CHEMCAD 5.1.

3 Page 1

Job Name: Eggs flow Sheet 1 Date: 06/12/2016 Time: 19:17:13

FLOWSHEET SUMMARY

Equipment Label Stream Numbers

1 TANK Water tank 2 -3

2 VALV Valve 3 -4
3 MIXE Mixter 4 1 -5
4 COMP Compresor 6 -7
5 PUMP Pump 5 -8
6 VALV Valve 7 -9
7 PUMP Inlet fan 11 -12
8 FIRE Air heater 12 -13
9 MIXE Atomizer 8 9 -10
10 MIXE Dry chamber 10 13 -14
11 CYCL Cyclon 14 -15 -16
12 PUMP Exhaust fan 15 -17
13 BAGH Dust collect 17 -18 -19

Stream Connections

Stream Equipment Stream Equipment Stream Equipment

From To From To From To
1 3 8 5 9 15 11 12
2 1 9 6 9 16 11
3 1 2 10 9 10 17 12 13
4 2 3 11 7 18 13
5 3 5 12 7 8 19 13
6 4 13 8 10
7 4 6 14 10 11

Calculation mode : Sequential

Flash algorithm : Normal

Equipment Calculation Sequence

1 2 3 4 5 6 7 8 9 10 11 12 13

No recycle loops in the flowsheet.

COMPONENTS
ID # Name
1 475 Air
2 62 Water
3 924 Butyl Stearate * solid *
4 665 Nitroethane * solid *

THERMODYNAMICS

K-value model : UNIFAC

No corrrection for vapor fugacity
Enthalpy model : Latent Heat
Liquid density : Library
CHEMCAD 5.1.3 Page 2

Job Name: Eggs flow Sheet 1 Date: 06/12/2016 Time: 19:17:13

* Component ID 475 does not have UNIFAC subgroups.

CHEMCAD 5.1.3 Page 3

Job Name: Eggs flow Sheet 1 Date: 06/12/2016 Time: 19:17:13

Overall Mass Balance kmol/h kg/h

Input Output Input Output
Air 2.591 2.591 75.000 75.000
Water 0.666 0.666 12.000 12.000
Butyl Stearate 0.004 0.004 1.400 1.400
Nitroethane 0.021 0.021 1.600 1.600

Total 3.282 3.282 90.000 90.000

CHEMCAD 5.1.3 Page 4

Job Name: Eggs flow Sheet 1 Date: 06/12/2016 Time: 19:17:13

EQUIPMENT SUMMARIES

Tank

Equip. No. 1
Name Water tank
Output flow rate units 4
Output flow rate 5.0000
Output temperature K 308.0000
Output pressure Pa 101325.0000

Valve Summary

Equip. No. 2 6
Name Valve Valve
Pressure out Pa 101325.0000 150000.0000

Mixer Summary

Equip. No. 3 9 10
Name Mixter Atomizer Dry chamber
Output Pressure Pa 101325.0000 600000.0000 200000.0000

Compressor Summary

Equip. No. 4
Name Compresor
Pressure out Pa 150000.0000
Type of Compressor 1
Efficiency 0.8500
Actual power J/h 1.0099e+006
Cp/Cv 1.4039
Theoretical power J/h 858408.0000
Ideal Cp/Cv 1.4023
Calc Pout Pa 150000.0000
Install factor 1.3000
Basic compressor Ush 19318358
Basic motor cost Ush 829655
Basic driver cost Ush 109560
Total purchase cost 20257572
(Ush)
Total installed cost 26334842
(Ush)
Cost estimation flag 1
Property option 1
CHEMCAD 5.1.3 Page 5

Job Name: Eggs flow Sheet 1 Date: 06/12/2016 Time: 19:17:13

EQUIPMENT SUMMARIES

Pump Summary

Equip. No. 5 7 12
Name Pump Inlet fan Exhaust fan
Output pressure Pa 300000.0000 200000.0000 110000.0000
Pressure increase Pa 5.0000 10.0000 10.0000
Efficiency 0.8500 0.8500 0.8500
Calculated power J/h 3565.2283 18549.8965 -26513.7676
Calculated Pout Pa 300000.0000 200000.0000 110000.0000
Head m 20.5865 32.1335 -26.3498
Vol. flow rate m3/h 0.0152 0.1597 0.2518
Cost estimation flag 1 1 1
Pump type 2 4 0
Centrifugal pump 0 1 2
Material 3 0 0
Motor type 2 2 2
Motor RPM 2 2 0
Install factor 1.5000 1.5000 1.2000
Basic pump cost Ush 3607664 7026552 12049569
Basic motor cost Ush 19290596 4271218 6412283904
Total purchase cost 22898262 11297769 6424333312
(Ush)
Total installed cost 34347392 16946654 1606083328
(Ush)

Fired Heater Summary

Equip. No. 8
Name Air heater
Pressure Drop Pa 50.0000
Temperature Out K 393.0000
Thermal Efficiency 0.7500
Heat Absorbed J/h 2.7398e+006
Fuel Usage(SCF) 3.8471
Type 1
Tube material 2
Design pressure Pa 200000.0000
Cost estimation flag 1
Purchase cost Ush 1072135
Installed cost Ush 1393776
CHEMCAD 5.1.3 Page 6

Job Name: Eggs flow Sheet 1 Date: 06/12/2016 Time: 19:17:13

EQUIPMENT SUMMARIES

Cyclone Summary

Equip. No. 11
Name Cyclon
Mode 1
Method 1
Vane constant 16.0000
Efficiency 0.9500
Max no. of cyclones 1.0000
Allowable pres drop 1000.0000
(Pa)
Cyclone diameter m 0.1132
No. of cyclones 1.0000
Inlet height m 0.0566
Inlet width m 0.0226
Outlet length m 0.0566
Outlet diameter m 0.0566
Cylinder height m 0.1698
Overall length m 0.4528
Dust outlet dia. m 0.0424
No. of gas turns 1.0000
Overall efficiency 0.9491
Pressure drop Pa 553.1443
Std gas flow m3/h 72.9944
Install factor 1.5000
Cost model 2
Purchase cost Ush 803029
Installed cost Ush 1204544

Baghouse Filter Summary

Equip. No. 13
Name Dust collect
Calculation mode 2
Cloth resist. factor 0.8400
Dust resist. factor 0.1000
Number of cells 1.0295
Max. pressure drop Pa 5.0000
Cells cleaned 1.0000
Number of bags/cell 78.0000
Bag diameter m 0.1524
Filter area/bag m2 1.4864
Time, minutes 1.0000
Efficiency 0.9906
Pressure drop Pa 5.0000
Floor space m2 1.8651
Gas velocity m/sec 0.0067
Table size (microns) 0.0010
0.3000
0.4500
1.0000
1.5000
CHEMCAD 5.1.3 Page 7

Job Name: Eggs flow Sheet 1 Date: 06/12/2016 Time: 19:17:14

EQUIPMENT SUMMARIES

3.5000
7.5000
11.0000
24.0000
100.0000
Table efficiency 1.0000e-006
0.5000
0.6000
0.7500
0.8000
0.9000
0.9500
0.9700
0.9900
1.0000
CHEMCAD 5.1.3 Page 8

Job Name: Eggs flow Sheet 1 Date: 06/12/2016 Time: 19:17:14

STREAM PROPERTIES

Stream No. 1 2 3 4
Name Egg stream Water stream Water Water
- - Overall - -
Molar flow kmol/h 0.4140 0.2775 0.2775 0.2775
Mass flow kg/h 10.0000 5.0000 5.0000 5.0000
Temp K 298.0000 308.0000 308.0000 308.0004
Pres Pa 101325.0000 101325.0000 101325.0000 101325.0000
Vapor mole fraction 0.0000 0.0000 0.0000 0.0000
Enth J/h -1.1656E+008 -7.9088E+007 -7.9088E+007 -7.9088E+007
Tc K 647.3500 647.3500 647.3500 647.3500
Pc Pa 22118230.1674 22118230.1674 22118230.1674
22118230.1674
Std. sp gr. wtr = 1 1.046 1.001 1.001 1.001
Std. sp gr. air = 1 0.834 0.622 0.622 0.622
Degree API 3.8043 9.8949 9.8949 9.8949
Average mol wt 24.1552 18.0150 18.0150 18.0150
Actual dens kg/m3 1042.4794 993.8056 993.8056 993.8053
Actual vol m3/h 0.0096 0.0050 0.0050 0.0050
Std liq m3/h 0.0096 0.0050 0.0050 0.0050
Std vap 0 C m3/h 9.2790 6.2208 6.2208 6.2208
- - Liquid only - -
Molar flow kmol/h 0.3886 0.2775 0.2775 0.2775
Mass flow kg/h 7.0000 5.0000 5.0000 5.0000
Average mol wt 18.0150 18.0150 18.0150 18.0150
Actual dens kg/m3 996.7462 993.8056 993.8056 993.8053
Actual vol m3/h 0.0070 0.0050 0.0050 0.0050
Std liq m3/h 0.0070 0.0050 0.0050 0.0050
Std vap 0 C m3/h 8.7092 6.2208 6.2208 6.2208
Cp J/kg-K 4185.1462 4179.6991 4179.6991 4177.8834
Z factor 0.0010 0.0009 0.0009 0.0009
Visc N-s/m2 0.0009258 0.0007498 0.0007498 0.0007498
Th cond W/m-K 0.6060 0.6193 0.6193 0.6193
Surf tens N/m 0.0721 0.0704 0.0704 0.0704
CHEMCAD 5.1.3 Page 9

Job Name: Eggs flow Sheet 1 Date: 06/12/2016 Time: 19:17:14

STREAM PROPERTIES

Stream No. 5 6 7 8
Name Egg solution Ambient air Compressed a Egg solution
- - Overall - -
Molar flow kmol/h 0.6915 0.8635 0.8635 0.6915
Mass flow kg/h 15.0000 25.0000 25.0000 15.0000
Temp K 301.7690 288.0000 330.6116 301.8332
Pres Pa 101325.0000 101325.0000 150000.0000 300000.0000
Vapor mole fraction 0.0000 1.000 1.000 0.0000
Enth J/h -1.9565E+008 -2.5422E+005 7.5567E+005 -1.9564E+008
Tc K 647.3500 132.4500 132.4500 647.3500
Pc Pa 22118230.1674 3773999.8972 3773999.8972 22118230.1674
Std. sp gr. wtr = 1 1.030 0.863 0.863 1.030
Std. sp gr. air = 1 0.749 1.000 1.000 0.749
Degree API 5.8345 32.5312 32.5312 5.8345
Average mol wt 21.6908 28.9510 28.9510 21.6908
Actual dens kg/m3 1025.9229 1.2257 1.5801 1025.9073
Actual vol m3/h 0.0146 20.3962 15.8214 0.0146
Std liq m3/h 0.0146 0.0290 0.0290 0.0146
Std vap 0 C m3/h 15.4999 19.3548 19.3548 15.4999
- - Vapor only - -
Molar flow kmol/h 0.8635 0.8635
Mass flow kg/h 25.0000 25.0000
Average mol wt 28.9510 28.9510
Actual dens kg/m3 1.2257 1.5801
Actual vol m3/h 20.3962 15.8214
Std liq m3/h 0.0290 0.0290
Std vap 0 C m3/h 19.3548 19.3548
Cp J/kg-K 1001.5517 1004.6169
Z factor 0.9996 0.9999
Visc N-s/m2 1.797e-005 1.996e-005
Th cond W/m-K 0.0252 0.0283
- - Liquid only - -
Molar flow kmol/h 0.6661 0.6661
Mass flow kg/h 12.0000 12.0000
Average mol wt 18.0150 18.0150
Actual dens kg/m3 995.7415 995.7233
Actual vol m3/h 0.0121 0.0121
Std liq m3/h 0.0120 0.0120
Std vap 0 C m3/h 14.9300 14.9300
Cp J/kg-K 4181.5148 4183.3305
Z factor 0.0010 0.0028
Visc N-s/m2 0.0008531 0.0008522
Th cond W/m-K 0.6111 0.6112
Surf tens N/m 0.0715 0.0715
CHEMCAD 5.1.3 Page 10

Job Name: Eggs flow Sheet 1 Date: 06/12/2016 Time: 19:17:14

STREAM PROPERTIES

Stream No. 9 10 11 12
Name Atomised egg Drying air Drying air
- - Overall - -
Molar flow kmol/h 0.8635 1.5551 1.7271 1.7271
Mass flow kg/h 25.0000 40.0000 50.0000 50.0000
Temp K 330.6116 309.9341 334.0000 338.6418
Pres Pa 150000.0000 600000.0000 101325.0000 200000.0000
Vapor mole fraction 1.000 0.5704 1.000 1.000
Enth J/h 7.5567E+005 -1.9489E+008 1.7987E+006 1.8173E+006
Tc K 132.4500 311.9717 132.4500 132.4500
Pc Pa 3773999.8972 2131356.3617 3773999.8972 3773999.8972
Std. sp gr. wtr = 1 0.863 0.919 0.863 0.863
Std. sp gr. air = 1 1.000 0.888 1.000 1.000
Degree API 32.5312 22.5199 32.5312 32.5312
Average mol wt 28.9510 25.7224 28.9510 28.9510
Actual dens kg/m3 1.5801 10.6495 1.0565 2.0567
Actual vol m3/h 15.8214 3.7561 47.3256 24.3103
Std liq m3/h 0.0290 0.0436 0.0580 0.0580
Std vap 0 C m3/h 19.3548 34.8547 38.7096 38.7096
- - Vapor only - -
Molar flow kmol/h 0.8635 0.8726 1.7271 1.7271
Mass flow kg/h 25.0000 25.1622 50.0000 50.0000
Average mol wt 28.9510 28.8374 28.9510 28.9510
Actual dens kg/m3 1.5801 6.7251 1.0565 2.0567
Actual vol m3/h 15.8214 3.7416 47.3256 24.3103
Std liq m3/h 0.0290 0.0292 0.0580 0.0580
Std vap 0 C m3/h 19.3548 19.5571 38.7096 38.7096
Cp J/kg-K 1004.6169 1008.6399 1004.9076 1005.3170
Z factor 0.9999 0.9986 1.0000 1.0000
Visc N-s/m2 1.996e-005 1.891e-005 2.012e-005 2.033e-005
Th cond W/m-K 0.0283 0.0271 0.0285 0.0289
- - Liquid only - -
Molar flow kmol/h 0.6571
Mass flow kg/h 11.8378
Average mol wt 18.0156
Actual dens kg/m3 992.9584
Actual vol m3/h 0.0119
Std liq m3/h 0.0118
Std vap 0 C m3/h 14.7277
Cp J/kg-K 4177.8434
Z factor 0.0056
Visc N-s/m2 0.0007221
Th cond W/m-K 0.6215
Surf tens N/m 0.0700
CHEMCAD 5.1.3 Page 11

Job Name: Eggs flow Sheet 1 Date: 06/12/2016 Time: 19:17:14

STREAM PROPERTIES

Stream No. 13 14 15 16
Name Drying air Powder + air Exhaust 1 Powder 1
- - Overall - -
Molar flow kmol/h 1.7271 3.2821 3.2578 0.0244
Mass flow kg/h 50.0000 90.0000 87.1527 2.8473
Temp K 393.0000 311.9675 311.9301 311.9301
Pres Pa 199950.0000 200000.0000 199447.0000 199447.0000
Vapor mole fraction 1.000 0.8241 1.000 0.0000
Enth J/h 4.5570E+006 -1.9033E+008 -1.6041E+008 -5.1662E+006
Tc K 132.4500 210.4116 210.4116 0.0000
Pc Pa 3773999.8972 2220169.7415 2220169.7415 0.0000
Std. sp gr. wtr = 1 0.863 0.887 0.880 1.171
Std. sp gr. air = 1 1.000 0.947 0.924 4.035
Degree API 32.5312 28.0817 29.3489 -10.7039
Average mol wt 28.9510 27.4213 26.7524 116.8679
Actual dens kg/m3 1.7711 2.5870 2.0653 1170.3369
Actual vol m3/h 28.2314 34.7893 42.1995 0.0024
Std liq m3/h 0.0580 0.1016 0.0992 0.0024
Std vap 0 C m3/h 38.7096 73.5643 73.0182 0.5461
- - Vapor only - -
Molar flow kmol/h 1.7271 2.6839 3.2567
Mass flow kg/h 50.0000 76.6812 87.0000
Average mol wt 28.9510 28.5707 26.7142
Actual dens kg/m3 1.7711 2.2050 2.0616
Actual vol m3/h 28.2314 34.7763 42.1994
Std liq m3/h 0.0580 0.0887 0.0990
Std vap 0 C m3/h 38.7096 60.1562 72.9944
Cp J/kg-K 1011.0584 1022.2395 1123.2703
Z factor 1.0004 0.9992 0.9966
Visc N-s/m2 2.267e-005 1.875e-005 1.705e-005
Th cond W/m-K 0.0326 0.0269 0.0261
- - Liquid only - -
Molar flow kmol/h 0.5728
Mass flow kg/h 10.3188
Average mol wt 18.0152
Actual dens kg/m3 992.3471
Actual vol m3/h 0.0104
Std liq m3/h 0.0103
Std vap 0 C m3/h 12.8382
Cp J/kg-K 4177.8707
Z factor 0.0019
Visc N-s/m2 0.0006935
Th cond W/m-K 0.6242
Surf tens N/m 0.0697
CHEMCAD 5.1.3 Page 12

Job Name: Eggs flow Sheet 1 Date: 06/12/2016 Time: 19:17:14

STREAM PROPERTIES

Stream No. 17 18 19
Name Exhaust 1 Exhaust 2 Egg powder 2
- - Overall - -
Molar flow kmol/h 3.2578 3.2567 0.0011
Mass flow kg/h 87.1527 87.0014 0.1513
Temp K 334.0715 334.0706 334.0706
Pres Pa 110000.0000 109995.0000 109995.0000
Vapor mole fraction 0.9814 1.000 0.0000
Enth J/h -1.6044E+008 -1.5758E+008 -2.9284E+005
Tc K 210.4116 210.4116 0.0000
Pc Pa 2220169.7415 2220169.7415 0.0000
Std. sp gr. wtr = 1 0.880 0.879 1.117
Std. sp gr. air = 1 0.924 0.922 4.967
Degree API 29.3489 29.4084 -4.8728
Average mol wt 26.7524 26.7146 143.8663
Actual dens kg/m3 1.0814 1.0596 1116.4433
Actual vol m3/h 80.5930 82.1091 0.0001
Std liq m3/h 0.0992 0.0990 0.0001
Std vap 0 C m3/h 73.0182 72.9947 0.0236
- - Vapor only - -
Molar flow kmol/h 3.1963 3.2567
Mass flow kg/h 85.9112 87.0000
Average mol wt 26.8787 26.7142
Actual dens kg/m3 1.0660 1.0596
Actual vol m3/h 80.5918 82.1091
Std liq m3/h 0.0979 0.0990
Std vap 0 C m3/h 71.6398 72.9944
Cp J/kg-K 1116.1870 1125.7590
Z factor 0.9987 0.9986
Visc N-s/m2 1.822e-005 1.807e-005
Th cond W/m-K 0.0277 0.0276
- - Liquid only - -
Molar flow kmol/h 0.0604
Mass flow kg/h 1.0888
Average mol wt 18.0151
Actual dens kg/m3 982.4355
Actual vol m3/h 0.0011
Std liq m3/h 0.0011
Std vap 0 C m3/h 1.3547
Cp J/kg-K 4181.5100
Z factor 0.0010
Visc N-s/m2 0.0004709
Th cond W/m-K 0.6483
Surf tens N/m 0.0658
CHEMCAD 5.1.3 Page 13

Job Name: Eggs flow Sheet 1 Date: 06/12/2016 Time: 19:17:14

FLOW SUMMARIES

Stream No. 1 2 3 4
Stream Name Egg stream Water stream Water Water
Temp K 298.0000 308.0000 308.0000 308.0004
Pres Pa 101325.0000 101325.0000 101325.0000 101325.0000
Enth J/h -1.1656E+008 -7.9088E+007 -7.9088E+007 -7.9088E+007
Vapor mass fraction 0.00000 0.00000 0.00000 0.00000
Total kg/h 10.0000 5.0000 5.0000 5.0000
Flowrates in kg/h
Air 0.0000 0.0000 0.0000 0.0000
Water 7.0000 5.0000 5.0000 5.0000
Butyl Stearate 1.4000 0.0000 0.0000 0.0000
Nitroethane 1.6000 0.0000 0.0000 0.0000

Stream No. 5 6 7 8
Stream Name Egg solution Ambient air Compressed a Egg solution
Temp K 301.7690 288.0000 330.6116 301.8332
Pres Pa 101325.0000 101325.0000 150000.0000 300000.0000
Enth J/h -1.9565E+008 -2.5422E+005 7.5567E+005 -1.9564E+008
Vapor mass fraction 0.00000 1.0000 1.0000 0.00000
Total kg/h 15.0000 25.0000 25.0000 15.0000
Flowrates in kg/h
Air 0.0000 25.0000 25.0000 0.0000
Water 12.0000 0.0000 0.0000 12.0000
Butyl Stearate 1.4000 0.0000 0.0000 1.4000
Nitroethane 1.6000 0.0000 0.0000 1.6000

Stream No. 9 10 11 12
Stream Name Atomised egg Drying air Drying air
Temp K 330.6116 309.9341 334.0000 338.6418
Pres Pa 150000.0000 600000.0000 101325.0000 200000.0000
Enth J/h 7.5567E+005 -1.9489E+008 1.7987E+006 1.8173E+006
Vapor mass fraction 1.0000 0.68006 1.0000 1.0000
Total kg/h 25.0000 40.0000 50.0000 50.0000
Flowrates in kg/h
Air 25.0000 25.0000 50.0000 50.0000
Water 0.0000 12.0000 0.0000 0.0000
Butyl Stearate 0.0000 1.4000 0.0000 0.0000
Nitroethane 0.0000 1.6000 0.0000 0.0000

Stream No. 13 14 15 16
Stream Name Drying air Powder + air Exhaust 1 Powder 1
Temp K 393.0000 311.9675 311.9301 311.9301
Pres Pa 199950.0000 200000.0000 199447.0000 199447.0000
Enth J/h 4.5570E+006 -1.9033E+008 -1.6041E+008 -5.1662E+006
Vapor mass fraction 1.0000 0.88139 1.0000 0.00000
Total kg/h 50.0000 90.0000 87.1527 2.8473
Flowrates in kg/h
Air 50.0000 75.0000 75.0000 0.0000
Water 0.0000 12.0000 12.0000 0.0000
Butyl Stearate 0.0000 1.4000 0.0937 1.3063
Nitroethane 0.0000 1.6000 0.0590 1.5410
CHEMCAD 5.1.3 Page 14

Job Name: Eggs flow Sheet 1 Date: 06/12/2016 Time: 19:17:14

FLOW SUMMARIES

Stream No. 17 18 19
Stream Name Exhaust 1 Exhaust 2 Egg powder 2
Temp K 334.0715 334.0706 334.0706
Pres Pa 110000.0000 109995.0000 109995.0000
Enth J/h -1.6044E+008 -1.5758E+008 -2.9284E+005
Vapor mass fraction 0.98748 1.0000 0.00000
Total kg/h 87.1527 87.0014 0.1513
Flowrates in kg/h
Air 75.0000 75.0000 0.0000
Water 12.0000 12.0000 0.0000
Butyl Stearate 0.0937 0.0009 0.0928
Nitroethane 0.0590 0.0006 0.0585