2x150MW THERMAL POWER PLANT Doc. No.

SHREE CEMENT LIMITED, BEAWAR, AJMER 3VYN292401

DISTRICT, RAJASTHAN (INDIA)
SIZING CALCULATION
ABB LIMITED Sheet 1 of 6
ISOLATED PHASE BUSDUCT

SIZING CALCULATION
ISOLATED PHASE BUSDUCT

Owner SHREE CEMENT LIMITED

EVONIK ENERGY SERVICES INDIA

Owners Engineer
PVT LTD
CETHAR VESSELS LIMITED,
EPC Contractor
TIRUCHIRAPALLI

ABB eBOP Contractor ABB LIMITED, FARIDABAD

R1 05.04.2010 AJ KKS
Revision Date Prepared by Reviewed by Remarks

We reserve all rights in this document and in the information therein. Reproduction, use or disclosure to third parties without express authority is strictly
forbidden.
ABB eBoP
 2x150MW THERMAL POWER PLANT Doc. No.
SHREE CEMENT LIMITED, BEAWAR, AJMER 3VYN292401
DISTRICT, RAJASTHAN (INDIA)
SIZING CALCULATION
ABB LIMITED Sheet 2 of 6
ISOLATED PHASE BUSDUCT

1.

REVISION STATUS SHEET

REVISION DATE DESCRIPTION

R0 22.03.2010 For Approval

Revised per CVL/ SCL/ EVONIK

R1 05.04.2010
comments dated April 05, 2010

2. Table of contents

1.0 Intent
2.0 Reference documents/ drawings
3.0 Design criteria
4.0 Design inputs
5.0 Design calculation
6.0 Conclusions

We reserve all rights in this document and in the information therein. Reproduction, use or disclosure to third parties without express authority is strictly
forbidden.
ABB eBoP
 2x150MW THERMAL POWER PLANT Doc. No.
SHREE CEMENT LIMITED, BEAWAR, AJMER 3VYN292401
DISTRICT, RAJASTHAN (INDIA)
SIZING CALCULATION
ABB LIMITED Sheet 3 of 6
ISOLATED PHASE BUSDUCT

List of annexure:
1. Annexure -1 - (ETAP study for IPBD symmetrical short circuit current)
2. Annexure -2 - (ETAP study for IPBD peak short circuit current)

Sizing Calculation

1.0 Intent
Intent for this document is to calculate the size of isolated phase busduct (IPBD) to be provided between
generator terminals to generator circuit breaker (GCB), generator circuit breaker to generator transformer
(GT) and tap-off to unit auxiliary (UAT) and unit station (UST) transformers.

2.0 Reference documents/ drawings

a. DBR - Electrical System: ABB document 3VYN931101-A, Rev 3
b. Key SLD: ABB drawing 3VYN931101, Rev 3
c. ETAP study reports: As attached, Rev 0

3.0 Design criteria

As indicated in design basis report for electrical system.

4.0 Design inputs

Following design inputs have been considered while sizing the IPBD,

150MW turbo-generator

Sr. No. Description Data

1Rated capacity 150MW
2Rated voltage 15.75kV
395% of rated generation voltage 14.96kV
4Rated frequency 50Hz5%
5Rated power factor 0.8
6Rated capacity in MVA 187.5MVA

Generator transformer (GT)

Sr. No. Description Data

1Rating 114/152/190MVA (ONAN/ONAF/OFAF)
2Voltage HV - 420kV
LV - 15.75kV
3Frequency 50Hz
4Impedance (%) 12.5 at base MVA of 190 (no negative tolerance)

Unit auxiliary transformer (UAT)

Sr. No. Description Data

1Rating 16/20MVA (ONAN/ONAF)
2Voltage HV 15.75kV
LV 6.9kV
3Frequency 50Hz
4Impedance (%) 8 at base MVA of 20
We reserve all rights in this document and in the information therein. Reproduction, use or disclosure to third parties without express authority is strictly
forbidden.
ABB eBoP
 2x150MW THERMAL POWER PLANT Doc. No.
SHREE CEMENT LIMITED, BEAWAR, AJMER 3VYN292401
DISTRICT, RAJASTHAN (INDIA)
SIZING CALCULATION
ABB LIMITED Sheet 4 of 6
ISOLATED PHASE BUSDUCT

We reserve all rights in this document and in the information therein. Reproduction, use or disclosure to third parties without express authority is strictly
forbidden.
ABB eBoP
 Unit station transformer (UST)

Sr. No. Description Data

1Rating 20/25MVA (ONAN/ONAF)
2Voltage HV 15.75kV
LV 6.9kV
3Frequency 50Hz
4Impedance (%) 10 at base MVA of 25

400kV grid

Sr. No. Description Data

1Voltage 400kV
2Grid fault level (maximum) 40kA
3Grid fault MVA 3*400*40 = 27712.81MVA

5.0 Design calculation

5.0.1 Calculation for continuous current rating

IPBD main run between generator to GCB and GCB to GT

Sr. No. Description Parameter Unit

1Generator rating 150 MW
2Generator rated voltage 15.75 kV
3Generator rated power factor 0.8
4Calculated generator rated current at VWO 7331.432 A
condition
R1

5Calculated generator rated current at 95% of rated 7717.297 A

R1
voltage

6Selected continuous current rating for IPBD main 8000 A

run

IPBD tap-off for UAT

Sr. No. Description Parameter Unit

1Transformer rating (UAT) 20000 kVA
2Rated primary voltage 15.75 kV
kVA
Calculated primary current 733.14 A
I primary =
315.75
4
kVA1.1
Calculated primary current at 95% of rated voltage 848.90 A
I primary = and 110% of rated load
315.750. 9 5
5
6Selected continuous current rating for IPBD tap-off 1000 A
for UAT
 IPBD tap-off for UST

Sr. No. Description Parameter Unit

1Transformer rating (UST) 25000 kVA
2Rated primary voltage 15.75 kV
kVA
Calculated primary current 916.42 A
I primary =
315.75
4
kVA1.1
Calculated primary current at 95% of rated voltage 1061.12 A
I primary = and 110% of rated load
315.750. 9 5
5
6Selected continuous current rating for IPBD tap-off 1100 A
for UST

5.0.2 Calculation for short time current rating

Please refer:
Annexure-1 (ETAP study for IPBD symmetrical short circuit current), and
Annexure-2 (ETAP study for IPBD peak short circuit current)

Calculation for symmetrical short time current for IPBD main run:

Referring to design basis report for electrical system:

Main run of IPBD from generator to GCB and GCB to GT shall be braced for the peak value of the fault
current contribution from the generator or from the EHV system through GT, whichever is higher.

Referring to annexure -1,

IPBD main run symmetrical short time current value = 59.48+2.96+1.26 = 63.7kArms

6.0 Conclusions

IPBD selected main run and tap-off current ratings

Run Continuous Short time current rating
current rating Calculated Selected
(A) Symmetrical Momentary Symmetrical Momentary
(kArms) (kApeak) (kArms) (kApeak)
Main 8000 63.7 171.1 65 175
(63.7*(X/R)
Tap-off for UAT 1000 112.2 301.5 114 305
Tap-off for UST 1100 112.2 301.5 114 305
(X/R = 301.5/112.2 = 2.68)
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