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Now engineers have a real choice when connecting piping. Sludge and slurry piping - easy to disassemble to
clean piping
Gruvlok introduces a new line of grooved-end couplings, flanges
Tank wall sleeves - Needs only pipe O.D. clearance,
and fittings, engineered to comply with ANSI/AWWA C606 no bulkhead adapters
Grooved and Shouldered Joint specifications for use in municipal Pump piping - easily remove pump for service
Retrofit and expansion - accommodates changes easily
and industrial water and waste water treatment facilities.
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Inc., the largest and most complete fitting and hanger manufac-
The Grooved Advantage
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job. Being the largest and oldest full-line manufacturer of commitment to eliminating hassles and making things hap-
pipe hangers, we're unique in our capability to provide the pen exactly the way you want them to.
convenience of getting couplings, valves and hangers from With the Gruvlok brand you finally have a choice. We have
one source. We are also flexible in other areas. For example, the products, the know-how and the commitment it takes to
our new light-weight, easy-to-use grooving machine is avail- be your premier supplier for grooved-end products. The
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able for sale or as a rental with a rent-to-own option. Thats choice is yours to make. Make it the Gruvlok system.
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S Y S T E M
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Gruvlok Water and Waste Water Treatment Products provide a system for the joining of grooved end ductile piping, grooved in
accordance with ANSI/AWWA C606. The product line consists of a full selection of couplings, flanges and fittings in the 3
through 24 sizes with operating pressures as high as 500 psig. A portable, user-friendly pipe cut groover can be purchased or
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rented from Anvil to complement the Gruvlok System.
The heart of the Gruvlok System is the Figure 7901 AWWA coupling. For most size connections, just two bolts are needed to
quickly and reliably assemble each joint. The coupling housings are cast ductile iron per ASTM A536 and are coated inside and
outside with a rust inhibiting lead-free paint. Couplings are provided with oval neck track bolts and heavy hex nuts which are
zinc electroplated standard. The head of the oval neck track bolts prevents the bolts from turning as the nuts are tightened.
The Figure 7912 Flange allows direct connection of Class 125 or 150 flanged components to the grooved piping system. The
housings are cast ductile iron per ASTM A536 and are coated inside and outside with a rust inhibiting lead-free paint. Most sizes
use an easy swing over hinge with a latch bolt for quick and easy assembly.
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The fittings are cast ductile iron per ASTM A536 with grooved end meeting the dimensional specifications of ANSI/AWWA C606.
The wall thickness of the fittings is in compliance of ANSI/AWWA C153 or C110 standards for ductile iron fittings. The fittings
are coated with a rust inhibiting lead-free paint. Other coatings and linings are available to meet your needs and specifications.
The Gruvlok System uses molded Halogenated Butyl gaskets that can be used in temperatures ranging from -20 to 200F. The
gaskets pressure responsive designs respond to increasing pressure by increasing the sealing force to provide a leak-tight seal on
the rough surface of ductile iron pipe.
The assembly of the AWWA couplings is fast and straightforward, simplifying training and greatly reducing installation time. No
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The Gruvlok System for joining pipe of AWWA sizes is designed to meet specifications as outlined in ANSI/AWWA C-606. A groove
cut into the ductile iron pipe provides a gripping area for the coupling to engage around the full pipe circumference. A specially for-
mulated elastomer gasket is fully enclosed by the ductile iron housings, with coupling housings joined by rugged, plated carbon steel
track bolts. The system is compatible with ductile iron pipe and easily accommodates cement, glass, epoxy or other pipe linings.
G R U V L O K F L A N G E D
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pass through wall sleeves on loose or have coupling
adapter added to pass
Eliminates special design through a wall sleeve
considerations
Requires special design
W Allows fitting rotation for considerations
alignment
W Must be two-holed
Accommodates angular
offset of pipes Side space needed
for bolts
Number of bolts greatly
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reduced Heavier, more costly
to install
W Convenient joint
permits easy assembly W More bolts, longer
and disassembly installation time
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Rigid Radius Flexible Radius
Cut Groove Cut Groove
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Material Specifications:
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Housing: ANSI Bolts and Heavy Hex Nuts:
Ductile Iron conforming to ASTM A536, Grade 65-45-12 Heat treated, oval neck track head bolts conforming
Coatings: to ASTM A183 Grade 2 with a minimum tensile
strength of 110,000 psi and heavy hex nuts of
Rust-inhibiting lead free paint (Other coatings available) carbon steel conforming to ASTM A563 Grade A.
Gaskets: Bolts and nuts are provided zinc electroplated as
Grade "M" Halogenated Butyl conforming to ASTM D-2000 standard. (Stainless steel bolts and nuts available.)
Operating temperature range -20F to 200F
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Figure 7901 Coupling and Figure 7912 Flange Data Chart Notes
COUPLING AND FLANGE DATA CHART NOTES
Range of Deflection from CL
Max. Wk. Max. End Pipe End Linear Per Per Coupling Dimensions Coupling Bolts
Nom. Size Pipe OD Pressure Load Separation Movement Coupling in./ft. X Y Z Size
In. /DN(mm) In. /mm PSI/bar Lbs. /kN In. /mm In. /mm Degrees mm/m In. /mm In. /mm In. /mm Qty. In. /mm
* * *
1 2 3 4 5 6 7 8 9
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4 Maximum end load from all interior and/or exterior forces to which the
joint can be subjected are based on use with AAWA ductile iron pipe
grooved in accordance with Gruvlok Cut Groove Specifications for
8 X, Y, and Z are external dimensions for reference purposes only.
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The Figure 7901 couplings are designed for joining AWWA ductile iron pipe grooved in conformance with AWWA C606.
The coupling features a Halogenated Butyl flush gap gasket specifically designed for the rough surface of ductile iron pipe
and ideal for water service.
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The housing design allows for optimum strength without excessive casting weight. The Figure 7901 coupling has a working
pressure rating up to 500 psi.
Working pressure, end load, pipe end separation and deflection values are based on ductile iron pipe grooved to the
Gruvlok Flexible Radius Cut Groove Specifications for Ductile Iron Pipe. Working pressure and end load values are also
applicable for ductile iron pipe grooved to the Gruvlok Rigid Radius Cut Groove Specifications for Ductile Iron Pipe.
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FIGURE 7901 AWWA COUPLING
Range of Deflection from CL
Max. Wk. Max. End Pipe End Linear Per Per Coupling Dimensions Coupling Bolts
Nom. Size Pipe OD Pressure Load Separation Movement Coupling in./ft. X Y Z Size
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In. /DN(mm) In. /mm PSI/bar Lbs. /kN In. /mm In. /mm Degrees mm/m In. /mm In. /mm In. /mm Qty. In. /mm
3 3.960 500 6,158 0 - 532 3
32 1 22' 0.28 512 734 214 2 1
2 x 3
80 100.6 34.5 27.4 0 - 4.0 2.4 23.7 140 197 57
4 4.800 500 9,048 0 - 532 3
32 1 7' 0.23 614 938 214 2 5
8 x 312
100 121.9 34.5 40.2 0 - 4.0 2.4 19.5 159 238 57
6 6.900 400 14,957 0 - 532 3
32 0 47' 0.16 834 1158 214 2 3
4 x 412
150 175.3 27.6 66.5 0 - 4.0 2.4 13.6 222 295 57
8 9.050 400 25,730 0 - 332 3
32 0 35' 0.12 1078 1518 234 2 7
8 x 512
200 229.9 27.6 114.5 0 - 2.4 2.4 10.4 276 384 70
10 11.100 350 33,869 0 - 332 5
32 0 49' 0.17 1314 1814 278 2 7
8 x 512
250 281.9 24.1 150.7 0 - 2.4 4.0 14.1 337 464 73
12 13.200 350 47,897 0 - 332 5
32 0 41' 0.14 1514 19 278 2 7
8 x 6
300 335.3 24.1 213.1 0 - 2.4 4.0 11.8 387 483 73
14 15.300 250 45,963 0 - 332 5
32 0 35' 0.12 1712 2234 278 4 1x4
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350 388.6 17.2 204.5 0 - 2.4 4.0 10.2 445 578 73
16 17.400 250 59,447 0 - 32
3 1
4 0 49' 0.17 20 25 2
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3 8
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4 1x4
400 442.0 17.2 264.4 0 - 2.4 6.4 14.4 508 648 92
18 19.500 250 74,662 0 - 332 1
4 0 44' 0.15 2214 27 358 4 1x4
450 495.3 17.2 332.1 0 - 2.4 6.4 12.8 565 686 92
20 21.600 150 54,965 0 - 32
3 1
4 0 40' 0.14 24 2
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29 4
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3 8
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4 1 8 x 412
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The Figure 7912 AWWA Flange allows for the direct connection of Class 125 or 150 flanged components directly to a
AWWA ductile iron pipe grooved piping system.
The two halves of the 3 through 12 sizes are hinged and drawn together by a latch bolt which eases assembly onto the
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pipe. The 14 through 24 sizes are four segments with overlapping bolt holes for increased joint strength. The flange gasket
provides a pressure responsive gasket on both the pipe and the mating flange.
Gruvlok AWWA flanges have designed in anti-rotation tangs, which bite into and grip the side of the pipe groove to provide
a secure, rigid connection.
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*Pressure Ratings for 3 through 12" sizes are applicable with equivalent or greater pressure rated mating flanges.
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Prior to Installation, check the pipe ends for proper groove dimensions and to assure that the gasket seat is free of
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indentations and projections that could prevent proper sealing of the Gruvlok flange gasket. Check to assure that the sealing
surfaces A(Max) and B(Min) of the mating flange are flat and free of indentations or projections which could prevent proper
sealing of the Gruvlok flange gasket.
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Note A Notes 1 and 2 Notes 3 and 4
A. The sealing surfaces A Max. to B. Min. of the mating flange Applications which require a
must be free from gouges, undulations and deformities of Gruvlok Flange Adapter Insert:
any type to ensure proper sealing of the gasket.
1. When mating to a wafer valve (lug valve), if the valve is
B. Gruvlok Flanges are to be assembled on butterfly valves so rubber faced in the area designated by the sealing surface
as not to interfere with actuator or handle operation. dimensions (A Max. to B Min.), place the Gruvlok
C. Do not use Gruvlok Flanges within 90 degrees of one AWWA Flange Adapter Insert between the valve and the
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another on standard fittings because the outside dimensions Gruvlok flange.
may cause interference. 2. When mating to a rubber-faced metal flange, the Gruvlok
D. Gruvlok Flanges should not be used as anchor points for tie- AWWA Flange Adapter Insert is placed between the Gruvlok
rods across non-restrained joints. Flange and the rubber-faced flange.
E. Fig. 7912 Gruvlok Flange sealing gasket requires a hard flat 3. When mating to a serrated flange surface, a standard full-
surface for adequate sealing. The use of a Gruvlok AWWA faced flange gasket is installed against the serrated flange
Flange Adapter Insert is required for applications against rub- face and the Gruvlok AWWA Flange Adapter Insert is placed
ber faced valves or other equipment. The Gruvlok AWWA between the Gruvlok Flange and the standard Flange gasket.
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Flange Adapter Insert is installed between the Gruvlok 4. When mating to valves or other component equipment
Flange sealing gasket and the mating flange or surface to where the flange face has an insert, use procedure described
provide a good sealing surface area. in note 3.
F. Gruvlok Flanges are not recommended for use against *For ordering details, see Gruvlok list price sheet.
formed rubber flanges.
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Gruvlok AWWA fittings are available in the size range 3 through 24 in a variety of styles. The fittings meet the center
to end and end to end dimensions per ANSI/AWWA C110. The pressure ratings of the fittings are equal to that of the
same size Figure 7901 AWWA coupling.
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Figure 7950 Standard 90 Elbow FIGURE 7950
90 ELBOW
Center Approx.
Nom. Size Pipe OD to End Wt. Ea.
In. /DN(mm) In. /mm In. /mm Lbs. /Kg
3 3.960 512 10
80 100.6 140 4.5
4 4.800 6 2
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100 121.9 165 6.4
6 6.900 8 29
150 175.3 203 13.2
8 9.050 9 45
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FIGURE 7951
45 ELBOW
Center Approx.
Nom. Size Pipe OD to End Wt. Ea.
In. /DN(mm) In. /mm In. /mm Lbs. /Kg
3 3.960 3 6
80 100.6 76 2.7
4 4.800 4 9
100 121.9 102 4.1
6 6.900 5 18
150 175.3 127 8.2
8 9.050 5 2
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4 4.800 9 22
100 121.9 229 10.0
6 6.900 1112 43
150 175.3 292 19.5
8 9.050 14 73
200 229.9 356 33.1
10 11.100 1612 111
250 281.9 419 50.4
12 13.200 19 159
300 335.3 483 72.1
14 15.300 2112 236
350 388.6 546 107.1
16 17.400 24 318
400 442.0 610 144.2
18 19.500 26 2
1
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450 495.3 673 240.9
20 21.600 29 686
500 548.6 737 311.2
24 25.800 34 1071
600 655.3 864 485.8
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Figure 7960 Standard Tee
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FIGURE 7960
TEE
Center Approx.
Nom. Size Pipe OD to End Wt. Ea.
In. /DN(mm) In. /mm In. /mm Lbs. /Kg
3 3.960 512 16
80 100.6 140 7.3
4 4.800 612 23
100 121.9 165 10.4
6 6.900 8 40
150 175.3 203 18.1
8 9.050 9 66
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200 229.9 229 30.0
10 11.100 11 106
250 281.9 279 48.1
12 13.200 12 164
300 335.3 305 74.4
14 15.300 14 210
350 388.6 356 95.3
16 17.400 15 250
400 442.0 381 113.4
18 19.500 1612 440
450 495.3 419 199.6
20 21.600 18 560 11
500 548.6 457 254.0
24 25.800 22 920
600 655.3 559 417.3
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FIGURE 7969
LATERAL WYE
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Dimensions Approx.
Nom. Size Pipe OD C to LE C to SE Wt. Ea.
In. /DN(mm) In. /mm In. /mm In. /mm Lbs. /Kg
3 3.960 10 3 21
80 100.6 254 76 9.5
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4 4.800 12 3 32
100 121.9 305 76 14.5
6 6.900 1412 312 57
150 175.3 368 89 25.9
8 9.050 1712 412 100
200 229.9 445 114 45.4
10 11.100 2012 5 151
250 281.9 521 127 68.5
12 13.200 2412 512 229
300 335.3 622 140 103.9
14 15.300 27 6 309
350 388.6 686 152 140.2
16 17.400 30 612 410
400 442.0 762 165 186.0
18 19.500 32 7 654
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FIGURE 7974
CAP
End Approx.
Nom. Size Pipe OD to End Wt. Ea.
In. /DN(mm) In. /mm In. /mm Lbs. /Kg
3 3.960 1.215 2
80 100.6 31 0.9
4 4.800 1.215 3
100 121.9 31 1.4
6 6.900 1.215 9
150 175.3 31 4.1
8 9.050 1.450 18
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8x6 9.050 x 6.900 9 68
200 x 150 229.9 x 175.3 229 30.8
10 x 8 11.100 x 9.050 11 109
250 x 200 281.9 x 229.9 279 49.4
12 x 10 13.200 x 11.100 12 152
300 x 250 335.3 x 281.9 305 69.0
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FIGURE 7972
CONCENTRIC REDUCER
End Approx.
Nom. Size Pipe OD to End Wt. Ea.
In. /DN(mm) In. /mm In. /mm Lbs. /Kg
6x4 6.900 x 4.800 9 15
150 x 100 175.3 x 121.9 229 6.8
8x6 9.050 x 6.900 11 30
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200 x 150 229.9 x 175.3 279 13.6
10 x 8 11.100 x 9.050 12 44
250 x 200 281.9 x 229.9 305 20.0
12 x 10 13.200 x 11.100 14 66
300 x 250 335.3 x 281.9 356 30.0
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FIGURE 7973
ECCENTRIC REDUCER
End Approx.
Nom. Size Pipe OD to End Wt. Ea.
In. /DN(mm) In. /mm In. /mm Lbs. /Kg
6x4 6.900 x 4.800 9 15
150 x 100 175.3 x 121.9 229 6.8
8x6 9.050 x 6.900 11 28
200 x 150 229.9 x 175.3 279 12.7
10 x 8 11.100 x 9.050 12 42 13
250 x 200 281.9 x 229.9 305 19.1
12 x 10 13.200 x 11.100 14 62
300 x 250 335.3 x 281.9 356 28.1
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250 281.9 +1.52 -1.52 25.73 12.70 274.65 -0.64 2.87 3.68 9.7 than the tolerance listed. The maxi-
12 13.200 +0.060 -0.060 1.015 0.500 12.906 -0.030 0.117 0.145 0.40 mum allowable tolerance from square
300 335.3 +1.52 -1.52 25.73 12.70 327.81 -0.76 2.97 3.68 10.2
cut ends is 0.030" (0.8mm) for 3"
14 15.300 +0.050 -0.080 1.015 0.625 14.969 -0.030 0.126 0.165 0.42
350 388.6 +1.27 -2.03 25.73 15.88 380.21 -0.76 3.20 4.19 10.7
(80mm); 0.045" (1.1mm) for 4-6" (100-
16 17.400 +0.050 -0.080 1.340 0.625 17.063 -0.030 0.129 0.165 0.43 150mm) and 0.060" (1.524mm) for
400 442.0 +1.27 -2.03 34.04 15.88 433.40 -0.76 3.28 4.19 10.9 sizes 8" and above measured from a
18 19.500 +0.050 -0.080 1.340 0.625 19.125 -0.030 0.148 0.185 0.47 true square line.
450 457.2 +1.27 -2.03 34.04 15.88 485.78 -0.76 3.76 4.70 12.0
COLUMN 3
20 21.600 +0.050 -0.080 1.340 0.625 21.219 -0.030 0.151 0.185 0.51
500 548.6 +1.27 -2.03 34.04 15.88 538.96 -0.76 3.84 4.70 13.0
Gasket seat must be free from scores,
24 25.800 +0.050 -0.080 1.340 0.625 25.406 -0.030 0.157 0.185 0.56 seams, chips, rust or other scale which
600 655.3 +1.27 -2.03 34.04 15.88 645.31 -0.76 3.99 4.70 14.2 may interfere with proper sealing of
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4 4.800 +0.060 -0.060 0.750 0.375 4.563 -0.020 0.089 0.120 0.32 tolerance listed.
100 121.9 +1.52 -1.52 21.34 9.53 115.90 -0.51 2.26 3.05 8.1
6 6.900 +0.060 -0.060 0.750 0.375 6.656 -0.020 0.092 0.120 0.34 COLUMN 6
150 175.3 +1.52 -1.52 21.34 9.53 169.06 -0.51 2.34 3.05 8.6 The minimum groove depth about the
8 9.050 +0.060 -0.060 0.875 0.500 8.781 -0.025 0.105 0.145 0.36 circumference of the pipe.
200 229.9 +1.52 -1.52 24.13 12.70 223.04 -0.64 2.67 3.68 9.1
10 11.100 +0.060 -0.060 0.938 0.500 10.813 -0.025 0.113 0.145 0.38 COLUMN 7
250 281.9 +1.52 -1.52 25.73 12.70 274.65 -0.64 2.87 3.68 9.7 Radius at the base of the groove to
12 13.200 +0.060 -0.060 0.938 0.500 12.906 -0.030 0.117 0.145 0.40 reduce stress concentration.
300 335.3 +1.52 -1.52 25.73 12.70 327.81 -0.76 2.97 3.68 10.2 COLUMN 8
14 15.300 +0.050 -0.080 0.938 0.625 14.969 -0.030 0.126 0.165 0.42
Minimum allowable pipe wall thick-
350 388.6 +1.27 -2.03 25.73 15.88 380.21 -0.76 3.20 4.19 10.7
16 17.400 +0.050 -0.080 1.188 0.625 17.063 -0.030 0.129 0.165 0.43 ness which may be cut grooved.
400 442.0 +1.27 -2.03 34.04 15.88 433.40 -0.76 3.28 4.19 10.9
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18 19.500 +0.050 -0.080 1.188 0.625 19.125 -0.030 0.148 0.185 0.47
450 457.2 +1.27 -2.03 34.04 15.88 485.78 -0.76 3.76 4.70 12.0
20 21.600 +0.050 -0.080 1.188 0.625 21.219 -0.030 0.151 0.185 0.51
500 548.6 +1.27 -2.03 34.04 15.88 538.96 -0.76 3.84 4.70 13.0
24 25.800 +0.050 -0.080 1.188 0.625 25.406 -0.030 0.157 0.185 0.56
600 655.3 +1.27 -2.03 34.04 15.88 645.31 -0.76 3.99 4.70 14.2
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General:
Gruvlok Grooved Mechanical Piping Products are designed for permanent or temporary above or below ground
installations in municipal and industrial water and waste water applications. Gruvlok couplings, flanges, fittings, valves
and other components may be used as a proprietary piping method, or listed as an alternative to welding, threaded or
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flanged piping methods. Operating temperature range from -20F to +200F. The Gruvlok System is excellent for areas of
high seismic activity. The Gruvlok System of fittings and couplings is manufactured in compliance with ANSI/AWWA
Standard C606 - Grooved and Shouldered Joints.
Gruvlok coupling gaskets must be lubricated with approved lubricant as provided by Gruvlok, to assure proper
coupling gasket sealing. Gruvlok Lubricant is required. Other manufacturers gasket lubricants are not recommended,
and in certain applications - prohibited.
Gruvlok products must be installed in strict accordance with published Gruvlok Installation and Assembly Instructions.
Product Specification:
1) The Pipe Coupling Method shall use resilient elas- 9) Coupling, flange adapter and fitting material shall
tomeric pressure responsive gasketing that automati- conform to ductile iron per ASTM A-536 Grade 65-
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cally seals more tightly as fluid pressure increases, to 45-12. Fittings shall adhere to the minimum wall
assure a leak tight connection at each joint. thickness as set forth in ANSI/AWWA C153 or C110.
2) The Pipe Coupling Method shall not add to the physi- Coupling Oval Neck Track Head Bolts shall conform
cal dimension of the pipe O.D., facilitating the instal- to ASTM A-183 Grade 2. Hex Nuts shall conform to
lation of piping within a minimum of space and ASTM A-563 Grade A. Bolts and Nuts are zinc elec-
through wall sleeves, without the need for adapters. troplated.
3) The Pipe Coupling Method shall allow piping to be 10) Gaskets shall be pressure responsive design, Grade
rotated through a full 360 around the pipe axis, M Halogenated Butyl conforming to ASTM D-2000
with operating temperature range from -20F to
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allowing infinite alignment of the pipe ends with
adjacent pipes and equipment, as well as the turning +200F.
pipes to equalize their internal wall wear. Use of the 11) Gasket lubricant shall be Gruvlok Standard or
practice known as two holing shall not be required. Extreme Temperature Lubricant.
4) The Pipe Coupling Method shall allow the side con- 12) Coatings on exterior and interior of couplings and fit-
nections of Tees and Laterals to rotate through a full tings shall be a rust inhibiting lead-free paint. (Epoxy,
360 providing infinite adjustment. cement linings and other coatings available.)
5) The Pipe Coupling Method shall allow individual 13) Couplings shall be furnished with heat treated, oval
pipe sections or equipment to be made completely neck track head bolts to resist turning and to facilitate
free from the piping system by removing only the tightening the Hex Nuts, and that conform to ASTM
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couplings connecting the adjoining pipes, easing A-183 Grade 2, zinc electroplated. Bolts shall meet
removal or maintenance without having to disturb minimum tensile strength of 110,000 psi. Hex Nuts
adjacent piping. shall be carbon steel conforming to ASTM A-563
6) The coupling shall use two bolts for couplings 3 Grade A. (Stainless Steel bolts and nuts available.)
through 12, 4 bolts for couplings 14 through 20" 14) The manufacturer of grooved piping products must
size, and 6 bolts for the 24" size. produce a complete line of couplings, fittings and
7) The Pipe Coupling Method shall be adaptable flanges for piping systems using pipe produced to
through simple adjustments to the pipe end prepara- AWWA C151 dimensions and produce a complete
tion to allow joined pipes to be held rigidly, or to line of couplings, fittings and flanges for IPS steel
allow axial movement and/or angular deflection of pipe dimensions to ANSI B36.10. The manufacturer
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pipes within a controlled and predictable range. shall provide a warranty that addresses both these
product lines.
8) The Pipe Coupling Method shall employ grooved pip-
ing products that comply with the latest revision of 15) The Pipe Coupling Method shall be the Gruvlok
ANSI/AWWA Standard C606 - Grooved and brand manufactured by Anvil International, Inc. of
Shouldered Joint specifications, and shall also comply Portsmouth, NH.
with ISO 9002.
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Portsmouth, NH 03802-3180
Tel: 603-422-8000 Fax: 603-422-8033
E-mail address Webmaster@anvilintl.com
www.anvilintl.com