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ANSI/HI 9.6.

3-1997

American National Standard for


Centrifugal and
Vertical Pumps
for Allowable Operating
Region
ANSI/HI 9.6.3-1997

9 Sylvan Way
Parsippany, New Jersey
07054-3802
www.pumps.org
This page intentionally blank.

Copyright 2000 By Hydraulic Institute, All Rights Reserved.


ANSI/HI 9.6.3-1997

American National Standard for

Centrifugal and Vertical Pumps


for Allowable Operating Region

Secretariat
Hydraulic Institute
www.pumps.org

Approved August 20, 1997


American National Standards Institute, Inc.

Recycled
paper

Copyright 2000 By Hydraulic Institute, All Rights Reserved.


Approval of an American National Standard requires verification by ANSI that the
American requirements for due process, consensus and other criteria for approval have been met
National by the standards developer.

Standard Consensus is established when, in the judgement of the ANSI Board of Standards
Review, substantial agreement has been reached by directly and materially affected
interests. Substantial agreement means much more than a simple majority, but not nec-
essarily unanimity. Consensus requires that all views and objections be considered,
and that a concerted effort be made toward their resolution.

The use of American National Standards is completely voluntary; their existence does
not in any respect preclude anyone, whether he has approved the standards or not,
from manufacturing, marketing, purchasing, or using products, processes, or proce-
dures not conforming to the standards.

The American National Standards Institute does not develop standards and will in no
circumstances give an interpretation of any American National Standard. Moreover, no
person shall have the right or authority to issue an interpretation of an American
National Standard in the name of the American National Standards Institute. Requests
for interpretations should be addressed to the secretariat or sponsor whose name
appears on the title page of this standard.

CAUTION NOTICE: This American National Standard may be revised or withdrawn at


any time. The procedures of the American National Standards Institute require that
action be taken periodically to reaffirm, revise, or withdraw this standard. Purchasers of
American National Standards may receive current information on all standards by call-
ing or writing the American National Standards Institute.

Published By

Hydraulic Institute
9 Sylvan Way, Parsippany, NJ 07054-3802
www.pumps.org

Copyright 1997 by Hydraulic Institute


All rights reserved.

No part of this publication may be reproduced in any form,


in an electronic retrieval system or otherwise, without prior
written permission of the publisher.

Printed in the United States of America

ISBN 1-880952-24-6

Copyright 2000 By Hydraulic Institute, All Rights Reserved.


Contents
Page

Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
9.6.3 Allowable operating region . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9.6.3.1 Preferred operating region . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9.6.3.2 Allowable operating region . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9.6.3.3 Factors affecting AOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9.6.3.3.1 Temperature rise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9.6.3.3.2 Bearing life. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9.6.3.3.3 Shaft seal life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9.6.3.3.4 Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9.6.3.3.5 Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9.6.3.3.6 Internal mechanical contact. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9.6.3.3.7 Shaft fatigue failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
9.6.3.3.8 Horsepower limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
9.6.3.3.9 Liquid velocity in casing throat. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
9.6.3.3.10 Thrust reversal on impeller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
9.6.3.3.11 NPSHA margin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
9.6.3.3.12 Head rate of flow curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
9.6.3.3.13 Suction recirculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Appendix A Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

iii

Copyright 2000 By Hydraulic Institute, All Rights Reserved.


This page intentionally blank.

Copyright 2000 By Hydraulic Institute, All Rights Reserved.


Foreword (Not part of Standard)

Purpose and aims of the Hydraulic Institute


The purpose and aims of the Institute are to promote the continued growth and
well-being of pump manufacturers and further the interests of the public in such
matters as are involved in manufacturing, engineering, distribution, safety, trans-
portation and other problems of the industry, and to this end, among other things:
a) To develop and publish standards for pumps;
b) To collect and disseminate information of value to its members and to the
public;
c) To appear for its members before governmental departments and agencies
and other bodies in regard to matters affecting the industry;
d) To increase the amount and to improve the quality of pump service to the public;
e) To support educational and research activities;
f) To promote the business interests of its members but not to engage in busi-
ness of the kind ordinarily carried on for profit or to perform particular services
for its members or individual persons as distinguished from activities to
improve the business conditions and lawful interests of all of its members.

Purpose of Standards
1) Hydraulic Institute Standards are adopted in the public interest and are
designed to help eliminate misunderstandings between the manufacturer,
the purchaser and/or the user and to assist the purchaser in selecting and
obtaining the proper product for a particular need.
2) Use of Hydraulic Institute Standards is completely voluntary. Existence of
Hydraulic Institute Standards does not in any respect preclude a member
from manufacturing or selling products not conforming to the Standards.

Definition of a Standard of the Hydraulic Institute


Quoting from Article XV, Standards, of the By-Laws of the Institute, Section B:
An Institute Standard defines the product, material, process or procedure with
reference to one or more of the following: nomenclature, composition, construc-
tion, dimensions, tolerances, safety, operating characteristics, performance, qual-
ity, rating, testing and service for which designed.

Comments from users


Comments from users of this Standard will be appreciated, to help the Hydraulic
Institute prepare even more useful future editions. Questions arising from the con-
tent of this Standard may be directed to the Hydraulic Institute. It will direct all
such questions to the appropriate technical committee for provision of a suitable
answer.
If a dispute arises regarding the contents of an Institute publication or an answer
provided by the Institute to a question such as indicated above, the point in ques-
tion shall be referred to the Executive Committee of the Hydraulic Institute, which
then shall act as a Board of Appeals.

Copyright 2000 By Hydraulic Institute, All Rights Reserved.


Revisions
The Standards of the Hydraulic Institute are subject to constant review, and revi-
sions are undertaken whenever it is found necessary because of new develop-
ments and progress in the art. If no revisions are made for five years, the
standards are reaffirmed using the ANSI canvass procedure.

Scope
This standard applies to centrifugal and vertical pump types. It describes the
effects of operating a centrifugal or vertical pump at rates of flow that are above or
below the rate of flow at the pumps best efficiency point.

Units of Measurement
Metric units of measurement are used; corresponding US units appear in brack-
ets. Charts, graphs and sample calculations are also shown in both metric and US
units.
Since values given in metric units are not exact equivalents to values given in US
units, it is important that the selected units of measure to be applied be stated in
reference to this standard. If no such statement is provided, metric units shall govern.

Consensus for this standard was achieved by use of the Canvass


Method
The following organizations, recognized as having an interest in the standardiza-
tion of centrifugal pumps were contacted prior to the approval of this revision of
the standard. Inclusion in this list does not necessarily imply that the organization
concurred with the submittal of the proposed standard to ANSI.

Agrico Chemical Corporation Hydraulic Institute


American Society of Heating, Institute of Paper Science & Tech.
Refrigerating & Air Conditioning John Carollo Engineers
Engineers John Crane, Inc.
American Society of Mechanical Malcolm Pirnie, Inc.
Engineers Marine Machinery Assoc.
Amoco Oil Company Material Tech. Inst. of ChemPro
Black & Veatch Montana State University
BP America Montgomery Watson
Brown & Caldwell Mobil Technology Co.
Camp Dresser & McKee, Inc. Naval Surface Warfare Center
CH2M Hill OWP&P Consultants
De Wanti & Stowell Oxy Chemical
Dow Chemical Raytheon Engineers & Constructors
DuPont Engineering Star Enterprises
Durametallic Corporation State of California, Dept. of Water
Electric Power Research Institute Stone & Webster
Fleet Tech. Supt. Center Summers Engineering
Florida Power Corporation Systicon, Inc.
Foth & Van Dyke Union Carbide Corporation
GT Exporters US Bureau Of Reclamation

vi

Copyright 2000 By Hydraulic Institute, All Rights Reserved.


HI Pumps Allowable Operating Region 1997

9.6.3 Allowable operating region range the calculated minimum bearing life will allow
two years of service.
9.6.3.1 Preferred operating region
HI Pumps Allowable Operating Region

The service life of any piece of mechanical equipment


This standard describes the effects of operating a cen- is dependent on a large number of factors. This dis-
trifugal pump at rates of flow that are above or below cussion deals only with those factors related to operat-
the rate of flow at the pumps best efficiency point ing rates of flow and pump design. Other factors such
(BEP). These effects influence the life of pump compo- as proper equipment selection, installation, mainte-
nents and therefore an understanding of them is nance, and operation are not addressed here.
essential to all concerned. Design characteristics for
both performance and service life are optimized It is also assumed that the pumped liquid is a nonvis-
around a rate of flow designated as the Best Efficiency cous, noncorrosive, pure liquid with no vapor, gas,
Point (BEP). At BEP the hydraulic efficiency is maxi- suspended solids or abrasives. For other liquids the
mum, and the liquid enters the impeller vanes, casing general principles contained herein apply with quanti-
diffuser (discharge nozzle) or vaned diffuser in a tative modifications. Certain special liquid mixtures
shockless manner. Flow through the impeller and dif- may have other characteristics which affect the AOR.
fuser vanes (if so equipped) is uniform and free of sep- For example, the minimum rate of flow when pumping
aration, and is well controlled. The flow remains well a liquid which contains entrained air may be deter-
controlled within a range of rates of flow designated as mined by air separation at the eye of the impeller.
the Preferred Operating Region (POR). Within this
region the service life of the pump will not be signifi- When a manufacturers recommendations deviate sig-
cantly affected by hydraulic loads, vibration, or flow nificantly from these guidelines, or a concern exists
separation. regarding the ability of the pump to operate reliably at
the specified rate of flow, a factory test should be
Centrifugal Pumps: The POR for most centrifugal specified. Characteristics that should be monitored
pumps is between 70% and 120% of BEP. For smaller during the test include one or more of the following as
pumps less than 4 kw (5 HP) the manufacturer may appropriate:
recommend a wider POR.
stability of rate of flow being pumped;
Vertical Pumps: Well controlled flow in higher specific
speed pumps occurs in a narrower flow range. Thus bearing housing vibration;
the POR for vertical pumps is:
shaft vibration;

Specific Speed motor vibration;


POR
Metric US Unit
bearing temperature;
5200 4500 Between 70% & 120% of BEP
noise.
> 5200 > 4500 Between 80% & 115% of BEP
Acceptance criteria for the above shall be agreed to by
the producer and purchaser at the time the test is
9.6.3.2 Allowable operating region ordered.

A wider operating range is termed the Allowable Oper- 9.6.3.3 Factors affecting AOR
ating Region (AOR). The AOR is that range of rates of
flow recommended by the pump manufacturer over Following is a list of the factors that a pump manufac-
which the service life of a pump is not seriously com- turer considers when establishing the AOR. Within the
promised. Minimum bearing life will be reduced and AOR the manufacturer has determined that none of
noise, vibration, and component stresses will be the factors exceeds limits that will severely impact the
increased when a pump is operated outside its POR. service life of the pump. The factor that determines the
As a result, service life within the AOR may be lower upper or lower limits of the AOR will normally vary with
than within the POR. It should be recognized that pump type and specific design, and may not be evi-
while the calculated minimum bearing life may vary dent from the manufacturers literature. This list, and
significantly over the AOR, at any point within this

Copyright 2000 By Hydraulic Institute, All Rights Reserved.


HI Pumps Allowable Operating Region 1997

the following discussion of each, is provided as an aid have a shorter calculated bearing life. Vertical diffuser
in understanding the acceptable operating limits: pumps and pumps with hydrodynamic bearings do not
normally have a calculated bearing life with respect to
temperature rise; rate of flow, but rate of flow limitations may be consid-
ered in calculating bearing whirl and maximum load
bearing life; rate of flow.

shaft seal life; 9.6.3.3.3 Shaft seal life

vibration; Excessive shaft deflection at the faces of a mechanical


seal will reduce the seal life. Most process pump man-
noise; ufacturers limit the AOR to operating conditions where
the shaft deflection at the seal faces is 0.05mm (0.002
internal mechanical contact; in.) or less for pumps with rolling element bearings.
Since most seal designs and all compression packed
shaft fatigue failure; pumps permit greater deflections, the continuous rate
of flow limits (both maximum and minimum) are appli-
horsepower limit; cation specific.

liquid velocity in casing throat; 9.6.3.3.4 Vibration

thrust reversal on impeller; The HI Standards specify the maximum allowable


vibration for Centrifugal and Vertical pumps. These
NPSHA margin; pumps typically exhibit a minimum vibration near the
Best Efficiency Point, with increases in vibration at
slope of the headrate-of-flow curve; higher and lower rates of flow. Vibration levels exceed-
ing the allowable limits are one criterion for establish-
suction recirculation. ing the AOR.

It should be noted that the design characteristics of 9.6.3.3.5 Noise


smaller pumps may not be determined by load and
deflection criteria, but by manufacturing and standard A certain amount of noise is expected from any pump.
hardware considerations. These scale factors often Pumps with higher energy levels usually operate with
result in smaller pumps being more robust than larger higher noise levels. It is often found that, at higher and
pumps with respect to the imposed loads. A manufac- lower rates of flow, and lower NPSH margins, the
turer often includes these effects in determining the noise changes from a sound characterized as sand
AOR. sliding down a chute, to one of gravel or rocks. The
change in sound level is often not distinguishable on a
9.6.3.3.1 Temperature rise sound level meter, but the change in sound character-
istic is detectable by the human ear. Gravel and rock
ANSI/HI 1.3, Centrifugal Pumps for Design and Appli- sounds are usually caused by cavitation in the pump
cation, Section 1.3.3.2.4, provides a recommended suction and may cause mechanical damage and can
practice for calculating the minimum thermal rate of limit the AOR. A noise test may be used to help evalu-
flow. This rate of flow is dependent on the specific ate the AOR.
heat, the vapor pressure-temperature relationship of
the pumped fluid, as well as the NPSHA/NPSHR ratio. 9.6.3.3.6 Internal mechanical contact
Consequently the minimum thermal rate of flow is
application specific. Hydraulic loads originating in the impeller or casing
produce deflections in mechanical components. The
9.6.3.3.2 Bearing life loads may be steady or varying, but usually change as
the operating rate of flow changes. As loads increase,
Manufacturers will limit the AOR for pumps designed deflections may become so large as to result in con-
to operate continuously to operating conditions where tact between rotating and stationary parts. This may
the bearing life is equal to or greater than 17,500 not be harmful if the parts are compatible (i.e., nongall-
hours. Pumps designed for intermittent service may ing combinations of impeller and casing rings). Each

Copyright 2000 By Hydraulic Institute, All Rights Reserved.


HI Pumps Allowable Operating Region 1997

manufacturer evaluates their design and operating 9.6.3.3.9 Liquid velocity in casing throat
experience to determine if operating limits should be
established. The highest velocity in a pump usually occurs at the
entrance to the discharge nozzle. In some designs the
9.6.3.3.7 Shaft fatigue failure velocity head at high rates of flow may constitute most
of the total discharge head. In such cases, the static
Hydraulic loads originating in the impeller or casing head may drop below the vapor pressure resulting in
are transmitted through the shaft to the bearings. cavitation in the nozzle. In such cases the manufac-
Steady radial loads result in fully reversed stresses in turer will limit the maximum flow to avoid cavitation
a rotating shaft which may be increased by stress con- damage.
centrations at changes in shaft cross section. The
radial loads in a volute casing increase at rates of flow 9.6.3.3.10 Thrust reversal on impeller
both higher and lower than BEP. Radial loads in circu-
lar volute or similar styles are minimum at low rates of Momentum change, as an axially directed suction flow
flow, and increase with increasing rate of flow. It is the is turned to a more radial direction in the impeller, pro-
manufacturers responsibility to define rate of flow lim- duces a thrust force away from the suction. This force
its, beyond which, the shaft stress values exceed the increases approximately as the square of the rate of
design fatigue stress limits of the shaft material. flow. If the hydraulic pressure induced axial force on
the impeller is toward the suction, the momentum
9.6.3.3.8 Horsepower limit change force may exceed the pressure force at higher
rates of flow, resulting in thrust reversal. If the thrust
Low specific speed pumps may have horsepower bearings are not designed to absorb this thrust rever-
curves that increase with increasing rate of flow, sal, the manufacturer will limit the maximum allowable
whereas high specific speed pumps have horsepower rate of flow.
curves that increase with decreasing rate of flow. (See
ANSI/HI 1.1-1.2, Centrifugal Pumps for Nomenclature 9.6.3.3.11 NPSHA margin
and Definitions, Section 1.1.4.1, for a discussion of
specific speed). The torsional stresses produced by When pump operation may occur over a wide range of
the higher horsepower requirements may limit the rates of flow the NPSHA may limit the rate of flow. Fig-
AOR. Each manufacturer establishes limits that pro- ure 9.6.3.1 illustrates a typical relationship between
vide an adequate torsional stress safety factor. NPSHA and NPSHR.

NPSHR VS NPSHA

NPSHR
NPSH

NPSHA

RATE OF FLOW
Figure 9.6.3.1

Copyright 2000 By Hydraulic Institute, All Rights Reserved.


HI Pumps Allowable Operating Region 1997

This limitation is application specific. For more infor- back to shutoff, or to hunt between two operating
mation on this subject see ANSI/HI 9.6.1-1998, Cen- points. Neither condition is desirable. In such cases
trifugal and Vertical Pumps for NPSH Margin. the AOR may require further limitation, and/or appro-
priate system controls may be implemented, to pre-
9.6.3.3.12 Head rate of flow curve vent operation at rates of flow less than that
corresponding to the maximum pump total head. In the
Centrifugal Pumps: Some centrifugal pump head rate absence of any of the above conditions, pumps with
of flow curves exhibit a characteristic commonly drooping head curves can perform as well as pumps
referred to as droop. A drooping head rate of flow with continually rising curves.
curve is one for which the zero rate of flow head (shut
off head) is lower than the maximum head on the Total Vertical Pumps: High specific speed pumps may
Head curve. This phenomenon often occurs in low to exhibit a dip in the head rate of flow curve. To the left
medium specific speed pumps which have been of the dip the head increases steadily with decreased
designed to optimize efficiency. Droop does not rate of flow, to the right of the dip the head decreases
present an application problem unless one or more of steadily with increased rate of flow. Figure 9.6.3.2 illus-
the following conditions exist: trates a head rate of flow curve exhibiting dip.

a) The static system head is greater than the pump Continuous operation in the dip region should always
shut-off head. (The system head curve should not be avoided due to possibly damaging vibration and
cross the pump curve at two different rates of noise. In addition, for pumps with specific speeds
flow.) above 7000 Metric, (6000 US units), continuous oper-
ation must be avoided to the left of the dip region. If
b) The pump is operated in parallel with one or more the system curve crosses the pump curve in two or
other pumps. more places, the pump should not be started against a
closed discharge valve. In such cases the pump may
c) A continuously rising curve is required for control not be able to pass beyond the first point of intersec-
purposes. For example this would occur in a sys- tion with the system head curve.
tem that operates with pressure control.
The existence of a dip in the head rate of flow curve of
Applying pumps with drooping head curves in these a pump is not detrimental to use of the pump to the
conditions may cause the pump either to be pushed right of the dip region.

VERTICAL PUMP TOTAL HEAD CURVE


TOTAL HEAD

DIP RANGE

RATE OF FLOW
Figure 9.6.3.2

Copyright 2000 By Hydraulic Institute, All Rights Reserved.


HI Pumps Allowable Operating Region 1997

9.6.3.3.13 Suction recirculation The suction nozzle size is used because it approxi-
mates the impeller eye diameter and ties to the rate of
Suction recirculation is a condition in which the flow in flow of the pump, the speed ties directly to the inlet tip
the inlet area of an impeller separates from the vanes speed of the impeller and relative inlet velocities, and
and forms recirculating eddies. These eddies can pro- the Suction Specific Speed also has rpm and rate of
duce large forces on the impeller. Experience has flow in it. The NPSHR in the Suction Specific Speed
shown that the likelihood of suction recirculation occur- calculation is appropriate as a measure of suction
ring is related to suction energy. Suction Energy is energy because larger impeller eye diameters are nor-
defined as the velocity in a pump suction, squared, mally required for lower NPSHR values which
times the rate of flow of the pump, times the specific increases the impeller tip speed (velocity).
gravity of the liquid pumped. Anything that increases
the velocity in the pump suction, the rate of flow of the Centrifugal Pumps: Figure 9.6.3.3 provides a defini-
pump or the specific gravity, increases the suction tion of high suction energy pumps. Figure 9.6.3.4 pro-
energy of the pump. For simplicity we modify this defi- vides an estimate of the rate of flow for onset of
nition as follows: recirculation in high suction energy centrifugal pumps.
This estimate is to be considered a rough guide only.
Suction Energy = D n S Actual values of the onset of recirculation can be
somewhat higher or lower depending on the specific
Where: impeller design. A manufacturer will normally use Fig-
ure 9.6.3.4 to establish the minimum AOR unless one
D = Pump Suction Nozzle Size of the other factors requires a higher value. A test may
be used to verify reliable operation.
n = Pump speed in rpm
Barrel pumps, such as used for boiler feed and pipe-
S = Suction Specific Speed line services, are excluded from this table due to the
typically large shaft diameters in the impeller eye,
S = n Q0.5 / NPSHR0.75

SUCTION ENERGY
750
PUMP SUCTION NOZZLE SIZE - MILLIMETERS

500
REGION OF
HIGH SUCTION
ENERGY
S
=
10
,00
0o
S= r le
ss
10,
001
250 S= to 1
12, 2,20
201 0
S= to 1
REGION OF 14, 4,500
5 01
LOW SUCTION and
abov
e
ENERGY

0
0 1000 2000 3000 4000
PUMP SPEED - RPM
Figure 9.6.3.3A (metric)

Copyright 2000 By Hydraulic Institute, All Rights Reserved.


HI Pumps Allowable Operating Region 1997

SUCTION ENERGY
30
PUMP SUCTION NOZZLE SIZE - INCHES

20
REGION OF
HIGH SUCTION
ENERGY
S
=
8,5
00
or
S= les
s
8,5
10 01
S= to 1
10, 0,50
501 0
REGION OF S= to 1
12, 2,50
501 0
LOW SUCTION and
abov
e
ENERGY

0
0 1000 2000 3000 4000
PUMP SPEED - RPM

Figure 9.6.3.3B (US units)

NOTES for Figure 9.6.3.3 Metric and US Units

1) For two vane impellers and impeller trims with less than 15 degrees vane overlap, reduce suction nozzle
size in Figure 9.6.3.3 by one or two sizes.

2) Inducers, which are generally beyond the scope of this document, should have the suction nozzle in Fig-
ure 9.6.3.3 increased by at least one size.

3) For Axial Split Case (Radial Suction) Pumps, increase suction nozzle size in Figure 9.6.3.3 by one size,
except when impeller inlet eye diameter exceeds 80% of pump suction nozzle size. Most split case
pumps have inlet eye diameters less than 80%.

4) For higher pump speeds than listed in Figure 9.6.3.3, the suction nozzle sizes should be reduced, with
the reduction being proportional to the increase in speed. For example, reduce the nozzle size by 50% if
the speed is doubled.

Copyright 2000 By Hydraulic Institute, All Rights Reserved.


HI Pumps Allowable Operating Region 1997

MINIMUM RATE OF FLOW TO AVOID SUCTION


RECIRCULATION FOR HIGH SUCTION ENERGY PUMPS
22

SUCTION SPECIFIC SPEED (X 1000) METRIC UNITS


20

18

16

14

12

10

8
40 45 50 55 60 65 70 75 80
MINIMUM RATE OF FLOW - PERCENT OF BEP RATE OF FLOW
AT MAXIMUM DIAMETER IMPELLER
Figure 9.6.3.4A (metric)

MINIMUM RATE OF FLOW TO AVOID SUCTION


RECIRCULATION FOR HIGH SUCTION ENERGY PUMPS
19
SUCTION SPECIFIC SPEED (X 1000) US UNITS

17

15

13

11

7
40 45 50 55 60 65 70 75 80
MINIMUM RATE OF FLOW - PERCENT OF BEP RATE OF FLOW
AT MAXIMUM DIAMETER IMPELLER
Figure 9.6.3.4B (US units)

Copyright 2000 By Hydraulic Institute, All Rights Reserved.


HI Pumps Allowable Operating Region 1997

which distorts the relationship between the impeller Large Boiler Feed Pumps: In many cases, pumps will
eye diameter and the suction nozzle size. operate satisfactorily at flows below the onset of suc-
tion and discharge recirculation. Therefore, should
Vertical Turbine Pumps: For vertical turbine pumps lower operating flows be necessary or required to con-
the AOR may be limited by impeller inlet tip speed. trol costs of auxiliary systems, consult the OEM for a
These limits are due to hydraulic considerations. Table precise definition of pump minimum rate of flow.
1 provides AOR guidelines for vertical turbine pumps.

Table 9.6.3.1

Impeller Inlet Tip Speed


AOR
m/sec ft/sec % BEP
21 70 25 to 115

21.123.9 7178 55 to 115

24.026.0 7985 80 to 115

Copyright 2000 By Hydraulic Institute, All Rights Reserved.


HI Pumps Allowable Operating Region Index 1997

Appendix A

Index

This appendix is not part of this standard, but is presented to help the user in considering factors beyond this
standard.

Note: an f. indicates a figure, and a t. indicates a table.

Allowable operating region, 1 POR See Preferred operating region


centrifugal pumps, 5, 5f., 6f., 7f. Preferred operating region, 1
factors affecting, 1 vertical pumps, 1
large boiler feed pumps, 8
vertical turbine pumps, 8, 8t. Shaft fatigue failure, 3
AOR See Allowable operating region Shaft seal life, 2
Suction energy, 5
Bearing life, 2 Suction recirculation, 5
BEP See Best efficiency point centrifugal pumps, 5, 5f., 6f., 7f.
Best efficiency point, 1 large boiler feed pumps, 8
vertical turbine pumps, 8, 8t.
Head rate of flow curve Suction specific speed, 5
centrifugal pumps, 4
vertical pumps, 4, 4f. Temperature rise, 2
Horsepower limit, 3 Thrust reversal on impeller, 3

Internal mechanical contact, 2 Vibration, 2

Liquid velocity in casing throat, 3

Net positive suction head allowable, 3


Net positive suction head required
Noise, 2
NPSHA margin, 3, 3f.
NPSHA See Net positive suction head allowable
NPSHR See Net positive suction head required

Copyright 2000 By Hydraulic Institute, All Rights Reserved.


M120

Copyright 2000 By Hydraulic Institute, All Rights Reserved.

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