed.
3.2.2 When dry, apply one seal coat of epoxy resin @ a WFT of 300 micrometers.
3.3 Recommended Materials & Equipment
3.3.1 Primer : Hempadur 15590
3.3.2 Caulking Compound: Mixture of Hempels
Epoxy Resin 05500 and Hempels Anti Slint 67500
Approx. 2.0-2.5 kgs 67500 to 750 ml of mixed resin 05500
3.3.3 Hempadur Multi-Mil 85490: Filler for deep pittings
3.3.4. Roller/brush for the resin and hand application for the fiberglass mat.
3.3.5. Aluminium/Stainless Steel Serrated Rollers for pressing of fibermat
3.3.6. Hempels Glassfibre Mat 690SA/ Hempels Glassfibre Surfacing Tissue
691SA
Note: Please also refer to Hempels Application Instructions for Hempels Epoxy
Resin 05500
3.5 Drying Time

10C 54 hours 54 hours 54 days 16 Days N/A
30C 14 hours 14 hours 14 day 3- Days N/A
50C 4 hour 4 hours 4 days 2 Days N/A
Page 80 of 398

APCS-20A - Hempel's 05500 (Cont'd)

Conventional spray for the resin and hand application for the fiberglass mat.

Page 81 of 398

APCS-20B
Type of Coating : Fiberglass Reinforced Epoxy: Spray-Applied
Product Name : Hempel's Sprayfibre 35890
1. Storage
2. Mixing
2.2 Mixing Ratio (Base: Hardener By Volume) : 2:1
2.3 Thinner : N/A
2.6 Pot Life :
3. Application
3.1 Abrasive blast clean to Sa 2-1/2 with surface profile Rugotest #3 BN11 min.
3.2 Apply one coat of primer (Hempadur 1559) to a dry film thickness of 40 micrometers.
3.3 When dry but within 30 days and by using modified "Graco" Hydracat, apply Hempel's
Sprayfibre 3588 caulking material to all welds, plate laps, fillets and other areas of
sharp dimensional changes.
3.4 When dry but within three days @ 20C, apply a mixture of Hempel's Sprayfibre 35890
and a chopped fiberglass. The mixture is applied by a modified Graco hydracat to a
minimum of 1,250 micrometers dry film thickness. The fiberglass is applied @
approximately 450 g/m.
3.5 When dry but within two days @ 20C, apply a gel coat of Sprayfibre 3589 by using a
Graco hydracat. The dry film thickness should be 350 micrometers minimum.
Page 82 of 398

APCS-20B - Sprayfibre 3589 (Cont'd)
3.6 The system should have a minimum total of 1,600 micrometers film thickness.
3.7 Recommended Materials & Equipment
3.7.1 Primer : Hempadur 15590
3.7.2 Caulking Compound: Mixture of Hempels
Epoxy Resin 35890 and Hempels Anti Slint 67500
Approx. 2.0-2.5 kgs 67500 to 750 ml of mixed resin 35890
3.7.3 Hempadur Multi-Mil 85490: Filler for deep pitting
3.7.4 Aluminum/Stainless Steel Serrated Rollers for pressing of chopped fiberglass
3.7.5 Hempels GlassFibre Roving 689SA

3.9 Drying Time
10C 1 Day 1 Day 2.5 Days 16Days
30C 12 Hours 12 Hours 1 Day 3- Days
Specialized "Graco" hydrocat with fiber chopper.
4.4 Flash Point (ASTM D93 or D56) : 26C for 1559
96C for 3589

Page 83 of 398

APCS-22A
Type of Coating : Polyamine Cured Epoxy; Two-Coat Epoxy
SAP M/N (SAMS S/N) : Primer: 09-612-352/357/358/359/360/361/459/462/465/467;
1000194560 (09-612-352) or 1000195239 (09-612-459); Topcoat:
1000194565 (09-612-357), 1000194568 (09-612-358), 1000194590
(09-612-359), 1000195273 (09-612-462), 1000195277 (09-612-465) or
1000195314 (09-612-467)
1. Storage
2. Mixing
2.2 Mixing Ratio (Base: hardener By Volume) : 4:1
2.3 Thinner : Hempel's Thinner 08450
SAP M/N (SAMS S/N) : 1000198471 (09-738-300)

2.6 Pot Life : 1-1/2 hours @ 25C
1/2 hour @ 40C
3. Application
Dry Film Thickness
Page 84 of 398

APCS-22A - Hempadur Mastic 45070 (Cont'd)
3.6 Drying Time

20C 16 Hours 16 Hours 5 days
30C 10 Hours 10 Hours 3 5 Days
40C 6 Hours 6 9 Hours 1- Days
4.2 Product Weight (ASTM D1475) : 1.37 to 1.43 5 Kg/L
4.3 Viscosity (ASTM D562) : 105 to 115 03 KU

Page 85 of 398

APCS-23
Type of Coating : High Temperature Bituminous Coating
Product Name : Hempinol Black H.B. 10270
SAP M/N (SAMS S/N) : 1000194097 (09-611-754) or 1000194111 (09-611-757)
1. Storage
2. Mixing
2.6 Pot Life : N/A
3. Application
Dry Film Thickness
3.5 Minimum Number of Coats : 2 for buried service
3 for immersion service
Page 86 of 398

APCS-23 - Hempinol H.B. 10270 (Cont'd)
3.6 Drying Time

10C 3 Days 2 Day None 7 Days
50C 18 Hours 4-1/2 Hours None 3 Days
Atomizing Pressure

Page 87 of 398

APCS-26
Type of Coating : Polyamine Cured Epoxy Mastic
SAP M/N (SAMS S/N) : 1000194381 (09-612-330), 1000194386 (09-612-331), 1000194401
(09-612-332), 1000194407 (09-612-333), 1000194420 (09-612-334),
1000194427 (09-612-335) or 1000194471 (09-612-336)
1. Storage
2. Mixing
2.2 Mixing Ratio (By Volume) : 3:1
SAP M/N (SAMS S/N) : 1000198487 (09-738-420)

2.6 Pot Life : 2-1/4 hours @ 25C
3/4 hour @ 40C
3. Application
3.2 Typical Wet Film Thickness Per Coat : 200 micrometers;
169 micrometers (Aluminum)
Dry Film Thickness 29.6 M/L (Aluminum)
Page 88 of 398

APCS-26 - Hempadur Mastic 45881 (Cont'd)
3.6 Drying Time

50C 2 Hours 2 Hour 5 Days
Atomizing Pressure
72 to 76% (Aluminum)
4.2 Product Weight (ASTM D1475) : 1.37 to 1. 43 Kg/L
1.33 to 1.39 Kg/L (Aluminum)

Page 89 of 398

APCS-26T TOPCOAT
Type of Coating : Aliphatic Polyurethane Topcoat
Product Name : Hempathane Topcoat 55210
SAP M/N (SAMS S/N) : 1000194672 (09-612-365), 1000194675 (09-612-366), 1000194793
(09-612-367), 1000194795 (09-612-368) or 1000194851 (09-612-371)
(Refer to APCS-26 data sheet for the primer and to polyurethane of APCS-1D/E/F data sheet for the
topcoat.)
Page 90 of 398
5 International Approved Products
APCS-1A Interzinc 22 Inorganic Zinc Primer: Solvent Based

Interzinc 250 Inorganic Zinc Primer: Water-Based
Intergard 410 Epoxy Topcoat: Red/Gray/Yellow
APCS-1B Intergard 291 Epoxy Primer: Red Oxide
APCS-1C Interzinc 52 Zinc-Rich Epoxy Primer: Gray
APCS-1D (Use APCS-1A as primer and internediate coat.)
Interthane 990 Polyurethane Topcoat: Yellow/White
Gray/Green/Red
APCS-1E (Use APCS-1B as primer and internediate coat.)
Gray/Green/Red
APCS-1F (Use APCS-1C as primer and internediate coat.)
Gray/Green/Red
APCS-2D Interline 925 Primer: Yellow FS 595a 23594
APCS-2G Interline 955 Vinyl Ester: Glass Flake Reinforced

APCS-3 Intertuf 708 Coal Tar Epoxy
APCS-4 Interprime 409 Zinc Phosphate Primer: Red
Intertherm 891 Aluminum Topcoat
APCS-6 Interprime 409 Zinc Phosphate Primer: Red
Interlac 665 Alkyd Topcoat: Various Colors
APCS-9 Interchlor 37 Chlorinated Rubber: Gray/Green/Brown/Blue
APCS-11A Interzinc 22 Inorganic Zinc Primer: Solvent-Based
or Interzinc 250 Inorganic Zinc Primer: Water-Based
Intertherm 50 Heat Resistant Topcoat: Aluminum
APCS-11B Intertherm 50 Heat Resistant System: Aluminum
Page 91 of 398
-2-
APCS-12 Intergard 291 Epoxy Primer: Red Oxide

APCS-17A Interzinc 22 Inorganic Zinc System: Solvent-Based
APCS-17A Interzinc 250 Inorganic Zinc System: Solvent-Based
APCS-20B Interline 982 Holding Primer (use if required)
Interline 983 Caulking Material
Interline 985 Matcote Resin
APCS-22A Interseal 414 Epoxy Primer: Red Oxide
Interzone 954 Epoxy Topcoat: Gray/Yellow/Black
APCS-22B Interzone 954 One-Coat Epoxy: Gray/Yellow/Red/Orange

Blue/Green/White
APCS-26 Interseal 738 Epoxy Mastic: Aluminum/White/Orange/Red/
Yellow/Gray/Black
APCS-26T (Use APCS-26 as primer and Interthane 990 in APCS-1D as topcoat.)
Page 92 of 398

APCS-1A Primer
Type of Coating : Inorganic Zinc Primer: Solvent-Based
Manufacturer : International Paint Saudi Arabia Ltd.
Product Name : Interzinc 22
SAP M/N (SAMS S/N) : 1000194146 (09-611-958)
1. Storage
2. Mixing
2.2 Mixing Ratio : 2.08 parts by weight QHA027
to 1 part weight of QHA028
2.3 Thinner : GTA 803
SAP M/N (SAMS S/N) : 1000198445 (09-738-220)
2.4 Thinning Requirements : Up to 5% by volume

2.6 Pot Life : 4 hours @ 25C and 50% RH
2 hours @ 40C and 50% RH
3. Application
Dry Film Thickness
Page 93 of 398

APCS-1A Primer - Interzinc 22 (Cont'd)
3.6 Drying Time

10 C 3 Hours 6 Hours Indefinite
30 C 2 Hours 4 Hours Indefinite
50C Hour 4 Hours Indefinite
As with all Zinc Silicates, paint reservoir should be equipped with a mechanical
agitator.
Atomizing Pressure
5. Special Instruction - Curing stops @ below 50% relative humidity.
Approval Date: January 9, 2005

Replaces: April 6, 2002
Page 94 of 398

APCS-1A Primer
Type of Coating : Inorganic Zinc Primer: Water-Based
SAP M/N (SAMS S/N) : 1000194182 (09-611-969)
1. Storage
2. Mixing
2.2 Mixing Ratio : 2.43 parts by weight TQA252
to 1 part weight TAQ253
2.3 Thinner : Water: Sweet
4 hours @ 40C
3. Application
Dry Film Thickness
Page 95 of 398

3.6 Drying Time

10C 30 Minutes 6 Hours Indefinite
agitator.
Atomizing Pressure

Page 96 of 398

APCS-1A/B/C Topcoat
Product Name : Intergard 410
SAP M/N (SAMS S/N) : 1000194629 (09-612-364), 1000194797 (09-612-369) or 1000194960 (09-612-
375)
1. Storage
2. Mixing
2.2 Mixing Ratio : 4 parts EM series to 1 part
EBA 744 by volume
2.3 Thinner : GTA220
SAP M/N (SAMS S/N) : 1000198452 (09-738-260)

2 hours @ 40C
3. Application
3.2 Typical Wet Film Thickness Per Coat : 167 to 250 micrometers
3.3 Typical Dry Film Thickness Per Coat : 100 to 150 micrometers
Dry Film Thickness
Page 97 of 398

APCS-1A/B/C Topcoat - Intergard 410 (Cont'd)
3.6 Drying Time

50C 1 Hour 6 Hours 4 Days
Atomizing Pressure

Page 98 of 398

APCS-1B
Type of Coating : Epoxy Primer
SAP M/N (SAMS S/N) : 1000194626 (09-612-362)
1. Storage
2. Mixing
2.2 Mixing Ratio : 4:1 (EPA530:EPA501)
by volume
SAP M/N (SAMS S/N) : 1000198455 (09-738-280)

3 hours @ 40C
3. Application
Dry Film Thickness
Page 99 of 398

APCS-1B Primer - Intergard 291 (Cont'd)
3.6 Drying Time

10C 36 Hours 24 Hours Indefinite ???
Atomizing Pressure
Trowel/Hand : For touch-up and small areas only

Page 100 of 398


APCS-1C
Type of Coating : Zinc-Rich Epoxy Primer
SAP M/N (SAMS S/N) : 1000195348 (09-612-580) or 1000195361 (09-612-590)
1. Storage
2. Mixing
2.2 Mixing Ratio : 4:1 (EPA094:EPA095)
by volume
SAP M/N (SAMS S/N) : 1000198449 (09-738-240)

2 hours @ 40C
3. Application
Dry Film Thickness
Page 101 of 398


APCS-1C Primer - Interzinc 52 (Cont'd)
3.6 Drying Time

10C 2- Hours 6 Hours Indefinite
30C 1 Hour 4 Hours Indefinite
Atomizing Pressure
Trowel/Hand : For touch-up and small areas only
4.4 Flash Point (ASTM D93 or D56) : Greater than 23C

Page 102 of 398


APCS-1D/E/F Topcoat
Type of Coating : Polyurethane Enamel Topcoat
Product Name : Interthane 990
SAP M/N (SAMS S/N) : 1000194672 (09-612-365), 1000194675 (09-612-366), 1000194793

(09-612-367), 1000194795 (09-612-368) or 1000194851 (09-612-371)
1. Storage
2. Mixing
2.2 Mixing Ratio : 6 parts of A with
1 part B by volume
SAP M/N (SAMS S/N) : 1000198479 (09-738-345)
hour @ 40C
3. Application
Dry Film Thickness
Page 103 of 398


APCS-1D/E/F - Interthane 990 (Cont'd)
3.6 Drying Time
clean thoroughly by high pressure fresh water hosing and allow drying.
Fluid Pressure 2,200 psi minimum
Atomizing Pressure
Brush and Roller : For touch-up only
depending on color
5. Additional Notes, Precautions or Special Instructions : Like the other polyurethanes, the
applicator should wear an air fed
hood when spraying
Note: Use either APCS-1A, 1B or 1C (see previous data sheets) as primer and intermediate coat, and
the dry film thickness should be in accordance with APCS-1D, 1E or 1F of SAES-H-101.

Page 104 of 398


APCS-2D
Type of Coating : Epoxy Primer/Topcoat
Product Name : Interline 925 (THA125/THA126 Cream; THA125/THA127 White)
SAP M/N (SAMS S/N) : Primer 1000194354 (09-612-316) and 1000194357 (09-612-317)
1. Storage
2. Mixing
2.2 Mixing Ratio : 3:1 by volume, Base: Hardener
SAP M/N (SAMS S/N) : 1000198458 (09-738-290)

hour @ 40C
3. Application
Dry Film Thickness
Page 105 of 398


APCS-2D Primer/Topcoat - Interline 925 (Cont'd)
3.6 Drying Time
Substrate Dry to Handle Ovecoat Interval To Immersion
Temperature and Walk-on Minimum Maximum (Minimum)
20C 20 Hours 2.5 Days 7 Days
Conventional Spray : Not recommended

Replaces: January 6, 1998
Page 106 of 398


APCS-2G
Type of Coating : Vinyl Ester: Glass Flake Reinforced;
Product Name : Interline 955 (TEA600/TEA150/TEA075)
SAP M/N (SAMS S/N) : Base plus catalyst in one box 1000709300 (09-000-502); Retarder
1000709303 (09-000-505)
1. Storage
1.1 Shelf life, sheltered storage @ <20C maximum : 6 months
2. Mixing
2.1 No. of Components : Two (without hardener)
2.2 Mixing Ratio : Base 19.6 liters: Hardener 400 ml:

Retarder 50 ml
2.3 Thinner : N/A

2.6 Pot Life : 40 minutes @ 25C without retarder
40 minutes @ 35C with retarder
3. Application
3.2 Typical Wet Film Thickness Per Coat : 706 to 1,176 micrometers
3.3 Typical Dry Film Thickness Per Coat : 600 to 1,000 micrometers
Dry Film Thickness
Page 107 of 398


APCS-2G - Interline 955 (Cont'd)
3.6 Drying Time
50C 5 Hours 5 Hours 1 Day 1 Day

Airless Spray : Pump Ratio 45:1 minimum
Tip size 0.025 to 0.035 inch
4.4 Flash Point (ASTM D93 OR D56) : 32C (Mixture)
Note:
1. For tool cleaning, use GTA 853 available in SAP M/N (SAMS S/N) 1000709301 (09-000-503-00).
2. The main component of the coating mixture is the base and catalyst. If retarder (third component) is
required to delay curing in summer, contact the manufacturer on tel 812-1044 for mixing instruction.

Replaces: New
Page 108 of 398


APCS-3
Type of Coating : Coal Tar Epoxy: Self-Priming
Product Name : Intertuf 708
SAP M/N (SAMS S/N) : 1000194372 (09-612-318) or 1000194375 (09-612-320)
1. Storage
2. Mixing
2.2 Mixing Ratio : 4 parts JXA323 or 324with
1 part JXA325 by volume
SAP M/N (SAMS S/N) : 1000198441 (09-738-180)

30 minutes @ 40C
3. Application
Dry Film Thickness
Page 109 of 398


APCS-3 Intertuf 708 (Cont'd)
3.6 Drying Time
5C 2 Days 14 Days 14 Days
10C 1 Day 1 Day 10 Days 10 Days
* Before overcoating after exposure in a contaminated environment, clean thoroughly by
high pressure fresh water hosing and allow to dry. (Please see graphs in the Attachment.)
Conventional Spray : Not normally recommended
Brush : For small areas only
5. Additional Notes: To ensure adequate curing, do not apply when steel temperature falls below
10C.

Page 110 of 398


APCS-4/6
Type of Coating : Zinc Phosphate Primer
Product Name : Interprime 409
SAP M/N (SAMS S/N) : 1000197976 (09-708-133) or 1000198011 (09-708-137)
1. Storage
2. Mixing
SAP M/N (SAMS S/N) : 1000198474 (09-738-340)

2.6 Pot Life : N/A
3. Application
Dry Film Thickness
Page 111 of 398


APCS-4/6 Primer Interprime 409 (Cont'd)
3.6 Drying Time

10C 20 Hours 20 Hours Indefinite

Page 112 of 398


APCS-4
Type of Coating : Aluminum Pigmented Alkyd Topcoat
Product Name : Intertherm 891
SAP M/N (SAMS S/N) : 1000196402 (09-686-354)
1. Storage
2. Mixing
SAP M/N (SAMS S/N) : 1000198474 (09-738-340)

2.6 Pot Life : N/A
3. Application
Dry Film Thickness
Page 113 of 398


APCS-4 Topcoat Intertherm 891 (Cont'd)
3.6 Drying Time

4.1 Volume Solids (ASTM D2697) : 46% to 50%

Page 114 of 398


APCS-6
Type of Coating : High Gloss Enamel Topcoat
Product Name : Interlac 665
SAP M/N (SAMS S/N) : 1000195487 (09-630-753), 1000195490 (09-630-758), 1000195495
(09-630-763), 1000195532 (09-630-768), 1000195571 (09-630-769),
1000195577 (09-630-770), 1000195631 (09-630-771), 1000195637 (09-630-
773), 1000195650 (09-630-785), 1000195683 (09-630-794), 1000195685 (09-
630-796), 1000195687 (09-630-798), 1000195689 (09-631-301), 1000195742
(09-631-322), 1000195745 (09-631-450), 1000195747 (09-631-455),
1000195749 (09-631-462), 1000195801 (09-631-465), 1000195803 (09-631-
590) or 1000195831 (09-631-645)
1. Storage
2. Mixing
SAP M/N (SAMS S/N) : 1000198474 (09-738-340)

2.6 Pot Life : N/A
3. Application
Dry Film Thickness
Page 115 of 398


APCS-6 - Interlac 665 (Cont'd)
3.6 Drying Time

Brush/Roller :

Page 116 of 398


APCS-9
Type of Coating : Chlorinated Rubber: Self-Priming;
Product Name : Interchlor 37
SAP M/N (SAMS S/N) : Primer 1000196351 (09-685-442), Topcoat: 1000196312 (09-685-436),
1000196317 (09-685-438), 1000196355 (09-685-448), 1000196359 (09-685-450)
1. Storage
2. Mixing
2.3 Thinner : GTA007 (Xylene)
2.4 Thinning Requirements : Not recommended. If necessary,
10% maximum.
2.6 Pot Life : N/A
3. Application
Dry Film Thickness
Page 117 of 398


APCS-9 - Interchlor 37 (Cont'd)
3.6 Drying Time

Temperature To Handle Minimum Maximum* To Immersion
10C 6 Hours 6 Hours None 7 Days
50C 1 Hour 1 Hour None 2 Days
Fluid pressure 2,700 to 3,000 psi
Atomizing Pressure
Brush and roller : Touch-up only
Note: Interchlor 37 is a self-priming system, complying to Saudi Aramco S/N's 09-685-
442/436/438/448/450.

Page 118 of 398


APCS-11A
SAP M/N (SAMS S/N) : 1000194146 (09-611-958)
1. Storage
2. Mixing
2.2 Mixing Ratio : 2.08 parts by weight of QHA027
to 1 part by weight of QHA028
SAP M/N (SAMS S/N) : 1000198445 (09-738-220)

3. Application
Dry Film Thickness
Page 119 of 398


3.6 Drying Time

50C 3/4 Hour 4 Hours Indefinite
agitator.
Fluid pressure not less than 1,600 psi
Atomizing Pressure
Brush and Roller : Not recommended
5. Additional Notes and Instructions : Curing stops when humidity goes
below 50%

Page 120 of 398


APCS-11A
SAP M/N (SAMS S/N) : 1000194182 (09-611-969)
1. Storage
2. Mixing
2.2 Mixing Ratio : 1 liquid to 2.43 zinc dust
by weight
2.3 Thinner : Sweet Water
2.4 Thinning Requirements : -
4 hour @ 40C
3. Application
Dry Film Thickness
Page 121 of 398


3.6 Drying Time

agitator.
Atomizing Pressure
Brush and Roller : Not recommended

Page 122 of 398


APCS-11A
Type of Coating : Heat-Resistant Silicone Topcoat
SAP M/N (SAMS S/N) : 1000196488 (09-687-325)
1. Storage
2. Mixing
2.3 Thinner : GTA 007 (Xylene)
2.6 Pot Life : N/A
3. Application
Dry Film Thickness
Page 123 of 398


APCS-11A - Intertherm 50 (Cont'd)
3.6 Drying Time

clean thoroughly by high pressure fresh water hosing and allow drying.
Atomizing Pressure
5. Additional Notes, Precautions or Special Instructions : Does not require heating the
substrate between coats.

Page 124 of 398


APCS-11B
Type of Coating : Heat-Resistant Silicone Primer/Topcoat
SAP M/N (SAMS S/N) : 1000196502 (09-687-330)
1. Storage
2. Mixing
2.3 Thinner : GTA 007 (Xylene)
2.6 Pot Life : N/A
3. Application
Dry Film Thickness
Page 125 of 398


APCS-11B - Intertherm 50 (Cont'd)
3.6 Drying Time

Atomizing Pressure
5. Additional Notes, Precatuions or Special Instructions : Does not require stoving
between coats

Replaces:
Page 126 of 398


APCS-12
SAMS S/N : 1000194626 (09-612-362)
Page 127 of 398


APCS-12
SAP M/N (SAMS S/N) : 1000194629 (09-612-364), 1000194797 (09-612-369) or 1000194960 (09-
612-375)
(Refer to APCS-1B Topcoat Data Sheet. Also, refer to APCS-12 of Saudi Aramco Engineering
Standard SAES-H-101 for application of aggregate).
Page 128 of 398


APCS-17A
SAMS S/N : 1000194146 (09-611-958)
1. Storage
2. Mixing
2.2 Mixing Ratio : 2.08 parts by weight of QHA027
to 1 part by weight of QHA028
SAP M/N (SAMS S/N) : 1000198445 (09-738-220)

3. Application
Dry Film Thickness
Page 129 of 398


APCS-17A - Interzinc 22 (Cont'd)
3.6 Drying Time

50C Hour 4 Hours Indefinite
As with all Zinc Silicates, paint reservoir should be equipped with a mechanical agitator.
Atomizing Pressure
5. Additional Notes, Precatuions or Special Instructions : Curing stops when relative
humidity goes below 50%

Page 130 of 398


APCS-17B
SAP M/N (SAMS S/N) : 1000194182 (09-611-969)
1. Storage
2. Mixing
2.2 Mixing Ratio : 1 liquid to 2.43 Zinc by weight
2.4 Thinning Requirements : -
4 hours @ 40C
3. Application
Dry Film Thickness
Page 131 of 398


APCS-17B - Interzinc 250 (Cont'd)
3.6 Drying Time

Atomizing Pressure

Page 132 of 398


APCS-20B
Type of Coating : Fiberglass Reinforced Epoxy: Spray-Applied
Product Name : Interline 985 (Matcote)
1. Storage
2. Mixing
2.3 Thinner : Not recommended
2.6 Pot Life : 30 minutes @ 25C
15 minutes @ 40C
3. Installation Procedure
3.1 All surfaces to be coated should be clean, dry and free from contamination. Prior to
paint application all surfaces should be assessed and treated in accordance with
ISO8504:1992.
3.2 Where necessary, remove weld spatter and where required, smooth weld seams and
sharp edges. Oil or grease should be removed in accordance with SSPC-SP1 solvent
cleaning.
3.3 All surfaces must be abrasive blast cleaned to Sa 2 (ISO8501-1:1998) or SSPC-SP10.
A sharp angular surface profile of 75-100 microns is recommended.
3.4 Interline 985 must be applied before oxidation of the steel occurs.
Page 133 of 398


APCS-20B - Interline 985 (Cont'd)
3.5 If necessary surfaces may be primed with Interline 982 applied to give a dry film
thickness of 25 microns. Provided that moisture does not settle on the surface, Interline
982 will prevent oxidation for up to 28 days.
3.6 All welds, seams, lap joints, plate edges, etc., should be caulked using Interine 983
applied by twin feed airless spray equipment.
3.7 Interline 985 should be applied using plural component airless spray equipment
(incorporating a fibreglass chopper for the laminate coat). Recommended tip sizes are
27-36 thou for laminate application and 31-36 thou for gel coat application.
3.8 Spray apply Interline 985 together with chopped International GQA015 fiberglass
roving and consolidate to a 1250-1400 microns dry film thickness laminate by rolling
with a ribbed roller. The chopped roving should be spread @ a rate of approximately
450 gm/m.
3.9 Prior to application of the gel coat, abrade the surface to remove any protruding fibre
glass strands and vacuum clean.
3.10 Using plural component airless spray equipment, apply a gel coat of Interline 985 to
give a dry film thickness of 250-500 microns according to specification. The total
system dry film thickness is 1,500 to 1,900 microns.
3.11 Dry film thickness of greater than 500 microns may be tested for pinholes or other
holidays using a suitable high voltage pulsating type holiday detector set @ 100 volts
per 25 microns dry film thickness.
3.13 Drying Time
10C 2 Days 2 Days 3 Days 7 Days

Airless Spray: Modified plural airless spray incorporating a fiberglass chopper.
Conventional Spray: Not applicable
Page 134 of 398


APCS-20B - Interline 985 (Cont'd)
3.15 Material summary:

Holding Primer (optional) Interline 982
Caulk (putty) Interline 983
Laminate (Resin) Interline 985 incorporating
Fiberglass International GQA015

Page 135 of 398


APCS-22A
Type of Coating : Epoxy Primer: Damp Tolerant
Product Name : Interseal 414
SAP M/N (SAMS S/N) : 1000194560 (09-612-352) or 1000195239 (09-612-459)
1. Storage
2. Mixing
2.2 Mixing Ratio : 4 parts EPA414 to 1 part
EPA415 by volume
SAP M/N (SAMS S/N) : 1000198471 (09-738-300)

2 hours @ 40C
3. Application
Dry Film Thickness
Page 136 of 398


APCS-22A Primer - Interseal 414 (Cont'd)
3.6 Drying Time


Page 137 of 398


APCS-22A
Type of Coating : Epoxy Topcoat: Damp Tolerant
Product Name : Interzone 954
SAP M/N (SAMS S/N) : 1000194565 (09-612-357), 1000194568 (09-612-358), 1000194590 (09-
612-359), 1000195273 (09-612-462), 1000195277 (09-612-465) or
1000195314 (09-612-467)
1. Storage
2. Mixing
2.2 Mixing Ratio : 4 parts base: 1 part
hardener by volume
SAP M/N (SAMS S/N) : 1000198471 (09-738-300)

45 minutes @ 40C
3. Application
Dry Film Thickness
Page 138 of 398


APCS-22A Topcoat - Interzone 954 (Cont'd)
3.6 Drying Time

10C 1 Day 1 Day 14 Days
50C 3 Hours 3 Hours 5 Day

Page 139 of 398


APCS-22B
Type of Coating : Epoxy: One Coat
Product Name : Interzone 954
SAP M/N (SAMS S/N) : 1000647350 (09-000-461), 1000647351 (09-000-462), 1000647352
(09-000-463), 1000647353 (09-000-464), 1000669337 (09-000-489), 1000669338
(09-000-490), 1000669339 (09-000-491), 1000669590 (09-000-492),
1. Storage
2. Mixing
2.2 Mixing Ratio : 4 parts base: 1 part
hardener by volume
SAP M/N (SAMS S/N) : 1000647354 (09-000-465)

45 minutes @ 40C
3. Application
Dry Film Thickness
Page 140 of 398


APCS-22B - Interzone 954 (Cont'd)
3.6 Drying Time

Airless Spray : Pump Ratio 45:1 minimum
Tip size 0.021 to 0.026 inch

Replaces: New
Page 141 of 398


APCS-26
Type of Coating : Epoxy Mastic Coating (Self Priming)
Product Name : Interseal 738
SAP M/N (SAMS S/N) : 1000194381 (09-612-330), 1000194386 (09-612-331), 1000194401
(09-612-332), 1000194407 (09-612-333), 1000194420 (09-612-334),
1000194427 (09-612-335) or 1000194471 (09-612-336)
1. Storage
2. Mixing
2.2 Mixing Ratio : 6.4 parts of EY series with
1 part EYA001 by volume
SAP M/N (SAMS S/N) : 1000198487 (09-738-420)

2 hours @ 40C
3. Application
Dry Film Thickness
Page 142 of 398


APCS-26 Interseal 738 (Cont'd)
3.6 Drying Time

4.2 Product Weight (ASTM D1475) : 1.3 to 1.5 Kg/L depending on color
5. Additional Notes, Precautions or Special Instructions
To ensure adequate curing, do not apply when steel temperature falls below 10C.
When overocating aged systems, be sure that all loose and flaking coatings are first removed.

Page 143 of 398


APCS-26T Topcoat
Type of Coating : Polyurethane Topcoat
Product Name : Interthane 990
SAP M/N (SAMS S/N) : 1000194672 (09-612-365), 1000194675 (09-612-366), 1000194793 (09-
612-367), 1000194795 (09-612-368) or 1000194851 (09-612-371)
topcoat.)
Page 144 of 398

6 Jotun Approved Materials
APCS-1A Resist 78 Inorganic Zinc-Primer: Solvent-Based

Resist 5 WF Inorganic Zinc Primer: Water-Based
Penguard Express Epoxy Intermediate Coat
Penguard FC Epoxy Topcoat: Red/Gray/Yellow
APCS-1B Penguard Express ZP Epoxy Primer
APCS-1C Barrier 77 Zinc-Rich Epoxy Primer: Gray
APCS-1D (Use APCS-1A as primer and intermediate coat.)
Hardtop XP Polyurethane Topcoat: Yellow/White
Gray/Green/Red
APCS-1E (Use APCS-1B as primer and intermediate coat.)
Gray/Green/Red
APCS-1F (Use APCS-1C as primer and intermediate coat.)
Gray/Green/Rad
APCS-2A Tankguard A.R. Phenolic Epoxy : Grey/Red
APCS-2B Tankguard 412 Amine Aduct Solvent-Free Epoxy
APCS-2C Tankguard A.R. Phenolic Epoxy : Grey/Red
APCS-2D Tankguard Storage Epoxy : Yellow/White
APCS-2E Tankguard 412 Amine Aduct Solvent-Free Epoxy
APCS-2G Chemflake Special Vinyl Ester: Flake Glass Reinforced
APCS-4 Pilot Primer Zinc Phosphate Primer
Bengalac Silver Aluminium Alkyd Topcoat: Aluminum Color
APCS-6 Pilot Primer Zinc Phosphate Primer
Pilot II Alkyd Topcoat: Various Colors
Resist 5 WF Inorganic Zinc Primer: Water-Based
Solvalitt Al Heat-Resistant Topcoat: Aluminum
APCS-11B Solvalitt Al Heat Resistant System: (Self-Priming)
Page 145 of 398

APCS-12 Penguard Express ZP Epoxy Primer

APCS-17B Resist 5 WF Inorganic Zinc Primer: Water Based
APCS-19C Baltoflake Glass Flake Reinforced Polyester
APCS-20A Tankguard Storage Phenolic Epoxy

Chemtech GM Clear H.S. Epoxy
APCS-22A Jotamastic 80 Epoxy Primer: Damp-Tolerant
Penguard FC Topcoat; Gray/ Yellow/Black
APCS-26 Jotamastic 80 Epoxy Mastic: Aluminum/White/Orange/

Yellow/Gray/Black
APCS-26T (Use APCS-26 as primer and Hardtop XP in APCS-1D as topcoat.)
Page 146 of 398


APCS-1A
Manufacturer : Jotun Saudia Company Ltd.
Product Name : Resist 78
SAP M/N (SAMS S/N) : 1000194146 (09-611-958)
1. Storage
2. Mixing
2.2 Mixing Ratio : 9 L Liquid : 18.5 Zinc Dust
2.3 Thinner : Thinner No. 25 (Slow)
Thinner No. 4 (Fast)
SAP M/N (SAMS S/N) : 1000198445 (09-738-220)
2.4 Thinning Requirements : 0 to 5% by volume

4-6 hours @ 40C
3. Application
Dry Film Thickness
Page 147 of 398


APCS-1A Primer - Resist 78 (Cont'd)
3.6 Drying Time

10C 45 Minutes 13 Hours None
40C 25 Minutes 1.5 Hours None
Curing Time to be verified by MEK test according to ASTM D4752-87.

During and after application, the Relative humidity shall be minimum 50%.
Fluid Pressure 1,400 psi
Atomizing Pressure
Brush and Roller : For small areas and stripe coating only
4.5 VOC : 470 Gram/Ltr
4.6 Metallic Zinc Content (AS1580.504.1) : 80 % ( in Dry Film)
Approval Date: May 14, 2008

Page 148 of 398


APCS-1A
Product Name : Resist 5 WF
SAP M/N (SAMS S/N) : 1000194182 (09-611-969)
1. Storage
2. Mixing
2.2 Mixing Ratio : 7.3 Kg Liquid: 26.0 Kg Zinc Dust
(Liquid 6.25 L : 3.75 L Zinc Dust)
2.4 Thinning Requirements : Not required
2 hours @ 40C
3. Application
Dry Film Thickness
Page 149 of 398


APCS-1A Primer - Resist 5 WF (Cont'd)
3.6 Drying Time

Temperature To Handle Minimum Maximum Full Cured
10C Hour 1 Day None 10 Days
30C Hour 6 Hours None 5 Days
50C Hour 4 Hours None 3 Days
Airless Spray : Viva High Pressure pump R-F-W-
G-34020
Atomizing Pressure
Brush and Roller : For small areas and touch-up only
4.4 Flash Point (ASTM D93 or D56) : Non-Flammable
4.5 Metallic Zinc Conten ( AS1580.504.1) : 88 % ( in Dry Film)

Page 150 of 398


APCS-1A/B/C Intermediate Coat
Type of Coating : Polyamide cured Epoxy-Intermediate
Product Name : Penguard Express
SAP M/N (SAMS S/N) : 1000194629 (09-612-364)
1. Storage
2. Mixing
2.2 Mixing Ratio (Base: Hardener by Volume) : 4:1
2.3 Thinner : Thinner No. 17
SAP M/N (SAMS S/N) : 1000198452 (09-738-260)

2.5 Induction Time : 10 minutes @ 23C
Hours at 40C
3. Application
Dry Film Thickness
Page 151 of 398


APCS-1A/B/C Intermediate - Penguard Express (Cont'd)
3.6 Drying Time

Fluid Pressure 2100 psi
4.1 Volume Solids (ASTM D2697) : 74% (+/-2)
4.3 Viscosity (ISO-2884) : 800 CP
4.5 VOC (UK-PG6-23-(97)App3) : 230 Gram/Ltr

Replaces: New
Page 152 of 398


APCS-1A/B/C Topcoat
Type of Coating : Polyamide cured Epoxy-Topcoat
Product Name : Penguard FC
SAP M/N (SAMS S/N) : 1000194797 (09-612-369) or 1000194960 (09-612-375)
1. Storage
2. Mixing
2.2 Mixing Ratio (Base: Hardener by Volume) : 4:1
SAP M/N (SAMS S/N) : 1000198452 (09-738-260)
2.4 Thinning Requirements : According to temp.

2.6 Pot Life : 2 hours @ 23C (reduce at
higher temp.)
3. Application
Dry Film Thickness
Page 153 of 398


APCS-1A/B/C Topcoat - Penguard FC (Cont'd)
3.6 Drying Time

23C 7.5 Hours 7.5 Hours 4 Days
4.1 Volume Solids (ASTM D2697) : 62% (+/-2)
4.3 Viscosity (ASTM D562) : 82 to 89 KU !!!!
4.5 VOC (UK-PG6-23-(97)App3) : 310 g/L
Approval Date: February 12, 2008

Page 154 of 398


APCS-1B
Product Name : Penguard Express ZP
SAP M/N (SAMS S/N) : 1000194626 (09-612-362)
1. Storage
2. Mixing
2.2 Mixing Ratio (base : hardener) by volume : 4:1
SAP M/N (SAMS S/N) : 1000198455 (09-738-280)

2.5 Induction Time : 10 minutes
hours @ 40C
3. Application
Dry Film Thickness
Page 155 of 398


APCS-1B Primer - Penguard Express ZP (Cont'd)
3.6 Drying Time

10C 6 Hours 4 Hours Unknown Days
30C 3 Hours 2 Hours Unknown Days
50C 2 Hours 1 Hour Unknown Days

Page 156 of 398


APCS-1C
Type of Coating : Zinc-Rich Epoxy Primer
Product Name : Barrier 77
SAP M/N (SAMS S/N) : 1000195348 (09-612-580) or 1000195361 (09-612-590)
1. Storage
2. Mixing
2.2 Mixing Ratio (base: hardener) by volume : 3:1
SAP M/N (SAMS S/N) : 1000198449 (09-738-240)

2.5 Induction Time : hour
2.6 Pot Life : 1 day @ 25C
More than 12 hours @ 40C
3. Application
Dry Film Thickness
Page 157 of 398


APCS-1C Primer - Barrier 77 (Cont'd)
3.6 Drying Time

10C 2 Hours 2 Hours 6 Months
30C 1.5 Hours 1.5 Hours 4 Months
50C 2/3 Hours 2/3 Hours 2 Months
4.4 Flash Point (ASTM D93 or D56) : 27 C
4.5 VOC : 400 g/L

Page 158 of 398


APCS-1D/E/F Topcoat
Product Name : Hardtop XP
SAP M/N (SAMS S/N) : 1000194672 (09-612-365), 1000194675 (09-612-366), 1000194793 (09-612-
367), 1000194795 (09-612-368) or 1000194851 (09-612-371)
1. Storage
2. Mixing
SAP M/N (SAMS S/N) : 1000198479 (09-738-345)
2.4 Thinning Requirements (Airless Spray) : 0 to 10% by volume

2.5 Induction Time : NA
2.6 Pot Life (mixture) : 1.5 hours @ 25C
3. Application
Dry Film Thickness
Page 159 of 398


APCS-1D/E/F Hardtop XP (Cont'd)
3.6 Drying Time

10C 14 Days 14 Hours 45 Days
Atomizing Pressure
Brush & Roller : For touch-up and small areas only
4.3 Viscosity (ASTM D562) :
4.5 VOC : 360 g/L
Note: For APCS-1D, use APCS-1A as primer and intermediate coat. For APCS-1E, use APCS-1B as
primer and intermediate coat. For APCS-1F, use APCS-1C as primer and intermediate coat.

Page 160 of 398

APCS-2A
Type of Coating : Phenolic Epoxy
Manufacturer : Jotun Saudia Co Ltd (Saudi Arabia)
Product Name : Tankguard A.R.
SAP M/N (SAMS S/N) : 1000195232 (09-612-425) or 1000195235 (09-612-453)
1. Storage
1.1 Shelf life, sheltered storage at 35C maximum : 1 year
2. Mixing
2.2 Mixing Ratio : 6.5 : 1 by volume,

base: hardener
2.3 Thinner : Jotun # 23
SAP M/N (SAMS S/N) : 1000198377 (09-738-140)
2.5 Induction Time : 10 mins. at 23C
2.6 Pot Life : 2 hours at 23C

1 hour at 40C
3. Application
3.4 Theoretical Coverage at 25 Micrometers : 27.2 M/L

Dry Film Thickness
Page 161 of 398

APCS-2A - Jotun Saudia Co Ltd Tankguard A.R. (Cont'd)
3.6 Drying Time

5C
10C
25C 13 Hours 20 Days 5.5 Days
30C 5 Hours 12 Hours 15 Days 3.5 Days
50C 1 Hour 4 Hours 5 Days 2 Days
55C 2.5 Hours 3 Days 1.5 Days
60C 2 Hours 2 Day 1 Days


Atomizing Pressure
4.1 Volume Solids (ASTM D2697) : 68 2%
4.3 Viscosity (ASTM D562) :
4.4 Flash Point (ASTM D93 OR D56) : 29C 2

Replaces: May 18, 2005
Page 162 of 398


APCS-2B
Type of Coating : Amine Aduct Solvent Free Epoxy
Product Name : Tankguard 412
SAP M/N (SAMS S/N) : 1000195317 (09-612-518) or 1000195341 (09-612-546)
1. Storage
2. Mixing
2.1 No. of Components : Two
2.3 Thinner : None
2.6 Pot Life : 1 hr. at 23 C
Notes :
Temp. of Comp A and B is recommended to be below 23 Deg C, when the paint is mixed due to
the short pot life.
Flush the application eqipment with Thinner No# 28 prior to application. Use Jotun Thinner No
# 17 for cleaning the equipment after the application.
3. Application
3.5 Minimum Number of Coats (Spray Application) : Three
Page 163 of 398


APCS-2E - Tankguard 412
3.6 Drying Time
30C 12 Hour 12 Hour 48 Hours 7 Days
50C 4 Hour 4 Hours 18 Hours 4 Days

Fluid pressure 3,600-5000 psi
4.3 Viscosity (ISO-2884) : 2000-2500 CPS

Replaces: New
Page 164 of 398

APCS-2C
Manufacturer : Jotun Saudia Co Ltd (Saudi Arabia)
Product Name : Tankguard A.R.
SAP M/N (SAMS S/N) : 1000194295 (09-612-312), 1000194298 (09-612-313) or 1000194352

(09-612-314)
1. Storage
1.1 Shelf life, sheltered storage at 35 C maximum : 1 year
2. Mixing
2.2 Mixing Ratio (Base : Hardener) by Volume : 6.5 : 1
2.3 Thinner : Jotun # 23
SAP M/N (SAMS S/N) : 1000198483 (09-738-380)
2.5 Induction Time : 10 mins. at 23C
2.6 Pot Life : 2 hours at 23C

1 hour at 40C
3. Application
3.4 Theoretical Coverage at 25 Micrometers : 27.2 M/L

Dry Film Thickness
Page 165 of 398

APCS-2C - Jotun Saudia Co Ltd Tankguard A.R. (Cont'd)
3.6 Drying Time

5C
10C
50C 1 Hour 4 Hours 5 Days 2 Days
55C 2.5 Hours 3 Days 1.5 Days


Atomizing Pressure
4.1 Volume Solids (ASTM D2697) : 68 2%
4.3 Viscosity (ASTM D562) : 80-100 CPS
4.4 Flash Point (ASTM D93 OR D56) : 29C 2

Replaces: May 18, 2005
Page 166 of 398


APCS-2D
Type of Coating : Modified Amine Cured Epoxy
Product Name : Tankguard Storage
SAP M/N (SAMS S/N) : Primer 1000194354 (09-612-316); Topcoat 1000194357 (09-612-317)
1. Storage
2. Mixing
2.2 Mixing Ratio (base: hardener) by volume : 6.5:1
SAP M/N (SAMS S/N) : 1000198458 (09-738-290)
2.4 Thinning Requirements (Airless Spray) :

2.6 Pot Life (mixture) : 4 hours @ 25C
hours @ 40C
3. Application
Dry Film Thickness
Page 167 of 398


APCS-2D Tankguard Storage (Cont'd)
3.6 Drying Time
Temperature To Handle Minimum Maximum Fully Cured
10C 20 Hrs 20 Hrs 8 Days ?? 30 Days
30C 10 Hours 10 Hrs 2 Days ?? 30 Days
50C 4 Hours 6 Hours 1 Days ?? 30 Days
Atomizing Pressure
Brush & Roller : For touch-up and small areas only
4.5 VOC : 560 g/L

Page 168 of 398


APCS-2E
Type of Coating : Amine Aduct Solvent Free Epoxy
Product Name : Tankguard 412
SAP M/N (SAMS S/N) : 1000608685 (09-000-447), 1000608684 (09-000-446) or 1000608683
(09-000-445)
1. Storage
2. Mixing
2.1 No. of Components : Two
2.3 Thinner : None
2.6 Pot Life : 1 hr. at 23 C
Notes :
Temp. of Comp A and B is recommended to be below 23 Deg C, when the paint is mixed due to
the short pot life.
Flush the application eqipment with Thinner No# 28 prior to application. Use Jotun Thinner No
# 17 for cleaning the equipment after the application.
3. Application
3.5 Minimum Number of Coats (Spray Application) : Two
Page 169 of 398


APCS-2E - Tankguard 412
3.6 Drying Time

Fluid pressure 3,600-5000 psi
4.3 Viscosity (ISO-2884) : 2000-2500 CPS

Replaces: New
Page 170 of 398


APCS-2G
Type of Coating : Vinyl Ester Coating: One-coat; Spray-Applied;
Product Name : Chemflake Special
SAP M/N (SAMS S/N) : Base plus catalyst in one box 1000709300 (09-000-502); Retarder
1000709303 (09-000-505)
1. Storage
2. Mixing
2.1 No. of Components : *Two
2.2 Mixing Ratio : Depending on the temperature.
Refer to manufacturer data sheet
under the section Application
Data.
2.3 Thinner : Styrene Monomer Inhibited
SAP M/N (SAMS S/N) : 1000709301 (09-000-503-00)
2.6 Pot Life : 45 min. at 23 C
3. Application
Page 171 of 398


APCS-2G - Polyglass VEF (Cont.)
3.6 Drying Time
Airless Spray (Plural Component is recommended):
Pump Ratio: 45:1 minimum
Tip Size: 0.034 to o.045 inch
Paint Hose: 3/8 inch
Brush: For touch-up and small areas only
4.1 Volume Solids (ASTM D2697) : 94 to 98 %
4.3 Viscosity (ASTM D562) : 40 to 600 cpd
4.4 Flash Point (ASTM D93 or D56) : 34C (mixture)
4.5 VOC : 36 g/L
Notes:
a) For tool cleaning, use Styrene Monomer Inhibited specified available in SAP M/N (SAMS S/N)
1000709301 (09-000-503-00).
b) The recommended spray equipment is Specialized "Coverdale Covercat 352 Hydrocat or 55:1
Graco.
c) The mixture basically consists of the base and catalyst. During summer, a retarder (third
component) is required to slow down curing. Contact the coating manufacturer on tel. (03) 847-
3090 regarding the mixture sequence.

Replaces: October 22, 2005
Page 172 of 398


APCS-4
Type of Coating : Alkyd-Based Primer
Product Name : Pilot Primer
SAP M/N (SAMS S/N) : 1000197976 (09-708-133) or 1000198011 (09-708-137)
1. Storage
2. Mixing
SAP M/N (SAMS S/N) : 1000198474 (09-738-340)

2.6 Pot Life : N/A
3. Application
Dry Film Thickness
Page 173 of 398


APCS-4 Primer Pilot Primer (Cont'd)
3.6 Drying Time

Atomizing Pressure
Brush and Roller : Suitable
4.5 VOC : 504 g /L

Page 174 of 398


APCS-4
Type of Coating : Alkyd-Based Topcoat: Aluminum Color
Product Name : Bengalac Silver Aluminium
SAP M/N (SAMS S/N) : 1000196402 (09-686-354)
1. Storage
2. Mixing
SAMS S/N : 1000198474 (09-738-340)

2.6 Pot Life : N/A
3. Application
Dry Film Thickness
Page 175 of 398


APCS-4 Topcoat Bengalac Silver Aluminium (Cont'd)
3.6 Drying Time

Atomizing Pressure
4.5 VOC : 476 Gms /Ltr

Page 176 of 398


APCS-6
Type of Coating : Alkyd-Based Primer
Product Name : Pilot Primer
SAP M/N (SAMS S/N) : 1000197976 (09-708-133) or 1000198011 (09-708-137)
(See APCS-4 Primer's Data Sheet)
Page 177 of 398


APCS-6
Product Name : Pilot II
SAP M/N (SAMS S/N) : 1000195487 (09-630-753), 1000195490 (09-630-758), 1000195495 (09-630-763),
1000195532 (09-630-768), 1000195571 (09-630-769), 1000195577 (09-630-770),
1000195631 (09-630-771), 1000195637 (09-630-773), 1000195650 (09-630-785),
1000195683 (09-630-794), 1000195685 (09-630-796), 1000195687 (09-630-798),
1000195689 (09-631-301), 1000195742 (09-631-322), 1000195745 (09-631-450),
1000195747 (09-631-455), 1000195749 (09-631-462), 1000195801 (09-631-465),
1000195803 (09-631-590) or 1000195831 (09-631-645)
1. Storage
2. Mixing
SAP M/N (SAMS S/N) : 1000198474 (09-738-340)

2.6 Pot Life (mixture) : N/A
3. Application
Dry Film Thickness
Page 178 of 398


APCS-6 Topcoat - Pilot II (Cont'd)
3.6 Drying Time

Atomizing Pressure
4.5 VOC : 410 g/L

Page 179 of 398


APCS-11A
SAP M/N (SAMS S/N) : 1000194146 (09-611-958)
(Please see APCS-1A Primer Data Sheet

Page 180 of 398


APCS-11A
SAP M/N (SAMS S/N) : 1000194182 (09-611-969)
(Please see APCS-1A Primer Data Sheet

Replaces: August 14, 1994
Page 181 of 398


APCS-11A
Type of Coating : Silicone Topcoat
Product Name : Solvalitt
SAP M/N (SAMS S/N) : 1000196488 (09-687-325)
1. Storage
2. Mixing
3. Application
3.2 Typical Wet Film Thickness Per Coat : 70 micrometers (alum.)
60 micrometers (others)
3.4 Theoretical Coverage @ 25 Micrometers : 14 M/L (alum.)
Dry Film Thickness 16.8 M/L (others)
Page 182 of 398


APCS-11A Topcoat - Solvalitt (Cont'd)
3.6 Drying Time

10C 5 Hours 5 Hours N/A
50C 3 Hours 3 Hour N/A
Atomizing Pressure
4.1 Volume Solids (ASTM D2697) : 33 to 37% (alum.)
40 to 44% (others)
4.2 Product Weight (ASTM D1475) : 0.9 to 1.2 Kg/L (alum.)
1.1 to 1.3 Kg/L (others)
4.3 Viscosity (ASTM D562) : 100 to 150 cps (alum.)
220 to 300 cps (others)
4.5 VOC : 500 g/L

Page 183 of 398


APCS-11B (Self-Priming) / Topcoat
Type of Coating : Silicone Heat Resistant
Product Name : Solvalitt
SAP M/N (SAMS S/N) : 1000196502 (09-687-325)
Aluminium
(The same as APCS-11A Topcoat Data Sheet except that it is applied in two coats and double the
thickness.)
Approval Date: February 13 2008

Page 184 of 398


APCS-12
Product Name : Penguard Express ZP
SAP M/N (SAMS S/N) : 1000194626 (09-612-362)
Page 185 of 398


APCS-12
Type of Coating : Epoxy Intermediate Coat
Product Name : Penguard Express
SAP M/N (SAMS S/N) : 1000194629 (09-612-364)
(Refer to APCS-1B Intermediate Coat Data Sheet. Also, refer to APCS-12 of Saudi Aramco
Engineering Standard SAES-H-101 for application of aggregate).
Page 186 of 398


APCS-12
SAP M/N (SAMS S/N) : 1000194797 (09-612-369) or 1000194960 (09-612-375)
(Refer to APCS-1B Top Coat Data Sheet. Also, refer to APCS-12 of Saudi Aramco Engineering
Page 187 of 398


APCS-17A
SAP M/N (SAMS S/N) : 1000194146 (09-611-958)
(See APCS-11A Primer's Data Sheet)
Page 188 of 398


APCS-17B
SAP M/N (SAMS S/N) : 1000194182 (09-611-969)
Page 189 of 398


APCS-19C
Type of Coating : Glass Flake Reinforced Polyester
Product Name : Baltoflake
SAP M/N (SAMS S/N) : Base plus catalyst in one box; 1000788245 (09-000-532) or 1000788246
(09-000-5332)
1. Storage
2. Mixing
2.1 No. of Components : Multi
2.2 Mixing Ratio : Depending on the temperature.
Refer to manufacturer data sheet
under the section Application
Data.
2.3 Thinner : Styrene ( if needed max 5%)
2.6 Pot Life : 45-55 min. at 23 C( reduce at
higher temp.)
2.7 Cleaner : Thinner No# 17

3. Application
Page 190 of 398


APCS-19C - Baltoflake (Cont.)
3.6 Drying Time

Fluid Pressure 2,100-4,000 psi
Brush : For touch-up and small areas only
4.1 Volume Solids (ASTM D2697) : 96% ( +/-2)
4.3 Viscosity (ASTM D562) : 70 KU !!!!
4.5 VOC : 75 g/L

Replaces: New
Page 191 of 398


APCS-20A
Type of Coating : High Solid Epoxy
Product Name : Chemtech GM Clear
1. Storage
2. Mixing
2.2 Mixing Ratio : 2.5 : 1 by Volume
2.3 Thinner / Cleaner : Thinner No. 17
2.4 Thinning Requirements (Airless Spray) : According to temp.

2.6 Pot Life (mixture) : 50-60 Minutes @ 23C
Reduce at higher temp.
3. Application Procedure
Prior to start the blasting work, all surface irregularities such as weld spatters, weld fluxes shall be
removed. All surfaces shall be clean, dry and free from contamination. The surface shall be assessed
and treated in accordance with ISO 8504.
Any sharp edges, weld splatter, etc. should be removed or rounded.
3.2 Bare steel
Cleanliness: Blast cleaning to min. Sa 2 (ISO 8501 1:2007). Roughness: use suitable abrasives to
achieve Grade Coarse G (75 - 130 microns, Ry5) (ISO 8503-2).
Blasted surfaces shall be vacuum cleaned or air blow clean to avoid contamination of the blasted
surface.
Page 192 of 398

3.3 Coated surfaces
Primer application: Approved on top of thin coat (40 m) of clean, undamaged recommended Epoxy
Primer (Tankguard HB, Penguard Primer or Penguard Storage).
3.4 Other surfaces

The coating may be used on other substrates. Please contact your local Jotun office for more
information.
4. Application
4.4 Theoretical Coverage @ 25 Micrometers : Not Applicable
Dry Film Thickness
4.6 Drying Time


Airless Spray : N/A
Roller : Suitable
5.1 Volume Solids (ASTM D2697) : 100 %
5.3 Viscosity Comp A (ISO-2884) : 2000-2750 CPS
5.4 Viscosity Comp B (ISO-2884) : 250-350 CPS

5.5 Flash Point (ASTM D93 or D56) : Non Flammeable
Page 193 of 398

5.6 VOC : None

APCS-20A - Chemtech GM Clear (Cont'd)
Related Materials:
1. Fiberglass Mat: Vetrotex M 450 GM2 x 125 (Saint - Gobin - Vetrotex) - Approximate weight / roll -
65 kg
Equivalents: Aura Mat M 450 GM2 x 125 approximate weight / roll 35 kg
2 - Surface Tissue: Tissue Mat 30 GM2 x 1 M
3 Holding Primer: Tankguard HB dilluted 25% or approved equivalent.
4 - Every coat of Chemtech Clear need to have Glass Fibre Matt 450 Gms/ Sq. Mtr.
5 Caulking
5.1 To be done using Chemtech GM as epoxy filler by adding Component C (Aerosil 300) mixing
with component A and B at site.

Replaces: None
Page 194 of 398


APCS-22A Primer
Type of Coating : Epoxy: Damp-Tolerant
Product Name : Jotamastic 80
SAP M/N (SAMS S/N) : 1000194560 (09-612-352) or 1000195239 (09-612-459)
1. Storage
2. Mixing
2.2 Mixing Ratio : 7:1 by volume (colors)
SAP M/N (SAMS S/N) : 1000198471 (09-738-300)

1 hour @ 40C
3. Application
Dry Film Thickness
Page 195 of 398


APCS-22A Primer - Jotamastic 80 (Cont'd)
3.6 Drying Time

4.5 VOC : 145 g/L

Page 196 of 398


APCS-22A Topcoat
Type of Coating : Polyamide cured Epoxy-Topcoat
SAP M/N (SAMS S/N) : 1000194565 (09-612-357), 1000194568 (09-612-358), 1000194590 (09-612-
359), 1000195273 (09-612-462), 1000195277 (09-612-465) or 1000195314
(09-612-467)1000194797 (09-612-369) or 1000194960 (09-612-375)
(Please see APCS 1A/B/C Topcoat for requirements.
Page 197 of 398


APCS-26
Type of Coating : Self-Priming Epoxy Mastic
Product Name : Jotamastic 80
SAP M/N (SAMS S/N) : 1000194381 (09-612-330), 1000194386 (09-612-331), 1000194401 (09-612-
332), 1000194407 (09-612-333), 1000194420 (09-612-334), 1000194427 (09-612-335) or
1000194471 (09-612-336)
(Please see APCS-22A for data sheets. Application shall be in accordance with APCS-26)
Page 198 of 398


APCS-26T Topcoat
Product Name : Hardtop XP
SAP M/N (SAMS S/N) : 1000194672 (09-612-365), 1000194675 (09-612-366), 1000194793 (09-612-367),
1000194795 (09-612-368) or 1000194851 (09-612-371)
(Refer to APCS-22A data sheet for the primer and to polyurethane of APCS-1D/E/F data sheet for the
topcoat. Application shall be in accordance with APCS-26T.)
Page 199 of 398

7 Oasis Ameron Approved Materials
APCS-1A Dimetcote 6 or Dimetcote 9 Inorganic Zinc Primer: Solvent-Based

Dimetcote 3A Inorganic Zinc Primer: Water-Based
Amercoat 383 HS Epoxy Topcoat: Red/Gray/Yellow
APCS-1B Amercoat 71 Epoxy Primer: Oxide Red
APCS-1C Amercoat 68 SA Zinc-Rich Epoxy Primer: Organic
APCS-1D (Use APCS-1A as primer and internediate coat.)
Amercoat 450 GL Polyurethane Topcoat: Yellow/White
Gray/Green/Red
APCS-1E (Use APCS-1B as primer and internediate coat.)
Gray/Green/Red
APCS-1F (Use APCS-1C as primer and internediate coat.)
Gray/Green/Red
APCS-2A/B Amercoat 253 Phenolic Epoxy For Immersion Service
APCS-2C Amercoat 346 Epoxy For Elevated Temperature (Self-
Priming)
APCS-2D Amercoat 56E Amine-Cured Epoxy
APCS-3 Amercoat 325 Coal Tar Epoxy: Red/Black
APCS-4 Amercoat 2214 Zinch Chromate Primer: Red
Amercoat 2213 Aluminum Topcoat
APCS-6 Amercoat 2214 Zinc Chromate Primer: Red
Amercoat 52HS High Gloss Enamel Topcoat: Various Colors
APCS-11A Dimetcote 6 Inorganic Zinc Primer: Solvent-Based
Amercoat 878 Heat Resistant Topcoat: Aluminum
APCS-11B Amercoat 878 Heat Resistant Aluminum (Self-Priming)
Page 200 of 398

Oasis - Approved Materials (Cont'd)
APCS-12 Amercoat 71 Epoxy Primer: Oxide Red

APCS-17A Dimetcote 6 or Dimetcote 9 Inorganic Zinc Primer: Solvent-Based
APCS-17B Dimetcote 3A Inorganic Zinc Primer: Water-Based
APCS-19B Tideguard 171X Splash Zone Compound: Spray-Applied
APCS-19C Amerlock 400 GFA Glass Reinforced Epoxy: Self-Priming
APCS-22A Amercoat 3323 Epoxy Primer
Amercoat 385 Epoxy Topcoat: Gray/Yellow/Black
APCS-26 Amerlock 400 Epoxy Mastic: Aluminum/White/Orange/Red
Yellow/Gray/Black
APCS-26T (Use APCS-26 as primer and Amercoat 450 GL in APCS-1D as topcoat.)
Page 201 of 398


APCS-1A
Manufacturer : Oasis Ameron Ltd.
Product Name : Dimetcote 6
SAP M/N (SAMS S/N) : 1000194146 (09-611-958)
1. Storage
2. Mixing
2.2 Mixing Ratio : 1.97 Liquid: 1 Zinc
Dust by weight
2.3 Thinner : Amercoat 65
SAP M/N (SAMS S/N) : 1000198445 (09-738-220)
2.4 Thinning Requirements (Airless Spray) : Up to 10%

8 hours @ 40C
3. Application
Dry Film Thickness
Page 202 of 398


APCS-1A Primer - Dimetcote 6 (Cont'd)
3.6 Drying Time

Temperature To Handle Minimum Maximum *
30C Hour 1 Day None
50C <5 Minutes 16 Hours None
* Minimum relative humidity to ensure cure is 50%.
Recoating (same product) shall be 24 hours maximum.
Conventional Spray : Pressure pot with agitator. Cap tip
704E (Devilbiss)
Brush & Roller : For small areas only

Page 203 of 398


APCS-1A/B/C Topcoat
Product Name : Amercoat 383 HS
SAP M/N (SAMS S/N) : 1000194629 (09-612-364), 1000194797 (09-612-369) or 1000194960 (09-612-
375)
1. Storage
2. Mixing
SAP M/N (SAMS S/N) : 1000198452 (09-738-260)

2 hours @ 40C
3. Application
Dry Film Thickness
3.5 Minimum Number of Coats : Three coats, when overcoating zinc silicate primer
(APCS-1A) and the first coat shall be mist coat
(10% thinned). Two coats, when overcoating zinc-
rich epoxy.
Page 204 of 398


APCS-1A/B/C Topcoat - Amercoat 383 HS (Cont'd)
3.6 Drying Time

Conventional Spray : Pressure pot with agitator. Cap tip
78 or 765 (Devilbiss)
Brush & Roller : For touch up of small areas

Page 205 of 398


APCS-1B
Type of Coating : Polyamide-Cured Epoxy Primer
Product Name : Amercoat 71
SAP M/N (SAMS S/N) : 1000194626 (09-612-362)
1. Storage
2. Mixing
2.2 Mixing Ratio (base : hardener) by Volume : 4:1
2.3 Thinner : Amercoat 9HF
SAP M/N (SAMS S/N) : 1000198455 (09-738-280)
2.4 Thinning Requirements (Airless Spray) : Maximum 10% by volume

2 hours @ 40C
3. Application
Dry Film Thickness
Page 206 of 398


APCS-1B Primer - Amercoat 71 (Cont'd)
3.6 Drying Time

Conventional Spray : Pressure pot with agitator.
Nozzle/cap (Devilbiss) 78 or 765

Page 207 of 398


APCS-1C
Type of Coating : Polyamide-Cured Zinc-Rich Epoxy Primer (Organic)
Product Name : Amercoat 68 SA
SAP M/N (SAMS S/N) : 1000195348 (09-612-580), 1000195361 (09-612-590) or 1000195361 (09-612-
590)
1. Storage
2. Mixing
2.3 Thinner : Amercoat 9HF

SAP M/N (SAMS S/N) : 1000198449 (09-738-240)
2.4 Thinning Requirements (Airless Spray) : Maximum 10% by volume

2.6 Pot Life (mixture) : 1 day @ 25C
8 hours @ 40C
3. Application
Dry Film Thickness
Page 208 of 398


APCS-1C Primer - Amercoat 68 SA (Cont'd)
3.6 Drying Time

50C 2 Hours 1 Hour N/A
Nozzle/cap (Devilbiss) 78 or 765

Page 209 of 398


APCS-1D/E/F Topcoat
Type of Coating : Aliphatic Polyurethane
Product Name : Amercoat 450GL
SAP M/N (SAMS S/N) : 1000194672 (09-612-365), 1000194675 (09-612-366), 1000194793 (09-612-367),
1000194795 (09-612-368) or 1000194851 (09-612-371)
1. Storage
2. Mixing

SAP M/N (SAMS S/N) : 1000198479 (09-738-345)

hours @ 40C
3. Application

Dry Film Thickness
Page 210 of 398


APCS-1D/E/F Topcoat - Amercoat 450GL (Cont'd)
3.6 Drying Time

10C 2 Hours 12 Hours Days - -
30C Hour 6 Hours Days - -
50C Hour 4 Hours Days - -
Fluid Pressure: 1,700 to 2,300 psi
Atomizing Pressure


Page 211 of 398


APCS-2C
SAP M/N (SAMS S/N) : Primer 1000194295, Topcoat 1000194298 (09-612-313) or 1000194352 (09-612-
314)
1. Storage
2. Mixing
2.3 Thinner : Amercoat 9 HF
SAP M/N (SAMS S/N) : 1000198483 (09-738-380)
2.4 Thinning Requirements : 10%

Less than 1 hour @ 40C
3. Application
Dry Film Thickness
Page 212 of 398


APCS-2C (Self Priming) - Amercoat 346 (Cont'd)
3.6 Drying Time
10C NR NR NR
15C 1 Day 12 Days 1 Month
50C 2- Hours 4 Hours 1 Day
55C 1 Hour 2 Hours 1 Day
60C NR NR 1 Day
NR - Not Recommneded
Atomizing Pressure
4.3 Viscosity (ASTM D562) : > 140 KU

Page 213 of 398


APCS-3
Type of Coating : Coal Tar Epoxy: Polyamide-Cured
SAP M/N (SAMS S/N) : 1000194372 (09-612-318) or 1000194375 (09-612-320);
1. Storage
2. Mixing
SAP M/N (SAMS S/N) : 1000198441 (09-738-180)

Less than 1 hour @ 40C
3. Application
3.4 Theoretical Coverage @ 25 Micrometers : 30 M2/L
Dry Film Thickness
Page 214 of 398


APCS-3 - Amercoat 325 (Cont'd)
3.6 Drying Time
10C 4 Days 18 Hours 3 Days 14 Days
30C 1.5 Days 4 Hours 18 Hours 2.5 Days
45C 1.8 Hours 8 Hours 1.5 Days
50C 8 Hours 1.5 Hours 6 Hours 1.3 Days
55C 1.3 Hours 4 Hours 1.1 Days
60C 1 Hour 3 Hours 1 Day
Atomizing Pressure
4.3 Viscosity (ASTM D562) : 100 to > 140 KU

Page 215 of 398


APCS-4
Type of Coating : Zinc Chromate Primer
SAP M/N (SAMS S/N) : 1000197976 (09-708-133) or 1000198011 (09-708-137)
1. Storage
2. Mixing
2.3 Thinner : Amercoat 15 (White Spirit)
SAP M/N (SAMS S/N) : 1000198474 (09-738-340)

3. Application
Dry Film Thickness
Page 216 of 398


APCS-4 Primer - Amercoat 2214 (Cont'd)
3.6 Drying Time

10C 1 Day 1 Day None
Conventional Spray : 765 Tip/Cap (Devilbiss)
Atomizing Pressure

Page 217 of 398


APCS-4
SAP M/N (SAMS S/N) : 1000196402 (09-686-354)
1. Storage
2. Mixing
SAP M/N (SAMS S/N) : 1000198474 (09-738-340)

3. Application
Dry Film Thickness
Page 218 of 398


APCS-4 Topcoat - Amercoat 2213 (Cont'd)
3.6 Drying Time

Conventional Spray : Tip/Cap (Devilbiss) 765
Atomizing Pressure
4.5 Gloss (ASTM D523) : 70%

Replaces: December 26, 1993
Page 219 of 398


APCS-6
SAP M/N (SAMS S/N) : 1000197976 (09-708-133) or 1000198011 (09-708-137)
(See APCS-4 Primer's Data Sheet)
Page 220 of 398


APCS-6
Type of Coating : Alkyd Topcoat
SAP M/N (SAMS S/N) : 1000195487 (09-630-753), 1000195490 (09-630-758), 1000195495 (09-
630-763), 1000195532 (09-630-768), 1000195571 (09-630-769), 1000195577
(09-630-770), 1000195631 (09-630-771), 1000195637 (09-630-773), 784
1000195650 (09-630-785), 1000195683 (09-630-794), 1000195685 (09-630-
796), 1000195687 (09-630-798), 1000195689 (09-631-301), 1000195742 (09-
631-322), 1000195745 (09-631-450), 1000195747 (09-631-455), 1000195749
(09-631-462), 1000195801 (09-631-465), 1000195803 (09-631-590) or
1000195831 (09-631-645)
1. Storage
2. Mixing
SAP M/N (SAMS S/N) : 1000198474 (09-738-340)

3. Application
Dry Film Thickness
Page 221 of 398


APCS-6 Topcoat - Amercoat 52 HS (Cont'd)
3.6 Drying Time

10C 2 Days 2 Days N/A
Conventional Spray : Tip/Cap (Devilbiss) 765
Atomizing Pressure

Page 222 of 398


APCS-11A
SAP M/N (SAMS S/N) : 1000194146 (09-611-958)
1. Storage
2. Mixing
2.2 Mixing Ratio : 1.97 Liquid: 1 Zinc Dust
by weight
SAP M/N (SAMS S/N) : 1000198445 (09-738-220)

8 hours @ 40C
3. Application
Dry Film Thickness
Page 223 of 398


APCS-11A Primer - Dimetcote 6 (Cont'd)
3.6 Drying Time
Substrate Overcoat Interval

30C 20 Minutes 1 Day None
50C < 5 Minutes 16 Hours None
Notes: 1. Minimum relative humidity to ensure cure is 50%.
2. Maximum overcoat intervzal (with Dimetcote 6) is one day.
Cap/Tip (Devilbiss) 704E.
Atomizing Pressure

Page 224 of 398


APCS-11A
Type of Coating : Heat Resistant Topcoat
SAP M/N (SAMS S/N) : 1000196488 (09-687-325)
1. Storage
2. Mixing
2.3 Thinner : Amercoat 65 (Xylene)
3. Application
Dry Film Thickness
Page 225 of 398


APCS-11A Topcoat - Amercoat 878 (Cont'd)
3.6 Drying Time

50C 1 Hour Hour None
Conventional Spray : 78 or 765 Tip Cap (Devilbiss)
Atomizing Pressure

Replaces: November 14, 2001
Page 226 of 398


APCS-11B
Type of Coating : Heat Resistant Silicone Aluminum
SAP M/N (SAMS S/N) : 1000196502 (09-687-330)
1. Storage
2. Mixing
2.3 Thinner : Amercoat 65 (Xylene)
3. Application
Dry Film Thickness
Page 227 of 398


APCS-11B (Self Priming) - Amercoat 878 (Cont'd)
3.6 Drying Time

50C 1 Hour Hour None
Conventional Spray : 78 or 765 Tip Cap (DeVilbiss)
Atomizing Pressure

Page 228 of 398


APCS-12
SAP M/N (SAMS S/N) : 1000194626 (09-612-362)
Page 229 of 398


APCS-12
SAP M/N (SAMS S/N) : 1000194629 (09-612-364), 1000194797 (09-612-369) or 1000194960 (09-612-
375)
(Refer to APCS-1B Top Coat Data Sheet. Also, refer to APCS-12 of

Saudi Aramco Engineering Standard SAES-H-101 for Application of Aggregate)
Page 230 of 398


APCS-17A
Type of Coating : Inorganic Zinc Primer - Solvent-Based
SAP M/N (SAMS S/N) : 1000194146 (09-611-958)
Page 231 of 398


APCS-19B
Type of Coating : Splash Zone Compound: Spray-Applied
Product Name : Tideguard 171X
SAP M/N (SAMS S/N) : 1000194520 (09-612-339)
1. Storage
2. Mixing
2.2 Mixing Ratio : 4 Kg Powder to 1 Kg Liquid
2.3 Thinner : N/A
2.4 Thinning Requirements (Airless Spray) : N/A
2.6 Pot Life (mixture) : 2- hours @ 25C
1 hour @ 40C
3. Application
Dry Film Thickness
Page 232 of 398


APCS-19B - Tideguard 171X (Cont'd)
3.6 Drying Time
Soil
Substrate Recoat Interval Water Burial
Temperature To Handle Minimum Maximum Immersion (Backfill)
10C 18 Hours N/A 1.5 Days N/A 18 Hours
30C 9 Hours N/A 12 Hours N/A 9 Hours
50C 6 Hours N/A 4 Hours N/A 2 Hours
Carouse/Quick Spray : Tip size: 1- inch Rubber Tip
Fluid Pressure: Free flow with air mix
Brush & Roller : N/A
5. Special Note
Mixed Tideguard 171X has a consistency like that of cement mixture.

Page 233 of 398


APCS - 19C
Type of Coating : HIGH SOLIDS GLASSFLAKE EPOXY COATING
Product Name : Amerlock 400 GFA
SAP M/N (SAMS S/N) : 1000788243 (09-000-530) and 1000788244 (09-000-531)
1. Storage
2. Mixing
SAP M/N (SAMS S/N) : 1000198452 (09-738-260)

2 hours @ 20C
3. Application
Dry Film Thickness
3.5 Minimum Number of Coats : 2 Coats
Page 234 of 398


APCS-19C Amercoat 400 GFA (Cont'd)
3.6 Drying Time

10C 48 Hours 48 Hours 3 months ???
With a 3/8 To inch
Spray hose
Brush & Roller : For touch up of small areas

4.2 Product Weight (ASTM D1475) : 1.5Kg/L (Mixed product)
Approval Date:
Replaces: New
Page 235 of 398


APCS-22
Type of Coating : Damp Tolerant Epoxy Primer
Product Name : Amercoat 3323 (fast drying grade)
SAP M/N (SAMS S/N) : 1000194560 (09-612-352) or 1000195239 (09-612-459)
1. Storage
2. Mixing
SAP M/N (SAMS S/N) : 1000198471 (09-738-300)

1 hour @ 40C
3. Application
Dry Film Thickness
Page 236 of 398


APCS-22 Primer - Amercoat 3323 (Cont'd)
3.6 Drying Time
Substrate Topcoat Interval

Cap tip 704E (Devilbiss)
Atomizing Pressure
4.3 Viscosity (ASTM D562) : (2K to 8K Brookfield LVT)

Page 237 of 398


APCS-22A
Type of Coating : Damp Tolerant Epoxy Topcoat
SAP M/N (SAMS S/N) : 1000194565 (09-612-357), 1000194568 (09-612-358), 1000194590 (09-
612-359), 1000195273 (09-612-462), 1000195277 (09-612-465) or
1000195314 (09-612-467)
1. Storage
2. Mixing
SAP M/N (SAMS S/N) : 1000198471 (09-738-300)

1 hour @ 40C
3. Application

Dry Film Thickness
Page 238 of 398


APCS-22A Topcoat - Amercoat 385 (Cont'd)
3.6 Drying Time

10C 1 Day 10 Hours 42 Days
Cap tip 78 or 765 (Devilbiss)
Atomizing Pressure
4.3 Viscosity (ASTM D562) : (8K to 15K mixed Brookfield LVT)

Page 239 of 398


APCS-26
Type of Coating : Epoxy Mastic
Product Name : Amerlock 400 (Aluminum)
SAP M/N (SAMS S/N) : 1000194381 (09-612-330)
1. Storage
2. Mixing
SAP M/N (SAMS S/N) : 1000198487 (09-738-420)

2.6 Pot Life (mixture) : 2- hours @ 25C
1 hour @ 40C
3. Application
Dry Film Thickness
Page 240 of 398


APCS-26 - Amerlock 400 Aluminium (Cont'd)
3.6 Drying Time

10C 3 Days 1 Day None
Conventional Spray : Pressure pot MBC or JGA gun
(Devilbiss)
Atomizing Pressure

Page 241 of 398


APCS-26
Type of Coating : Epoxy Mastic
Product Name : Amerlock 400 (Colors)
SAP M/N (SAMS S/N) : 1000194386 (09-612-331), 1000194401 (09-612-332), 1000194407 (09-
612-333), 1000194420 (09-612-334), 1000194427 (09-612-335) or
1000194471 (09-612-336)
1. Storage
2. Mixing
SAP M/N (SAMS S/N) : 1000198487 (09-738-420)

2.6 Pot Life (mixture) : 1.5 hours @ 25C
hour @ 40C
3. Application
Dry Film Thickness
Page 242 of 398


APCS-26 - Amerlock 400 Color (Cont'd)
3.6 Drying Time

10C 3 Days 2 Days None
Conventional Spray : Pressure pot MBC or JGA gun
(Devilbiss)
Atomizing Pressure

Page 243 of 398


APCS-26T Topcoat
Product Name : Amercoat 450 GL
SAP M/N (SAMS S/N) : 1000194672 (09-612-365), 1000194675 (09-612-366), 1000194793
(09-612-367), 1000194795 (09-612-368) or 1000194851 (09-612-371)
topcoat.)
Page 244 of 398

8 Sipco Approved Products
APCS-1A (SIPCO)
Sipzinc 130 Inorganic Zinc Primer: Solvent-Based
Sipzinc 180 Inorganic Zinc Primer: Water-Based
Sipoxy-Shield 240 Epoxy Topcoat: Red/Gray/Yellow
APCS-1B (SIPCO)
Siprime 215 Epoxy Primer
APCS-1C (SIPCO)
Sipzinc 160 Zinc-Rich Epoxy Primer
APCS-1D (Use APCS-1A as primer and internediate coat.
Sipthane 360 Polyurethane Topcoat: Yellow/White
Gray/Green/Red
APCS-1E (Use APCS-1B as primer and internediate coat.
Gray/Green/Red
APCS-1F (Use APCS-1C as primer and internediate coat.
Gray/Green/Red
APCS-2A/B Sipoxy-Guard 270 Epoxy: Cream/Blue
APCS-2C Siptank 250 Epoxy: White/Pale Blue
APCS-2D Sipoxy-Guard 245 Primer: Yellow FS 595a 23594
APCS-3 Siptar 6444 Coal Tar Epoxy: Dark Brown/Black
APCS-4 Sipkyd Zincrome 410 Zinc Chromate Primer: Green
Sipkyd Aluminium 440 Aluminum Topcoat
Page 245 of 398

SIPCO Approved Products (Cont'd)

APCS-6 Sipkyd Zincrome 410 Zinc Chromate Primer: Green
Sipkyd Finish 430 High Gloss Enamel Topcoat: Various Colors
APCS-9 Sipchlor 608 Chlorinated Rubber Primer: Red Lead
Sipchlor 652 Chlorinated Rubber Topcoat: Gray/Green
Brown/Blue
APCS-10 Sipflex 635 Bituminous: Black

APCS-11A Sipzinc 130 Inorganic Zinc Primer: Solvent-Based
Siptherm 510 Heat Resistant Topcoat
APCS-11B Siptherm 520 Self-Priming Heat Resistant Coating
APCS-12 (SIPCO)
Siprime 215 Epoxy Primer
APCS-17A (SIPCO)
Sipzinc 130 Inorganic Zinc Primer: Solvent-Based
APCS-17B (SIPCO)
APCS-19A Sip-Splash 640 Splash Zone Compound: Hand-Applied,
Green
APCS-22A (SIPCO)
Sipoxy-Shield 275 Epoxy- Gray/Yellow/Black
APCS-23 Sipflex 635 Bitumiuous: Black
APCS-26 (SIPCO) Sipoxy-Shield 285 Epoxy Mastic: Aluminum/White/Orange/
Red/Yellow/Gray/Black
APCS-26T (Use APCS-26 as primer and Sipthane 360 in APCS-1D as topcoat.)
Page 246 of 398


APCS-1A/D
Manufacturer : Saudi Industrial Paint Co.
Product Name : Sipzinc 130
SAP M/N (SAMS S/N) : 1000194146 (09-611-958)
1. Storage
2. Mixing
2.2 Mixing Ratio : 4.40 kg Liquid:
7.60 kg Zinc Dust
2.3 Thinner : T-11 / T-770
SAP M/N (SAMS S/N) : 1000198445 (09-738-220)
2 hours @ 40C
3. Application
Dry Film Thickness
Page 247 of 398


APCS-1A/D Primer - Sipzinc 130 (Cont'd)
3.6 Drying Time

Conventional Spray : Tip Size:
Atomizing Pressure: 80 psi (5.5 bars)
Brush : Touch-up only

Page 248 of 398


APCS-1A/D
SAP M/N (SAMS S/N) : 1000194182 (09-611-969)
1. Storage
2. Mixing
2.2 Mixing Ratio : 4.17 kg Binder:
9.95 kg Zinc Dust
2.3 Thinner : Water not used (for cleaning only)
16 hours @ 40C
3. Application
3.4 Theoretical Coverage @ 25 Micrometers : 24.4M/L
Dry Film Thickness
Page 249 of 398


APCS-1A/D Primer - Sipzinc 180 (Cont'd)
3.6 Drying Time

10C 4 Hours 1 Day None
Airless Spray : Only with specially designed
airless spray equipment. Tip size
0.017 to 0.021 inch
(1 to 1.5 bars)
4.4 Flash Point (ASTM D93 or D56) : None

Page 250 of 398


APCS-1A/B/C TOPCOAT
Type of Coating : Polyamide Epoxy Topcoat
Product Name : Sipoxy-Shield 240
SAP M/N (SAMS S/N) : 1000194629 (09-612-364), 1000194797 (09-612-369) or 1000194960
(09-612-375)
1. Storage
2. Mixing
2.2 Mixing Ratio (Base : Hardener) by volume : 3:1;
2.3 Thinner : Thinner 740
SAP M/N (SAMS S/N) : 1000198452 (09-738-260)
2.5 Induction Time : 15 min. @ 25C

1.5 hours @ 40C
3. Application
3.5 Minimum Number of Coats (Spray Application) : 2
Page 251 of 398


APCS-1A/B/C Topcoat
Sipoxy-Shield 240
3.6 Drying Time

10 C 12 Hours 8 Hours 21 Days
30 C 2 Hours 4 Hours 14 Days
50 C 1.5 Hours 3 Hours 7 Days
Maximum recoating time is indefinite if the surface is washed down with 1:1 (Sipclean
615: Water) followed with a thorough rinse with water.
Airless Spray: Tip Size: 0.019 to 0.023 inch
Conventional Spray: Tip Needle: 0.070 to 0.086 inch
Brush: For touch up only.
Note: This product is also an intermediate coat for APCS-1D, 1E, and 1F. Refer to SAES-H-101 for
dry film thickness requirement when used for APCS-1D, 1E, and 1F.

Page 252 of 398


APCS-1B/1E PRIMER
Type of Coating : Polyamide Epoxy Primer
Product Name : Siprime 215
SAP M/N (SAMS S/N) : 1000194626 (09-612-362)
1. Storage
2. Mixing
2.2 Mixing Ratio (Base : Hardener) by volume : 9:1
SAP M/N (SAMS S/N) : 1000198455 (09-738-280)

2.6 Pot Life : 12 hrs. @ 25C
6 hour @ 40C
3. Application
3.2 Typical Wet Film Thickness Per Coat : 81 to 161 microns
3.3 Typical Dry Film Thickness Per Coat : 50 to 100 microns
Page 253 of 398


APCS-1B/1E Primer
Siprime 215
3.6 Drying Time

10C 1.5 Hours 3 Hours
30C 45 Minutes 1 Hour
50C 45 Minutes 1 Hour
Conventional Spray: Tip Needle: 0.070 to 0.086 inch

Page 254 of 398


APCS-1C/1F PRIMER
Type of Coating : Organic Zinc Rich Epoxy Primer
SAP M/N (SAMS S/N) : 1000195348 (09-612-580), 1000195361 (09-612-590) or 1000195361
(09-612-590)
1. Storage
2. Mixing
2.3 Thinner : 1000198449 (09-738-240)
SAP M/N (SAMS S/N) : 09-738-240

None @ 20C or above.
4 hours @ 40C
3. Application
3.2 Typical Wet Film Thickness Per Coat : 67 to 125 microns
3.3 Typical Dry Film Thickness Per Coat : 40 to 75 microns
Page 255 of 398


APCS-1C/1F Primer
Sipzinc 160
3.6 Drying Time

Conventional Spray: Tip Needle: 1.5 to 2 mm.

Page 256 of 398


APCS-1D/E/F INTERMEDIATE COAT
Type of Coating : Polyamide Epoxy
SAP M/N (SAMS S/N) : 1000194629 (09-612-364), 1000194797 (09-612-369) or 1000194960
(09-612-375)
(Refer to APCS-1A/B/C Topcoat data sheet for general requirements. Also, refer to APCS-1D/E/F of
SAES-H-101 for dry film thickness requirement.)
Page 257 of 398


APCS-1D/E/F TOPCOAT
Product Name : Sipthane 360
SAP M/N (SAMS S/N) : 1000194672 (09-612-365), 1000194675 (09-612-366), 1000194793 (09-
612-367), 1000194795 (09-612-368) or 1000194851 (09-612-371)
1. Storage
2. Mixing
2.2 Mixing Ratio (Base: Hardener) by volume : 6:1
SAP M/N (SAMS S/N) : 1000198479 (09-738-345)

2.5 hours @ 40C
3. Application
3.2 Typical Wet Film Thickness Per Coat : micrometers
3.3 Typical Dry Film Thickness Per Coat : micrometers
Page 258 of 398


APCS-1D/E/F Topcoat
Sipthane 360
3.6 Drying Time

Brush: For small areas and stripe coats only.

Replaces: February 4, 1999
Page 259 of 398


APCS-1A/B/C Topcoat
Type of Coating : Polyamide High Build Epoxy Coating
SAP M/N (SAMS S/N) : 1000194629 (09-612-364), 1000194797 (09-612-369) or 1000194960 (09-
612-375)
1. Storage
2. Mixing
2.3 Thinner : T-10 / T-740
SAP M/N (SAMS S/N) : 1000198452 (09-738-260)
4 hours @ 40C
3. Application
Dry Film Thickness
Page 260 of 398


APCS-1A/B/C Topcoat - Sipoxy-Shield 240 (Cont'd)
3.6 Drying Time

10C 12 Hours 8 Hours 3 Weeks
30C 2 Hours 4 Hours 2 Weeks
50C 1.5 Hours 3 Hours 1 Week
* Maximum recoating time is unlimited with all temperatures as long as the surface is
washed down with a 1 to 1 solution of SIPCO's water based cleaner Sipclean 615
followed by a thorough water rinse.
Atomizing Pressure: 22 psi
Brush : Touch-up for small areas only

Page 261 of 398


APCS-2A/B
Product Name : Sipoxy-Guard 270
SAP M/N (SAMS S/N) : 1000195232 and 1000195235 for APCS-2A; 1000195317 and
1000195341 for APCS-2B
1. Storage
2. Mixing
2.2 Mixing Ratio (base : Hardener) by Volume : 4:1
SAP M/N (SAMS S/N) : 1000198377 (09-738-140)
1- hours @ 40C
3. Application
Dry Film Thickness
Page 262 of 398


APCS-2A/B Sipoxy-Guard 270 (Cont'd)
3.6 Drying Time

10C 10 Hours 1.9 Days 45 Days 16 Days
50C 2 Hours 3.5 Hours 3 Days 2.5 Days
* If mixed paint and substrate temperatures are both over 32C (90F),
the maximum recoat interval should be 8 to 10 hours.

Page 263 of 398


APCS-2C
Type of Coating : Epoxy: Primer/Top Coat
Product Name : Siptank 250
SAP M/N (SAMS S/N) : Primer 000194295 (09-612-312), Topcoat 1000194298 (09-612-313) or
1000194352 (09-612-314)
1. Storage
2. Mixing
2.2 Mixing Ratio (Base : Hardener) by Volume : 4:1
SAP M/N (SAMS S/N) : 1000198483 (09-738-380)
2.5 Induction Time : 1 hour @ 25C
1- hours @ 40C
3. Application
Dry Film Thickness
Page 264 of 398


APCS-2C Siptank 250 (Cont'd)
3.6 Drying Time

20C 1.1 Days 25 Days 8.5 Days
60C 2 Hours 3 Days 1 Day
Conventional Spray : Not recommended.
Brush : For touch-up and stripe coat only

Page 265 of 398


APCS-2D
Type of Coating : Epoxy Primer/Topcoat
Product Name : Sipoxy-Guard 245
SAP M/N (SAMS S/N) : Primer 1000194354 (09-612-316), Topcoat 1000194357 (09-612-317)
1. Storage
2. Mixing
2.2 Mixing Ratio (Base : Hardener) by Volume : 4:1
SAP M/N (SAMS S/N) : 1000198458 (09-738-290)
2.5 Induction Time : 1 hour @ 10 to 23C

hour @ 24 to 31C
hour @ 32C or more
1 hour @ 40C
3. Application
Dry Film Thickness
Page 266 of 398


APCS-2D Primer/Topcoat Sipoxy-Guard 245 (Cont'd)
3.6 Drying Time

20C 1.1 Days 25 Days 8.5 Days
60C 2 Hours 3 Days 1 Day

Page 267 of 398


APCS-3
Product Name : Siptar 6444
SAP M/N (SAMS S/N) : 1000194372 (09-612-318) or 1000194375 (09-612-320)
1. Storage
2. Mixing
2.2 Mixing Ratio (Base : hardener) by volume : 88:12
SAP M/N (SAMS S/N) : 1000198441 (09-738-180)
3 hour @ 40C
3. Application
Dry Film Thickness
Page 268 of 398


APCS-3 - Siptar 6444 (Cont'd)
3.6 Drying Time

10C 10 Hours 3 Days 35 Days 10 Days
25C 1 Day 10 Days 6 Days
30C 6 Hours 1 Day 10 Days 6 Days
50C 2 Hours 3 Hours 1 Day 3 Days


Page 269 of 398


APCS-4/6
Type of Coating : Rust Inhibiting Alkyd Primer
Product Name : Sipkyd Zincrome 410
SAP M/N (SAMS S/N) : 1000197976 (09-708-133) or 1000198011 (09-708-137)
1. Storage
2. Mixing
2.3 Thinner : T-710 (Mineral Spirit)
SAP M/N (SAMS S/N) : 1000198474 (09-738-340)
3. Application
Dry Film Thickness
Page 270 of 398


APCS-4/6 Primer Sipkyd Zincrome 410 (Cont'd)
3.6 Drying Time

Drying time is based on a wet film thickness of 80 micrometers.
Atomizing Pressure

Page 271 of 398


APCS-4
Product Name : Sipkyd Aluminium 440
SAP M/N (SAMS S/N) : 1000196402 (09-686-354)
1. Storage
2. Mixing
SAP M/N (SAMS S/N) : 1000198474 (09-738-340)
3. Application
Dry Film Thickness
Page 272 of 398


APCS-4 Topcoat - Sipkyd Aluminium 440 (Cont'd)
3.6 Drying Time

Atomizing Pressure

Page 273 of 398


APCS-6
Type of Coating : Rust Inhibiting Alkyd Primer
Product Name : Sipkyd Zincrome 410
SAP M/N (SAMS S/N) : 1000197976 (09-708-133) or 1000198011 (09-708-137)
(See APCS-4 Primer Data Sheet)
Page 274 of 398


APCS-6
Product Name : Sipkyd Finish 430
SAP M/N (SAMS S/N) : 1000195487 (09-630-753), 1000195490 (09-630-758), 1000195495
(09-630-763), 1000195532 (09-630-768), 1000195571 (09-630-769), 1000195577
(09-630-770), 1000195631 (09-630-771), 1000195637 (09-630-773), 784
1000195650 (09-630-785), 1000195683 (09-630-794), 1000195685 (09-630-796),
1000195687 (09-630-798), 1000195689 (09-631-301), 1000195742 (09-631-322),
1000195745 (09-631-450), 1000195747 (09-631-455), 1000195749 (09-631-462),
1000195801 (09-631-465), 1000195803 (09-631-590) or 1000195831 (09-631-645)
1. Storage
2. Mixing
SAP M/N (SAMS S/N) : 1000198474 (09-738-340)
3. Application
3.4 Theoretical Coverage @ 25 Micrometers : 17.2 to 20.0 M/L
Dry Film Thickness
Page 275 of 398


APCS-6 Topcoat - Sipkyd Finish 430 (Cont'd)
3.6 Drying Time

Atomizing Pressure
4.1 Volume Solids (ASTM D2697) : 43 to 50% depending on color

Page 276 of 398


APCS-9
Type of Coating : Chlorinated Rubber Primer
Product Name : Sipchlor 608
SAP M/N (SAMS S/N) : 1000196351 (09-685-442)
1. Storage
2. Mixing
2.3 Thinner : T-730/995 (Xylene)
3. Application
3.4 Theoretical Coverage @ 25 Micrometers : 16.0 to 16.8 M/L
Dry Film Thickness
Page 277 of 398


APCS-9 Primer - Sipchlor 608 (Cont'd)
3.6 Drying Time

Brush : For touch-only

Page 278 of 398


APCS-9
Type of Coating : Chlorinated Rubber Topcoat
Product Name : Sipchlor 652
SAP M/N (SAMS S/N) : 1000196312 (09-685-436), 1000196317 (09-685-438), 1000196355
(09-685-448), 1000196359 (09-685-450)
1. Storage
2. Mixing
2.3 Thinner : T-730/995 (Xylene)
3. Application
Dry Film Thickness
Page 279 of 398


APCS-9 Topcoat - Sipchlor 652 (Cont'd)
3.6 Drying Time

Fluid Pressure: 2,100psi

Page 280 of 398


APCS-10
Product Name : Sipflex 635
SAP M/N (SAMS S/N) : 1000194025 (09-611-715), 1000194029 (09-611-720) or 1000194032 (09-
611-725)
1. Storage
2. Mixing
2.3 Thinner : T-902 / 710 (0104; Mineral
Spirit)
3. Application
Dry Film Thickness
Page 281 of 398


APCS-10 - Sipflex 635 (Cont'd)
3.6 Drying Time

10C 2 Days 1-Day None 5 Days
Brush : Suitable

Page 282 of 398


APCS-11A
SAP M/N (SAMS S/N) : 1000194146 (09-611-958)
1. Storage
2. Mixing
2.2 Mixing Ratio : 4.40 kgs Liquid Binder
7.6 kgs Zinc dust
2.3 Thinner : T-11 / T-770
SAP M/N (SAMS S/N) : 1000198445 (09-738-220)
2 hours @ 40C
3. Application
Dry Film Thickness
Page 283 of 398


APCS-11A Primer - Sipzinc 130 (Cont'd)
3.6 Drying Time

Before overcoating after exposure in a contaminated environment,
clean thoroughly by high pressure sweet water wash then allow to dry.
Atomizing Pressure: 80 psi (5.5 bars)

Page 284 of 398


APCS-11A
Type of Coating : Heat Resistant Topcoat: (150-400C)
Product Name : Siptherm 510
SAP M/N (SAMS S/N) : 1000196488 (09-687-325)
1. Storage
2. Mixing
2.3 Thinner : T-995 / T-730 (Xylene)
3. Application
Dry Film Thickness
Page 285 of 398


APCS-11A Topcoat - Siptherm 510 (Cont'd)
3.6 Drying Time

50C 1.5 Hours 8 Hours None
Does not require bake to cure.
Atomizing Pressure
4.3 Viscosity (ASTM D562) : Less than 55 KU

Page 286 of 398


APCS-11B
Type of Coating : Heat Heat Silicone Coating: Self-Priming
Product Name : Siptherm 520
SAP M/N (SAMS S/N) : 1000196502 (09-687-330)
1. Storage
2. Mixing
2.3 Thinner : N/A
3. Application
Dry Film Thickness
Page 287 of 398


APCS-11B Topcoat - Siptherm 520 (Cont'd)
3.6 Drying Time

30C 2.5 Hours 1 Day None
50C 1.5 hours 16 Hours None
Coating will remain soft and sensitive to damage if not baked. Bake cure @ 450C for one hour or cure
during operation @ a temperature above 400F.
Conventional Spray :

Page 288 of 398


APCS-12 Primer
Product Name : Siprime 215
SAP M/N (SAMS S/N) : 1000194626 (09-612-362)
Page 289 of 398


APCS-12 TOPCOAT
Type of Coating : Polyamide Epoxy Topcoat
SAP M/N (SAMS S/N) : 1000194629 (09-612-364), 1000194797 (09-612-369) or 1000194960
(09-612-375)
(Refer to APCS-1A thru 1C Topcoat data sheet. Also, refer to APCS-12 of Saudi Aramco Engineering
Page 290 of 398


APCS-17A
SAP M/N (SAMS S/N) : 1000194146 (09-611-958)
(Refer to APCS-1A/11A data sheet. Dry film thickness shall conform with APCS-17A of SAES-H-
101.)
Page 291 of 398


APCS-17B
SAP M/N (SAMS S/N) : 1000194182 (09-611-969)
1. Storage
2. Mixing
2.2 Mixing Ratio : 4.17 Kgs Liquid:
9.95 Kgs Zinc dust
2.3 Thinner : Sweet Water (for cleaning only)
16 hours @ 40C
3. Application
Dry Film Thickness
Page 292 of 398


APCS-17B Primer - Sipzinc 180 (Cont'd)
3.6 Drying Time

Conventional Spray and Pressure Vessel : Tip Size:
4.4 Flash Point (ASTM D93 or D56) : None

Replaces: April 1. 2002
Page 293 of 398


APCS-19A
Type of Coating : Splash Zone Compound: Hand-Applied
Product Name : Sip-Splash 640
SAP M/N (SAMS S/N) : 1000194524 (09-612-345)
1. Storage
2. Mixing
2.2 Mixing Ratio : 1:1 by weight
2.3 Thinner : N/A
hour @ 40C
3. Application
Dry Film Thickness
Page 294 of 398


APCS-19A Sip-Splash 640 (Cont'd)
3.6 Drying Time

10C 1 Day N/A N/A Immediately
30C 1 Day N/A N/A Immediately
50C 10 Hours N/A N/A Immediately
Airless Spray : Not recommended
Tower/Putty Knife : Recommended
4.3 Viscosity (ASTM D562) : Over 140 KU (Thixotropic)
4.3 Flash Point (ASTM D93 or D56) : more than 95C

Page 295 of 398


APCS-20A
Type of Coating : Fiberglass Reinforced Epoxy: Hand Lay-Up
Manufacturer : Huntsman Advanced Materials (Represented by SIPCO in-kingdom)
Product Name : Araldite Laminating System (Resin: Araldite GY 257 + Curing Agent
: Aradur 830 & Aradur 850
1. Storage
2. Mixing
2.2 Mixing Ratio : Base:Hardener by weight
(Araldite GY257): (Aradur 830): (Aradur 850) : 100: 52:8
Note on mixing ratio :
Reactivity of the system can be adjusted to desired Pot Life
based on the ambient temperature. In such case the ratio of
Aradur 830 & Aradur 850 can be adjusted accordingly.
2.3 Thinner : N/A

2.6 Pot Life (this is a function of mixing ratio adopted for hardeners hence you can achieve
the flexibility of desired pot life by adjusting the mixing ratio of Aradur 830 &
Aradur 850 as under)
Formulation No. 1 2 3

Araldite GY 257 100 100 100
Aradur 830 52 45 0
Aradur 850 8 15 60
Potlife (TECAM) of 1000 gm mix @ 200C 225 Min 107 Min 24 Min
1000 gm mix @ 400C 70 Min 45 Min 15 Min
3. Surface Preparation and Coating Application
Page 296 of 398


Surface is degreased and cleaned to ensure the removal of all oil, grease, salts, dirt and
other surface contaminants prior to further surface preparation.
Prior to the start of the blasting work, all the surface irregularities including weld
spatters, weld fluxes, rough capping etc. shall be removed or smoothed using
mechanical tools.
Area to be coated is abrasive blasted to clean metal, (Swedish Standard, SIS
0.55.001967: SA 2 1/2), with a depth of pattern from 50 120 microns. Vacuum clean
the substrate to remove all dust and loose particles prior to recoating.
3.3 Prime coating

Priming shall take place immediately after surface preparation (i.e., directly after
blasting and before oxidation). The abrasive blasted area is protected with a thin layer
of conservative primer; SIPRIME 215 thinned maximum 30 % with Thinner 740. The
dry film thickness of the primer must not exceed 30 microns, as it is imperative to
preserve the rough pattern of the abrasive blasting in order to ensure the best possible
adhesion between primer and laminate. Too thin a coat must also be avoided, as it
would lead to flash rusting before the laminate can be applied.
3.4 Caulking/ Smoothing Edges
All sharp edges are smoothed and all sharp corners filleted with putty made up by
mixing the Araldite GY 257 / Aradur 830 / Aradur 850 laminating system with
thixotropic agent such as Aerosil 200 or Cabosil. This is absolutely vital, as no laminate
can drape/coat over sharp edges or into sharp corners. In the corners, apply excess of
putty and give shape with rounded spatula. Once cured, roughen putty to ensure
adhesion of laminate or sprinkle some washed silica sand on the wet surface to ensure
mechanical bonding of the next layer of the coating system.
Caulking shall be applied on all sharp edges and into corners, mainly between shell and
floor, between floor plates, in and around sumps, around connection between pipes and
hull, and around support pipes.
For the area between the shell and the floor, the amount of filler will determine the
sharpness of the turn. The sharper the turn, the more difficult it would be to construct a
laminate that is free of wrinkles and air bubbles. Hence, sharp turns should be avoided.
Use minimal epoxy filler as necessary to make the turn. A throat of approximately 5 cm
is usually adequate.
Caulking between the floor plates shall preferably be applied directly before lamination,
and while the epoxy caulking material is not completely cured, lamination on the floor
can proceed.
Application onto partly cured caulking will ensure optimal adhesion. Fully cured
caulking or coating must always be roughened to ensure optimal adhesion of the next
coat.
Page 297 of 398

In floating roof tanks, steel landing plates should be inserted under the support legs.
Landing plates(06 mm thick) are first prepared by blasting and priming on both sides,
and the lamination system is applied to one side only, and while still wet, washed sand
is sprinkled on the perimeter to provide for subsequent mechanical bond.
Work will start on the landing legs in the following manner:
1. The welds on the striker plate are caulked.
2. 2 or 3 hydraulic jacks are placed around the leg or timer spreaders, clear of the area
to be lined, and the roof is lifted about 15 cm. The pin holding the leg is removed,
and the leg is raised.
3. The area under the leg is cleaned with 80 disc grinder and removed of all dust and
contaminants.
4. The lining is applied so it extends 10 cm from the landing plate. The lining should
be resin rich in the center.
5. The prepared plate is placed, laminate side up, and forced slightly in the wet
laminate. The system is allowed to set, the leg is lowered, the pin replaced and the
jacks are released.
6. Any gaps between the landing plate and the striker plate should be filled with epoxy
caulking material.
3.5 Lamination
Onto rough conservation primed surface that is free of flash rusting and contamination.
1. A batch of Araldite GY 257 / Aradur 830 / Aradur 850 laminating system is
mixed. Batch should preferably not exceed a total of 20 kg, in view of the pot life.
Immediately after mixture each batch is applied by paint roller onto the primed
surface. Start with a part of the vertical surface and then pass on to the adjoining
floor area. On vertical areas, add about 2 % of Aerosil 200 / Cabosil to the
laminating mix. Mix properly with an electric mixer, avoid air inclusion.
2. Immediately after this first application of the liquid system, place one layer of glass
mat (450 gm / m) onto it and work the resin mix well through the glass mat, using
a metal disk or other laminating roller. This is to avoid entrapping air in the
laminate. An overlapping of approximately 5 cm between mat and strips gives
optimal results.
3. Onto the first layer of glass mat immediately apply a second layer of glass mat
according to steps 1 and 2.
4. Immediately after applying the second laminate layer, cover it with a surfacing
tissue(25-30 gm / m) and work it gently into the wet laminate, using a metal disc
roller. Surfacing tissue is to prevent glass fibers of the mat from protruding through
the surface coat (see step 5).
5. After this last layer has cured to a tacky stage, roll on an ultimate abundant surface
or glaze coat of Araldite GY 257 / Aradur 830 / Aradur 850 laminating system.
Page 298 of 398

6. Observe recoating intervals as detailed below.

Formulation No. 1 2 3
Araldite GY 257 100 100 100
Aradur 830 52 45 0
Aradur 850 8 15 60
Recoating interval in hours (Min-Max) to achieve ideal interlayer
adhesion. After max time has elapsed, coat must be roughened
(sandpaper) to assure adhesion.
@ 200C 65% Relative Humidity (Duration in Hours) 20 14 6 to
to to 12
40 30
@ 400C 65% Relative Humidity (Duration in Hours) 7 to 4 to 1.5
15 9 to 3
Important Notes :
Do not apply surface or glaze/gel coat before layer has cured to a tacky stage,
otherwise surfacing tissue will float up.
Allow the whole laminating lining to cure thoroughly for at least 3 days before
refilling the tank.
3.6 Lamination Application Sequence

Apply a generous amount of Araldite GY 257 / Aradur 830 / Aradur 850 laminating
system (500 microns wet) on to primed steel surface, as evenly as possible.
Apply one layer of 450 gm/m fiberglass chopped strand mat (CSM) onto the wet epoxy
mix.
Embed fully to remove wrinkles and roll with steel roller to remove trapped air. Add
resin where required and consolidate with steel roller.
Apply a second generous coating of Araldite GY 257 / Aradur 830 / Aradur 850
laminating system.
Apply the second layer of 450 gm/m fiberglass CSM with a 50 % of the nominal width
of the mat overlap on the previous layer in order to achieve a 2 layer system. Care
should be taken to ensure the second layer is overlapping the previous one with
untrimmed edge.
Repeat smoothing and rolling as in step above and add Araldite GY 257 / Aradur 830
/ Aradur 850 laminating system if required.
Lay a surfacing tissue of 25-30 gm/m in such a manner that it overlaps the mat without
aligning with mat edge, and ensuring that the strands of mat are not exposed or
protruding at the laminating surface.
Repeat smoothing and rolling as step above.
Let laminate cure to a tacky stage before applying the gel coat (observe recoating
intervals).
Page 299 of 398

Defect repair
Air inclusion should be cut out to a tapered edge, sanded around, and application of mat
and tissue carried out with an overlap of 50 mm on the sound laminate. If the over
coating interval cannot be observed then the overlap should be of 100 mm.
Overlaps of less than 30 mm should be patched with a strip 100 mm wide.
Areas where the laminate does not appear to be resin rich should be patched with an
extra layer of surface tissue and resin.
3.7 Recommended materials/tools

Laminate resin:
Araldite GY 257/ SIPTANK 263( A ) Base Resin-
Hardener Aradur 830( B ) Slow reacting
Hardener Aradur HY 850( C ) Highly reacting
Cab O Sil / Aer O Sil
Glass Matt 450 gm/ m
Fiberglass Mat: Vetrotex M4 40 P3 (Emulsion bonded) by Vetrotex International,
Scandinavian Glass fiber (MK 12) by Owens Corning
Surfacing Tissue: Fiberil T 1773; 30-40 g/m; Manufactured by Carl Freudenberg
Measuring Mug 1 liter and 500 ml capacity 4 piece each
Empty and clean drums (20 liter) for mixing of the laminating system
Electric hand drill with mixing propellers
Stiff two-inch paint brushes to spread laminating system into corners
Complete paint rollers (20 cm long) to spread laminating system
Straight spatula to apply putty over edges
Rounded spatula to apply putty in corners (filleting)
Metal disk roller to work the glass matt into the laminating system
Short metal disc roller to work laminating into corners
Flexible metal disk roller to work the laminate onto strongly curved areas
Pneumatic grinder with 80-disc paper
3.8 On the prepared & primed surface Painting Sequence would be
Apply 500 microns of Araldite GY 257 / Aradur 830 / Aradur 850 laminating
system
Apply layer of 450 gm/ m fiber matt- repeat rolling process
Apply 500 microns of Araldite GY 257 / Aradur 830 / Aradur 850 laminating system
Apply layer of 450 gm/ m of fiber matt repeat rolling process
Apply 500 microns of Laminating Resin
Apply layer of 30 gm surfacing tissue repeat rolling process
Apply 300 microns of Lam Araldite GY 257 / Aradur 830 / Aradur 850 laminating
system
Page 300 of 398

A minimum overlap between adjacent strips of mat of 5 cm (2 inches) is required.

Surfacing tissue should encapsulate both fiber matt and should always be 5 cm longer.
This is true for shell plate edge also. During application of fiber matt on shell, resin sag
would be sometimes observed here another layer of resin might have to be applied.
Foreman should observe and check these areas again after 20 minutes.
Observe recoating intervals as shown in the table under point no. 3.4
After maximum time has elapsed; coat must be roughened (sand paper) to assure
adhesion.
When the glass fibre laminate system is hard (usually after 24 hours) apply one seal
coat of laminating resin system to a typical wet film thickness of 300 microns.
3.9 Final Inspection

Visual
Visually inspect the whole area and identify and mark any areas of dry matting or
contamination of any kind and any other defects.
Total Dry Film Thickness
The overall thickness should correspond to a ratio of resin/glass of 3:1 by weight. A
double layer plus surfacing tissue and gel coat should typically be min. 2500 microns.
Discontinuity Test
Check for holidays or porosities using high voltage spark tester equipment. Suggested
voltage as a rule of thumb is 100 V for 25 microns or as per NACE RPO 0188,
Standard recommended practice, Discontinuity Testing of Protective Coatings.
In the beginning we recommend first section should be tested for holiday prior to
application of gel coat, to ensure personnels as to application tactic and to find out if
there is any pinholes/ dry areas.
If any holiday or dry matt areas are found then follow the repair procedure.
3.10 Repair Procedure
Pinholes
Grind back the pinhole and minimal surrounding areas to bare metal substrate with a
tapered edge. Apply lamination system as explained above.
Dry Mat Areas

After identification of the repair area, remove the defective material back to the bare
metal substrate by grinding. Grind back the laminate around the repair with a tapered
edge.
Remove dust and contamination from the repair area with a solvent wipe. Apply the
repair laminate system as in accordance with step 1, 2 and 3.
Page 301 of 398

Glass protruding through Laminate (Wicking)

Fibreglass protrusion should be trimmed to the surface of the laminate and the
surrounding area abraded approx. 100 mm in diameter and then touched up with a
sealer coat of laminating system.
Burnt areas (Fiberglass system) due to welding
After marking this area, repair similar to dry matt area.
4. Drying Time
10C 36 hours N/A 72 hours 18 Days N/A
5. Recommended Equipment
Conventional spray and hand application only.
No. Parameters Standards Reading
4.1 Volume Solids ASTM D2697 100%
4.2 Product Weight ASTM D1475 1.10 to 1.12 Kg/L
4.3 Viscosity at 25C for Mix of 100 : 45 : 15 ISO 9371 B 1400 mPa
4.4 Flash Point for Araldite GY 257 ISO 2719 C. 120C
Flash Point for Aradur 830 ISO 2719 > 190C
Flash Point for Aradur 850 ISO 2719 C. 152C

Replaces New
Page 302 of 398


APCS-22A
Type of Coating : Epoxy Coating for Damp Surfaces
SAP M/N (SAMS S/N) : Primer 1000194560 (09-612-352) or 1000195239 (09-612-459),
Topcoat 000194565 (09-612-357), 1000194568 (09-612-358),
1000194590 (09-612-359), 1000195273 (09-612-462), 1000195277
(09-612-465) or 1000195314 (09-612-467)
1. Storage
2. Mixing
2.3 Thinner : 740
SAP M/N (SAMS S/N) : 1000198471 (09-738-300)
2.5 Induction Time : hour @ 25C
2 hours @ 40C
3. Application
Dry Film Thickness
Page 303 of 398


APCS-22A Sipoxy-Shield 275 (Cont'd)
3.6 Drying Time

30C 2 Hours 3.5 Hours 35 Days
Maximum recoating time is unlimited with all temperatures as long as the substrate is
washed with SIPCO's Devprep 88 or Sipclean 615 (diluted to 50% with water) followed
by sweet water rinse.
Airless Spray : Tip Size: 0.019 to 0.025 inch
Conventional Spray and Pressure Vessel : Not recommended
Brush : For small areas and stripe coat only

Page 304 of 398


APCS-23
Product Name : Sipflex 635
SAP M/N (SAMS S/N) : 1000194097 (09-611-754) or 1000194111 (09-611-757)
1. Storage
2. Mixing
2.3 Thinner : T-902 / T-710
(0104; Mineral Spirit)
3. Application
Dry Film Thickness
Page 305 of 398


APCS-23 Sipflex 635 (Cont'd)
3.6 Drying Time

10C 2 Days 1 Day None 5 Days
Airless Spray : Tip Size 0.017 to 0.023 inch
Tower/Putty Knife : For small areas only
4.1 Volume Solids (ASTM D2697) : 50.0 to 54.0%
4.3 Viscosity (ASTM D562) : 120 to 130 KU (Thixotropic)

Page 306 of 398


APCS-26
Type of Coating : Epoxy Mastic Coating (Primer/Topcoat)
SAP M/N (SAMS S/N) : 1000194381 (09-612-330), 1000194386 (09-612-331), 1000194401
(09-612-332), 1000194407 (09-612-333), 1000194420 (09-612-334),
1000194427 (09-612-335) or 1000194471 (09-612-336)
1. Storage
2. Mixing
2.3 Thinner : T-730
SAP M/N (SAMS S/N) : 1000198487 (09-738-420)
2.5 Induction Time : 15 Minutes @ 25C
2 hours @ 40C
3. Application
Dry Film Thickness
Page 307 of 398


APCS-26 Sipoxy-Shield 285 (Cont'd)
3.6 Drying Time

Brush : For small areas and stripe only

Page 308 of 398


APCS-26T TOPCOAT
Product Name : Sipthane 360
SAP M/N (SAMS S/N) : 1000194672 (09-612-365), 1000194675 (09-612-366), 1000194793 (09-
612-367), 1000194795 (09-612-368) or 1000194851 (09-612-371)
topcoat.)
Page 309 of 398

9 Shell Chemicals Approved Products
APCS-20A Resin Epikote 816 Epikote Resin Laminate System
Page 310 of 398


APCS-20A
Type of Coating : Fiberglass Reinforced Epoxy Hand-Applied
Manufacturer : Global Suhaimi Company
Product Name : Epikote Resin Laminate System (Resin Epikote 816 + Curing Agent
Epikote 816) - Manufactured by Shell Chemicals
SAMS S/N : None
1. Storage
2. Mixing
2.2 Mixing Ratio (Resin to Curing Agency by Weight) : 2:1
2.3 Thinner : N/A (clean up only)
SAMS S/N : None
2.5 Induction Time : 10 Minutes
2.6 Pot Life (Epikote 816 + Epikure 160) : 45 minutes @ 25C
25 minutes @ 40C
3. Application
3.1 For Corrosion Protection
3.1.1 Apply epoxy resin @ a thickness of 500 to 625 micrometers onto the primed
surface.
3.1.2 Apply one layer of 450 g/m fiberglass mat to the wet resin.
3.1.3 Smooth by hand to remove wrinkles, then roll with steel roller to remove
trapped air and ensure a bond to the substrate.
3.1.4 Apply 500 micrometers of epoxy resin mat to ensure a resin rich finish.
Page 311 of 398


APCS-20A - Epikote 816 (Cont'd)
3.2 For Strengthening

3.2.1 Apply epoxy resin @ a thickness of 500 to 625 micrometers onto the primed
surface.
3.2.2 Apply one layer of 450 g/m fiberglass mat to wet resin.
3.2.3 Smooth by hand to remove wrinkles and roll with steel rollers to remove
trapped air and ensure a good bond with the resin.
3.2.4 Apply second coat of resin @ a thickness of 625 to 750 micrometers.
3.2.5 Apply one layer of 680 grams woven roving, and repeat smoothening and
rolling.
3.2.6 Apply third coat of resin @ a thickness of 750 to 875 micrometers.
3.2.7 Apply one layer of 450 g/m fiberglass mat, and repeat smoothening and
rolling.
3.2.8 Apply fourth coat of resin @ a thickness of 250 micrometers, and smooth out to
give a resin rich finish.
3.6 Drying Time
Temperature To Handle Minimum Maximum Full Cure
10C 20 Hours N/A N/A 10 Days
Before overcoating after exposure in a contaminated environment,
Hand application only.
Page 312 of 398


APCS-20A - Epikote 816 (Cont'd)
4.3 Viscosity (ASTM D562) : 106 KU

Replaces: New
Page 313 of 398

10 Sigma Approved Products
APCS-1A SigmaZinc 158 Inorganic Zinc Primer: Solvent-Based

Silguard SC 7550 Inorganic Zinc Primer: Water-Based
Sigmacover 410 Epoxy Topcoat
APCS-1B Sigmacover 410 (Alu) Epoxy Primer
APCS-1C SigmarZinc 102HS Organic Zinc Rich Primer
APCS-1D (Use APCS-1A as primer and intermediate coat.)
Sigmadur Gloss 7528 Polyurethane Topcoat: Yellow/White
Gray/Green/Red
APCS-1E (Use APCS-1B as primer and intermediate coat.)
Gray/Green/Red
APCS-1F (Use APCS-1C as primer and intermediate coat.)
Gray/Green/Red
APCS-2A Phenguard 930 (Colturiet Phenguard Primer 7409) Epoxy Primer: Off White
Phenguard 940 (Colturiet Phenguard Finish 7436) Epoxy Topcoat: Gray
APCS-2B Phenguard 930 (Colturiet Phenguard Primer 7409) Epoxy Primer: Off-White
Phenguard 940 (Colturiet Phenguard Finish 7436) Epoxy Topcoat: Gray
APCS-2C Phenguard 930 (Phenguard Primer 7409) Epoxy Primer: Off White
Phenguard 935 (Phenguard Coating 7435) Epoxy Intermediate Coat: Pink
Phenguard 940 (Phenguard Finish 7436) Epoxy Topcoat: Gray
APCS-3 Sigma C-200a Coal Tar Coal Tar Epoxy: Black/Reddish Brown
APCS-4 Sigmarine 24 (Zinc Chromate SA40) Primer: Red Brown
Sigma Aluminium Paint SA35 Aluminum Topcoat
APCS-6 Sigmarine 24 (Zinc Chromate SA40) Primer: Red Brown
Sigma Enamel SA21 Alkyd Topcoat: Various Colors
APCS-10 Vikote 63 (Emaline 3000) Bituminous Coating : Black: Buried

Vikote 63 (Emaline 3000) Sigma Emaline 3000 7102 Bituminous Coating: Black:
Immersion
Page 314 of 398

Sigma Approved Products (Cont'd)
APCS-11A SigmaZinc 158 Inorganic Zinc Primer: Solvent-Based

Silguard SC 7550 Inorganic Zinc Primer: Water-Based
Sigmatherm 540 High Temp. Silicone Coating: Aluminum Topcoat
APCS-11B Sigmatherm 540 High Temp. Silicone Coating; Aluminum,

Self-Priming
APCS-12 Sigmacover 410 (Alum) Epoxy Primer
Sigmacover 410 Epoxy Topcoat: Red/Gray/Yellow
APCS-17A SigmaZinc 158 Inorganic Zinc Silicate: Solvent-Based
APCS-17B Sigma Silguard SC 7550 Inorganic Zinc Silicate: Water-Based
APCS-19B Sigmaguard 1091 Splash Zone Compound: Spray-Applied;
Green
APCS-22A Sigmacover 410 (Alu) Epoxy Primer: Redbrown/Green
Sigmacover 410 Epoxy Topcoat: Gray/Yellow/Black
APCS-26 Sigmacover 410 (Alu) Epoxy Mastic: Aluminum, White, Orange, Red,
Yellow, Gray, Black
APCS-26T Sigmacover 410 (Alu) Epoxy Primer
Sigmadur Gloss 7528 Polyurethane Topcoat
Page 315 of 398


APCS-1A
Manufacturer : Sigma Paints S.A. Ltd.
Product Name : SigmaZinc 158
SAP M/N (SAMS S/N) : 1000194146 (09-611-958)
1. Storage
2. Mixing
2.2 Mixing Ratio : 81:19 (binder:powder)
by volume
2.3 Thinner : Sigma 90-53
SAP M/N (SAMS S/N) : 1000198445 (09-738-220)
3 hours @ 40C
3. Application
Dry Film Thickness
3.5 Maximum Number of Coats : 1
Page 316 of 398


APCS-1A Primer SigmaZinc 158 (Cont'd)
3.6 Drying Time
Substrate Overcoat Interval *

30C 1/2 Hour 6 Hours None
Note: Relative humidity should be 50% or more for coating to cure.
* Overcoat with Sigmacover 410.
Airless Spray : Tip Size: 0.019 to 0.025 inch N/A
Conventional Spray : Nozzle Size: 2 mm
Nozzle Pressure: 43 psi
4.3 Viscosity (ASTM D562) : (16 to 20 seconds, DIN 4 cup)
4.4 Flash Point (ASTM D93 or D56) : 16.5C

Page 317 of 398


APCS-1A
Product Name : Sigma Silguard SC 7550
SAP M/N (SAMS S/N) : 1000194182 (09-611-969)
1. Storage
2. Mixing
2.2 Mixing Ratio : 63:37 (base:hardener)
by volume
2.3 Thinner : Nil
6 hours @ 40C
3. Application
Dry Film Thickness
Page 318 of 398


APCS-1A Primer - Sigma Silguard SC 7550 (Cont'd)
3.6 Drying Time

Note: Before overcoating, remove zinc salts if any.
* Overcoat with Sigmacover CM coating.
Airless Spray : N/A
Nozzle Pressure: 50 to 75 psi
4.3 Viscosity (ASTM D562) : (18 to 22 seconds)

Page 319 of 398


APCS-1A/B/C Topcoat
Product Name : Sigmacover 410
SAP M/N (SAMS S/N) : 1000194629 (09-612-364), 1000194797 (09-612-369) or 1000194960
(09-612-375)
1. Storage
2. Mixing
by volume
2.3 Thinner : 91-92
SAP M/N (SAMS S/N) : 1000198452 (09-738-260)

30 to 40 % for miscoat
2 hours @ 40C
3. Application
Dry Film Thickness
Page 320 of 398


APCS-1A/B/C Topcoat - Sigmacover 410 (Cont'd)
3.6 Drying Time

Conventional Spray : Nozzle Size: 1.5 to 3 mm
Brushr and Roller : For touch-up only
4.3 Viscosity (ASTM D562) :(12 to 17 dPa.s depending on color)

Page 321 of 398


APCS-1B
Product Name : Sigmacover Primer 410 (Alu)
SAP M/N (SAMS S/N) : 1000194626 (09-612-362)
1. Storage
2. Mixing
by volume
2.3 Thinner : 91-92
SAP M/N (SAMS S/N) : 1000198455 (09-738-280)
2.4 Thinning Requirements : 10% by volume

2 hours @ 40C
3. Application
Dry Film Thickness
Page 322 of 398


APCS-1B Primer - Sigmacover Primer 410 (Alu) (Cont'd)
3.6 Drying Time

Conventional Spray : Nozzle Size: 1.5 - 2 mm
Nozzle Pressure: 43 - 57 psi
4.3 Viscosity (ASTM D562) : 14 to 16 dPa.s.

Replaces: New
Page 323 of 398


APCS-1C
Type of Coating : Zinc-Rich Primer
Product Name : SigmZinc 102HS
SAP M/N (SAMS S/N) : 1000195348 (09-612-580), 1000195361 (09-612-590) or 1000195361
(09-612-590)
1. Storage
2. Mixing
by volume
2.3 Thinner : 91-92
SAP M/N (SAMS S/N) : 1000198449 (09-738-240)

1.5 hours @ 40C
3. Application
Dry Film Thickness
Page 324 of 398


APCS-1C Primer SigmaZinc 102HS (Cont'd)
3.6 Drying Time

10C 6 Hours 10 Hours Several months
30C 1.5 Hours 4 Hours Several months
50C 1 Hours 2 Hours Several months
* Overcoat with Sigmacover CM coating, provided the primer is free from
zinc salts and contamination.
Conventional Spray : Nozzle Size: 1.8 to 2.2 mm.
4.3 Viscosity (ASTM D562) : (5 to 6 dPa.s)

Page 325 of 398


APCS-1D/E/F Topcoat
Product Name : Sigmadur Gloss 7528
SAP M/N (SAMS S/N) : 1000194672 (09-612-365), 1000194675 (09-612-366), 1000194793
(09-612-367), 1000194795 (09-612-368) or 1000194851 (09-612-371)
1. Storage
1.1 Shelf life, sheltered storage @ 35 C maximum : 2 years
2. Mixing
by volume
2.3 Thinner : 21-06
SAP M/N (SAMS S/N) : 1000198479 (09-738-345)

2 hours @ 40C
3. Application
Dry Film Thickness
Page 326 of 398


APCS-1D/E/F Topcoat - Sigmadur Gloss 7528 (Cont'd)
3.6 Drying Time

Conventional Spray : Tip Size: 1 to 1.5 mm
Brush and Roller : For small areas only
4.3 Viscosity (ASTM D562) : 6 to 8 dPa.s102 to 106 KU
Approval Date: August16, 2008

Page 327 of 398


APCS-2A
Type of Coating : Epoxy: Phenolic
Product Name : Phenguard 930 (Phenguard Primer 7409) / Phenguard 940 (Phenguard
Finish 7436)
SAP M/N (SAMS S/N) : 1000195232 (09-612-425) or 1000195235 (09-612-453)
1. Storage
2. Mixing
base:hardener
2.3 Thinner : 91-92
SAP M/N (SAMS S/N) : 1000198377 (09-738-140)

10 minutes @ 25C
1.5 hours @ 40C
3. Application
Dry Film Thickness
Page 328 of 398


APCS-2A Phenguard 930 (7409) / Phenguard 940 (7436) (Cont'd)
3.6 Drying Time

10C 1.5 Days 3 Days 28 Days 14 Days
20C 1 Day 1.5 Day 21 Days 9 Days
60C 8 Hours 1 Day 1 Day

Page 329 of 398


APCS-2B
Finish 7436)
SAP M/N (SAMS S/N) : 1000195317 (09-612-518) or 1000195341 (09-612-546)
(See APCS-2A data sheet.)
Page 330 of 398


APCS-2C
Coating 7435) / Phenguard 940 (Phenguard Finish 7436)
SAP M/N (SAMS S/N) : 1000194295 (09-612-312), 1000194298 (09-612-313), 1000194352 (09-612-
314)
1. Storage
2. Mixing
base:hardener
2.3 Thinner : 91-92
SAP M/N (SAMS S/N) : 1000198377 (09-738-140)

10 minutes @ 25C
1.5 hours @ 40C
3. Application
Dry Film Thickness
Page 331 of 398


APCS-2C
Phenguard 930 (7409) / Phenguard 935 (Phenguard Coating 7435) / Phenguard 940 (7436)
(Cont'd)
3.6 Drying Time

20C 1 Day 1.5 Day 21 Days 9 Days
60C 8 Hours 1 Day 1 Day

Page 332 of 398


APCS-3
Product Name : Sigma C-200a Coal Tar
SAP M/N (SAMS S/N) : 1000194372 (09-612-318); 1000194375 (09-612-320)
1. Storage
2. Mixing
by volume
2.3 Thinner : Sigma 21-06 (Xylene)
SAP M/N (SAMS S/N) : 1000198441 (09-738-180)

1.5 hours @ 40C
3. Application
Dry Film Thickness
Page 333 of 398


APCS-3 - Sigma C-200a Coal Tar (Cont'd)
3.6 Drying Time
10C 1 Day 1 Day 20 Days 24 Days
50C 4 Hours 1 Hour 12 Hours 3 Days
55C 0.75 Hour 8 Hours 2 Days
60C 0.50 Hour 6 Hours 2 Day
Fluid Pressure: 2,500 psi to 2,700 psi
Conventional Spray : Nozzle Size: 0.059 to 0.118 inch
4.3 Viscosity (ASTM D562) : 130 to 160 poises

Page 334 of 398


APCS-4/6
Product Name : Sigmarine 24 (Zinc Chromate SA40)
SAP M/N (SAMS S/N) : 1000197976 (09-708-133) or 1000198011 (09-708-137)
1. Storage
2. Mixing
2.3 Thinner : 20-05 (mineral spirit)
SAP M/N (SAMS S/N) : 1000198474 (09-738-340)

2.6 Pot Life : N/A
3. Application
Dry Film Thickness
Page 335 of 398


APCS-4/6 - Sigmarine 24 (Zinc Chromate SA40) (Cont'd)
3.6 Drying Time

10C 12 Hours 1.5 Days None
Conventional Spray : Nozzle Size: 1.8 mm

Page 336 of 398


APCS-4
Type of Coating : Aluminum-Pigmented Topcoat
Product Name : Sigma Aluminium Paint SA35
SAP M/N (SAMS S/N) : 1000196402 (09-686-354)
1. Storage
2. Mixing
SAP M/N (SAMS S/N) : 1000198474 (09-738-340)
2.4 Thinning Requirements : Nil (Airless Spray)

2.6 Pot Life : N/A
3. Application
Dry Film Thickness
Page 337 of 398


APCS-4 - Sigma Aluminium Paint SA35 (Cont'd)
3.6 Drying Time

Conventional Spray : Nozzle Size: 1.8 mm
4.3 Viscosity (ASTM D562) : 4 to 5 dPas

Page 338 of 398


APCS-6
Product Name : Sigma Enamel SA21
SAP M/N (SAMS S/N) : 1000195487 (09-630-753), 1000195490 (09-630-758), 1000195495
(09-630-763), 1000195532 (09-630-768), 1000195571 (09-630-769),
1000195577 (09-630-770), 1000195631 (09-630-771), 1000195637
(09-630-773), 1000195650 (09-630-785), 1000195683 (09-630-794),
1000195685 (09-630-796), 1000195687 (09-630-798), 1000195689
(09-631-301), 1000195742 (09-631-322), 1000195745 (09-631-450),
1000195747 (09-631-455), 1000195749 (09-631-462), 1000195801
(09-631-465), 1000195803 (09-631-590) or 1000195831 (09-631-645)
1. Storage
2. Mixing
SAP M/N (SAMS S/N) : 1000198474 (09-738-340)

2.6 Pot Life : N/A
3. Application
3.2 Typical Wet Film Thickness Per Coat : 70 micrometers (for white)
3.3 Typical Dry Film Thickness Per Coat : 35 micrometers (for white)
3.4 Theoretical Coverage @ 25 Micrometers : 20 M/L (for white)
Dry Film Thickness
Page 339 of 398


APCS-6 - Sigma Enamel SA21 (Cont'd)
3.6 Drying Time

Airless Spray : Tip Size: 0.013 inch
Conventional Spray : Nozzle Size: 1.8 to 2.0 mm
4.3 Viscosity (ASTM D562) : 85 to 103 KU (9 to 12 dPa.s.)

Replaces: December 10, 1995
Page 340 of 398


APCS-10
Type of Coating : Bituminous coating
Product Name : Vikote 63 (Emaline 3000)
SAMS S/N : 1000194025 (09-611-715), 1000194029 (09-611-720) or 1000194032
(09-611-725)
1. Storage
2. Mixing
2.3 Thinner : 20-05

SAMS S/N : None
2.6 Pot Life : --
3. Application

Dry Film Thickness
Page 341 of 398

APCS-10 Vikote 63 (Emaline 3000) (Cont'd)
3.6 Drying Time

Substrate temperature should be at least 3C above dew point

Airless Spray : Tip Size: 0.023 inch
Fluid Pressure: 1,700-2,100 psi
Air Spray Nozzle Size: 2 3 mm
Nozzle Pressure: 43-57 psi
Brush and Roller : for touch up and spot repair only
4.3 Viscosity (ASTM D562) : 40 to 60 dPa.s.--

Page 342 of 398


APCS-11A
SAP M/N (SAMS S/N) : 1000194146 (09-611-958)
1. Storage
2. Mixing
by volume
SAP M/N (SAMS S/N) : 1000198445 (09-738-220)
3 hours @ 40C
3. Application
Dry Film Thickness
Page 343 of 398


3.6 Drying Time


Page 344 of 398


APCS-11A
SAP M/N (SAMS S/N) : 1000194182 (09-611-969)
1. Storage
2. Mixing
by volume
2.3 Thinner : Nil
6 hours @ 40C
3. Application
Dry Film Thickness
Page 345 of 398


APCS-11A Primer - Sigma Silguard SC 7550 (Cont'd)
3.6 Drying Time

Airless Spray : N/A

Page 346 of 398


APCS-11A
Type of Coating : Silicone Topcoat
Product Name : Sigmatherm 540
SAP M/N (SAMS S/N) : 1000196488 (09-687-325)
1. Storage
2. Mixing
2.3 Thinner : 21-06 (Cleaning Only)
2.6 Pot Life : N/A
3. Application
Dry Film Thickness
Page 347 of 398


APCS-11A Topcoat - Sigmatherm 540 (Cont'd)
3.6 Drying Time

Conventional Spray : Nozzle Size: 1.5 2mm
Nozzle Pressure: 43 57 psi
4.3 Viscosity (ASTM D562) : (16 to 18 seconds DIN cup #4)
5. Special Instruction: A minimum temperature of 200C is needed to obtain sufficient cure.

Page 348 of 398


APCS-11B
Type of Coating : Silicone
Product Name : Sigmatherm 540
SAP M/N (SAMS S/N) : 1000196502 (09-687-330)
1. Storage
2. Mixing
2.3 Thinner : 21-06 (Cleaning Only)
2.6 Pot Life : N/A
3. Application
Dry Film Thickness
Page 349 of 398


APCS-11B - Sigmatherm 540 (Cont'd)
3.6 Drying Time

Airless Spray : (Not advisable)
Tip Size: 0.015 to 0.017 inch
Conventional Spray : Nozzle Size: 1.5 2mm
Nozzle Pressure: 43 57 psi
4.1 Volume Solids (ASTM D2697) : 45 + 2%
4.3 Viscosity (ASTM D562) : (16 to 18 seconds DIN cup #4)
5. Special Instruction: A minimum temperature of 200C is needed to obtain sufficient cure.

Page 350 of 398


APCS-12
Product Name : Sigmacover 410 (Alum)
SAP M/N (SAMS S/N) : 1000194626 (09-612-362)
Page 351 of 398


APCS-12
SAP M/N (SAMS S/N) : 1000194629 (09-612-364), 1000194797 (09-612-369) or 1000194960
(09-612-375)
(Refer to APCS-1B Topcoat Data Sheet. Also, refer to APCS-12 of Saudi Aramco Engineering
Page 352 of 398


APCS-17A
SAP M/N (SAMS S/N) : 1000194146 (09-611-958)
1. Storage
2. Mixing
by volume
SAP M/N (SAMS S/N) : 1000198445 (09-738-220)
3 hours @ 40C
3. Application
Dry Film Thickness
Page 353 of 398


3.6 Drying Time


Page 354 of 398


APCS-17B
SAP M/N (SAMS S/N) : 1000194182 (09-611-969)
1. Storage
2. Mixing
by volume
2.3 Thinner : Nil
6 hours @ 40C
3. Application
Dry Film Thickness
Page 355 of 398


APCS-17B Primer - Sigma Silguard SC 7550 (Cont'd)
3.6 Drying Time

Airless Spray : N/A

Page 356 of 398


APCS-19B
Type of Coating : Splash Zone Compound - Spray-Applied
Product Name : Sigmaguard 1091
SAP M/N (SAMS S/N) : 1000194520 (09-612-339)
1. Storage
2. Mixing
by volume
2.3 Thinner : N/A (90-53 for cleaning)
1 hour @ 30C
3. Application
Dry Film Thickness
Page 357 of 398


APCS-19B - Sigmaguard 1091 (Cont'd)
3.6 Drying Time
10C 2 Days 3 days 7 Days 12 Days
30C 24 Hours 1 day 4 Days 4 Days
50C 9 Hours 1 day 2 Days 3 Days
Minimum recoating times with solven based paints.

Recoating with solvent free products can be done wet-in-wet or after 1 day.
Airless Spray: N/A (Low ratio, air assisted is an option)
Conventional Spray: Displacement pump like carrousel or "Bredel"
pumps. Nozzle orifice 4 to 5 mm, and nozzle
pressure @ 57 to 85 psi
Pressure vessel with bottom outlet and
pressure lid. Nozzle orifice @ 4 to 5 mm and
nozzle pressure @ 57 to 85 psi
Hopper gun 40-60 psi.Rough finish may be
flattened using (hairless, flat) plastic roller or
trowel wetted with Sigma Thinner 20-05.
Trowel: Acceptable. May be flattened using (hairless,

flat) plastic roller or trowel wetted with Sigma
Thinner 20-05
4.3 Viscosity (ASTM D562) : N/A

Page 358 of 398


APCS-22A
Type of Coating : Polyamide Cured Epoxy Primer
Product Name : Sigmacover 410 Aluminium
SAP M/N (SAMS S/N) : 1000194560 (09-612-352) or 1000195239 (09-612-459)
1. Storage
2. Mixing
2.2 Mixing Ratio : 4:1 (base:hardener) by volume
2.3 Thinner : 91-92
SAP M/N (SAMS S/N) : 1000198471 (09-738-300)

2 hours @ 40C
3. Application
Dry Film Thickness
Page 359 of 398


APCS-22A Primer - Sigmacover 410 Aluminium (Cont'd)
3.6 Drying Time

In cases of exposure to direct sunlight or when the surface is contaminated, it is

recommended that the surface be cleaned and roughened to assure adhesion of
the subsequent coating
The optimum intercoat adhesion is obtained when the subsequent coating is
applied before the full cure time of the previous coating has elapsed.

Conventional Spray : Tip Size: 1.5 3mm
Atomizing Pressure: 43 57 psi
4.1 Volume Solids (ASTM D2697) : 80 +2%
4.3 Viscosity (ASTM D562) : 14 to 16 dPa.s

Page 360 of 398


APCS-22A Topcoat
SAP M/N (SAMS S/N) : 1000194565 (09-612-357), 1000194568 (09-612-358), 1000194590 (09-612-
359), 1000195273 (09-612-462), 1000195277 (09-612-465) or 1000195314
(09-612-467)
1. Storage
2. Mixing
by volume
2.3 Thinner : 91-92
SAP M/N (SAMS S/N) : 1000198452 (09-738-260)

30 to 40 % for miscoat
2 hours @ 40C
3. Application
Dry Film Thickness
Page 361 of 398


APCS-22A Topcoat - Sigmacover 410 (Cont'd)
3.6 Drying Time

Conventional Spray : Nozzle Size: 1.5 to 3 mm
Brushr and Roller : For touch-up only
4.3 Viscosity (ASTM D562) :(12 to 17 dPa.s depending on color)

Page 362 of 398

APCS-26
Type of Coating : Polyamide Cured Epoxy Primer/Topcoat
Product Name : Sigmacover 410 Aluminium
SAP M/N (SAMS S/N) : 1000194381 (09-612-330), 1000194386 (09-612-331),
1000194401 (09-612-332), 1000194407 (09-612-333), 1000194420 (09-612-334),
1000194427 (09-612-335) or 1000194471 (09-612-336
1. Storage
2. Mixing
2.2 Mixing Ratio : 4:1 (base:hardener) by volume
2.3 Thinner : 91-92
SAP M/N (SAMS S/N) : 1000198487 (09-738-420)

2 hours @ 40C
3. Application
Dry Film Thickness
Page 363 of 398


APCS-26 Primer/Topcoat - Sigmacover 410 Aluminium (Cont'd)
3.6 Drying Time

In cases of exposure to direct sunlight or when the surface is contaminated, it is

recommended that the surface be cleaned and roughened to assure adhesion of
the subsequent coating
The optimum intercoat adhesion is obtained when the subsequent coating is
applied before the full cure time of the previous coating has elapsed.

Conventional Spray : Tip Size: 1.5 3mm
Atomizing Pressure: 43 57 psi
4.1 Volume Solids (ASTM D2697) : 80 +2%
4.3 Viscosity (ASTM D562) : 14 to 16 dPa.s

Page 364 of 398


APCS-26T
Type of Coating : Epoxy Primer: Solvent-Based
SAP M/N (SAMS S/N) : 1000194381 (09-612-330), 1000194386 (09-612-331), 1000194401 (09-
612-332), 1000194407 (09-612-333), 1000194420 (09-612-334), 1000194427
(09-612-335) or 1000194471 (09-612-336)
Refer to APCS-26 Epoxy Coating Data Sheet Sigmacover 410 for the primer and intermediate coat.
Page 365 of 398


APCS-26T
Type of Coating : Polyurethane Topcoat: Solvent-Based
Product Name : Sigmadur Gloss 7528
SAP M/N (SAMS S/N) : 1000194672 (09-612-365), 1000194675 (09-612-366), 1000194793
(09-612-367), 1000194795 (09-612-368) or 1000194851 (09-612-371)
Refer to APCS-1D/E/F Sigmadur Gloss 7528 for the topcoat application.
Page 366 of 398

Revision Summary
10 December 2006 Editorial revisions.
Revised the "Next Planned Update."
19 April 2009 Editorial revisions.
Page 367 of 398

Attachment Drying Time Graphs
TABLE OF CONTENTS
APCS Number Product Name Manufacturer

2A Sipoxy-Guard 270 SIPCO
2A/B Hempadur 85671 Hempel Paints
2A/B/C Primer Colturiet Phenguard 7409 Sigma Paints
2A/B/C Top Coat Colturiet Phenguard 7436 Sigma Paints
2C Amercoat 346 Oasis Ameron Ltd.
2C Siptank 250 SIPCO
2C Intermediate Coat Colturiet Phenguard 7435 Sigma Paints
2D Hempadur 85210 Hempel Paints
2D Interline 925 International Paint
2D Sipoxy-Guard 245 SIPCO
3 Coal Tar Epoxy Mastic 35670 Hempel Paints
3 Intertuff Pitch Epoxy JXA324/JXA325 International Paint
3 Amercoat 325 Oasis Ameron Ltd.
3 Coal Tar Epoxy C-200a Sigma Paints
3 Siptar 6444 SIPCO
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Attachment Drying Time Graphs
TABLE OF CONTENTS
APCS Number Product Name Manufacturer

2A Devchem 253 SIPCO
2A/B Hempadur 85671 Hempel Paints
2A/B/C Primer Colturiet Phenguard 7409 Sigma Paints
2A/B/C Top Coat Colturiet Phenguard 7436 Sigma Paints
2C Amercoat 346 Oasis Ameron Ltd.
2C Molupon 244 SIPCO
2C Intermediate Coat Colturiet Phenguard 7435 Sigma Paints
2D Hempadur 85210 Hempel Paints
2D Interline 925 International Paint
2D Devran 744 SIPCO
3 Coal Tar Epoxy Mastic 356-SA Hempel Paints
3 Intertuff Pitch Epoxy JXA324/JXA325 International Paint
3 Amercoat 325 Oasis Ameron Ltd.
3 Coal Tar Epoxy C-200a Sigma Paints
3 Redox EP-T 3333 SIPCO
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Page 398 of 398

Data Sheets Paints and Coatings PDF

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Data Sheets Paints and Coatings PDF

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Engineering Standard

SAES-H-101V 19 April 2009

Saudi Aramco DeskTop Standards

1 Arabian Danish Approved Materials........... 2

Attachment Drying Time Graphs................... 359

Previous Issue: 10 December 2006 Next Planned Update: 10 December 2011

CopyrightSaudi Aramco 2006. All rights reserved.

1 Arabian Danish Approved Materials

APCS-10 Koppers Super Service Bituminous: Black

Manufacturer - Approved Saudi Aramco Data Sheet

3.6 Drying Time

Substrate Recoat Interval

Approval Date: July 15, 1986

1 Belzona Approved Materials

APCS-27 Belzona 1591

Manufacturer - Approved Saudi Aramco Data Sheet

2.6 Pot Life : 25 min. @ 30C

3.1 Maximum Allowable Substrate Temperature : 50C

Manufacturer - Approved Saudi Aramco Data Sheet

3.6 Drying Time

Substrate Recoat Interval

Approval Date: November 29, 2008

Manufacturer - Approved Saudi Aramco Data Sheet

2.6 Pot Life : 20 min. @ 30C

3.1 Maximum Allowable Substrate Temperature : 50C

Manufacturer - Approved Saudi Aramco Data Sheet

3.6 Drying Time

Substrate Recoat Interval

2 Ciba Geigy Ltd. Approved Materials

APCS-20A Araldite GY 257 Fiberglass Reinforced Epoxy: Hand Applied

Manufacturer - Approved Saudi Aramco Data Sheet

Manufacturer - Approved Saudi Aramco Data Sheet

Manufacturer - Approved Saudi Aramco Data Sheet

Manufacturer - Approved Saudi Aramco Data Sheet

3.6 Maximum Allowable Substrate Temperature : 55C

Substrate Recoat Interval

Approval Date: August 9, 1997

3 Corrocoat Approved Products

APCS-2G Polyglass VEF Vinyl Ester Coating

Manufacturer-Approved Saudi Aramco Data Sheet

Manufacturer-Approved Saudi Aramco Data Sheet

3.6 Drying Time

Substrate Recoat Interval To Immersion

3.7 Recommended Equipment

Approval Date: October 22, 2005

3 Fosam Approved Products

APCS-10 Nitoproof 120 Bituminous Coating

Manufacturer-Approved Saudi Aramco Data Sheet

Manufacturer-Approved Saudi Aramco Data Sheet

3.6 Drying Time

Substrate Recoat Interval To Immersion

3.7 Recommended Equipment

Approval Date: February 4, 1999

4 Hempel Approved Materials

APCS-1A Galvosil 85710 or 15780 Inorganic Zinc Primer: Solvent-Based

Hempels - Approved Materials (Cont'd)

APCS-12 Hempadur HB Primer 17300 Epoxy Primer: Yellow

APCS-17A Hempel's Galvosil 85710 or 15780 Inorganic Zinc Primer: Solvent-Based

Manufacturer - Approved Saudi Aramco Data Sheet

2.4 Thinning Requirements : Up to 30%

Manufacturer - Approved Saudi Aramco Data Sheet

3.6 Drying Time

Substrate Recoat Interval